Vaccon Pump Catalog

Vacuum Pumps, Manifolds, Cups, and Accessories
SPECIALLY ENGINEERED PRODUCTS

Vaccon's engineering expertise and manufacturing capabilities provide custom solutions to specic problems. By modifying standard products or creating and developing new devices, Vaccon prides itself in servicing the client's needs. (A) SIZE - P/N: 52-1005, Miniature venturi for degassing water. Size is 9/16" dia. x 1" long, generates a vacuum level of 20" Hg at an operating pressure of 21 PSI. (B) SHAPE - P/N: CE-1, Integral Vacuum Mandrel Collection System-Vaccon engineered a special DF model to mate directly onto customers product. Holds rivet by vacuum, removes spent mandrel by sucking into plastic bottle at rear of tool. (C) MATERIAL - P/N: JS-250-PVC, Plastic body venturi for corrosive battery lling equipment. B C A D (D) SYSTEM DESIGN - P/N: VAC-90H, Custom vacuum housing using cartridge venturi. Vaccon manufactures component and ships complete 100% tested.
GLOSSARY OF VACUUM TERMS AND DEFINITIONS

AIR CONSUMPTION: The volume of compressed air required to power the pump. Also measured in SCFM. Consumption varies directly with input pressure. A 1hp compressor can supply approximately 4SCFM @ 80PSI. ATMOSPHERIC PRESSURE: The atmosphere that surrounds the earth can be considered a reservoir of low pressure air. It's weight exerts a pressure that varies with temperature, humidity, and altitude. Atmospheric pressure at sea level: 29.92" Hg or 760 mm Hg. BAROMETER: Device, usually mercury lled, that measures the atmospheric pressure. "HG (INCHES OF MERCURY): A unit used to measure vacuum level. 29.92" Hg =14.7 psi is the maximum vacuum possible on a standard day. 1"Hg =13.6"H2O. SCFM (STANDARD CUBIC FEET PER MINUTE): Air at sea level 59F 50% humidity. VENTURI'S / EJECTORS: Same as air-powered vacuum pump, just a different name. VACUUM FLOW: The volume of free air induced by the vacuum pump per unit of time (standard cu. ft/minute). VACUUM LEVEL: The magnitude of the suction created by the vacuum pump. The unit of measure is mm Hg. Vacuum level is effected by elevation and barometric pressure. For each 1,000 feet of elevation, vacuum decreases by approximately1" Hg. VACUUM FORCE: Equal to the vacuum level times the area of the vacuum surface, i.e. holding area of a vacuum cup.
PRODUCT APPLICATION GUIDE

The following chart is a quick reference guide to some of the hundreds of applications of Vaccon products. Please contact our Applications Department for information on a Vaccon product to meet your specic application requirements.
APPLICATION SELECTION CHART

Application J-Series Air Bearing Air Wiper Automotive Bag/Box Opening Blowoff Chip Removal Circuit Board Testing Cooling of Electronics Degassing Dental/Hospital Suction Dust Removal Evacuation of Molds Evaporation Control Fume Removal Labeling Machines Loading Hoppers Mandrel Collection Paper Feeding/Printing Pick & Place Corrugated Sheet/Boxes Electronic Components Fragile Items Glass Metals Plastics Stone, Brick, Concrete Pneumatic Conveyor Powder Transfer Replace Raw Air Lines Unload Feeders Vacuum Chuck Vacuum Clamping Vacuum Filling Filtration of Liquids/Creams Liquids Powders Vacuum Impregnation Vacuum Molding Vacuum Packaging Vacuum Toilets Veneering Fastvac VDF CDF DF Manifold HighVac Dual-Vac
Vaccon Co. Inc.
800-848-8788
MIN SERIES VACUUM PUMPS - 60H

The Min Series vacuum pumps offers one high vacuum venturi in several compact, lightweight congurations ideal for small part pick and place applications. Other common applications include fast evacuation of small vessels for purging operations and water/air analyzers. These compact pumps require little installation space and can be positioned close to the vacuum point for fast response. VP01 QR-60H* VP01 -60H* VP00-60H Quick Action Blow-off
FEATURES:
Miniature vacuum pump with silencer. Compact Lightweight Powerful-28" Hg vacuum Miniature vacuum pump with integral 3 way solenoid valve and silencer. Integral valve ensures high cycle rates, no delay due to long plumbing lines Modular design eliminates plumbing between components and speeds installation Minimizes compressed air consumption - vacuum generated as needed Miniature vacuum pump with dual solenoid valves and silencer. Provides all the features of the VP01-60H plus: Positive vacuum blow off for accurate parts positioning and high cycle rates Individual electrical connections for precise control of vacuum creation and the duration of blow-off
SPECIFICATIONS
3 WAY MINI VALVE
VALVE TYPE ..............................3/2 Normally Closed Solenoid Operated Spring Return VALVE BODY MATERIAL ..........Anodized Aluminum SEAL MATERIAL ......................Buna MEDlA ........................................Filtered (50 Micron), Non Lubricated Air OPERATING PRESSURE ..........0-150 PSI OPERATING TEMPERATURE ..15-140F AVERAGE LIFE ..........................100,000,000 Cycles POWER CONSUMPTION ..........AC: 110 VAC, 50/60 Hz, 2 Watts (w/LED), DC: 24 VDC, 2 Watt (w/LED) RESPONSE TIME ......................8ms Open,15 ms Close CYCLE RATE..............................2500 Cycles per Minute ELECTRICAL CONNECTION ....DIN 40050 MANUAL OVERRIDE ................Standard with Pushbutton
VENTURI SPECIFICATIONS
MEDIUM......................................Filtered (50 Micron), unlubricated air OPERATING PRESSURE ........80 PSI OPERATING TEMPERATURE ..15F-140F OPERATING NOISE LEVEL ......68 dBA MATERIAL ..................................Anodized Aluminum, Brass, and Buna-N Vaccon venturi pumps are designed to operate at peak efciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the designate -60 at the end of the part number, i e. VP01-60H/24VDC-60
*Specify either 24vdc or 110vac when ordering

For detailed drawings, see page 24. See page 18 for available accessories.
PERFORMANCE DATA
Model Air Consump. (SCFM) @ 80 PSI 0" 0.50 60H 0.80 0.00 15.00 3" 0.38 VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 6" 0.32 29.80 9" 0.30 50.60 12" 0.27 74.50 15" 0.23 102.80 18" 0.20 135.90 21" 0.13 183.20 24" 0.05 245.90 27" 0.02 28" 0.00
EVACUATION TIME (SECONDS) FOR A 1 CU. FT. VOLUME ("Hg) 410.20 790.80
Vaccon Co. Inc.
800-848-8788
FASTBREAK HIGH SPEED BLOW OFF VACUUM PUMPS

FOR PICK AND PLACE APPLICATIONS
Vaccon's FASTBREAK vacuum pumps with high speed blow-off are ideally suited for pick and place applications that require accurate part placement and rapid part release. In addition to offering extremely fast blow-off capabilities, the compact FASTBREAK pumps incorporate the same high quality construction features and superior operating performance for which Fastvac pumps are known. No external plumbing or on-site assembly is required. VP0X-60H, VP1X, VP2X, VP8X
SPECIFICATIONS
Operating Pressure range: Operating Temperature range: Cycle rates: Positive Release Pressure: Response Time: Orientation: Duration: 20 to 120 psi Optimum 80 psi 32F to 125F (0C to 52C) Up to 300/min. 10 psi Instantaneous Any Position Based on System Design VP1X-60H Body Style VP1X VP2X VP8X Vacuum Level-H: High M: Medium Vacuum Flow Capacity 60, 90, 100, 150 Vaccon venturi pumps are designed to operate at peak efciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the designate -60 at end of the part number, i.e. VPIX-100M-60
FEATURES
Extremely fast part release Accurate part positioning One step installation No assembly or external plumbing required Automatically cleans vacuum lines
TO ORDER
VP0X-Available in the 60H Venturi size only. To order use part number VP0X-60H VP1X-, VP2X-, from 60-150 M or H, Choose any one of the 8 Venturi's listed in the below charts. i.e. VP1X-90H VP8X-choose 200M or H VP1X-2X Adjustable option: ADJ
200 M or H
See page 18 for available accessories. For detailed drawings, see page 24.
PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications

The M series for Medium vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.)
Air Consumption Model 60M 90M 100M 150M 200M (SCFM)@ 80 PSI 0.50 1.40 1.80 2.80 4.80 0" 0.50 1.40 2.10 3.50 6.00
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.40 1.25 2.00 3.20 5.30 6" 0.30 1.20 1.85 2.95 4.90 9" 0.22 1.05 1.75 2.75 4.00 12" 0.15 0.85 1.60 2.50 3.50 15" 0.08 0.65 1.25 1.80 2.50 18" 0.03 0.25 0.80 0.95 1.10 20" 0.00 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 60M 90M 100M 150M 200M 0" 0.00 0.00 0.00 0.00 0.00 3" 12.50 3.75 2.65 1.35 0.75 6" 25.10 7.20 5.80 3.20 1.90 9" 43.90 12.40 9.90 5.20 3.20 12" 68.60 19.10 16.20 7.70 5.30 15" 99.30 29.90 22.90 11.80 8.70 18" 153.70 52.00 36.20 23.40 17.10 20" 227.00 104.00 56.60 52.00 42.60
PERFORMANCE DATA H SERIES VENTURIS High Vacuum Applications

The H series for High vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.)
Air Consumption Model 60H 90H 100H 150H 200H (SCFM)@ 80 PSI 0.80 1.80 2.80 4.80 7.80 0" 0.50 1.20 2.00 3.20 5.40
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.38 1.00 1.85 2.80 4.70 6" 0.32 0.95 1.75 2.50 3.85 9" 0.30 0.90 1.57 2.30 3.30 12" 0.27 0.85 1.40 2.00 3.00 15" 0.23 0.75 1.25 1.60 2.60 18" 0.20 0.70 1.05 1.40 2.10 21" 0.13 0.52 0.84 1.20 1.60 24" 0.05 0.47 0.70 0.80 1.20 27" 0.02 0.20 0.35 0.50 0.60 28" 0.00 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 60H 90H 100H 150H 200H 0" 0.00 0.00 0.00 0.00 0.00 3" 15.00 6.50 2.70 2.30 1.20 6" 29.80 12.30 6.50 3.80 2.10 9" 50.60 18.90 11.20 6.50 3.40 12" 74.50 32.50 17.50 10.20 5.20 3 15" 102.80 47.00 25.80 14.10 7.70 18" 135.90 65.40 38.40 21.30 11.50 21" 183.20 92.20 55.20 44.90 20.00 24" 245.90 130.00 79.20 55.00 35.50 27" 410.20 222.20 166.70 81.00 62.60 28" 790.80 281.30 251.80 125.00 98.10
Vaccon Co. Inc.
800-848-8788
MID SERIES VACUUM PUMPS60, 90, 100, 150

WITH INTERCHANGEABLE NOZZLE DIFFUSERS
For maximum application versatility, the Mid Series utilizes modular components to allow the designer to specify only those features necessary for their specic application. Flexibility is further increased through the use of Vaccons interchangeable cartridge venturies. Anyone of the eight cartridges can be used with any of the three standard body styles. Select the venturi that best ts your application based on the four performance characteristics: vacuum level, vacuum ow, evacuation speed, and air consumption (see facing page). To simplify selection, venturi performance has been separated into two categories, M for medium and H for high vacuum applications.
VP10
VP61
Optional No blow-off pump (VP31) available with integral 3 way solenoid valvecontact factory
Quick Action Blow-off Venturi vacuum pump with silencer Compact designlocate close to vacuum point
INTERCHANGEABLE CARTRIDGE ASSEMBLY

Venturi vacuum pump with integral 6 way solenoid valve and silencer as standard. Provides precise, rapid vacuum generation and decay. Integral 6 way valve has dual functions with only one electrical connection: 1. Energizes venturi rapidly for high cycle ratesno loss due to plumbing lines. 2. A positive vacuum blow-off is created automatically when the valve is de-energized. This allows the charged air reservoir within the pump to ventthrough the vacuum port for rapid part removal. Blow-off prevents vacuum line clogging Eliminates plumbing between components for faster installation Optional air reservoir (P/N QRV-10) can be added for even faster vacuum release.
VP20
Interchangeable within MID Series Pumps Precise Control of Flow and Evacuation Minimize Air Consumption Standardization of One Pump Style
Venturi vacuum pump with silencer Optional vacuum sensor (adjustable) provides electrical signal Optional vacuum gauge provides visual monitoring, helpful when setting vacuum sensor and troubleshooting
See page 25 for selection chart.
ORDERING INFORMATION
1. Choose a body style based on features and accessories 2. Venturi size based on vacuum level and ow requirements 3. If required indicate the valve operating voltage. 4. Order using the following designates: VP2 0-1 00 H/ 24VDC* Body Style VP10 VP20 VP61* Valve Voltage: 24 VDC 110 VAC Vacuum Level-H: High Medium (20" Hg.) H-High (28" Hg.) Venturi Flow Capacity 60, 90, 100, 150
SPECIFICATIONS
3 WAY & 6-WAY SPOOL VALVE
3 WAY VALVE TYPE (optional) ..3/2 Pilot Operated Solenoid Valve w/Spring Return 6 WAY VALVE TYPE ..................6/2 Pilot Operated Solenoid Valve w/Spring Return VALVE BODY MATERIAL ..........Die Cast Zinc SPOOL MATERIAL ....................Polished Aluminum SEAL MATERIAL ......................Polyethylene MEDlA ........................................Filtered (50 Micron), Non Lubricated Air OPERATING PRESSURE ..........45-150 PSI OPERATING TEMPERATURE ..15-140F AVERAGE LIFE ..........................100,000,000 Cycles POWER CONSUMPTION ..........AC: 110 VAC, 50/60 Hz, 2 Watts (w/LED), DC: 24 VDC, 2 Watts (w/LED) RESPONSE TIME ......................11ms Open, 22 ms Close CYCLE RATE..............................2000 Cycles per Minute ELECTRICAL CONNECTION ....DIN 40050 MANUAL OVERRIDE ................Standard with Pushbutton
*24VDC or 110 AC only available on VP61 Vaccon venturi pumps are designed to operate at peak efciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the designate -60 at the end of the part number, i.e. VP10-100H-60
VENTURI SPECIFICATIONS
MEDIUM......................................Compressed air or other gases OPERATING PRESSURE ........80 PSI OPERATING TEMPERATURE ..15F-140F OPERATING NOISE LEVEL ......72 dBA MATERIAL ..................................Anodized Aluminum, Brass, and Buna-N
Vaccon Co. Inc.
800-848-8788
PERFORMANCE DATA
M SERIES VENTURIS Medium Vacuum Applications
Air Consumption Model 60M 90M 100M 150M (SCFM)@ 80 PSI 0.50 1.40 1.80 2.80 0" 0.50 1.40 2.10 3.50
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.40 1.25 2.00 3.20 6" 0.30 1.20 1.85 2.95 9" 0.22 1.05 1.75 2.75 12" 0.15 0.85 1.60 2.50 15" 0.08 0.65 1.25 1.80 18" 0.03 0.25 0.80 0.95 20" 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 60M 90M 100M 150M 0" 0.00 0.00 0.00 0.00 3" 12.50 3.75 2.65 1.35 6" 25.10 7.20 5.80 3.20 9" 43.90 12.40 9.90 5.20 12" 68.60 19.10 16.20 7.70 15" 99.30 29.90 22.90 11.80 18" 153.70 52.00 36.20 23.40 20" 227.00 104.00 56.60 52.00
H SERIES VENTURIS High Vacuum Applications

Air Consumption Model 60H 90H 100H 150H (SCFM)@ 80 PSI 0.80 1.80 2.80 4.80 0" 0.50 1.20 2.00 3.20
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.38 1.00 1.85 2.80 6" 0.32 0.95 1.75 2.50 9" 0.30 0.90 1.57 2.30 12" 0.27 0.85 1.40 2.00 15" 0.23 0.75 1.25 1.60 18" 0.20 0.70 1.05 1.40 21" 0.13 0.52 0.84 1.20 24" 0.05 0.47 0.70 0.80 27" 0.02 0.20 0.35 0.50 28" 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 60H 90H 100H 150H 0" 0.00 0.00 0.00 0.00 3" 15.00 6.50 2.70 2.30 6" 29.80 12.30 6.50 3.80 9" 50.60 18.90 11.20 6.50 12" 74.50 32.50 17.50 10.20 15" 102.80 47.00 25.80 14.10 18" 135.90 65.40 38.40 21.30 21" 183.20 92.20 55.20 44.90 24" 245.90 130.00 79.20 55.00 27" 410.20 222.20 166.70 81.00 28" 790.80 281.30 251.80 125.00
Vaccon Co. Inc.
800-848-8788
MAX SERIES VACUUM PUMPS - 200, 250, 300, 350

The Max Series offers high vacuum ow rates for rapid evacuation of large volumes of air. The Max Series is ideal for vacuum lling operations or where leakage must be overcome in order to sustain high vacuum levels while handling porous materials. The Max series venturis are commonly used in applications where:
One vacuum pump is powering multiple vacuum cups. Large vacuum cups handle heavy, porous objects.
Systems have large vacuum lines or rotary vacuum valves which operate at high cycle rates (200-300/min).
Evacuating a vessel with a volume of 1/2 cu.ft. or larger. (Normally, smaller volumes can be handled by the Mid Series.)
VP80-200 (M OR H)
VP80-250 (M OR H)
VP90-300,350 (M OR H)
The VP80- and VP90- models are available with optional vacuum gauge (VG-150). Mechanical and solid state vacuum sensors and switches can be factory installed upon request.
1. Body styles and venturi size have been combined for a total of 8 models. 2. Order using the following part numbers:
SPECIFICATIONS
VENTURI
MEDIUM ....................................Filtered (50 Micron), unlubricated air OPERATING PRESSURE.........80 PSI
VP80-200M VP80-200H VP80-250M VP80-250H
VP90-300M VP90-300H VP90-350M VP90-350H

OPERATING TEMP...................15F-140F OPERATING NOISE LEVEL .....72 dBA MATERlAL .................................Anodized Aluminum
Vaccon venturi vacuum pumps are designed to operate at peak efciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the -60 at the end of the part number i.e., VP90-350H-60.
Vaccon Co. Inc.
800-848-8788
PERFORMANCE DATA
M-SERIES VENTURIS Medium Vacuum Applications
The M series for Medium vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) or where leakage is present.

Vaccon Co. Inc.
800-848-8788
MID SERIES SEGMENTED MANIFOLDS - 60, 90, 100, 150

The Vaccon MID SERIES of segmented manifolds offer maximum application versatility where multiple vacuum stations are required. The manifolds utilize modular components that enable the designer to select from eight interchangeable cartridges and specify only the features necessary for their specic application. For total operating exibility, any of the 60M through 150H cartridges can be used in any of the vacuum stations to obtain the optimum ow and vacuum levels while keeping air consumption to an absolute minimum.
FEATURES
Modular design Interchangeable cartridges and sensors Precision blow-off control Rapid recovery Available with up to 20 vacuum stations
For detailed drawings see page 27.
1. Use specications chart on page 9 to select venturi(s) based on vacuum level, vacuum ow, evacuation speed, and air consumption. 2. Select vacuum switch/sensor conguration and layout from below 3. Select valve voltage and layout from below
VM5-xxxxx-nnnnn-vvvvv
Vacuum Manifold w/no. of Stations Venturi Cartridge* Sizes and Layout A=60M E=100M B=60H F=100H C=90M G=150M D=90H H=150H *Each segment must have appropriate size and cartridge designation up to 20 segments. Valve Voltage and Layout 1 =12VDC 2=24VDC Vacuum Switch/Sensor Conguration and Layout 1=VSXP - SOURCING SWITCH 2=VSXN - SINKING SWITCH 3=VSXL - LOGIC SWlTCH 4=VSSA - 4-20mA SENSOR 5=VSSV - 0-5VDC SENSOR
Manifold segments numbered left to right
Vaccon Co. Inc.
800-848-8788
PERFORMANCE DATA
M SERIES VENTURIS Medium Vacuum Applications

Vaccon Co. Inc.
800-848-8788
HIGHVAC SERIES VACUUM PUMPS

Vaccons Highvac vacuum pumps achieve vacuum levels in excess of 29.5"Hg and offer a wide range of vacuum ow rates. They are ideal for vessel evacuation, process control, and HVAC applications. Because the assembly has no moving parts they are easy to clean. The HIGHVAC pump is ideal for applications where contaminants are present. Their high vacuum rates, compact size, design features allow system designers to use smaller and less costly components and reduce maintenance repair costs.
FEATURES
Vacuum levels in excess of 29.5"Hg Compact size No moving parts
PERFORMANCE DATA
Air Consumption Model HVP 100 HVP 200 HVP 300 (SCFM)@ 80 PSI 4.90 8.60 22.00 0" 1.20 3.20 6.00 VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 4" 0.97 2.75 5.20 8" 0.90 2.40 3.50 12" 0.85 2.10 3.10 16" 0.73 1.55 2.45 20" 0.60 1.30 1.50 24" 0.50 0.80 1.20 28" 0.20 0.35 0.45 29.5" 0.00 0.00 0.00
Vacuum Level: The magnitude of suction created by the vacuum pump. Vacuum level is effected by elevation and barometric pressure. For each 1000 feet of elevation, vacuum decreases by approximately 1" Hg.
Vaccon Co. Inc.
10
800-848-8788
DUAL-VAC SERIES
FOR THE RAPID EVACUATION OF MOLDS, VESSELS, AND CONTAINERS.
Vaccons Dual-Vac Series of vacuum pumps are designed to meet industrys need for an economical rapid evacuation of molds, vessels and containers. The Dual-Vac Series of pumps achieve both a high rate of vacuum ow, for exceptional speed of evacuation, and a high level of vacuum through the use of two different vacuum devices combined in one compact unit.
FEATURES
High ow rates High vacuum levels Compact size Reduced air consumption
SPECIFICATIONS
Size . . . . . . . . . . . . . . . . 14"l x 4.5"w x 5"h Weight . . . . . . . . . . . . . . 8 lbs. Air Inlet . . . . . . . . . . . . . 1/2" NPTF Vacuum Inlet . . . . . . . . . Combination 2" dia and 1.5" dia Barbed Fitting Operating Pressure . . . . 80 psi For detailed drawings, see page 27.
PERFORMANCE DATA
AIR CONSUMPTION (SCFM) MODEL HIGH FLOW Dual-Vac 5/150 Dual-Vac 7/250 Dual-Vac 10/500 24 48 48 HIGH VAC 3 14 44 HIGH FLOW 30 60 95 HIGH VAC 3 15 60 HIGH FLOW2 up to 8 up to 8 up to 5 HIGH VAC3 25 25 25
1
MAXIMUM VACUUM FLOW (SCFM)

1
VACUUM LEVELS ("Hg)
1. All levels @ 80 psi supply pressure 2. Field adjustable 3. Factory preset to customer specication (default is 25"Hg)
Vaccon Co. Inc.
11
800-848-8788
J SERIES VACUUM PUMPS

VACCONs J Series of air powered vacuum pumps are available in 16 standard models with a full range of optional accessories for pick and place and other similar applications where reliable vacuum and high performance are required. J Series pumps operate with instantaneous response in pulsed applications or on a continuous basis. The rugged, cylindrical design of the J series makes it ideal for use in adverse operating conditions. These maintenance free pumps have no moving parts or seals that require replacement. The pumps light weight, compact conguration facilitates installation close to the work area giving the added advantage of increased response time and reducing the need for using a larger pump. J Series pumps are manufactured from anodized aluminum. For high temperature and/or caustic applications, stainless steel, PVC, and other materials are available.
FEATURES
Instant response Rugged, cylindrical design Maintenance free Available in wide range of materials
PRINCIPLES OF OPERATION
A transducer produces a vacuum by forcing compressed air through a limiting orice into a venturi section. As the air exits the orice it expands, increasing in velocity to supersonic speeds before entering the venturi section. This creates a vacuum or negative pressure at the vacuum inlet port located between the orice and venturi section. This high velocity insures efcient and effective operation.
Select a J Series pump with the lowest air consumption that meets the application requirements based on the following criteria: Vacuum Level, Vacuum Flow, Vacuum Force, and Cycle Times. See page 30 for detailed selection criteria Standard operating supply pressure for the J Series is 80psi. Specify 60psi supply power if required by adding -60psi after model number. Specify pump model: i.e. JS-250 Specify accessories and vacuum cup The use of Vaccon silencers is strongly recommended. They will reduce noise level up to 30 dB without back pressure. J Series can also be powered by alternate medias. Consult factory. See page 18 for available accessories. For detailed drawings, see page 28.
Vaccon Co. Inc.
12
800-848-8788
PERFORMANCE DATA
JD series for Medium vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.)
Air Consumption Model JD60M JD90M JD100M JD150M JD200 JD250 JD300 JD350 (SCFM)@ 80 PSI 0.50 1.40 1.80 2.80 4.80 7.80 12.50 17.00 0" 0.50 1.40 2.10 3.50 6.00 9.50 20.00 28.00
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.40 1.25 2.00 3.20 5.30 9.20 19.00 24.00 6" 0.30 1.20 1.85 2.95 4.90 8.30 16.30 19.40 9" 0.22 1.05 1.75 2.75 4.00 7.00 13.80 16.80 12" 0.15 0.85 1.60 2.50 3.50 4.70 8.10 14.50 15" 0.08 0.65 1.25 1.80 2.50 3.40 5.50 11.20 18" 0.03 0.25 0.80 0.95 1.10 2.20 3.30 4.80 20" 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model JD60M JD90M JD100M JD150M JD200 JD250 JD300 JD350 0" 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3" 12.50 3.75 2.65 1.35 0.75 0.45 0.00 0.00 6" 25.10 7.20 5.80 3.20 1.90 1.10 0.00 0.00 9" 43.90 12.40 9.90 5.20 3.20 2.40 1.10 1.00 12" 68.60 19.10 16.20 7.70 5.30 3.80 1.80 1.50 15" 99.30 29.90 22.90 11.80 8.70 6.00 2.70 2.10 18" 153.70 52.00 36.20 23.40 17.10 9.70 4.60 4.30 20" 227.00 104.00 56.60 52.00 42.60 15.40 8.70 8.40
JS series for High vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.)
Air Consumption Model JS60M JS90M JS100M JS150M JS200 JS250 JS300 JS350 (SCFM)@ 80 PSI 0.80 1.80 2.80 4.80 7.80 12.50 22.00 28.00 0" 0.50 1.20 2.00 3.20 5.40 9.00 20.00 28.00
VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI 3" 0.38 1.00 1.85 2.80 4.70 8.50 17.00 22.00 6" 0.32 0.95 1.75 2.50 3.85 7.85 14.00 18.70 9" 0.30 0.90 1.57 2.30 3.30 7.00 12.70 15.90 12" 0.27 0.85 1.40 2.00 3.00 6.50 12.00 14.50 15" 0.23 0.75 1.25 1.60 2.60 5.30 10.00 11.80 18" 0.20 0.70 1.05 1.40 2.10 3.90 7.40 8.10 21" 0.13 0.52 0.84 1.20 1.60 2.50 4.90 5.70 24" 0.05 0.47 0.70 0.80 1.20 1.80 2.70 4.50 27" 0.02 0.20 0.35 0.50 0.60 0.90 1.30 2.25 28" 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model JS60M JS90M JS100M JS150M JS200 JS250 JS300 JS350 0" 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3" 15.00 6.50 2.70 2.30 1.20 0.75 0.00 0.00 6" 29.80 12.30 6.50 3.80 2.10 1.30 0.80 0.00 9" 50.60 18.90 11.20 6.50 3.40 2.20 1.20 1.20 12" 74.50 32.50 17.50 10.20 5.20 3.50 2.00 1.90 15" 102.80 47.00 25.80 14.10 7.70 5.60 2.80 2.30 18" 135.90 65.40 38.40 21.30 11.50 9.10 3.90 3.40 21" 183.20 92.20 55.20 44.90 20.00 17.40 5.90 5.30 24" 245.90 130.00 79.20 55.00 33.50 30.10 11.10 8.80 27" 410.20 222.20 166.70 81.00 62.60 56.00 32.70 26.00 28" 790.80 281.30 251.80 125.00 98.10 76.00 60.00 44.00
Vaccon Co. Inc.
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VDF SERIES VARIABLE FLOW VACUUM PUMPS

The VDF Series of adjustable air powered vacuum pumps provides a combination of high vacuum ow rates of up to 120 SCFM, and vacuum levels of up to 25" Hg. Because of its straight-through design, the VDF Series is ideal for handling porous materials and operation in contaminated situations. We have named this unit the Dirty One because of its ability to pass virtually all contaminants through its internal structure. VDF pumps can be used to pick and place concrete block, or packaging materials that are coated with ne powder, and are commonly used in industrial air driven vacuum cleaners to remove liquid/solid mixtures from sump areas. VDF pumps are eld adjustable and eliminate the need for additional regulation of air lines to remotely vary the levels of vacuum or ow that is required.
The "Dirty One''
FEATURES
Ideal for dirty environments Non-clogging, straight-through design High performance to air consumption ratio
The variable performance of the VDF pump is achieved by increasing the annular gap between the venturi nozzle and the diffuser. Rotating the diffuser section counter-clockwise will increase the opening, allowing more compressed air to ow through the unit and increasing both the vacuum ow and the vacuum level. The result is a variable vacuum pump that can be adjusted to meet an applications exact requirements.
Field adjustable for your specic application See page 18 for available accessories. For detailed drawings, see page 28.
PERFORMANCE DATA
Model Number VDF 100 VDF 150 VDF 200 VDF 250 VDF 375 VDF 500 VDF 750 Model Number VDF 100 VDF 150 VDF 200 VDF 250 VDF 375 VDF 500 VDF 750 0" 0 0 0 0 0 0 0 0" 0 0 0 0 0 0 0 Air Consumption vs. Vacuum Level ("Hg) @ 80 PSI 5" .70 1.30 2.40 4.00 6.20 12.00 23.00 10" 1.20 1.70 3.70 6.00 11.50 22.00 30.80 15" 1.30 2.40 4.70 8.30 17.00 28.00 44.00 20" 2.10 3.20 6.00 9.70 21.00 33.00 63.00 25" 2.60 4.50 6.80 12.00 29.00 45.00 90.00 Max Vacuum Flow SCFM 2.00 3.20 6.00 10.00 30.00 60.00 120.00 Air Consumption SCFM* 1.30 2.40 4.70 8.30 17.00 28.00 44.00
Vacuum Flow vs. Vacuum Level ("Hg) @ 80 PSI 5" .85 1.10 2.20 4.50 14.00 23.00 40.00 10" .90 1.60 3.00 5.80 18.50 35.00 51.00 15" 1.20 2.10 4.00 7.20 22.00 40.00 69.80 20" 1.60 2.60 5.20 8.60 26.00 47.00 87.00 25" 2.00 3.20 6.00 10.00 30.00 60.00 120.00
Recommended Silencer ST-4 ST-4 ST-4 ST-4A2 ST-8B ST-12C ST-16C
* These values can be achieved at 15"Hg.
Vaccon Co. Inc.
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CDF SERIES VACUUM PUMPS

FOR AIR AMPLIFICATION
The CDF Series of air ampliers generates both a high vacuum ow and a high exhaust ow using only a small amount of compressed air. The CDF can be used for applications requiring high levels of vacuum ow to rapidly evacuate large areas. They can also be used where porosity is a major problem and a standard Vaccon unit does not generate enough ow to offset the loss of vacuum. The unique design of the CDF pump makes it an efcient and cost effective alternative to electric blowers or large volumes of raw compressed air. Seven standard models are available with bores of 1/8" to 2". Air velocity and ow of all models are eld adjustable to provide a wide range of conditions to meet individual application requirements. Amplication ratios as high as 40:1 (output to input) can be achieved with the CDF series.
FEATURES
High, 40:1 amplication ratios Field adjustable Instant response Cost effective
PERFORMANCE DATA
MODEL NO. CDF 100* I.D. INCHES 1/8 **INPUT SCFM 3 2 1 3 2 1 9 5 3 9 5 3 9 5 3 9 5 3 9 5 3 OUTPUT SCFM 12 8 6 18 14 10 75 42 22 110 70 40 145 95 57 240 150 86 350 220 140 VELOCITY FT/SEC 2347 1565 1173 860 685 490 910 530 265 565 420 195 435 290 174 314 198 123 269 168 106
CDF 200*
1/4
CDF 500H
1/2
CDF 750H
3/4
CDF pumps operate on the Coanda Effect where a small volume of compressed air is converted into a large ow of ambient air. Compressed air is emitted from an annular gap and passes over a curved surface into the throat of the unit. As the air passes over this curved surface, similar to an air foil, a low pressure area is created inducing ambient air to ow into the throat with the compressed air.
CDF 1000H
CDF 1500H
1 1/2
CDF 2000H
TYPICAL APPLICATIONS
Blow drying Fume evacuation Cooling Improved utilization of compressed air
Jam nut used to secure adjustment * 1/4" NPT male exhaust available ** Data is at 80 PSI See page 29 for optional threaded exhaust attachments
For detailed drawings, see Page 29.
Vaccon Co. Inc.
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800-848-8788
DF SERIES HIGH FLOW VACUUM PUMPS

FOR MATERIAL TRANSFER
Vaccons DF Series of high ow vacuum pumps provides a reliable and cost effective method of in-line transfer of complex shapes and bulk materials such as; small parts up to 3 inches in diameter, continuous strips, and powders. Vacuum ow rates can be innitely controlled over the pumps entire range by regulating the input pressure. The pumps unique capability to create instantaneous vacuum ow and high air velocity combined with its straight through, smooth bore design allows material to pass directly through the unit at high speeds without interference or clogging. Its compact design facilitates placement close to the work area for maximum efciency and ease of installation. DF pumps are available in 15 standard models with insides diameters from 1/8" to 3". Modied and custom engineered units are also available.
FEATURES
Application versatility High efciency Low initial and operating cost Maintenance free operation Custom units available
Compressed air is fed into an exterior annular ring that has a number of orices leading into the main tube of a transducer. As the compressed air exits from the orices, its velocity increases to supersonic speed. The air forced into the center of the tube rotates with a twisting motion similar to a worm screw. This cyclonic ow creates a powerful vacuum capable of drawing materials into, and through the transducer. As a vacuum source, the DF series are capable of rapid evacuation of a large volume of air to a low vacuum level.
Select a DF pump based on the following: Inside diameter Velocity of ow Vacuum ow Vacuum force Air consumption Contact factory for custom pumps
APPLICATIONS
Unloading vibrator feeders Reloading hoppers with plastic Regrind Transferring of engine valves in grinding operation Chip removal in drilling operation Transfer power detergent and caustic chemicals Convey peanut husks Selvedge removal in trimming operation Mandrel collection system
Vaccon Co. Inc.
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DF SERIES
PERFORMANCE DATA
MODEL NO. DF 1-3 DF 2-3 DF 3-3 DF 3-6 DF 5-3 DF 5-6 DF 7-3 DF 7-6 DF 10-3 DF 10-6 DF 15-3 DF 15-6 DF 20-3 DF 20-6 DF 30-6 I.D. AIR VELOCITY (ft/sec) 585 490 328 393 306 362 272 326 229 290 224 272 183 229 168 VACUUM FLOW (SCFM) 3 10 15 18 25 30 50 60 75 95 165 200 240 300 375 VACUUM LEVEL (" Hg) 8 8 4.5 6 3 10 4.3 8 3 5.8 1.3 2.5 0.8 1.5 .7 AIR CONSUMPTION @ 40 PSI @80 PSI 1.1 3.1 3.5 5.8 5.2 14 14 28 14 28 14 28 14 28 32 2 6 6 10 9 24 24 48 24 48 24 48 24 48 60
1/8 1/4 3/8 3/8 1/2 1/2 3/4 3/4 1" 1" 1-1/2 1-1/2 2 2 3
Values for velocity, vacuum ow, and vacuum level are for 80 psi input pressure
DIMENSIONS Model DF1-3 DF2-3 DF3-3 DF3-6 DF5-3 DF5-6 DF7-3 DF7-6 DF10-3 DF10-6 DF15-3 DF15-6 DF20-3 DF20-6 DF30-6 I.D. A 1/8 1/4 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/2 1 1/2 2 2 3 B 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 2 2 1/4 2 1/4 2 3/4 2 3/4 3 1/4 3 1/4 4 1/4 C 3/4 3/4 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2 2 1/2 2 1/2 3 1/2 D 3 1/2 3 1/2 3 1/2 3 1/2 5 1/2 5 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 10 1/2 17 E 3/4 3/4 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 F 1 1 1 1 1 1/4 1 1/4 2 2 2 2 2 2 2 2 3 G 1 3/4 1 3/4 1 3/4 1 3/4 3 1/4 3 1/4 4 4 4 4 4 4 4 4 5 1/2 H .5 .5 .5 .5 5/8 5/8 1 1 1 1 1 1 1 1 1 1/2 (NPTF) I 1/8 1/8 1/8 1/8 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2
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ACCESSORIES
ACCESSORY SELECTION GUIDE PRODUCT VACUUM CUPS FILTER GAUGE 1 1 SILENCER SILENCER SOLENOID AA ST VALVE SWITCH MECH'L SWITCH SOLID STATE SENSOR SOLID STATE 1
MINI SERIES MID SERIES MAX SERIES FASBREAK HIGH VAC J SERIES VDF SERIES
1
Remote applications only
ADJUSTABLE VACUUM SWITCHES

These sensors are ideal for use in automated systems to generate a low current electrical signal for input to a PLC or other logic controller. They are normally open, diaphragm operated and utilize low stressing deecting contacts instead of sliding or pivoting parts, resulting in high reliability and long life. SX-4, SX-5
To reduce plumbing and ease installation, the vacuum sensors may be fastened directly to the VP20, VP31, and the VP61 series of vacuum pumps.
SX-4SB, SX-5SB
For remote mounting choose the SX-4SB or SX-5SB sub base mounted versions.
VS4, VS5
Adjustable vacuum sensor.
IMPORTANT NOTICE:The electrical circuit is from one terminal, through the rivet to the contact blade; and from the other terminal, through the rivet, to the adjustment blade. The adjustment screw is in contact with the diaphram and is part of the electrical circuit. To avoid potential shock, please use an insulated screwdriver when making adjustments.
Part No
Size (inches)
Range
Hysteresis/ Deadband 1/2 % max value 1/2 % max value 1/2 % max value 1/2 % max value ~ 20%
VS-4 VS-5 SX-4 SX-5 VSW5A
1x1x3/8 w/ 2-14.8"Hg. 3/8x3/16barb 1x1x3/8 w/ 7.4-30"Hg. 3/8x3/16barb 1x1.5x.75 thk 2-14.8"Hg. 1x1.5x.75 thk 7.4-30"Hg. 1.84x4.26 4-28"Hg.
Input Max. Output Voltage Current MECHANICAL SWITCHES 500 VAC/ 10-20 mA Sourcing 24 VDC 500 VAC/ 10-20 mA Sourcing 24 VDC 500 VAC/ 10-20 mA Sourcing 24 VDC 500 VAC/ 10-20 mA Sourcing 24 VDC 125-250 VAC 5 amp Sourcing 12 VDC 7 amp N/O or N/C 24 VDC 5 amp
Operating Temp. -40-250F -40-250F
Port
Indicator None None
Electrical Connection 12" ying leads 12" ying leads 12" ying leads 12" ying leads DIN 43650A
n/a n/a
-40-250F Optional Sub None Base w/10-32 -40-250F Optional Sub None Base w/10-32 -40-176F 1/8" NPTM None
Model No. VSW5A

Nema 6 Enclosure (IP67) Adjustable, 4" to 28" Hg.
Compact, sealed vacuum switch for automation and process control applications. Especially suited for hazardous applications including wash down and dust laden air.
VACUUM GAUGE
Model No. VG-150 The VG-150 is a 0-30" Hg. vacuum gauge with a 1-1/2" face and an 1/8" NPTM bottom mount connection.
Switch is eld adjustable Electrical Connection between 4" and 28"Hg. Adjusting screw is easily DIN 43650A accessed below the DIN UL and CSA Approved connector. Wiring can be either Normally Open or Normally Closed.
Vaccon Co. Inc.
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800-848-8788
SOLID STATE SWITCHES AND SENSORS

Vaccons ultra miniature electronic vacuum and pressure sensing and switching devices utilize the latest electronic technology available. They provide precision control for feedback mechanisms or system monitoring and they can be incorporated directly onto Vaccons Fastvac vacuum pumps. These devices are available for manifold applications where multiple sensing points for vacuum or pressure are required. For applications requiring feedback for batch or process control, the sensors are available as a 0-5Vdc or 4-20mA volt transducer device. Vacuum or pressure setpoints, and hysteresis are adjustable on all switches.
Part No
Size (inches)
Range
Hysteresis/ Deadband ~ 0-15% ~ 0-15% ~ 0-15%
VSXP VSXN VSXL
1x.75x.41 thk 0.5-30" Hg. 1x.75x.41 thk 0.5-30" Hg. 1x.75x.41 thk 0.5-30" Hg.
PSXP PSXN PSXL
1x.75x.41 thk 10-150 psi 1x.75x.41 thk 10-150 psi 1x.75x.41 thk 10-150 psi
~ 0-15% ~ 0-15% ~ 0-15%
VSSA VSSV PSSA PSSV
1x.75x.41 thk 1x.75x.41 thk 1x.75x.41 thk 1x.75x.41 thk
0.5-30" Hg. 0.5-30" Hg. 10-150 psi 10-150 psi
n/a n/a n/a n/a
Input Max. Output Voltage Current SOLID STATE SWITCHES 5-30 VDC 100mA Sourcing 5-30 VDC 100mA Sinking 5-30 VDC 100mA Sinking w/pullup resistor 5-30 VDC 100mA Sourcing 5-30 VDC 100mA Sinking 5-30 VDC 100mA Sinking w/pullup resistor SOLID STATE SENSORS 18-28 VDC n/a 4-20mA 12-30 VDC n/a 0-5 VDC 18-28 VDC n/a 4-20mA 12-30 VDC n/a 0-5 VDC
Operating Temp.
Port
Indicator
Electrical Connection 3 conductor/24" 3 conductor/24" 3 conductor/24"
-40-150F See notes 1&2 LED -40-150F See notes 1&2 LED -40-150F See notes 1&2 LED
-40-150F See notes 1&2 LED -40-150F See notes 1&2 LED -40-150F See notes 1&2 LED
3 conductor/24" 3 conductor/24" 3 conductor/24"
-40-150F -40-150F -40-150F -40-150F
See notes 1&2 See notes 1&2 See notes 1&2 See notes 1&2
n/a n/a n/a n/a
2 conductor/24" 3 conductor/24" 2 conductor/24" 3 conductor/24"
Note 1: All solid state devices, sold individually, are mounted to a 1/8" thick base with a #10-32 female port. Optional male port adapters are available in 10-32 and 1/8" NPT. Note 2: All solid state devices, sold individually, can be optionally mounted to a 3/8" thick remote mounting base with a #10-32 port. NOTE: 1/8" NPT Adapters are not available with this option. Remote Mount Option Sufx: -RM Optional Port Adapters: #10-32 Adapter: -32 1/8" NPTM Adapter: -18
Vaccon Co. Inc.
.750
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VACUUM CUPS 4 STYLES TO FIT YOUR APPLICATION: BELLOWS, CLEATED, OVAL, STANDARD
Available in 3 materials: Vinyl ............................................ Durable, resists wear, up to 125F Silicon.......................................... High temp., FDA approved, up to 400F (-76F) Polyurethane ............................... Chemically resistant up to 125F
4 BASIC CUP STYLES

STANDARD Standard cups are exible and work well in applications that do not require lifting heavy loads. In food packaging for example, a standard cup can be used to apply a label to an uneven surface such as a package of chicken.
CLEATED Cleated cups are strong with a rigid, low prole that will lift heavy loads. The low prole allows heavy loads to be lifted vertically without the cup peeling away from the product surface. These cups perform well when gripping smooth, at heavy objects such as steel sheet, glass (television picture tubes), and coated corrugated.
BELLOWS with 1, 2, 3 or 4 convolutions Bellows cups have a pliable outer rim that will conform to curved or uneven surfaces while the bellows sections compensate for inconsistent stack heights. Under vacuum, the accordion-style bellows cup will collapse on contact. The collapsing action simulates a short cylinder stroke lifting the product for a short distance, possibly saving the need for a separate lifting mechanism. OVAL Like cleated cups, oval cups have heavy load handling capacity due to their rigid design and large vacuum work area. Oval cups have the largest lifting force because they provide the most surface area for a given cup footprint. CUP STYLES
D E
Equation for calculating vacuum lifting force using vacuum cups: Note: To covert ("Hg) vacuum level into PSI divide by 2. Vacuum Force (lbs.) x Safety Factor = Vacuum Level (PSI) x Surface Area (in.2)
Suggested Safety Factor: 2 for cup in horizontal position.
4 for cup in vertical position
Vaccon Co. Inc.
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VACUUM CUPS
Standard Model No. VC 1 VC 165A VC 25 VC 10 VC 11 VC 12 VC 8 VC 37A VC 168 VC 106 VC 30 Cleated Model No. VC 36B VC 2EA VC 59 VC 49 VC 27A VC 27 VC 63 VC 34 Bellows Model No. VC B6 VC B10-5 VC B3 VC B15 VC B2 VC 33A5 VC B20P VC 33A3 VC 124 VC B1 VC 33A2 VC 33A VC 32C VC 32D VC 32B VC 130 VC 32-3.5x5.0 Oval Model No. VC 89 VC 83 VC 87BL VC 183 VC 90 Ultraminiature Model No. VC-VI 062 VC-VI 125 VC-VI 250 VC-VI 375 VC-VI 500 VC-VI 625 VC-VI 750 Approx. Area in2 .01 .05 .02 .30 .40 .60 .44 .50 .70 .80 1.10 Approx. Area in2 .30 .37 1.30 2.10 2.40 3.40 5.60 10.40 Approx. Area in2 .01 .04 .05 .07 .11 .16 .15 .20 .24 .25 .25 .40 .78 1.00 2.00 4.90 A (O.D.) .200 .37 .61 1.00 1.19 1.44 1.50 1.56 2.00 2.50 3.09 A (O.D.) 1.00 1.37 2.00 2.44 3.25 4.25 4.75 6.25 A (O.D.) .25 .42 .50 .62 .75 .75 .87 .90 1.00 1.20 1.27 1.37 2.00 2.00 2.75 3.31 3.5x5.0 A (O.D.) 1.12x2.75 1.56x4.09 1.70x1.50 2.0x6.0 3.0x8.0 A (O.D.) .063 .125 .250 .375 .500 .625 .750 B .225 .25 .62 .50 .50 .50 .56 .81 .69 .81 1.44 B .36 1.06 .62 1.94 1.06 1.00 1.18 1.18 B .43 .62 .56 .81 .68 1.00 .75 1.02 1.37 .85 1.00 1.50 1.68 1.86 2.00 2.38 1.75 B .87 .94 .50 1.00 1.12 B .126 .120 .200 .250 .300 .310 .320 C .045 .25 .10 .28 .28 .50 .38 .50 .50 .50 .62 C .25 .31 .25 .81 .44 .50 1.00 .81 C .15 .21 .38 .40 .50 .75 .50 .62 .62 .77 .87 1.00 .81 1.12 1.28 2.18 1.25 C .70 .50 .20 .39 .53 C .006 .020 .040 .070 .110 .110 .130 D .225 .37 .50 .62 .75 .75 .62 .87 1.12 1.12 1.12 D .56 .62 1.56 1.04 2.25 3.00 1.62 5.00 D .15 .32 .31 .35 .51 .69 .57 .69 .62 .56 .69 .65 .75 .75 1.00 2.38 2.0x3.5 E .057 .22 .19 1/8 NPTF 1/4 NPTF 1/4 NPTF .23 1/4 NPTF 1/4 NPTF 1/4 NPTF 1/4 NPTF E .25 1/8 NPTM 1/4 NPTF 1/4 NPTF 1/4 NPTF 1/4 NPTF 3/8 NPTF 3/8 NPTF E .06 .15 .15 .14 .25 .44 .20 .44 .37 1/8 NPTF 1/4 NPTF 1/4 NPTF 1/4 NPTF 1/4 NPTF 1/4 NPTF 3/4 NPTF 3/8 NPTF Style A B B B B B B B B B C Style A C B C B B B B Style D-1 D-1 D-1 D-1 D-1 D-3 D-1 D-2 D-1 D-1 D-2 D-3 D-1 D-2 D-1 D-4 D-1 Style B B A B B Options B/ESDV B/ESD/R/UV B/ESD/R/UV B/ESD/R/UV B/ESD/R/UV B/ESD/R/UV B/ESD/R/UV
Approx. Area in2 1.75 4.50 .44 6.00 12.00 Approx. Area in2 .003 .02 .05 .11 .19 .30 .44
D E .78 1/4 NPTF 1.15x3.6 1/4 NPTF .62 1/8 NPTF 1.25x5.2 1/4 (2 Ports) 2.12x7.1 3/8 (2 Ports) D .055 .070 .100 .130 .160 .160 .160 E .025 .030 .045 .060 .060 .060 .060
OPTIONS
B ESD R U V = = = = = Non-Marking Static Dissipative. Temperature range: -4F to 248F (-20C to 120C) ESD Safe High Temperature. Temperature range: -67F to 446F (-55C to 250C) Red Silicone High Temperature. Temperature range: -67F to 482F (-55C to 250C) Blue Silicon High Temperature. Temperature range: -67F to 482F (-55C to 350C) Probe (cup holders) available
21
All dimensions shown in inches
Many other cup sizes available on request.
Vaccon Co. Inc.
800-848-8788
IN-LINE VACUUM FILTERS ADDED PROTECTION FOR EXTREME ADVERSE CONDITIONS!

Compact in-line lters for adverse conditions provide the added protection of 10 micron ltration and have a 150 psi pressure rating. Filters are constructed from rugged injection molded nylon and plastic. Vaccon offers eight different design congurations for maximum placement versatility and easy installation.
FEATURES
High Flow 10 Micron Filtration 8 Models
VF125LPM (1.9 OZ) VF250LPM (2 OZ) VF375LPM (2 OZ)
VF500F (5.6 OZ) VF750F (5.6 OZ) VF1000F (7.8 OZ)
Part Number VF125LPM VF250LPM VF375LPM VF250F V375F VF500F VF750F VF1000F
Description 1/8" Male Low Prole 1/4" Male Low Prole 3/8" Male Low Prole 1/4" Female Filter 3/8" Female Filter 1/2" Female Filter 3/4" Female Filter 1" Female Filter
Ports 1/8"NPTM 1/4"NPTM 3/8"NPTM 1/4"NPTF 3/8"NPTF 1/2"NPTF 3/4"NPTF 1"NPTF
A 2.4 3.7 3.7 5.35 5.35 6.35
B 3.1 3.0 3.0 3.6 3.6 5.0
C 2.0 3.25 3.25 4.8 4.8 5.6
D 1.9 1.9 1.9 2.95 2.95 4.1
Replacement Element RE1 RE1-L RE2 RE3
Vaccons unique single stage vacuum pumps do not require lters for maximum operating efciency. Filters are recommended for use in only the most adverse operating conditions to provide additional, in-line protection and user satisfaction.
Vaccon Co. Inc.
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ACCESSORIES VACCON SILENCERS

Vaccon silencers are extremely effective in reducing air exhaust noise from venturi pumps and other pneumatic devices. The AA, ST, and FA51 Series reduce noise levels by up to 30 dB while allowing high ow rates with minimal back pressure.
AA Series
FA51 Series
ST Series
Compact, lightweight, these silencers have excellent noise reducing characteristics with minimal resistance to air ow. AA Series silencers are almost one third smaller than comparable products providing considerable space savings. The large surface of the felt element resists contamination far more than other materials such as sintered bronze, steel mesh, or porous polyethylene.
The FA51 Series silencers offer remarkable noise reduction for high volume exhaust applications without causing back pressure. Silencers are ideal for quieting large air valves that must exhaust quickly to maintain high cycle rates. Vaccon uses the FA51 silencers on their high ow venturi vacuum pumps where even small amount of back pressure would decrease performance. A threaded connection provides easy installation for replacement element, P/N RF51
The ST-Series straight-through design eliminates clogging by allowing contaminants to pass directly through the silencer. Each silencer is tuned in proportion to its exhaust ow to minimize noise and reduce frequency. As air passes through the silencer, noise is absorbed by the dense felt liner. This reduces high pitch exhaust noise to a gentle, low frequency ow of air. Even in the most adverse conditions, contaminants pass through the silencer making the ST- Series ideal for silencing venturi pumps that are continuously ingesting dirt and debris.
SPECIFICATIONS
DIMENSIONS SILENCER A AA2 AA4 AA6 FA51-1/4 FA51-3/8 FA51-1/2 ST4A2 STAA4 ST4 ST6A ST8A ST6B ST8B ST12C ST16C 1.052 1.265 1.833 5.75 5.75 5.75 2.65 3.00 2.35 3.95 3.95 5.20 5.20 7.44 7.44 B .604 .706 .955 3.25 3.25 3.25 1.00 .75 .75 1.00 1.00 1.25 1.25 2.00 2.00 C 1/8" NPT 1/4" NPT 3/8" NPT 1/4" NPT 3/8" NPT 1/2" NPT 1/4" NPT 1/4" NPT 1/4" NPT 3/8" NPT 1/2" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT D .234 .326 .429 .5 .5 .5 .30 .40 .4 .4 .4 .4 .4 .5 .5 BODY NYLON NYLON NYLON STEEL STEEL STEEL ALUM.
ALUM. NYLON
CONSTRUCTION BAFFLE NYLON NYLON NYLON FOAM FOAM FOAM

FELT NYLON
MAX. OP. PRESSURE FILTER FELT FELT FELT PAPER PAPER PAPER FELT FELT FELT FELT FELT FELT FELT FELT FELT 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG 150 PSIG
MEDIA AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR
SCREEN NYLON NYLON NYLON STEEL STEEL STEEL NYLON
NOISE LEVEL measured 4.5 ft. from silencer 68dBA 68dBA 72dBA 72dBA 72dBA 68dBA 68dBA 68dBA 68dBA 68dBA 68dBA 76dBA 76dBA 76dBA
NOISE LEVELS ARE BASED ON THE SILENCER BEING ATTACHED TO A VACCON VENTURI PUMP.
72dBA
ALUM. ALUM. ALUM. ALUM. ALUM. ALUM. ALUM.
Vaccon Co. Inc.
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SPECIFICATION DRAWINGS
MIN SERIES VACUUM PUMPS
VP00-60H VP01-60H, VP1QR-60H
FASTBREAK
VP0X-60H VPIX
VP2X
VP8X-200M, H
4.00
7.56
Vaccon Co. Inc.
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MID SERIES VACUUM PUMPS 60 90 100 150
VP10 VP20
VP61
Weight - 14.8 oz. Exhaust Port - 1/4" NPT Silencer - AA4
Vaccon Co. Inc.
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800-848-8788
MAX SERIES VACUUM PUMPS 200, 250, 300, 350
VP80-200M,H
Weight - 9.4 oz. Exhaust Port - 3/8" NPT Silencer - ST6A
VP80-250M,H
Weight - 24.3 oz. Exhaust Port - 1/2" NPT Silencer - FA51-1/2
VP90-300M,H VP90-350M, H
Weight - 24.3 oz. Exhaust Port - 1/2" NPT Silencer - FA51-1/2
Vaccon Co. Inc.
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MANIFOLD, HIGHVAC, DUAL-VAC
Manifold
Highvac
Dual-Vac
DIMENSIONS Model
A B C D E F G H I J K L M Silencer Air Supply Vacuum Exhaust MTG Port Port Port Hole
HVP100 .375 2.25 4.58 3.20 1.78
.078 1.50 .75
1/4 NPT 1/4 NPT 3/8 NPT
1/8 NPT 1/4 NPT 1/4 NPT
1/4 NPT 1/2 NPT 1/2 NPT
.125
AA4
HVP200 .750 4.00 7.56 4.00 2.20 1.50 .20 2.80 1.00 HVP300 .750 4.00 9.80 5.00 2.50 1.50 .20 2.75 1.00 * F1=.6
.206 ST8A .206 ST8B
Vaccon Co. Inc.
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J SERIES
DIMENSIONS Model 60M 90M 100M 150M 150 200 250 300 350 1 1/4 1 1/4 1 1/2 4 5 6 1 1 1 1/2 1/4 3/8 1/2 3/8 3/8 1/2 3/8 3/8 1/2 A (in.) 3/4 3/4 1 1/4 1 1/4 B (in.) 2 3/4 2 3/4 4 4 C (in.) 3/4 3/4 1 1 D NPT 1/8 1/8 1/4 1/4 E NPT 1/8 1/8 3/8 3/8 F NPT 1/4 1/4 3/8 3/8 Recommended Silencer* AA4 ST4 AA4 ST4 AA6 ST6A AA6 ST6A FA51-3/8 FA51-3/8 ST6B FA51-3/8 ST6B FA51-1/2 ST8B Length w/Silencer 4 1/8 4 7/8 4 1/8 4 7/8 5 7/8 8 5 7/8 8 9 3/4 9 3/4 8 10 3/4 10 1/4 11 3/4 11 1/4
*Note: For ultra quiet operation the STAA4 Silencer can be used on all of the M series models. All M series w/STAA4 length = 6.00".
VDF SERIES
Model
VDF100 VDF150 VDF200 VDF250 VDF375 VDF500 VDF750
A Barrel ID .100 .150 .20 .25 .375 .50 .75
B 7/8 7/8 7/8 7/8 1 1/2 1 1/2 1 1/2
C Collar Length 1 1/4 1 1/4 1 1/4 1 1/4 1 3/4 2 2
D 3/4 3/4 3/4 3/4 7/8 1 1
E Input (NPTF) 1/8 1/8 1/8 1/8 3/8 3/8 1/2
DIMENSIONS F G Barrel Collar OD OD 3/4 1 1/4 3/4 1 1/4 3/4 1 1/4 3/4 1 1/4 1 1 3/4 1 1/4 2 1 1/2 2 1/4
H 1 1/2 1 1/2 1 1/2 1 1/2 2 3/4 2 1/2 3 3/8
I Thread ID NPTF 1/4 1/4 1/4 1/4 1/2 3/4 1
J Thread ID NPTF 1/4 1/4 1/4 1/4 1/2 1/2 3/4
Silencer Silencer Length ST4 ST4 ST4 ST4A2 ST8B ST12C ST16C 2.50 2.50 2.50 2.65 5.20 7.50 7.50
Vaccon Co. Inc.
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CDF SERIES
OPTIONAL THREADED EXHAUST ATTACHMENTS FOR MODELS CDF500H, 750H 1000 THREADED EXHAUST PART NO. EPT-100 EPT-107 EPT-125 MODEL CDF500H CDF750H CDF1000H C* D* F*
1" NPT 1" NPT 1 1/2" NPT
4 5/8" 5 1/8" 4 5/8"
2" 2 1/2" 2"
DIMENSIONS Model CDF100 CDF200 CDF500H CDF750H CDF1000H CDF1500H CDF2000H I.D. A 1/8 1/4 1/2 3/4 1 1 1/2 2 B 1 1/4 1 1/4 1 1/2 2 2 1/4 2 3/4 3 1/4 C 9/16 9/16 1 1 1/4 1 1/2 2 2 1/2 D 2 2 4 1/8 4 1/8 4 1/8 4 1/8 4 1/8 E 1 1 2 5/8 2 5/8 2 5/8 2 5/8 2 5/8 F 3/4 3/4 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 G 0.13 0.13 0.2 0.2 0.2 0.2 0.2 (NPTF) H 1/8 1/8 1/4 1/4 1/4 3/8 3/8 (NPTF) J 1/2 1 1 1/4 2 2 1/2
Jam nut is used to secure adjustment
All dimensions in inches
DF SERIES
DIMENSIONS Model DF1-3 DF2-3 DF3-3 DF3-6 DF5-3 DF5-6 DF7-3 DF7-6 DF10-3 DF10-6 DF15-3 DF15-6 DF20-3 DF20-6 DF30-6 I.D. A 1/8 1/4 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/2 1 1/2 2 2 3 B 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 2 2 1/4 2 1/4 2 3/4 2 3/4 3 1/4 3 1/4 4 1/4 C 3/4 3/4 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2 2 1/2 2 1/2 3 1/2 D 3 1/2 3 1/2 3 1/2 3 1/2 5 1/2 5 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 10 1/2 E 3/4 3/4 3/4 3/4 1 1 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 F 1 1 1 1 1 1/4 1 1/4 2 2 2 2 2 2 2 2 3 G 1 3/4 1 3/4 1 3/4 1 3/4 3 1/4 3 1/4 4 4 4 4 4 4 4 4 5 1/2 H .5 .5 .5 .5 5/8 5/8 1 1 1 1 1 1 1 1 1 1/2 (NPTF) I 1/8 1/8 1/8 1/8 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2
These products will operate with as little as 3 psi
All dimensions in inches
Vaccon Co. Inc.
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GUIDE TO VACUUM PUMP SELECTION

There are two types of vacuum applications PICK AND PLACE MATERIAL HANDLING
Referred to here as the lifting, gripping, rotating and positioning of an object through the use of a vacuum pump and vacuum cup Use the Equation: Force = Pressure x Area to Determine: 1. Lifting capacity of the pump and cup, 2. Required vacuum area, i.e. diameter of cup, 3. Required vacuum level of vacuum pump. WHERE:
F is the weight of the object in pounds

(lbs) multiplied by a safety factor (See page 12)
P is the expected vacuum level in PSI,

remember to convert Hg to PSI by dividing by 2
A is the area of the vacuum cup in sq.
inches. Use the equation, Area = d2 4
2 Vacuum Level Ranges - H for High Vacuum and M for Medium Vacuum. H - Series (28'' Hg) for non-porous material to generate maximum holding force. Hint: Try P = 12.5 PSI (25" Hg) as a starting value when using equation, F = P x A. M - Series (20'' Hg) for porous material to generate medium holding force while overcoming leakage and saving compressed air. Hint: Try P = 8 PSI (16" Hg) as a starting value using equation, F = P x A.
Systems Speed: Cycle rate of the pump and cup system is determined by the evacuation speed of the venturi, see Vessel Evacuation below.
INEXACT SCIENCE When handling porous materials such as corrugated or heavy fabric it is hard to choose the exact pump required because the leakage rate is not normally known. Therefore, it is best to run a benchtop trial to test the ability of the pump to overcome the leakage. For existing systems, consult Vaccon for the equivalent pump size. In new applications, take advantage of Vaccons free 30 day trial to ensure proper pump selection.
Increase safety, reliability and speed by using one small Fastvac pump at each cup location. Should one cup fail the others will not be affected.
VESSEL EVACUATION
In many process applications it is necessary to evacuate a vessel for the purpose of purging gases, leak testing, degassing viscous uids or the vessel may simply be the length of tubing between the pump and cup. Knowing the evacuation speed will help determine process completion time or the production rate of a pick and place system. Evacuation speed is directly related to the vacuum ow of the pump. To use the chart of evacuation speed listed for each venturi identify operating conditions;
Notice that the charts are based on a one cubic foot volume. Evacuation speed is linear with volume, therefore a 2 cu. ft. volume will take twice as long to evacuate. 1. Volume to be evacuated (Cu. Ft.), 1728 cu, in. = 1 cu. ft. 2. Desired vacuum level (Hg), 3. Time to reach vacuum level (seconds).
Vaccon Co. Inc.
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http://www.vaccon.com
Available Worldwide
To ensure customer satisfaction and proper pump selection, Vaccon offers a 30 day free trial with no cost or obligation Serving the Automation and Process Control Industries for over 20 years.
North American Sales Ofce

Vaccon Co., Inc. PO Box 324 32 Rear Spring Street Medeld, MA 02052 USA Tel 508-359-7200 Fax 508-359-0177 e-mail: info@vaccon.com
European Sales Ofce

KV Ltd. Presley Way Crownhill Milton Keynes Buckinghamshire MK8 0HB, England Tel +(44) 01908 561515 Fax +(44) 01908 561227
Your Local Distributor
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Vacuum Pumps, Manifolds, Cups, and Accessories

SPECIALLY ENGINEERED PRODUCTS

GLOSSARY OF VACUUM TERMS AND DEFINITIONS

PRODUCT APPLICATION GUIDE

APPLICATION SELECTION CHART

Vaccon Co. Inc.

MIN SERIES VACUUM PUMPS - 60H

*Specify either 24vdc or 110vac when ordering

Vaccon Co. Inc.

FASTBREAK HIGH SPEED BLOW OFF VACUUM PUMPS

PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications

PERFORMANCE DATA H SERIES VENTURIS High Vacuum Applications

Vaccon Co. Inc.

MID SERIES VACUUM PUMPS60, 90, 100, 150

INTERCHANGEABLE CARTRIDGE ASSEMBLY

See page 25 for selection chart.

Vaccon Co. Inc.

H SERIES VENTURIS High Vacuum Applications

Vaccon Co. Inc.

MAX SERIES VACUUM PUMPS - 200, 250, 300, 350

VP80-200M VP80-200H VP80-250M VP80-250H

VP90-300M VP90-300H VP90-350M VP90-350H

Vaccon Co. Inc.

H SERIES VENTURIS High Vacuum Applications

Vaccon Co. Inc.

MID SERIES SEGMENTED MANIFOLDS - 60, 90, 100, 150

Manifold segments numbered left to right

Vaccon Co. Inc.

H SERIES VENTURIS High Vacuum Applications

Vaccon Co. Inc.

HIGHVAC SERIES VACUUM PUMPS

Vaccon Co. Inc.

MAXIMUM VACUUM FLOW (SCFM)

VACUUM LEVELS ("Hg)

Vaccon Co. Inc.

J SERIES VACUUM PUMPS

Vaccon Co. Inc.

Vaccon Co. Inc.

VDF SERIES VARIABLE FLOW VACUUM PUMPS

The "Dirty One''

Recommended Silencer ST-4 ST-4 ST-4 ST-4A2 ST-8B ST-12C ST-16C

* These values can be achieved at 15"Hg.

Vaccon Co. Inc.

CDF SERIES VACUUM PUMPS

For detailed drawings, see Page 29.

Vaccon Co. Inc.

DF SERIES HIGH FLOW VACUUM PUMPS

Vaccon Co. Inc.

Vaccon Co. Inc.

Remote applications only

ADJUSTABLE VACUUM SWITCHES

VS-4 VS-5 SX-4 SX-5 VSW5A

Operating Temp. -40-250F -40-250F

Indicator None None

Model No. VSW5A

Vaccon Co. Inc.

SOLID STATE SWITCHES AND SENSORS

Hysteresis/ Deadband ~ 0-15% ~ 0-15% ~ 0-15%

VSXP VSXN VSXL

PSXP PSXN PSXL

~ 0-15% ~ 0-15% ~ 0-15%

VSSA VSSV PSSA PSSV

1x.75x.41 thk 1x.75x.41 thk 1x.75x.41 thk 1x.75x.41 thk