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Technology that inspires

Electromechanical rotary indexing tables TC

Technology that inspires

V Speed gradient

a Acceleration gradient

The modified curved path of the cam allows for a very smooth and harmonic motion. This ensures long life and the shortest possible indexing times.
Pos. 1 Pos. 2 Pos. 1 Pos. 2

The customer can rotate the drive 90 downwards, if required.

According to your drawing we manufacture high-precision AlMg4,5Mn plates (anodised upon request) and steel plates (nickel-plated upon request). All your equipment can be supplied from one source including a test report.

03/2010

Advantages at a glance Strong stationary centre section Large centre boring Specially designed oil and dust seals Precision heavy-duty needle roller bearings. Cam followers with needle roller bearings Housing made of cast iron Rotating section with hardened bearing surface
and untreated top surface to enable drilling/tapping

Please download the selected rotary indexing table from www.weiss-gmbh.de (in 2D or 3D) directly into your CAD drawing. This will ensure you are using the latest model.

20 % faster EPS electronic overload protection EWR electronic wear reduction

By using our control card under normal conditions, the service life of the brake increases by 3 times (EWR).

We offer tailor-made electrical components, e.g. control cards, electronic contactors or frequency inverters. Please contact your representative for further information.

TC 150T CL The solution for the cleanroom: The rotary indexing table TC 150T CL in a cleanroom suitable design is certified for the Air Cleanliness Class 5 in accordance with ISO 14644-1.

03/2010

4 years guarantee *

1st reason Wear and tear


We do not use any friction bearings, all bearings are antifrictional, running in oil. Our plate cam followers are fitted with needle roller bearings, this ensures that we can guarantee full precision, even after 30 million indexing motions.

3rd reason Thermal expansion


Our cam consists of highly tempered, surface hardened steel and our housing is cast iron. The coefficient of thermal expansion is the same for steel and cast iron. When the housing expands due to the thermal influences, the cam centre - the area where positioning takes place - remains in exactly the same position due to the cam expanding by the same amount. This is different with aluminium housings, which are partly used by our competitors. In these circumstances the housing expands more than the cam. This results in the plate turning and noticeably leaving its original position!
Example: TC 320 T L1 = 96 mm L2 = 145,5 mm T = 20 C

2nd reason Sophisticated construction


We manufacture our drive cam followers as large as possible, this ensures that we use the total length of the cam. For example on our 6-station unit we have 3 or 4 followers engaged with the cam at the same time, these followers are evenly distributed between the acceleration and deceleration forces.

A plate diameter of 1200 mm with an aluminium housing and a temperature difference of 20 C would register a counter clockwise positional variation of 0.182 mm on the circumference.

03/2010

Technology that inspires

Design, production, installation and sales all have one common goal: to supply you with a rotary indexing table with the highest precision that keeps on running and running and running ...

4th reason Crash / Emergency stop safety


The performance of our drive motors are proportioned to suit the size of table, number of stations and the indexing time. Adjustments can also be made to suit our customers special requirements. Too little performance will result in large acceleration values during the deceleration of the dial plate. Too much performance in the case of a crash results in breakage or loss of precision. A sensible selection of drive performance ensures that the rotary indexing table will survive a crash without major damage. In order to avoid possible mechanical damage of the indexer during re-start after an e-stop, which occurred during index we recommend using our frequency inverter - controller combination. This soft start device allows the indexer to creep slowly from the indexing phase into dwell without overloading barrel cam, cam followers and bearings.

6th reason No overloading / long life


The following tables list the exact calculations of the permissible load factors for our indexers. These calculations include a safety factor to ensure years of reliable performance during multiple shift applications. If you have an application which requires a higher load bearing capacity than the standard values, then please contact us.

7th reason EPS electronic overload protection (optional)


Our additional electronically adjustable overload protection device will react within 4 ms.

8th reason Our attitude


Our customer service representatives are looking forward to helping you.

5th reason Electronic accessories / electronic wear compensation


If our rotary indexing table control is used the brake wear is minimised or compensated completely. The rotary indexing table is therefore completely maintenance and wear-free throughout its service life.

03/2010

TC 120G

Technical data TC 120G


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: Recommended up to 600 mm 120 mm Clockwise - counter clockwise or reciprocating 2, 4, 5, 6, 8, 10, 12, 16, 20, special increments upon request Up to 200 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.045 - 0.12 kW 22 kg See page 39 (it is possible to fix this unit from the top surface - if required, please request a drawing) Indexing 2-10: 45 indexing 12-20: 55 (in degree seconds) Higher indexing precision upon request (at 120 mm) indexing 2-10: 0.013 mm indexing 12-20: 0.016 mm (at 120 mm) 0.02 mm (at 120 mm) 0.02 mm 0.02 mm (at 120 mm) 0.04 mm

03/2010

TC 120G Dimensions
Technology that inspires stationary
(The dial plate is 0.5 mm higher than the stationary centre section)

unmachined casting

approx.
aprox. approx.

approx. Position: Drive on bottom approx.

Cross section

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

Limit switch M12x1 max. screwing depth 6 mm

approx. 98 with self-adjusting brake motor

approx.

are

approx.

nce

I arnter ea fe re

nc

Table centre

Max. centre line deviation between stationary centre section and dial: 250 Max. centre line deviation between dial and indexer housing: 130 Note: Please ensure motor and brake are accessible for servicing!

Int

erf ere

Cut out for drive (underside mounting)

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TC 120G
Load table
Step Indexing
2 4 5 6 8 10 12 16 20 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 0,10 0,24 0,16 0,24 0,23 0,24 0,41 0,24 0,57 0,24 0,19 0,31 0,33 0,31 0,39 0,31 0,85 0,31 0,93 0,31 0,06 0,41 0,28 0,37 0,47 0,37 0,57 0,37 1,21 0,37 1,33 0,37 0,10 0,51 0,42 0,46 0,71 0,46 0,86 0,46 1,83 0,46 2,01 0,46 0,47 0,22 0,55 0,22 0,86 0,22 0,15 0,63 0,66 0,57 1,05 0,57 1,34 0,57 2,69 0,57 3,15 0,57 0,67 0,27 0,86 0,27 1,35 0,27 0,23 0,78 1,00 0,70 1,69 0,70 2,03 0,70 4,34 0,70 4,76 0,70 1,12 0,34 1,31 0,34 2,05 0,34 0,38 0,99 1,63 0,89 2,75 0,89 3,30 0,89 7,05 0,89 7,73 0,89 1,82 0,43 2,13 0,43 3,32 0,43
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

150 Nm 2000 N

perm. force acting vertically on the centre section

3000 N

perm. tangential moment acting on the centre section

120 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

200 Nm 2000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

3300 N

perm. tangential moment acting on the locked dial plate

120 Nm

03/2010

TC 120G
Technology that inspires

03/2010

TC 150T

Technical data TC 150T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: (at 150 mm) 0.03 mm 80 mm (min) (at 150 mm) indexing 2-12: 0.011 mm indexing 16-24: 0.016 mm (at 150 mm) 0.01 mm (at 150 mm) 0.01 mm 0.01 mm Recommended up to 800 mm 150 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, special increments upon request Up to 210 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.045 - 0.12 kW, BG 56 23 kg See page 39 Indexing 2-12: 30 indexing 16-24: 45 (in degree seconds) Higher indexing precision upon request

10

03/2010

TC 150T Dimensions
Technology that inspires stationary
(The dial plate is 0.5 mm higher than the stationary centre section)

unmachined casting

aprox. approx.

aprox. approx.

Position: Drive on bottom aprox. approx. If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

max. screwing depth 8 mm Limit switch M12x1 approx. 98 with self-adjusting brake motor max. screwing depth 6 mm aprox. approx.

ea

nc

aprox. approx.

Int

ar

er

re

fer

en

rfe

ce

* only for indexing step h - j

In

te

are

Table centre

Max. centre line deviation between stationary centre section and dial: 180 Cut out for drive Max. centre line deviation between dial and indexer housing: 120 (underside mounting) Note: Please ensure motor and brake are accessible for servicing!

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11

TC 150T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 0,11 0,25 0,26 0,25 0,46 0,25 0,72 0,25 1,04 0,25 0,23 0,32 0,53 0,32 0,96 0,32 1,42 0,32 1,70 0,32 0,09 0,43 0,14 0,43 0,37 0,39 0,76 0,39 1,62 0,39 2,03 0,39 2,44 0,39 0,55 0,19 0,69 0,19 0,83 0,19 0,14 0,53 0,22 0,53 0,56 0,47 1,15 0,47 2,46 0,47 3,08 0,47 3,69 0,47 0,84 0,23 1,05 0,23 1,27 0,23 0,23 0,66 0,35 0,66 0,75 0,59 1,69 0,59 3,02 0,59 4,72 0,59 5,78 0,59 1,32 0,29 1,65 0,29 1,98 0,29 0,35 0,81 0,53 0,81 1,35 0,73 2,73 0,73 5,61 0,73 7,28 0,73 8,74 0,73 2,00 0,35 2,50 0,35 3,00 0,35 0,58 1,03 0,87 1,03 2,17 0,93 4,43 0,93 8,71 0,93 11,83 0,93 14,19 0,93 3,25 0,45 4,06 0,45 4,88 0,45 1,18 1,47 1,78 1,47 4,47 1,33 9,05 1,33 19,31 1,33 24,10 1,33 29,00 1,33 6,64 0,64 8,30 0,64 9,97 0,64 1,93 1,88 2,90 1,88 7,28 1,69 14,72 1,69 31,40 1,69 39,30 1,69 47,10 1,69 10,80 0,81 13,50 0,81 16,21 0,81 4,18 2,76 6,28 2,76 15,75 2,49 31,80 2,49 67,90 2,49 84,90 2,49 102 2,49 23,40 1,20 29,20 1,20 35,10 1,20
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

200 Nm 2500 N

perm. force acting vertically on the centre section

3500 N

perm. tangential moment acting on the centre section

150 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

500 Nm 6000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

5500 N 16500 N*

perm. tangential moment acting on the locked dial plate

150 Nm

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TC 150T
Technology that inspires

03/2010

13

TC 220T

Technical data TC 220T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: Recommended up to 1100 mm 220 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, special increments upon request Up to 220 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.06 - 1.1 kW 44 kg See page 39 Indexing 2-12: 20 Indexing 16-24: 30 Indexing 30-36: 40 (in degree seconds) Higher indexing . . precision upon request (at 220 mm) Indexing 2-12: 0.011 mm. Indexing 16-24: 0.016 mm. Indexing 30-36: 0.021 mm (at 220 mm) 0.01 mm (at 220 mm) 0.01 mm 0.01 mm

(at 220 mm) 0.03 mm 96 mm (min)

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TC 220T Dimensions
Technology that inspires stationary unmachined casting Dimensions for Motor size 71 (please referto table at page 16)

aprox. approx.

approx. aprox.

approx.

approx.. aprox

Position: Drive on bottom


aprox. approx.

Limit switch M12x1 max. screwing depth 13 mm

approx. aprox.

aprox approx..

aprox.

max. screw thread depth 10 mm Motor size 63


(terminal housing size depends on motor supplier)

Motor size 71: (terminal housing size depends on motor supplier)

approx.

approx. aprox.

are a

In
approx. aprox.

Int erf ere nce

te

rfe

approx. aprox.

re

nc

Int are erfe ren a

ar

ea

Possible variants when using motor size 71: - Belt drive lateral with raised support for indexer housing - Belt drive on bottom

ce

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

Table centre

Max. centre line deviation between stationary centre section and dial: 150 Max. centre line deviation between dial and indexer housing: 100 Note: Please ensure motor and brake are accessible for servicing!

Cut out for drive (underside mounting)

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15

TC 220T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts
0,12 (0,19) 0,22 0,31 (0,48) 0,22 0,58 (0,87) 0,22 0,92 (1,37) 0,22 1,34 (1,96) 0,22 0,18 0,29 0,24 (0,37) 0,26 0,58 (0,87) 0,26 1,06 (1,58) 0,26 1,67 (2,48) 0,26 2,41 (2,90) 0,26 0,15 0,34 0,57 0,73 0,35 0,50 0,60 0,67 0,30 0,62 0,92 1,16 0,35 0,50 0,60 0,67 0,46 (0,69) 1,34 (1,97) 2,38 (3,50) 3,36 (4,61) 0,32 0,45 0,54 0,61 1,06 (1,59) 3,05 (4,46) 5,40 (7,45) 7,60 0,32 0,45 0,54 0,61 1,92 (2,85) 5,44 (6,92) 9,63 (10,22) 12,82 0,32 0,45 0,54 0,61 3,01 (4,24) 8,48 (8,4) 12,40 15,23 0,32 0,45 0,54 0,61 4,29 10,19 14,89 15,73 0,32 0,45 0,54 0,61 2,00 2,94 3,69 0,22 0,26 0,29 3,05 4,47 5,62 0,22 0,26 0,29 3,67 5,37 6,75 0,22 0,26 0,29 3,59 0,19 4,32 0,19 1,15 0,84 1,83 0,84 6,60 0,76 14,64 0,76 19,05 0,76 24,30 0,76 24,60 0,76 5,79 0,37 8,80 0,37 10,56 0,37 5,63 0,24 6,76 0,24 1,70 1,02 2,68 1,02 8,36 0,92 18,84 0,92 29,20 0,92 35,50 0,92 35,80 0,92 8,45 0,44 12,83 0,44 15,40 0,44 8,21 0,29 9,89 0,29 2,77 1,30 4,37 1,30 17,13 1,17 26,00 1,17 46,20 1,17 57,60 1,17 58,20 1,17 13,73 0,56 20,80 0,56 25,00 0,56 13,35 0,37 16,03 0,37 6,59 1,99 10,36 1,99 31,50 1,80 70,90 1,80 112 1,80 136 1,80 138 1,80 32,50 0,86 49,30 0,86 59,20 0,86 31,60 0,57 37,90 0,57 8,80 2,30 13,82 2,30 48,50 2,07 109 2,07 150 2,07 182 2,07 183 2,07 43,30 1,00 65,80 1,00 78,90 1,00 42,20 0,65 50,60 0,65
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

300 Nm 4000 N

perm. force acting vertically on the centre section

5000 N

perm. tangential moment acting on the centre section

200 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

700 Nm 2100 Nm* 8000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

7500 N 22500 N*

perm. tangential moment acting on the locked dial plate

200 Nm

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TC 220T
Technology that inspires

03/2010

17

TC 320T

Technical data TC 320T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: Recommended up to 1400 mm 320 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, special increments upon request Up to 200 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.12 - 1.1 kW 112 kg See page 39 Indexing 2-12: 20 Indexing 16-24: 30 Indexing 30-36: 35 (in degree seconds) Higher indexing . . precision upon request (at 320 mm) Indexing 2-12: 0.016 mm. Indexing 16-24: 0.023 mm. Indexing 30-36: 0.027 mm (at 320 mm) 0.01 mm (at 320 mm) 0.01 mm 0.01 mm

(at 320 mm) 0.03 mm 150 mm (min)

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TC 320T Dimensions
Technology that inspires stationary unmachined casting

approx. approx.

aprox. approx. aprox. approx.

Position: Drive on bottom

max. screwing depth 15 mm

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered). Brake motor (terminal housing size depends on the motor supplier)

Limit switch M12x1

* frame size 71

aprox. approx.

e erf Int a are

ren

ce

aprox. approx.

max. screwing depth 12 mm

In ar terf ea er e

nc

* only for indexing step h - j

Table centre

Max. centre line deviation between stationary centre section and dial: 130 Max. centre line deviation between dial and indexer housing: 80 Cut out for drive Note: Please ensure motor and brake are accessible for servicing! (underside mounting)

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19

TC 320T
Load table
Stage
Indexing
(In the case of higher loads, please ask us for advice.)

a
Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 2,95 0,36 6,89 0,36 12,40 0,36 17,19 0,35 20,70 0,35

b
4,59 0,42 9,49 0,42 18,97 0,42 22,80 0,40 27,40 0,40

c
5,46 0,45 11,25 0,45 24,20 0,45 27,00 0,44 32,40 0,44

d
3,30 0,54 6,91 0,51 14,16 0,51 30,40 0,51 33,90 0,49 40,70 0,49 8,15 0,22 12,29 0,22

e
2,67 0,61 4,10 0,61 8,92 0,57 18,23 0,57 39,10 0,57 43,60 0,55 52,30 0,55 10,52 0,25 15,84 0,25 17,24 0,25

f
3,39 0,69 5,19 0,69 11,22 0,64 22,90 0,64 47,90 0,64 54,60 0,62 65,60 0,62 13,23 0,28 19,88 0,28 21,60 0,28

g
4,05 0,75 6,17 0,75 13,32 0,70 27,10 0,70 58,10 0,70 64,70 0,67 77,60 0,67 15,69 0,30 23,60 0,30 25,60 0,30 14,16 0,20 17,03 0,20

h
5,85 0,89 8,88 0,89 19,05 0,83 38,70 0,83 82,80 0,83 92,10 0,80 111 0,80 22,40 0,36 33,60 0,36 36,60 0,36 20,20 0,24 24,30 0,24

i
8,29 1,06 12,53 1,06 26,8 0,99 54,40 0,99 116 0,99 129 0,95 155 0,95 31,50 0,42 47,30 0,42 51,40 0,42 28,50 0,28 34,20 0,28

j
14,11 1,37 21,30 1,37 45,30 1,28 91,80 1,28 196 1,28 218 1,24 262 1,24 53,30 0,55 79,80 0,55 86,80 0,55 48,10 0,37 57,80 0,37

k
20,30 1,64 30,60 1,64 65,00 1,53 132 1,53 281 1,53 313 1,48 375 1,48 76,50 0,66 114 0,66 124 0,66 69,10 0,44 82,90 0,44

l
32,40 2,07 48,70 2,07 103 1,93 209 1,93 438 1,93 497 1,87 597 1,87 122 0,83 182 0,83 198 0,83 110 0,55 132 0,55

m
52,70 2,64 79,20 2,64 163 2,46 340 2,46 652 2,46 807 2,38 969 2,38 198 1,06 296 1,06 322 1,06 179 0,70 214 0,70

n
69,80 3,04 105 3,04 222 2,83 450 2,83 959 2,83 1068 2,73 1281 2,73 261 1,21 391 1,21 425 1,21 236 0,81 283 0,81

2 3 4 6 8 10 12 16 20 24 30 36

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

*Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

1800 Nm 10000 N

perm. force acting vertically on the centre section

18000 N

perm. tangential moment acting on the centre section

800 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

2250 Nm 6750 Nm* 15000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

15000 N 45000 N*

perm. tangential moment acting on the locked dial plate

600 Nm

*strengthened version on demand

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TC 320T Dimensions
Technology that inspires

03/2010

21

TC 500T

Technical data TC 500T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: Recommended up to 2000 mm 500 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, 48, special increments upon request Up to 180 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.15 - 2.2 kW 305 kg See page 39 Indexing 2-12: 15 Indexing 16-48: 20 (in degree seconds) Higher indexing precision upon request . (at 500 mm) Indexing 2-12: 0.018 mm. Indexing 16-48: 0.024 mm (at 500 mm) 0.015 mm (at 500 mm) 0.015 mm 0.015 mm

(at 500 mm) 0.03 mm 242 mm (min)

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TC 500T Dimensions
Technology that inspires stationary

unmachined casting

approx. approx.

approx.

Position: Drive on bottom

max. screwing depth 18 mm max. screwing depth 12 mm Limit switch M12x1 Brake motor (terminal housing size depends on the moto supplier * frame size 71 approx. aprox.

approx.

e erf Int a are

e nt

rfe

re

e nc

ar

ea
approx. aprox.

ce ren

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

Table centre

Max. centre line deviation between stationary centre section and dial: 75 Max. centre line deviation between dial and indexer housing: 55 Note: Please ensure motor and brake are accessible for servicing!

Cut out for drive (underside mounting)

03/2010

23

TC 500T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 48 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 7,10 0,43 14,70 0,43 34,20 0,43 43,10 0,43 52 0,43 10,10 0,50 22,20 0,50 47,40 0,50 59,70 0,50 71,90 0,50 4,80 0,68 7,80 0,68 16,00 0,61 33,80 0,61 71,30 0,61 89,50 0,61 108 0,61 19,80 0,27 31,80 0,27 38,50 0,27 8,90 0,79 10,90 0,79 22,00 0,71 46,00 0,71 96,40 0,71 121 0,71 145 0,71 27,20 0,32 43,40 0,32 52,40 0,32 11,20 0,87 13,70 0,87 27,10 0,79 56,30 0,79 118 0,79 148 0,79 177 0,79 33,50 0,35 53,10 0,35 64,10 0,35 34,90 0,23 34,20 0,23 46,20 0,23 15,90 1,02 19,30 1,02 37,80 0,92 77,90 0,92 162 0,92 203 0,92 244 0,92 46,50 0,41 73,50 0,41 88,50 0,41 48,50 0,27 47,60 0,27 64,00 0,27 20,70 1,16 25,00 1,16 48,60 1,04 99,70 1,04 207 1,04 259 1,04 312 1,04 59,70 0,46 94,20 0,46 113 0,46 62,30 0,31 61,10 0,31 81,90 0,31 29,50 1,36 35,50 1,36 68,40 1,23 140 1,23 290 1,23 362 1,23 435 1,23 83,90 0,55 132 0,55 159 0,55 87,40 0,36 85,80 0,36 115 0,36 44,50 1,66 53,50 1,66 102 1,50 208 1,50 431 1,50 540 1,50 648 1,50 125 0,67 197 0,67 237 0,67 131 0,44 128 0,44 172 0,44 71,70 2,10 86,00 2,10 164 1,89 332 1,89 687 1,89 859 1,89 1031 1,89 200 0,84 314 0,84 377 0,84 209 0,56 205 0,56 274 0,56 117 2,67 141 2,67 267 2,41 540 2,41 1116 2,41 1395 2,41 1674 2,41 326 1,07 510 1,07 613 1,07 340 0,71 333 0,71 445 0,71 150 3,02 180 3,02 340 2,72 689 2,72 1423 2,72 1779 2,72 2135 2,72 416 1,21 651 1,21 782 1,21 434 0,80 425 0,80 568 0,80 175 3,26 210 3,26 397 2,93 804 2,93 1660 2,93 2075 2,93 2490 2,93 486 1,30 760 1,30 912 1,30 506 0,87 496 0,87 662 0,87 303 4,28 363 4,28 686 3,85 1389 3,85 2866 3,85 3582 3,85 4299 3,85 839 1,71 1312 1,71 1575 1,71 874 1,14 858 1,14 1144 1,14
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended *Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

2500 Nm 15000 N

perm. force acting vertically on the centre section

25000 N

perm. tangential moment acting on the centre section

1100 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

6000 Nm 18000 Nm* 25000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

25000 N 75000 N*

perm. tangential moment acting on the locked dial plate

1000 Nm

*strengthened version on demand

24

03/2010

TC 500T
Technology that inspires

03/2010

25

TC 700T

Technical data TC 700T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: Recommended up to 3000 mm 700 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, 48, 60, special increments upon request Up to 120 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.37 - 3 kW, frame size 80/90/100 660 kg See page 39 Indexing 2-12: 12 Indexing 16-60: 16 (in degree seconds) Higher indexing precision upon request . (at 700 mm) Indexing 2-12: 0.021 mm. Indexing 16-60: 0.027 mm (at 700 mm) 0.015 mm (at 700 mm) 0.015 mm 0.015 mm

(at 700 mm) 0.03 mm 242 mm (min)

26

03/2010

TC 700T Dimensions
Technology that inspires stationary

unmachined casting

approx.

Aprox. approx.

Aprox. approx.

Position: Drive on bottom approx.

max. screwing depth 22 mm max. screwing depth 15 mm Limit switch M12x1 Brake motor (terminal housing size depends on the moto supplier

* frame size 71

approx. Aprox.

approx.

te In

In

fe er

re

ce

ar

ea

n re rfe ce

approx. Aprox.

are a

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

Table centre

Max. centre line deviation between stationary centre section and dial: 60 Cut out for drive Max. centre line deviation between dial and indexer housing: 40 (underside mounting) Note: Please ensure motor and brake are accessible for servicing!

03/2010

27

TC 700T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 48 60 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 20 0,53 53 0,53 101 0,53 161 0,53 236 0,53 9 0,69 24 0,69 36 0,62 90 0,62 166 0,62 263 0,62 360 0,62 19 0,81 36 0,81 62 0,73 149 0,73 270 0,73 412 0,73 496 0,73 35 0,98 56 0,98 115 0,88 233 0,88 484 0,88 606 0,88 729 0,88 50 1,14 79 1,14 163 1,03 324 1,03 684 1,03 838 1,03 1007 1,03 195 0,46 302 0,46 364 0,46 87 1,46 134 1,46 268 1,31 532 1,31 1118 1,31 1367 1,31 1642 1,31 323 0,58 496 0,58 597 0,58 179 0,39 216 0,39 291 0,39 250 0,39 118 1,69 181 1,69 361 1,52 713 1,52 1496 1,52 1829 1,52 2196 1,52 433 0,67 666 0,67 800 0,67 241 0,45 291 0,45 391 0,45 337 0,45 162 1,96 247 1,96 489 1,76 964 1,76 2020 1,76 2469 1,76 2964 1,76 587 0,78 900 0,78 1082 0,78 328 0,52 395 0,52 529 0,52 457 0,52 248 2,40 375 2,40 739 2,16 1453 2,16 3039 2,16 3714 2,16 4458 2,16 886 0,96 1356 0,96 1629 0,96 497 0,64 598 0,64 799 0,64 690 0,64 394 3,01 595 3,01 1167 2,71 2290 2,71 4786 2,71 5848 2,71 7019 2,71 1398 1,20 2139 1,20 2568 1,20 786 0,80 945 0,80 1262 0,80 1090 0,80 644 3,84 970 3,84 1862 3,45 3722 3,45 7469 3,45 9496 3,45 11396 3,45 2274 1,53 3476 1,53 4172 1,53 1280 1,02 1538 1,02 2053 1,02 1774 1,02 972 4,70 1461 4,70 2858 4,23 5596 4,23 11682 4,23 14272 4,23 17128 4,23 3420 1,88 5226 1,88 6273 1,88 1927 1,25 2314 1,25 3088 1,25 2670 1,25 1683 6,18 2528 6,18 4938 5,56 9664 5,56 20167 5,56 24638 5,56 29567 5,56 5908 2,47 9026 2,47 10832 2,47 3332 1,65 4000 1,65 5336 1,65 4613 1,65
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

3000 Nm 5000 Nm* 17000 N

perm. force acting vertically on the centre section

30000 N 40000 N*

perm. tangential moment acting on the centre section

1400 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

10000 Nm 30000 Nm* 30000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

40000 N 120000 N*

perm. tangential moment acting on the locked dial plate

1700 Nm

*strengthened version on demand

28

03/2010

TC 700T
Technology that inspires

03/2010

29

TC 1000T

Technical data TC 1000T


Tool plate diameter: Dial diameter: Direction of rotation: Indexings: Cycle frequency: Voltage: Drive motor: Weight: Mounting position: Indexing precision: Indexing precision in radian measurement: Repeatability: Max. flatness of dial plate: Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: tooling plate clearance hole: Recommended up to 5000 mm 1000 mm Clockwise - counter clockwise or reciprocating 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 32, special increments upon request Up to 60 cpm, depending on inertia loading and number of stops 230 / 400 V 50 Hz, special voltages upon request 0.55 - 3.0 kW, frame size 90 1530 kg See page 39 Indexing 2-20: 12 Indexing 24-32: 16 (in degree seconds) Higher indexing precision upon request . (at 1000 mm) Indexing 2-20: 0.029 mm. Indexing 24-32: 0.039 mm (at 1000 mm) 0.03 mm (at 1000 mm) 0.03 mm 0.03 mm

(at 1000 mm) 0.05 mm 522 mm (min)

30

03/2010

TC 1000T Dimensions
Technology that inspires stationary

unmachined casting Motor fan cover (internal motor)

max. screwing depth 15 mm

If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).

max. screwing depth 24 mm

Limit switch M12x1

Motor connections

e nt

rfe

re

e nc

ar

ea

Centre line deviation between stationary centre section and dial plate: 45 Centre line deviation between dial plate and indexer housing: 35 Note: Please ensure motor and brake are accessible for servicing!

03/2010

31

TC 1000T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 32 36 72 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jv ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 108 1,28 182 1,28 406 1,15 807 1,15 1710 1,15 2147 1,15 2585 1,15 3459 1,15 601 0,51 730 0,51 986 0,51 164 1,50 266 1,50 574 1,35 1126 1,35 2369 1,35 2971 1,35 3573 1,35 4778 1,35 843 0,60 1020 0,60 1373 0,60 291 1,92 457 1,92 958 1,73 1857 1,73 3878 1,73 4858 1,73 5838 1,73 7797 1,73 1396 0,77 1683 0,77 2258 0,77 1109 0,51 847 0,51 557 2,57 856 2,57 1758 2,32 3377 2,32 7018 2,32 8782 2,32 10547 2,32 14076 2,32 2547 1,03 3064 1,03 4099 1,03 2030 0,69 1557 0,69 857 3,15 1306 3,15 2662 2,84 5094 2,84 10565 2,84 13217 2,84 15868 2,84 21170 2,84 3847 1,26 4625 1,26 6179 1,26 3070 0,84 2360 0,84 1327 3,96 2077 3,96 4211 3,56 8039 3,56 16647 3,56 20819 3,56 24991 3,56 33334 3,56 6076 1,58 7300 1,58 9746 1,58 4853 1,06 3737 1,06 2251 5,04 3397 5,04 6860 4,54 13072 4,54 27043 4,54 33814 4,54 40585 4,54 54127 4,54 9887 2,02 11861 2,02 15843 2,02 7894 1,34 6090 1,34 3403 6,18 5124 6,18 10328 5,56 19661 5,56 40656 5,56 50829 5,56 61003 5,56 81351 5,56 14876 2,47 17859 2,47 23826 2,47 11893 1,65 9171 1,65 10360 10,74 15560 10,74 31280 9,67 55323 9,67 122900 9,67 153635 9,67 184370 9,67 245840 9,67 45022 4,30 54034 4,30 72058 4,30 36009 2,86 27785 2,86
(In the case of higher loads, please ask us for advice.)

J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended

Load data

(for the stationary centre section)

perm. tilting moment acting on the centre section perm. radial force acting on the centre section

5000 Nm 17000 N

perm. force acting vertically on the centre section

40000 N

perm. tangential moment acting on the centre section

1800 Nm

Load data

(for the rotary indexing dial plate)

perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate

13000 Nm 39000 Nm* 45000 N

perm. operating force (acting vertically on the locked dial plate within the normal )

80000 N 240000 N*

perm. tangential moment acting on the locked dial plate

2200 Nm

*strengthened version on demand

32

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TC 1000T
Technology that inspires

03/2010

33

Control card TS 004E


Advantages
User friendly push buttons on front panel. Easy to optimize the cycle time of the indexer. Motor protection through cycle time monitoring. Allows failure analysis by telephone. EWR: Considerable extension of the service life of the brake by reduction of the motor speed before braking

Dimensions (L x W x H)
Control card: Eurocard 100 x 160 mm Front plate 3HE/8TE Multipoint plug, 64-pin in accordance with DIN 41612 Type B PCB holder: 220 x 130 x 50 mm Housing for rear wall mounting: 235 x 135 x 67 mm Housing for rail mounting: 245 x 135 x 67 mm Housing for front panel installation: 235 x 135 x 67 mm Installation opening: 136 x 68 mm

Installation options
In a 19 rack (in conjunction with terminal PCB TS 004 K1) In the PCB holder In the protective housing

Terminal PCB TS 004K1


TS 004E

Control card TS 004E


Start

Stop / Reset

PCB holder

Stop / Delay Protective housing ** for: Table in position Table rotating Return Short circuit Motor overload Pos. overrun Rear wall mounting Front panel mounting Rail mounting

Release brake Step Automat

** All protective housings are also available with a lockable, transparent front door. The installation depth is then increased by 21 mm.

34

03/2010

Block diagram TS 004E


Technology that inspires

3 x 400V 24V inputs and outputs motor-circuit-switch

E-STOP

electronic contactor

motor line brake sensor

03/2010

35

Control card EF xxx-x


Advantages
The controller EF combines the advantages of the TS 004 E with additional features of a modern frequency inverter. Soft restart after e-stop because of reducing the starting momentum (refer to page 5 - reason 4) Reduced speed during start up No brake wear and tear, brake is activated in e-stop only Fine adjustment of index speed up to 50 Hz Allows single-phase 230 VAC operation up to 0.25 KW motor power The frequency inverter is preprogrammed Operation menus in various languages Shortest start up Motor protection through cycle time monitoring Allows failure analysis by telephone

Installation dimensions and weights


(The devices are supplied on a mounting plate)

Model
Width: Length: Depth: Weight:

EF 037/1-1.0
160 mm 250 mm 180 mm 2.15 kg

EF 150/3-1.0
160 mm 330 mm 180 mm 3.25 kg

EF 220/3-1.0
160 mm 330 mm 180 mm 3.25 kg

EF 300/3-1.0
200 mm 345 mm 180 mm 4.4 kg

36

03/2010

Block diagram EF
Technology that inspires

1 x 208-240V 3 x 400-500V

Drive PLC

24V inputs and outputs

frequency inverter E-stop brake sensor

control system with keypad for Drive PLC

03/2010

37

Calculation
Indexing precision as a factor of
mm
1600 1500 1400 1300 1200 1100 1000 0900 0800 0700 0600 0500 0400 0300 0200 0100
10 20 30 40 50 60 70 80 90

Accuracy of circular run out for additional plates


Diameter (mm)
5 10 15 20 25 30 35 40 45 50 55 60

Thickness (mm)

Flatness Quality A (mm) 0.04

Flatness Quality B (mm) 0.10

< 600 < 800 < 1100 < 1400 < 1800 < 2500

> 20 < 20 > 20 < 20 > 20 < 20 > 25 < 25 > 25 < 25 > 30 < 30

0.06 0.06 0.07 0.07 0.08 0.08 0.10 0.10 0.20 0.15 0.25

0.15 0.15 0.18 0.18 0.20 0.20 0.25 0.25 0.50 0.40 0.55

radian measure in m

Nominal indexing precision =


D = Pitch circle diameter Tg = Brochure precision

x D x Tg 360 x 3600

If we machine your additional tooling plate, 3 needs to be added to the above value, in order to determine the precise indexing accuracy.

Additional indexing plates


We manufacture additional steel or aluminium indexing plates according to your specification. The material AlMg4.5F28 is aged for at least 3 months before it is used in production. Upon request, aluminium plates can be anodized (natural) and steel plates can be nickel plated or finished in colour brown. For detailed information on additional plates, please refer to our Electromechanical Indexing Machine Bases brochure.

Calculation of the mass inertia momentum


Solid body: J = 0.5 x ra2 x ma or Individual weights (approximation formula):

ra

Da

J = 1.1 x re2 x me x n

re

J = 0.125 x ma x Da2
m ra ma Da = radius in m = mass (weight) in kg = diameter in m re me n = radius in m = mass (weight) in kg = number of fixtures m

38

03/2010

Fax-No. Weiss GmbH: + 49 (0) 6281-52 08 99

Machine Dimensioning TC
Request Enclosure of order
Technology that inspires

Dear Customer, Thank you for your interest in our TC rotary indexing tables. To ensure we supply the correct unit for your application, we kindly ask you to answer the following questions:

Model

Permissible installation positions

TC 120G TC 150T TC 220T TC 220T


with motor size 71

TC 320T TC 500T TC 700T TC 1000T


No. of stations ____________
normal overhead vertical (belt drive on the right) vertical (belt drive below)

Position of the drive motor

Standard colour
RAL 7035 (light grey) Special colour RAL ______________________ (extra charge)
lateral inside lateral outside Motor below inside Motor below outside

Calculation of the mass total mass inertia momentum


The following specifications of the tooling plate are extremely important to establish the shortest possible indexing time of your TC table (calculation according to the formula on page 38):

Additional indexing plate


Included in offer and delivery Do not supply Diameter: _____________ mm Thickness: _____________ mm Material Al St other Based on the calculated mass inertia, do you want: the shortest possible indexing time

Workpiece and fixture:


No. of stations: Weight per station Centre of gravity diameter: _______________________ ____________________ kg ___________________ mm

a longer indexing time of approx. ___________________ sec

Electrical data
Index frequency:_________________________ Cycles / min*
(at an indexing frequency of more than 50/min we recommend the use of the EF control card)

Control
Controller EF (frequency inverter) (included in delivery of TC 700T and TC 1000T) WEISS Control card TS 004 E Terminal PCB for 19 rack PCB card holder Protective housing for: Rear wall mounting Front panel mounting Rail mounting Front door, lockable and transparent Front panel language for WEISS Control card TS 004 E German Italian English French Dutch Czech

Drive Motor Connection voltage x 400 V / 50 Hz (Standard) other: __________________V / ______________________ Hz Brake Brake voltage 24 V = (recommended) other: _________ V It is recommended to drive the motor with an electronic contactor! Electronic contractor
(not necessary with controller EF)

Electronic reversing contactor


(not necessary with controller EF)

For technical enquiries Company:__________________________________________ Name: _____________________________________________ Department: ________________________________________


03/2010

Desired delivery date: _______________________________ Phone: ______________________ Fax: __________________ eMail: ____________________________________________
39

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Side loading rotary unit TH


We reserve the right to change or discontinue specifications without prior notice WEISS 09/2008 TC 980-101098010

Fast Cycling Linear Assembly System LS 280

Indexing Machine Bases SR/SK

Additional indexing plate

WEISS GmbH Sondermaschinentechnik | Siemensstrae 17 | D -74722 Buchen Telephone +49(0)62 81- 52 08-0 | Fax +49(0)62 81- 52 08-99 | info@weiss-gmbh.de | www.weiss-gmbh.de

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