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Department of Chemical and Process Engineering

Vision
Delivering Chemical and Process Engineering knowledge, skills and innovation for a sustainable tomorrow.

Mission
The Department of Chemical and Process Engineering will strive to educate, conduct research and offer consulting services with dedication, devotion and commitment and aim to be a place of excellence through internationally recognized programs for the benefit of the society.

Department of Chemical and Process Engineering - 2011 1

Contents
Message from the Head of Department ... 1. Introduction .. 1.1.Why study Chemical & Process Engineering? 1.2.Career Opportunities 2. Department History .. 3. Acedemic Staff . 4. Laboratory Facilities 4.1. Resources 4.2. Working Hours and Access to Facilities 5. Degree Program and Administration 5.1.Structure of Degree Program ... 5.2.General Undergraduate Administration .. 5.2.1. Level Coordinators 5.2.2. Academic advisors 5.2.3.Modules coordinators 5.3 Teaching and Learning . 5.4.Examinations and Assessment Strategy ... 5.5.Mentoring Program .. 5.6.Student Information . 5.7.Awards . 6. Curriculum and Modules 7. Description of Modules ... 8. Other Useful Information 8.1.Getting Help and Advice ... 8.2.Ongoing Departmental Events .. 8.3.The Chemical & Process Engineering Society 3 4 4 4 5 7 10 13 14 15 15 16 16 16 16 19 20 21 21 21 22 25 65 65 65 66

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Message from the Head of Department


Welcome to the Department of Chemical and Process Engineering at University of Moratuwa; the first ever chemical engineering department established in the country in 1972. Since then the department has been growing steadily and now totally accommodates 80 students per batch. Our primary objective is to provide a high-quality education experience that will prepare graduates to assume leadership positions within the chemical and associated industries. The objectives of the chemical engineering undergraduate curriculum have been developed with feedback from the staff, alumni, current students and Department Industry Consultative Board. The department is committed to achieve these objectives by continuously evaluating the success of its courses using the highest standards of quality, innovation, and visibility, while at the same time providing a friendly and supportive atmosphere. Last year we moved to the new Chemical and Process Engineering Center with modern facilities. In 2005 we were able to win the IRQUE grant offered by the World Bank which enabled us to improve the quality of our undergraduate program throughout the last five years. Chemical Engineering is all about transformation. It is the study and practice of transforming substances at large scales for the tangible improvement of the human condition. Such transformations are executed to produce other useful substances or energy, and lie at the heart of vast segments of the chemical, petroleum, plastic, rubber, pharmaceutical, food, environmental and electronic industries. I invite you to learn how we are transforming lives and changing the world. We expect you to be bright, a good communicator, motivated, able to work on your own or as part of a team, and are interested in a challenge, to study chemical engineering at our department. The department has a strong linkage with the industry and is prepared to do collaborative research and development work for them. Presently we have two fully functional incubators for conducting product and process development work for Cargills (Ceylon) PLC and DSI Samson Group. The department has 13 full time senior lecturers with diversified fields of specialization. The student body consists of 260 students at all levels of the undergraduate program, 20 Masters students and 2 PhD students. Undergraduate students can obtain degrees with three minors; Food and biochemical engineering, Energy and environmental engineering and Polymer engineering. The department has transformed from producing job seekers to job creators. Presently we give equal prominence to developing the soft skills of our graduates while giving them an understanding of engineering fundamentals to manage complex systems with particular attention to the chemical process and product industries. From this year onwards, computing is integrated throughout the curriculum, and extensive use is made of software for mathematical modeling and simulation in the department's Computational Laboratory. Historically our students have shown excellence in sports and other extracurricular activities. Our graduates were able to lead the university badminton, netball, hockey and many other sports in the past. In recent past, the student union of the university has been leading by chemical undergraduates. They also gave leadership to interactive student organizations in the university such as Gavel club, Rotaract club and Nature team. Chemical engineering society is the hub for the student activities in the department. I welcome you again to the world of chemical engineering and expect you to get yourself ready to have a career where the opportunities are endless. Dr. ADU Shantha Amarasinghe

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1. Introduction
1.1 Why study Chemical & Process Engineering?
Chemical and Process Engineering is a key engineering discipline which combines knowledge of Mathematics, Chemistry, Physics and other Natural Sciences gained by study, experience and practice with engineering principles to develop economical ways of using materials and energy for the benefit of mankind. You should consider a Chemical engineering degree if you want o a rewarding career applying science and technology o to help uplift living standards of people by supplying materials for their needs o to protect and improve the environment

1.1

CareerOpportunities

It's true that Chemical Engineers are comfortable with Chemistry, but they do much more with this knowledge than just make chemicals. More typically, they turn raw materials into valuable products. The necessary skills encompass all aspects of design, testing, scale-up, operation, control, and optimization. Chemical Engineers might expect to work in o o o o o o Environmental protection and Natural resource utilization. The chemical, petroleum and petrochemical industries Biochemical and Biomedical Engineering Processing of electronic and photonic devices Computer aided process and Control Engineering Advanced materials manufacture

In addition the broad basis of their scientific, Engineering, and management education enables Chemical Engineers to apply their skills and knowledge in many fields that, at first glance, may not seem to have much to do with Chemical Engineering. One example is merchant banking.

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2. Department History
Formation of the Department of Chemical Engineering at the Katubedda campus of University of Ceylon. The Department of Chemical Engineering was under the Applied Science Faculty. The Degree offered was B.A.Sc. (Bachelor of Applied Science). Number of Student intake was limited to 8 students per batch. Graduation of 1st batch of students from the department. The introduction of B.Sc. Engineering Degree. Common subjects were offered to all Engineering disciplines in the 1st year. Students under E II category were able to select Chemical, Material or Mining Engineering fields depending on their 1st year performance. Up to year 1991 the intake was between 8 to 9 students per batch. The M.Sc. course in Polymer Technology started as a full time course. Polymer engineering subject was introduced to the Chemical Engineering undergraduate curricula for Final Part III. The student intake was increased to 15 students per batch. The subject Unit Operation was introduced to the Part I Chemical Engineering Curriculum. Chemical Engineering Society was inaugurated. A three day open day program Making the future happen was held at Department premises and the first issue of Chemunique magazine. The fulltime M. Sc. Course in Polymer Technology was converted to a part time course. The optional subjects Environmental Engineering, Biochemical Engineering and Food Process Engineering were introduced to the Chemical Engineering curriculum. The student intake was increased to 20 students per batch. The title of the Chemical Engineering Department was changed to Department of Chemical and Process Engineering to reflect the broader area of application of the field. The student intake was increased up to 30 students per batch. The course curriculum was converted to semester system from sessionexaminations systems and the E II stream was eliminated, instead students were taken to the university under a common Engineering category. Students were categorized into Chemical and Process Engineering field by their Level I GPA value. Four fields of minor specialization namely, Food & Biochemical Engineering, Environmental Engineering, Energy Engineering and Polymer Engineering were introduced The student intake was further increased to 50 students per batch. Masters program in Chemical and Process Engineering started with a first batch of 09 students. Chemical Engineering Student Society (ChESS) was established The course curriculum was revised.

1972

1976

1981

1986 1990 1991 1992 1993

1994

1998 1999

2000

2001 2004

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2005

2006

2007

2008

2009

2010

Re-establishment of the Prof. Hubert Silva memorial resource centre Received the IRQUE fund. Hayleys agreed to donate annual Gold medal for the best Chemical and Process Engineering Student Foundation stone was laid for the new Chemical Engineering Centre. New equipment was bought under IERQUE grants. Masters program in Chemical and Process Engineering started with a first batch of 12 students in collaboration with Telemark University College ,Norway Started the offer M.Sc scholarships for Chemical & Process Engineering students First PhD student passedout. Signed agreements with NCPC & Cargills for improve the quality of undergraduate education. Establishment of Chemical & Process Engineering Center Scholarships Program in Chemical and Process Engineering started for students who have economic difficulties. Establishment of 1st food and process development incubator in Sri Lanka Establishment of a partnership with Polypto company petrol from waste plastics The student intake was further increased to 80 students per batch. Students were categorized into Chemical and Process Engineering field by their Level I Semester I GPA value.

The Department of Chemical Engineering was inaugurated by gazette notification on 15th February 1972. The program had its roots in the Junior Technical Officers course conducted by the Maradana Technical College. The study program Chemical and Process Engineering (CPE) started its history with the first student intake in 1972 to Katubedda campus of University of Ceylon. The course was originally termed Chemical Engineering and Fuel Science and the degree awarded was Bachelor of Applied Science (B.A.Sc). Since 1980 the degree awarded is Bachelor of Science in Engineering. The Department functions with a vision of Delivering Chemical and Process Engineering knowledge, skills and innovation for a sustainable tomorrow. The mission identifies the commitment of the staff to develop it into a place of excellence. The Department will strive to educate, conduct research and offer consulting services with dedication, devotion and commitment and aim to be a place of excellence through internationally recognized programs for the benefit of society. The study program today has a strong team fully committed for excellence. Up to date 484CPE graduates have entered the community having followed the study program. The main goal of the program is to impart to the student the understanding and the appreciation of the role of a Chemical and Process Engineer in an economy, which is Value Addition via Processing be it Physically, Chemically and/or biologically and to equip she/he with the necessary knowledge.

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3. Academic Staff
Dr. Shantha Amarasinghe B.Sc. Eng.(Moratuwa), Ph.D.(Cambridge) Head of the Department , Senior Lecturer Grade I E Mail: adusa2@cheng.mrt.ac.lk Phone: +94 112 650301 Ext :4101 Direct: +94 112 650 281

Prof. Ajith De Alwis B.Sc. Eng. (Moratuwa), Ph.D. (Cambridge) Professor E Mail: ajith@cheng.mrt.ac.lk Phone: +94 112 650 301 Ext: 4118

Prof. (Mrs) Padma Amarasinghe B.Sc. Eng.(Moratuwa), M.Sc, Ph.D. (UMIST UK) Senior Lecturer Grade E Mail: padma@cheng.mrt.ac.lk Phone: +94 112 650301 Ext :4103

Prof. Suren Wijeyekoon B.Sc. Eng.(Moratuwa), M. Eng.(Tokyo), Ph. D.(Tokyo) Senior Lecturer Grade I E Mail: suren@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4107

Dr. Jagath Premachandra B. Sc.(Col.), M.Sc. (Sri JPura), Ph.D.( Cincinnati, USA) Senior Lecturer Grade II E Mail: jagath@cheng.mrt.ac.lk Phone: +94 112 650301 Ext :4102

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Eng. Anul Perera B.A.Sc. (SL),MIE(SL), CEng, MAICh.E (USA) Senior Lecturer Grade E Mail: anul@cheng.mrt.ac.lk Phone: +94 112 650301 Ext :4122

Dr. (Mrs.) Olga Gunapala M.Sc. Eng.(Moscow), Ph.D.(Moscow) Senior Lecturer Grade I E Mail: olgag@cheng.mrt.ac.lk Phone: +94 112 650301 Ext :4117 Direct: +94 112 640344

Dr. (Mrs) Sanja Gunawardena B.Sc. Eng.(Moratuwa), Ph.D.(Birmingham) Senior Lecturer Grade I E Mail: sanjag@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4106

Dr. Shantha Walpalage B.Sc. Eng.(Moratuwa), Ph.D.(UK), AMIE(SL) Senior Lecturer Grade I E Mail: shanthaw@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4105

Dr. (Mrs.) Shantha Egodage B.Sc. Eng.(Moratuwa), M.Sc. (Moratuwa), M.Phil.(Moratuwa), Ph.D. (Loughborough) Senior Lecturer Grade II E Mail: segodage@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4120

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Dr. (Miss) Manisha Gunasekera B.Sc. Eng.(Moratuwa), M.Eng. (Moratuwa), Ph.D. (Loughborough) Senior Lecturer Grade II E Mail: manisha@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4109

Dr. (Mrs) Marliya Ismail B.Sc.(Moratuwa),Grad. IChemC (SL), Ph. D.(UMIST, UK) Senior Lecturer Grade II E Mail: marliya_i@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4121

Dr.Ratnasiri, P.G. B.Sc. Eng.(Moratuwa), M.Sc. (UMIST), Ph.D. (NTNU)Norway Senior Lecturer Grade II E- mail:ratnasiri@cheng.mrt.ac.lk Phone: +94 112 650301 Ext: 4121

Mr. Suranga Chaminda B.Sc. Eng (Moratuwa) Lecturer (Probationary) - on study leave E-Mail: surangac@uom.lk Phone : :+94112650301 Ext :4123

Mr Bandara Dissanayake B.Sc. Eng (Moratuwa) Lecturer (Probationary) - on study leave E Mail: bandara@cheng.mrt.ac.lk Phone: :+94 112 650301 Ext :4112

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3.1. Contact Information Department Office E-mail :cpe@cheng.mrt.ac.lk URL :http://www.cpe.mrt.ac.lk Phone :+94 112 650301 Ext. 4100 Fax :+94 112 650622 Direct :+94 112 650 281 Head of the Department E- Mail :jagath@cheng.mrt.ac.lk Phone :+94 112 650301 Ext :4101 Direct :+94 112 650 281

4. Laboratory Facilities
Pilot Plant Room
Lecturer in charge Technical officer Boiler operator : Prof. (Mrs) Padma Amarasinghe : Mr. Shantha Peiris : Mr. Abeywardena

Unit operations are the key elements of Chemical Engineering. The Pilot Plant Room is equipped with both bench - scale and pilot plant scale experimental rigs.

Process Instrumentation and Control Laboratory Lecturer in charge Technical officer : Dr. P G Ratnasiri : Mr. Shantha Peiris

Various Process modelling and simulation facilities are available in this laboratory such as process simulator, numerical control, process feedback control study unit. Instrument Centre
Lecturer in charge Technical officer : Eng. S.A.S. Perera : Mr. R. Masakorala

Instrument center provides more advanced and sophisticated equipments for analytical measurements. The Gas Chromatography, Atomic Absorption Spectrometer and Surface Area Apparatus are a few instruments that could be found here.

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Energy Engineering Laboratory


Lecturer in charge Technical officer Lab Attendant : Dr. (Mrs) Shantha Egodage : Mr. Jayaweera Wijesinghe : Mr.Ruwan Nishan

Energy Engineering Laboratory provides the wide range of equipment necessary for Fuel Technology.

Polymer Processing Laboratory


Lecturer in charge Technical officer Lab Attendant : Dr.(Mrs) Olga Gunapala : Mr.C.L.Gunawardhana : Mr. Nihal Perera

The Laboratory contains a wide range of pilot plant scale machinery for mixing and subsequent processing of both plastic and rubber, and processability testing equipment.

Physical Testing Laboratory


Lecturer in charge Chief Technical officer Lab Attendant : Dr. Jagath Premachandra : Mrs. HBR Sanjeewani : Mr. B.N.R.Perera

Various testing facilities for property analysis of rubber and plastic such as physical, mechanical & thermal properties are available in this laboratory.

Latex Technology Laboratory


Lecturer in charge Technical officer Lab Attendant : Dr. Shantha Walpolage : Ms. Amali Wahalathanthri : Mr. Asanka.Kumara

The lab is equipped with latex characterization instruments for latex product manufacture. It is also equipped with instruments to measure chemical properties of polymer.

Environmental Engineering Laboratory


Lecturer in charge Technical officer Lab Attendant : Dr. (Ms) Manisha Gunasekera : Mr. R. Masakorala : Mr. Sirimal Fernando

The Environmental Engineering laboratory is equipped with basic waste water quality analytical instruments and supports for study program with experimental unit for Bio gas generator and a composting unit

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Food Engineering Laboratory


Lecturer in charge Technical officer Lab Attendant : Dr. (Mrs) Marliya Ismail : Ms. Amali Wahalathanthri : Mr. Asanka Kumara

Food laboratory is the latest addition to the set of departmental labs. It is in its primary stage of development. It aims to handle experimental and research work on Food-Bio chemistry, and food process engineering.

Industrial Chemistry laboratory


Lecturer in charge Technical officer Lab Attendant : Dr. (Mrs)Marliya Ismail : Mrs. I K Athukorala : Mr. Lalith Fernando

The lab is equipped with experimental setup necessary for undergraduate subjects such as kinetics and thermodynamics, polymer science, process engineering and for postgraduate research studies.

CAPD /CAM Centre


Lecturer in charge System Analyst Technical officer Lab Attendant : Dr. P G Ratnasiri : Mr.Chinthaka Narangoda : Mr.C.L.Gunawardhana : Mr. Sirimal Fernando

Glass Blowing Laboratory


Lecturer in charge Technical officer Lab Attendant : Eng. S.A.S. Perera : Mr. R. Masakorala : Mr. Lalith Fernando

The lab provides facilities for making some experimental models and repairing glassware needed for other laboratories.

Transport Phenomena Lab (Unit operations)


Lecturer in charge Technical officer Boiler Operator : Dr. Shantha Walpolage : Mr. Shantha Peiris : Mr. Abeywardena

Bio Engineering Lab


Lecturer in charge Technical officer Lab Attendant : Dr.(Mrs) Sanja Gunawardena : Mr. R. Shantha Peiris : Mr.S.M.R.N.Dhammika

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Micro Biology lab


Lecturer in charge Technical officer Lab Attendant : Dr.(Mrs) Sanja Gunawardena : Mrs. I K Athukorala :Mr.S.M.R.N.Dhammika

Particle Technology Laboratory


Lecturer in charge Technical officer Lab Attendant : Prof. (Mrs) Padma Amarasingha : Mrs. HBR Sanjeewani : Mr. Lalith Fernando

4.1. Resources 4.1.1. Lecture Rooms Department has 7 lecture rooms that can accommodate more than 50 students. Rooms: Room no 27 Room no 28 Seminar room Four lecture rooms in new building

4.1.2. Resource centre

Prof Hubert D J Silva Memorial Resource Centreis acollection of books, journals, student reports and final year design project reports.

4.1.3. Chemical Engineering Student Common Room


The student common room located right above the Industrial Chemistry laboratory, under the IRQUE funding project, which is now opened, providing the necessary environment for quiet study for the undergraduate students.

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4.2. Working Hours and Access to Facilities


Department of Chemical & Process Engineering is usually open for academic work from 8.00 a.m. to 4.15 p.m. All laboratories in Department of Chemical Engineering are available for students strictly during the schedules practical sessions and students should not use any equipment without the permission of the Lecturer in Charge or under the guidance of a Laboratory Instructor. The Main Computer Laboratory is open from 8.00 a.m. to 8.00 p.m. on week days and 8.00 a.m. to 4.00 p.m. on Saturdays. At present all other facilities are available during working hours only.

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5. Degree Program and Administration


5.1. Structure of Degree Program Students are selected for B.Sc. in Chemical & Process Engineering (CPE) course on the basis of their performance at the first year first semester examination and their individual preferences. Number of admission to the department is restricted to 50 students up to 2009 and expanded student intake to 80 from 2010. In the CPE degree program, three minor specialization streams are offered from 2010 to the students after completion of their second year of study. They are: o Environmental & Energy Engineering o Polymer Engineering o Food & Biochemical Engineering Students also have the option of following the chemical & process engineering degree program by selecting subjects without any minor stream specialization. Our degree program is regularly being revised to match the needs and demands of both the students and their future employers. A systematic approach is available for students to acquire necessary knowledge and skills during their stay in the Department. A total of 150 credits (including GPA and N-GPA) are required to complete the Chemical & Process Engineering Degree; the credit requirements are as follows:

Semester 1 Term A Semester 2 Semester 3 Semester 4 Semester 5 Semester 6(Term B) Semester 7 Term C Semester 8

Number of Credits GPA N-GPA 15 3 4 16.5 21 18 2 23 6 19.5 2 2 18 -

Total 15 7 16.5 21 20 23 6 19.5 4 18

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5.2. General Undergraduate Administration 5.2.1. Level Coordinators


Academic level Term A2 S2 (2010 batch) S3 (09 batch) S4 L3 (08 batch) Training L4S1 L4S2 (07 batch) Comprehensive Design Project Coordinator Dr. P.G. Ratnasiri Dr. Shantha Wapolage Dr (Mrs.) Sanja Gunawardena Dr.(Mrs.) Olga Gunapala Dr. (Mrs.) Shantha Egodage Dr. Jagath Premachandra Eng. Anul Perera Dr. (Mrs.) Padma Amarasinghe Dr.(Mrs). FM Ismail

5.2.2. Academic advisors


Faculty Academic committee member:Dr (Mrs.) Sanja Gunawardane Academic level Term A2, S2 (2010 batch) L2 (09 batch) (S3,S4) L3 (08 batch) L4 (07 batch) Coordinator Dr. Shantha Walpalage Dr. (Mrs) Olga Gunapala Dr. (Mrs.) Shantha Egodage Dr.(Mrs) MY Gunasekara

5.2.3. Modules coordinators


Examination Code CH 1952 CH 1963 Examination Code CH 1012 CH 1022 CH1032 : Term A Subject Description Engineering design Engineering Skill Development : Semester 2 Subject Description Biological Science Fundamentals Chemistry for Engineers Process Engineering Fundamentals Name(s) Dr. Jagath Premachandra Dr. Jagath Premachandra Dr.(Mrs.)Shantha Egodage Name(s) Dr P.G.Ratnasiri Dr.(Mrs.) Marliya Ismail

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Examination Code CH 2042 CH 2052 Examination Code CH2062 CH 2072 CH 2082 CH 3092 CH3102 CH2952

: Semester 3 Subject Description Transport Phenomena I Fuels & Lubricants : Semester 4 Subject Description Transport Phenomena II Chemical Kinetics & Thermodynamics Mass Transfer Operations 1 Environmental Science Polymer Science & Technology Technical Report writing & Presentation Skills Name(s) Dr. Shantha Walpolage Dr. Jagath Premachandra Dr. (Mrs) Sanja Gunawardena Dr. Suren Wijeyekoon Dr. Jagath Premachandra Eng. Anul Perera Name(s) Dr. Shantha Amarasinghe Dr.(Mrs.)Shantha Egodage

Examination Code CH 3112 CH 3122 CH 3132 CH 3142 CH 3212 CH 3222 CH 3232 CH 3242 CH 3252 CH3262 CH3702

: Semester 5 Subject Description Particulate Systems Plant & Equipment Design 1 Energy Efficiency & Conservation Reactor Engineering Polymer Process Engineering Polymer Physics Bioprocess Technology Food Process Engineering Environmental Engineering Renewable Energy Engineering Computer Aided Chemical Engineering Name(s) Dr. (Mrs.) Padma Amarasinghe Dr.(Mrs.) Olga Gunapala Dr. Shantha Amarasinghe Eng.S.A.S.Perera Dr. Shantha Walpalage Dr. Shantha Walpalage Dr.(Mrs.) Sanja Gunawardena Dr. (Mrs) Marliya Ismail Dr. Suren Wijeyekoon Dr.P.G.Ratnasiri Dr. P.G.Ratnasiri

Examination Code CH 3992

: Term B& Semester 6 Subject Description Industrial Training Name(s) Dr. Jagath Premachandra

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Examination Code CH 4152 CH 4202 CH 4172 CH 4272 CH 4282 CH 4292 CH 4712

: Semester 7 Subject Description Mass Transfer Operations II Comprehensive Design Project Process Dynamics & Control Design & Characterization of Polymer Products Hygienic Plant Design Sustainable Engineering Chemical Process Design & Integration : Term C Subject Description Research Project : Semester 8 Subject Description Plant Equipment Design 11 Safety & Loss Prevention Process Modelling& Simulation Mould & Die Design for Polymer Products Bio-chemical Engineering Clean Technology Total Environment Quality Management Name(s) Dr. Shantha Amarasinghe Dr. (Miss) Manisha Gunasekara Dr. P.G.Ratnasiri Dr. Shantha Walpalage Dr. (Mrs.) Sanja Gunawardane Dr. Suren Wijeyekoon Dr. (Miss) Manisha Gunasekara Name(s) Dr. Suren Wijeyekoon Name(s) Dr. (Mrs.) Padma Amarasinghe Dr. Suren Wijeyekoon Dr. Shantha Amarasinghe Dr. (Mrs.) Olga Gunapala Dr.(Mrs.)Shantha Egodage Dr.(Mrs.)Marliya Ismail Dr. Suren Wijeyekoon Dr. P.G.Ratnasiri

Examination Code CH 4962 Examination Code CH 4192 CH 4182 CH 4702 CH 4302 CH 4312 CH 4322 CH4722

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5.3. Teaching and Learning The knowledge is transferred to the students through a range of learning and teaching activities to fulfil our course objectives. Clearly defined assessment methods are used to measure students success in meeting course objectives. Course outline consisting Subject Coordinator, Lecturers, Pre requisites, Course Objective, Learning Outcome, Tentative Course Outline, Method of Grading, Recommended Text Books and Selected References for each module is distributed for students at the first lecture of the module. Most modules are taught through a combination of lectures, practical classes and tutorials. Subject specific theories fundamentals and concepts are delivered through lectures, aided by one or combination of; black/white board, overhead projector, multimedia, printed lecture notes. Students learn by listening, seeing, taking down notes and by discussion. Lecture notes and additional resources are uploaded in Learning Management System, which is the latest IT based learning environment in University of Moratuwa. Students can access LMS through www.lms.mrt.ac.lk. Use of mobile phones is not allowed within the lectures. Practical classes carried out in groups, 2-12 students per group, under the guidance of a lecturer and/or instructor to develop data recording, calculation, analysis and interpretation skills. Tutorials encourage student centred learning towards application of theories to solve chemical engineering problems. Model answers for the tutorials are provided for self learning. Assignments, case studies and literature surveys develop a range of skills such as information gathering, identifying lessons and time management. Group or individual presentations at the end of selected assignments are a means of developing presentation skills from the lecturers and the colleagues feedback. Industrial visits are arranged to enunciate the practical applications of theories that are taught in the University. The engineering product design experience, a vital element in engineering education. Students are encouraged to develop a prototype of the designed product, enhancing group learning and innovation. Final year design project allows students to apply their gathered knowledge during first three years in the University to conceptually design a process plant. In a group consists of 45 students work collectively to design the flow sheet, material and energy balances, etc. for Department of Chemical and Process Engineering - 2011 19

the plant encouraging development of skills in team work and leadership while the individual design promotes self-design capabilities. Six months industrial training period at the end of Level 3 Semester 1 enables students to experience in-plant work in an area of their preference within the CPE program. The students develop management skills in addition to the chemical engineering disciplines. Continuous assessment of the training progress is done under the guidance of the Director of the Department of Industrial Training. A student guide for training and training report preparation is available for the student. An E-portal containing information for students which can be accessed through Departmental intranet is in operation. This facility is expected to enhance students selflearning abilities. 5.4. Examinations and Assessment Strategy

The performances of each student are evaluated by continuous assessments and end of semester examinations. o Continuous Assessment. o Year1 semester 1 -Minimum 20 % o Year1 2nd semester ,2,3 &4 - Minimum 30% o Course work, Assignments, Term paper, Quizzes, Viva, Mid-Semester exams. o Examination. o Year 1 -Maximum 80 % o Year 2,3 &4 -Maximum 70% All candidates should obtain at least 40% of the continuous assessment marks at all levels to qualify for the end of semester examination. A minimum requirement of 20% should be obtained from the end of the semester examination in order to pass a module. This is a University requirement applicable for all modules. The results are given to students in writing. The completed assignments must be submitted to the lecturer on the dates of submission as detailed in the assignments. Late submissions will be compensated with reduction of marks. Students having prolonged illnesses may provide medical reports through the Medical Officer of the university or an equally qualified doctor. Arrangements can be made through negotiation with the lecturer in person to submit assignments. Students having disabilities are encouraged to discuss with the level coordinates and subject coordinators to make necessary arrangements. Industrial Training is coordinated and assessed jointly by the DCPE, Industrial training division of UOM and NAITA. The students are partly assessed while undergoing training Department of Chemical and Process Engineering - 2011 20

and any improvement needed to obtain a better training is encouraged at this instance. The student is assessed based on the report submitted at the end, the diary maintained during the training period and a viva voce assessment. The final year Comprehensive Design Project is assessed by the report submitted by the group on the collective design and the individual design by each student. The marks are displayed on the notice board and the students are given a chance to apply for re-correction. The re-correction application is also allowed for continuous assessment results displayed on the notice board before the end of semester examination. Depending on the credits earned by the student for each module, an overall Grade Point Average (GPA) is calculated. Each student is awarded a class at the completion of all the graduation requirements within five academic years. A documentation manual consists of curriculum and syllabi, assessment methods and other relevant information on UG program is available in the Department. 5.5. Mentoring Program

A mentoring program is scheduled to conduct in near future called young process engineer mentoring program. The students from immediate passed out batches will be mentors here. 5.6. Student Information

Student records are maintained by the Examinations division who issue a record of the units taken, credits obtained with the GPA to students for accuracy checks and any corrections are incorporated after validation. 5.7. Awards

Gold medal awarded by Hayleys Group for the student who obtains the highest GPA.

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6. Curriculum and Modules


Module Code Module Name
Category

Lectures hrs/week 3.0 2.0 2.0 2.0 2.0 2.0 -

Lab/ Assignments hrs/weeks 1/1 3/1 3/4 3/4 3/4 3/4 3/1

Credits
GPA NGPA

Norm
GPA NGPA Total

Semester 1 MA1012 Mathematics CS1032 Programming Fundamentals ME1032 Mechanics MT1022 Properties of Materials CE1022 Fluid Mechanics EE1012 Electrical Engineering EL1012 Language Skill Enhancement I Total for Semester 1 Term A EL1022 Language Skill Enhancement II MN1012 Engineering in Context CH1952 Engineering Design CH1962 Engineering Skill Development DE1xx2 Non-Technical Elective I* Total for Term A Semester 2 CS2812 Visual Programming EN1802 Basic Electronics MT2802 Material Science MA1022 Methods of Mathematics CH1012 Biological Science Fundamentals CH1022 Chemistry for Engineers CH1032 Process Engineering Fundamentals Total for Semester 2

C C C C C C C

3.0 3.0 2.0 2.0 2.0 2.0 1.0 15.0 1.0

0.0

15.0 15.0

0.0 0.0

15.0 15.0

C C C C E

2.0 2.0 1.0

6/1 3/1 6/1

1.0 1.5 1.5 2.0 3.0 4.0

1.0 2.0 3.0

4.0 0.0 4.0

5.0 2.0 7.0

C C C C C C C

1.0 2.0 2.0 3.0 2.0 2.0 1.5

3/1 3/4 3/2 1/1 3/2 3/2 3/2

2.0 2.0 2.5 3.0 2.5 2.5 2.0 16.5 0.0 16.5 16.5 Norm
NGPA GPA NGPA Total

0.0 0.0

16.5 16.5

Module Code Semester 3 ME2012 ME2122

Module Name

Category

Lectures hrs/week 1.5 2.0 1.5 1.5 1.5 2.0 2.0 2.0 3.0

Lab/ Assignments hrs/weeks 3/2 3/1 3/2 3/2 3/2

Credits
GPA

Mechanics of Materials 1 Engineering Drawing and Computer Aided Modelling Basic Engineering ME1822 Thermodynamics EE2802 Applied Electricity EN2852 Applied Electronics MA2012 Differential Equations MA2022 Calculus CH2042 Fuels and Lubricants CH2052 Transport Phenomena 1 Total for Semester 3 Semester 4 MA2032 Linear Algebra CH2062 Transport Phenomena II Chemical Kinetics and CH2072 Thermodynamics CH2082 Mass Transfer Operations 1 CH3092 Environmental Science Polymer Science and CH3102 Technology Technical Report Writing and CH2952 Presentation Skills

C C C C C C C C C

2.0 3.0 2.0 2.0 2.0 2.0 2.0 2.5 3.5 21.0 2.0 3.5 3.0 4.5 2.5 2.5 2.0 18.0 2.0 18.0 18.0 2.0 2.0 20.0 20.0

3/2 3/2

0.0

21.0 21.0

0.0 0.0

21.0 21.0

C C C C C C C

2.0 3.0 2.5 4.0 2.0 2.0 1.0

3/2 3/2 3/2 3/2 3/2 3/1

Total for Semester 4

Department of Chemical and Process Engineering - 2011 22

Module Code Semester 5 CH3112 MA3022 CH3122 MN3052

Module Name

Category

Lectures hrs/week 3.0 2.0 3.0 2.5 2.0 2.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0

Lab/ Assignments hrs/weeks 3/2 3/1 3/2 3/2 3/2 3/2 3/2 3/2 3/2 3/2 3/2 3/2

Credits
GPA NGPA

Norm
GPA NGPA Total

Particulate Systems Numerical Methods Plant and Equipment Design 1 Industrial Management and Marketing CH3132 Energy Efficiency and Conservation CH3142 Reactor Engineering CH3212 Polymer Process Engineering CH3222 Polymer Physics CH3232 Bioprocess Technology CH3242 Food Process Engineering CH3252 Environmental Engineering CH3262 Renewable Energy Engineering CH3702 Computer Aided Chemical Engineering Total for Semester 5 Term B & Semester 6 CH3992 Industrial Training Total for Term B & Semester 6

C C C C C C E E E E E E O

3.5 2.0 4.0 3.0 2.5 3.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 35.5 2.0 6.0 6.0 18.0 0.0 18.0

5.0 0.0 23.0 0.0 0.0

0.0 0.0 0.0 6.0 6.0

5.0 0.0 23.0 6.0 6.0

0.0

Module Code Semester 7

Module Name

Category

Lectures hrs/week 2.5 2.0 4.0

Lab/ Assignments hrs/weeks 3/2 3/2 8

Credits
GPA NGPA

Norm
GPA NGPA Total

Business Economics and Financial Accounting MN4022 Engineering Economics CH4152 Mass Transfer Operations II Comprehensive Design CH4202 Project** CH4172 Process Dynamics and Control Design and Characterization of CH4272 Polymer Products CH4282 Hygienic Plant Design CH4292 Sustainable Engineering Organizational Behaviour and MN4062 Management MA4022 Operational Research Chemical Process Design and CH4712 Integration Total for Semester 7 Term C CH4962 Research Project DE3xx2 Non-Technical Elective II* Total for Term C MN3042

C C C C C E E E O O O

3.0 2.0 4.5 4.0 3.5 2.5 2.5 2.5 2.0 3.0 2.5 0.0 2.5 17.0 0.0 17.0

3.0 2.0 2.0 2.0 1.5 3.0 2.0

3/2 3/2 3/2 3/2 3/2

3/2

2.5 32.0 0.0 2.0 2.0 2.0 2.0

0.0 19.5 0.0 2.0 2.0

0.0 0.0 2.0 0.0 2.0

0.0 19.5 2.0 2.0 4.0

C E

Department of Chemical and Process Engineering - 2011 23

Module Code Semester 8 CH4202

Module Name

Category

Lectures hrs/week 2.0 1.5 2.0 1.5 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 2.0

Lab/ Assignments hrs/weeks 8 3/2 3/2 3/2 3/2 3/2 3/2 3/2

Credits
GPA NGPA

Norm
GPA NGPA Total

Comprehensive Design Project** MN4122 Human Resource Management and Industrial Relations CH4192 Plant and Equipment Design 11 CH4182 Safety and Loss Prevention CH4702 Process Modelling and Simulation CH4302 Mould and Die Design for Polymer Products CH4312 Biochemical Engineering CH4322 Clean Technology MN4042 Technology Management MN4112 Production and Operations Management MN4072 Small Business Management and Entrepreneurship MA4032 Time Series and Stochastic Process MA4042 Neural Networks and Fuzzy Logic CH4722 Total Environmental Quality Management Total for Semester 8 Total for the Programme

C C C C C E E E O O O O O O

4.0 2.0 2.0 2.5 2.0 12.5 2.5 2.5 2.5 2.0 2.0 2.0 3.0 3.0 2.5 35.5 177.5 0.0 14.0 3.0 18.0 136.0 0.0 0.0 14.0 3.0 18.0 150. 0 0.0 12.5

2.5

0.0

2.5

* **

- Weekly load of lectures and lab/Assignment hrs vary among different Non-technical modules. - A total of 8 credits for Comprehensive Design Project over Semester 7and Semester

Department of Chemical and Process Engineering - 2011 24

7. Description of Modules Year 1


Module Code Credits GPA/NGPA CH1952 1.5 NGPA Module Title Hours/Week Engineering Design Lectures Lab/Assignments 2 03/1 Pre requisites Semester 1 modules

Learning Objectives To give an introductory knowledge on basic principles on engineering design. To offer an understanding on how to study and analyze an engineering design problem using the basic principles. To design a simple component by applying the knowledge gained To gain skills on working as a group in order to solve an engineering design problem To improve the presentation skills.

Learning Outcomes After completing this course, the students will be able to, Demonstrate the ability to understand Design Principles Demonstrate the ability to understand various aspects of design in several selected design case studies. Carrying out a group based product design assignment addressing issues such as manufacturability, marketability, creativity, teamwork, meeting deadlines. Outline Syllabus Module 1: Design principles Introduction to Engineering Design Life Cycle of Engineering Products and Processes Design process and Design Tools Concurrent Engineering Creativity and Reasoning Analysis, synthesis, simulation, evaluation and decision making Module 2: Case studies Several simple but comprehensive design case studies selected from different disciplines of engineering addressing following topics: Design for manufacturing Mechanical and material aspect in design Electrical, Electronic and IT aspects in Design Module 3: Design assignments Group based design assignments (Topics for design assignments will be selected by Engineering Design Centre in consultation with all departments concerned.)

Department of Chemical and Process Engineering - 2011 25

Module Code Credits GPA/NGPA

CH 1962 1.5 NGPA

Module Title Hours/Week

Engineering Skill Development Lectures Lab/Assignments 1 6/1 Pre requisites

LearningOutcomes Develop skills that are important to an engineer other than theoretical knowledge gain To develop a clear understanding of workshop practices that is essential in maintaining and managing an industry

Outline Syllabus Lectures None

Practicals/Assignments Engineering Drawing Auto CAD Workshop practical

Department of Chemical and Process Engineering - 2011 26

Module Code Credits

CH1012 2.5

Title Hours/ Week

Biological Science Fundamentals 2 Lectures Pre-requisites Lab/Tutorials 3/2

GPA None

Learning Objectives To introduce principle of microbiology, biochemistry, and genetics to recognize how the biological characteristics of production systems To demonstrate the interactions involved between biochemical engineering and biotechnology. To give an introduction to fermentation kinetics

Learning Outcome By the end of the course the student will be able to Understand and discuss basic biological principles and techniques in molecular biology and biochemistry relevant to biochemical engineering.

Outline Syllabus Lectures Microbiology Microbial classification, structure and their functions, microbial food spoilage and control, Stoichiometry of microbial growth Food chemistry, cereal chemistry. Structure and properties of carbohydrates, fats, proteins and other minor food components and enzymes Microbial biochemistry. Major metabolic pathways and bioenergetics

Text Book Biochemical Engineering Fundamentals, Baily J.M. and Ollis D.F., McGraw Hill Selected References Biochemical Engineering, Lee J.M., Prentice-Hall Inc Principles of Fermentation Technology, Stan bury P. and Whitaker A., Pergamon Press

Department of Chemical and Process Engineering - 2011 27

Module Code

CH 1022

Title

Chemistry for Engineers Lectures 2 3/2

GPA

Credits

2.5

Hours/ Week Lab/Tutorials

Prerequisites

None

Learning Objectives To offer the knowledge in basic principles of applied chemistry To gain an ability to solve problems in engineering applications using the knowledge in chemistry

Learning Outcome To appreciate the laws of nature when designing engineering operations To get familiar with basic concepts in specific areas of chemistry and their industrial applications

Outline Syllabus Lectures Properties of solutions (04 hrs) Electrochemistry (06 hrs) Applied organic chemistry and reaction mechanisms (03 hrs) Natural products and industrial applications (03 hrs) Analytical chemistry: Spectroscopy; Chromatography; Gravimetry(12 hrs)

Recommended Texts: Concise Inorganic Chemistry, J. D. Lee, 5th Edition, Chapman & Hall with ELBS, London,1996 Fundamentals of Analytical Chemistry, D. A. Skoog, D. M. West and F. J. Holler, 6 th Edition, SaundersCollege Publishing, 1992 Physical Chemistry, G. M. Barrow, 6th Edition, The McGraw-Hill Companies, 1996 Organic Chemistry, P. Y. Bruice, 3rd Edition, Pearson Education Pte. Ltd., 2004 A Text Book of Engineering Chemistry, S. S. Dara, 10 th Edition, S. Chand & Company Ltd., 2005

Department of Chemical and Process Engineering - 2011 28

Module Code Credits GPA/NGPA

CH1032 2.0 GPA

Module Title Hours/Week

Process Engineering Fundamentals Lectures Lab/Assignments 1.5 1.5 Pre requisites None

Learning Objectives To provide students with a foundational understanding of underlying principles of process industries To provide students an understanding of process development and design

Learning Outcomes Students will gain basic knowledge on principles & calculations and basic design criteria for process industry. Students will learn how to develop process flow sheets

Outline Syllabus Introduction to Process Engineering Flow sheeting Process Engineering Calculations Qualitative line diagrams Quantitative line diagrams Industrial development methodologies Common industrial process flow sheets Industrial visits Selected References

(04 hours) (02 hours) (10 hours) (02 hours) (04 hours) (02 hours) (04 hours)

Basic Principles and Calculations in Chemical Engineering, David M. Himmelblau Chemical Engineering Volume 1-6, J.M. Coulson and J.F. Richardson, Pergamon Press Introduction to Material and Energy Balances, G. V. Rekaitis Transport Processes and unit operations, J. Geankoplis, Prentice Hall

Department of Chemical and Process Engineering - 2011 29

Year 2 Module Code Credits GPA/NGPA CH 2042 2.5 GPA Module Title Hours/Week Fuels and Lubricants Lectures Lab/Assignments 2 3/2 Pre requisites None

Learning Objectives To introduce fundaments of fuel science and petroleum technology To introduce tribology, its applications and importance to the industry

Learning Outcomes Students will be able to Identify the relationship between air quality, automotive emissions and fuel quality Select the required refining processes for specified fuel specifications Evaluate the alternative options for petroleum fuels Incorporate tribology fundamentals in design

Outline Syllabus Lectures Properties of fuels density, viscosity, vapour pressure, boiling points and distillation curves, burning of hydrocarbons Petroleum science distillation, cracking :thermal, catalytic, hydro, fluid, visbreaking, coking , reforming :alkylation, isomerization and polymerization, Treating :hydro treating, desalting and sweetening Wood -combustion, gasification, coal - classification, properties, liquefaction, properties of peat Nuclear reactions fission, fusion, binding energy, nuclear energy Tribology functions of lubricants, mechanism s and lubrication, types and properties of lubricants

Recommended Texts Fundamentals of Energy Production, Harder E. D., John Willey and Sons Fuel and Energy, Harker J. H. and Backhurst J. R., Acadenic Press Fuel Science, Harker J. H. and Allen D. A., Oliver and Boyd Elements of Fuels, Furnaces and Refractories, Guptha O. P., Khanna Publishers

Department of Chemical and Process Engineering - 2011 30

Module Code Credits

CH2052 3.5

Title Hours/ Week

Transport Phenomena I Lectures Lab/Tutorials 3.0 1.5 Prerequisites

GPA

Learning Objectives To enable students to understand different systems of units, dimensional consistence, flow patterns, hydrodynamic flow meters and apply energy balances To give students an understanding of the fundamentals of fluid flow To enable them to analyze and solve problems encountered in fluid flow

Learning Outcome: The students gain knowledge on fundamental fluid mechanics required in analyzing the flow behaviour of industrial fluids

Outline Syllabus Lectures Dimensionless Groups; similarity, scale-up, dimensional analysis Viscosity, laminar and turbulent flow, Types of fluids Two Dimensional inviscid flow Viscous flow; flow in pipes and channels, boundary layer theory Compressible flow Practicals/Assignments Laboratory test on flow measurements Midterm examination Text Book Mechanics of Fluids, B.S. Massey, Van Nostrand Reinhold (UK) Co Fluid Mechanics, J.F.Douglas &. M.Gasiorek & J.A.Swaffired, Longman Mechanics of Fluids, M.C. Potter and D.C. Wiggert, Prentice-Hall International

(06 hours) (03 hours) (12 hours) (12 hours) (12 hours)

Department of Chemical and Process Engineering - 2011 31

Module Code Credits

CH2052 3.5

Title Hours/ Week

Transport Phenomena II Lectures Lab/Tutorials 3.0 1.5 Pre-requisites

GPA CH2052

Learning Objectives

To enable students to understand different mode of heat transfer and apply the gain the knowledge to calculate heat transfer coefficients for a given process equipment To enable students to analyze and solve problems encountered in mass transfer.

Learning Outcome: The student gain the knowledge to calculate heat and mass transfer coefficients for a given process equipment and able to find heat or mass exchanger area.

Outline Syllabus Lectures Outline Syllabus Energy transport by Conduction Energy by convection Energy transport by radiation Heat transfer with change in phase Mass transfer by molecular diffusion Mass transfer by convection Interface mass transfer Practicals/Assignments Heat Loss in the bare and lagged pipes Heat transfer teaching unit Analogy between heat transfer and fluid friction Text Book Fundamentals of Momentum, Heat and Mass Transfer, Welty J.R. and Wicks C.E., John Wiley New York Transport Phenomena, Bird, steward, warn, Lighfoot, Edward, John Wiley Fundamentals of Engineering Heat and mass transfer, Sachdeva R.C., Wiley Eastern

(09 hours) (09 hours) (06 hours) (03 hours) (06 hours) (06 hours) (06 hours)

Department of Chemical and Process Engineering - 2011 32

Module Code

CH 2072 3.0

Title Hours/ Week

Chemical Kinetics and Thermodynamics Lectures Lab/Tutorials 2.5 Pre-requisites 3/2 -

Credits

Learning Objective To provide the knowledge of basic principles of chemical thermodynamics and chemical kinetics to understand the chemical processes. To build up a foundation for utilizing this knowledge in applications such as designing chemical reactors and maximizing efficiency of chemical processes. Learning outcome Students will gain the ability to understand and predict the behaviour of a chemical system. This will help them to determine the exact chemical processes, which will provide the maximum efficiency. Outline Syllabus Lectures Chemical Thermodynamics: First law of thermodynamics, Heat capacities, Calculation of heat, work, enthalpy, internal energy, etc. for various thermodynamic processes, Thermochemistry, Second law of thermodynamics, Determination of entropy changes, Clausius inequality, Gibbs and Helmholtze free energies, Gibbs equations, Maxwell relations, Chemical potential, Chemical equilibria, Third law of thermodynamics. Chemical Kinetics: Rate law, Determination of the order of a reaction; Complex reactions, Chain reactions, Influence of temperature on reaction rates; Collision theory, Arrhenius equation, Transition state theory. Heterogeneous catalytic reactions: Physisorption and chemisorption, Adsorption isotherms, Noncompetitive and nondissociative adsorption, Competitive adsorption, Adsorption with dissociation. Practicals/Assignments Determination of specific rate constant for the first order hydrolysis of ethylacetate Determination of the rate of saponification of an ester with NaOH Determination of enthalpy and entropy of activation Investigation of the adsorption of oxalic acid from an aqueous solution on charcoal Text Book: Chemical Engineering Kinetics, Smith J.M., McGraw-Hill Introduction to Chemical Engineering Thermodynamics, Smith J.M., McGrawHill Chemical and Process Thermodynamics, Kyle, B.G. Selected References: Chemical Engineering Thermodynamics Through Solved Problems, Pandey, G.N. and Chaudhri, J.L., Khanna Publishers Chemical Reaction Engineering, Octave Levenspiel, John Wiley & sons Physical Chemistry Atkins, P.W., W.H. Freeman and company

Department of Chemical and Process Engineering - 2011 33

Module Code Credits

CH 2600 4.5

Title Hours /Week

Mass Transfer Operations I Lectures Lab/Tutorials 4 3/2 Pre-requisites

GPA None

Learning Objectives To introduce the fundamental aspects of basic unit operations used in industry and the concept of equilibrium staged separations. To provide sufficient understanding of the size calculations required for design of unit equipment. To develop a basic competence in mixing and membrane separation processes.

Learning Outcome: By the end of the module student should be able to apply stage wise calculations to make preliminary design calculations for a wide range of binary distillation, absorption and extraction applications. Select suitable equipment for mixing and determine power consumption and carry out scale up calculations. Select suitable membrane separation process and membrane and carry out preliminary calculations for a given process.

Outline Syllabus Lectures Distillation of binary systems Absorption and Stripping Extraction; liquid/liquid extraction, leaching Mixing Advanced separation processes Practicals/Assignments HETP Leaching and Soxhelt Extraction Pressure drop over a bubble cap tray and Distillation Column pilot plant scale L/L extraction Membrane separation Mixing in a mechanically agitated vessel Text Book Chemical Engineering Volume 2, J.M. Coulson and J.F. Richardson, Pergamon Press Selected References: Equilibrium Staged Separations, P.C.Wankat, Elsevier Science Publication Mass-Transfer Operations, R.E.Treybal, Mc Graw-Hill Unit Operations in Chemical Engineering, Mc.Cabe and Smith, Mc.Graw Hill

(20 hrs) (09 hrs) (10 hrs) (08 hrs) (08 hrs)

Department of Chemical and Process Engineering - 2011 34

Module Code Credits GPA/NGPA

CH 3092 2.5 GPA

Module Title Hours/Week

Environmental Science Lectures Lab/Assignments 2 3/2 Pre requisites none

Learning Objectives To introduce the principles of environmental science and to provide a basic knowledge of environmental pollution

Learning Outcomes At the end of this module students will have a knowledge on: The science behind environmental pollution, how pollution can be monitored and estimate chemical and physical quality parameters of water and air basic physico-chemical relationships.

Outline Syllabus Lectures Water Chemistry Atmospheric Chemistry Wastewater Characterization and Water Pollution Wastewater related environmental problems Atmospheric Pollutants and Air Pollution Air pollution related environmental problems Environmental Monitoring Systems

6 hours 4 hours 4 hours 2 hours 4 hours 2 hours 6 hours

Text Book Chemistry for environmental engineering & science,Sawyer, Clair N. --New Delhi: Tata McGrawHill, 2003 . Selected References Introduction to Environmental Science, Joseph M. Moran.

Department of Chemical and Process Engineering - 2011 35

Module Code Credits GPA/NGPA

CH3102 2.5 GPA

Module Title Hours/Week

Polymer Science and Technology Lectures Lab/Assignments 2 3/2 Pre requisites None

Learning Objectives To obtain the knowledge in polymerization mechanisms and processes. To learn the types of degradation of polymers and methods of preventing degradation. To study the functions of compounding ingredients and related technologies.

Learning Outcomes Students will gain the ability to find the exact polymerization mechanisms and processes to obtain maximum efficiency and the yield. They will also gain the knowledge on compounding of polymers with suitable additives for given applications.

Outline Syllabus Lectures Introduction to polymer science and technology Synthesis of polymers Polymerization processes Degradation and stabilization of polymers Rubber compounding Additives to Plastics Stabilization destabilization of lattices Surface coatings and adhesives Polymer blends and composites

(02 hours) (06 hours) (03 hours) (02 hours) (04 hours) (03 hours) (04 hours) (01 hours) (01 hours)

Selected References Introduction to Polymers, Young RJ and Lovell PA: Chapman & Hall. Polymer Degradation and Stabilization, Grassie N and Scott G, CambridgeUniversity Press. Polymer Science and Technology, Fried, Joel. R. Polymers: Chemistry and Physics of Modern Materials, Cowie JMG, Blackie Academic & Professional Polymer Lattices: Science and Technology, Volumes 1, 2 and 3 BlackleyD.C. Polymer Processing , Morton Jones D.H. Rubber Processing and Production Organizations, Phillip R. Freakley.

Department of Chemical and Process Engineering - 2011 36

Module Code Credits GPA/NGPA

CH2952 2.0 NGPA

Module Title Hours/Week

Technical Report Writing and Presentation Skills Lectures Lab/Assignments 1.0 3/1 Pre requisites None

Learning Objectives To enable students to search sources and locations of technical information. To develop competence in referencing literature, report writing and presentation. Learning Outcomes After completing this course module, the students should be able to: Effectively communicate technical information in written format. Prepare technical documents depending on the target audience. Demonstrate the ability to deliver effective technical presentations, Outline Syllabus Document design Technical writing process Audience analysis, Topic ideas, brainstorming, narrowing and outlining, Note taking and rough-drafting, Power-revision techniques, Referencing, Strategies for peer-reviewing and team-writing. Technical writing guidelines Basic patterns and elements of a sentence, common grammar, usage and punctuation problems, Common spelling problems. Critically evaluating document Explaining a point, Agreeing to a point, Disagreeing to a point, Defending a decision. Effective use of software tools for document formatting Technical writing scenarios & applications Types of technical reports and different types of content, Project proposals, Progress reports, instructions, User guides, Feasibility, evaluation and recommendation reports, Business plans, Writing abstracts, introductions and conclusions. Academic writing skills Thesis, research papers etc. Presentation skills slide preparation, pre planning, knowing the audience, structure of a presentation, strategies for capturing the attention of the audience, basic etiquette in presentations

Practicals & Assignments Preparation of report on given topics Presentation using multimedia and other facility.

Department of Chemical and Process Engineering - 2011 37

Year 3 Module Code Credits CH 3112 3.5 Title Hours/ Week Particulate Systems Lectures Lab/Tutorials 3 3/2 Pre-requisites GPA None

Learning Objectives To give students an in-depth understanding of solid/fluid systems To gain knowledge on the behaviour and properties of particulate materials To understand the mechanisms of separation of solid-liquid systems using their characteristic properties

Learning Outcomes Understanding the applicability and limitations of various solid/fluid systems Develop skills to design unit operations that has particulate matter Ability to apply the knowledge to develop the laboratory scale solid/fluid separating processes on an industrial scale

Outline Syllabus Lectures Introduction Motion of particles in fluids Particle statistics and size analysis Classification of particles Solid/liquid separation-Thickening Flow through granular beds and packed columns Fluidization Solid/liquid separation-Filtration, Centrifugation Gas cleaning Nano-technology Practicals/Assignments Sedimentation Pressure drop across a packed bed and a fluidized bed Centrifuge Filter Press Text Book Chemical Engineering Volume 2, J.M. Coulson and J.F. Richardson, Pergamon Press Selected References Hand Book of Powder Science and Technology, Fayed M. and Otten L., Van Nostra Reibhold Co. Solid Liquid Separation Equipment Scale Up, Purchas, D.B. and Wakeman R.J., Up Land Press Ltd.

Department of Chemical and Process Engineering - 2011 38

Module Code Credits

CH3122 4

Title Hours/ Week

Plant and Equipment Design 1 Lectures Lab/Tutorials 3 3/1 Pre-requisites -

Learning Outcomes By the end of this course, a student should be able to: demonstrate practical working knowledge and skills in process equipment design principles, procedures and practices understand the impact of design options on installed costs, operability, maintainability and safety of the plant work with the codes and standards for process equipment including ASME, BS and API etc enhance knowledge in stress analysis for better appreciation of its significant role in avoiding failures. interpret pressure vessel designations and designs identify and justify appropriate materials for use in process plant equipment fabrication in specific operation environments

Outline Syllabus Concepts of plant design Concepts in process equipment design Mechanical design of process equipments Design standards Material selection for various equipment types Design of an internal pressure vessel (unfired types) Design of an external vessel (unfired types) Design of shells for internal pressure Design of shells for external pressure Design of closures for process vessels Design of Compensations for openings, non standard flanges, supports Process of Instrumentation

Department of Chemical and Process Engineering - 2011 39

Module Code Credits

CH3132 2.5

Title Hours/ Week

Energy Efficiency and Conservation Lectures Lab/Tutorials 2.0 1.5 Prerequisites

GPA ME1822 CH2062

Learning Objectives To offer the knowledge in Energy management in process industries, giving special attention on methods of energy efficiency and conservation and the energy accounting. To enable the students to select the suitable options available for heat recovery, CHPetc. To develop basic skills required for energy monitoring, auditing and targeting

Learning Outcome: Students will gain the knowledge in Evaluation of energy projects Methods of energy conversion Performing an energy audit Methods of energy recovery Energy management practices

Outline Syllabus Lectures Introduction Energy Problem Economics of energy saving schemes Energy conversion Energy Recovery Energy in buildings CHP Energy management

(3 hours) (6 hours) (6 hours) (6 hours) (3 hours) (3 hours) (3 hours)

Practicals/Assignments Energy audit on steam generation and distribution system of unit operations lab Assignment on energy management

Text Book Energy Efficiency, Eastop T D and Croft D R, Addison Wesley Longman Ltd 101 ways to improve energy efficiency, Heslop, Peter, EnergyPublications Energy conservation in the chemical and process industries, Grant, C.D., Institute of Chemical Engineers

Department of Chemical and Process Engineering - 2011 40

Module Code Credits GPA/NGPA

CH3142 3.0 GPA

Module Title Hours/Week

Reactor Engineering Lectures Lab/Assignments 2.5 3/2 Pre requisites none

Learning Objectives To give the students an understanding of how chemical reactions are commercially evaluated, carried out in industry, monitored and controlled as well as how chemical reactors are selected and designed

Learning Outcomes At the end of this module students will be able to: Design Chemical Reactors for the chemical process industry; Optimize reactors and operate reactors economically Outline Syllabus Mole balances: Batch reactors Continuous- flow reactors, Continuous stirred tank reactors, Tubular reactor, Industrial reactors. Conversion and reactor sizing: Design equations, Batch systems, Flow systems, Reactors in series Rate laws and stoichiometry: The reactor rates constant, The reaction order, Constant-Volume reaction systems, Reactions with phase change. Isothermal reactor design: Design structure for isothermal reactors, Scale-up of liquid-phase batch reactor data to the design of a CSTR. Catalysis and catalytic reactors:Catalysts, Surface reaction, Desorption. Non-elementary homogeneous reactions: Active intermediates, Polymerization. Non-isothermal reactor design Multiple reactions: Conditions for maximizing the desired product in parallel reactions Diffusion and reaction in porous catalysts Multiphase reactors Distributions of residence times for chemical reactors Analysis of non ideal reactors

Text Books Chemical Reactor Theory, Denbigh KG & Turner JCR Chemical Reaction Engineering, Scott Fogler. Chemical Reaction Engineering,Levenspiel, Octave Chemical Engineers Hand Book, Perry & Chilton Selected References A.I. Chem. E. (USA) Jornuals; I. Chem. E. (UK) Journals

Department of Chemical and Process Engineering - 2011 41

Module Code Credits GPA/NGPA

CH3212 2.5 GPA

Module Title Hours/Week

Polymer Process Engineering Lectures Lab/Assignments 2 3/2 Pre requisites None

Learning Objectives To give students an understanding of fundamentals of polymer processing techniques and processing parameters. To provide sufficient understanding of the basic calculations required for the design of polymer process equipments

Learning Outcomes Students will gain the knowledge on rubber, plastic and latex processing techniques, and on operating the processing equipments in manufacturing polymer products.

Outline Syllabus Lectures Heat transfer in polymer systems (04 hrs) Rubber Processing techniques mastication, mixing, cross-linking, forming/shaping; extrusion, calendering and moulding (06 hrs) Plastic Processing techniques moulding, extrusion, calendering, casting and forming (06 hrs) Latex processing techniques dipping, foaming, casting, thread manufacturing (06 hrs) Basic calculations of selected polymer processing equipment (04 hrs) Practicals/Assignments Manufacturing of Dipping products Dry rubber compounding, moulding & testing Applications of Moulding/Extrusion techniques

Selected References Rubber Processing, White, James L, Hanser Principles of Polymer Processing, Tadmor, Zenev, Wiley

Department of Chemical and Process Engineering - 2011 42

Module Code Credits GPA/NGPA

CH3222 2.5 GPA

Module Title Hours/Week

Polymer Physics Lectures Lab/Assignments 2 3/2 Pre requisites None

Learning Objectives To study the fundamental molecular theories in polymer physics To familiarize with the standard physical testing methods To understand the mechanical behaviour of polymers using fundamental theories

Learning Outcomes Students will be able to understand the underlying principles associated with physical tests undertaken on polymers in solid and liquid states and their relevance to polymer processing

Outline Syllabus Lectures Deformation behaviour of polymers (06 hrs) Rubber elasticity and viscoelasticity (04 hrs) Polymer Rheology (04 hrs) Fracture mechanics (04 hrs) Determination of mechanical and rheological properties (06 hrs) Practicals/Assignments Stress-strain properties under static loads- rubber/plastic/fiber Flow properties of plastic melts Selected tests on deformation of polymers

Selected References Polymer Physics, Gedde Ulf W., Chapman Hall, London The physics of polymers: Concepts for understanding their structures and behavior, Strobl, Gert R., Springer-Verlag, Berlin

Department of Chemical and Process Engineering - 2011 43

Module Code Credits

CH 3232 2.5

Title Hours/ Week

Bioprocess Technology Lectures Lab/Tutorials 2 3/2 Prerequisites

GPA Biological Science Fundamentals

Learning Objectives Understanding of growth kinetics, comparison of modes of fermenter operation and productivity A detailed awareness of the growing field of enzyme engineering: its role in bioprocesses. To demonstrate the interactions involved between biochemical engineering and biotechnology. To give an introduction to fermentation kinetics.

Learning Outcome Students will be able to obtain a fundamental knowledge on use of cells and enzymes in the process industry.

Outline Syllabus Lectures Introduction to Biological Engineering use of cells in production systems, range of products (02 hrs)

Development of fermentation processes (04 hrs)


Microbial growth kinetics (06 hrs) Fermentation systems(06 hrs) Enzyme kinetics and use of enzymes in process industry Biohazards and Biosafety(06 hrs) (08 hrs)

Practicals/Assignments Batch fermentation

Investigation of temperature and pH on enzyme activity Temperature effect on free fatty acid content of milk
Assignment on use of enzymes in Sri Lankan Process industries

Selected References Biochemical Engineering: Unit Process in Fermentation, Steel R., Heywood, London Disinfection, Sterilization and Preservation, Block S.S, Lea & Febiger, Philadelphia Biology, Principles and Applications, Somogyi L.P., Ramaswamy H.S., Hui Y.H., Technomic Publishing Co., USA

Department of Chemical and Process Engineering - 2011 44

Module Code Credits GPA/NGPA

CH3242 2.5 GPA

Module Title Hours/Week

Food Process Engineering Lectures Lab/Assignments 2 3/2 Pre requisites

Learning Objectives - Develop a quantitative insight into food engineering operations which are not usually covered in chemical and process engineering undergraduate course - Developing awareness of the modern food chain supply chain process and the various technoeconomic issues involved - To develop a simple understanding of nutrition and dietectics

Learning Outcomes Students will gain knowledge on common food processing and preservation techniques used during in the production of safe and quality foods. Students will develop an awareness of the modern food chain- supply chain process, food legislation and the various techno economic issues involved Students will gain a simple understanding of nutrition and dietetics

Outline Syllabus Food Engineering operations: Introduction, Preparative operations, Preservation and shelf life, MA Storage, Freeze drying , Thermal process operations, Size reduction, Emulsification, Extrusion, Membrane operations, Electrical Heating methods, Irradiation, High Pressure processing, Packaging Future trends in Food Processing: Probiotics/ Prebiotics, Food nano biotechnology Food Plant Operations and Supply Chain Issues Basic principles of human nutrition: Foods and food groups, nutrient content of foods, function of nutrients, digestion of food, metabolism, meeting energy needs, food allergies

Selected References Food Processing Technology-Principles and Practice (2nd Edition), Fellows, P.J., Woodhead Publishers Food Processing and Preservation , B Sivasankar, Prentice Hall Food Engineering, Paul Singh and R. Heldman, Academic Press

Department of Chemical and Process Engineering - 2011 45

Module Code Credits GPA/NGPA

CH3252 2.5 GPA

Module Title Hours/Week

Environmental Engineering Lectures Lab/Assignments 2.0 1.5 Pre requisites None

Learning Objectives To impart engineering principles of solid waste, wastewater, hazardous waste and air pollution control

Learning Outcomes At the end of this module students will be able to select environmental pollution control systems based on engineering principles

Outline Syllabus Lectures : 8 hours 6 hours 8 hours 8 hours

Wastewater Engineering Air Pollution Control Solid Waste Engineering Hazardous Waste Management

Selected References Management of hazardous waste: policy guidelines and code of practice Author: SUESS, Michael J., ed. HUISMANS, Jan W. Composting: sanitary disposal and reclamation of organic wastes, GOTAAS, Harold B. Wastewater treatment for pollution control, ARCEIVALA, Soli J

Department of Chemical and Process Engineering - 2011 46

Module Code Credits

CH 3262 2.5

Title Hours/ Week

Renewable Energy Engineering Lectures Lab/Tutorials 2 3/2

GPA -

Pre-requisites

Learning Objectives To gain an understanding of renewable energy systems To develop an insight to the importance of renewable energy system design, including environmental aspects of system design Quantitative and qualitative analysis of Solar Energy, Wind and wave energy, Hydro Power, OTEC and Geothermal energy systems

Learning Outcomes Ability to analyze and evaluate alternative energy production options

Outline Syllabus Lectures Classification of Renewable energy sources based on origin Characterization resources and devices Bio-energy Wind Energy OTEC Energy economics of renewable energy systems

Selected References Energy Systems and Sustainability, Godfrey Boyle, Bob Everett, Janet Ramage, 2003, OU Press, UK, ISBN-0-19-926179-2

Department of Chemical and Process Engineering - 2011 47

Module Code Credits GPA/NGPA

CH3702 2.5 GPA

Module Title Hours/Week

Computer Aided Chemical Engineering Lectures Lab/Assignments 2 3/2 Pre requisites MA3022

Learning Objective To give knowledge required to model and simulate (dynamic and static) chemical engineering problems in the area of energy, environmental and process technologies

Learning Outcomes Students will be able to simulate unit operations and overall chemical processes Students will gain knowledge on simulation of flow problems using CFD tools

Outline Syllabus This module introduces fundamentals needed to simulate unit operations and chemical process plants Reactor simulation is introduced using dynamic simulator Aquasim 2.1f. Experimental specific parameter estimation and sensitivity analysis are also studied parallel with laboratory practical classes conducted for reaction engineering. Techniques for simulation of process plants are introduced using static simulator called Super pro. Basics for computational fluid dynamics will be taught. Theoretical background for finite volume method is presented for convective and diffusion related problems. Grid generation and strategies for selecting appropriate boundary conditions are also discussed. By applying computational fluid dynamics code called STAR-CD, flow problems are simulated for simple geometries such as pipe flow, mixing tank. etc

Text Books An Introduction to computational fluid dynamics By H.K.Versteeg & W. Malalasekara.

Department of Chemical and Process Engineering - 2011 48

Module Code Credits

CH 3992 6.0

Title Hours/ Week

Industrial Training Lectures Lab/Tutorials Pre-requisites

Non GPA -

Learning Objectives To gain through practical experience, an appreciation and understanding of the theoretical principles learnt at the University. To get students exposed to the industrial environment and to assist students to pick up the knowledge related to managerial and technical functions of the organization.

Learning Outcome After completion of undergraduate course work students will gain skills, knowledge and attitudes needed to make an effective start in relevant profession with minimum of further training and experience.

Outline Syllabus: Organizational structure & management, personnel relations Process flow sheeting Instrumentation, plant maintenance and trouble shooting Safety and environmental aspects Energy efficiency and conservation Quality control and other analytical testing Lectures None Practicals/Assignments Report Daily diary Industrial related short term projects

Department of Chemical and Process Engineering - 2011 49

Year 4 Module Code Credits CH 4152 4.5 Title Hour s/ Week Mass Transfer Operations II 4 Lectures Pre-requisites 3/2 Lab/Tutorials GPA CH 2082

Learning Objectives To instruct students on the basic understanding, calculation methods and design/procedures for complex distillation systems, cooling towers, crystallizers, adsorbers, evaporators and dryer systems. Learning Outcomes By the end of the module the student should be able to: Make preliminary design calculations, Use knowledge of a number of design methods, selecting the appropriate approach for a range of new situations for unit operations listed.

Outline Syllabus Lectures Introduction Multi-Component Distillation Complex distillation methods Gas-liquid contact column design Humidification, Dehumidification, Cooling Crystallization Adsorption Evaporation Drying Practicals/Assignments Design of a scrubber/ stripper and distillation column Multiple effect evaporator/Thin film evaporator Drying Crystallization Wetted wall column

Text Book Chemical Engineering Volume II, JM Coulson, JF Richardson: Pergamon Press. Selected References Equilibrium Staged Separation, PC Wanket. Mass Transfer Operations, RE Treybal. Unit Operations of Chemical Engineering, WL McCabe & JC Smith. Principles of Unit Operations, AS Foust et.al.

Department of Chemical and Process Engineering - 2011 50

Module Code Credits

CH 4202 8.0

Title Hours/ Week

Comprehensive Design Project Lectures Lab/Tutorials None None

GPA None

Pre-requisites

Learning Objectives To enable students to learn by application the diverse nature of requirements for Design Assignments in Chemical and Process Engineering. To learn by practice the importance of data gathering, site visits and networking in process design. The application of fundamental knowledge of Chemical Engineering in Process and Unit designs.

7.4.1.1. Learning Outcome The students will be able to appreciate comprehensiveness of design assignments in Chemical Engineering and learn on skills for effective project reporting Outline Syllabus: A. Group Design Literature survey, Process selection and economic aspects, Process description and flow sheet, Site selection, layouts, EIA, Safety, Mass balance calculation, Material flow sheet, Heat balance calculation, Tabulated heat balance B. Individual Design Unit design, Selection, Mass balance *, Energy balance * (*if not done in A), Calculation of dimensions of the unit, Mechanical design, selection of material, thickness calculation, internals, supports and others, description of fabrication, Mechanical drawings, Piping and Instrumentation, Start up Shut down, Safety and Control, Others - Economic aspects etc. Lectures None Practicals/Assignments None specified

Department of Chemical and Process Engineering - 2011 51

Module Code Credits

CH 4962 2

Title Hours/ Week

Research Project Lectures Lab/Tutorials -

Non GPA None

Pre-requisites

Learning Objectives to provide practical experience related to process industry problems to improve creativeness, communication & presentation skills and thereby to improve the quality of students that are acceptable for stakeholders to cultivate research culture among students Learning Outcome The students will gain the ability to identify and handle technical problems/issues in local process industry. They should be able to transfer knowledge effectively, to write papers in local engineering journals and/or to present them in open forums based on research projects. Outline Syllabus: Collect data on the specific project that address social, industrial and environmental issues Identify the problems and find alternative solutions Develop experimental rigs, demonstration models and/or calculation models Analyze the results Lectures None Practicals/Assignments A report/research paper Presentation

Department of Chemical and Process Engineering - 2011 52

Module Code Credits GPA/NGPA

CH 4172 3.5 GPA

Module Title Hours/Week

Process Dynamics and Control Lectures Lab/Assignments 3 3/2 Pre requisites

Learning Objectives To introduce the concepts of process control To teach how to mathematically model processes To teach how to analyze processes using mathematical tools such as Laplace transforms etc To teach dynamic response of 1st order and higher order processes. To introduce the concept of designing simple loop feedback control systems To teach how to analyze the stability of a control system To teach how to feedback controllers To teach special process control techniques

Learning Outcomes By the end of this course, a student should be able to: 1. Understand and discuss the importance of process control in process operation and the role of process control engineers 2. Recognize and fit various simple empirical models that are used for designingControllers. 3. Analyze linear dynamical systems using mathematical tools such as Laplace transforms etc 4. Design and tune feedback controllers on real systems. 5. Analyze stability and performance of feedback loops using Laplace and frequencydomain techniques. 6. Understand and design basic control strategies.

Outline Syllabus Design of single- Loop Feed Back Control systems Mathematical tools for control systems analysis Additional control techniques Modelling and simulation of Process Control System Instrumentation Symbols and Labels Sensors, Transmitters, and Control Values First order and higher order dynamic systems Basic components of control systems

Selected References An introduction to Theory & Practice, George Stephanopubs,ISBN:81-203-0665-1

Department of Chemical and Process Engineering - 2011 53

Module Code Credits GPA/NGPA

CH4272 2.5 GPA

Module Title Hours/Week

Design and Characterization of Polymer Products Lectures Lab/Assignments 2 3/2 Pre requisites None

Learning Objectives To develop the knowledge on design concepts and utilize these concepts in designing of rubber and plastic products To offer the knowledge in qualitative and quantitative analysis of polymeric materials and products

Learning Outcomes Student will gain knowledge on Designing and assembling of commodity and Engineering polymer Products Structure -property relationship of polymers Basic theory and experimental background of characterization of polymeric materials with regard to various properties

Outline Syllabus Basic design concepts (02 hours) Design with rubbers (06 hours) Design with plastics (06 hours) Solution, thermal, electrical and mechanical properties of polymers and determination of the properties (06 hours) Characterization of polymer morphology (02 hours) Surface Characterization (01 hours) Analysis of Polymers by chromatographic and spectroscopic methods (03 hours) Determination of processing characteristics (02 hours)

Recommended Texts: Introduction to Polymers, Young RJ and Lovell PA: Chapman & Hall. Polymer Characterization, Physical Techniques, Campbell D and White JR, Chapman & Hall Polymers: Chemistry and Physics of Modern Materials, Cowie JMG, Blackie Academic & Professional The Structure and Properties of Polymeric Materials, Ian M. Campbell

Department of Chemical and Process Engineering - 2011 54

Module Code Credits

CH 4282 2.5

Module Title Hours/Week

Hygienic Plant Design Lectures 2 Pre requisites

GPA GPA/NGPA Lab/Assignments 3/2 Learning Objectives To give an understanding of the concepts of hygienic plant design To develop an insight to hygienic equipment design, including designing for cleaning in place Developing awareness of good hygiene practices, including personal hygiene and pest control To gain knowledge on various types of quality systems and methods of certifying hygienic design as applicable for the food industry Learning Outcomes Students will gain knowledge to design plant and equipment which is in agreement with standards and guidelines for hygienic design. They will also gain the ability to apply hygienic standards in operations and maintenance Outline Syllabus Hygienic plant design: o Sources of contamination: Physical contaminants, Chemical contaminants, Microbiological contamination, Controlling contamination o Plant design: The factory site; The factory building; General design issues for the factory interiors o Control of airborne contamination: Sources of airborne contaminants; Dust control; Environmental air quality control; Process air control; Air disinfection systems Hygienic equipment design o Key criteria in hygienic design: Risk assessment in equipment design; Regulatory requirements for hygienic equipment design; o Equipment construction materials: Metals; Passivation of stainless steel; Plastics and composites; Elastomers; Lubricants; Other materials o Piping systems, seals and valves: Materials; Surfaces; Pipe couplings; Seals; Valves; Mixproof valves o Cleaning in place: Principles of CIP systems; Cleaning tanks; Avoiding product contamination; Types of CIP system; Centralised/decentralised CIP systems and automation Hygienic Practices o Cleaning and disinfection: Principles; Cleaning chemicals; Disinfectants; Testing disinfectants; Water quality; Sanitation programs o Personal hygiene: Sources of contamination; Direct and indirect routes of contamination; Controlling contamination: medical screening; Personal hygiene practices; Hand hygiene; Training; Control of indirect contamination from people o Pest control: insects and mites: The spread of pests; Physical control of pests; Chemical control of pests; Biological control of pests; Threats to successful control Verification and certification of hygienic food processing plants (8 hours) o HACCP: HACCP Steps; Identification of Potential Hazards; Identify CCP; Establish CCP; Establish Monitoring Procedures; Establish Corrective Actions; Record Keeping Procedures; Verification Procedures; o Any other quality systems Selected References Hygiene in Food Processing, H.L.M. Lelieveld, M.A. Mostert, J. Holah and B. White Food Engineering Operations, J. G. Brennan, J.R. Butters and A.E. V. Lilly

Department of Chemical and Process Engineering - 2011 55

Module Code Credits GPA/NGPA

CH4292 2.5 GPA

Module Title Hours/Week

Sustainable Engineering Lectures Lab/Assignments 2.0 1.5 Pre requisites CH3252 CH3262

Learning Objectives To take into consideration the energy and resource constraints into process selection and design To introduce the concept of ecological footprint, carbon footprint and water footprint into process design To inculcate the use of renewable materials and energy into process design Learning Outcomes A knowledge on Green technologies for energy and environmental conservation Applicable technologies for recycling

Outline Syllabus Biological aerobic treatment systems Biological anaerobic treatment systems Waste to energy conversion Resource recovery from waste Recycling technologies Membrane treatment for wastewater recycling Electrochemical treatment Bio energy systems Bio based feed stocks, energy fuels and materials Bioresource based sustainable solutions Carbon foot print, water foot print Process / Technology selection

Text Book Hand book of Industrial Membrane, Scott Keith, Elsevier Oxford NALCO Water Treatment Handbook Alcohol fuels, Shelley Minteer (eds) ISBN 978-0-8493-3944-8

Department of Chemical and Process Engineering - 2011 56

Module Code Credits GPA/NGPA

CH4712 2.5 GPA

Module Title Hours/Week

Chemical Process Design and Integration Lectures Lab/Assignments 2 3/2 Pre requisites CH3122

Learning Objectives To give fundamental knowledge required to design new phenomena based on heuristic roots ,pinch analysis and mathematical knowledge. Learning Outcomes Students will be able to design new chemical process using systematic tools Students will gain knowledge on simulation of process flow sheet

Outline Syllabus This module aims to educate students with systematic approach to design chemical plants starting with an overview of different approaches to process designing. Conceptual designs of continuously operating chemical processes are studied. Choice of reactor conditions and configuration are studied. Choice of separator for heterogeneous mixtures and homogeneous liquid mixtures are studied. Recycle systems including pumping and compression are studied. Heat integration of reactors, distillation columns, evaporators and dryers are studied in the context of overall process design. Role of process economics including capital investment and overhead costs are also investigated. Course presents knowledge to build process flow sheet in dynamic simulation software as Hysis/Superpro and study varying process conditions

Text Books Chemical process Design & Integration By-Robin Smith

Department of Chemical and Process Engineering - 2011 57

Module Code Credits

CH4192 2.0

Title Hours/Week

Plant and Equipment Design II Lectures Lab/Tutorials 1.5 1.5 Prerequisites

GPA CH2052 CH2062

Learning Objectives To introduce the basic types of turbo machinery used in process industries. To introduce the basic concepts in selection of turbo machinery and pipe networking for a given application To develop the skills required for design heat and mass transfer equipment

Learning Outcome: Students will gain basic knowledge on selection of pumps, compressors, blowers etc. Students will learn how to design and/or select heat and mass exchanging equipment for a given application Students will be able to design pipe networks for process industry

Outline Syllabus Lectures Design of Turbo machinery; pumps, compressors, turbines, blowers Design of pipe networks Design of Heat transfer equipment; heat exchangers, boilers, furnace Design of Mass transfer equipment; absorption and stripping columns Practicals/Assignments Design of a pipe network for a given application Laboratory test on pumps Design of a heat exchanger using application software Text Book Fluid Mechanics, J.F.Douglas &. M.Gasiorek & J.A.Swaffired, Longman Fluid mechanics and machinery, Durgaiah, D. Rama, New Age International Fluid mechanics for chemical engineers , Wilkes, James O., Prentice-Hall PTR Heat transfer: principles and applications, Dutta, Binay K., Prentice-Hall of India Heat transfer equipment, Cheremisinoff, Nicholas P. Chemical Engineering Vol. 6, Coulson and Richardson, Pergamon press

(07 hours) (04 hours) (07 hours) (04 hours)

Department of Chemical and Process Engineering - 2011 58

Module Code Credits GPA/NGPA

CH4182 2.5

Module Title Hours/Week

Safety and Loss Prevention Lectures Lab/Assignments 2 3/2 Pre requisite s no ne

GPA

Learning Outcomes To educate students on occupational hazards, safety aspects in chemical process plants and the industry To apprise students on employer obligations, employee duties and legal requirements related to industrial safety To provide introduction to hazard identification and quantification as applicable to process plant Learning Outcomes At the end of this module students will be able to: Appreciate the relationship between health and environmental hazards from work Apply preventive and protective measures for hazard mitigation Outline Syllabus Lectures Introduction to occupational hazards, work, health and productivity Toxicity and chemical safety Fire, Flammability and Explosion Ergonomics Personal protective equipment Industrial diseases Noise and ventilation Plant design for safety Safety in plant operation, maintenance and modification Identification and quantification of hazards in process plants Legal background: Health and safety at work Precautionary principle, responsible care and human factors in safety Practicals/Assignments Case studies Factory visit Measurement of work place safety and health parameters Text Books Chemical Process Safety: Fundamentals with Applications, by Crowl,D.A.and Louvar,J.F.,2001,(Prentice Hall PTR,New Jersey) Loss Prevention in Process the industries, Less ,F.P.,(Butterworths,London) Plant design for safety: a User-friendly-Approach, Trevor A.Kletz,1998(LibraryBuilding) Selected References A.I.Chem.E.(USA)Journals I.Chem.E.(UK)Journals

Department of Chemical and Process Engineering - 2011 59

Module Code Credits GPA/NGPA

CH4702 2.0 GPA

Module Title Hours/Week

Process Modelling and Simulation Lectures Lab/Assignments 1.5 3/2 Pre requisites MA3022 CH4152

Learning Objectives To develop knowledge in basic process modeling techniques and tools and how to formulate dynamic models based on the mechanisms that drive the systems, with special emphasis on simplifying assumptions. Learn methods for simulating (solving) the resulting mathematical models. Learning outcome Students will be able to develop dynamic models applied in chemical engineering and solve resultant differential and algebraic equations using numerical techniques. They will also learn how to apply fundamentals of transport phenomena to develop such models. Outline Syllabus Matlab introduction course System and model, main elements of dynamic modelling Classification of models, spatial description and mass balance Chemical reaction and reaction kinetics, modelling CSTR, PFR Energy balance for thermal systems and modelling. Momentum balance and modelling Numerical differentiation and integration. Numerical solution of ordinary Differential equations and systems of equations. Boundary-value problems for ordinary differential equations. Analysis of models [04 hrs] [08hrs] [02 hrs] [02 hrs] [04hrs ] [04 hrs] [02 hrs]

[04 hrs]

Recommended texts: Process Control, Modeling, Design, and Simulation by B. Wayne Bequette, Published by Prentice- Hall of India. Chemical engineering Dynamics, An Introduction to Modelling and Computer Simulation , J. Ingham, I, J. Dunn, E. Heinzle, J.E. Prenosil Elements of Chemical Reaction Engineering, H. Scott Fogler

Department of Chemical and Process Engineering - 2011 60

Module Code Credits GPA/NGPA

CH4302 2.5 GPA

Module Title Hours/Week

Mould and Die Design for Polymer Products Lectures Lab/Assignments 2 3/2 Pre requisites CH3212

Learning Objectives To introduce the concepts of mould and die design To provide sufficient understanding of the basic calculations required for the mould and die design

Learning Outcomes Students will learn how to design moulds and dies to manufacture simple polymer products. Students will gain basic knowledge on use of software in mould design and fabrication.

Outline Syllabus Features of moulds and dies ( 04 hrs) Design of moulds and dies (12 hrs) Material Selection for moulds & dies and fabrication processes Cost analysis Computer aided design and fabrication of moulds Practicals/Assignments Two mould design assignments One die design assignment-

(04 hrs) (02 hrs) (06 hrs)

Text Book How to Make Injection Molds, Meges/Mohren, hanser Publishers, Munich Vienna New York Selected References Extrusion dies for plastics and rubber : design and engineering computations 2003, Michaeli, Walter

Department of Chemical and Process Engineering - 2011 61

Module Code

CH 4312 2.5

Title Hours/ Week

Biochemical Engineering Lectures Lab/Tutorials 2 3/2 Prerequisites

GPA Biological Science Fundamentals/Biop rocess Technology

Credits

Learning Objectives To demonstrate the interactions involved between engineering and biology.

Learning Outcome Students understand applications of engineering principles in biological production systems.

Outline Syllabus Lectures Preparation of fermentation media Sterilization Fermenter Design, Operation and scale up Fermentation Control and Instrumentation Aeration and agitation in fermenters Bioproduct Recovery and Purification Recombinant DNA technology Practicals/Assignments Batch fermentation Novel separation techniques in Bio-processing Separation of enzymes Assignment on product recovery.

(02 hrs) (04 hrs) (06 hrs) (04 hrs) (04 hrs) (04 hrs) (06 hrs)

Text Book Bioprocess Engineering Shuler M.L. and Kargi F., Pearson Education Selected References Biochemical Engineering Fundamentals, Baily J.M. and Ollis D.F., McGraw Hill Biochemical Engineering, Lee J.M., Prentice-Hall Inc Principles of Fermentation Technology, Stan bury P. and Whitaker A., Pergamon Press

Department of Chemical and Process Engineering - 2011 62

Module Code Credits GPA/NGPA

CH4322 2.5 GPA

Module Title Hours/Week

Clean Technology Lectures Lab/Assignments 2.0 1.5 Pre requisites CH3252 CH4292

Learning Objectives To highlight the importance of pollution prevention over pollution control To Integrate Environmental Concerns to product design To impart the basics of waste audits in process industry

Learning Outcomes Apply cleaner production techniques in the industry Carryout a cleaner production audits The students will learn how to incorporate environmental issues to product and process design Appreciate the advantages of pollution prevention over pollution control

Outline Syllabus Introduction to the Concept of Cleaner Production and Clean Technology Source Reduction and Waste Minimization Cleaner Production Assessment Energy Efficiency Improvements Process integrated solutions for waste avoidance Eco Design Life Cycle Assessment Clean Technology Case Studies (02 hours) (04 hours) (04 hours) (04 hours) (06 hours) (02 hours) (02 hours) (02 hours)

Text Books: Environmental life cycle assessment of products, guide LCA, R. Heijungs ed. Clean technology and the environment, Kirkwood, R.C. ed. Longley, A.J. ed. Selected References A.I. Chem. E. (USA) Journals ; Chem. E. (UK) Journals Journal of Loss Prevention in the Process Industries Journal of cleaner Production

Department of Chemical and Process Engineering - 2011 63

Module Code Credits GPA/NGPA

CH4722 2.5 GPA

Module Title Hours/Week

Total Environmental Quality Management Lectures Lab/Assignments 2 3/2 Pre requisites none

Learning Objectives To provide a historical perspective of Environmental Management and its relation to industrialization To educate students on global direction in Environmental Management

Learning Outcomes At the end of this module students will be able to: Understand the concept of Environmental Management Carryout an Environmental Impact Assessment Outline Syllabus Lectures History of Environmental Management Development of Quality Management Environmental Impact Assessment Principles and Process Inherent Environmental Friendliness concept Identification and Quantification of Environmental Impacts Dispersion and Distribution of Pollutants in the Environment Environmental Management Systems - ISO 14000 Greening of the supply chain, Eco efficiency, Factor 4/10, Triple Bottom Line, Good Manufacturing practices, Product stewardship International Protocols related to Global Environmental Problems Basics of Environmental Accounting Practicals / Assignments Mini EIA of a prescribed project Literature review of environmental policies

Selected References Wood, C. (2002). Environmental Impact Assessment: a Comparative Review , Harlow: Prentice Hall Therivel, R. and Partidrio, M.R. (1996). The Practice of Strategic Environmental Assessment. London: Earthscan Glasson, J. Therivel, R. and Chadwick, A. (1999). Introduction to Environmental Impact Assessment London: Spon Press CEA Library Sri Lankan submissions of EIA Reports Loss Prevention in Process the industries, Less ,F.P.,(Butterworths,London)

Department of Chemical and Process Engineering - 2011 64

8. Other Useful Information


8.1. Getting Help and Advice

A professional full time counsellor is employed by the University to provide professional counselling to the students who require special attention. Career guidance unit of the UOM plays an important role in developing University Industry links and provide necessary guidance for the students to select their future career. In order to address common student problems, the faculty of engineering has further appointed a Staff-Student Liaison Committee at faculty level which has representatives comprising senior academic staff members of the faculty and nominees from respective student groups. The department Staff-student liaison committee helps to solve issues related to academic work, facilities etc. The office of the Director of Undergraduate Studies provides guidelines, performance criteria and registration procedures to students. The student performance records are also available at this office for their perusal, giving the opportunity for the students to plan the academic activities accordingly. The DCPE staff was reported as one of the friendliest in the faculty (SWOT analysis report, IRQUE reviewers report). This encourages the students to approach the staff members about their problems to discuss at personal level. The DCPE has appointed and level coordinators for each level to guide the students on subject selection and other academic issues related to each level. The Department has also appointed Advisors for each student to provide guidance and necessary counselling on academic and personal problems during their stay at the University. The students are given a course outline at the beginning of each semester for each subject. This gives the course objective, the learning outcome, subject coordinator, lecturers, module content, evaluation criteria and a list of references The students are strongly encouraged to discuss the subject matter with respective subject coordinator or the lecturers.

8.2.
-

Ongoing Departmental Events


Conducting Katha Baha programme ( to share the knowledge and experience of professionals) Welcome new engineering students to Chemical & Process Eng. discipline to cultivate interaction with seniors Participating in Orientation Programme- to freshers, Faculty of Engineering Department Industry Consultative Board (DICB) meeting Environmental Activities and school interaction programs.

Department of Chemical and Process Engineering - 2011 65

8.3.

The Chemical & Process Engineering Society


8.3.1. Chemical Engineering Society

The Chemical Engineering Society was formed in 1993 with the objective of increasing Chemical Engineering awareness in the country and hence to promote more collaborative work with local industries. This Society has been registered as a specially authorized society under Societies Ordinance on 22nd September 1995 (Reg. S. 4822). Its membership consists of 259 members including present and past chemical engineering students and those who are employed at local and international institutions and industries. It publishes the biannual magazine "Chemunique" which has a wide circulation. The main objectives of the Society are: To provide opportunities for the dissemination and exchange of knowledge and experience primarily among professionals of Chemical and Process Engineering and also, among the industrialists, the public and society at large. To promote the rational and economic development of Chemical Engineering science and technology in the country so as to ensure the best interests of the community as a whole. To encourage research, development and training in Chemical and Process Engineering. To promote among its members high standards of technical proficiency, professional expertise and professional ethics so as to enhance in turn the profession of Chemical and Process Engineering. To collaborate with other organizations: national and international, in activities relating to furtherance of the ChES objectives.

8.3.2.

Chemical Engineering Student Society (ChESS) at UoM

The Chemical Engineering Student Society was formed in year 2004. It is dedicated to building a responsibility among undergraduates to integrate social concerns into their academic lives. Through a variety of interdisciplinary activities, focusing on leadership development and interactive learning, ChESS at UoM will strive to work together with industrial, social and student communities. Objectives Enhancing the involvement of the Chemical and Process Engineering students in industry related activities and projects. Improving the interaction with the society through socially beneficial activities. Sharing knowledge with school children through interactive activities and projects.

Department of Chemical and Process Engineering - 2011 66

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