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CONTENTS
02_ Industry Overview 05_ Position and Status of the Korean Automotive Industry 16_ Competition Status 20_ The Changing Environment and Promising Products of the Auto Parts Industry 22_ Promising Investment Regions in the Auto Parts Industry 24_ Government Policy and Incentives 28_ Case Study of Successful Inbound FDI: Bosch 29_ Relevant Organizations
02
Auto Parts
1. Industry Overview
Source: Korea National Statistical Office (NSO); KOTIS (www.kotis.net); Ministry of Knowledge Economy (MKE); Korea Development Bank (KDB); ExportImport Bank of Korea NB: Number of manufacturers and employees, shipments and production are as of 2008.
2003 13.4 11.7 20.2 9.1 57.9 5.9 38.9 157.1 26.8 71 60 26.4
2004 18.0 14.2 17.5 8.4 55.1 5.4 37.6 166.3 26.7 77 62 25.3
2005 19.0 16.2 18.2 8.6 64.3 4.8 39.2 155.2 27.5 86 64 22.7
2006 10.6 11.6 11.0 7.3 52.2 4.8 39.7 151.8 28.1 90 68 23.3
2007 9.7 8.1 13.4 7.6 62.3 4.6 40.6 146.2 27.5 95 67 22.1
2008 4.2 15.6 25.1 6.2 48.2 4.3 43.9 127.6 28.6 99 68 22.1
Industry Overview
03
No. of Production Shipments No. of Production Shipments No. of Production Shipments manufacmanufacmanufacturers turers turers Engine parts Body parts Suspension systems and parts Brakes and parts Power transmission and parts Steering systems and parts Wheels and parts Radiators and parts Exhaustion systems and parts Safety seat belts and parts Air bags and parts Fuel tanks Heater units Other parts Wiring harnesses Electric parts 839 702 150 336 502 263 84 53 165 47 38 58 17 675 n/a n/a 6,084 10,438 1,301 3,495 7,587 2,518 1,182 434 2,047 357 544 634 103 6,893 n/a n/a 6,052 10,431 1,301 3,482 7,558 2,510 1,178 436 2,031 356 544 633 103 6,871 n/a n/a 655 592 110 245 446 217 71 39 123 40 28 38 16 520 89 32 6,863 10,498 1,427 3,632 8,760 2,489 1,113 372 2,041 374 706 404 188 6,998 1,866 1,050 6,839 10,497 1,427 3,625 8,735 2,488 1,102 373 2,024 371 709 403 186 6,977 1,858 1,048 614 562 107 234 408 190 58 32 122 36 25 34 17 463 78 31 7,805 10,959 1,329 3,802 7,993 2,540 1,087 370 2,059 435 755 315 140 7,743 1,764 523 7,763 10,939 1,325 3,803 7,954 2,538 1,072 371 2,054 435 751 315 140 7,733 1,759 524 Koreas Auto Parts Industry
Source: NSO NB: The figures for 2006 are based on manufacturers with at least five employees, while those for 2007 and 2008 are based on manufacturers with at least ten employees.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
04
Auto Parts
55,984 Passenger cars, SUVs, CDVs, buses, trucks, CSVs 31,859 2,962 1,607 703 911 China, India, Turkey, USA, Czech Republic
Sales (KRW billion) Net income (KRW billion) Production (1,000 units) Domestic demand (1,000 units) Exports (1,000 units) Overseas factories Koreas Auto Parts Industry
1,067 -346 35 22 13 -
Source: Korea Automobile Manufacturers Association (KAMA); business and audit reports of each company NB: Production, domestic demand, and exports are as of 2007.
GM DAEWOO
SSANGYONG Motor
RENAULT SAMSUNG
KIA Motors
05
Source: Korea Institute for Industrial Economics & Trade (KIET), ISTANS Major Industry Indicator NB: 1) Figures for exports, trade balance and facilities investment are as of 2009. 2) Includes auto parts.
The automotive industry is currently in the initial stage of maturity, having gone through the phases of assembly production and localization during the 1970s, mass production and export during the 1980s, and the independent development of models during the 1990s. As of 2009, Korea had the worlds fifth largest auto industry, accounting for 5.7% of global production, and ranked 12th and 4th worldwide in terms of domestic sales (1.39 million vehicles) and exports (2.14 million vehicles), respectively. Development Stages of the Korean Automotive Industry
High Japan USA Germany China Korea France
Low
Introduction
Source: KIET
Growth
Maturity
Decline
1) For the scope of the parts and materials industry, refer to Article 2 of the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials and the provisions under Article 2 (The Scope of Parts and Materials) of the Enforcement Decree to the same Act.
06
Auto Parts
Production
Share in the global market (%) 22.5 12.9 9.3 8.5 5.7
1 2 3 4 5
Source: KAMA
The image of Korean-made cars has improved significantly of late in overseas markets. Korean car manufacturers, once better known for their price competitiveness, are now recognized as offering higher quality competitiveness in the markets for small- and medium-size passenger cars and small SUVs. Led by these improvements, Korea is displaying its ability, raising market share in the major automotive markets including the U.S. and China even in the midst of a sluggish global automotive industry which has been seriously affected by the global financial crisis. While the big 3 auto makers have been performing sluggishly in the U.S. market, Korean auto makers have increased their market share up to 7% through the continuous improvement of quality and brand image and aggressive marketing.
Koreas Auto Parts Industry
(%)
Japan
USA
Europe 44.8
35.0
37.1
39.7
40.5
4.5 2006
5.6
4.8 2007
5.9
5.1 2008
7.8
7.1 2009
8.4
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
07
Demand and Supply in the Auto Industry In 2009, although global demand for automobiles declined significantly due to the economic recession caused by the global financial crisis, Korea saw soaring domestic sales as the Korean government implemented a new policy to promote domestic demand for vehicles. Exports declined in line with the global economic recession; however, as the margin of reduced production was smaller than that of its rivals, Korea ended up increasing its market share in global production. Domestic demand remained sluggish at below 1.2 million cars per year, down from 1.6 million cars in 2002, but returned to a significant increase in 2009 brought about by the Korean governments implementation of a new policy to cut taxes on new vehicle purchase amid the economic recession caused by the global financial crisis.
2009 YoY change (%) 3,512 1,394 2,148 69 1,901 -8.2 20.8 -19.9 -13.8 30.5
2010 H1 2,099 710 1,388 49 1,232 YoY change (%) 37.3 14.7 48.0 53.1 49.5 Koreas Auto Parts Industry
Domestic demand underwent a downward trend in 2008 due to the credit crunch and worsening consumer confidence resulting from the economic recession, and the trend remained the same until the 1st quarter of 2009. From the 2nd quarter of 2009, domestic auto sales increased rapidly as the Korean government began cutting taxes on new vehicle purchase as part of its efforts to boost domestic demand.
Production Exports
1993
1995
1997
1999
2001
2003
2005
2007
2009
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
08
Auto Parts
Since 2002, exports in the automotive industry have increased rapidly as auto makers have strengthened their export strategies, improved the image of quality in overseas markets, and diversified export items as part of their efforts to overcome sluggish domestic demand. Despite unfavorable external conditions including overseas rivals growing emphasis on small passenger cars, which have been the main export item of Korea, and local production at factories operating overseas, the Korean auto industry has maintained an upward trend in exports by focusing on emerging markets in the Middle East, Central and South America, and Eastern Europe, and by pursuing diversification of its export items. As of 2009, by region, North America was the largest importer of Korean auto parts at 28.3% (U.S.A. 23.5%), followed by the Middle East (19.5%), Western Europe (14.1%), and Central and South America (13.2%), showing signs of a decline in exports to North America and Western Europe and an increase in exports to the Middle East and Central and South America. Overseas production, which exceeded 100,000 vehicles in 2002, has rapidly grown to post 1.88 million in 2009, reaching almost 2 million. In 2009, production increased in emerging markets including China, India, and the Czech Republic, posting growth of 29.5% year-on-year. In China, the worlds fastest growing market, Korean auto makers annually produced nearly one million cars, sourcing 85% of parts locally and pursuing localization strategy by revising domestic models to suit the tastes of Chinese consumers. Since beginning production in 2005, the U.S. factory has achieved an annual production capacity of 600,000 and has set plans to expand production by localizing parts and establishing technology and design institutes. Therefore, the global strategies of Korean auto makers are likely to become more sophisticated, thus marking a departure from previous models which focused on the establishment of production facilities. India will be used as a global production base for small passenger cars, while Turkey and Slovakia will play an important role as a strategic entry point to the European market. Overseas production is planned to be expanded in the emerging markets including Russia and Brazil.
Koreas Auto Parts Industry
Russia
Development of new market (in progress)
China
Global growth engine Production capacity: 1.03 million units
USA
Improvement of brand value Production capacity: 600,000 units
Turkey
Eurasia region export base Production capacity: 100,000 units
India
Global production base for small cars Production capacity: 600,000 units
Brazil
Development of new market (in progress)
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
09
Source: Korea Institute for Industrial Economics & Trade (KIET), ISTANS Major Industry Indicator NB: Figures for exports, trade balance and facilities investment are as of 2009.
The recent growth of the domestic auto parts industry can be attributed to the significant development of the domestic auto industry. Therefore, despite declining demand for automobiles affected by the global financial crisis, the domestic auto parts industry has managed relatively well compared to its overseas rivals. This can be attributed to an increase in demand for domestic auto parts from overseas auto makers expanding their global sourcing and to a continuous increase in the delivery amount of domestic auto makers due to their increased production and overseas investment. Recently, the auto parts industry has seen the share of exports in total sales increase, and that of the OEM go into decline, due to the growth of direct exports to global auto makers and parts manufacturers, and an increase in the export of domestic parts to the overseas factories of domestic auto makers. The share of OEM in total sales reached 86.7% in 2002, and then decreased to 76.8% in 2009, while that of the exports stood at 7.6% in 2002, and then increased to 18.6% in 2009. Sales by Year in the Auto Parts Industry
Sales OEM 2005 2006 2007 2008 2009 326,834 360,004 386,409 368,486 342,236 A/S 22,878 23,400 23,185 22,109 20,533 Exports 67,610 76,704 92,306 105,271 82,689 Total 417,322 460,108 501,900 495,866 445,458 YoY change (%) 14.1 10.3 9.1 -1.2 -10.2
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
10
Auto Parts
Exports of auto parts have shown a sharp upward trend since the mid-2000s; however, struck by the recession of the global automotive market, which was affected by the global financial crisis, exports started to decline in 2009. Exports of auto parts demonstrated a rapid recovery after the second half of 2009, posting remarkable growth of 89.2% in the first half of 2010 year-on-year.
2000
Source: KOTIS
2001
2002
2003
2004
2005
2006
2007
2008
2009
The upward trend in exports may mainly be attributed to demand from Korean factories operating in India and China. Furthermore, the surge in exports of OEM parts to overseas auto makers demonstrates that the competitiveness of the Korean auto parts industry has greatly improved. In the aftermath of the global financial crisis, Western auto parts manufacturers struggled with the deterioration of businesses, bankruptcies, and weakened competitiveness. As a replacement for the Western auto parts, demand for domestic auto parts with quality and price competitiveness increased, leading to a rapid recovery in the export of domestic auto parts. Meanwhile, with regard to major import and export items, body and other parts, gearboxes, and clutches and parts can be cited as export items, while import items include gearboxes, engine parts, and fuel pumps for internal combustion engines. Imports from Japan and Germany of gearboxes are increasing as multi-step gearboxes for luxury cars and automated shift gearboxes (ASG) for commercial vehicles depend on imports. With the recent expansion of domestic production of environment-friendly vehicles, the import of GDI engine fuel pumps and ECUs for hybrid vehicles has increased, together with an increase in buy-back from Korean parts manufacturers operating in China.
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
11
(Unit: US$1,000)
8708920000 Imports 8708400000 8708999000 8409992000 8413304000 8708290000 8708940000 8708700000 8431200000 870850 8512900000
Source: KOTIS
0.8 30.3 25.8 10.8 4.1 4.0 4.0 2.4 1.9 1.6 1.5
102 1,213 Koreas Auto Parts Industry 939 410 170 143 124 89 95 61 48
As domestic auto makers operating overseas increase local production, an increasing number of auto parts manufacturers are entering overseas markets on their own or in alliance with their trading partners. As of the end of 2008, 110 domestic auto parts manufacturers were operating overseas with roughly 310 factories, demonstrating the prevalence of globalization in the auto parts industry. With the global expansion of the operation and production volume of auto makers, the auto parts industry will likely see an increase in exports for the time being until parts can be sourced at the local level. From the long-term perspective, the supply and demand system will likely be kept at a stable level through the localization of auto parts, as the auto parts industry shifts its focus toward global sourcing with the popularity of the buy-back phenomenon. However, if the domestic production base is not to be expanded, domestic demand for auto parts will likely remain at current levels.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials. Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
12
Auto Parts
Current Status and Trends of Foreign Direct Investment into Korea As of the end of 2008, 250 foreign companies were operating in the domestic auto parts industry. Foreign investment companies were mainly supplying key parts with high-level technology, and as their parent companies had greater negotiating power, their operating income to sales exceeded the industry average. Most of the worlds top 10 auto parts manufacturers were investing in the domestic auto parts industry through their respective subsidiaries. Delphi, Visteon and JCI of the U.S., Bosch, Siemens and ZF of Germany, Yajaki and Denso of Japan, and Valeo of France were all active investors doing business in the domestic auto parts industry. In most cases, foreign investors owned more than 50% of the equity interests in the foreigninvested firms in which the worlds top 10 auto parts manufactures are participating, while only three possessed less than 50% in foreign equity ownership.
2000
2001
2002
2003
2004
2005
2006
2007
2008
139
17
18
13
14
14
12
11
1,271
226
36
150
821
321
183
76
n/a
n/a
Domestic parts manufacturers, which are controlled by the worlds top-tier firms, tend to have highlevel technology and greater negotiating power versus purely domestic parts manufacturers in their relations with auto makers. Therefore, the existing trading relationship, where auto makers are at an advantage over their parts suppliers, is likely to change significantly. As foreign investors acquire domestic parts manufacturers which have been subcontractors of domestic auto makers, domestic parts manufacturers will likely face increased global competition as they are integrated into the global sourcing networks of foreign-invested companies. Large auto parts manufacturers with advanced technologies enter Korea with the expectation of using the country as an axis for executing their global network strategies. Global auto parts suppliers tend to have majority equity ownership in their invested firms in Korea as a part of their strategy. Despite the presence of major auto producing countries, notably Japan and China, Korea is seen as a country of significant strategic importance based on such factors as market size and production environment.
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
13
Kefico (50%) Magna Powertrain Valeo Magna Powertrain Korea Inc. (100%) Valeo Climate Control Korea (100%) Valeo Pyeong Hwa (49%) Visteon Halla Climate Control (70%) Duckyang Ind. (51%) Visteon Interiors Korea (51%) Johnson Controls Johnson Controls Automotive Interiors Korea (100%) Johnson Controls Automotive Korea (100%) Continental Automotive Systems Corp. (65%)
Continental AG
Faurecia
Current Status of Auto Parts Manufacturers Hyundai Mobis (KRW10,633 billion), Wia (KRW3,118 billion), Mando (KRW1,512 billion), Halla Climate Control (KRW1,409 billion) and Hyundai Powertech (KRW1,304 billion) are the five leading Korean auto parts manufacturers whose annual sales each exceeded 1 trillion won as of 2009. These are first-tier producers and suppliers of such major parts as transmissions, axles, and brake systems. Of the five companies, Hyundai Mobis, Mando, and Wia - through the delivery of modules perform part of the assembly process conducted by the auto makers, which explains their designation as 0.5-tier parts suppliers. In addition, some manufacturers like Halla Climate Control, SL, and Dymos have also been working to become module-based producers through the manufacture of certain modules and submodules.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
14
Auto Parts
Crash pads Air conditioning systems Mufflers, catalytic converters Brake, steering and suspension systems Wire harnesses, junction boxes Engine control units, power-train control units Automotive catalysts Seats
14 15
304 300
440 n/a
1,200 214
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
15
25,000
23,295
18,744
22,283
20,796
17,367
Korean companies
6,074
8,845
13,080
Hyundai Mobis (Ranked 12th) Mando (Ranked 76th) 2,367 Mando (Ranked 73rd) 2,200 Mando (Ranked 61st) Wia (Ranked 65 )
Source: Automotive News
th
11,209
Of the companies on the list of the global top 100 auto parts manufacturers by sales in 2009, batteries producer LG Chem made its debut on the list, ranking 6th at US$13 billion, by expanding the development of electric vehicles, while Wia, which specializes in transmissions, also entered the list for the first time, ranking 65th at US$1.9 billion, as its sales remained on an upward trend due to its parent company Hyundai Motors increased sales. The sales amount of Hyundai Mobis stood at US$11.2 billion, rising 7 places from 19th to 12th yearon-year, while Mando ranked 61st, rising 12 steps from 73rd to 61st from the previous year with a sales amount of US$2.1 billion. The domestic auto parts industry expanded its world market share as the sales and production of domestic auto makers increased along with the exports and overseas production of domestic parts manufacturers. In terms of sales, the world market share of the top 5 companies rose to 3.2% in 2007 from 1.3% in 2001.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
16
Auto Parts
3. Competition Status
Japan = 100
80
85 75 73
78
75
Price
Design technology
Production technology
With regard to the competitiveness of the Japanese and Korean auto parts industries, Korea has the upper hand in price competitiveness, whereas Japan has the advantage in terms of quality and technological competitiveness. In terms of price competitiveness, the Korean auto parts industry has a 25% advantage over Japans, while production and quality competitiveness stands at 80-85% of the level of the Japanese industry, thus showing a narrowing of the gap between the two countries. However, technological competitiveness stands at merely 75% of the level of the Japanese industry, showing a wider gap than in the areas of quality, production and price competitiveness. In particular, design technology is showing the widest gap with Japan.
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
Competition Status
17
Competitiveness of Environment-friendly Vehicles The history of the development of environment-friendly vehicles in Korea is very short, which explains its weakness in the patent field. However, due to the establishment of infrastructures in the relevant industries, Korea is assessed to possess technology that reaches 70-80% of the level of advanced countries. With regard to motors and batteries, which are major parts for hybrid vehicles, the technology of a single item reaches nearly 90% of the level of advanced countries, while the technology of transmissions for hybrid vehicles stands at a low level, at a mere 50-65% of the level of advanced countries. Comparisons of Technology Competitiveness of Environment-friendly Vehicles
Clean diesel vehicle Key technology Common rail fuel injection system After-treatment system Turbo-charging system Advanced combustion technology for diesel engine 65% Koreas Auto Parts Industry
60%
60%
65%
Advanced countries (Japan) Korea Compared to advanced countries Electric vehicle Key technology
1.11kW/kg
4.7kW/L
90Wh/kg
82% 96%
1.1kW/kg 99%
3.1kW/L 66%
70Wh/kg 78%
3.2kW/kg
142Wh/kg
10ms
2.8kW/kg 88%
145Wh/kg 102%
0%
12ms 120%
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
18
Auto Parts
As Korea has accumulated experience of developing motor systems in past electric vehicle development projects, motors for hybrid vehicles, as a single item, have reached a high level of technological development. However, technology development at the system level is still insufficient. Conversely, with regard to batteries, as domestic auto parts suppliers including Samsung SDI and LG Chem focused on developing lithium-ion batteries, which attracted attention as batteries for environment-friendly vehicles, Korea has secured technology and market share and is ready to compete with Japanese suppliers.
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
Competition Status
19
No. of auto parts companies Percentage of making delivery to each company delivery amount 2008 2009 355 359 307 222 141 187 204 1,775 357 354 331 163 214 197 208 1,824 53.3 52.1 52.4 42.1 37.5 55.0 67.3 52.1
Source: KAICA NB: The percentage is delivery amount vis-a-vis each auto makers sales.
By item, chassis, power trains, and electric parts, which boast a high level of technology, are traded with a large number of auto makers, while parts relating to suction and exhaust devices and exteriors and interiors are traded with a relatively smaller number of auto makers. No. of Companies with Multiple Trading Partners (2009)
No. of parent companies in transaction Total 1 No. of companies on the supply side %
Source: KAICA
2 219 24.1
3 109 12.0
4 59 6.5
5 47 5.2
455 50.0
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
20
Auto Parts
4. The Changing Environment and Promising Products of the Auto Parts Industry
The Changing Environment of the Auto Parts Industry
Higher oil prices, diversification of customer needs, growing emphasis on the environment protection, and the development of green technologies have had the effect of accelerating the development of products and technology related to environment-friendly vehicles, as well as expanding the range of application of IT technology to vehicles and parts, which is likely to facilitate the convergence of technologies. Innovation in the automotive industry will move toward the development of new materials and smaller and lighter vehicles, and the application of electronics and information technologies. From the long-term perspective, as new parts continue attracting attention due to the rising of environment-friendly vehicles, and the dependence on internal combustion engines continues decreasing, it is likely that the key parts industry for environment-friendly vehicles will continue to grow while the parts industry related to power-trains will decline significantly. The Changing Environment and Developing Technology of the Auto Parts Industry
Information technology
- ITS - Intelligent vehicles
Electronics
- Virtual technology - Cutting-edge electric parts - Prevention and safety technology - High-level credibility and quality technology
Strengthening environmental regulations Return of the era of high oil prices Diversification of customer needs Rapid growth of aging population
Material technology
- Polymer materials - Ultra-lightweight materials - High-strength materials
Moving toward electronics and information technologies New materials, moving toward smaller and lighter vehicles Growing emphasis on safety Advent of the ubiquitous society Intensification of global competition Emphasis on brand value
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
The Changing Environment and Promising Products of the Auto Parts Industry
21
global auto manufacturers. Furthermore, foreign auto makers operating in Korea are also likely to create opportunities for auto parts suppliers to participate in global sourcing. Domestic auto makers are adjusting their sourcing strategies to enable key modules to be developed and delivered under the responsibility of parts suppliers. In addition, module parts can be cited as a promising item as auto makers plan to increase the modulation rate up to 50% in the future from a mere 12% in 2001. Amid forecasts that the percentage of electric parts looks likely to increase to 40% in the entire parts, the car electronics industry - including safety, A/V and navigation systems - looks set to grow faster than expected. In particular, IT technology and quality, in which Korea has a competitive edge, will make the car electronics industry far more competitive in the global market. With regard to general parts, including switches and wirings, domestic manufacturers are actively taking part in the industry, while, with regard to control units, motors, and sensors, Korean suppliers are actively forming joint ventures with foreign parts manufacturers. With regard to car electronics, auto makers are showing a tendency to add an interface to connect with external devices, or use Bluetooth technology, rather than pursue built-in devices, in an attempt to cut production costs. Consequently, parts manufacturers can tap into markets on their own, making it possible for Korean manufacturers, who are at a relative disadvantage in trading with auto makers overseas, to gain access to new markets. Environment-friendly vehicles are in the early beginning stage of development, with R&D being conducted mainly on automobiles. However, as transition to environment-friendly vehicles is viewed as a major change in the existing automotive industry paradigm, the auto parts industry is poised to proactively respond to this change. Domestic auto makers began releasing hybrid cars in 2009, and announced plans to focus on releasing environment-friendly vehicles including electric cars by 2011. Therefore, parts related to environment-friendly vehicles are attracting a great deal of attention. In particular, Korea has a competitive edge in batteries, which are key parts for hybrid and electric vehicles. Due to the mass production of hybrid cars, specialized parts - including batteries, electric motors, generators, ECUs, IPUs, power inverters, compressors, and high-voltage wirings - are likely to be added to existing internal combustion engines. In particular, the electric car industry will see notable changes in parts as the use of batteries and electric parts, the main power sources, will grow significantly. Furthermore, technologies are being developed in order to increase the efficiency of existing internal combustion engines, and the outlook for parts related to multi-step transmissions and high-powered micro engines looks promising. The future for pre- and post-treatment technologies for vehicles powered by internal combustion engines, technologies for alternative fuel vehicles, recycling technologies, high-powered engines, and smaller and lighter vehicles also look promising.
Koreas Auto Parts Industry
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials. Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
22
Auto Parts
The automotive clusters are located around Ulsan, Incheon, Hwaseong, Gwangju, Gunsan, Asan, and Busan, with the auto parts clusters around Busan and Gyeonggi, S. Gyeonsang, S. Chungcheong and N. Gyeongsang Provinces. Auto parts innovation centers and industrial complexes have been set up in the cities of Ulsan and Busan, and N. Jeolla Province in order to establish an infrastructure that will enable auto parts suppliers to focus on the development of technology and capitalize on joint facilities. Projects designed to accumulate various parts industries in a complex are under way, including the strengthening of innovative regional capacity by supporting cooperation among the industrial, academic and research sectors suited to specific regional conditions, and by maximizing the mutual synergy effect of unique developments through the formation of ultra-broad clusters. As the connection between auto makers and auto parts manufacturers is important, the automotive module business should be conducted around each area where automobiles are produced. Furthermore, auto parts manufacturers specializing in large or heavy parts should be chosen to operate in close proximity to the auto makers, pursuing growth in connection with the auto makers. As the production lines for electric, intelligent and IT-based auto parts do not need to be situated near auto makers, these industries should be located where auto parts and electronics industries have developed, thus connecting with other auto makers and auto parts manufacturers. Promising niche markets for each area are as follows: - N. Gyeongsang Province: Auto parts capitalizing on materials - Daegu Metropolitan City: Intelligent automobiles - S. Gyeongsang Province: Auto parts linked to the machinery industry - Ulsan Metropolitan City: Highly functional auto parts related to large module production - Busan Metropolitan City: Unit parts As S. Chungcheong Province, along with the Seoul Metropolitan Area, is rising as a key base for research and development by the automotive industry, the outlook for the environmentfriendly vehicle design and convenience parts look promising in this area.
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
23
Namdong
No. of companies: 35 No. of employees: 5,828
Gyeongsan
No. of companies: 15 No. of employees: 3,215
Siheung
No. of companies: 37 No. of employees: 4,784 Gyeonggi Province Seoul Incheon Gangwon Province
Gyeongju
No. of companies: 26 No. of employees: 7,162
Ansan
No. of companies: 52 No. of employees: 12,511
Hwaseong
No. of companies: 40 No. of employees: 4,786 N. Chungcheong Province N. Gyeongsang Province
Pyeongtaek
No. of companies: 30 No. of employees: 4,113 S. Chungcheong Province Daejeon Daegu N. Jeolla Province S. Gyeongsang Province Gwangju S. Jeolla Province Busan Ulsan
Ulju
No. of companies: 15 No. of employees: 3,888
Asan
No. of companies: 24 No. of employees: 5,709
Cheonan
No. of companies: 28 No. of employees: 5,284
Gunsan
No. of companies: 15 No. of employees: 2,902
Yangsan
No. of companies: 20 No. of employees: 5,086
Iksan
No. of companies: 15 No. of employees: 1,221
Gijang
No. of companies: 13 No. of employees: 3,571
Gwangsan
No. of companies: 27 No. of employees: 7,850
Sasang Changwon
No. of companies: 37 No. of employees: 12,101 Jeju Province No. of companies: 21 No. of employees: 1,028
Bukgu
No. of companies: 13 No. of employees: 3,021
Gimhae
No. of companies: 65 No. of employees: 4,782
Saha
No. of companies: 16 No. of employees: 903
Gangseo
Industrial Complexes of Auto Parts Manufacturers No. of companies: 18 No. of employees: 1,731
As the largest industrial complex of commercial vehicle factories with automobile assembly plants, N. Jeolla Province can be used to develop highly functional light materials and environment-friendly auto parts, capitalizing on the infrastructures related to materials, whereas Gwangju can specialize in the automobile molding sector related to the processing of auto parts.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
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Auto Parts
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
25
Secure key technologies for green vehicles at an early stage Key point Develop plug-in hybrid vehicles (PHEV) with 16/32/64km capacity Set up measures to cope with EURO 6 and restrictions on the emission of CO2, develop technologies for clean diesel Develop common key source technology parts for green vehicles Innovate transportation system based on online electric vehicles 2010 R&D 2013 MKE
Supporting point
Key point
MKE
Supporting point
Ministry of Education
Strengthen competitiveness of green vehicle exports Koreas Auto Parts Industry Supporting point Establish a green network to foster green car parts Establish a technology support center to verify and evaluate green vehicle parts Establish the basis for a green car verification project Financial project (Pilot project) Financial project 2013 MKE
MKE
Establishment of a Green Network to Foster Green Car Auto Parts A comprehensive supporting system for domestic auto parts manufacturers was established in order to predict future key technologies, develop technologies, and demonstrate, verify and evaluate the performance of parts. By supporting high-quality human resources, reducing the cost of purchasing expensive equipment, and verifying the performance of green car parts at the global level, the Korean government is making concerted efforts to improve the reliability of the domestic auto parts industry and advance into global markets. The main focus is on establishing a green network by supporting the manufacturers of green car auto parts. In order to support the green network system, a linkage system is being set up for work on the investigation and analysis of advanced technologies, the establishment of a technology-linked network and a Data Bank, measures to deal with patent and standardization, and support for the globalization of auto parts manufacturers. In order to support auto parts suppliers with high-quality human resources and reduce the cost of expensive equipment, verification, analysis and demonstration processes will be performed on the green vehicles equipped with pilot products. In order to improve the reliability of auto parts manufacturers and expand overseas sales, a green car auto parts verification and evaluation system will be set up at the global level.
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
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Auto Parts
Product design
Support for business and expansion of sale routes (support for globalization)
Technology information and DB Human resources network Analysis of patents and standardization
Base for examination and assessment Examination and analysis of real vehicles Green car verification project
Base for parts verification Strengthened global cooperation Support for global standards
Information network
Technology network
Certification network
Network connection
Green network
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
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In order to achieve this goal, objectives have been set to improve the key source technologies of parts and materials to 90% of the level of the advanced countries and to achieve a trade surplus of US$90 billion by 2012. The strategy has been set to refine the structure of the parts and materials industry via the formation of a basic strategy triangle consisting of strengthening the competition base, establishing an innovative infrastructure, and leading globalization. The effectiveness of promoting the parts and materials industry by strengthening the connection among policies will be improved, and the establishment of an open technology innovation system with stronger strategies of technology development will be pursued, while the equal distribution of resources in parts and materials technologies with long-term performance potential will be sought. A total of KRW1 trillion 289.3 billion will be invested (annual average of KRW322.3 billion) from 2009 to 2012, with the focus on the development of technologies related to convergence parts and materials and key source materials in connection with the governments green growth policy. Based on this comprehensive vision, the key tasks and strategies for each task have been set as follows: Strengthening the competitive base 1. Securing promising top 100 core technologies for parts and materials 2. Developing 70 key materials to create future markets 3. Promoting 400 core companies for parts and materials Establishing an innovative infrastructure 4. Promoting business that caters to consumers reliably 5. Fostering 50,000 personnel with expertise in parts and materials 6. Enhancing knowledge and information service systems Strengthening the global network 7. Attracting foreign investment in the parts and materials sectors and expanding trade
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
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Auto Parts
Bosch, the German auto parts manufacturer, produces nearly 65,000 brake systems daily in six countries around the world. Bosch is the worlds largest developer of auto parts and technologies, focusing on the development and production of key auto parts including power-trains, chassis, gasoline and diesel systems, and safety equipment technologies. In Korea, Bosch produces and sells auto parts, auto parts for after-market, industry automation products, motor tools and accessories, and security technologies. Bosch has a number of branches in Korea including Robert Bosch Korea, Kamco, ETAS Korea, and Bosch Rexroth Korea, and joint ventures including Doowon Precision Industry and Kefico, and employs more than 3,000 people (including joint ventures) at present. Furthermore, Bosch holds an important position in the R&D field as it has more than 300 research and development engineers and a technology institute equipped with cutting-edge examination and application devices. The headquarters in Yongin, newly established in October 2007, acts as a main center for eight nationwide offices including five major production facilities (in Daejeon, Gunpo, Anseong, Buyong, and Busan). By expanding its technology institutes, Bosch was able to enter the automotive technology business - including gasoline and diesel engine fuel-injection systems, chassis systems, and engineering for electric and electronic applications and control devices. Bosch recorded sales of KRW9.4 trillion in 2007, holding a strategically important position in the Asia and Pacific region. Boschs performance in the Korean market is attributed to the rapid growth of the Korean automotive market and its efforts to maintain a cooperative relationship with Korean auto makers. As a major auto parts supplier, Bosch has been providing high-quality parts with advanced systems and technologies, thus helping Korean auto makers to compete successfully in the domestic automotive market and advance into existing global automotive markets including those of North America and Western Europe. Bosch jointly established SB LiMotive with Samsung SDI with 50% equity ownership, and is planning to develop, produce and sell lithium-ion batteries for automobiles. This new joint venture is planning to produce high-efficiency lithium-ion battery systems by 2011, targeting overseas markets. In order to push forward with this project, the two companies are planning to invest a total of US$400-500 million over five years. The headquarters in Suwon will be in charge of developing battery cells, and lithium-ion cells are also planned to be produced in Korea.
Koreas Auto Parts Industry
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
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8. Relevant Organizations
Automotive Industry-related Organizations
Name of organization Korea Automotive Technology Institute (KATECH) Website URL www.katech.re.kr Key activities Established in 1990 in an attempt to supplement the research and development capacity of the auto parts industry, which was suffering from a shortage of high-quality human resources and expensive equipment, KATECH has continuously supported the research and development efforts in the auto parts industry. By working on development projects including technologies for nextgeneration vehicles, vehicle-based technologies, technologies for future vehicles, and tasks requested by individual companies, KATECH has led comprehensive and systematic technology support and the development of new technologies in the auto parts industry, ranging from cutting-edge core parts to new products, KAP, a public company operated with a degree of private autonomy, was established to promote the growth of the auto parts industry. KAP focuses on supporting small- and mediumsize auto parts manufacturers experiencing difficulties with basic technologies, establishing quality systems, conducting business management, and providing overall information on the automotive industry. KAICA represents the auto parts industry by supporting auto parts manufacturers, making suggestions to the government, and assisting auto parts suppliers entry into the global market by supporting exports and making necessary arrangements. KAMA focuses on promoting the automotive industry by effectively pushing forward with projects including fostering the automotive industry and responding to trade issues; proposing polices and ways to improve systems related to environment and safety; working on investigation and research related to the automotive industry; and issuing statistical data. Conducting studies on policies related to the innovation of industrial technologies, executing planning of mid- and longterm technologies, and analyzing performances. Establishing bases for industrial technologies (education and training of human resources, cooperation between industry and academy, promotion of new technology culture, installation and management of equipment). Promoting global cooperation on industrial technologies. Transferring industrial technologies and accelerating business. Fostering industries unique to each region and supporting the innovation of regional industries. Fostering and supporting the auto parts and materials industry.
www.kapkorea.org/en_in dex.do
www.kaica.or.kr/eng/ind ex.php
www.kama.or.kr
www.kiat.or.kr
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
30
Auto Parts
1) The scope of parts and materials industry is based on Article 2 of the Special Act on the Development of the Parts and Materials Companies, Etc. and Article 2 (Scope of Parts and Materials) of the Implementation Decree on the same Act.
31
EUROPE Frankfurt, Germany Tel: (49-69) 2429-920 Hamburg, Germany Tel: (49-40) 3405-740 Munich, Germany Tel: (49-89) 2424-2630 Paris, France Tel: (33-1) 5535-8888 Moscow, Russia Tel: (7-495) 258-1627 London, UK Tel: (44-20) 7520-5300 Brussels, Belgium Tel: (32-2) 203-2142 Milan, Italy Tel: (39-02) 79-5813 Zurich, Switzerland Tel: (41-44) 202-1232 Stockholm, Sweden Tel: (46-8) 30-8090 Copenhagen, Denmark Tel: (45) 3312-6658 Amsterdam, Netherlands Tel: (31-20) 673-0555 Vienna, Austria Tel: (43-1) 586-3876 Fax: (49-69) 2533-89 Fax: (49-40) 3405-7474 Fax: (49-89) 2424-2639 Fax: (33-1) 5535-8889 Fax: (7-495) 258-1634 Fax: (44-20) 7240-2367 Fax: (32-2) 203-0751
MIDDLE EAST Fax: (39-02) 79-8235 Fax: (41-44) 202-4318 Fax: (46-8) 30-6190 Fax: (45) 3332-6654 Fax: (31-20) 673-6918 Fax: (43-1) 586-3979 Dubai, United Arab Emirates Tel: (971-4) 332-7776 Fax: (971-4) 329-1300
Note: For more detailed information about the scope of the parts and materials industry, see the Enforce Decree to the Act on Special Measures for the Promotion of Specialized Enterprises, etc. for Components and Materials.
www.investkorea.org
August 2010
13, Heolleung-no, Secho-gu, Seoul, Republic of Korea [Investment PR Team] tel. +82-2-3460-7534 fax. +82-2-3460-7920 e-mail. ikonline@kotra.or.kr