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Technical Guide
TC-32LX70/700 LCD Display Television
National Training
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Prepared by Jean Magloire Panasonic Service and Technology Company National Training
Copyright 2007 by Panasonic Services Company All rights reserved. Unauthorized copying and distribution is a violation of law. Warning This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
Table of Contents
Subject Topics 2007 LCD TV Specifications P.C.B Layout (LX700) P.C.B Layout P.C.B Layout P.C.B Layout P.C.B Layout (LX70) (LX700 Pictorial) (LX700 Connectors) (LX700 LVDS Connector) 5 7 8 9 10 11 12 13 15 17 19 21 22 23 25 27 29 31 33 35 37 Page # Self-Check Menu Check Point Serviceman Mode Serviceman Mode Menu and Navigation Adjustment Data SRV-TOOL Voltage chart of AP-board Voltage chart of P and A boards Voltage chart of DT board Troubleshooting Signal Problems Picture NG and Sound OK (LX700/LX70 ) Picture OK and Sound NG (LX700/LX70) Picture NG and Sound NG (LX700/LX70 ) No Picture from TV Reception No Picture No Video, Dark Blue Screen No Audio No Power Power LED Blinks One Time (INV_SOS) Power LED Blinks Three Times (TV_SOS) Power LED Blinks Four Times Subject Page # 38 39 40 41 42 43 45 46 47 49 50 51 52 53 54 55 57 58 60 61 62
TC-32LX700 Board Description P Board Main Power Board Main CPU (Power On Commands) Standby Operation SUB Voltages and Over-voltage Protection Main Voltages and Over-voltage Protection Inverter_On Command and Protection Video Process Block Diagram Audio Process Block Diagram MPU SOS Inputs and Blink Codes Over-Current Protection Circuit Over-Current Protection Circuit 2 Power LED Timing Table Self-Check and Reset Function
Topics
1. Models Comparison 2. Boards Layout 3. Power supply/Standby/Power on 4. Troubleshooting 5. SOS Circuit 6. Video/Audio Processing Circuit 7. Panel Drive Circuit 8. Service Man Mode 9. Self-Check 10.Reset 11.Adjustments
32LX700
KEY Control
AP
SP
AP
SP SP
INV
SP
A
DT
GS G
A
DT
(HDMI)
G
SP
(HDMI)
SP
SP
SP
Differences from LX600: GS board for SD card slot is added. The inverter PCB of the LX700 is visible.
P.C.B Layout
32/26LX60
(LX70)
32/26LX70
KEY Control
KEY Control
AP A
DT
G
(HDMI)
AP P
G
(HDMI)
A
DT
SP
SP
SP
SP
P.C.B Layout
(LX700 Pictorial)
Key Control
GS Board
V Board
G Board
A Board
AP Board
DT Board
10
P Board
Inverter PCB
P.C.B Layout
(LX700 Connectors)
P5
AP3/A3 GS8 A7
AP4/A4 P6 CN501 P3
A8 A5
11
P.C.B Layout
Remove the 4 Screws and the metal plate to expose the LVDS Connector.
12
13
LX700 LX70
FPGA
HQ1L(*)
AUDIO SWITCH
VCTP
AUDIO SWITCH
LVDS TX(*)
Peaks Lite2
VIDEO SWITCH HDMI (CEC)
DT
HDMI (CEC)
ATSC
DT
ATSC
Peaks Lite
* 32LX700 only
Differences from LX600/60: 1. Peaks Lite2 and VIDEO SW are introduced instead of VCTP, FPGA and Peaks Lite . 2. For LX700, HQ1L and LVDS TX are introduced for Motion Picture Pro. 3. HQ1L and LVDS TX are used to convert the picture frames from 60 to 120. This process helps to reduce after-images. 4. The DT board of the 32LX700 provides Channel Data output only. The MPEG2 and AC3 (Peaks Lite2) decoders are now part of the A board.
14
15
16
17
18
Standby Operation
19
Standby Operation
When the main power switch is activated, it is sensed on the A board by the MPU IC1100. The TV_SUB_ON signal is subsequently issued in response on pin 8 of connector A4/AP4. It turns on the transistors Q7224 and Q7223 to output the Relay voltage on pin 15 of connector AP2/P2. The TV Sub_On signal is also provided to the relay via the resistor R7208 and pin 17 of connector AP2/P2. This pulls the contacts of the AC relay on the P board. The AC input is rectified and provided to the LCD panel for conversion into 24Vdc. The 24V is then provided to the inverter circuit of the LCD panel to produce the 120Vac that powers the backlight CCFLTs. The same 24V passes through the P board and enters the AP board for conversion into other voltages. The over-voltage protection circuitry affiliated with each of the regulators located on the AP board monitors for excessive current and over-voltage conditions. It is designed to turn off the AC power by disabling the SUB_ON command that turns on the AC relay. When an over-voltage condition is detected on the AP board, the voltage at the base of transistor Q7207 goes high to turn on Q7207, Q7206, Q7205, and Q7204. The TV_SUB_ON voltage at pin 17 of connector A2/AP2 is now grounded through Q7204 and the unit shuts down. To turn the unit back on, disconnect and reconnect the AC cord before pressing the power button.
20
The AP Board is responsible for the regulation, distribution and dissemination of all secondary voltages derived from the 24V output of the P Board. During standby operation, the 24V output of the P board biases the transistor Q7208 into operation, causing its collector to become low. The low at the collector of Q7208 causes the transistors Q7226, Q7227, and Q7450 to turn off. As a result, IC7205, IC7209, and IC7233 go into operation to immediately provide the Sub_5V, DT9V, BT30V, and HQ 3.3V output. The over-voltage protection circuitry affiliated with each of the regulators monitors for excessive current and overvoltage conditions. It is designed to turn off the AC power by disabling the SUB_ON signal needed to turn on the AC relay. 21
When the unit is turned on, the TV_Main_On command (high) of IC1100 biases the transistor Q7212 into operation, causing its collector to go low. The low at the collector of Q7212 causes the transistor Q7225 to turn off. As a result, IC7215 goes into operation to provide the Sound_15V output. When the Panel_VCC_On command is issued, transistor Q7702 turns on causing Q7701 to turn off. Consequently, IC7212 turns on and outputs 12V. This voltage enters the A board via the connector AP4/A4. It is also provided to the LCD panel via the connector AP2/A2, the P board, and the connector P5 (not shown in the diagram). The over-voltage protection circuitry affiliated with each of the regulators monitors for excessive current and over-voltage conditions. It is designed to turn off the AC power by disabling the SUB_ON signal needed to turn on the AC relay. 22
The INV_ON/OFF command (high) of the MPU, IC1100 of the A board, passes through the AP and P boards before entering the LCD panel. On the LCD panel, it triggers the operation of the inverter to produce the 120V AC that powers the backlight CCFLTs. To avoid catastrophic failures, when the Panel_VCC_ON pin of the MPU goes low, Q7805 turns off. Consequently, Q7806 turns on to disable the operation of the inverter.
23
25
27
28
29
30
31
32
33
34
35
36
To Exit the Self-Check Mode, Disconnect the AC cord from the wall To Exit the Self-Check Mode, Disconnect the AC cord from the wall outlet. outlet.
37
Self-Check Menu
SELF CHECK
DT HQ1L ADV VSW ADAV ASW TUN1 TUN2 FE GenX4 OK OK OK OK OK OK OK OK OK OK
----.XXXXXX-XXXXXX
MEM1 MEM2 OK OK
38
Check Point
A-Board
39
Serviceman Mode
To enter the Serviceman Mode, turn the TV on and while To enter the Serviceman Mode, turn the TV on and while
pressing the VOLUME ((--) button on the main unit, press the pressing the VOLUME ) button on the main unit, press the RECALL button of the remote control three times within 3 seconds. RECALL button of the remote control three times within 3 seconds.
To exit the Serviceman Mode,,Press the Power button on the To exit the Serviceman Mode Press the Power button on the
40
Key command 1 button...Main items Selection in forward direction 2 button...Main items Selection in reverse direction 3 button...Sub items Selection in forward direction 4 button...Sub items Selection in reverse direction VOL button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
41
Adjustment Data
1 or 2 button of the remote control to select the main Adj. item 3 or 4 button of the remote control to select the sub Adj. Item Vol. (-) or Vol. (+) to change the data
Note: Record the original data on a sheet of paper prior to making any adjustment.
42
SRV-TOOL
SVR-TOOL
TD2Microcode: 81c0000e Flash ROM: 1- 227E PCTC: 00 . 00 . 00 . 00 . 00 Time 000040:40 Count 0000049
To access: 1. Select SRV-TOOL in the Serviceman Mode menu. 2. Press the [OK] button on the remote control.
43
SRV-TOOL
Display of SOS History
SOS History (Number of LED blinking) indication. From the left side; Last SOS, before Last, third occurrence before last, 2nd occurrence after shipment, 1st occurrence after shipment. This indication will be cleared by entering the Self-check mode. The unit will be forced to factory shipment setting. POWER ON TIME/COUNT Time: Cumulative power on time, indicated in decimal numbers__ hour: minute Count: Number of power on/off times in decimal numbers This indication will not be cleared by self-check or any command. Exit: Disconnect the AC cord from wall outlet.
44
45
A-board
VOLTAGE STB3.3V SUB1.2V SUB1.8V SUB3.3V MHQ1.2V MHQDDR2.5V TEST POINT TP7006 TP5601 TP5602 TP5600 TP4209 TP4210 SPECIFICATION 3.3 0.16V 1.26 0.06V 1.83 0.09V 3.3 0.16V 1.22 0.06V 2.5 0.12V
46
DT-board
SPECIFICATION 3.3 0.16V 1.26 0.06V 5.12 0.25V 31.5 2.5V TP8332 TP8328 TP8326 TP8331
47
49
No A Board
Analog Digital
A Board
DT TU8300
TUNE R
IC3001
IC4200 HQ1L
Peaks Lite2
/ / PICTURE CORRECT/ OSD
AV1 AV2
GS
No
IC1100
Yes A Board
LX700 Only
50
A Board
No A Board
HDMI1 HDMI2
Analog Digital
IC3101
No
Is there 15V on connector AP3 No of the AP board. Refer to Slide 43 for test point locations AP Board Yes A Board or Speaker 51
TUNER
IC830 2
FRON T END
AV1 AV2
COMPONEN T
L/R L/R L/R AUDIO SWITCH IC8001 Peaks Lite2 AUDIO PROCESS IC1100 STB MCU L/R DTV LX700 Only HP AMP
Yes A Board
L/R
MONITOR OUT
G G
AV3
HEADPHONE
No A Board
Analog Digital
LVDS
LCD Panel
A Board
A Board
A HDMI1 HDMI2
IC451 0 HDMI I/F IC2106 Audio DSP IC2301 AUDIO AMP
Analog Digital
No A Board
DT
TU8300 L/R
IC3101
TUNER
IC830 2
FRON T END
AV1 AV2
COMPONEN T
L/R L/R L/R L/R AUDIO SWITCH IC8001 Peaks Lite2 AUDIO PROCESS IC1100 STB MCU L/R DTV LX700 Only HP AMP
MONITOR OUT
G G
AV3
HEADPHONE
52
No Yes Are DTV 9V And SUB 5V OK? No Yes Is the BT30V source OK?
Check the cathode of D7601 on the AP Board. Cathode of D7601 should measure 30V. If not, repair the DTV9V DC/DC converter.
Are SUB_3.3V and SUB_1.2V present on the A board? Refer to Slide 46 for test point locations. Yes Replace the DT board
No
Replace defective Regulator and biasing components. Reference the power distribution diagram on Slide 21.
53
No Picture
Is there picture from any of the inputs? Yes Check for the BT30V, DTV_9V, and SUB_5V on connector AP3 of the AP board. Refer to Slide 45 for test point locations. No See the troubleshooting flowchart for No picture.
No Yes Are DTV 9V And SUB 5V OK? No Yes Is the BT30V source OK?
Check the cathode of D7601 on the AP Board. Cathode of D7601 should measure 30V. If not, repair the DTV9V DC/DC converter.
No
Replace defective Regulator and biasing components. Reference the power distribution diagram on Slide 21.
54
Yes Does any input work? No Check for the BT 30V, SUB 9V, &, SUB5V sources on connector AP3 of the AP board. Refer to Slide 45 for test point locations.
Check the video input connections and termination points for a possible cold solder joint or connection problem.
No Replace defective Regulator and biasing components. Refer the power distribution diagram on Slide 21. BT30V, SUB9V SUB5V OK? Yes Continued on next page Replace the A Board.
55
Remove the metal plate From where it sits on the A board in order to access the LVDS connector. There are four screws that need to be removed. See slide 12.
56
No Audio
A Board Try using a different audio input source. Try the Tuner, Component, S Video or HDMI input. Yes Are other Audio inputs OK ? Determine which audio input is defective. Check for poor solder connections in the vicinity of the audio connection in question. No
Check the L/R speaker output connection. Reseat connector A5 and A6.
Yes Yes Problem Solved Is the Audio ok? No Is there 15V on pins 2 & 3 of connector AP3/A3? Yes Change the A Board. No Check regulator IC7215 and biasing component on the AP Board. Replace if defective. Does this fix the Audio problem? No Problem Solved
57
No Power
Refer to the AP Board test point locations Slide 45.
Yes Check for 4.5V on pin 15 of connector AP2 (RELAY.) Yes Check for the primary 24V and 10V output. 4.5V Present? No 24V & 10V OK? No Replace the P Board. Pin 7 low? Yes See Next Page. If connector is good, replace the P Board. The Main_SW_Detect signal on Pin 7 of connector AP4 should go low when the Main Power switch is depressed. Standby 5V On Pin 3 of CN A4 OK? No Check for STBY 5V on pin 16 of connector AP2. Turn on the Main Power Switch.
Yes
No
5V Present? No
Yes
58
No Power
From Last Page.
Make sure connector A4 of the A board is seated properly. Unit will exhibit this condition if the connector is unplugged. No Does the unit come on? Yes Problem solved Replace the A board.
59
No
No
Yes
Problem solved
No
60
Check and replace if necessary IC7209, its biasing components and load.
Check and replace if necessary IC7215, its biasing components and load.
Check and replace if necessary IC7212, its biasing components and load.
No Reseat the connectors. Turn the unit on. Does the unit Power up? Is there 105Vdc between pins 1 and 3 of CN P3? Yes No Replace the AP board. Yes Problem solved
No
Is DTV9V and SUB_5V present on the AP board? Refer to slide ? for test point. Yes Replace the A board.
62
If you need more information on Computer and Electronic Repair, please visit these websites to improve yourself. http://www.fastrepairguide.com http://www.protech2u.com http://www.plasma-television-repair.com http://www.lcd-television-repair.com
Happy Repairing!!
If youre a LCD Monitor repairer, then this is the best guide for you. Why? Because, the author revealed all his LCD Monitor Repairing secrets for you. I think, with just few Repair tips you learned from this guide you will get back your investment! Click Here to read more.
This eBook will show you how to test the electronic component correctly and accurately. Some of you may say that I dont need this eBook because it is too simple! Do you know that, in fact there is lots of testing electronic components secrets I have learned from this guide? Do you know how to test aTRIAC correctly and accurately? If you answer no then I guess you have to get this EBook. Click Here to read more.
Are you tired of searching the service manuals to look for the value of a burnt resistor? If the answer is YES, then this eBook is a must have guide for you. You can save a lot of time and be able to repair customers Electronic equipment with burnt resistors in it. Click here to read more.