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Airbag Component locations, overview 09.00 1 - Airbag unit driver's side Removing page 69-38 69-28

Airbag

Component locations, overview

Airbag Component locations, overview 09.00 1 - Airbag unit driver's side Removing page 69-38 69-28 Repair

09.00

1 - Airbag unit driver's side

locations, overview 09.00 1 - Airbag unit driver's side Removing page 69-38 69-28 Repair Manual, Body

Removing

overview 09.00 1 - Airbag unit driver's side Removing page 69-38 69-28 Repair Manual, Body On

page 69-38

69-28

1 - Airbag unit driver's side Removing page 69-38 69-28 Repair Manual, Body On Board Diagnostic

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems1 - Airbag unit driver's side Removing page 69-38 69-28 2 - Airbag warning lamp (K

2 - Airbag warning lamp (K 75)

3 - Airbag unit front passenger's side

Removinglamp (K 75) 3 - Airbag unit front passenger's side page 69-56 4 - Side airbag,

(K 75) 3 - Airbag unit front passenger's side Removing page 69-56 4 - Side airbag,

page 69-56

4 - Side airbag, front passenger's side

page 69-56 4 - Side airbag, front passenger's side Removing page 69-59 Repair Manual, Body On

Removing

69-56 4 - Side airbag, front passenger's side Removing page 69-59 Repair Manual, Body On Board

page 69-59

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemsAirbag unit front passenger's side Removing page 69-56 4 - Side airbag, front passenger's side Removing

69-29 5 - Driver's/front passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On

69-29

69-29 5 - Driver's/front passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On Board

5 - Driver's/front passenger's curtain protection

Wagon5 - Driver's/front passenger's curtain protection page 69-64 Removing Repair Manual, Body On Board Diagnostic

page 69-64Driver's/front passenger's curtain protection Wagon Removing Repair Manual, Body On Board Diagnostic (OBD),

Removing

passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On Board Diagnostic (OBD), Repair Group

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemspassenger's curtain protection Wagon page 69-64 Removing 6 - Driver's/front passenger's curtain protection

6 - Driver's/front passenger's curtain protection

Sedan6 - Driver's/front passenger's curtain protection page 69-64 Removing Repair Manual, Body On Board Diagnostic

page 69-64Driver's/front passenger's curtain protection Sedan Removing Repair Manual, Body On Board Diagnostic (OBD),

Removing

passenger's curtain protection Sedan page 69-64 Removing Repair Manual, Body On Board Diagnostic (OBD), Repair Group

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemspassenger's curtain protection Sedan page 69-64 Removing 7 - Sensor (side airbag, front passenger's side)

7 - Sensor (side airbag, front passenger's side)

Removingsystems 7 - Sensor (side airbag, front passenger's side) page 69-61 8 - Diagnostic socket 9

- Sensor (side airbag, front passenger's side) Removing page 69-61 8 - Diagnostic socket 9 -

page 69-61

8 - Diagnostic socket

9 - Sensor (side airbag, driver's side)

Removingpassenger's side) Removing page 69-61 8 - Diagnostic socket 9 - Sensor (side airbag, driver's side)

side) Removing page 69-61 8 - Diagnostic socket 9 - Sensor (side airbag, driver's side) Removing

page 69-61

69-30 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board

69-30

69-30 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board Diagnostic

10 - Side airbag, driver's side

Removing69-30 10 - Side airbag, driver's side page 69-59 Repair Manual, Body On Board Diagnostic (OBD),

69-30 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board Diagnostic

page 69-59

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems

Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit (J 234)

11 - Airbag control unit (J 234)

RemovingOn Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit

Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit (J 234)

page 69-58

Component locations, overview 10.00 1 - Airbag unit driver's side Removing page 69-38 69-31 Repair

Component locations, overview 10.00

1 - Airbag unit driver's side

locations, overview 10.00 1 - Airbag unit driver's side Removing page 69-38 69-31 Repair Manual, Body

Removing

overview 10.00 1 - Airbag unit driver's side Removing page 69-38 69-31 Repair Manual, Body On

page 69-38

69-31

1 - Airbag unit driver's side Removing page 69-38 69-31 Repair Manual, Body On Board Diagnostic

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems1 - Airbag unit driver's side Removing page 69-38 69-31 2 - Airbag warning lamp (K

2 - Airbag warning lamp (K 75)

3 - Airbag unit front passenger's side

Removinglamp (K 75) 3 - Airbag unit front passenger's side page 69-56 4 - Side airbag,

(K 75) 3 - Airbag unit front passenger's side Removing page 69-56 4 - Side airbag,

page 69-56

4 - Side airbag, front passenger's side

page 69-56 4 - Side airbag, front passenger's side Removing page 69-59 Repair Manual, Body On

Removing

69-56 4 - Side airbag, front passenger's side Removing page 69-59 Repair Manual, Body On Board

page 69-59

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemsAirbag unit front passenger's side Removing page 69-56 4 - Side airbag, front passenger's side Removing

69-32 5 - Driver's/front passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On

69-32

69-32 5 - Driver's/front passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On Board

5 - Driver's/front passenger's curtain protection

Wagon5 - Driver's/front passenger's curtain protection page 69-64 Removing Repair Manual, Body On Board Diagnostic

page 69-64Driver's/front passenger's curtain protection Wagon Removing Repair Manual, Body On Board Diagnostic (OBD),

Removing

passenger's curtain protection Wagon page 69-64 Removing Repair Manual, Body On Board Diagnostic (OBD), Repair Group

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemspassenger's curtain protection Wagon page 69-64 Removing 6 - Driver's/front passenger's curtain protection

6 - Driver's/front passenger's curtain protection

Sedan6 - Driver's/front passenger's curtain protection page 69-64 Removing Repair Manual, Body On Board Diagnostic

page 69-64Driver's/front passenger's curtain protection Sedan Removing Repair Manual, Body On Board Diagnostic (OBD),

Removing

passenger's curtain protection Sedan page 69-64 Removing Repair Manual, Body On Board Diagnostic (OBD), Repair Group

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systemspassenger's curtain protection Sedan page 69-64 Removing 7 - Sensor (side airbag, front passenger's side)

7 - Sensor (side airbag, front passenger's side)

Removingsystems 7 - Sensor (side airbag, front passenger's side) page 69-61 8 - Diagnostic socket 9

- Sensor (side airbag, front passenger's side) Removing page 69-61 8 - Diagnostic socket 9 -

page 69-61

8 - Diagnostic socket

9 - Sensor (side airbag, driver's side)

Removingpassenger's side) Removing page 69-61 8 - Diagnostic socket 9 - Sensor (side airbag, driver's side)

side) Removing page 69-61 8 - Diagnostic socket 9 - Sensor (side airbag, driver's side) Removing

page 69-61

69-33 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board

69-33

69-33 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board Diagnostic

10 - Side airbag, driver's side

Removing69-33 10 - Side airbag, driver's side page 69-59 Repair Manual, Body On Board Diagnostic (OBD),

69-33 10 - Side airbag, driver's side Removing page 69-59 Repair Manual, Body On Board Diagnostic

page 69-59

Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems

Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit (J 234)

11 - Airbag control unit (J 234)

RemovingOn Board Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit

Diagnostic (OBD), Repair Group 01 Self-diagnosis for airbag systems 11 - Airbag control unit (J 234)

page 69-58

69-34

69-34 Safety specifications when working on airbag Testing, assembly and repair work should only be conducted

Safety specifications when working on airbag

Testing, assembly and repair work should only be conducted by trained personnel.

Testing, assembly and repair work should only be conducted by trained personnel.

When working on the airbag system disconnect battery Ground strap. Waiting time is not necessary

When working on the airbag system disconnect battery Ground strap. Waiting time is not necessary after disconnecting the battery. When connecting the airbag system to the power source, no one should be in the interior of the vehicle.

Before installing (touching) airbag unit technician must discharge electrostatically. This is attained, by touching

Before installing (touching) airbag unit technician must discharge electrostatically. This is attained, by touching Grounded metal parts, for example water lines, heater tubes or metal supports.

Install airbag units immediately after removing from transport container.

Install airbag units immediately after removing from transport container.

If work is interrupted place airbag unit into transport container again.

If work is interrupted place airbag unit into transport container again.

after removing from transport container. If work is interrupted place airbag unit into transport container again.

Do not leave a un-installed airbag

unattended.

Airbag units should be stored in removed condition, with the cushioned side facing up.unattended. Airbag units that drop onto a hard surface or show damage, should not be installed.

Airbag units that drop onto a hard surface or show damage, should not be installed.unattended. Airbag units should be stored in removed condition, with the cushioned side facing up.

69-35

69-35 Additional safety precautions for curtain airbags Always renew damaged pillar; never repair. Curtain airbags must

Additional safety precautions for curtain airbags

Always renew damaged pillar; never repair.69-35 Additional safety precautions for curtain airbags Curtain airbags must not be kinked or twisted. After

Curtain airbags must not be kinked or twisted.curtain airbags Always renew damaged pillar; never repair. After repairs to bodywork, check area of curtain

After repairs to bodywork, check area of curtain airbags for weld spray droplets, deformations and areas which will abrade (compare with opposite side if necessary).precautions for curtain airbags Always renew damaged pillar; never repair. Curtain airbags must not be kinked

69-36

69-36 Airbag, replacing after and accident Accident involving activation of airbag Always replace the following: All

Airbag, replacing after and accident

Accident involving activation of airbag

Always replace the following:

All triggered airbag unitsinvolving activation of airbag Always replace the following: All control modules for triggered airbags All sensors

All control modules for triggered airbagsAlways replace the following: All triggered airbag units All sensors for triggered airbags All seatbelts with

All sensors for triggered airbagsairbag units All control modules for triggered airbags All seatbelts with triggered belt tensioners Support for

All seatbelts with triggered belt tensionersfor triggered airbags All sensors for triggered airbags Support for front passenger airbag unit, if unit

Support for front passenger airbag unit, if unit is triggeredairbags All seatbelts with triggered belt tensioners Airbag spiral spring/return spring with slip ring - F138-

Airbag spiral spring/return spring with slip ring - F138- for drivers airbag, if unit is triggeredfor front passenger airbag unit, if unit is triggered Seat cover and cover clips if side

Seat cover and cover clips if side airbag is triggeredspring with slip ring - F138- for drivers airbag, if unit is triggered Visually check and

Visually check and replace all damaged componentswith slip ring - F138- for drivers airbag, if unit is triggered Seat cover and cover

69-37

69-37 Accident not involving activation of airbag Airbag Malfunction Indicator Light (MIL) (K75) displays no malfunction,

Accident not involving activation of airbag

69-37 Accident not involving activation of airbag Airbag Malfunction Indicator Light (MIL) (K75) displays no malfunction,

Airbag Malfunction Indicator Light (MIL) (K75) displays no malfunction, replacement of airbag components is not required. Check seat belts separately.

After replacing the airbag units or the airbag control module, attach stickers (only tear-off strips) to the registration card and return the card to relevant dealer or to importer for registration.

Note:

When replacing either an airbag unit or airbag control module, see your parts department for proper registration procedure.

69-38 Airbag unit driver side, removing and installing Vehicles with four spoke steering wheel 1

69-38

69-38 Airbag unit driver side, removing and installing Vehicles with four spoke steering wheel 1 -

Airbag unit driver side, removing and installing

Vehicles with four spoke steering wheel

1 - Steering wheel

RemovingVehicles with four spoke steering wheel 1 - Steering wheel 2 - Connector 3 - Hook

2 - Connector

3 - Hook

wheel 1 - Steering wheel Removing 2 - Connector 3 - Hook page 69-48 Release from

page 69-48

Release from steering wheel- Steering wheel Removing 2 - Connector 3 - Hook page 69-48 4 - Airbag unit

4 - Airbag unit

Due to different securing systems, only steering wheels and airbag units from the same manufacturer can be installedHook page 69-48 Release from steering wheel 4 - Airbag unit For wood steering wheel, the

For wood steering wheel, the airbag unit is bolted with steering wheelsteering wheels and airbag units from the same manufacturer can be installed Removing Installing page 69-40

Removingcan be installed For wood steering wheel, the airbag unit is bolted with steering wheel Installing

Installingcan be installed For wood steering wheel, the airbag unit is bolted with steering wheel Removing

installed For wood steering wheel, the airbag unit is bolted with steering wheel Removing Installing page

page 69-40

installed For wood steering wheel, the airbag unit is bolted with steering wheel Removing Installing page

page 69-42

5 - Hex head bolt 69-39 75 Nm Deleted shortly after start of production After

5 - Hex head bolt

69-39

5 - Hex head bolt 69-39 75 Nm Deleted shortly after start of production After stocks
75 Nm

75

Nm

Deleted shortly after start of production

Deleted shortly after start of production

After stocks have been used up, only multi-point bolt - 6 - will be supplied as replacement part

6 - Multi-point bolt

60 Nm

60

Nm

Supplied with locking compound

Supplied with locking compound

Can be used up to five times. Mark with center punch after each assembly

Can be used up to five times. Mark with center punch after each assembly

7 - Mounting plate

8 - Return ring with collector ring

Removingwith center punch after each assembly 7 - Mounting plate 8 - Return ring with collector

9 - Trim

10 - Clip

punch after each assembly 7 - Mounting plate 8 - Return ring with collector ring Removing

page 69-51

Removing 69-40 - Disconnect battery Ground strap. - Release steering column adjustment. - Turn steering

Removing

69-40

Removing 69-40 - Disconnect battery Ground strap. - Release steering column adjustment. - Turn steering wheel

- Disconnect battery Ground strap.

- Release steering column adjustment.

- Turn steering wheel - 1 - until steering wheel spokes are vertical. Pull steering out completely and press down to lowest position.

- Secure steering column adjustment.

- Insert an approx. 175 mm long screwdriver from the backside into the hole of the steering wheel approx. 45

mm.

69-41 - Press screwdriver in direction of arrow. This presses back clip - 10 -

69-41

69-41 - Press screwdriver in direction of arrow. This presses back clip - 10 - releasing

- Press screwdriver in direction of arrow. This presses back clip - 10 - releasing hook - 3 - of airbag.

- Turn steering wheel back 180 opposite side.

- Turn steering wheel - 1 - in center position (wheel straight ahead).

- Remove connector from airbag unit.

wheel - 1 - in center position (wheel straight ahead). - Remove connector from airbag unit.

and release hook on the

Installing Note: 69-42 Install only steering wheels and airbags from the same manufacturer. - Switch

Installing

Note:

69-42

Installing Note: 69-42 Install only steering wheels and airbags from the same manufacturer. - Switch on

Install only steering wheels and airbags from the same manufacturer.

- Switch on ignition.

- Connect battery Ground (GND) strap.

WARNING!

Make sure that no one is in the vehicle.

69-43 Vehicles with three spoke steering wheel 1 - Steering wheel Removing 2 - Connector

69-43

69-43 Vehicles with three spoke steering wheel 1 - Steering wheel Removing 2 - Connector 3

Vehicles with three spoke steering wheel

1 - Steering wheel

RemovingVehicles with three spoke steering wheel 1 - Steering wheel 2 - Connector 3 - Hook

2 - Connector

3 - Hook

wheel 1 - Steering wheel Removing 2 - Connector 3 - Hook page 69-48 Release from

page 69-48

Release from steering wheel pressure- Steering wheel Removing 2 - Connector 3 - Hook page 69-48 4 - Airbag unit

4 - Airbag unit

Due to different securing systems, only steering wheels and airbag units from the same manufacturer can be installed.3 - Hook page 69-48 Release from steering wheel pressure 4 - Airbag unit Installing Removing

steering wheels and airbag units from the same manufacturer can be installed. Installing Removing page 69-45

Installingsystems, only steering wheels and airbag units from the same manufacturer can be installed. Removing page

Removing

steering wheels and airbag units from the same manufacturer can be installed. Installing Removing page 69-45

page 69-45

steering wheels and airbag units from the same manufacturer can be installed. Installing Removing page 69-45

page 69-47

5 - Hex head bolt 69-44 75 Nm Deleted shortly after start of production After

5 - Hex head bolt

69-44

5 - Hex head bolt 69-44 75 Nm Deleted shortly after start of production After stocks
75 Nm

75

Nm

Deleted shortly after start of production

Deleted shortly after start of production

After stocks have been used up, only multi-point bolt - 6 - will be supplied as replacement part

6 - Multi-point bolt

60 Nm

60

Nm

Supplied with locking compound

Supplied with locking compound

Can be used up to five times. Mark with center punch after each assembly

Can be used up to five times. Mark with center punch after each assembly

7 - Mounting plate

8 - Return ring with collector ring

Removingwith center punch after each assembly 7 - Mounting plate 8 - Return ring with collector

9 - Trim

10 - Clip

punch after each assembly 7 - Mounting plate 8 - Return ring with collector ring Removing

page 69-51

Removing 69-45 - Disconnect battery Ground (GND) strap. - Release steering column adjustment. - Turn

Removing

69-45

Removing 69-45 - Disconnect battery Ground (GND) strap. - Release steering column adjustment. - Turn steering

- Disconnect battery Ground (GND) strap.

- Release steering column adjustment.

- Turn steering wheel - 1 - until steering wheel spokes are vertical. Pull steering out completely and press down to lowest position.

- Secure steering column adjustment.

- Insert an approx. 175 mm long screwdriver from the backside into the hole of the steering wheel approx. 45

mm.

69-46 - Press screwdriver in direction of arrow. This presses back clip - 10 -

69-46

69-46 - Press screwdriver in direction of arrow. This presses back clip - 10 - and

- Press screwdriver in direction of arrow. This presses back clip - 10 - and releases hook - 3 - of airbag.

- Turn steering wheel back 180 opposite side.

- Turn steering wheel - 1 - to center position (wheel straight ahead).

- Remove connector from airbag unit.

wheel - 1 - to center position (wheel straight ahead). - Remove connector from airbag unit.

and release hook on the

Installing Note: 69-47 Install only steering wheels and airbags from the same manufacturer. - Switch

Installing

Note:

69-47

Installing Note: 69-47 Install only steering wheels and airbags from the same manufacturer. - Switch on

Install only steering wheels and airbags from the same manufacturer.

- Switch on ignition.

- Connect battery Ground (GND) strap.

WARNING!

Make sure that no one is in the vehicle.

69-48 Steering wheel, removing and installing 1 - Steering wheel Removing page 69-50 2 -

69-48

69-48 Steering wheel, removing and installing 1 - Steering wheel Removing page 69-50 2 - Multi-point

Steering wheel, removing and installing

1 - Steering wheel

RemovingSteering wheel, removing and installing 1 - Steering wheel page 69-50 2 - Multi-point bolt 60

wheel, removing and installing 1 - Steering wheel Removing page 69-50 2 - Multi-point bolt 60

page 69-50

2 - Multi-point bolt

60 Nm

60

Nm

Supplied with locking compound

Supplied with locking compound

Can be used up to five times. Mark with a punch after each assembly

Can be used up to five times. Mark with a punch after each assembly

3 - Hex head bolt

75 Nm

75

Nm

Discontinued shortly after start of production

Discontinued shortly after start of production

After stocks have been used up, only multi-point bolt - 2 - will be supplied as replacement part

4 - Torx bolt

5 Nmproduction After stocks have been used up, only multi-point bolt - 2 - will be supplied

69-49 5 - Mounting plate 6 - Airbag unit Due to different securing systems, only

69-49

69-49 5 - Mounting plate 6 - Airbag unit Due to different securing systems, only steering

5 - Mounting plate

6 - Airbag unit

69-49 5 - Mounting plate 6 - Airbag unit Due to different securing systems, only steering

Due to different securing systems, only steering wheels and airbag units from the same manufacturer can be installed

7 - Connector

Removing Airbag unit driver side removed. 69-50 - Turn steering wheel - 1 - to

Removing

Airbag unit driver side removed.

69-50

Removing Airbag unit driver side removed. 69-50 - Turn steering wheel - 1 - to center

- Turn steering wheel - 1 - to center position (wheels straight ahead).

- Remove hex head bolt - 3 - or multi-point bolt - 2 - and remove steering wheel from steering column.

Return ring and collector ring, removing and installing Notes: When removing and installing return ring

Return ring and collector ring, removing and installing

Notes:

When removing and installing return ring with collector ring, make sure that return ring is in center position.ring and collector ring, removing and installing Notes: The return ring with collector ring is secured

The return ring with collector ring is secured with a tie wrap in center position as a new part.ring, make sure that return ring is in center position. Removing Remove airbag unit driver side

Removing

Remove airbag unit driver side and steering wheel.

- Unscrew two Phillips-head screws (arrows).

- Remove upper trim for steering column switch -1-.

69-51

steering wheel. - Unscrew two Phillips-head screws (arrows). - Remove upper trim for steering column switch
69-52 - Unscrew four Phillips-head screws (arrows) - Unscrew inner hex head bolts -1-. -
69-52 - Unscrew four Phillips-head screws (arrows) - Unscrew inner hex head bolts -1-. -

69-52

69-52 - Unscrew four Phillips-head screws (arrows) - Unscrew inner hex head bolts -1-. - Release
- Unscrew four Phillips-head screws (arrows)

- Unscrew four Phillips-head screws (arrows)

- Unscrew inner hex head bolts -1-.

- Release height adjustment for steering wheel -2-.

- Remove lower trim for steering column switch -3-.

- Disconnect connector -1-.

- Disconnect connector -1-.

- Release hook (arrows) and remove return ring with collector ring from steering column switch.

Vehicles with Electronic Stability Program (ESP) Vehicles with ESP are also equipped with steering angle
Vehicles with Electronic Stability Program (ESP) Vehicles with ESP are also equipped with steering angle

Vehicles with Electronic Stability Program (ESP)

Vehicles with ESP are also equipped with steering angle sensor -G85-. It is installed together with the collector and return ring in a housing.

together with the collector and return ring in a housing. Front wheels and steering wheel must

Front wheels and steering wheel must be in straight ahead position

69-53

and steering wheel must be in straight ahead position 69-53 - Place front wheels in straight

- Place front wheels in straight ahead position and remove steering wheel.

- Position steering wheel sensor in center position.

- Position steering wheel sensor in center position.

In the hole -1- a yellow dot must be visible.- Position steering wheel sensor in center position. The markings (arrows) must align. - Carefully loosen

The markings (arrows) must align.position. In the hole -1- a yellow dot must be visible. - Carefully loosen four fastening

- Carefully loosen four fastening clips (arrows) and remove sensor for steering angle in steering

- Carefully loosen four fastening clips (arrows) and remove sensor for steering angle in steering column direction.

- Loosen connectors (arrows). Installing 69-54 - Install in reverse order of removal. Notes: When

- Loosen connectors (arrows).

Installing

69-54

- Loosen connectors (arrows). Installing 69-54 - Install in reverse order of removal. Notes: When installing

- Install in reverse order of removal.

Notes:

When installing the sensor for steering angle the correct and tension free position of the component must be ensured.69-54 - Install in reverse order of removal. Notes: Front wheels and steering wheel must be

Front wheels and steering wheel must be in straight ahead position.and tension free position of the component must be ensured. When installing new sensor for steering

When installing new sensor for steering angle, remove transport coating on markings.free position of the component must be ensured. Front wheels and steering wheel must be in

69-55 - Position steering angle sensor, until mounting clips lock in properly. - Position steering

69-55

69-55 - Position steering angle sensor, until mounting clips lock in properly. - Position steering wheel

- Position steering angle sensor, until mounting clips lock in properly.

- Position steering wheel sensor in center position.

In the hole -1- a yellow dot must be visible- Position steering wheel sensor in center position. The markings(arrows) must align - Then carry out

The markings(arrows) must alignposition. In the hole -1- a yellow dot must be visible - Then carry out basic

- Then carry out basic settings (the zero position must be re-calibrated).

basic settings (the zero position must be re-calibrated). Repair Manual, Brake System On Board Diagnostic (OBD),

Repair Manual, Brake System On Board Diagnostic (OBD), Repair Group 01

69-56 Airbag unit passenger side, removing and installing 1 - Airbag unit passenger side 2

69-56

69-56 Airbag unit passenger side, removing and installing 1 - Airbag unit passenger side 2 -

Airbag unit passenger side, removing and installing

1 - Airbag unit passenger side

2 - Support Must be replaced after airbag has been deployed

3 - Hex head bolt

Must be replaced after airbag has been deployed 3 - Hex head bolt 4 Nm 4
Must be replaced after airbag has been deployed 3 - Hex head bolt 4 Nm 4

4 Nm

4 - Connector

5 - Clip

6 - Hex nut

Must be replaced after airbag has been deployed 3 - Hex head bolt 4 Nm 4

4 Nm

7 - Cover

69-57 - Disconnect battery Ground (GND) strap. - Remove cover - 7 - for passenger

69-57

69-57 - Disconnect battery Ground (GND) strap. - Remove cover - 7 - for passenger airbag

- Disconnect battery Ground (GND) strap.

- Remove cover - 7 - for passenger airbag rearward from dash board (cover held by 4 clips (arrows)).

- Swing cover upward and unscrew hex nuts - 6 -.

- Remove hex head bolts - 3 - and remove airbag unit from supports - 2 - and disconnect connector - 4 -.

Installation notes

- Switch on ignition.

- Connect battery Ground (GND) strap.

WARNING!

Make sure that no one is in the vehicle.

69-58 Airbag control module -J234-, removing and installing Note: Before Servicing control module, disconnect battery

69-58

69-58 Airbag control module -J234-, removing and installing Note: Before Servicing control module, disconnect battery

Airbag control module -J234-, removing and installing

Note:

Before Servicing control module, disconnect battery Ground strap.

- Remove center console and cover center

instrument cluster 70-1 .

center console and cover center instrument cluster 70-1 . page 68-10 and page - Move bracket

page 68-10 and

and cover center instrument cluster 70-1 . page 68-10 and page - Move bracket -2- opposite

page

- Move bracket -2- opposite to direction of arrow and pull out connector -3- from control module -1-.

- Unscrew nuts -4- and remove control module from stud (nut -4- = 6 Nm).

69-59 Side airbags, driver's and passenger side front, removing and installing 1 - Side airbag

69-59

69-59 Side airbags, driver's and passenger side front, removing and installing 1 - Side airbag driver's/passenger

Side airbags, driver's and passenger side front, removing and installing

1 - Side airbag driver's/passenger side

2 - Bolt

1 - Side airbag driver's/passenger side 2 - Bolt 7 Nm 3 - Connector 4 -

7 Nm

3 - Connector

4 - Seatback frame

- Disconnect battery Ground strap.

- Remove seatback frame

- Disconnect battery Ground strap. - Remove seatback frame page 72-6 and loosen seatback cover in

page 72-6 and loosen

seatback cover in area of airbag - 1 -.

- Remove bolts - 2 -.

- Disconnect connector - 3 - from airbag unit - 1 -.

- Remove airbag unit - 1 - from seatback frame - 4 -

.

Installation notes - Switch on ignition. - Close doors. - Battery Ground strap connected. WARNING!

Installation notes

- Switch on ignition.

- Close doors.

- Battery Ground strap connected.

WARNING!

69-60

on ignition. - Close doors. - Battery Ground strap connected. WARNING! 69-60 Make sure that no

Make sure that no one is in the vehicle.

69-61 Sensor for side airbag driver/passenger, removing and installing 1 - Sensor driver-/passenger side 2

69-61

69-61 Sensor for side airbag driver/passenger, removing and installing 1 - Sensor driver-/passenger side 2 -

Sensor for side airbag driver/passenger, removing and installing

1 - Sensor driver-/passenger side

2 - connector

3 - Bolt

1 - Sensor driver-/passenger side 2 - connector 3 - Bolt 6 Nm 4 - Carpet

6 Nm

4 - Carpet

- Battery Ground strap disconnected.

- Remove driver-/or passenger seat (Use Airbag -

Adapter VAS 5061)

driver-/or passenger seat (Use Airbag - Adapter VAS 5061) page 72-2 . - carpet - 4

page 72-2 .

- carpet - 4 - and loosen dampening mats in area of sensor.

- Connector - 2 - disconnect and bolts - 3 - unscrewed.

Installation notes: - Switch on ignition. - Close doors. - Connect battery Ground strap. WARNING!

Installation notes:

- Switch on ignition.

- Close doors.

- Connect battery Ground strap.

WARNING!

69-62

on ignition. - Close doors. - Connect battery Ground strap. WARNING! 69-62 Make sure that no

Make sure that no one is in the vehicle.

69-63

69-63 Airbag units, deploying (disposal) WARNING! DO NOT ignite airbag units in vehicles. According to regulations,

Airbag units, deploying (disposal)

WARNING!

DO NOT ignite airbag units in vehicles.

According to regulations, airbag units must be rendered unusable by igniting them electrically before scrapping the vehicle. This is necessary because the airbag unit is a pyrotechnic device that may cause injuries if activated in an improper manner (e.g. using a cutting torch).

- Remove airbag unit

manner (e.g. using a cutting torch). - Remove airbag unit page 69-38 Use J-44210 Deployment Fixture

page 69-38

Use J-44210 Deployment Fixture and refer to the Airbag & Pyrotechnic Deployment Device Instruction Booklet for proper deployment procedure.

69-64 Curtain protection for driver's and passenger's side, removing and installing Note: Curtain protection and

69-64

69-64 Curtain protection for driver's and passenger's side, removing and installing Note: Curtain protection and

Curtain protection for driver's and passenger's side, removing and installing

Note:

Curtain protection and side airbag are triggered together, but do not have a separate crash sensor.

1 - Curtain protection airbag

Removinghave a separate crash sensor. 1 - Curtain protection airbag Curtain protection for wagon is secured

Curtain protection for wagon is secured with a screw - 2 - and plastic clip in the area of C pillar.crash sensor. 1 - Curtain protection airbag Removing page 69-50 2 - Screw Panel screw with

with a screw - 2 - and plastic clip in the area of C pillar. page

page 69-50

2 - Screw

Panel screw with washerplastic clip in the area of C pillar. page 69-50 2 - Screw 3 - Bolt

3 - Bolt

4 - Connector

5 - C pillar trim (upper)

Removingarea of C pillar. page 69-50 2 - Screw Panel screw with washer 3 - Bolt

pillar. page 69-50 2 - Screw Panel screw with washer 3 - Bolt 4 - Connector

page 70-43

6 - C pillar trim (lower) Removing 7 - B pillar trim Removing 8 -

6 - C pillar trim (lower)

6 - C pillar trim (lower) Removing 7 - B pillar trim Removing 8 - A-pillar

Removing

7 - B pillar trim

Removing6 - C pillar trim (lower) Removing 7 - B pillar trim 8 - A-pillar trim

8 - A-pillar trim Removing

7 - B pillar trim Removing 8 - A-pillar trim Removing Removing page 70-45 page 70-35

Removing

B pillar trim Removing 8 - A-pillar trim Removing Removing page 70-45 page 70-35 page 70-29

B pillar trim Removing 8 - A-pillar trim Removing Removing page 70-45 page 70-35 page 70-29

page 70-45

page 70-35

page 70-298 - A-pillar trim Removing Removing page 70-45 page 70-35 69-65 - Disconnect battery Ground (GND)

69-65

Removing Removing page 70-45 page 70-35 page 70-29 69-65 - Disconnect battery Ground (GND) strap. -

- Disconnect battery Ground (GND) strap. - Release roof trim and lower down to seats.

Note:

Pillar trim cannot be removed without damage.

WARNING! 69-66 Before handling the airbag unit, the mechanic must electrostatically discharge themselves. This can

WARNING!

69-66

WARNING! 69-66 Before handling the airbag unit, the mechanic must electrostatically discharge themselves. This can be

Before handling the airbag unit, the mechanic must electrostatically discharge themselves. This can be achieved by touching a suitable metal part, for example, a metal door frame.

- Disconnect connector -4-.

- Remove screws -3- and unclip curtain protection in area of A pillar.

- Remove screws -2- (on wagon, one screw and plastic clip) and remove curtain protection -1- from roof frame.

Installing

- Switch on ignition.

- Connect battery Ground (GND) strap.

WARNING!

Ensure that no one is in the vehicle.