NM ME15 NM ME16 Service Manual: Multifunctional Placement Machine MCF

Multifunctional Placement Machine MCF
Service Manual
Model No.
NMME15 NMME16
This service manual is prepared only for service engineers.
Q170206E02 T053BE
WARNING
This service information is designed for experienced repair technicians only and not designed for use by the general public. It does not contain warnings or cautions to advise nontechnical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this manual by anyone else could result in serious injury or death.
DB1SEC00010C0
MCF
SERVICE MANUAL
Sentence No. DB1SEC02010B0
Table of Contents
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Use of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 Concerning Secrecy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling of Revisions and Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.02
1.11
1.11 1.11 1.11 1.12 1.13
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Determining the Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Machine (Leveling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories, Air Supply and Primary Power Supply Connections . . . . . . . . . . . . Operation Check, Semiauto Running, Specifications Check . . . . . . . . . . . . . . . . Connecting Board Handling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation Check in Auto Mode and Acceptance Test . . . . . . . . . . . . . . . . . . . . . . Training and Final Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.02
2.11
2.11 2.12 2.12 2.14 2.15 2.16 2.17 2.18
3. PREPARED MATERIALS . . . . . . . . . . . . . . . . . . . . . . . .
3.1 List of Special Jigs and Tools (for Service Engineer) . . . . . . . . . . . . . . 3.2 List of Commercial Jigs and Tools for Maintenance . . . . . . . . . . . . . . .
3.02
3.11 3.21
4. MAINTENANCE GUIDE (MECHANICAL) . . . . . . . . . .

4.1 Recognition and Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Head Position Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Part Camera (2D Sensor) Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Part Camera (3D Sensor) Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Board Camera Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Board Camera Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Board Camera Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.02
4.11
4.11 4.13 4.113 4.115 4.116 4.118 4.121
4.2 Feeder Carriage and Component Feeder . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Adjusting Vacuum Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Vacuum Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Shutter Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.21
4.21 4.25 4.26
4.3 Above PC Board: Insertion Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 Adjusting Haxis Origin (Head A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 Adjusting 6axis Origin (Head A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Adjusting Nozzle Select Cylinder Position (Head A) . . . . . . . . . . . . . . . . . . . . . . .
4.31
4.31 4.32 4.34
DB1SEC02010B0
MCF
SERVICE MANUAL
4.3.4 Removing/Installing Head A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5 Replacing Inner/Outer Shafts (Head A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.6 Adjusting Clearance between Rack and Pinion (Head A) . . . . . . . . . . . . . . . . . . . 4.3.7 Adjusting Fork and Inner Shaft Heights (Head A) . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.8 Adjusting Haxis Origin (Head B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.9 Adjusting 6axis Origin (Head B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.10 Adjusting Nozzle Select Cylinder Position (Head B) . . . . . . . . . . . . . . . . . . . . . . 4.3.11 Removing/Installing Head B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.12 Replacing Ball Spline Shaft (Head B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.13 Adjusting Saxis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.14 Adjusting Nozzle Sensor Position (Head B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.15 Adjusting Nozzle Change Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.16 Adjusting Nozzle Change Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.17 Adjusting Fork and Ball Spline Heights (Head B) . . . . . . . . . . . . . . . . . . . . . . . . .
4.36 4.310 4.316 4.318 4.319 4.321 4.325 4.327 4.331 4.334 4.336 4.338 4.340 4.342
4.4 Feeder Carriage: Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 Adjusting TW2axis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting TW1axis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting TXaxis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting THaxis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting TZaxis Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Tray Vacuum Height (Direct) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Shuttle Vacuum Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Nozzle Change Lock Lever Position . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.41
4.41 4.44 4.47 4.410 4.412 4.414 4.416 4.417
4.5 Above PC Board: Upper Positioning Units . . . . . . . . . . . . . . . . . . . . . .

4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 Adjusting Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Mounting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Xaxis and Yaxis (B Type) Origins . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Yaxis (A Type) Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting PCB Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.51
4.51 4.53 4.54 4.58 4.512
5. MAINTENANCE GUIDE (CONTROL) . . . . . . . . . . . . . .

5.1 Adjustment of AC Servo Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 AC Servomotor Driver Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 AC Servomotor Driver Standard Setting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.3 Driver Setting Table for Origin Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.02
5.11
5.11 5.11 5.111
5.2 Software Update Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Benchmark Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Replacing HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Timer Setting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.21 5.31 5.41 5.51
DB1SEC02010B0
MCF
SERVICE MANUAL
Sentence No. DB1SEC03020A0
Safety Precautions
Observe and obey all safety instructions
This section describes important safety precautions which will help service operators and personnel to prevent accidents during repair and to keep production during operation. Signs are classified according to the relative seriousness of the hazardous situation.
DANGER WARNING CAUTION

Symbol classification
DANGER indicates an imminently hazardous situation which, if not avoided, will cause death or serious injury. WARNING indicates an imminently hazardous situation which, if not avoided, could cause serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may cause minor or moderate injury or property damage.
These symbols bring ATTENTION to specific conditions.
These symbols PROHIBIT specific actions
This symbol COMPELS specific actions.
SAFETY1
DB1SEC03020A0
MCF
SERVICE MANUAL
Safety Precautions
Observe and obey all safety instructions
DANGER
STOP the component supply section and check the signal light indicator before replacing parts during operating.
Replacing during operating is dangerous and will cause personal injury.
NEVER place your hands and face inside the machine during machine movement
Improper machine operation can cause death or personal injury.
Keep body clear
Keep body clear
Always use proper apparatus and NEVER enter under the equipment.
Improper apparatus could result in personal injury. Prohibition
Always shut OFF the machine power switch before performing wiring.
There is the possibility of electric shock
Do not use the maintenance switches except when performing maintenance work.
Only maintenance work should be done when the main control panel display is shown in yellow. Prohibition
Turn OFF power before removing batteries.

There is the possibility of electric shock. Unless power is turned OFF, the machine may move, causing personal injury.
DB1SEC03020A0
SAFETY2
MCF
SERVICE MANUAL
WARNING
NEVER place your hands inside the machine during machine movement.
Machine can catch your hands and fingers and result in Keep body personal injury. clear
Always read the Maintenance Manual before performing maintenance.
NEVER place your hands inside the machine during machine movement.
Always shut OFF the machine power switch before performing maintenance.
Unless power turned OFF, there is the possibility of personal injury.
NEVER open the doors during operating.

Failure to observe this could result in electric shock or Prohibition personal injury.
Always turn OFF the SERVOMOTOR switch before changing production model.
Movable axis may start working and could result in personal injury.
Always check the safety interlock switches.
Use of disabled switches could lead to personal injury.
SAFETY3
DB1SEC03020A0
MCF
SERVICE MANUAL
WARNING
NEVER place your hands and face inside the machine when handling switches.
Improper machine operation can cause death or personal injury. Observe the instructions.
Stop the air supply and check the air pressure is 0 when performing maintenance.
Operating pneumatic actuators could result in personal injury.
Keep body clear
NEVER operate the machine with the safety circuit release switch turned OFF.
To avoid personal injury, do not operate the machine when the safety circuit (1 block stop) is released.
Ventilate the work area sufficiently.

Insufficient ventilation increases nitrogen density, leading to lack of oxygen.
NEVER remove or remodel the specified safety structures (protective fences, safety guards, safety covers, switches, sensors etc.).
The flaw of safety structures could result in personal accidents.
Prohibition
As a general rule, only one operator should handle switches.

To avoid accidents, when two or more operators are involved in machine operation, use hand signals.
If machine power has to be ON during maintenance, turn OFF the power to motor drivers of unnecessary axes.
Improper machine operation could result in personal injury.
DB1SEC03020A0
SAFETY4
MCF
SERVICE MANUAL
CAUTION
Always shut OFF the primary air pressure before connecting.
Set the air pressure to 0. Otherwise, you may get personal injury.
Set up and restore the keyboard properly according to the instructions.

Improper handling could result in personal injury.
Watch fingers while closing the cover.

The cover can catch your hands and fingers and result in personal injury.
Beware of high temperature when replacing light bulbs.

You may get burned by high temperature. Burn
No fingers inside machine
Turn OFF the key switches of subcontrol panel after performing maintenance
The machine will move when changing operation mode over. It may cause personal injury.
NEVER touch sensor directly.
Take care when handling the cut waste bottle.

Rough handling could damage the bottle, resulting in personal injury.
Wear protective clothing when adjusting parts in the furnace.

Contact with heated parts may result in burns.
SAFETY5
DB1SEC03020A0
MCF
SERVICE MANUAL
CAUTION
NEVER look into the UV lamp.
Exposure to ultraviolet ray may result in injury to eyes. PROHIBITION
DB1SEC03020A0
SAFETY6
MCF
SERVICE MANUAL
Safety Precautions for Repair Operation

If you check air cylinders by hand, disable machine movement by turning the power OFF and releasing the air pressure first. Never Operate machine during the safety circuit (1 block stop) release SW is in OFF status.
Power and Air Pressure OFF
WARNING
Stop the air supply and check the air pressure is 0 when performing maintenance.
Operating pneumatic actuators could result in personal injury.
WARNING
Never operate while the safety circuit release switch is in OFF status.
To avoid personal injury, do not operate while the safety circuit (1 block stop) is released. Prohibition
WARNING
Never remove or remodel the specified safety structures (protective fences, safety guards, safety covers, switches, sensors etc.).
The flaw of safety structures could result in personal accidents. Prohibition If it is necessary to remove the safety structures and release interlock to perform maintenance, pay full attention while working. After performing maintenance, be sure to put all back in order as they were and test for proper function.
SAFETY7
DB1SEC03020A0
MCF
SERVICE MANUAL
Only one operator should be involved when operating controls or, turning air pressure ON and OFF. When two or more operators are involved in machine operation, use hand signals, etc., make sure that all operators are aware of the machines operation status.
If possible to perform maintenance without machine operation, turn the power OFF to ensure safety.
Dont forget Signal!
Power OFF!
WARNING
As a general rule, only ONE operator should handle the controls.
To avoid accidents, when two or more operators are involved in machine operation, use hand signals.
WARNING
Always shut OFF the machine power switch before performing maintenance.
Improper machine operation could result in personal injury.
DB1SEC03020A0
SAFETY8
MCF
SERVICE MANUAL
If the key switches are turned ON during operation, be sure to turn them OFF after completing your objective.
Never touch sensors directly with your hands. Instead, use a piece of paper, tweezers, etc.
Turn Control Buttons OFF!
Dont Touch Sensors Directly!
CAUTION
Turn OFF the control buttons of sub control panel after performing maintenance.
The machine will move when changing operation mode over. It may cause personal injury.
CAUTION
Never touch sensors directly.
Machine can catch your hands and fingers and result in personal injury.
Keep body clear
SAFETY9
DB1SEC03020A0
MCF
SERVICE MANUAL
Burn
No fingers inside machine
You may get burned by high temperature.
CAUTION
You may get burned by high temperature. Burn No fingers inside machine
CAUTION
DB1SEC03020A0
SAFETY10
MCF
SERVICE MANUAL
1(Section1) 1.0(Section2)
1.01
MCF
SERVICE MANUAL
1. INTRODUCTION
This chapter describes how to use this manual.
DB1SEC06000A0
1.02
MCF
SERVICE MANUAL
1.1 Use of This Manual

1.1.1 Concerning Secrecy

x This manual contains information which, if leaked to outside parties, might cause harm to MAFC business and/or seriously affect safety conditions. x For that reason, we would ask you strictly not to distribute any information in this manual to customers.
1.1.2 Handling of This Manual

x This manual is prepared only for service engineers in charge of MAFC products at branch offices. x This manual is based on standard machine specifications. Style, type number, module number, etc. for EC and Communist bloc may be different from standard machine. Therefore, it is recommended to refer to its operating instructions, parts list, writing diagram of control system. x More technical information and service hints will be added when necessary. x Some drawings or illustrations are subject to change due to the change of specifications, etc.
1.1.3 Control Numbers

x Control numbers are put to this Service Manual section by section.
Control Number Explanation

Record of revisions on the level of corrections of text or spelling
Example:
Record of revisions due to change of design.
D
Revisions history These codes are updated when the manual is revised. Section number Chapter number Identifies the relevant regulations of the destination of the equipment. C (Common to all regions), E (EU), P (Regions other than Japan and EU nations) Language: J: Japanese E: English Document type S: Service Manual Model number Stands for document. Fixed at D. Indicated to distinguish the manual from drawings or diagrams.
1.11
DB1SEC06020B0
MCF
SERVICE MANUAL
Portions Listed:
Control number
1.1.4 Handling of Revisions and Additions

x The pages reflecting revisions and additions to this manual resulting from specification changes will be sent to you each time. We would ask you to replace old pages with new ones or add the new pages based on manual filing system.
For Revisions
x Only the sections whose control numbers have been changed will be sent. Replace the current version with the revised version.
For Additions
x Pages of added sections will be provided. What have been added will be separately indicated.
DB1SEC06020B0
1.12
MCF
SERVICE MANUAL
1.1.5 Conventions Used

Chapter Cover
x Chapter cover is assigned to each chapter to introduce the topics discussed in the chapter. x It contains applicable model, document name and the title of the chapter. Applicable model and document name
Indicates the topics included or notes concerned. Identifies the title of the chapter.
1.13
DB1SEC06020B0
MCF
SERVICE MANUAL
Text
x Sentence No. is assigned to each section for document management.
Applicable model and document name Section No. and title of the section Applicable model and document name
Section No. and title of the section Applicable model and document name
DB1SEC06020B0
1.14
MCF
SERVICE MANUAL
2.01
MCF
SERVICE MANUAL
2. INSTALLATION
This chapter describes information on installation of machine.

x
Be sure to read Safety Precautions in the beginning of this manual.
DB1SEC11000A0
2.02
MCF
SERVICE MANUAL
2.1 Installation Procedures

2.1.1 Installation Procedures

Machine Condition
1. With the supplier and forwarder, check the covers, etc. of the machine and the system equipment for any flaw, deformation or smear. Make sure they are in normal and proper condition.
=CHECK=
If considerable flaw or damage is found, contact Panasonic Factory Solutions for instruction.
Shipping List
1. Check the contents of the package according to the shipping list enclosed in the front cover of the main body. Make sure that the package is complete and there are no missing components.
=CHECK=
If any parts or accessories are missing, contact Panasonic Factory Solutions for instruction and report to the customer.
Unpacking
1. Remove the brackets fixing the X table and head X1 and X2. 2. Disengage any strings tying the parts. MCF
Bracket for head X1 and X2 Bracket for Y axis
2.11
DB1SEC11040A0
MCF
SERVICE MANUAL
2.1.2 Determining the Installation Position

Procedure
1. Determine the machine installation position according to the layout drawing (CAD drawing, etc.). 2. Using a marker, mark the reference points of the respective machines on the floor.
=HINT=
Generally, the front corners of the machine should be the reference points. 2 MCF Front rail (1) 2 2 (1)
(1)
2 Front fixed rail
Reference point
(1)
2.1.3 Installing the Machine (Leveling)

Procedure
1. Set the machine accurately on the reference points. 2. Loosen the lock nuts securing the adjust bolts (x 10).
: Adjust bolt
Y axis table linear rail
Body base right side
DB1SEC11040A0
2.12
MCF
SERVICE MANUAL
2.1 Installation Procedures 3. Set the height from floor to the transfer belt surface between 900 to 910 mm. Belt top
900 910 mm
Floor
Figure 2.11 Leveling 2
4. Clean the top of the linear rail with a waste cloth to remove any foreign substance and check Y direction. Check X direction on the linear rail for the positioner and judge the current level (against 900910 mm) to make the temporary level. 5. Make the temporary level so as to check precision of the level. Becomes the basis of leveling.
=CHECK=
Turn the level by 180q and check precision of the level with the bubble position in relation to the scale. Level Bubble
X Y
Figure 2.12 Leveling 3
6. Make the leveling of X direction, and then the leveling of Y direction. 7. With leveling of Y direction, recheck leveling of X direction. (If no leveling of X direction has been made, fineadjust the adjust bolts so as to make both X/Y leveling.) 8. Retighten the lock nuts loosened in the step 2 and lock the adjust bolts (x 10). Then, recheck that the adjusted level is maintained in both directions.
2.13
DB1SEC11040A0
MCF
SERVICE MANUAL
2.1.4 Accessories, Air Supply and Primary Power Supply
Connections
Mounting Accessories
1. Attach the accessories to the main body according to the shipping list. (Signal tower, etc.)
Connecting Air Piping

1. Before accomplishing piping to the machine and board handling units, confirm the cleanness of the air.
=HINT=
Before accomplishing piping to the machine and system equipment, confirm the cleanness degree of the air. (Attempt to release the air valve without connecting piping.) 2. Connect the primary side (factory side) air piping to the machine and check the air pressure.
=Specification=
Air pressure: 0.5 MPa
=Specification=
Air consumption: 120 NL/min (A.N.R)
=CHECK=
x Air pressure shall be 0.5 MPa when all the equipment in the factory are in operation. x Observe the air piping diameter on the primary side (factory side). One inch (25.4 mm) is permissible.
Connecting Power Supply

1. Check the primary side (factory side) voltage.
=Specification=
Primary side voltage: 200r10V
=Specification=
Voltage of 200 V applies to the machines used in Japan. When using the machine in countries other than Japan, an external transformer or a stabilized power supply is required. 2. Check the rotating direction of the motor. Make sure that the rotating direction of the vacuum pump and load pressure are properly set.
=HINT=
x If the wiring cable on the factory side is too thin or drawn around too long, the voltage drops. x If the whole equipment in the factory is on the run with the factory voltage insufficient, the voltage drops. The above two items may cause damage to the equipment, so observe well in this regard. x When measuring voltage drop using a tester, always plug into the power box 100V receptacle. If the voltage drops 2 3 volts, be sure to check during automatic operation and request the customer to check the primary side power. If the changing described above cannot be made, stop the machine since the machine may run out of control during aging trial.
DB1SEC11040A0
2.14
MCF
SERVICE MANUAL
2.1.5 Operation Check, Semiauto Running,
Specifications Check
Operation Check
1. 2. 3. 4. 5. Turn ON the power to the machine and check the controller. Check if the monitor display and switching are proper. With servo lock released, move Y table and head manually to check for any problems. Press the RESET key and turn OFF the servo lock release. Then, perform origin return. In manual mode, operate the key switches on the main control panel to make sure that each unit moves properly. 6. After checking, lubricate the equipment and refill grease.
=CHECK=
Check controller, control panel and each unit for any abnormalities.
Semiauto Running
1. Perform aging in semiauto mode.
=HINT=
If NC data has been erased, obtain data for production from the customer and enter it to the machine. x Y table and head aging (With NC data): Approx. 10 min
Specifications Check
1. During Y table and head aging under semiauto mode, check the machine function, accessories, and spare parts, etc. according to the specifications.
=HINT=
If any problem arises, contact Panasonic Factory Solutions for proper action and inform the customer.
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2.1.6 Connecting Board Handling Units

Connecting BHU (Board Handling Units)
1. Provide the power supply for BHUs separate from that of MCF. (100V)
=HINT=
The receptacle of the machine power panel on the MCF is prepared for a personal computer, and other peripherals. 2. The rails on the reference side of MCF and the units must be in a line. 3. Load PC boards in semiauto mode and check the flow of the boards.
P.C.B. Belt Belt
(MCF)
(BHU)
5 10 mm Clearance between the ends of the rails 4. Adjust the height of the MCF and BHU. x For MBSF (Board feeder), set the unit loader/unloader rail of the MCF as reference.
=HINT=
Turn the power ON and then make initial settings. Then, set the unit at the position where the rack matches.
=HINT=
The number of stages to be used may differ depending on the needs of the customer. x Determine the height according to the table below and use a sensor for adjustment.
=HINT=
Do not change the initial setting to prevent the rack from a pitch error. BHU Size M L LL MBSF Pusher reference Pusher reference Pusher reference MBS 3rd stage from the bottom 2nd stage from the bottom 2nd stage from the bottom
=HINT=
The setting should conform to customers specification.
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2.1 Installation Procedures x The rail of the MCF and BHUs must be set as follows: Unit on the loader side: 0.2 mm higher than MCF Unit on the unloader side: 0 2 mm lower than MCF (Set the preceding process machine higher.) Loader rail (feeder side) PCB flow direction BHU (Magazine rack, etc.)
Approx. 0.2 mm
2.1.7 Operation Check in Auto Mode and Acceptance Test

Preparations for Mount Check
1. Switching production PC boards 2. Inputting NC data for production 3. Loading electronic components
Auto Operation Check (Mount Check)

1. Mount approx. 1,000 to 2,000 components continuously in auto mode to check the machine for proper operation. x If any abnormality is found, take countermeasures immediately. x Find out the PC boards/electronic components for any problems at this time.
=HINT=
In the case of faulty PC boards/electronic components, explain the problem to the customer and examine for proper solution. x After checking, clean up the machine.
Acceptance Test
1. Condition x Acceptance test should be conducted in the presence of customer (person in charge), service engineer and sales personnel. x No. of mounting components: 5,00010,000
=REFERENCE=
Mounting and pickup rate: 99% or above (Improper conditions of PC board and components are excluded.)
=REMARKS=
If mounting/pickup errors occur frequently, stop the machine immediately to take measures.
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2.1.8 Training and Final Arrangement

Training (Operation/Maintenance)
1. Carry out training according to the Operating Instructions. x Model changeover, parts casette handling, operation
Operation guidance
Control panel operation, data I/O, model changeover
Maintenance training
x Replacement of consumable parts (Nozzle, filter, reference pin PCB support pin, etc.) x Positions of lubrications x Positions and methods of daily and periodic inspections
Final Arrangement =HINT=

x Final arrangement should be witnessed by the customer (person in charge), service engineer and sales personnel. x If sales personnel cannot attend, contact the sales office to confirm whether the arrangement can be made between the customer and us. 1. Required documents x Installation Report (Must be completed in advance. Avoid filling in the report during arrangement.) x Service Warranty (Must be filled out by sales personnel.) x Work Confirmation (To be signed by the customer.) 2. What should be arranged x Results of acceptance test (Report any problems (mount rate, vacuum rate, loading time, etc.) found during installation.) Contents of specification should be confirmed by the sales personnel.
=HINT=
x What was arranged should be filled in the minutes clearly. x If any problem arises, clarify which division should take care of it. If Panasonic Factory Solutions is responsible for the matter, contact Panasonic Factory Solutions for instruction and answer to the customer. x After final arrangement, recheck around the equipment to see if the work site has been kept in order.
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3. PREPARED MATERIALS
This chapter describes prepared materials for maintenance.
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3.1 List of Special Jigs and Tools (for Service Engineer)
3.1 List of Special Jigs and Tools (for Service Engineer)

Sentence No. DB1SEC87030C0
Automatic calibration jig Product No.: X02A60210 * One set consists of five pieces.
Pickup position/Height setting jig Product No.: X01N60000
Origin plate
Product No.: X02A60028
Nozzle select cylinder height setting jig for A type head Product No.: X02A60012
I 4 nozzle jig
Product No.: X02A60022
Nozzle select cylinder height setting jig for B type head Product No.: X02B60002
=CHECK=
The tools and jigs listed here do not come with this MCF.
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3.1 List of Special Jigs and Tools (for Service Engineer) S axis origin setting jig Product No.: XPJ5A50FW T axis origin setting jig Product No.: X01B60106 * Same as the one for MMCG3
H axis origin setting jig for A type head Product No.: XPJ4A50FW
Scanning head positioning jig Product No.: N903PWT17
H axis origin setting jig for B type head Product No.: X02B60005
Sonic tension gauge
Product No.: N903U505
Glass board
Product No.:
Liner scale encoder monitoring jig * Same as the one for MSF Product No.:
=CHECK=
The tools and jigs listed here do not come with this MCF.
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3.2 List of Commercial Jigs and Tools for Maintenance
3.2 List of Commercial Jigs and Tools for Maintenance

Dial gauge, magnet stand
Cable band
A set of allen wrenches
Thickness gauge
Spanner (22x24) x 2, (30x32) x 2, (17x19) x 2
Nippers
=CHECK=
Jigs and tools provided with the MCF and general tools (screwdrivers, pliers, etc.) are not listed.
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3.2 List of Commercial Jigs and Tools for Maintenance = MEMO =
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Sentence No. DB1SECW0AA0A0
4. MAINTENANCE GUIDE (MECHANICAL)
This chapter includes explanations of how to check, adjust and repair when performing installation, inspection.
x
To avoid personal injury, correct procedure for performing maintenance must be observed. Be sure to read Safety Precautions iin the beginning of this manual carefully. Refer to Operation, Programming, and Reference Manuals on how to operate the MCF. Tool and jigs mentioned in this chapter do not come with the MCF. Prepare them in advance.
x x x
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Indication method of this chapter

Each section has the procedure for performing maintenance as described below.
Maintenance must be done before performing this maintenance
Maintenance of the current page
Next maintenance to be done
When there is no maintenance which should be performed before and after this work, it displays as follows.
Notandum for safety

Be sure to read Maintenance Manual / Safety Precautions carefully and always follow the sequence when performing maintenance.
WARNING WARNING WARNING WARNING
Always shut OFF the machine power switch before performing maintenance. Turn the power of unrelated axis motor drivers OFF when maintenance must be performed with the machine power ON. Stop the air supply and insure that the air pressure is 0 when performing maintenance. Do not use the maintenance switches except when performing maintenance work.
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= MEMO =
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4.1 Recognition and Lighting

Sentence No. DB1SECW0400C0
4.1.1 Calibration
/ Related Unit No. X02A10000/X02A10100
Calibration
Head Position Correction
Procedure
Jig used Calibration jig X02A60210
1. Remove nozzles from the front and rear heads. 2. Attach calibration jig to the nozzle positions 1, 3, 5, 7 and 9 of head A (front). (Fig.1)
=HINT=
Attach nozzle spring without fail.
Calibration jig (Fig. 1)
3. On the Recognition Base Data window, choose Front o Part camera o Fixed camera and start calibration. (Fig.2) 4. Next, choose 2D sensor under Measurement Item and execute calibration. 5. Move the calibration jig to the nozzle positions 2, 4, 6, 8 and 10, and continue calibration. 6. Attach calibration jig to the nozzle positions 20, 18, 16, 14 and 12 of head A (rear).
=HINT=
In case of head B, attach jig to the positions 11, 12, 13, 14 and 15. 7. Choose Rear o Fixed camera and start calibration. (Fig. 2)
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4.1 Recognition and Lighting 8. Next, choose 2D sensor and execute calibration. 9. When the machine is provided with 3D sensor, choose 3D sensor and execute calibration.
10. Move the calibration jig to the nozzle positions 19, 17, 15, 13 and 11, and continue calibration.
=HINT=
Result of calibration will be automatically input to Nozzle rotation center (mm) and Scan start distance (mm) on the window. (Fig.3)
Nozzle rotation center
Scan start distance (Fig. 3)
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4.1.2 Head Position Correction

Calibration
Head Position Correction
Correcting front head position (X1 axis)

Jig used Glass board
=Preparation=
x x x x x x SS nozzle x 10 (spring included) 1608C (1 reel) Grid board (Panasonic) x 1 Glass board x 1 8x4 feeder x 1 White paper (Board size) x 1
x NC data for head position correction Front head: P1608CCALBF. POS Rear head A: P1608CCALBRA. POS Rear head B: P1608CCALBRB. POS 1. Load the NC data for head position correction.
=HINT=
Data for both front and rear heads should be loaded. (Fig. 1) 2. On the Program Select window, choose the NC data for front head.
=HINT=
Turn ON blocks 2 through 9 under Skip block. Skip blocks 2 through 9. 3. Attach SS nozzles (x10) to the front head. 4. Load 1608C in the feeder No. 47 according to the supply data. 5. Uncheck Load Board on the Operation Condition Data window. (Fig. 2) Uncheck Load Board. (Fig. 1)
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4.1 Recognition and Lighting 6. On the Option Data Setting window in the 1608C library data, choose Nonpickup check and press <Specify>. (Fig. 3)
(Fig. 3) 7. The dialog shown on the right will appear. Turn ON No Checking. (Fig. 4) Place a check mark to No Checking.
(Fig. 4) 8. Place a grid board (Panasonic) on the Y table and put a white paper and a glass board on it. Stopper cylinder
=HINT=
Place the board so that it comes into contact with the PCB stopper. (Fig. 5) Lower
Glass board
Grid board White paper (Fig. 5)
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4.1 Recognition and Lighting 9. Clear the head position correction data (front 2DS, front 2DL) loaded in the machine. (Fig. 6)
10. Start mounting in AUTO mode.
=HINT=
Only the nozzle No. 1 will be used to place component. Press <Clear>. (Fig. 6)
11. After mounting finishes, open the Head Position Correction window and press <Measure>. (Fig. 7)
Head Position Correction window
=HINT=
Position of the mounted component will be measured by the board camera automatically.
Press <Measure>. 12. After measurement, press <OK>. 13. Write down the offset values (X,Y) in the 0q position of head 1 (H1).
(Fig. 7)
=REMARKS=
Do not press <OK>. (Fig. 8)
Write down these values.
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4.1 Recognition and Lighting 14. Add the values written down in step 12. to the board camera offset values on the Recognition Base Data window. (Fig. 9)
15. Repeat the steps 8 through 12.
(Fig. 9)
16. After measurement, check if both X and Y offset values of head 1 (H1) under 0q are within r0.02mm.
=HINT=
x If not, repeat steps 13 through 15. x Offset values are OK if within r0.02mm. However, do not press <OK> at this step. (Fig. 10)
within r0.02mm
17. On the Program Select window, specify only blocks 7 and 9 under Skip block. (Fig. 11)
(Fig. 11)
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4.1 Recognition and Lighting 18. Repeat the steps 8 through 12. 19. After measurement, press <OK>. 20. All offset values for heads 1 through 10 have been input. Press <OK>. (Fig. 12) 21. Confirm that offset values have been saved. (Front 2DS)
Press <OK>. 22. Write down the offset values of front 2DS and manually input the values on the Front 2DL page. And press <OK>. (Fig. 13) 23. Confirm that offset values have been saved. (Front 2DL) 2DL
(Fig. 12)
Press <OK>.
(Fig. 13)
24. Create NC data.
=HINT=
x X and Y values should be 0. (Fig. 14) x Omit the steps 24 through 29 when the machine has no positioning pins.
X=0
Y=0
(Fig. 14)
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4.1 Recognition and Lighting 25. On the Program Select window, choose the above NC data. 26. Perform Mount Pos. Teaching in SEMIAUTO mode. (Fig. 15)
=HINT=
The board camera will move to the position right above the positioning pin. 27. Align the center of the cross hairs with that of the positioning pin using the teaching keys and write down the difference. 28. Subtract the values written down in step 27 from the mount reference positions X1 and Y (X1) in the machine data. 29. Repeat the step 26 and correction is OK if the cross hairs and the positioning pin are aligned.
(Fig. 15)
=HINT=
If not aligned, repeat the steps 27 through 29.
Correcting rear head position (X2 axis) =HINT=

Use the same jig for front head (X1 axis) correction. 1. Load the NC data for head position correction.
=HINT=
Data for both front and rear heads should be loaded. 2. On the Program Select window, choose the NC data for rear head.
=HINT=
Turn ON blocks 2 through 9 under Skip block. (Fig.1) 3. Attach SS nozzles (x10) to the rear head.
=HINT=
5 nozzles for head B, 10 for head A 4. Load 1608C in the feeder No. 49 (or No.73) according to the supply data.
=HINT=
No. 49 if no 3D sensor is provided. No. 73 if 3D sensor is provided. (Fig. 1)
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4.1 Recognition and Lighting 5. Uncheck Load Board on the Operation Condition Data window. (Fig. 2)
(Fig. 2)
6. On the Option Data Setting window in the 1608C library data, choose No Checking and press <Specify>. (Fig. 3)
(Fig. 3)
7. The dialog shown on the right will appear. Turn ON No Checking. (Fig. 4)
(Fig. 4)
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4.1 Recognition and Lighting 8. Place a grid board (Panasonic) on the Y table and put a white paper and a glass board on it. Stop cylinder
=HINT=
Place the board so that it comes into contact with the PCB stopper. (Fig. 5) Lower
Glass board
Grid board White paper (Fig.5)
9. Clear the head position correction data (rear 2DS, rear 2DL) loaded in the machine. (Fig.6)
10. Start mounting in AUTO mode.
=HINT=
x For head A, only the nozzle No. 20 will be used to place component. x For head B, only the nozzle No. 15 will be used.
(Fig. 6) Press <Clear>.
11. After mounting finishes, open the Head Position Correction window and press <Measure>. (Fig. 7)
=HINT=
Position of the mounted component will be measured by the board camera automatically. 12. After measurement, press <OK>.
Press <Measure>.
(Fig. 7)
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4.1 Recognition and Lighting 13. Write down the offset values (X,Y) in the 0q position of head 20 (H20) (H15 for head B).
=HINT=
14. Subtract the values written down in step 13 from the mount reference positions X2 and Y (X2) in the machine data.
16. After measurement, check if both X and Y offset values of head 20 (H20) (H15 for head B) under 0q are within r0.02mm.
Write down these values. Do not press <OK>. (Fig. 8)
=HINT=
x If not, repeat steps 13 through 15. x Offset values are OK if within r0.02mm. However, do not press <OK> at this step. (Fig. 8)
17. On the Program Select window, specify only blocks 7 and 9 under Skip block. (Fig. 9)
(Fig. 9) 19. After measurement, press <OK>.
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4.1 Recognition and Lighting 20. Check that all offset values for head 20 (heads 1511 for head B) have been input and press <OK>. (Fig. 10)
(Fig. 10) 21. Confirm that offset values have been saved. (Rear 2DS) 22. Write down the offset values of rear 2DS and manually input the values on the rear 2DL page. (Fig. 11) 23. Confirm that offset values have been saved. (Rear 2DL) 2DL
(Fig. 11) 24. If the machine is provided with 3D sensor, input the values written down in step 22 on the 3DS and 3DL pages. (Fig. 12) 3DS
(Fig. 12)
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4.1.3 Adjusting Part Camera (2D Sensor) Position

/ Related Unit No. X02A08100
Adjusting Part Camera (2D Sensor) Position
Procedure
Jigs used Calibration jig Glass board X02A60210 Fixed
1. Attach SS nozzle to the nozzle position No. 1.
=HINT=
x No. 20 if the rear head is head A x No. 15 if the rear head is head B 2. On the Recognition Base Data window, choose fixed camera and set offset Y to 0. (Fig. 1)
=HINT=
Clear offset Y to 0 because any other value will affect the display. 3. On the Machine Setup window, choose <Pickup Position Check> and press <Nozzle Check>. (Fig. 21, 22)
(Fig. 1)
(Fig. 21)
(Fig. 22)
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4.1 Recognition and Lighting 4. Input 1 as Head No. and press <Move>. (Fig. 3)
5. Check the nozzle on the Mount Position Check/Nozzle Check window.
=HINT=
x Cross hairs and the nozzle are shown on the display. x This is not an image through the camera.
(Fig. 3)
6. Loosen the part camera lock bolt (M8x4) to make adjustment so that the cross hairs may be aligned with the center of the nozzle. (Fig. 4)
=HINT=
x Use the positioning plate to adjust in X direction and the positioning pin to adjust in Y direction. (Fig. 4) x Camera position cannot be adjusted while watching the image on the display because it is not an image through the camera. 7. Repeat step 5 and 6 until the cross hairs and the center of the nozzle are aligned. 8. Next, perform calibration. (Only for the head on which the part camera position has been adjusted.)
Part camera lock bolt (M8u4) Positioning plate Positioning pin
=HINT=
x Refer to 4.1.1 Calibration for procedure. x After calibration, choose Fixed camera on the Recognition Base Data window to check that offset values (X,Y) have been input. 9. Next, correct the head position using a glass board. (Only for the head on which the part camera position has been adjusted.)
(Fig. 4)
=HINT=
Refer to 4.1.2 Head Position Correction for procedure.
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4.1.4 Adjusting Part Camera (3D Sensor) Position

Adjusting Part Camera (3D Sensor) Position
Procedure
Jigs used Calibration jig Glass board X02A60210
1. Bring the camera into contact with the Ydirection positioning pins (x 2) and tighten the bolt (M8x4). (Fig. 1)
(Fig. 1) Positioning pin Bolt (M8u4)
2. On the Recognition Base Data window, choose [Misc] and clear the camera offset 3DS and 3DL to 0. (Fig. 2)
Clear both to 0.
3DS
3DL
3. Next, perform calibration of 3DS and 3DL cameras. (Only for the head on which the part camera position has been adjusted.)
=HINT=
x Refer to 4.1.1 Calibration for procedure. x After calibration, choose Fixed camera on the Recognition Base Data window to check that offset values (X,Y) have been input.
(Fig. 2)
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4.1.5 Adjusting Board Camera Position

Adjusting Board Camera Position
Board Camera Calibration
Procedure
Jigs used Origin plate X02A60028
1. Adjust the rail width of Y table to the width of the origin plate (60 mm).
=HINT=
x In MANUAL mode, choose Width Adjust Jog to set it to 60 mm. Rail width can be adjusted also by changing the board data in the mount data. x It is also possible to check the image on the display using a mounted board of current production. 2. At the Y axis position, lower the PCB support and PCB stopper using the subcontrol panel. (Fig. 1)
(Fig. 1) 3. Set the origin plate on the Y table to make it in contact with the PCB stopper, raise the PCB support while pulling the both edges of the origin plate toward you. Determine the position and fix the PCB support in place. (Fig. 2)
=HINT=
x If it is difficult to make adjustment, pull the origin plate toward you and fix it using adhesive tape. x Use the same procedure also for ordinary production board.
Origin plate
(Fig. 2)
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4.1 Recognition and Lighting 4. On the Production window in AUTO or SEMIAUTO mode, choose Mount Pos. Check in <Expanded Function> to display the image (surface of origin plate or PCB mark) of the recognized PC board on the monitor.
=HINT=
Using PCB mark on the production board rather than the origin plate makes checking easier. 5. While checking the displayed image, move the camera up/down manually until the position which provides the clearest image is found, then make fineadjustment of the camera position using the M4 bolt located on the front side. (Fig. 3)
M5 bolt
=HINT=
Make sure that the camera is mounted as perpendicularly to the table as possible. If it is not, loosen the M5 bolts (x 4) securing the bracket and adjust it at the bracket so that perpendicularity is obtained. M4 bolt
(Fig. 3)
6. Put a steel scale of 150mm on the origin plate or production board on the front fixed rail side. (Fig. 4) Scale Origin Pla
7. Pick up the image of the border between the scale and board using the board camera. At this time, rotate the camera so that the horizontal axis of the cross hairs on the camera image may be aligned with then border of the scale. (Fig. 5)
(Fig. 4)
=HINT=
Take care not to change the position in height direction.
8. After the camera height, angle and rotational adjustments have been completed, secure the camera with M4 bolts (x 2).
(Fig. 5)
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4.1.6 Adjusting Board Camera Brightness

Adjusting Board Camera Brightness
Procedure
Jigs used Chip for brightness adjustment 1028179059
=HINT=
This function is available with MMI version 1.12 or later. 1. Input password on the MANUAL mode window.
=HINT=
In subsequent steps, use PANASERT! as the password. 2. Press <Administrator> and input the password. (Fig. 1) (Fig. 1)
3. Next, press <Recognition Service>. This displays the window shown on the right. Press the button at the top right corner of the window. The [PASSWORD] tab appears on the right side. Input the password. (Fig. 2 o Fig. 21) (Fig. 2)
(Fig. 21)
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4.1 Recognition and Lighting 4. Inputting the password adds a new tag of [PCB Lighting Adjustment] (Operator level). Then, input the password again. The level changes to Supporter. Input the password once again. (Fig. 3 o Fig. 31)
=HINT=
Ring lighting only: Spot lighting only: 50r5 40r4
(Fig. 3)
(Fig. 31)
5. Prepare a glass board and a test board and sandwich a white paper between them. (Use the bottom side of test board in order to prevent the top side from appearing.) (Fig. 4)
Glass board Paper
Test board
(Fig. 4)
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4.1 Recognition and Lighting 6. Place the chip for brightness adjustment on the prepared glass board and move the board camera to the position above the chip. The camera can be moved when the SERVO MOTOR switch is OFF. (Fig. 5) Glass board Jig chip
(Fig. 5) White paper Grid board (PANA)
7. Press <Adjust PCB Lighting>. This displays average brightness on the top left of the window. Choose spot and ring lighting using the subcontrol panel. Set the brightness values within the following ranges: Ring lighting only: 50r5 Spot lighting only: 40r4 (Fig. 6)
(Fig. 6)
8. Change the brightness by turning the varistor at the right front of the lighting to make adjustment while checking the average brightness displayed on the top left of the window. (Fig. 7)
=CHECK=
Ring lighting only: 50r5 Spot lighting only: 40r4 Press <Adjust PCB Lighting> to check the average brightness displayed on the top left of the window. When adjustment is completed, press <Exit Rec Service>. (Fig. 7)
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4.1.7 Board Camera Calibration

Procedure
Jigs used Origin plate X02A60028
1. Write down the board camera offset (X, Y) and camera scale (X, Y) displayed on the Recognition Base Data window. (Fig. 1) 2. Clear the board camera offset (X, Y) to 0. 3. Set the origin plate on the Y table.
=HINT=
Machine provided with reference pin: oSet the plate to fit on the pin. Machine without reference pin: oSet the plate to the PCB stopper on the table. 4. Using the NC jog function move the SS nozzle attached to the position No. 1 to the point right above the hole (I2) of the origin plate.
(Fig. 1)
=HINT=
Move X1 and Y axes. 5. Execute calibration. (Fig. 2) 6. After calibration, board camera scale will be input automatically. 7. Restore the board camera offset (X, Y) to the original value (written down in step 1.). (Fig. 2)
=HINT=
x If the light is too dark to conduct measurement, decrease brightness a little using the varistor. (Reset it after measurement.) (Fig. 3) x Too high a brightness increases reflection, which may lead to measurement in position other than the center of the hole. Watch the display carefully when performing measurement.
Ring lighting
Photo lighting (Fig. 3)
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4.2 Feeder Carriage and Component Feeder

Sentence No. DB1SECW5000A0
4.2.1 Adjusting Vacuum Position

Adjusting Vacuum Position
Checking vacuum position (jig used)

Vacuum positioning Jigs used jig I4 jig nozzle X01N60000 X02A60022
1. Attach the I4 jig nozzle to the nozzle position No. 1 of head 1.
=HINT=
x Attach a spring, too. x Remove nozzles Nos. 2 10. 2. Remove the number plate. (M4x4)
=HINT=
When reinstalling the number plate, is should be positioned at the point 152 mm above the feeder carriage. (Fig. 1) 3. Set the vacuum positioning jig on the feeder position No. 1. 4. After returning all axes to their origins, move the machine using the jog function by the value of vacuum reference position XC1 (ZA) in machine data. Number plate 5. Using the subcontrol panel, select a nozzle (No. 1) and lower the H1 axis. (Fig. 1)
=HINT=
For head A, lower the H1 axis only. For head B, after lowering the S2 axis by 56mm (fixed value), lower the H2 axis.
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4.2 Feeder Carriage and Component Feeder 6. Check if the I4 jig nozzle fits in the hole of the vacuum positioning jig. (Fig. 2) I4 jig nozzle
=HINT=
x For rear head A, attach the f4 jig nozzle to the position No. 20 and set the vacuum positioning jig on the feeder position No. 96 (No. 73). Move the machine by the value of vacuum reference position X2 (ZB) using the jog function. x For rear head B, attach the f4 jig nozzle to the position No. 15 and set the vacuum positioning jig on the feeder position No. 96 (No. 73). Move the machine by the value of vacuum reference position X2 (ZB) minus 10.75mm using the jog function. x The feeder position No. 73 is for the machine with 3D sensors.
Hole of the vacuum positioning jig
(Fig. 2)
Checking vacuum position (jig not used)

1. Load 1608C components in the feeder No. 1.
X direction (0q)
=HINT=
Use 2125C or 1005C if 1608C is not available. 2. Attach an SS nozzle to the position No. 1 and perform component teaching. Y direction (90q) 3. Visually check the position of the component in relation to the nozzle. (Fig. 3)
=HINT=
Turn OFF the SERVO MOTOR switch and move the T axis to check in X and Y directions. 4. Load 1608C components in the feeder No. 48 and perform component teaching similarly to check the position of the component in relation to the nozzle.
=HINT=
x For rear head A, load components in feeder positions Nos. 49 (73) and 96, and attach an SS nozzle to the position No. 20 to perform teaching. x For rear head B, load components in feeder positions Nos. 49 (73) and 96, and attach an SS nozzle to the position No. 15 to perform teaching. (Fig. 3)
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Adjusting vacuum position (jig used)

1. Perform the steps 1 6 of vacuum position check. 2. In case of positional error in X direction, move the X1 axis using the jog function, and if error in Y direction, loosen the lock bolts (M8x6) to move the feeder carriage so that the I4 jig nozzle may fit in the hole. (Fig. 4) 3. When the I4 jig nozzle fits in the hole, write down the travel of the X1 axis and input the value as the vacuum reference position X1 (ZA) in the machine data. 4. Next, set the vacuum positioning jig on the feeder position No. 48. Lock bolt (M8u6) 5. After returning all axes to their origins, move the X1 axis using the jog function to check if the I4 jig nozzle fits in the hole. 6. If it does not fit in the hole, loosen the lock bolts (M8x6) to move the feeder carriage so that the I4 jig nozzle may fit in the hole.
(Fig. 4)
=HINT=
The nozzle should fit in the hole if the level of feeder carriage has been adjusted. 7. Move the X1 axis by the value of the vacuum reference position X1 (ZA) to check if the I4 jig nozzle fits in the hole.
=HINT=
x Adjustment is OK if the f4 jig nozzle fits in the hole of the jig at the feeder positions 1 and 48. x For rear heads A and B, set the vacuum positioning jig on the feeder positions Nos. 49 (73) and 96, and perform the steps 1 through 6. Incase of head B, however, the travel of the X2 axis (when the jig fits in the hole) minus 10.75 mm should be input as the vacuum reference position X2 (ZB) in the machine data.
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Adjusting vacuum position (jig not used)

1. Perform the steps 1 4 of vacuum position check. 2. In case of positional error in X direction, add the deviation (+) to or subtract () it from the vacuum reference position X1 (ZA) in the machine data.
=HINT=
Use the vacuum reference position X2 (ZB) for rear head. 3. In case of positional error in Y direction, loosen the lock bolts (M8x6) to move the feeder carriage in Y direction.
=HINT=
Put a dial gauge on the feeder carriage and move it for the deviation. (Fig. 5) 4. Repeat the steps 1 through 4 of vacuum position check.
(Fig. 5)
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4.2.2 Vacuum Height Adjustment

Vacuum Height Adjustment
Checking vacuum height (jig used)

Jig used Vacuum positioning jig X01N60000
1. Attach an SS nozzle to the nozzle position No. 1 of head 1.
=HINT=
Remove nozzles Nos. 2 10. 2. Remove the number plate (M4x4)
=HINT=
When reinstalling the number plate, is should be positioned at the point 152 mm above the feeder carriage. 3. Set the vacuum positioning jig on the feeder carriage. (Any position will do.) 4. Using the jog function, move the head 1 to the position above the jig. 5. Using the subcontrol panel, select a nozzle (No. 1) and lower the H1 axis. 6. Put a thickness gauge of 0.03 mm (0.04 mm) in between the nozzle and the jig, and lower the H1 axis until the nozzle touches the thickness gauge. (Fig. 1) 7. Check the descent of the H1 axis at that time and add the value plus thickness of the thickness gauge to the vacuum height (ZA) in the machine data.
=HINT=
x For rear head A, attach the SS nozzle to the position No. 20 to determine the vacuum height (ZB). x For rear head B, attach the SS nozzle to the position No. 15 and lower the S2 axis by 56 mm (fixed value). Then, lower the H2 axis to determine the vacuum height (ZB). Thickness gauge (0.03 or 0.04 mm)
(Fig. 1)
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4.2.3 Shutter Sensor Adjustment

Shutter Sensor Adjustment
Procedure
1. Adjust the position of the left and right sensors, so that they may be located 152 mm above the feeder carriage. (Fig. 1) Shutter sensor
=HINT=
Loosen the M3x4 bolts to make adjustments. 152 mm M3u2
Top face of the feeder carriage
(Fig. 1)
2. Adjust the number plate (guide) to the position 152 mm above the feeder carriage. (Fig. 2)
Bolt (M3u4)
=HINT=
Loosen the M3x4 bolts and make adjustment so that the distance from the bottom of the number plate to the top of the feeder carriage may be 152 mm. Number plate 152 mm
(Fig. 2) 3. Set a double feeder on a position in the middle of the feeder carriage.
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4.2 Feeder Carriage and Component Feeder 4. Adjust the amp when the shutter is not raised. (Fig. 3)
=HINT=
Set the amp to L. ON / TEACH and press SET once.
5. Next, raise the shutter to make it contact with the number plate (guide) and adjust the amp. (Fig. 4)
=HINT=
Set the amp to L. ON / TEACH and press SET once.
6. Change the amp setting to L. ON / RUN.
7. Check that the green LED of the amp is lit when the shutter is closed (not raised). (Fig. 5 and 6)
=CHECK=
Make this check at three points (both ends and middle of the feeder carriage). (Fig. 3)
Guide
Shutter (Fig. 4)
Guide
Shutter (Fig. 5)
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4.2 Feeder Carriage and Component Feeder 8. Next, check that the green LED of the amp goes off when the shutter is raised.
=HINT=
Make this check at three points (both ends and middle of the feeder carriage).
The green Led of the amp goes off.
9. Perform the same procedure also for single feeders.
(Fig. 6)
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4.3 Above PC Board: Insertion Head

Sentence No. DB1SECW1M00A0
4.3.1 Adjusting Haxis Origin (Head A)

Adjusting Haxis Origin (Head A)
Jig used
Haxis positioning jig
XPJ4A50FW N coupling Cam side Cam
Procedure
1. Insert the Haxis positioning jig into the origin hole of the H axis. (cam and frame of I4 hole at the top of the head as seen from the front side of the machine) (Fig. 1) 2. Loosen the motorside nuts of the N coupling connecting the Haxis up/down cam and Haxis motor using a 22 mm spanner. 40 I4 Haxis positioning jig
Motor side Head frame
=HINT=
Two 22 mm spanners are required. If the nuts on the motor side cannot be loosened, loosen the ones on the cam side. In this case, a 17 mm and a 22 mm spanners are required. (Fig. 1)
3. With the N coupling loosened slightly, return the H axis to its origin using the jog function in [Machine Setup].
=HINT=
N coupling should be loosened to such degree that it can be moved if pushed forcefully.
4. When the origin has been set, turn OFF the SERVO MOTOR switch and secure the N coupling. (Fig. 2)
5. Remove the jig and return the H axis to its origin again.
Servo motor SW
(Fig. 2)
6. With the Haxis at its origin, insert the jig again. Adjustment is complete if the jig can be inserted easily.
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4.3.2 Adjusting 6axis Origin (Head A)

Adjusting Clearance between 6axis Rack & Pinion (Head A)
Adjusting 6axis Origin (Head A)
Jig used
Taxis origin setting X01B60106 jig
Procedure
1. Remove all nozzles from head A.
=HINT=
Store the removed nozzles in a safe location. Springs may come off when removing the nozzles. Before removing the nozzles, spread a cloth under the head to prevent the springs from missing.
2. Using the NC moving function in [Machine Setup], rotate the inner shaft (nozzles removed) of the T1axis by 90 degrees. (Fig. 1)
=HINT=
T2axis should be turned by 90 degrees. 3. Insert the Taxis origin setting jig into the nozzle sliding groove of the inner shaft rotated 90 degrees, from lateral direction. (Fig. 2) Rotate 90q (Fig. 1)
=HINT=
If the jig cannot be inserted do not do it forcibly. Torigin setting jig
Insert the jig. (Fig. 2)
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4.3 Above PC Board: Insertion Head 4. Loosen two M3 bolts securing the rotary pinion gear of the T axis. If the jig cannot be inserted in step 3, while rotating the pinion gear, insert the jig into the nozzle sliding groove of the inner shaft. (Fig. 3) M3 bolt (x 2) 5. With the jig (Taxis origin) inserted in the mount head 1,.fix the pinion gear (Taxis rotation) and tighten M3 bolts (x 2).
=HINT=
Tighten both bolts evenly so that uniform gap may be provided on both sides. 6. Remove the jig from the mount head 1 and turn OFF the SERVO MOTOR switch. Move the rack gear back and forth and check that the bolts of the pinion gear have been fixed evenly. If there is no problem, turn the SERVO MOTOR switch back ON. 7. Return the T axis once and then turn it by 90 degrees and insert the jig again. Adjustment is complete if the jig can be smoothly inserted. (Fig. 4)
Pinion gear
(Fig. 3)
8. Reinstall all the removed nozzles back in position.
Adjustment is complete if the jig can be smoothly inserted.
(Fig. 4)
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4.3.3 Adjusting Nozzle Select Cylinder Position (Head A)

Adjusting Nozzle Select Cylinder Position (Head A)
Jig used
Nozzle select cylinder positioning jig
X01N60012
Procedure
1. Disconnect the 10 connectors of the solenoid connected to the nozzle select cylinder of head A. (Fig. 1)
=HINT=
x Bend the air hose to stop air and disconnect the hose supplying air to the cylinder unit. x To replace the nozzle select cylinder, shut off the main air pressure. x Before adjusting the nozzle select cylinder position, H1 axis (H2 axis) must be returned to its origin independently.
(Fig. 1)
Solenoid valve
2. Remove M4 bolts (x 4) securing the nozzle select cylinder of head A. (Fig. 2)
(Fig. 2)
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4.3 Above PC Board: Insertion Head 3. Place the nozzle select cylinder positioning jig in between the select cylinder and the pusher block at the end of the cylinder shaft. (Fig. 3) M4 bolt
Jig
Pusher block (Fig. 3) 4. Under the condition of step 3, place the nozzle select cylinder positioning jig on the block (called fork) that moves vertically when the head mounts components and tighten M4 bolts (x 4) to secure the main body of the select cylinder from above. (Fig. 4) Push here
Body
=HINT=
After the cylinder is fixed in position, remove the jig.
Select cylinder Jig Pusher block
Select cylinder shaft Fork
Head inner shaft 5. Restore the 10 solenoid connectors and air hose removed at the start of the work to their original positions. Check them for proper operation. This completes adjustment.
(Fig. 4)
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4.3.4 Removing/Installing Head A

Removing/Installing Head A
Jig used
Taxis positioning jig
X01B60106
Removing the mount head =HINT=

x Before removing the head, move it to a position where work can be done easily. x Make sure that the head T axis is at its origin and that each motor has been excited. Cover 1. Remove all nozzles from head A. (Fig. 1) Vacuum nozzle (Fig. 1)
=HINT=
Store the removed nozzles in a safe location. Springs may come off when removing the nozzles. Before removing the nozzles, spread a cloth under the head to prevent the springs from missing.
2. Using the NC moving function in [Machine Setup], rotate the inner shaft (nozzles removed) of the Taxis head by 90 degrees. 3. Insert the Taxis origin setting jig into the nozzle sliding groove of the inner shaft rotated 90 degrees, from lateral direction. (Fig. 2)
Bolt (M54)
90q Jig pin
(Fig. 2)
=HINT=
If the jig cannot be inserted do not do it forcibly. In such a case, the Taxis origin has been shifted. Make adjustment according to 4.3.2. 4. With the inner shaft turned 90 degrees, measure the rack gear projected from the right side using a steel scale and write down the length. (Fig. 3)
(Fig. 3)
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4.3 Above PC Board: Insertion Head 5. With the Taxis origin positioning jig inserted in the mount head, loosen the M5 bolts (x 4) on both sides of the head. (Fig. 4)
Loosen
(Fig. 4)
6. Using a marker (oilbased ink), write the head numbers on the I4 yellow air hoses connected to the nipples at the back of the mount head and disconnect the hoses. (If it is hard to be disconnected, hold the hose by the root using a pliers and turn it to remove. (Fig. 5)
Marking
(Fig. 5)
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Installing the mount head

1. With the mount head T axis kept turned 90 degrees, reconnect the yellow air hoses to the nipples in the order of the number written during removal procedure. (Fig. 6)
(Fig. 6)
2. Check the length of the rack gear projected from the right side and check that it is projected by the same size when the head is installed. (Fig. 7)
=HINT=
When installing the head, if there is a gap between the head and the main frame, the unit may have been assembled incorrectly (wrong direction of gear crest). Do not secure the housing forcibly with bolts. Doing so can bend the inner shaft. (Fig. 7)
3. When it is confirmed that the housing has been attached to the frame without any gap, push the housing lightly in a place where it can be mounted easily and secure the housing to the frame temporarily with M5 bolts (x 4). (Fig. 8)
Bolt (M54)
Jig pin
(Fig. 8)
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4.3 Above PC Board: Insertion Head 4. Set the magnet base on the metallic part and put a dial gauge on the part where metallic base is exposed at the front bottom of the head. (Fig. 9)
5. Turn OFF the SERVO MOTOR switch and move the mount head back and force to adjust the housing position so that the parallelism of the bottom of the housing may be within 2/100.
=HINT=
Before fixing, make sure that the far side of the bottom of housing fits in the step of the main frame securely. (Fig. 9)
6. Retighten the housing lock bolts and remove the Taxis origin positioning jig from the mount head.
7. For confirmation, return the head T axis to its origin and turn it by 90 degrees again. Then insert the jig.
=HINT=
x Adjustment is complete if the jig can be inserted smoothly. If, after adjustment, the jig cannot be inserted, perform the adjustment in 4.3.2. x When the work is finished, proceed to the adjustments in 4.3.7, 4.5.1, 4.2.1, 4.3.3, 4.1.1 and 4.1.2.
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4.3.5 Replacing Inner/Outer Shafts (Head A)

Replacing Inner/Outer Shafts (Head A)
Jig used
Taxis positioning jig
X01B60106
The following steps are to be performed in between removing and installing procedures in 4.3.4.
Disassembling procedure
1. Note down the rotational direction of the head when it was removed.
=HINT=
At the origin, Nos. 15 have been turned twice CW, while Nos. 610 turned twice CCW. Usually, when the outer shaft is turned by 90 degrees by moving the rack gear back and forth, Nos. 15 have been turned once plus 270 degrees, and Nos. 610 twice plus 90 degrees. (Fig. 1) 2. Loosen the blocks (screws) at the top of the inner shafts using a slotted screwdriver. 3. Remove the blocks loosened in step 2 above in order. When doing this remove the springs for moving the inner shafts up/down as well. (Fig. 2)
Note down the rotational direction
Jig (Fig. 1)
Slotted screwdriver
=HINT=
x Attach a tag to each of the removed blocks or put them in a case and assign numbers for easy identification. Be sure not to mix them up because their height has been adjusted for the respective heads. x The springs for moving inner shafts up/down have been rotated from natural state by 180 degrees in winding direction to provide tension. They may be mixed up. 4. Remove the Taxis positioning jig from the inner shaft. (Fig. 2) Inner shaft Block Remove
Spring
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4.3 Above PC Board: Insertion Head 5. Remove two M3 bolts (1 each on both sides) securing the spring plate for outer shaft tension and detach the plate from the spring. (Fig. 3)
Plate
=HINT=
After detaching the plate, pull the outer shaft tension springs upward to remove. There are two types of spring (right hand wind and left hand wind, 5 each 10 in total). They can be easily identified even if mixed up. 6. A Cring is provided at the gear of the outer shaft in order to prevent the pin from coming off. Using a cone, pick the Cring and remove it by pulling to the direction where tension springs were. (Fig. 4)
(Fig. 3)
Pick the Cring and remove.
(Fig. 4) 7. A I1.6 mm parallel pin (dowel pin) has been inserted in a position under the Cring removed in step 6. Using thin shaft, push it to remove. Remove the pin.
=HINT=
After removing the parallel pin, the inner shafts can be removed as they are. The inner shafts are to be in pairs with the blocks removed in step 3. Store the shafts together with the blocks. (Fig. 5) (Fig. 5)
8. Turn the housing upside down to turn up the antireflection coating side, and remove Crings using a sharp Cring pliers.
=HINT=
x Do not spread the pliers excessively when removing the Cring. Doing so can deform Cring. x When removing Crings, hold them together with the springs carefully not to lose them. (Fig. 6)
Remove
(Fig. 6)
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4.3 Above PC Board: Insertion Head 9. After removing all Crings and springs, turn the housing upside down and place it on a flat space and remove the outer shafts. (Fig. 7)
Outer shaft Pull
=HINT=
x A thin collar is provided on the antireflection coating side. It can be removed easily by turning down the housing. Take care not to lose this collar. x Clean up the housing and apply lubricant.
(Fig. 7)
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Assembling procedure
1. Insert the outer shafts in the housing from the side metallic base is exposed and turn the housing upside down. Then insert the collar in the opposite side where no gear is provided. (Fig. 8) Outer shaft Insert
=HINT=
Before reassembling, clean the outer shafts and apply lubricant to them. (Fig. 8)
2. Put a spring in the inserted outer shafts and collars and put a Cring on them. Secure the Cring with the Cring pliers while holding it with fingers. (Fig. 9)
Secure the Cring.
=HINT=
Take care not to lose springs and Crings. Put them to all of 10 outer shafts. 3. Insert inner shafts in outer shafts in order. If there is any inner shaft that is hard to be inserted, change it with another one.
(Fig. 9)
4. Engage the outer shaft gear with the slide groove of the inner shafts, then, insert I1.6 pin in the outer shafts and inner shafts to connect them. (Fig. 10)
Insert
=HINT=
After inserting the pin, be sure to check the slide motion of the connected parts.
Pin 5. Check the gear where the pin was inserted. Since the number of gear teeth is odd, the inserted pin should be located at the crest and trough of the gear. (Fig. 11)
(Fig. 10)
Outer gear
Trough
Pin
Trough (Fig. 11)
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4.3 Above PC Board: Insertion Head 6. Let the housing face the front side while adjusting the upper side to the gear. Turn the outer shaft with your finger so that the pin may come to the trough of the gear. Using a white ink, provide a mark on the on the groove where the nozzle of the lower inner shafts fits in. (Fig. 12)
=HINT=
All of 10 inner shafts should be marked. 7. Make sure the marking on the inner shafts comes to the front side of the housing. Attach Crings for preventing the inserted pin from coming off. (Fig. 121)
Provide a mark. (Fig. 12)
(Fig. 121)
=HINT=
Crings must face rightward for outer shafts Nos. 1 5 and leftward for Nos. 6 10. Finally, all the rings should face inward. 8. Attach tension spring to all of 10 outer shafts. x As seen from the longer end, the right hand wind springs are for outer shafts Nos. 1 5 and left hand wind for Nos. 6 10. (Fig. 13)
Nos. 1 to 5
Nos. 6 10
=HINT=
Attach the shorter end of the spring to the trough of outer shaft gear. Face the longer end upward. Where to insert the spring: Shafts Nos. 1 5: The third trough to the left of the trough in which pin inserted in step 4 (Inserted position not counted.). Shafts Nos. 6 10: The third trough to the right of the pininserted trough (Inserted position not counted.)
Outer gear
Third Second First Pin inserted trough Pin
Third Second Pin First inserted trough (Fig. 13)
9. Attach spring set plate. (Fig. 14)
=HINT=
x Paint the longer end of the spring white or other color. x Slant the spring set plate and insert springs one by one from the edge. Insert springs slowly but in a string preferably without raising the plate. x When finished, secure the spring set plate with M3 bolts.
Spring set plate (Fig. 14)
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4.3 Above PC Board: Insertion Head 10. Place the head on the workbench with the inner shaft nozzle spigots facing the front side. Rotate the outer shaft to set tension and insert T axis origin jig one by one. When the head is removed and the outer shaft is turned by 90 degrees by moving the rack gear back and forth, Nos. 15 have been turned CW twice and reversed by 90 degrees, while Nos. 610 have been turned CCW twice and reversed by 90 degrees. (Fig. 15)
Insert the jig (Fig. 15)
=HINT=
Check if the marking on the head of inner shafts all oriented toward the same direction. 11. Next, raise the head and insert springs into the inner shafts. Protruded end should be put in the groove of outer shafts. Hook the end of spring on the groove and rotate the spring 180q in the winding direction to fit the spring bent inward in the thread groove of the inner shaft. Then, attach the blocks removed in step 3 of Disassembly in order. (Fig. 16)
Fit the spring in the groove.
(Fig. 16)
12. Visually check the top of the blocks attached in step 11. If there is any protruding one, The bent part of the spring has got caught in. Loosen the block screw once and set it correctly. (Fig. 17)
Recheck the spring if block is protruding.
=HINT=
x When fixing the block screw, turn it lightly until stops and then further turn it by about 5 degrees. x Excessive tightening can breaks the screw. If condition is bad, stop tightening.
(Fig. 17)
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4.3.6 Adjusting Clearance between Rack and Pinion (Head A)

Adjusting Clearance between Rack and Pinion (Head A)
=HINT=
Before starting adjustment, remove Z axis feeders and spread a cloth to ensure easytowork environment.
Procedure
1. Loosen the M3 bolt to remove the block (spring stopper) at the end of the rack gear together with the spring. M3 bolt
T motor
=HINT=
Before removing parts, wipe off any grease adhered in gears clean. (Fig. 1) (Fig. 1)
2. Put a dial gauge on the end of the head T axis rack gear.
3. Insert a straight wrench in the M3 bolt securing the pinion gear and push it to one side to fix the pinion gear in position. (Fig. 2)
M3 bolt
(Fig. 2)
4. The rack should not move by more than the basic play because the pinion gear for T axis rotation has been fixed and the spring for eliminating backlash of rack gear has been removed. Slide the rack gear back and forth. The amount it moved is the backlash in between the pinion and rack gear. (Fig. 3)
Move back and forth.
(Fig. 3)
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4.3 Above PC Board: Insertion Head 5. If the target clearance is not found in measurement, loosen M4 screws (x 3) securing the housing. (Fig. 4) Blot (M4u3)
=HINT=
x Push the housing to the rack gear side if backlash is much and pull it to the other side if back lash is less. x Backlash should be within 5/100 mm at the maximum. Backlash varies with position. As a rough standard, it should be 3/100 mm at the position of less move. (Fig. 4)
6. Reattach the block (spring stopper) removed in step 1 to the end of rack gear and secure it with M3 bolt.
=HINT=
Apply oil (Touch lube, etc.) sliding part of the small and large rack gears so that the movement may be smooth. (Fig. 5 and 51)
Spring Screw
(Fig. 5)
Block
(Fig. 51)
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4.3.7 Adjusting Fork and Inner Shaft Heights (Head A)

Adjusting Nozzle Select cylinder
Adjusting Fork and Inner Shaft Heights (Head A)
=HINT=
Before starting adjustment, remove Z axis feeders and spread a cloth to ensure easytowork environment.
Procedure
1. Remove the nozzle select cylinder according to the procedure in 4.3.3. 2. Check the height of inner shafts (x 10) at the top of the top block using a dial gauge. (Fig. 1)
=HINT=
Check to find the tallest inner shaft.
Inner shaft
(Fig. 1)
3. Check the parallelism of fork for moving mount head up/down. Set the height of fork to a value more than that of the tallest inner shaft measured in step 2 by 1/100 5/100 mm. (Fig. 2)
1/100 5/100
=HINT=
x Measure the height on both side of the fork using a dial gauge and make sure that parallelism is within 2/100 mm. x Loosen M5 bolts securing the fork at the both end and move the fork up down to adjust the height and parallelism. (Fig. 3)
Fork (Fig. 2) M5 Bolt
Fork
(Fig. 3) 4. Reinstall the select cylinder according to the procedure in 4.3.3.
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4.3.8 Adjusting Haxis Origin (Head B)

/ Related Unit No. X02B10100
Adjusting Saxis Origin
Adjusting Haxis Origin (Head B)
Jig used
Head Haxis origin adjusting jig
X02B60005 N coupling
=HINT=
Saxis driver gain need be decreased depending on the circumstances. Usually with no load, a driver error occurs and power turns down. Working with some load remaining on the motor shaft will makes adjustment easy. (To decrease the gain, refer to 5.1.3 and make appropriate setting.)
Jig
Procedure
1. Place the head Haxis origin adjusting jig on the flat part at the top left of the housing. (Fig. 1)
=HINT=
Place the jig with its long side vertical. (Dimension of long side is 42.4r0.05 mm)
(Fig. 1)
2. Loosen the motorside nuts of the coupling connecting the Haxis motor and ball screw (Use two 22 mm spanners.).
=HINT=
If the motorside nuts cannot be loosened, loosen the ones on the ball screw side. (Use a 17 mm spanner.) When loosening the nuts, make sure some load is on the motor shaft. Otherwise, the motor groans and a drive error occurs.
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4.3 Above PC Board: Insertion Head 3. Using the NC jog function in [Machine Setup], return the H axis to its origin. (Only the Haxis motor will return to its origin without moving the H axis.) N coupling No clearance
=HINT=
If the motor does not stop but motor keeps turning, shade the plus or minus photosensor and then shade the origin photosensor. 4. After the motor has stopped, temporarily tighten the N coupling connecting the ball screw and Haxis motor. Jig
=HINT=
Take care not to provide clearance between the jig and H axis. (Fig. 2) 5. Remove the Haxis origin adjusting jig and return the H axis to its origin. Then insert the jig again. The origin position is correct if the jig can be inserted easily. 6. Turn OFF the SERVO MOTOR switch and retighten the N coupling connecting the ball screw and Haxis motor. (Fig. 3) (Fig. 2)
7. Perform the adjustment in 4.4.5, and proceed to check of vacuum height, mounting height, nozzle change height, tray part vacuum height and shuttle part vacuum height.
SERVO MOTOR SW
(Fig. 3)
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4.3.9 Adjusting 6axis Origin (Head B)

Adjusting 6axis Origin (Head B)
Bolt (M32)
Procedure
1. Loosen the M3 bolt securing the B head holder temporarily (all of 5 heads). Either of the two M3 bolts should be loosened to make adjustment. (Fig. 1)
(Fig. 1) 2. Using the jog function, move the X2axis head to the nozzle change position. (Fig. 2)
=HINT=
Move to the nozzle station reference position (X2) in the machine data.
(Fig. 2)
3. Using the subcontrol panel, move the nozzle station unit to the nozzle change position.(Fig. 3)
=HINT=
x Nozzle flange will be set to the nozzle station. x Both small and large flanges will be set. 4. Lower the S axis by 12.5 mm. Small flange (Fig. 3)
Large flange
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4.3 Above PC Board: Insertion Head 5. Disconnect the air hose connected to the end of upper spline shaft of mount head 2. (Fig. 4)
(Fig. 4)
6. With fingers, hold the head of the joint where air hose was connected and push down the spline shaft to the nozzle station. (Fig. 5)
(Fig. 5)
7. Using the jog function, move the H2 axis to a position where the flange can be inserted easily. (Check the insertion position by lowering the holder and inserting the flange repeatedly.) 8. While holding the air joint on the spline shaft, rotate the holder to the position where the holder can be inserted smoothly in the flange. (Do not turn OFF the SERVO MOTOR switch at this time.) (Fig. 6) (Fig. 6)
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=HINT=
x Take care not to shade the area sensor (safety stop sensor). x If there is a play in rotational direction, fix the holder at the center of symmetry. Be sure to tighten the bolt loosened in step 1. Make sure that the stepped part at the bottom of the spline shaft is in contact with the flat part at the top of the holder. (Fig. 7)
No step
(Fig. 7)
9. Under the condition of step 8, secure the M3 bolt. (Fig. 8)
M3 bolt u2 10. Make adjustments in rotational direction also for the holders Nos. 11 15.
Holder
(Fig. 8)
=HINT=
Check if smooth gripping is enabled with both small and large flanges.
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4.3 Above PC Board: Insertion Head 11. Check that each of five holders can grip the nozzle properly. Do not operate the machine in CONT or EOP mode. Adjustment is complete if proper gripping is confirmed. If gripping is unsuccessful, repeat the steps 8 10 again. (1) Move the X2 axis by the value of the nozzle station reference position. o Nozzle No. 15 will come to the position right above the nozzle station No. 14. (2) Turn ON the NOZZLE CHANGE MOVE switch on the subcontrol panel. (3) Lower the S2 axis by 12.5 mm using the jog function. (4) Select the nozzle No. 15 using the subcontrol panel. (5) Lower the H2 axis by the value of nozzle change height using the jog function. (6) Turn ON the NOZZLE CHANGE UNLOCK switch on the subcontrol panel. (7) Return the H2 axis to its origin. o Small flange will be set smoothly if the holder position is correct. (8) Make checking also with the nozzles Nos. 1114 and nozzle stations Nos. 113. * See the right figure for pitch. (Fig. 9 and 10)
No.11
No.12 No.13 No.14 No.15
21.5 21.5 21.5 21.5
(Fig. 9)
21.5 mm each Holder
(Fig. 10)
12. Finally check that the flange does not touch two pins when it is returned. In case of NG, adjust the holder in T direction again. (Fig. 11)
Pin
Check for contact.
(Fig. 11)
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4.3.10 Adjusting Nozzle Select Cylinder Position (Head B)

Adjusting Nozzle Select Cylinder Position (Head B)
Jig used
Nozzle select cylinder positioning jig
X02B60002
Procedure
1. Disconnect the 5 connectors of the solenoid connected to the nozzle select cylinder of head B. (Fig. 11)
=HINT=
x Bend the air hose to stop air and disconnect the hose supplying air to the cylinder unit. (Fig. 12) x To replace the nozzle select cylinder, shut off the main air pressure. x Before adjusting the nozzle select cylinder position, H2 axis and S2 axis must be returned to their origins independently.
(Fig. 11)
(Fig. 12)
2. Remove M4 bolts (x 4) securing the nozzle select cylinder of head B. (Fig. 2)
=HINT=
A hose joint bracket for vacuum exhaust pressure is provided on the cylinder unit. Remove I4 yellow tubes (x 5) if they hinder the work. It is not necessary to provide marking on tubes because their assignments can be identified easily.
M4 bolt
(Fig. 2)
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4.3 Above PC Board: Insertion Head 3. Place the nozzle select cylinder positioning jig in between the select cylinder and the pusher block at the end of the cylinder shaft. (Fig. 3) Nozzle select cylinder positioning jig
Pusher block
(Fig. 3)
4. Under the condition of step 3, place the nozzle select cylinder positioning jig on the block (called fork) that moves vertically when the head mounts components and tighten M4 bolts (x 4) to secure the main body of the select cylinder from above. (Fig. 4)
Push down
=HINT=
After the cylinder is fixed in position, remove the jig. M4 bolt
(Fig. 4)
5. Restore the 5 solenoid connectors, hose joint bracket of vacuum exhaust valve and air hose removed at the start of the work to their original positions. Check them for proper operation. This completes adjustment.
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4.3.11 Removing/Installing Head B

Removing/Installing Head B
Adjusting 6axis Origin (Head B)
Jig used
Saxis height adjusting jig
XPJ5A50FW I4 air hose
=REMARKS=
Make sure the power to the equipment is OFF before starting the following work.
Removing the head unit

1. Disconnect I4 air hoses (x 5). (Fig. 1)
2. Insert the Saxis height adjusting jig into the origin hole around the center of the Saxis frame to fix the main frame and the Saxis frame.
(Fig. 1)
3. Provide alignment mark on the small gear and large gear attached to the timing pulley. This marking is for disassembly and assembly processes. Loosen M3 bolts (x 2) of the set collar securing the timing pulley for Taxis motor. Then, remove M4 bolts (x 4) securing the motor bracket. (Fig. 2)
Timing pulley M3 bolt (x 2)
=HINT=
Loosening four M4 bolts of motor bracket loosens the belt. Remove it from the leftmost tension pulley. M4 bolt (x 2) (Fig. 2)
4. Loosen M5 bolts (x 4) for securing the B head housing to the Saxis frame. Also, remove M4 bolts (x 4) at the back of the Taxis motor. (Fig. 3)
M5 bolt (x 4)
(Fig. 3)
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4.3 Above PC Board: Insertion Head 5. If It is difficult to remove the M4 bolts at the back of the motor, loosen the M3 bolts (x 4) securing the Taxis motor from below, and the M3 bolts (x 2) of the q pulley to remove the Taxis motor. (Fig.4 and 41) M4 bolt at the back of the motor
=HINT=
Removing the Taxis motor, pulley and rotation check gear allows the timing belt to be removed.
(Fig. 4)
Remove the motor if the M4 bolt cannot be loosened. (Fig. 41) 6. Pull the housing of head B toward you to remove the entire unit. Remove the unit as it is since the installation position is predetermined by the positioning pins. (Fig. 5)
(Fig. 5)
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Installing the head unit

1. Clean the plane on which the housing of head B is to be installed.
(Fig. 6) Positioning pin 2. Install the housing of head B along the positioning pins. (Fig. 6)
=HINT=
If the belt has been removed for some work, pull it to the spline shafts to wind around them in advance. (Fig. 61)
Wind the timing belt around the spline shafts.
(Fig. 61)
3. Tighten the M5 bolts (x 4) for securing the housing of head B. Also secure the block of ball screw and the housing of head B with the M4 bolts (x 4). (Fig. 7 and 8)
M5
M4
(Fig. 7)
(Fig. 8)
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4.3 Above PC Board: Insertion Head 4. Temporarily secure the motor bracket for tension to the motor with the M4 bolts (x 4) from above. (Fig. 9)
=HINT=
Be sure to put S washers in.
(Fig. 9) 5. If the Taxis motor has been loosened, secure it with M3 bolts from below. (Fig. 10) M3 bolt
(Fig. 10) 6. Put the timing belt on the leftmost tension pulley and move the motor bracket to the right side. Stretch the belt to provide tension. (Fig. 11 and 111)
=HINT=
x If the belt has been removed from each spline pulley, do not put the belt on the front left pulley. Using M4 wrench, draw out the belt through the gap between the second and third pulleys on the far side, and put it on the second left pulley on the front side. Similarly draw out the belt through the gap between the fourth and fifth pulleys (counted from the left) and put the belt on the third left pulley on the front side. Finally put the belt on the front leftmost pulley and slide the motor base to stretch the belt. x Setting the head chuck holders in almost similar direction will make the subsequent works easy. x Check the belt tension using a sonic tensionmeter. Reference data: 17r5N (0.014kg/m, Wid: 10mm, Span: 139 mm) x After the work is completed, proceed with the adjustments in 4.4.2.
(Fig. 11)
Stretch the belt.
(Fig.111)
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4.3.12 Replacing Ball Spline Shaft (Head B)

Replacing Ball Spline Shaft (Head B)
Adjusting 6 Origin (Head B)
=HINT=
To ensure workability, remove all feeders from the Z axis and spread a waste cloth on the Z tables to prevent parts from missing.
U nut
Removing the ball spline shaft

1. Disconnect the I4 air hose connected to the joint at the top of the head B spline shaft. (Fig. 1)
(Fig. 1)
2. Loosen the Unuts securing the joint at the top of the head B spline shaft to remove the joint. (Fig. 1)
3. Put a cable tie on the spring to tighten it. Lower the spline shaft slightly and hold the spring holder with a spanner, then, raise the spline shaft a little and remove the Ering. (Fig. 2) 4. Pull the spline shaft downward to remove. (Fig. 3)
(Fig. 2)
=HINT=
Hold the spring so as not to lose it and carefully remove the shaft.
(Fig. 3) Nut Joint Collar Ering Spring Spline shaft
(Fig. 31)
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Install the ball spline shaft

1. Fit the spline shaft to the groove of the lower spline shaft and push it down slowly. With the spline shaft inserted halfway, insert the spring and spring holder. Then, push the spline shaft again and turn it slowly so that it may engage with the groove of the upper spline bush, and let the shaft through. (Fig. 4 and 41)
Confirm the direction and insert the spline shaft.
(Fig. 4)
(Fig. 41)
2. Insert the joint in the top of the spline shaft and secure it with the Unuts as before. (Fig. 5)
=HINT=
The spline shaft can slide vertically even after the Unuts are secured. Do not move the nozzle station or head unit while the spline shaft is kept lowered.
(Fig. 5)
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4.3 Above PC Board: Insertion Head 3. Insert the holder at the bottom of the spline shaft and temporarily secure it. Then, raise the spline shaft once. (Fig. 6 and 61)
Push down
Step
Push up (Fig. 6)
Push up (Fig. 61)
4. With the spline shaft kept raised, insert a spanner or something like a fork into the spring holder. Then, push down the spring and spring holder to fit the Ering in the Ering groove on the spline shaft. (Fig. 7)
=REFERENCE=
After the work is completed, proceed with the adjustments in 4.4.2.
(Fig. 7)
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4.3.13 Adjusting Saxis Origin

Adjusting Vacuum Height, Mounting Height, Nozzle Change Height, Tray Vacuum Height (Direct), Shuttle Vacuum B Height, etc.
Adjusting Saxis Origin
Jig used
Head Saxis origin adjusting jig
XPJ5A50FW
=HINT=
Saxis driver gain need be decreased depending on the circumstances. Usually with no load, a driver error occurs and power turns down. Working with some load remaining on the motor shaft will makes adjustment easy. (To decrease the gain, refer to 5.1.2 and make appropriate setting.)
Procedure
1. Make sure that the I5 hole at the rear top of the T rotary gear of nozzle Nos. 12 and 13 is aligned with the I5 hole at the rear frame. Then insert the Saxis height adjusting jig (so that it connects the head base and the main base.) (Fig. 1)
=HINT=
If the jig cannot be inserted, turn OFF the SERVO MOTOR switch and turn the Ncoupling using a spanner so that the I5 holes may be aligned. 2. Loosen the motorside nuts of the coupling connecting the Saxis motor and ball screw using two spanners. (Carefully loosen to keep some load remained to avoid noload condition.) (Fig. 2) (Fig. 1)
=HINT=
Use 22 mm spanners. If the motorside nuts cannot be loosened, loosen the ones on the ball screw side. (Use a 17 mm spanner.) 3. With the coupling kept loosened, return the S axis to origin independently using the origin return function (under [Machine Setup] [NC Jog]). (Only the Saxis motor will return to its origin without moving the S axis.) (Fig. 2)
Saxis motor Ncoupling
=REFERENCE=
If the motor does not stop but keeps turning, shade the plus or minus photosensor and then shade the origin photosensor.
Origin photosensor Minus photosensor (Fig. 2)
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4.3 Above PC Board: Insertion Head 4. After the motor has stopped, temporarily tighten the Ncoupling connecting the ball screw and Haxis motor.
5. Remove the Haxis origin adjusting jig and return the H axis to its origin. Then insert the jig again. The origin position is correct if the jig can be inserted easily.
6. Turn OFF the SERVO MOTOR switch and retighten the Ncoupling connecting the ball screw and Haxis motor.
7. Check the vacuum height, mounting height, nozzle change height, tray part vacuum height, and shuttle vacuum height.
=HINT=
Refer to 4.2.2, 4.6.2, 4.4.9, 4.5.6, and 4.5.7 respectively.
8. Check that the gap between the fork and ball spline heights is between 0.01 and 0.05 mm.
=HINT=
Refer to 4.4.10. (Fig. 3)
0.01 0.05 mm
(Fig. 3)
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4.3.14 Adjusting Nozzle Sensor Position (Head B)

Adjusting Nozzle Sensor Position (Head B)
Procedure
1. After returning all axes to their origins, move the head B to a position above the feeder carriage for easy adjustment. (Fig. 1) Haxis motor
=HINT=
Move the X2 axis using the jog function. 2. Using the jog function, lower the S axis by 12.5 mm. 3. Then, lower the H2 axis by 5.0 mm.
S axis motor
Move
(Fig. 1) 4. Attach a small flange (I20) to the holders of nozzles Nos. 11 15. (Fig. 2) 5. Using the subcontrol panel, select the nozzle No. 11 and lower it.
Small flange
Holder (Fig. 2)
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4.3 Above PC Board: Insertion Head 6. Loosen the M3x4 screws and adjust the sensor position so that only the green LED may turn ON. (Fig. 3) 7. Remove the small flange from the nozzle No. 11 and check that both orange and green LEDs are lit.
=CHECK=
The green LED should be lit when the flange has been attached. The orange and green LEDs should be lit when the flange has been removed. Projector 8. Repeat the same steps also for the remaining nozzles (holders) Nos. 12 15. Bolt Bolt
Detector (Fig. 3)
=HINT=
x Perform the steps 5 7. x Checking should be made nozzle by nozzle. 9. After checking the sensor with the small flange, perform check and adjustment also with the large flange (I40).
=HINT=
x Make LED check nozzle by nozzle.
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4.3.15 Adjusting Nozzle Change Sensor Position

Adjusting Nozzle Change Sensor Position
Procedure
1. After returning all axes to their origins, turn ON the NOZZLE CHANGE MOVE switch on the subcontrol panel. 2. Turn ON the NOZZLE CHANGE UNLOCK switch on the subcontrol panel. 3. Set small flanges on the No. 5 position on the nozzle change unit. (Fig. 1) Small flange
=HINT=
Small flange: Nos. 5 14 Large flange: Nos. 1 4
Nozzle change unit No. 5
(Fig. 1)
4. Using the jog function, move the X2 axis to the position where the nozzle change sensor illuminates the top of the small flange. (Fig. 2)
(Fig. 2) Positioning is OK if the optical axis (red) is almost at the center.
=HINT=
If the sensor does not illuminate the top of the flange, move the sensor position to make adjustment. (Fig. 3) Bolt (M4u2)
Sensor bracket Sensor DB1SECW1M00A0 (Fig. 3)
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4.3 Above PC Board: Insertion Head 5. Turn the varistor to adjust the sensitivity of the sensor so that the LEDs (both red and green) of the sensor amp may turn ON at the position (adjusted in step 4). (Fig. 4)
=REMARKS=
Note that turning up the sensitivity excessively may lead to misdetection. 6. When the small flange is not provided, check that only the green LED is lit. 7. Check the LEDs when the small flanges No. 614 and the large flanges Nos. 14 are set and when the flanges are not set respectively.
Green LED
Red LED Varistor
=CHECK=
The red and green LEDs should be lit when the flange is detected. The green LED should be lit when there is no flange. (Fig. 4)
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4.3.16 Adjusting Nozzle Change Height

Adjusting Nozzle Change Height
Procedure =HINT=
The nozzle change unit and the nozzle station must be the same position. 1. Return all axes to their origins. 2. Note down the value of the nozzle station reference position in the machine data.
=HINT=
Reference value: 544.5r0.5mm 3. Using the jog function, move the X2 axis by the above value.
=HINT=
It should be the position where the holder No. 15 fits in the flange No. 14 smoothly. Move head 4. Turn ON the NOZZLE CHANGE MOVE and NOZZLE CHANGE UNLOCK on the subcontrol panel. (Fig. 1) Unlock Draw out the nozzle change unit.
(Fig. 1) 5. Set a small flange on the holder No. 15. (Fig. 2) 6. Using the jog function, lower the S2 axis by 12.5 mm. 7. Using the subcontrol panel, select the nozzle No. 15. Holder No.15
(Fig. 2) Small flange
=HINT=
The valve is lit in red. 8. Using the jog function, lower the H2 axis.
=HINT=
This lowers the holder No. 15 (small flange).
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4.3 Above PC Board: Insertion Head 9. Lower the H2 axis until the small flange touches the top of the nozzle station. (Fig. 3) 10. Note down the descent of the H2 axis at that time and input it as the nozzle change height (X2) in the machine data.
(Fig. 3) Make sure the small flange touches the top of the nozzle station.
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4.3.17 Adjusting Fork and Ball Spline Heights (Head B)

Adjusting Fork and Ball Spline Heights (Head B)
Jig used
Head B nozzle select cylinder height adjusting jig
X02B60002
Procedure
1. After returning all axes to their origins, move the X2 axis to a position above the feeder carriage for easy adjustment.
2. Disconnect the connectors of the nozzle select cylinder valve. (x 5) (Fig. 1 and 11)
(Fig. 1)
(Fig. 11) 3. Disconnect the air hoses at the top of the ball spline. (x 5) (Fig. 2)
(Fig. 2)
4. Remove the nozzle select cylinder. (Fig. 3)
=HINT=
Place the removed nozzle select cylinder on the head. Remove
(Fig. 3)
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4.3 Above PC Board: Insertion Head 5. Using a dial gauge, measure the gap in heights of the No. 11 fork and ball spline. (Fig. 4)
(Fig. 4)
=HINT=
x It is OK if the fork is higher by 0.01 0.05 mm. x In case of NG, loosen the button bolt (M4x2) and adjust the height of the fork. (Fig. 5) x Make sure the parallelism of the fork is within 0.02 mm. 6. After securing the fork in position by tightening the button bolt (M4x2), recheck the gap in heights of the fork and ball spline, as well as the parallelism of the fork. 7. Repeat the steps 5 and 6 also for the fork and spline of Nos. 12 15. 8. After the adjustment is completed, reattach the nozzle select cylinder. (M4x4)
Button bolt (M4u2)
(Fig. 5)
=HINT=
With the nozzle select cylinder height adjusting jig set in between the cylinder and pusher, tighten the bolt while holding the cylinder. 9. Reconnect the connectors of the nozzle select cylinder valve. (x 5) 10. Set a dial gauge on the top block of the ball spline No. 11. (Fig. 6) 11. Using the subcontrol panel, select the nozzle (turn ON nozzle No. 11) and then deselect it.
=HINT=
Selecting (turning ON) the nozzle turns ON the valve in red. (Fig. 6)
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4.3 Above PC Board: Insertion Head 12. Repeat turning ON/OFF the nozzle and make sure the indicator needle of the dial gauge does not move.
=HINT=
If the indicator needle moves, the gap in heights of fork and ball spline is not within the allowable range because the pusher touches the ball spline. Repeat the steps 2 6 again. 13. Repeat the steps 10 12 also for fork and ball spline of Nos. 12 15. 14. Reconnect the air hoses at the top of the ball spline. (x 5)
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4.4 Feeder Carriage: Tray

Sentence No. DB1SECW5300A0
4.4.1 Adjusting TW2axis Origin

Adjusting TW2axis Origin
Procedure
1. Turn power OFF. Bolt (M3u4) 2. Loosen the bolt (M3x4) securing the timing belt. (Fig. 1)
Timing belt
(Fig. 1) 3. Turn power ON and return the TW2 axis to its origin using the jog function.
=HINT=
Make sure the origin photoswitch is shaded. (Fig. 2)
Origin photoswitch 4. Using the jog function, move the TX axis by the value of the shuttle transfer axis position X in the machine data. 5. Using the jog function, lower the TH axis by the value of the shuttle height in the machine data. 6. Move the TW2 axis manually to align the transfer nozzle with the center of the shuttle No. 1. (Fig. 3) Minus limit photoswitch (Fig. 2)
Transfer nozzle Lower
=HINT=
Removing the rubber pad makes checking easy. Shuttle No. 1
(Fig. 3)
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4.4 Feeder Carriage: Tray 7. While keeping the condition of step 6, tighten the bolt (M3x4) of the TW2axis timing belt. 8. Repeat the steps 3 5, and make sure the transfer nozzle is aligned with the center of the shuttle No. 1. 9. Input the value of the TW2 axis at that time as the shuttle transfer position Y and TW2axis offset in the machine data.
=HINT=
Both values should be 0 mm.
10. Move the minus limit photosensor to a position 1r0.5 mm from the origin. (Fig. 2)
11. Move the minus mechanical stopper to a position 2r0.5 mm from the origin. (Fig. 4)
Minus mechanical stopper
(Fig. 4)
12. Move the plus limit photosensor to a position 520r0.5 mm from the origin. (Fig. 5)
Plus limit photosensor
(Fig. 5)
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4.4 Feeder Carriage: Tray 13. Move the plus mechanical stopper to a position 525r0.5 mm from the origin. (Fig. 6)
Plus mechanical stopper
(Fig. 6)
14. Check the shuttle vacuum position Y (TW2) in the machine data. (Fig. 7)
Nozzle No. 15
=HINT=
x The distance from the nozzle No. 15 to the shuttle No. 1 (center to center). Reference value: 514.5r0.5mm x Move the X2 axis by the value of shuttle vacuum position X in the machine data. Shuttle No. 1 (Fig. 7)
15. Check the tray reference position Y (direct) in the machine data.
Nozzle No.15
=HINT=
x The distance from the center of the nozzle No. 15 to the intersection between the X direction resin (white) of the tray plate and the extension of the Y direction resin. Reference value: 191r0.5 mm x Move the TW1 axis by 590 mm (fixed value), the value of TW1 axis waiting position (direct) and move the X2 axis by the tray reference position X (direct) minus 10mm. (Fig. 8)
10 mm
X direction resin Y direction resin (Fig. 8)
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4.4.2 Adjusting TW1axis Origin

Adjusting TXaxis Origin
Procedure
1. Turn power OFF. 2. Loosen the bolt (M3x4) securing the timing belt. (Fig. 1) Belt
3. Turn power ON and return the TW2 axis to its origin using the jog function. 4. Next, return the TW1 axis to its origin using the jog function.
Bolt (M3u4)
(Fig. 1)
=HINT=
x Make sure the origin photosensor is shaded. x Only the motor will turn.
5. Close the drawing chuck and move the chuck plate so that the gap between the chuck and the tray plate may be between 2.5 and 3.0 mm. Then, tighten the lock bolt (M3x2). (Fig. 2) 6. Using the jog function, return the TW1 axis to its origin again. Bolt (M3u2) 7. Move the minus limit photosensor to a position 1r0.5 mm from the origin.
(Fig. 2)
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4.4 Feeder Carriage: Tray 8. Move the minus mechanical stopper to a position 2r0.5 mm from the origin. (Fig. 3)
Minus mechanical stopper
Bolt (M4K2) 2H0.5
(Fig. 3) 9. Move the plus limit photosensor to a position 595r0.5 mm from the origin. (Fig. 4)
=HINT=
Loosen the M4 bolt securing the plus limit photosensor and move the TW1axis by 595 mm using the jog function to adjust the limit sensor position.
Plus limit photosensor Waiting position photosensor
10. Check the TW1axis waiting position (direct) in the machine data.
=HINT=
x Make adjustment so that the waiting position sensor will turn ON when the axis is moved by 590 mm (fixed value).
(Fig. 4)
11. Move the plus mechanical stopper to a position 600r0.5 mm from the origin. (Fig. 5)
Plus mechanical stopper
(Fig. 5)
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4.4 Feeder Carriage: Tray 12. Check the tray reference position Y (direct) in the machine data. (Fig. 6 and 7) Transfer nozzle
=HINT=
x The distance from the center of the nozzle No. 15 to the intersection between the X direction resin (white) of the tray plate and the extension of the Y direction resin. Reference value: 266r0.5 mm x Move the TX axis by the value of the transfer axis tray reference position X minus 10 mm. For the TH axis, turn OFF the SERVO MOTOR switch and lower the transfer nozzle.
10 mm
X direction resin
Y direction resin
(Fig. 6: as seen from Y direction)
(Fig. 7: as seen from X direction)
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4.4.3 Adjusting TXaxis Origin

/ Related Unit No. X02A5400/X02B54100
Adjusting THaxis Origin
Procedure
1. Turn power OFF. 2. Loosen the bolt (M3x4) securing the timing belt. (Fig. 1)
Bolt (M3u4)
Belt
TH axis
(Fig. 1)
3. After turning power ON, with the photosensor shaded, return the TX axis to its origin independently using the jog function. (Fig. 2)
Origin photosensor
4. Move the TX axis by 67 mm using the jog function.
=HINT=
Only the motor will turn.
(Fig. 2)
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4.4 Feeder Carriage: Tray 5. Manually move the TX axis to the position right above the shuttle No. 1. (Fig. 3)
=HINT=
The rightmost shuttle as seen from the machine front side is No. 1.
Shuttle 6. Using the jog function, lower the TX axis by about 50 mm.
No. 1 No. 2 No. 3 (Fig. 3)
7. Move the TX axis (transfer nozzle) manually to align it with the center of the shuttle No. 1. (Fig. 4)
Transfer nozzle Lower
=HINT=
Removing the rubber pad makes checking easy.
Shuttle No. 1 8. While keeping the condition of step 7, tighten the bolts (M3x4) of the timing belt.
(Fig. 4)
=HINT=
Do not tighten the bolts excessively. Doing so can bend the plate.
9. Return the TX and TH axes to their origins. Then, using the jog function move the TX axis by 67 mm and the TH axis by 50 mm and check the position.
=HINT=
Allowable range: 67r0.5 mm
10. Input the above value as the shuttle transfer position X in the machine data.
=HINT=
Before input the value, note down the original value. (Find the difference between the original value and the value to be input.)
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4.4 Feeder Carriage: Tray 11. Add (subtract) the abovementioned difference to (from) the transfer axis tray reference position X in the machine data. (Fig. 5)
=HINT=
x The distance from the center of the transfer nozzle to the inside of the Xdirection resin of the tray plate Reference value: 220r0.5mm x Move the TX axis by the value of the transfer axis tray reference position X minus 10 mm. x Since moving the TX axis to its origin turns On the limit switch, provide a mark at the position shifted by 10 mm and find the value between the origin and the mark. Finally add 10 mm.
10 mm
(Fig. 5)
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4.4.4 Adjusting THaxis Origin

Adjusting TZaxis Origin
Procedure
1. Turn ON the SERVO MOTOR switch and loosen the hollow set screws (x 2) of the THaxis pinion gear. (Fig. 1)
=HINT=
With the SERVO MOTOR switch ON, make sure that the TH axis moves up and down.
Rack gear
Pinion gear
(Fig. 1)
2. Return the TH axis to its origin independently using the jog function.
=HINT=
If abnormal noise occurs, decrease the THaxis driver setting. (Refer to 5.1.2.)
3. Remove the pad from the transfer nozzle and the shuttle No. 1.
4. Lower the TH axis by 50 mm using the jog function. (Fig. 2)
=HINT=
x Only the motor will turn. x For A type machine with tray, lower the TH axis by 80 mm. Remove the pad Nozzle 5. Using the jog function, move the TX axis by the value of the shuttle transfer position X.
Transfer nozzle
50
Shuttle stage
(Fig. 2)
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4.4 Feeder Carriage: Tray 6. Lower the transfer nozzle (TH axis) manually until it touches the shuttle No. 1. (Fig. 3) Transfer nozzle Lower
=HINT=
Stop lowering the transfer nozzle when it touches the shuttle since the end of the nozzle is a spring and it can be pushed in. Shuttle No. 1
7. While keeping the condition of step 6, tighten one of the hollow set screws.
(Fig. 3)
8. Turn OFF the SERVO MOTOR switch and turn the pinion gear and tighten the other hollow set screw.
9. Return the TX and TH axes to their origins. Then, using the jog function, move the axis by the values of steps 5 and 4 and make sure that there is no gap between the transfer nozzle and the shuttle.
=HINT=
x Reference value: 50r0.5 mm x A type tray: 80r0.5 mm
10. If the above check is OK, input the descent of the TH axis as the transfer axis shuttle height in the machine data.
=HINT=
Before input the value, note down the original value. (Find the difference between the original value and the value to be input.)
11. Add (subtract) the abovementioned difference to (from) the transfer axis tray vacuum height in the machine data.
=HINT=
Descent of the transfer nozzle when it touches the top of the tray plate. (Reference value: 53.5r0.5 mm) Use a 3 mm thickness gauge for checking. (Otherwise the limitphoto sensor can detect the nozzle.) (Fig. 4) Thickness gauge
(Fig. 4)
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4.4.5 Adjusting TZaxis Origin

Adjusting TZaxis Origin
Procedure
1. Turn power OFF. TZ motor 2. Loosen the keyless lock at the bottom of the TZ axis. (M3x6) (Fig. 1)
3. Turn power ON and return the TZ axis to its origin using the jog function.
=HINT=
Make sure the origin photosensor is shaded.
keyless lock
(Fig. 1)
4. Turn the ball screw so that the dimension from the top of the TZaxis aluminum base to the top of the frame may be 27r0.5 mm. (Fig. 2)
Scale
27 5. While keeping the above condition, tighten the keyless lock evenly. (M3x6) Frame
Base
6. Return the TZ axis again to its origin independently and make sure that the dimension between the aluminum base and the frame is 27r0.5 mm. (Fig. 2)
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4.4 Feeder Carriage: Tray 7. Check the tray drawing height (upper magazine) in the machine data. (Fig. 3)
=HINT=
x This is the height at which a tray can be smoothly taken out from or stocked into the upper magazine (Z221). Reference value: 52.5r0.5mm x Input the value as the tray drawing height (upper magazine) in the machine data. (Fig. 3) 8. Check the tray drawing height (lower magazine) in the machine data.
=HINT=
x This is the height at which a tray can be smoothly taken out from or stocked into the lower magazine (Z201). Reference value: 272.5r0.5mm x Input the value as the tray drawing height (lower magazine) in the machine data.
9. Check the magazine change height (upper magazine) in the machine data. (Fig. 4)
=HINT=
This is the height at which the upper magazine can be smoothly taken out from or stocked into the door stand. Reference value: 323r0.5mm
10. Check the magazine change height (lower magazine) in the machine data.
=HINT=
This is the height at which the lower magazine can be smoothly taken out from or stocked into the door stand. Reference value: 1.5r0.5mm (Fig. 4)
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4.4.6 Adjusting Tray Vacuum Height (Direct)

Adjusting Tray Vacuum Height (Direct)
Procedure
1. Return all axes to their origins. 2. Turn OFF the SERVO MOTOR switch and fit the tray plate in the drawing chuck of the TW1 axis. (Fig. 1) 3. Move the TW1 and TW2 axes manually toward the Y table. Drawing chuck
=CHECK=
Make sure the head (nozzle) may come near to the center of the tray plate.
Tray plate (Fig. 1)
4. Next, move the X2 axis (head B) near to the center of the tray plate. (Fig. 2) 5. Attach an SS nozzle to the nozzle position No. 15, and turn ON the SERVO MOTOR switch. 6. Select the nozzle No. 15 using the subcontrol panel. Head
=HINT=
The valve will turn ON in red. 7. Next, lower the H2 axis.
=HINT=
The nozzle No. 15 will lower. TW1 axis
Tray plate
TW2 axis (Fig. 2)
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4.4 Feeder Carriage: Tray 8. With a thickness gauge of 0.03 mm (0.04 mm) set in between the nozzle and the tray plate, lower the H2 axis until the nozzle touches the thickness gauge. (Fig. 3) 9. Add the descent of the H2 axis plus the thickness of the thickness gauge (0.03 (0.04) mm) to the tray vacuum height (direct) in the machine data.
=REFERENCE=
Reference value: 35.5r0.5mm
Thickness gauge
Nozzle No. 15 (Fig. 3)
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4.4.7 Adjusting Shuttle Vacuum Height

Adjusting Shuttle Vacuum Height
Procedure
1. Return all axes to their origins. 2. Attach an SS nozzle to the position No. 15. 3. Note down the values of the shuttle vacuum positions X (X2) and Y (TW2) in the machine data. 4. Using the jog function, move the X2 and TW2 axes by the abovementioned values. (Fig. 1)
Nozzle No. 15
=HINT=
After moving, the nozzle No. 15 should be located at the position right above the shuttle No. 1. 5. Select the nozzle No. 15 using the subcontrol panel.
=HINT=
The valve will turn ON in red. 6. Next, lower the H2 axis. Shuttle No. 1
=HINT=
The nozzle No. 15 will lower.
(Fig. 1)
7. With a thickness gauge of 0.03 mm (0.04 mm) set in between the nozzle and the shuttle No. 1, lower the H2 axis until the nozzle touches the thickness gauge. (Fig. 2)
=HINT=
Removing the packing of shuttle No. 1 makes checking easy. 8. Add the descent of the H2 axis plus the thickness of the thickness gauge (0.03 (0.04) mm) to the shuttle vacuum height in the machine data.
=REFERENCE=
Reference value: 35.5r0.5mm
Thickness gauge
(Fig. 2)
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4.4.8 Adjusting Nozzle Change Lock Lever Position

Adjusting Nozzle Change Lock Lever Position
=HINT=
The nozzle change unit and the nozzle station refer to the same position.
Procedure
1. Return all axes to their origins. 2. Turn ON the NOZZLE CHANGE MOVE and NOZZLE CHANGE UNLOCK on the subcontrol panel. (Fig. 1)
=HINT=
Keep the lock lever closed.
(Fig. 1) 3. Using the stopper at the left edge of the nozzle station, make adjustment so that the lock lever width may be 14.5 mm. (M4x2) (Fig. 2) Stopper
=HINT=
Use a caliper square to measure the lever width. 4. After adjustment, lock and unlock the nozzle change unit a couple of times using the subcontrol panel and recheck the lever width (14.5 mm) (Fig. 2) 5. Turn OFF the SERVO MOTOR switch and move the X2 axis (head B) near to the nozzle change unit.
=HINT=
Move the axis near to the right edge of the nozzle change unit. 6. Turn ON the SERVO MOTOR switch and lower the S2 axis by about 28 mm using the jog function.
=HINT=
During operation in AUTO mode, the S2 axis should lower by 12.5 mm.
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4.4 Feeder Carriage: Tray 7. With the lock bar closed, lower the ball spline of No. 15 manually. 8. Check if the gap between the lock bar and the holder is even. (Fig. 3)
=CHECK=
Make sure the gap is about 0.25mm and evenly provided.
(Fig. 3) 9. Turn OFF the SERVO MOTOR switch and move the X2 axis (head B) manually near to the left edge of the nozzle change unit. (Fig. 4)
10. Lower the ball spline No. 1 manually and check for even gap.
=CHECK=
Make sure the gap is even (about 0.25mm) at the left and right edges of the nozzle station. (Fig. 4)
11. If the gap is not even, loosen the bolts (M4x6) at the back of the nozzle station. (Do not remove bolts.) (Fig. 5)
Bolt (M4u6)
(Fig. 5)
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4.4 Feeder Carriage: Tray 12. Loosen the nuts of the eccentric pins (left and right, 1 each) at the far side of the nozzle station and turn the pins to adjust the gap. (Fig. 6) Eccentric pin
=HINT=
x A box wrench is required to loosen the nuts. x Make check and adjustments at the left and right edge of the nozzle station.
13. After adjustment is completed, tighten the nuts of the eccentric pins (left and right, 2 position) and recheck the gap again.
Nut is located at the bottom side of the eccentric pin. (Fig. 6)
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4.5 Above PC Board: Upper Positioning Units

Sentence No. DB1SECW1000B0
4.5.1 Adjusting Mounting Position

/ Related Unit No. X02A04200 / X02A04500
Adjusting Mounting Position
Jigs used
Origin plate I4 jig nozzle
X02A60028 X02A60022
I4 jig nozzle Origin plate
Procedure
1. Set the origin plate on the Y table.
=HINT=
If the machine has no positioning pins, adjust the position of the origin plate by fitting it to the PCB stopper. 2. Attach the I4 jig nozzle to the nozzle position No. 1 of the front head.
=HINT=
Remove the nozzles Nos. 2 10. 3. Using the jog function, move the X1 and Y axes so that the I4 jig nozzle may be aligned with the I4 hole of the origin plate. (Fig. 1) 4. Choose the nozzle (No. 1) using the subcontrol panel. 5. Using the jog f unction, lower the H1 axis and make sure the jig nozzle fits in the hole of the jig plate smoothly. (Fig. 2)
(Make sure the origin plate does not move.) (Fig. 1)
=HINT=
Repeat the steps 3 and 5 to find the position where the jig fits in the hole smoothly. 6. Note down the travel of X1 and Y axes at that time. 7. Input the values as the mount reference position X1 and Y (X1) in the machine data.
=HINT=
x When the rear head is head A, attach the I4 jig nozzle to the nozzle position No. 20. x When the rear head is head B, attach the I4 jig nozzle to the nozzle position No. 15. x When the rear head is head B, lower the S2 axis by 56 mm (fixed value) and then lower the H2 axis.
Jig nozzle must fit in the hole smoothly.
Origin plate (Fig. 2)
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4.5 Above PC Board: Upper Positioning Units x Procedure for the rear head is the same as the above, except that the machine data are mount reference position X2 and Y (X2).
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4.5.2 Adjusting Mounting Height

Adjusting Mounting Height
Procedure
1. Attach an SS nozzle to the nozzle position No. 1 of the head 1.
=HINT=
Remove the nozzles Nos. 2 10. 2. Set a PC board on the Y table. (Origin plate may also be used.)
=HINT=
Set the backup pins without fail. 3. Using the jog function, move the X1 axis. 4. Using the subcontrol panel, choose the nozzle (No.1) and lower the H1 axis.
=HINT=
For head A, lower the H1 axis only. For head B, lower the S2 axis by 56 mm (fixed value) and then lower the H2 axis. 5. With a 0.03 (0.04) mm thickness gauge set in between the nozzle and the PC board, lower the H1 axis until the nozzle touches the thickness gauge. (Fig. 1) Nozzle 6. Input the descent of the H1 axis plus the thickness (0.03 (0.04) mm) of the thickness gauge as the mount height (X1) in the machine data.
0.03 Thickness gauge
Board (Origin plate) (Fig. 1)
=HINT=
x For rear head A, attach an SS nozzle to the nozzle position No. 20 to finds the mounting height (X2). x For rear head B, attach an SS nozzle to the nozzle position No. 15 to finds the mounting height (X2). x During automatic operation, the H1 axis lowers automatically by the push depth of 0.2 mm.
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4.5.3 Adjusting Xaxis and Yaxis (B Type) Origins

Adjusting Xaxis and Yaxis (B Type) Origins
Jigs used
Scan head positioning jig
N903PWT17
Linear scale encoder monitoring jig
=HINT=
For the axis provided with a linear scale, usually origin adjustment is not required after the motor is replaced. This section explains the linear scan head alignment and accompanied origin adjustment of the axis concerned.
Procedure
1. Perform origin return once. Then, turn OFF the SERVO MOTOR switch.
Scan head bracket
2. Set gap between the linear scale and the scan head to 0.75r0.1 mm at the narrowest point. (Fig. 1)
=HINT=
x Insert a resin thickness gauge in between the linear scale and the scan head. Do not insert a metallic gauge. x Move the scan head bracket so that the gap may fall within the range of 0.75r0.1mm. 3. Check the linear scale output. (On the [Machine Setup] [NC Jog] window, check if the positional data of the axis moved changes.) (Fig. 2)
Resin thickness gauge
(Fig. 1)
=HINT=
The axes may be moved by either in servo free condition or in NC jog mode.
(Fig. 2) DB1SECW1000B0
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4.5 Above PC Board: Upper Positioning Units 4. Turn power OFF once and disconnect the signal connector of the linear scan head and connect the connector of the scan head positioning jig. (Fig. 3)
=HINT=
Turn ON the power to the scan head positioning jig. 5. Check the ABphase and Zphase signals of the scan head positioning jig on the monitor. (Fig. 4)
Exchange the connectors. Scan head positioning jig
=HINT=
In case of Y axis, move the bracket up/down or swing the sensor head itself, make adjustment so that the black band of the scan head positioning jig may fall within the 11PA range on the monitor.
=Specification=
ABphase: 11 2PA (within full stroke range) 6. Move the linear sensor back and forth and pass the Z phase. Wait until the black belt reaches half. Adjustment is complete if the monitor line comes near to the center of symmetry. (Fig. 4) (Fig. 3)
From linear scale
7. Connect the encoder connector from the motor (connected to driver of the axis to be adjusted in the machine frame) and the connector cable of the linear scale scan head to the input cable of the linear scale/encoder monitoring jig. (Fig. 4) Scan head positioning jig
A, B and Z phases are displayed on this monitor.
(Fig.4) 8. To search the motor origin, lightly tighten the coupling on the motor side and hold it. Turn it slowly until the motorside origin LED of the linear scale/encoder monitoring jig. Then, press the reset switch. (Fig. 5)
=HINT=
000000 on the monitor indicates the origin. Turn motor side slowly (Fig. 5)
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=HINT=
Disconnecting the motor power cable rotates the motor lightly. (Fig. 6 and 61) Disconnect power cable (Fig. 6) Driver
Disconnect Disconnect from driver to connect to this jig.
(Fig. 61)
9. Move the axis to be adjusted and rotate the axis on the linear scale side slowly until the linear scaleside origin LED of the linear scale/encoder monitoring jig. Then, press the reset switch. (Fig. 7)
Motor Rotate the ball screw slowly.
(Fig. 7)
=HINT=
000000 on the monitor indicates the origin.
10. Align the axis position where the linear scaleside origin LED is lit with the position where the motorside origin LED is lit. Then connect the Ncoupling. (Fig. 8)
=HINT=
Make sure the values on the monitor are 000000 on both the linear scale side and the motor side While observing the monitor, tighten the Ncoupling slowly so as not to shift the origin.
(Fig. 8)
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4.5 Above PC Board: Upper Positioning Units 11. Connect the Ncoupling and turn the axis slowly. Adjustment is complete if the linear scale side monitor value falls within 200 pulses when the motorside monitor displays 000000. Reconnect the power cable and linear scale wiring as before.
=HINT=
If the display on the monitor side does not fall within 200 pulses, make the same adjustment again.
Origin LED
Reset SW
Origin LED
(Fig. 10 Linear scale origin adjusting jig)
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4.5.4 Adjusting Yaxis (A Type) Origin

Adjusting Yaxis (A Type) Origin
Jig used
Origin plate Nozzle jig (I4)
X02A60028 X02A60022
=HINT=
x Yaxis driver gain need be decreased depending on the circumstances. x Usually with no load, a driver error occurs and power turns down. Working with some load remaining on the motor shaft will makes adjustment easy. (To decrease the gain, refer to 5.1.2 and make appropriate setting.) x Usually, origin adjustment is not necessary when replacing the motor of the axis provided with a linear scale.
Procedure
1. Adjust the widths of loader, Y table and unloader rails to 60 mm. (Fig. 1)
=HINT=
In the width adjust moving in the [Machine Setup] menu, input 140 mm for all of 3 axes. Or, note down the current board data values in the product data in the production data, change them to the sizes of the origin plate (width: 330 mm, length: 60 mm, thickness: 4 mm)
2. Turn OFF the SERVO MOTOR switch once and loosen the motorside Ncoupling connecting the Yaxis motor and Yaxis ball screw using two spanners. (Carefully loosen to keep some load remained to avoid noload condition. After the coupling is loosened, turn ON the SERVO MOTOR switch again.) (Fig. 2)
(Fig. 1) Y axis motor Motor side Ncoupling
(Fig. 2)
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=HINT=
Use 32mm spanners. (x 2) (If the motorside nuts cannot be loosened, loosen the ones on the ball screw side. (A 29 mm spanner is required.) 3. Set the origin plate on the table, and adjust the left edge of the plate to the position 50 mm from the left edge of the fixed rail. (Fig. 3)
Caliper square
=HINT=
Using a caliper square, set the size of 50 mm and adjust the edge of the rail. Put the left edge of the origin plate at that position and put it also toward the front side. 4. Operate the backup (PCB support) using the subcontrol panel, fix the origin plate on the Y table. (Fig. 4)
(Fig. 3)
(Fig. 4) 5. Attach the nozzle jig (I4) to the nozzle position No. 1 of the mounting head. (A20 and B15 for the rear side).
=HINT=
Be sure to attach the spring as well.
6. With the origin dog of the Y axis shaded, return the Y axis independently using the NC jog function in [Machine Setup].
I4 jig nozzle
(Fig. 5)
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=HINT=
Return the motor itself to origin. Keep the Ncoupling loosened slightly. Plus or minus limit is searched by the rotation of the motor. Therefore, either of the limit photosensors need be shaded once.
7. After the motor has stopped, move the Y axis by 165 mm via the subcontrol panel, using the NC jog function in [Machine Setup].
=HINT=
The axis may have not been moved actually since the Ncoupling is not secured.
8. If the Y table has not come to the position under the head, move it manually to the position under the mounting head 1. (Fig. 6)
9. Using the subcontrol panel, move the X1 axis near to the jig hole of the origin plate. (Fig. 7)
(Fig. 6)
(Fig. 7)
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4.5 Above PC Board: Upper Positioning Units 10. Hold down the top block of the inner shaft No. 1 (jig nozzle attached) and repeat the steps 8 and 9 so that the jig nozzle may be smoothly inserted in the jig hole of the origin plate. (Fig. 8) Make sure the jig nozzle is smoothly inserted.
(Fig. 8) 11. Temporarily tighten the Ncoupling at the position where the jig nozzle smoothly fits in the hole of the origin plate. (Fig. 9)
=HINT=
Note down the travel of the X axis. 32 12. When temporary tightening is completed, turn OFF the SERVO MOTOR switch and retighten the Ncoupling. 13. Return the Y axis once and move it again using the jog function by 165 mm plus the value of X1 axis noted down in step 11. 14. Repeat the step 10 and insert the jig nozzle into the jig hole of the origin plate. If it can be smoothly inserted, adjustment is complete. 32
(Fig. 9)
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4.5.5 Adjusting PCB Hold

Adjusting PCB Hold
Procedure
1. With the backup plate lowered, loosen the bar lock bolts to make adjustment so that the difference in height between the cam follower and the bar may fall within the range of 34r 0.5 mm. (Fig. 1) Rail Lever Fixed rail Cam follower Bar
=HINT=
x Make check and adjustment at 4 positions in total. x Set the rail width of the Y table rail almost to the maximum. 34r0.5 mm 2. Raise the backup plate using the subcontrol panel. Bolt (M4u22) 3. Remove the presser plates from the movable side and fixed side of the Y table. (M4x22) (Fig. 2) Presser plate Bolt (M6u5) (Fig. 1)
=HINT=
Take care not to lose the springs.
(Fig. 2) 4. Check the heights of backup pin and rail and make adjustment so that the difference will be 0 mm using the table up/down bolts.
=HINT=
x Check and adjustment should be made at 4 positions using dial gauge. (Fig. 31 and 32) x After adjustment, reattach the presser plates.
Backup pin
(Fig. 32) Rail
(Fig. 31)
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4.5 Above PC Board: Upper Positioning Units 5. Raise the backup plate. If a 0.5 mm thickness gauge fits in the gap, adjustment is complete. (Fig. 4) Rail Lever Fixed rail Adjustments is OK if a 0.5 mm thickness gauge fits in gap.
=HINT=
x Check this on both sides of the movable and fixed rails (4 positions in all) x If the gap is more than 0.5 mm repeat the steps 1 4. x Applicable board thickness for the MCF is 0.5 4.0 mm. Belt Bar
Bolt (M65) Cam follower
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5. MAINTENANCE GUIDE (CONTROL)
This chapter describes the adjustment procedures related to controls.

x x
Consider and practices safety at all times when operating or servicing the equipment. Be sure to read Safety Precautions in the beginning of this manual.
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5.1 Adjustment of AC Servo Gain

5.1.1 AC Servomotor Driver Arrangement

TZ axis TH axis
H1 axis T1 axis S1 axis H2 axis T2 axis
TX axis TW1 axis TW2 axis
X2 axis X1 axis S2 axis Y axis
5.1.2 AC Servomotor Driver Standard Setting Table

P327 parameters Item X1, X2 axes Y axis (Type A) Y axis (Type B) Gm 7 7 7 V1f 4 0 0 T1f 100 120 120 V2f 4 0 0 T2f 20 60 100 Nf 620 600 600 Nfw 2 2 2 Ov 8 8 8 In 0 0 0 Orgm 1 0 1
X1, X2 axes Item Speed to Origin Slow Jog Fast Jog

Speed when Moving Speed when Calibration Speed when Servo Lock Return
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
40 40 40 40 40 40 40 40 40 40 40 40 40
39 39 39 39 39 39 39 39 39 39 39 39 39
4 4 4 6 4 4 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6 6 6 6
255 255 255 255 255 255 255 255 255 255 255 255 255
10 10 10 10 10 10 10 10 10 10 10 10 10
0 0 0 0 0 0 0 0 0 0 0 0 0
20 20 20 20 20 20 20 20 20 20 20 20 20
Speed 1 Speed 2 Speed 3 Speed 4 Speed 5 Speed 6 Speed 7
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5.1 Adjustment of AC Servo Gain Item Speed 8 Scan Speed 2DS Scan Speed 2DL Scan Speed 3DS Scan Speed 3DL Scan Speed 3DF PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
40 40 40 30 30 30
39 39 39 39 39 39
6 4 4 6 6 6
6 6 6 6 6 6
255 255 255 255 255 255
10 10 10 10 10 10
0 0 0 0 0 0
20 20 20 20 20 20
Y axis (Type A) Item Speed to Origin Slow Jog Fast Jog

Speed when Moving Speed when Servo Lock Return
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
14 14 14 58 14 58 58 58 58 58 58 58 58
14 14 14 30 14 30 30 30 30 30 30 30 30
14 14 14 19 14 19 19 19 19 19 19 19 19
14 14 14 22 14 22 22 22 22 22 22 22 22
255 255 255 255 255 255 255 255 255 255 255 255 255
10 10 10 10 10 10 10 10 10 10 10 10 10
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
Speed 1 Speed 2 Speed 3 Speed 4 Speed 5 Speed 6 Speed 7 Speed 8
Y axis (Type B) Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
20 20 20 32 20 32 32 32 32 25 25
30 30 30 40 30 40 40 40 40 25 25
5 5 5 10 5 10 10 10 10 5 5
5 5 5 12 5 12 12 12 12 10 10
140 140 140 140 140 140 140 140 140 255 255
10 10 10 10 10 10 10 10 10 10 10
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
Speed 1 Speed 2 Speed 3 Speed 4 Speed 5 Speed 6
DB1SEC84040B0
5.12
MCF
SERVICE MANUAL
5.1 Adjustment of AC Servo Gain Item Speed 7 Speed 8 PP Gain

First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
25 25
25 25
5 5
10 10
255 255
10 10
0 0
0 0
H1, H2 axes (Type A) Item Speed to Origin Slow Jog Fast Jog
Speed when Moving Nozzle ChangeUp Nozzle ChangeDown Speed when Servo Lock Return
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
8 8 8 21 21 21 8 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21
8 8 8 31 31 31 8 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31
5 5 5 31 31 31 5 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31
5 5 5 28 28 28 5 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Speed 1 (Gripper) Speed 2 (Gripper) Speed 3 (Gripper) Speed 4 (Gripper) Speed 5 (Gripper) Speed 6 (Gripper) Speed 7 (Gripper) Speed 8 (Gripper)
Pickup Speed 1 Pickup Speed 2 Pickup Speed 3 Pickup Speed 4 Pickup Speed 5 Pickup Speed 6 Pickup Speed 7 Pickup Speed 8
Pickup Speed 1 (Gripper) Pickup Speed 2 (Gripper)
5.13
DB1SEC84040B0
MCF
SERVICE MANUAL
5.1 Adjustment of AC Servo Gain Item

Pickup Speed 3 (Gripper) Pickup Speed 4 (Gripper) Pickup Speed 5 (Gripper) Pickup Speed 6 (Gripper) Pickup Speed 7 (Gripper) Pickup Speed 8 (Gripper)
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
21 21 21 21 21 21
31 31 31 31 31 31
31 31 31 31 31 31
28 28 28 28 28 28
22 22 22 22 22 22
27 27 27 27 27 27
0 0 0 0 0 0
0 0 0 0 0 0
T1, T2 axes (Type A) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
12 12 12 12 12 12 12 12 12 12 12 12 12 12
16 16 16 16 16 16 16 16 16 16 16 16 16 16
9 9 9 9 9 9 9 9 9 9 9 9 9 9
7 7 7 7 7 7 7 7 7 7 7 7 7 7
18 18 18 18 18 18 18 18 18 18 18 18 18 18
29 29 29 29 29 29 29 29 29 29 29 29 29 29
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
H2 axis (Type B) Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
28 28 28 28 28 28 28 28 28 28 28
23 23 23 23 23 23 23 23 23 23 23
10 10 10 10 10 10 10 10 10 10 10
8 8 8 8 8 8 8 8 8 8 8
14 14 14 14 14 14 14 14 14 14 14
30 30 30 30 30 30 30 30 30 30 30
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
Speed 1 Speed 2 Speed 3 Speed 4
DB1SEC84040B0
5.14
MCF
SERVICE MANUAL
5.1 Adjustment of AC Servo Gain Item Speed 5 Speed 6 Speed 7 Speed 8

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Pickup Speed 1 Pickup Speed 2 Pickup Speed 3 Pickup Speed 4 Pickup Speed 5 Pickup Speed 6 Pickup Speed 7 Pickup Speed 8
Pickup Speed 1 (Gripper) Pickup Speed 2 (Gripper) Pickup Speed 3 (Gripper) Pickup Speed 4 (Gripper) Pickup Speed 5 (Gripper) Pickup Speed 6 (Gripper) Pickup Speed 7 (Gripper) Pickup Speed 8 (Gripper)
T2 axis (Type B) Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
18 18 18 18 18 18 18
13 13 13 13 13 13 13
15 15 15 15 15 15 15
10 10 10 10 10 10 10
4 4 4 4 4 4 4
27 27 27 27 27 27 27
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Speed 1
5.15
DB1SEC84040B0
MCF
SERVICE MANUAL
5.1 Adjustment of AC Servo Gain Item Speed 2 Speed 3 Speed 4 Speed 5 Speed 6 Speed 7 Speed 8 PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
18 18 18 18 18 18 18
13 13 13 13 13 13 13
15 15 15 15 15 15 15 S1 axis
10 10 10 10 10 10 10
4 4 4 4 4 4 4
27 27 27 27 27 27 27
0 0 0 0 0 0 0
0 0 0 0 0 0 0
Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

DB1SEC84040B0
5.16
MCF
SERVICE MANUAL
S2 axis Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 10 10 10 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
5 5 5 15 15 15 5 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
5 5 5 7 7 7 5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TX axis (Type A) Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
3 3 3 3 3 3 3 3 3
7 7 7 7 7 7 7 7 7
8 8 8 10 8 10 10 10 10
4 4 4 4 4 4 4 4 4
14 14 14 14 14 14 14 14 14
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
5.17
DB1SEC84040B0
MCF
SERVICE MANUAL
TW1 axis (Type A) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
5 5 5 5 5 5 5 5 5
8 8 8 8 8 8 8 8 8
10 10 10 10 10 10 10 10 10
5 5 5 5 5 5 5 5 5
20 20 20 20 20 20 20 20 20
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Drawing Speed 1 Drawing Speed 2 Drawing Speed 3 Drawing Speed 4
TW2 axis (Type A) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
3 3 3 3 3 3 3 3 3
8 8 8 8 8 8 8 8 8
7 7 7 7 7 7 7 7 7 TZ axis
5 5 5 5 5 5 5 5 5
14 14 14 14 14 14 14 14 14
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
13 13 13 31 13 31 31 31 31
13 13 13 13 13 13 13 13 13
10 10 10 31 10 31 31 31 31
10 10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1 1
27 27 27 27 27 27 27 27 27
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
DB1SEC84040B0
5.18
MCF
SERVICE MANUAL
TH axis Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
8 8 8 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8
10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10
4 4 4 4 4 4 4 4 4
22 22 22 22 22 22 22 22 22
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
TX axis (Type B) Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
5 5 5 5 5 5 5 5 5
7 7 7 7 7 7 7 7 7
8 8 8 8 8 8 8 8 8
4 4 4 4 4 4 4 4 4
14 14 14 14 14 14 14 14 14
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
TW1 axis (Type B) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
4 4 4 4 4 4 4 4 4
10 10 10 10 10 10 10 10 10
7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7
14 14 14 14 14 14 14 14 14
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Drawing Speed 1 Drawing Speed 2 Drawing Speed 3 Drawing Speed 4
5.19
DB1SEC84040B0
MCF
SERVICE MANUAL
TW2 axis (Type B) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
3 3 3 3 3 3 3 3 3
13 13 13 13 13 13 13 13 13
10 10 10 10 10 10 10 10 10 Speed
5 5 5 5 5 5 5 5 5
14 14 14 14 14 14 14 14 14
20 20 20 20 20 20 20 20 20
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Speed 6 Item X1 speed X2 speed Y speed Y speed H1 speed H1 speed (Gripper) H1 vacuum speed H1 axis vacuum speed (Gripper) T1 speed H2 speed H2 speed (Gripper) H2 vacuum speed H2 speed H2 speed (Gripper) H2 vacuum speed T2 speed S1 speed S1 speed (Gripper) S2 speed S2 speed (Gripper) (Type A) (Type A) (Type A) (Type B) (Type B) (Type B) (Type A) (Type B) Speed 18000 18000 3000 15000 250 250 1000 1000 670 250 250 1000 1000 3000 3000 3000 3000 670 3000 3000 3000 3000 Acceleration 1000 1000 39 196 25 25 25 25 15 25 25 25 25 160 160 160 160 15 160 160 160 160
Speed 7 Speed 18000 18000 3000 15000 250 250 1000 1000 670 250 250 1000 1000 3000 3000 3000 3000 670 3000 3000 3000 3000 Acceleration 1000 1000 20 98 25 25 25 25 15 25 25 25 25 160 160 160 160 15 160 160 160 160
Speed 8 Speed 18000 18000 3000 15000 250 250 1000 1000 670 250 250 1000 1000 3000 3000 3000 3000 670 3000 3000 3000 3000 Acceleration 1000 1000 10 49 25 25 25 25 15 25 25 25 25 160 160 160 160 15 160 160 160 160
H2 axis vacuum speed (Gripper) (Type A)
H2 axis vacuum speed (Gripper) (Type B)
DB1SEC84040B0
5.110
MCF
SERVICE MANUAL
Tray speed Speed 4 Item TW1 axis TW2 axis TW2 axis TZ axis Drawing speed 4 Speed 4 Speed 4 Speed 4 (Type A) (Type B) Speed 500 500 750 900 Acceleration 25 25 10 40
5.1.3 Driver Setting Table for Origin Adjustment

X1, X2, and Y axes (B type): No changes Y axis (Type A) Item Speed to Origin Slow Jog Fast Jog
Speed when Moving Speed when Moving
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
10 10 10 10 10
10 10 10 10 10
10 10 10 10 10
10 10 10 10 10
10 10 10 10 10
10 10 10 10 10
0 0 0 0 0
0 0 0 0 0
H1, H2 axes (Type A), T1, T2 axes (Type A), H2 axis (Type B), T2 axis (Type B), S2, TX, and TW1 axes (Type A), TW2 axis (Type A), TZ, TW1 axes (Type B), TW2 axis (Type B) Item Speed to Origin Slow Jog Fast Jog
PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
5 5 5 5 5
5 5 5 5 5
5 5 5 5 5
5 5 5 5 5
14 14 14 14 14
14 14 14 14 14
0 0 0 0 0
0 0 0 0 0
TH axis Item Speed to Origin Slow Jog Fast Jog

PP Gain
First Second
IP Gain
First Second
SI Gain
First Second
Feed Forward
Switch Timing
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
14 14 14 14 14
14 14 14 14 14
0 0 0 0 0
0 0 0 0 0
5.111
DB1SEC84040B0
MCF
SERVICE MANUAL
= MEMO =
DB1SEC84040B0
5.112
MCF
SERVICE MANUAL
5.2 Software Update Procedures

MMI Software (After replacing HDD)

1. Connect the mouse.
2. After replacing HDD, turn ON the MAIN CPU SW.
=HINT=
Check that the Windows NT has been started up.
3. Press Ctrl + Esc and choose [Programs] [Windows NT Explorer]. (Fig. 1) (Fig. 1)
[Programs] 4. The Windows NT Explorer window opens up. (Fig. 2)
[WindowsNT Explorer]
5. Set the installation CDROM in the P8000 controller.
(Fig. 2) 6. Choose [Z:] [PM_Inst_MmiInstaller.exe] and press Enter. (Fig. 3)
[PM_Inst_MmiInstaller.Exe]
(Fig. 3)
5.21
DB1SEC84320B0
MCF
SERVICE MANUAL
5.2 Software Update Procedures 7. Choose CDROM.
=HINT=
Choose it on the MMI Setup dialog box. (Fig. 4)
[CDROM Driver]
<OK>
(Fig. 4)
8. Continue setup according to the instructions on the display. (1) Press <OK>. (Fig. 4) (2) Press Enter. Version information will be displayed on the MMI Setup (E) screen. (Fig. 5)
Version information will be displayed.
(Fig. 5)
(3) Press Enter (to choose <Next>). (Fig. 6)
(Fig. 6)
DB1SEC84320B0
5.22
MCF
SERVICE MANUAL
5.2 Software Update Procedures (4) Press Enter (to choose <Next>).
=HINT=
Make sure that MCF Ver1.10 Z:\MCF\MB65 has been selected. (Fig. 7)
MCF VER1.10 Z:\MCF\MB65
(Fig. 7)
(5) Press Enter (to choose <Next>). (Fig. 8)
(6) Press Enter (Choose <Yes> twice on the Question dialog box.). (Fig. 8) Press <YES>. (7) Installation starts (About 10 15 minutes required). (Fig. 9)
(Fig. 8)
Setup in progress message
(Fig. 9)
5.23
DB1SEC84320B0
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SERVICE MANUAL
5.2 Software Update Procedures 9. When installation completed, click <Restart>. (Fig. 10)
=HINT=
For MMI version 1.12 or later, a confirmation message for installing printer driver is displayed. Click <Cancel>.
10. After the computer is restarted, it is OK if the message shown in the below window is displayed.
<Restart>
(Fig. 10)
=HINT=
Check the MMI version displayed at the top right corner of the window. (Fig. 11)
MMI version
(Fig. 11)
DB1SEC84320B0
5.24
MCF
SERVICE MANUAL
MMI Software (Update)

1. Save machine data, product programs and library data on floppy disks.
2. Choose <Software Update>. (Fig. 1)
(Fig. 1) <Software Update> 3. Choose MMI and click <OK>. (Fig. 2) 4. Click <Yes>. (for the confirmation message of update).
5. According to the guide message, turn OFF the MAIN CPU SW and turn OFF the main SW. 6. Turn ON the main SW and turn ON the MAIN CPU SW. 7. Set the installation CDROM in the P8000 controller. Choose MMI. 8. Choose CDROM Drive. 9. Perform the steps 8. (2) 10. of " MMI Software (After Replacing HDD). 10. Load the machine data and product programs saved in step 1. 11. Initialize the system.
(Fig. 2)
=HINT=
Follow the procedure in 5.4.
5.25
DB1SEC84320B0
MCF
SERVICE MANUAL
RC MMC SC, CC and NC Software (After Replacing HDD) =HINT=

These software are stored in the respective boards. Before replacing HDD, save these software on FD and load them from FD after HDD is replaced.
1. Insert the FD containing the saved software into FDD. 2. Choose <Software Update>. (Fig. 1)
(Fig. 1)
3. Choose Misc. MMC, RC, NC, SC, etc. and click <OK>. (Fig. 2) 4. Click <Yes>. (for the confirmation message of update).
5. Turn ON the Operation Ready switch according to the instruction on the display.
Choose Misc. MMC, RC, NC, SC, etc.
(Fig. 2)
6. Choose <Download>. (Fig. 3)
(Fig. 3)
DB1SEC84320B0
5.26
MCF
SERVICE MANUAL
5.2 Software Update Procedures 7. Choose <Read>. (Fig. 4)
8. Choose 3.5 Floppy (A) followed by Romless. (Fig. 5)
<Read>
(Fig. 4)
=HINT=
In case of CDROM, choose Z: instead of 3.5 Floppy (A).
(Romless)
(Fig. 5)
5.27
DB1SEC84320B0
MCF
SERVICE MANUAL
5.2 Software Update Procedures 9. Choose Cc from the list box and click <Open>. Then, choose the CC version file at the top of the list and click <Open>. (Fig. 61 and 62)
CC
Open
(Fig. 61)
CC software version
Open
(Fig. 62)
10. The window switches as shown on the right. Check the name (version) of the software and click <Start>. (Fig. 7)
Check the software version.
(Fig. 7)
DB1SEC84320B0
5.28
MCF
SERVICE MANUAL
5.2 Software Update Procedures 11. Click <OK>. (Choose <OK> to continue processing.) 12. Download starts.
=HINT=
Downloaded file will be marked with a circle in the Load column. (Fig. 8)
A circle is shown.
(Fig. 8)
13. Repeat the steps 7 through 12 also for the other software (CC, MMC, NC, RC, RC and SC).
=HINT=
Make sure all the downloaded files are marked with a circle. (Fig. 8) 14. Click <Exit> and start Compare. (Fig. 9) (1) Choose the first CC file. (2) Click <Start>. (3) Choose the same file (CC) and click <Open>. (4) The file is OK if a circle is shown in the Compare column. (5) Perform the same procedure also for the other files (CC, MMC, NC, RC, RC and SC). 15. Proceed with Checksum.
Compare
(Fig. 9)
=HINT=
Take the same steps for Compare. However, this is not necessary for RC. Carry out Checksum for MMI version 1.12 or later.
RC MMC SC, CC and NC Software (Update)

1. 2. 3. 4. 5. Save machine data, product programs, library data on FD. Set the update CDROM (or FD) in CDD or (FDD) Perform the steps 2 through 14 of After Replacing HDD. Load the machine data and product programs saved in step 1. Initialize the system.
=HINT=
Follow the procedure in 5.4.
5.29
DB1SEC84320B0
MCF
SERVICE MANUAL
= MEMO =
DB1SEC84320B0
5.210
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SERVICE MANUAL
5.3 Benchmark Test
5.3 Benchmark Test

Procedure
1. Restart the computer. The message shown on the right will be displayed. (Fig. 1)
(Fig. 1) 2. Press Ctrl + Alt + Delete and then click <Task Manager>.
=HINT=
The Task Manager window will open up. (Fig. 2)
The Task Manager window will open up.
(Fig. 2)
3. Click [New Task (Run...)] under [File]. The dialog box shown on the right will appear. (Fig. 3)
(Fig. 3)
5.31
DB1SEC84480B0
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SERVICE MANUAL
5.3 Benchmark Test 4. Choose the MMI shutdown tool C:\Panasert_MMI\MCF\tool\PC_Tool_ShutDown.exe. Click <OK>. (Fig. 4)
Click <OK>.
(Fig. 4)
5. After the MMI application is shut down, Windows desktop returns. (Fig. 5)
6. Exit the Task Manager. (Click the button at the top right corner of the window.)
(Fig. 5) Background restores to Windows desktop. 3.5 Floppy A:
7. Insert the FD for benchmark test in the FDD.
8. Press Ctrl + Esc to open the Windows Explorer.
9. Choose 3.5 Floppy (A:) and doubleclick Hddtest.bat. (Fig. 6)
Hddtest.bat DB1SEC84480B0
(Fig. 6)
5.32
MCF
SERVICE MANUAL
5.3 Benchmark Test 10. When the Hddtest.bat is activated, the dialog box shown on the right will appear. (Fig. 7)
=HINT=
Exit the Windows Explorer. (to ensure a correct benchmark test.)
(Fig. 7) 11. Confirm the setting. (Drive C) C:
=HINT=
Make sure the setting is the same as the dialog box shown on the right. (Fig. 8) 12. Click <Start> to start a benchmark test.
V 13. When the message shown on the right appears, click <Next> to continue the test. (Fig. 9)
Start
(Fig. 8)
=HINT=
During test, a progress indicator bar (blue) will be displayed (for about 5 minutes).
Click <Next>.
(Fig. 9)
5.33
DB1SEC84480B0
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SERVICE MANUAL
5.3 Benchmark Test 14. When the test is completed, the <Stop> button will change to <Close>. Click it to display the result. (Fig. 10)
(Fig. 10)
15. Test result is OK if both of the values in the 1Mbytes column on the Write WThr. line (Seq. and Random) are more than 6000. (Fig. 11)
=HINT=
x Enter the values in record paper. x Click the <Save> button enables the result of the benchmark test to be saved on a floppy disk, etc.
Note down these values.
(Fig. 11)
16. Next change the drive to D (HDD2) and perform the steps 11 through 15. (Fig. 12)
Change to drive D.
(Fig. 12)
DB1SEC84480B0
5.34
MCF
SERVICE MANUAL
5.3 Benchmark Test 17. When the test is completed, click <Exit>. (Fig. 13)
Click <Exit>. 18. Finally, delete the test program.
(Fig. 13)
=HINT=
Doubleclick Delprog.bat in 3.5 Floppy (A:) (Fig. 14)
19. Turn OFF the MAIN CPU SW once and turn it back ON again. Then press the OPERATION ON switch.
Doubleclick Delprog.bat.
(Fig. 14)
5.35
DB1SEC84480B0
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SERVICE MANUAL
5.3 Benchmark Test
= MEMO =
DB1SEC84480B0
5.36
MCF
SERVICE MANUAL
5.4 Replacing HDD
5.4 Replacing HDD

Procedure
1. Save the machine data on a floppy disk. (1) Insert a floppy disk in drive A.
(2) Choose <Data Backup/Restore> on the Machine Setup window. (Fig. 1)
(Fig. 1) (3) Choose <Save Machine Data>. (Fig. 2)
(Fig. 2) (4) Choose <Yes>. (Fig. 3)
=HINT=
This will save the machine data.
(5) After the machine data is saved, the previous dialog (Fig. 2) will return. Click <Exit>.
(Fig. 3)
5.41
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SERVICE MANUAL
5.4 Replacing HDD 2. Save product programs, library data on a floppy disk. (1) From the Create Data screen, choose File o Export o All Data. (2) Choose <OK>. (Fig. 4) (3) Choose 3.5 Floppy (A:) and click <OK>.
=HINT=
x All the selected programs and data will be saved on FD. x Depending on the number of product program files, not all data can be saved on a single floppy disk. In such a case, save the programs on two or more disks needed. (4) After export is completed, click <OK>. 3. Note down production management information.
(Fig. 4)
=HINT=
Production management information cannot be saved. Note it down as necessary. 4. Note down the license No. (product ID.). (1) Choose <System Parameters> on the Machine Setup window. (Fig. 5)
(Fig. 5)
(2) Choose [OS] and note down the displayed character string. (Fig. 6) x Ex. 0630000EM004659412216 x Note down the machine name, too.
(Fig. 6)
DB1SEC84490B0
5.42
MCF
SERVICE MANUAL
5.4 Replacing HDD 5. Save the board information (RC1, RC2, MMC, SC, CC and NC) on a floppy disk. (1) Choose <Administrator> on the Machine Setup window and input the password (PANASERT!). (Fig. 7)
(Fig. 7)
(2) Choose <Software Update>. (Fig. 8)
(Fig. 8)
(3) Choose Misc. MMC, RC, NC, SC, etc. and click <OK>. (Fig. 9)
(Fig. 9)
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5.4 Replacing HDD (4) Click <Yes>. (Fig. 10) (for the confirmation message of update).
(Fig. 10)
(5) According to the instruction on the display, turn ON the OPERATION SW.
(6) When the window shown on the right appears, choose <Upload>. (Fig. 11)
(Fig. 11) (7) Choose CC in the list and specify 3.5 Floppy (A:), then click <Save>. (Fig. 12) [CC] Start
Save
(Fig. 12)
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5.4 Replacing HDD (8) Check that the uploaded file is marked with a circle in the Upload column. (Fig. 13) (9) Repeat the steps (7) and (8) also for other files (CC, MMC, NC, SC, RC1, RC2).
=HINT=
Make sure all the uploaded files are marked with a circle.
(Fig. 13)
6. Turn power OFF. (Turn OFF the main SW.)
Screws (x 16)
7. Disconnect the connectors (cables) from the front side of the P8000 controller. (Fig. 14)
=HINT=
x Note down the assignments before disconnecting the cables. x Remove the cable bracket of subcontrol panel as well. (Fig. 141) (Fig. 14) Bolts (M5u8) 8. Remove the lock bolts (M5x8) of the P8000 controller and pull out it from the cabinet. (Fig. 14)
9. Detach the top cover of the P8000 controller. (Screws x 16) (Fig. 14)
Cable bracket of subcontrol panel (Fig. 141)
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5.4 Replacing HDD 10. Disconnect the 3pin connector (HDDCN4) and 4pin connector. (Fig. 15)
4pin connector
3pin connector (HDD CN4) (Fig. 16)
11. Remove the HDD bracket. (screws x 3) (Fig. 16)
=HINT=
Take care not to drop screws in the P8000. Screws (x 3)
(Fig. 16)
12. Remove the control board from the HDD (screws x 2) (Fig. 17)
=REMARKS=
Take care not to bend the pins.
Screws (x 2)
(Fig. 17)
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5.4 Replacing HDD 13. Note down the serial No. of the HDD. Upper serial No. HDD 1 screw
=HINT=
Serial Nos. of both old and new drives should be noted down. (Fig. 18) 14. Remove the HDD1 from the lower stage (screws x4) and install a new one. (Fig. 18) 15. Replace the HDD2 in the upper stage in the same manner. (Fig. 18) 16. Attach a board to HDD and secure it with screws (x 2).
Lower serial No. HDD 2 screw (Fig. 18)
=HINT=
Take care not to bend the pins. 17. Reconnect the 3pin connector (HDDCN4) and 4pin connector to the board. 18. Reattach the HDD bracket to the P8000 controller. (Screws x 3)
=HINT=
Take care not to drop screws in the P8000. 19. Reattach the top cover to the P8000. (Screws x 16) 20. Put back the P8000 in the cabinet and reconnect the connectors (cables).
=HINT=
x Refer to the assignments noted down in step 7 to ensure proper connection. x Take care especially when connecting the automatic width adjustment connector for SC board. If it is pushed in forcibly, the pin can be bent.
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5.4 Replacing HDD 21. Turn power ON and turn ON the MAIN CPU SW.
=HINT=
Take care not to drop screws in the P8000.
22. Check and change the display properties. (1) Press Ctrl + Esc. (Fig. 19)
(2) Choose Settings. (Fig. 19)
(Fig. 19) (3) Choose Control Panel. (Fig. 20)
(4) Choose Display. (Fig. 20)
(Fig. 20)
(5) Choose the [Settings] tab. (Fig. 21)
Settings
Desktop Area
(6) Change Desktop Area from 640 by 480 to 800 by 600. (Fig. 21)
23. Install the MMI software.
=HINT=
Refer to the procedure in 5.2. 24. Conduct benchmark test.
=REFERENCE=
Refer to the procedure in 5.3. (Fig. 21)
DB1SEC84490B0
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5.4 Replacing HDD 25. Load the board information (RC1, RC2, MMC, SC, CC and NC).
=HINT=
Refer to the procedure in 5.2. 26. Load the machine data.
=HINT=
x Load the data from the FD on which you saved it in step 5. x Follow the procedure for saving data. 27. Load the product programs and library data.
=HINT=
x Follow the procedure for saving data. x Choose Import. 28. Change the machine name. (1) Choose <System Parameters> on the Machine Setup window. (Fig. 22)
(Fig. 22) (2) Chose the [Machine Name] tab and type the desired name. (Fig. 23) Machine name
=HINT=
x For example, MCF. x Type the machine name noted down in step 4. x Choose the [OS] tab and type the product ID noted down in step 4.
(Fig. 23)
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5.4 Replacing HDD 29. Initialize the system. (1) Choose <Administrator> on the Machine Setup window and input the password (PANASERT!). (Fig. 24)
(Fig. 24) (2) Choose <MMC Initialize>. (Fig. 25)
(Fig. 25) (3) Click <OK>. (Fig. 26)
(Fig. 26)
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5.4 Replacing HDD (4) Click <Yes>. (Fig. 27)
(5) After the processing is completed, turn ON the OPERATION SW according to the instruction on the display.
(Fig. 27)
30. Change the HDD select SW on the P8000 controller from HDD1 to HDD2. (Fig. 28) 1 2 HDD
32. Set the HDD select SW back to HDD1.
(Fig. 28)
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5.4 Replacing HDD
= MEMO =
DB1SEC84490B0
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5.5 Timer Setting Table
5.5 Timer Setting Table

Timer setting table

SC timer Category 1/1000 Subcategory 1 Stop time during pickup 2 Waiting for blow during mounting 3 Stop time during mounting (Speed 68) 4 Waiting for select signal ON 5 Stop time during mounting (Speed 15) 6 Stop waiting time during discarding 7 Stop time during discarding to conveyor 8 Waiting for blow during mounting (For type B, speed 1) 9 Waiting for blow during mounting (For type B, speed 2) 10 Waiting for blow during mounting (For type B, speed 3) 11 Waiting for blow during mounting (For type B, speed 4) 12 Waiting for blow during mounting (For type B, speed 5) 13 Waiting for select signal ON (For type B only) 14 Stop time during tray part pickup 1/100 17 S2axis brake release 18 TZaxis brake release 19 PCB detection 1 pass check 20 PCB detection 2 pass check 21 PCB detection 3 pass check 22 PCB detection 4 pass check 23 PCB unloading belt motor stop 24 PCB stopping belt motor stop Value (A type) 0.05 s 0.026 s 0.05 s 0.004 s 0.008 s 0.1 s 0.03 s 0.05 s 0.06 s 0.104 s 0.121 s 0.14 s 0.05 s 0.2 s 0.05 s 0.05 s 0.05 s 0.05 s 0.05 s 0.05 s 0.15 s 0.1 s Value (B type) 0.05 s 0.026 s 0.05 s 0.004 s 0.008 s 0.1 s 0.03 s 0.05 s 0.06 s 0.104 s 0.121 s 0.14 s 0.05 s 0.2 s 0.05 s 0.05 s 0.05 s 0.05 s 0.05 s 0.05 s 0.15 s 0.1 s
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5.5 Timer Setting Table Category 1/10 65 LED OFF 66 LED ON 67 Backup check 68 PCB stopper check 69 Safety stop check 70 Safety stop clear check 71 Waiting for safety stop clear 72 Backup rise 73 Backup lower 74 PCB stopper rise 75 PCB stopper lower 76 PCB hold check 77 PCB arrival 78 PCB pass 79 Loading 80 Unloading 81 Waiting for PCB loading 82 Waiting for PCB unloading 83 Positioner rise 84 Loader timer 85 Front wagon lock check 86 Front wagon unlock check 87 Rear wagon lock check 88 Rear wagon unlock check Subcategory Value (A type) 0.5 s 0.5 s 3s 3s 2s 2s 2s 3s 3s 3s 3s 0.1 s 5s 5s 5s 5s 15 s 15 s 3s 0s 3s 3s 3s 3s Value (B type) 0.5 s 0.5 s 3s 3s 2s 2s 2s 3s 3s 3s 3s 0.1 s 5s 5s 5s 5s 15 s 15 s 3s 0s 3s 3s 3s 3s
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5.5 Timer Setting Table CC timer Category CC timer Feed Subcategory T1 T2 T3 Peel T1 T2 T3 Pileup T1 T2 T3 Pushup T1 T2 T3 Shutter open T1 T2 T3 Feeder discrimination Long stick pileup Discard conveyor C4 conveyor Double feeder CC timer C4 transcription Ski slope T1 T2 T1 T3 T1 T1 T2 T3 T1 T3 T1 Value (A type) 20 ms 20 ms 2000 ms 100 ms 700 ms 700 ms 1000 ms 200 ms 4000 ms 100 ms 700 ms 700 ms 500 ms 700 ms 800 ms 100 ms 400 ms 300 ms 4000 ms 1200 ms 1200 ms 500 ms 500 ms 20 ms 4000 ms 300 ms Value (B type) 20 ms 20 ms 2000 ms 100 ms 700 ms 700 ms 1000 ms 200 ms 4000 ms 100 ms 700 ms 700 ms 500 ms 700 ms 800 ms 100 ms 400 ms 300 ms 4000 ms 1200 ms 1200 ms 500 ms 500 ms 20 ms 4000 ms 300 ms
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5.5 Timer Setting Table MMC timer Category MMC timer Subcategory 1 Stop time during pickup 2 Waiting for blow during mounting 3 Stop time during mounting (Speed 68) 4 Waiting for select signal ON 5 Stop time during mounting (Speed 15) 6 Stop waiting time during discarding 7 Stop time during discarding to conveyor 8 Waiting for blow during mounting (For type B, speed 1) 9 Waiting for blow during mounting (For type B, speed 2) 10 Waiting for blow during mounting (For type B, speed 3) 11 Waiting for blow during mounting (For type B, speed 4) 12 Waiting for blow during mounting (For type B, speed 5) 13 Waiting for select signal ON (For type B only) 14 Stop time during tray part pickup 17 Stop time during pickup by transfer nozzle 18 Stop time during transfer from transfer chuck to shuttle 19 Head down/stop time during nozzle change nozzle check 20 Head stop time during nozzle change station check 21 Head stop time before calibration scan 22 Head stop time before head angle correction and part recognition 23 Sensor stabilizing time during distinct mark detection 24 Waiting time before picking up 0603 25 Waiting time before picking up 0603 (Type B) 26 Axis stop time during mount position check (SEMI mode) 27 PCB lighting brightness change time Value (A type) 0.05 s 0.026 s 0.05 s 0.004 s 0.008 s 0.1 s 0.03 s 0.05 s 0.06 s 0.104 s 0.121 s 0.14 s 0.05 s 0.2 s 0.2 s 0.1 s 0.1 s 0.1 s 1s 0.5 s 0.01 s 0.01 s 0.065 s 0.5 s 0.1 s Value (B type) 0.05 s 0.026 s 0.05 s 0.004 s 0.008 s 0.1 s 0.03 s 0.05 s 0.06 s 0.104 s 0.121 s 0.14 s 0.05 s 0.2 s 0.2 s 0.1 s 0.1 s 0.1 s 1s 0.5 s 0.01 s 0.01 s 0.065 s 0.5 s 0.1 s
DB1SEC84500A0
5.54
NOTICE
Specifications are subject to change without notice. Please recheck all items before confirming order.
D00AEC0A300C0
For the products or the technology, which are controlled items subject to the Foreign Exchange and Foreign Trade Law, the export permission according to the law is required when exporting from Japan or providing technological offerings.
Panasonic Factory Solutions Co., Ltd.

1375, Kamisukiawara, Showacho, Nakakomagun, Yamanashi 4093895, Japan TEL +81552756222 44113, Nagahasu, Tateishicho, Tosu, Saga 8418585, Japan TEL +81942842644
2003 Panasonic Factory Solutions Co., Ltd. All Rights Reserved. Unauthorized copying and distribution is a violation of the law.
Printed in Japan

NM ME15 NM ME16 Service Manual: Multifunctional Placement Machine MCF

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NM ME15 NM ME16 Service Manual: Multifunctional Placement Machine MCF

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Copyright:

Verfügbare Formate

Multifunctional Placement Machine MCF

This service manual is prepared only for service engineers.

Sentence No. DB1SEC02010B0

4. MAINTENANCE GUIDE (MECHANICAL) . . . . . . . . . .

4.2 Feeder Carriage and Component Feeder . . . . . . . . . . . . . . . . . . . . . . .

4.3 Above PC Board: Insertion Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Feeder Carriage: Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Above PC Board: Upper Positioning Units . . . . . . . . . . . . . . . . . . . . . .

5. MAINTENANCE GUIDE (CONTROL) . . . . . . . . . . . . . .

5.21 5.31 5.41 5.51

Sentence No. DB1SEC03020A0

DANGER WARNING CAUTION

These symbols bring ATTENTION to specific conditions.

These symbols PROHIBIT specific actions

This symbol COMPELS specific actions.

Keep body clear

Keep body clear

Turn OFF power before removing batteries.

Always read the Maintenance Manual before performing maintenance.

NEVER open the doors during operating.

Always check the safety interlock switches.

Use of disabled switches could lead to personal injury.

Keep body clear

Ventilate the work area sufficiently.

As a general rule, only one operator should handle switches.

Set up and restore the keyboard properly according to the instructions.

Watch fingers while closing the cover.

Beware of high temperature when replacing light bulbs.

No fingers inside machine

NEVER touch sensor directly.

Take care when handling the cut waste bottle.

Wear protective clothing when adjusting parts in the furnace.

Safety Precautions for Repair Operation

Power and Air Pressure OFF

Dont forget Signal!

Turn Control Buttons OFF!

Dont Touch Sensors Directly!

Beware of high temperature when replacing light bulbs.

Watch fingers while closing the cover.

No fingers inside machine

You may get burned by high temperature.

Sentence No. DB1SEC06000A0

This chapter describes how to use this manual.

1.1 Use of This Manual

1.1 Use of This Manual

1.1.1 Concerning Secrecy

1.1.2 Handling of This Manual

1.1.3 Control Numbers

Control Number Explanation

Record of revisions due to change of design.

1.1 Use of This Manual

1.1.4 Handling of Revisions and Additions

1.1 Use of This Manual

1.1.5 Conventions Used

1.1 Use of This Manual

Sentence No. DB1SEC11000A0

This chapter describes information on installation of machine.

Be sure to read Safety Precautions in the beginning of this manual.

2.1 Installation Procedures

2.1 Installation Procedures

2.1.1 Installation Procedures

Bracket for head X1 and X2 Bracket for Y axis