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G1043
Engineering Information
Introduction
The NORD SK9055 and SK9155 Conveyor Drive reducers are designed to be a mounting flange and output shaft drop-in for existing Overhead Conveyor Drives. The NORD Conveyor Drives, like our standard industrial products, offer heavy-duty construction and precisely machined components. By adding a mounting pad, the standard NORD unit becomes an intelligent drop-in product. These drives also incorporate the standard NORD VLIII flange, which features a larger bearing span and a dry cavity.
Ratings
NORD uses the standard gearing and housings for these Conveyor Drives. By doing this, we are able to offer the wide range of ratios, high torque, overhung and thrust load capacities. Unit Size SK9055 SK9155 Ratio Range Min.-max. 8.83 4246.38 : 1 8.66 4319.55 : 1 Torque Max. [lb-in] 24,780 72,570 [Nm] 2,800 8,200 OHL [lb] 6,000 16,000 Thrust [lb] 3,000 5,000
UNICASE Construction
UNICASE Construction refers to an overall design concept used in all NORDs products. The critical characteristics to reducer performance are proper alignment of the gear meshes and the bearings. All the main components are contained in a one-piece housing. All bearing bores, pilots, and registers of the housing are machined in one setup. By manufacturing with this method, the accuracy of the housing is based only on the accuracy of the machine that made them. This assures positive bearing and gear alignment. In no case is a bearing bore split axially, even if it is internal to the reducer. Designs with split bearing bores require bolts to hold the bore together. It is common for bearings to fail, due to the outer race being improperly supported and causing a stress riser at seams in bearing bores.
G1043
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Engineering Information
Power Input
These Conveyor Drives are able to accept different types of power inputs, including integral or C-face motors and solid input shafts.
Unit Size SK9055 SK9155 Integral Motor Range 1/6hp 20hp 1/6hp 75hp C-Face Motor Range 56C 250TC 56C 360TC W-Input Shaft Dims 1.50 x 3.12 - 5/8 - key: 3/8 x 3/8x 2.5 - 11 UNC End Tap 1.75 x 3.00 - key: 3/8 x 3/8x 2.75 Ratios: 5/8-11 UNC End Tap 8.66 235.27 0.875 x 2.00 -key: 3/16 x 3/16x 1.625 Ratios: 1/4-20 UNC End Tap 297.81 4319.55
NORDs QUADRILIP Seal system prevents oil Grease Packed Double Lip Seal leaking from the gearbox into the VLIII flange. If in any case oil does leak past the seals, it would flow down to the oil slinger mounted onto the shaft. As the shaft rotates, the oil would sling off into the cavity. A sight glass is provided for dry cavity inspection. The seal at the bottom has a double lip and is grease packed.
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Engineering Information
Lubrication
NORD ships all sealed units pre-filled with lubrication. The unit size and mounting position determine fill quantity. In a reducer, the lubricant is extremely important. Besides preventing metal-to-metal contact, a properly selected lubricant reduces friction and transfers heat through the box and to the case. It is important that proper oils are used in a gear reducer. Properly selected oil will have the required additives to prevent the unwanted formation of foam, oxidation and rust. NORDs helical bevel gear boxes are shipped standard with mineral based gear oil. The oil has an equivalent viscosity of ISO VG 220 or AGMA EP5. These oils are designed to operate with an ambient temperature range of 20 to 104 O F (-5 to 40O C). Synthetic oil is also available upon request. Oil Quantities: Mounting position quarts SK9055 liters quarts SK9155 ratio 8.66-235.27:1 liters quarts SK9155 ratio 297-4319.55:1 liters B5I 3.81 3.60 16.68 12.0 16.68+1.9 12.0+1.8 B5III 12.05 11.4 34.88 33.0 34.88+1.9 33.0+1.8 V1 8.87 6.50 20.08 19.0 20.08+1.9 19.0+1.8 V3 8.67 8.20 27.48 26.0 27.48+1.9 26.0+1.8 B5 10.25 9.70 29.07 27.5 29.07+3.07 27.5+2.90 B5II 12.16 11.5 40.69 38.5 40.69+3.28 38.5+3.10
Mounting Position
NORD overhead conveyer drives are constructed and assembled for a various mounting orientation Mounting Position. The reducer mounting position must be specified at the time of ordering to ensure the proper construction for the required situation.
B5
B5I
B5II
B5III
- Oil level plug - Oil fill plug - Oil drain plug
V1
V3
G1043
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Engineering Information
Autovent Breather
The Autovent operates like a check-valve to allow the reducer to dissipate internal pressure while preventing lubricant contamination during cooling. A spring presses a ball against a machined orifice until the heating of the oil and air inside the reducer exceeds 2 psi. Between 2 and 5 psi, the spring compresses and the ball is displaced, allowing pressure to escape. The internal pressure drops below 2 psi, the spring elongates and the ball returns to its initial position, sealing the unit. As the reducer continues to cool, the unit will temporarily develop a slight vacuum.
Gearing
Gear Quality Level: AGMA Class 11-13. Gear Material: SAE 8620 casehardened steel. Gear Hardness: Case hardened to 58-62 Rockwell-C. Gear Finish: All high-speed gears are ground; low-speed gears are finished skived after hardening. High-speed pinion gears have a 22-degree helix angle. Pressure angle of the gearing is 20 degrees. Edge Deburred Gearing Designed for infinite life
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G1043
SK9055 Gearmotors
Integral Standard Efficiency Motor - Size 71L/4 0.5 [hp] X X X X X X X X X X X X X 80S/4 0.75 [hp] X X X X X X X X X X X X X X 80L/4 1 [hp] 80LH/4 X X X X X X X X X 90S/4 1.5 [hp] 90SH/4 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 90L/4 2 [hp] 90LH/4 X X X X X X X X X X X X X X X X X X X X X X X X X X X 100L/4 3 [hp] 100LH/4 X X X X X X X X X X X X X X X X X X X X X X X 100L/40 5 [hp] 112MH/4 X X X X X X X X X X X X X X X X X X X X X X 132S/4 7.5 [hp] X X X X X X X X X X X X X X X X X X X X X X 132SH/4 132M/4 160M/4 160L/4
Integral Energy Efficient Motor - Size 132M/H4 10 [hp] X X X X X X X X X X X X X X X X X X X 160MH/4 15 [hp] X X X X X X X X X X X X X X X 160LH/4 20 [hp] X X X X X X X X X X X X X X X
All speeds, torques and powers are based on 1750 rpm input speeds. The values will vary slightly at input speeds other then 1750 rpm.
G1043
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SK9055 Reducers
W input shaft
Torque Capacity
Power Capacity
Output Speed
140TC
180TC
210TC
250TC
8.83 9.39 10.21 11.40 13.40 15.66 18.20 20.32 23.89 27.91 31.70 34.39 40.54 47.67 55.69 63.25 68.61 76.18 86.43 95.56 117.79 132.79 159.94 165.24 195.12 235.01 273.73 329.69 172.08 204.38 279.60 350.72 404.82 568.04 645.18 881.60 1113.24 1517.17 2128.35 2397.14 3026.98 3362.82 4246.38
All speeds, torques and powers are based on 1750 rpm input speeds. The values will vary slightly at input speeds other then 1750 rpm.
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Ratio
1 hp max [rpm] 198 186 171 154 131 112 96 86 73 63 55 51 43 37 31 28 26 23 20 18 15 13 11 11 9 7.4 6.4 5.3 10 8.6 6.3 5 4.3 3.1 2.7 2 1.6 1.2 0.82 0.73 0.58 0.52 0.41 [lb-in] 12390 13275 13275 13275 17700 17700 21683 23010 23895 24780 11336 24780 24780 24780 24780 24780 24780 24780 24780 24780 21240 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 24780 [hp] 38.9 39.2 36.0 32.4 36.8 31.5 33.0 31.4 27.7 24.8 9.90 20.1 16.9 14.5 12.2 11.0 10.2 9.04 7.86 7.08 5.06 5.11 4.32 4.32 3.54 2.91 2.52 2.08 3.93 3.38 2.48 1.97 1.69 1.22 1.06 0.79 0.63 0.47 0.32 0.29 0.23 0.20 0.16 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
56C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
2 hp max
5 hp max X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
10 hp max X X X X X X X X X X X X X X X X X X X X X X
20 hp max X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
G1043
SK9155 Gearmotors
Integral Standard Efficiency Motor - Size 90S/4 90SH/4 X X X X X X X X X X X X X 90L/4 90LH/4 2 [hp] X X X X X X X X X X X X X 100L/4 100LH/4 100L/40 112MH/4 132S/4 132SH/4 132M/4 132MH/4 160M/4 160MH/4 160L/4 160LH/4 180MX/4 180MH/4 180LX/4 200L/4 225S/4 225M/4
3 [hp]
X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X
30 40 [hp] [hp] X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
50 60 [hp] [hp] X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
All speeds, torques and powers are based on 1750 rpm input speeds. The values will vary slightly at input speeds other then 1750 rpm.
G1043
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SK9155 Reducers
8.66 9.63 10.85 11.40 11.83 13.29 14.74 15.74 17.51 19.73 21.50 24.16 28.04 33.69 39.36 42.90 48.20 55.94 67.22 76.29 87.56 105.47 129.44 150.62 178.88 198.10 235.27 297.81 369.40 453.01 572.72 734.77 932.11 1120.00 1391.37 1831.15 2221.48 3112.82 3867.02 4319.55
All speeds, torques and powers are based on 1750 rpm input speeds. The values will vary slightly at input speeds other then 1750 rpm.
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Ratio
Output Speed [rpm] 202 182 161 154 148 132 119 111 100 89 81 72 62 52 44 41 36 31 26 23 20 17 14 12 9.8 8.8 7.4 5.9 4.7 3.9 3.1 2.4 1.9 1.6 1.3 0.96 0.79 0.56 0.45 0.41
[lb-in] 39825 39825 42480 42480 42480 44250 63720 63720 66375 72570 72570 72570 72570 72570 65490 65490 69915 72570 72570 72570 72570 72570 58410 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570 72570
Torque Capacity
Power Capacity [hp] 128 115 109 104 99.8 92.7 120 112 105 102 93.3 82.9 71.4 59.9 45.7 42.6 39.9 35.7 29.9 26.5 23.0 19.6 13.0 13.8 11.3 10.1 8.52 6.79 5.41 4.49 3.57 2.76 2.19 1.84 1.50 1.11 0.91 0.64 0.52 0.47
W-input Shaft X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
1 hp max
56C X X X X X X X X X X X X X
2 hp max
140TC X X X X X X X X X X X X X
5 hp max X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
10 hp max X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
20 hp max X X X X X X X X X X X X X X X X X X
30 hp max X X X X X X X X X X X X X X X X X X X X X X X
50 hp max X X X X X X X X X X X X X X X X X X X
75 hp max X X X X X X X X X X X X X X X X X X X
G1043
Dimension Drawings
DB 2.937
0.75 SEAL PLUG 10.54 C (BR) C 15.78 6.06 AB (BR) AB 7.50 1/2-13 UNC 1" DEEP BCD 1-3/4" 2 PLACES
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 3/4x3/4x7 NOTES 1. DIMENSIONS ARE IN INCHES
9.17
4.25
FP
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
(1) 7/8"-9UNC 1.5" DEEP 1.6 0.81
2.48 VENT LOCATION OIL FILL LEVEL 15.5 10.01 7.5 SEE LOW SPEED SHAFT DETAIL
1.31
3. FOR RATIOS GREATER THAN 329.69: DIMENSIONS 'C' & 'C(BR)' INCREASE BY 2.72". DIMENSION 'DB' INCREASES BY 2.4".
9.84 21.12 10.56 9.25 9.25 (3) 0.875" THRU HOLES 9.25 21.12 10.56 9.25 (4) 7/8"-9UNC THRU
6.75
6.75
SEE NOTE 2
Type
SK9055
Motor Type Standard Energy Efficiency Efficient -90 S/L SH/LH -100 L LH -112 MH -132 S/M SH/MH -160 M/L MH -160 LH
DB [in]
1.42
G1043
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Dimension Drawings
3.264 0.75
0.75 SEAL PLUG 10.54 7.50 1/2-13 UNC 1" DEEP BCD 1-3/4" 2 PLACES
C 15.78 6.06 CC
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 3/4x3/4x7 NOTES 1. DIMENSIONS ARE IN INCHES
9.17
4.25
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
VENT LOCATION OIL FILL LEVEL 1.6 (1) 7/8"-9UNC 1.5" DEEP 0.81
2.48
1.31
3. FOR RATIOS GREATER THAN 329.69: DIMENSIONS 'C' & 'C(BR)' INCREASE BY 2.72". DIMENSION 'DB' INCREASES BY 2.4".
9.84 21.12 10.56 9.25 9.25 (3) 0.875" THRU HOLES 9.25 21.12 10.56 9.25 (4) 7/8"-9UNC THRU
6.75
6.75
SEE NOTE 2
Type
CC [in] 4.30
DB [in]
SK9055
1.42 7.90
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G1043
Dimension Drawings
1.42 2.937
0.75 SEAL PLUG 10.54 7.50 1/2-13 UNC 1" DEEP BCD 1-3/4" 2 PLACES
24.15 15.78 6.06 3.43 3.12 1.5 9.17 4.25 1.66 2.48 KEY: 3/8 x 3/8 x 2-1/2 VENT LOCATION OIL FILL LEVEL 5/8-11 UNC 1" DEEP
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 3/4x3/4x7 NOTES 1. DIMENSIONS ARE IN INCHES
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
(1) 7/8"-9UNC 1.5" DEEP 1.6 0.81
1.31
3. FOR RATIOS GREATER THAN 329.69: DIMENSIONS 'C' & 'C(BR)' INCREASE BY 2.72". DIMENSION 'DB' INCREASES BY 2.4".
9.84 21.12 10.56 9.25 9.25 (3) 0.875" THRU HOLES 9.25 21.12 10.56 9.25 (4) 7/8"-9UNC THRU
6.75
6.75
SEE NOTE 2
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Dimension Drawings
4.38 1.00
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 1x1x8 NOTES 1. DIMENSIONS ARE IN INCHES
FP
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
Type
SK9155
Motor Type Standard High Efficiency Efficient -100 L LH -112 MH -132 S/M SH/MH -160 M/L MH -160 LH -180 MX/LX -180 MH/LH -200 L LH -225 S/M -225 SH/MH
AB [in] 6.65 7.05 8.03 8.90 8.90 8.90 10.20 12.05 12.05 12.80
12
AB(BR) [in] 6.26 6.69 7.72 8.90 8.90 8.90 10.20 12.05 12.05 -
C [in] 35.12 35.91 40.20 41.18 42.76 42.75 46.06 49.45 49.45 49.33
C(BR) [in] 38.70 39.57 44.41 47.76 49.49 49.49 50.20 56.02 56.02 -
FP [in] 7.91 8.98 10.47 12.60 12.60 12.60 14.09 15.67 15.67 17.52
G1043
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Dimension Drawings
12.40 20.08 22.28
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
13.12
8.58
NOTES 1. DIMENSIONS ARE IN INCHES 2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
VENT LOCATION
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
Type
SK9155
G1043
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Dimension Drawings
4.38
8.00
1.00
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
13.12 38.28 33.74 22.36 8.58 4.69 4.38 1.625 13.38 6.49 2.04
VENT LOCATION OIL FILL LEVEL 5/8-11UNC 1" DEEP
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 1x1x8 NOTES 1. DIMENSIONS ARE IN INCHES
1.79
KEY: 3/8" x 3/8" x 3-5/8"
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
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G1043
Dimension Drawings
12.40 20.08 22.28
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 1x1x8 NOTES 1. DIMENSIONS ARE IN INCHES
FP
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
SK9155
Motor Type Standard Energy Efficiency Efficient -71 S/L -80 S/L LH -90 S/L SH/LH -100 L LH -112 MH
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Dimension Drawings
4.38 1.00
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
13.12
8.58
NOTES 1. DIMENSIONS ARE IN INCHES 2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
Type SK9155
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16
G1043
Dimension Drawings
1.00
2.00
3.937 1.00 5/8-11UNC 1-1/4" DEEP BCD 2-3/8" 2 PLACES
13.12 42.99 38.49 22.36 8.58 9.33 2.31 2.00 0.875 13.38 6.49 2.04
VENT LOCATIONS OIL FILL LEVEL 1/4-20UNC 0.50" DEEP
LOW SPEED SHAFT DETAIL SCALE: 2:1 OUTPUT KEY = 1x1x8 NOTES 1. DIMENSIONS ARE IN INCHES
0.96
KEY: 3/16" x 3/16" x 1-5/8"
2. DUE TO GEARBOX INTERFERENCE, THE BOLT CANNOT GO THROUGH THE MOUNTING FLANGE. ONE (1) TAPPED HOLE IS SUPPLIED TO ACCOMMODATE SIDE MOUNTING.
SEE NOTE 2
STANDARD FLANGE
(3 THRU HOLES/1 TAP) PART: 168614060
OPTIONAL FLANGE
(4 TAPS) PART: 168614070
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Size
Flange
SK9055
Standard (p/n 168414170) 3 x Thru holes + one side entry threaded hole Alternate Drop in (p/n168414180) 4 x threaded holes
SK9155
Standard (p/n 168614060) 3 x Thru holes + one side entry threaded hole Alternate Drop in (p/n168614070) 4 x threaded holes
Input Power Devices Integral motor Motor Brake Motor Options Size Brake torque hp Voltage AC brake voltage Hz
All data in this catalog is subject to change without notice. All orders are subject to the companys standard conditions of sale. Copies of the companys conditions of sale are available upon request.
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G1043
Foot or Flange Mount 1/6 to 50 hp Torque up to 26,550 lb-in Output speeds - 4.8 to 900 rpm Gear ratios - 1.88:1 to over 370:1 Industry interchange
Foot, Flange or Shaft Mount 1/6 to 2 hp Torque up to 2,390 lb-in Output speeds - 3 to 324 rpm Gear ratios - 5.40:1 to 582:1
National Customer Service Toll Fre 888/314-NORD (888/314-6673) MIDWEST 800 Nord Dr. PO Box 367 Waunakee, WI 53597-0367 Phone 608-849-7300 Fax 800-373-NORD (6673) SOUTH
100 Forsyth Hall Dr. Bldg. 100B
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G1043/2003