Spare parts for earthmoving and mining equipment

International company
Experience
For more than 40 years BYG has been manufacturing quality wear parts for heavy earth moving equipment for the civil engineering, quarrying and mining industries. Founded in 1968, BYG has established a proud history and tradition of quality and service. reliable logistics agents in every region of the world that can advise and assist you in meeting your shipping requirements.

Commitment
Our commitment is to give our customers competitive advantages, confidence and build a strong long term personal relationship. Our goals are to make business easier, more efficient and profitable. Your success is our satisfaction.

All around the world

By way of subsidiaries, agents and distributors located all around the world BYG is able to supply customers promptly and efficiently. Our global experience and knowledge base enables us to offer professional and personalized services. We supply the best quality products, technical training, on-going customer support with integrated logistics solutions. Today, because BYG has customers on all continents, we have chosen

Innovation
BYG has created a Research and Development Department with the most modern and advanced technology available. BYGs engineers develop new products every day responding to customer needs and ideas. The goal is the design of efficient and high performance products for every application.

Headquarters, Barcelona

Warehouse Barcelona

Technical Catalog and purchases online

BYGonline helps you find part numbers, pricing, availability, stock & place orders instantly

International company

Headquarters, Barcelona

BYG China

BYG USA

A sophisticated inventory control program enables us to have the best inventory availability of parts in the shortest time around the world. The BYG Web site offers you a valuable resource of product knowledge, availability and prices. BYG Online Service helps you access product information and knowledge 24 hours a

day. You can quickly and easily view the status of your orders, shipments and account status. BYG provides solutions, quality, experience and confidence. We will help your business to reduce cost, improve productivity and profit. We can be your unique supplier of Quality and High Performance after-market wear parts.

Quality, engineering and innovation

BYG S.A. is awarded with the ISO 9001 quality certificate, which certifies the Quality Management System of the organization

Cutting edges and end bits quality 250, 400, 450 and 500HB

Features Hardness, Brinell HB Thicknesses Impact strength Yield strength Re Tensile strength Rm Elongation A5 Carbon equivalent

steel 250HB 200-240HB 12-30mm. 760N/mm2 430N/mm2 18% 0,60

steel 400HB 360-440HB 4-60mm. 30J 1000N/mm2 1250N/mm2 10% 0,38

steel 450HB 425-475HB 15-60mm. 35J 1200N/mm2 1400N/mm2 10% 0,48

steel 500HB 450-560HB 15-60mm. 25J 1300N/mm2 1550N/mm2 8% 0,58

steel IMPACT 310-370HB 40-120mm. 95J 950N/mm2 980N/mm2 16% 0,55-0,64

Bucket Lips Bolt-on edges Bolt-on segments Straight & half arrow Loader Edges Bolt-on edges Bolt-on segments Straight & half arrow Bolt-on end bits Bulldozer Blades Cutting edges End bits Hot cupped & cast Scraper Blades Cutting edges Router bits Grader Blades Wear Plates Flat Sections

Wear plates
B-HARD qualities
Resistance to abrasion
10 9 8 7 6 4 3 2 1 HB 200 steel 320HB steel 250HB 300 400 500 600 Hardness Brinell HB steel 400HB 5 steel 360HB steel 500HB steel 450HB

250HB
Hardness Yield strength Tensile strength Elongation Impact strength at -20C 230HB max 480Re-N/mm2 700Rm-N/mm2 19% 12J

420HB
Hardness Yield strength Tensile strength Elongation Impact strength at -20C 380-450HB 1130Re-N/mm2 1140Rm-N/mm2 11% 27J

500HB
Hardness Yield strength Tensile strength Elongation Impact strength at -20C 470-540HB 1350Re-N/mm2 1720Rm-N/mm2 9% 27J

Ripper shank and components

Hardness, Brinell HB Thicknesses TYPICAL VALUES of... Impact Strength Charpy V longitudinal test piece at -40C for < 70mm. thick plate for > 70mm. thick plate Tensile Strength for < 70mm. thick plate for > 70mm. thick plate

350 HBW 40-120mm

95J 70J 980 MPa 900 MPa

One-piece machine finished ripper shanks

Also: Repair segments Repair noses Riper teeth Ripper protectors DRP for Caterpillar Esco Komatsu Liebherr

Clack!

Wear steels 250, 420 and 500HB

Wear bars 420HB 500HB 3 or 6 meters

Single bevel 420HB 500HB 6-6,5 meters

Double bevel 500HB 6-6,5 meters

Drilled double bevel 500HB 6-6,5 meters

Half arrow 500HB 6 meters

Armored bars 250HB and 600HB 3 meters

Grouser bars Heat treated 3,048m. (10)

FUTURA WEAR TECHNOLOGY

DRP teeth and adapters for: Adco Caterpillar Esco Fiat Hitachi Hensley Parabolic H&L John Deere Kobelco ...and more

Optimized penetration Rippled surface optimices penetration and material flow. Ripples also increase wear life as the ripples wear first before getting to the main body of the tooth.

Proven performance Thanks to its optimal design, more than 89% of steel has been used on FUTURA worn teeth compared to new ones, without loosing teeth sharpness.

Standard tooth compared to a FUTURA tooth

Optimized Penetration

Lateral ribs Lateral ribs reinforce the teeth box and protect pin. Lateral ribs also minimize pocket breakage. Extra wear material on central and lateral ribs contribute to selfsharpening effect.

Self-sharpening effect Protruding central ribs, lateral ribs and hollow pocket help material flow, significantly extend tooth wear life and increase sharpness properties providing better tooth penetration.

FUTURA TWISTER: the New FUTURA Helix Style System

Complete system: teeth, adapters and pins. Variety of designs to suit common & Heavy Duty excavator or loader applications TWISTER teeth, adapters and pins (pin only sizes 130-430) are suitable to be used with any other HELIX style parts in the market Sizes 130 170 190 230 290 330 390 430 510 590 610 690 710 810 Light Construction

Construction

Heavy Construction

Mining

FUTURA BUCKET PROTECTION

BUCKET PROTECTION

Side cutters

Wear runners

Chocky bars and wear buttons

Heel shrouds

Wear Pads

Lip shrouds

FUTURA MINING
up to 800 TN excavators

Machine weight up to 325 Tn size BOF 139,1 Tn 950 up to 400 Tn BOF 171,1 Tn up to 500 Tn BOF 252,6 Tn up to 800 Tn BOF 342,2 Tn size 1100 size 1300 size 1450
Hammerless MINING SYSTEM

lips up to 6,3 in [160 mm]

Teeth and adapters BYG CLASSIC

Steel casting provides the best combination of impact and abrasion resistance. BYG Classic replacement teeth achieve the optimum balance between hardness and toughnes swith hardness levels up to 530 Brinell. BYG Classic replacement teeth are cast to fit perfectly on all O.E.M. adapters. Designed to be stronger and last longer than any comparable teeth onthe market, our

products feature built in cast quality and highly accurate fit at the most competitive prices. BYG cast teeth product range includes a complete line of products to fit from the smallest to the largest machines. Whatever the requirement, BYG has a tooth system which fills the need, offering a full selection of tooth shapes for applications in mining, quarries and construction.

Locking systems

DRP for: Atlas Bofors Case-Poclain Caterpillar

Esco Fai Komatsu Fiat Hensley H&L

JCB John Deere Komatsu Liebherr Lenhoff

Mini Excavator Orca O&K Pengo Uni-Z

Fasteners Grade 9
Deep hexagonal head bolts Plow bolts Track bolts and nuts Wheel bolts and studs Allen bolts Hexagonal full hardened nuts 12 point head bolts Final drive bolts Socket head bolts

Hydraulic breaker tools

Our technical department offers professional advise of the correct tool for each application Hydraulic breaker tools for: Atlas-Copco D&A (DandA) Furukawa Indeco Montabert NPK Rammer Socomec Soosan Star Hammer ...and 60+ top brands

Conical General demolition work

Chisel Trenching and benching works

Pyramid For breaking hard materials as concrete and similar

4X Profile For use in high dust operations

Spare parts for hydraulic breakers

Blunt For impact breaking

Wide chisel For compact soil and asphalt

Large blunt For demolishing concrete, stone, blocks

Driving tool For driving in post, pipes, etc

Carbide cutting tools

Applications Machine foundation and drilling Solid walls, mines and tunnels Milling Road planing, concrete cutting, demoliton and recycling Trenching Construction of canals and water pipes

Rubber tracks

Applications: Mini Excavators Loaders Paving Snowplows Dumpers Machinery Elevation Agricultural Machinery

Special anti-corrosion steel that prevents deterioration of the internal iron cord of the chain

BYG has incorporated a range of rubber pads to complete their range of track related products. Advantages of the rubber pads: Protects both the track and ground surface during road travel. Flexibility: Two applications with the same machine. Reduce noise and vibration. Easily fitted and removed. Durable: The Bolt-on pads: Bolt directly onto existing steel grouser plates, which have been predrilled for the purpose

pads are fabricated from materials which are resistant to abrasion. Recyclable, economical: They can be easily fitted to the existing machine tracks. Perfect fitting between rubber pads and tracks. There are two types of rubber pads according to fixing type: Bolt-On pads and Clip-On pads. Clip-on pads: Incorporate bolt tightening clips on the sides for xing over the ends of the grouser plate.

Continuous inner steel cord with no assemblies, for maximum strength

Chain-on pads: Bolt directly to the chain (no grouser plate needed). Best suited for machines working on sealed surfaces

Undercarriage and components

Complete chains and components: Sprockets Rollers Idlers Fasteners Track links Shoes

Buckets

Complete line of buckets from mini excavator to mining machines (500 tons) Other buckets under request

Undercarriage and components for mining machines

Undercarriage for mining machines up to 500 tons Track links Rollers Idlers Fasteners Sprockets Shoes

FB-600-ING April 2013

Europe BYG France

byg.france@byg.com

Africa BYG Nigeria

byg.nigeria@byg.com

America BYG Canada

byg.canada@byg.com

Asia BYG China

byg.china@byg.com

BYG S.A.
El Pla 45, Polgono El Pla, 08750 Molins de Rei, Barcelona, SPAIN

BYG Germany
byg.germany@byg.com

BYG United States

byg.usa@byg.com

BYG India
byg.india@byg.com

BYG Portugal
byg.portugal@byg.com

BYG Singapore
byg.singapore@byg.com

+34 936 804 901

fax: +34 936 802 019 enquiries@byg.com

BYG Russia
byg.russia@byg.com

www.byg.com

BYG Spain
byg.spain@byg.com