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Intelligent Boiler Control

The Company is Cleaver-Brooks

The Solution is the CB-Hawk ICS

Cleaver-Brooks Hawk Integrated Control System

Intelligent Boiler Control

Cleaver-Brooks selected Rockwell Automations Allen-Bradley PLC as its hardware platform. Allen-Bradley PLCs are #1 in the world in terms of technology, reliability, installed base and ease of integration. PLC technology is the "Gold Standard" for boiler and combustion control. This is why Cleaver-Brooks uses PLC RETROFIT INSTALLATION SHOWN control as the foundation for the CB-Hawk ICS.

CB-Hawk ICS
Integrated Boiler Control System
CB-Hawk ICS
For most of the past 75 years, boiler and combustion control was easy.

Today, with aggressive Return-On-Investment (ROI) demands, rising fuel costs and environmental mandates that will only become more stringent over time only one company has a straightforward and integrated solution.

The company is Cleaver-Brooks.

If you want it all boilers, boiler control, safety assurance, cost-efficiencies, hardware, software, startup, integration and support the company is Cleaver-Brooks. The solution is the CB-Hawk ICS.

The solution is the Cleaver-Brooks CB-Hawk ICS control system.

If you need to specify or manage a single boiler you need the CB-Hawk ICS.

If you need to manage multiple boilers in a lead/lag, master/slave scenario you need the CB-Hawk ICS.

If you need the superior ruggedness and uptime assurance of Programmable Logic Control (PLC) technology you need the CB-Hawk ICS.

If you need to communicate with process control, building automation, environmental control or enterprise-wide information technology systems, instantly, either from within your facility or from anywhere around the world you need the CB-Hawk ICS.

If you want it all, for either new or retrofit applications, from one resource boilers, boiler control, safety assurance, cost-efficiencies, hardware, software, startup, integration and support there is only one company and one solution.

The company is Cleaver-Brooks.

The solution is the Cleaver-Brooks CB-Hawk ICS control system.

Intelligent Boiler Control


PLC Control The Intelligent Choice
You have a wide range of options in terms of boiler and combustion control systems. Many of these systems are non-integrated which means that they are third-party vendors who have little or no experience in the design, construction, startup or integration of boiler systems.
BOILER OVERVIEW
The "home page" of the CB-Hawk ICS, this interface can indicate Flue Gas Analysis, Combustion Air Temperature, Efficiency, Oxygen, Steam Pressure, Water Temperature, Firing Rate, Feedwater Temperature, Water Level, IP Address, Elapsed Time and Number of Cycles.

Cleaver-Brooks in sharp contrast to non-integrated control vendors offers fully-integrated solutions. Cleaver-Brooks designs, builds, delivers and supports boilers as well as designs, integrates, delivers and supports the control systems. Non-integrated control vendors who compete with Cleaver-Brooks tend to use either Personal Computer-based (PC-based) systems or proprietary microprocessor-based systems. PC-based systems suffer the same problems that any office or home computer experiences such as crashes, system errors, hard disk errors, viruses and security vulnerabilities. Nonintegrated control vendors who use proprietary, microprocessor-based technology may gain some reliability advantages over their PC-based counterparts but, these home grown systems are prone to failures that are difficult to diagnose and costly to repair.

BURNER CONTROL
Monitors the status of the Flame Safety control including flame signal and the status of the inputs that allow the boiler to start. Inputs monitored include: Burner Switch Position, Load Demand, Limits, External Interlock and Assured Low Fire Cut-Off (ALFCO).

Cleaver-Brooks, is the only fullyintegrated boiler control company a company who designs boilers, burners and the systems that control them. Cleaver-Brooks has chosen advanced PLC technology because it is robust, powerful, industrially-hardened and because it communicates its control and monitoring information easily using industry-standard protocols such as ModBus, BackNet, Lon Works and Ethernet/IP. Cleaver-Brooks selected Rockwell Automations Allen-Bradley PLC as its hardware platform. Allen-Bradley PLCs are #1 in the world in terms of technology, reliability, installed base and ease of integration. PLC technology is the Gold Standard for boiler and combustion control. This is why Cleaver-Brooks uses PLC control as the foundation for the CB-Hawk ICS

BURNER CONTROL DIAGNOSTICS


This interface displays the status of the flame safeguard terminals. Using this display any anomalies that are detected can be quickly diagnosed, recorded and corrected to ensure maximum up-time and safety.

An Added Level of Safety


The CB-Hawk ICS is designed with an added level of safety. Competing systems typically combine the burner managing function with the monitoring and control function. Cleaver-Brooks has designed the CB-Hawk ICS in such a way that in the unlikely event that the PLC goes down the CB 780 or CB 100E burner management system can properly manage the safety-critical combustion function until the PLC is back online. The added level of safety and dependability provided by CB-Hawk ICS is a mission-critical advantage over competing boiler control systems.

FIRING RATE
This screen displays the boilers firing rate, operating set points, stack analysis, actual pressure/temperature and the mode of operation automatic or manual.

CB-Hawk ICS
Intelligent Boiler Control CB-Hawk ICS
As a fully-integrated boiler solutions provider, Cleaver-Brooks combines its 75 years of leadership experience in boiler design and integration with its long history as the leader in boiler control. Using advanced PLC technology, Cleaver-Brooks delivers the CB-Hawk ICS control system pre-programmed to quickly and easily provide the cost efficiency, environmental sensitivity, monitoring, communications and safety that are the hallmarks of Cleaver-Brooks.

How it Works
The CB-Hawk ICS is custom designed for each application. The level of functionality varies depending on the needs of the end-user and the demands of the application itself. The core functional elements of the CB-Hawk ICS reside in an Allen-Bradley Programmable Logic Controller (PLC). This PLC contains the functionality that allows for many levels of monitoring and control including multiple fuel capabilities (up to 3 fuels), O2 trim/monitoring and programming, communications with the combustion controller, control of the optional high-efficiency Variable Speed Drive (VSD), Lead/Lag (master/slave) multiple boiler control and the monitoring and control of boiler water level. All of this monitoring and control data can be transmitted and displayed either on site or anywhere in the world via the PLCs flexible and powerful communications capabilities. The CB-Hawk ICS also drives an easyto-use Human Machine Interface (HMI) that displays a clear yet informationpacked Graphical User Interface (GUI). So, if you need to work with the CBHawk ICS on site its easy. If you need to be informed of status and/or alarms remotely the CB-Hawk ICS can do so via e-mail, pager, Blackberry (or similar device) or via an HTML (Internet) interface. The CB-Hawk ICS can easily share its data with Building Automation Systems (BAS) from companies such as Johnson Controls, Honeywell, etc. If needed, data can be shared using standard protocols with enterprise-wide systems such as SAP, J.D. Edwards, Baan, etc. so that stakeholders in engineering, financial as well as process and building control can monitor boiler functionality remotely and in real time. The CB-Hawk ICS delivers all of this functionality while providing the most cost-efficient and safest boiler and combustion control available.

Ideal for Retrofit


The CB-Hawk ICS makes decades-old boilers as efficient as new units coming straight off the factory floor. Employing industrially-hardened PLC technology, user friendly touch screen operation and advanced operating and diagnostic messaging, the Hawk ICS offers unmatched functionality. Upgrade options give your old boiler state-ofthe-art performance. These upgrades include the C-B Level Master which adds optimal safety and visual monitoring to water level control, energy efficient variable speed drive control, parallel positioning, O2 trim, multiple boiler lead/lag and a wide range of other control and monitoring capabilities. There is no other control that makes your old boiler like brand new and watches it like a Hawk.

Reasons to Buy the CB-Hawk


Its Safer Its from Cleaver-Brooks 75 Years as a Fully-Integrated Boiler, Burner and Boiler Control Company It is Retrofitable to Existing Boilers, or Applied to New It has a PLC-based Platform which can be Expanded as Needs Evolve It Arrives Pre-Programmed for Quicker Start Up It Saves Your Organization Money It can Help You Meet Ever More Stringent Environmental Mandates It has Superior Functionality and Communications Capabilities coupled with Lower Cost Communicates with a Wide Range of Ancillary Devices

Intelligent Boiler Control


CB-Hawk ICS Key Features and Benefits
The following features and benefits are for a typical CB-Hawk ICS installation. Features will vary depending on application.

PLC-Based Control PLC technology is more reliable than PC or microprocessor-based technologies yielding increased uptime, safety and efficiency.

Easy-to-Use Interface The CB-Hawk ICS drives an easy-to-use Human Machine interface that allows for quick and accurate boiler monitoring and control.

Advanced Communications You can be alerted by e-mail, pager, voicemail, internal network or Internet of boiler status and alarms, and this same data can be shared with building automation systems and enterprise-wide information technology systems.

National Fire Protection Association (NFPA 85), CSD-1 and Underwriters Laboratories (UL) Compliant The CB-Hawk ICS is the only control system that is fullyaccredited by the organizations that govern the safety and functionality of boilers and boiler control systems.

Integrated Control of Variable Speed Drives Variable Speed Drives can greatly enhance the energy efficiency of a boiler. The CB-Hawk ICS has Variable Speed Drive control programming included as part of its standard feature set. This allows Variable Speed Drive hardware to be added with no additional programming or integration.

Powerful Capabilities With the ability to monitor and control multiple aspects of boiler control such as O2 levels, stack temperature, lead/lag sequencing, boiler efficiency, water level, temperature/pressure, hot standby and combustion control the CB-Hawk ICS delivers unmatched functionality at its price points.

Boiler Control from the Boiler Designer The CB-Hawk ICS is integrated with the boiler as it is being built or configured to adapt to an existing unit. As the industrys only fully-integrated boiler control and boiler manufacturing resource Cleaver-Brooks can deliver a boiler solution that is virtually plug-and-play.

CB-Hawk ICS
Make the Intelligent Choice Contact Cleaver-Brooks
If you want it all, for either new or retrofit applications, from one resource boilers, boiler control, safety assurance, cost-efficiencies, hardware, software, startup, integration and support there is only one company and one solution. The company is Cleaver-Brooks. The solution is the Cleaver-Brooks CB-Hawk ICS control system.
PAGING SCREEN
Allows operators and facility management to monitor boiler operations from virtually anywhere. In addition to e-mail notification, the paging screen can enable up to 10 pager numbers and these numbers can be automatically configured to enable or disable as shifts change.

ALARM HISTORY
Used to store and access the last 100 alarms allows for trending of safety and predictive maintenance alerts and action.

WATER LEVEL
This monitor-only display provides critical information from the C-B Level Master low water cut-off and level controller. Indications include water level above and below the cutoff point, shutdown alarm, high water indication, blowdown reminder, successful/non-successful blowdown message, alarm and blowdown history, etc.

Call:

(414) 359-0600

Write: info@cleaver-brooks.com If you are a specifier:


Specifications for the CB-Hawk ICS can be found at: http://www.speci-fire.com/speci-fire_pdf/123002update/TOC.PDF This is an Adobe Portable Document Format (PDF). Please scroll to Section D for CB-Hawk ICS specifications.
MULTIPLE BOILER LEAD/LAG
The multiple Boiler Lead/Lag option allows multiple boilers with CB-Hawk ICS control to safely and efficiently operate in a master/slave scenario by managing the start/stop and firing rates for all boilers based on demand. All multiple Boiler Lead/Lag operating parameters are set and controlled via the master boilers HMI.

Unlimited Options

The standard CB-Hawk ICS is a fully functional PLC-based platform offering a complete compliment of features which can be expanded upon to meet an array of needs.

One of these options involves the Human Machine Interface (HMI). Two high-resolution color screen options are available either 6- or 10-inch. Color HMIs provide the maximum information return as they communicate data more quickly and clearly especially when an operator is at a distance. For applications where this level of functionality is not necessary, a 5.5-inch monochrome comes as standard. The CB-Hawk ICS also offers many technical and functional options including; O2 Trim and monitoring C-B Level Master water level control and annunciation Multiple boiler lead/lag sequencing Variable speed drive and/or parallel positioning control integration Expanded annunciation E-mail paging & phone paging LAN/WAN interfacing, building automation interfacing and internet monitoring as well

Color HMI
Color Human Machine Interfaces (HMIs) provide the maximum information return as they communicate data more quickly and clearly especially when an operator is at a distance.

as over 50 other option categories that ensure a safe, precise and cost-efficient boiler control environment.

If you want the best in boiler monitoring and control, executed either at the boiler or from anywhere in the world and backed by the best sales and service organization in the industry

The company is Cleaver-Brooks.

The solution is the CB-Hawk ICS.

CB-8059