This Bill of Materials is for an Mendel M4 standard RepRap printer, with one pinch Part name Type Qty

x-bar.par y-bar.par z-bar.par 608-bearing.par 624-bearing.par x-belt.par y-belt.par z-belt.par Copper-jacket.par Fire-cement.par Nozzle.par Thermal-barrier.par m3-capx20.par m3-capx25 (extruder) m3-nut.par m3-nylock.par m3-washer.par m4-nut.par m4-nylock.par m4-washer.par m4x16-cap.par m4-capx20 (extruder) m4x40-cap.par m5x20-mudguard-washer.par m8-nut.par M8-washer.par stepper-motor-nema17-fl42sth47-1684A-01.par extruder-controller-v2-2.par opto-endstop-v2-1-pcb.par optoswitch-rs304560.par reprap-mother-board-v1.1.par stepper-motor-driver-v2-3.par usb-female-b-type.par usb-female-pcb.par xlr-female-d-type.par x-flag.par y-flag.par z-flag.par bed-spring_4off.par circuit-board-bracket-m3_4off.par

Bar Bar Bar Bearing Bearing Belt Belt Belt Extruder Extruder Extruder Extruder Fastener Fastner Fastener Fastener Fastener Fastener Fastener Fastener Fastener Fastner Fastener Fastener Fastener Fastener NEMA stepper PCB/Electronics PCB/Electronics PCB/Electronics PCB/Electronics PCB/Electronics PCB/Electronics PCB/Electronics PCB/Electronics Thin sheet Thin sheet Thin sheet RP RP

2 2 2 2 48 1 1 1 1 1 1 1 50 4 18 34 102 25 129 449 38 1 115 15 104 104 4 1 3 3 1 3 1 1 1 1 1 1 4 4

er, with one pinch-wheel extruder. Notes UK supply example

All bar/stud is 8 mm. See 'Mendel M4 lengths' tab to find total number of 1m lengths needed. RS 770406

RS 6190036 RS 6189890

Belt specified on 'Mendel M4 lengths' tab Belt specified on 'Mendel M4 lengths' tab Belt specified on 'Mendel M4 lengths' tab

Example on 'Mendel M4 lengths' tab Example on 'Mendel M4 lengths' tab Example on 'Mendel M4 lengths' tab
See 'Extruder' pages See 'Extruder' pages See 'Extruder' pages See 'Extruder' pages RS 4838196 RS 560293 RS 524281 RS 560338 RS 525896 RS 524304 RS 525925 RS 4838225

RS 4838253 If M4 available, go for that. M5 only chosen due to lack of availability of M4s. RS 6667753 RS 527612 RS 527634 Use either NEMA 14 or 17. Torque must be at least 0.13 Nm RepRap Stepping Motors Page

See 'Materials Procurement' page

See 'Materials Procurement' page

UK RS cost US supply example US Cost 11.19 SMALLPARTS.COM CGSX-M08-72 14.03 *2

1.82 http://www.thebigbearingstore.com 29.38 http://www.thebigbearingstore.com

10.19 Mcmaster 7959K24 x 8Ft 13.14 Mcmaster 6484K509

1.18 $ 65.50 $ 14.56 $ 5.09 $

8.84 Mcmaster 91290A123 3.27 2.84 1.09 3.42 6.54 3.02 7.46 23.92 2.39 7.92 3.50 13.09

6.24 $ 1.33 $ 2.82 $ 3.56 $ 1.33 $ 7.00 $ 9.45 $ 7.50 $ 20.98 $ 7.97 $ 9.66 $ 5.46 $ msoxl:=15*4

Mcmaster 90591A121 Mcmaster 90576A102 Mcmaster 91166A210 Mcmaster 90591A141 Mcmaster 90576A103 Mcmaster 91166A230 Mcmaster 95263A273 Mcmaster 91290A184 Mcmaster 95229A910 Mcmaster 90591A161 Mcmaster 91166A270 http://www.interinar.com/

circuit-board-spacer-m4_2off.par RP drive-pulley_3off.par RP frame-vertex_6off.par RP pinch-wheel-bracket-NEMA17_604-bearing_1off.par P R x-180-z-bearing-plate_2off.par RP x-360-z-bearing-plate_2off.par RP x-360-z-bearing-plate-mirror_2off.par RP x-axis-side-plate-nut-jig_2off.par RP x-bar-clamp-m3_6off.par RP x-bar-clamp-m4_4off.par RP x-carriage-belt-clamp_2off.par RP x-carriage-lower_1off.par RP x-carriage-upper_1off.par RP x-end-bracket_2off.par RP xlr-bracket_1off.par RP x-motor-bracket-spacer_2off.par RP x-vert-drive-nut-trap_4off.par RP x-vert-drive-side-plate-180-end_2off.par RP x-vert-drive-side-plate-360-end_2off.par RP y-bar-clamp_10off.par RP y-bearing-180-inner_2off.par RP y-bearing-180-outer-left_1off.par RP y-bearing-180-outer-right_1off.par RP y-bearing-360-inner_2off.par RP y-bearing-360-outer-left_1off.par RP y-bearing-360-outer-right_1off.par RP y-belt-clamp_2off.par RP y-idler-bracket_1off.par RP y-motor-bracket_1off.par RP z-axis-opto-spring_1off.aoi RP z-bar-top-clamp_4off.par RP z-driven-pulley_2off.par RP z-drive-pulley-rim_4off.par RP z-leadscrew-base_2off.par RP z-leadscrew-base-bar-clamp_2off.par RP z-motor-bracket_1off.par RP z-opto-bracket_1off.par RP z-tensioner_1off.par RP bed.par Thick sheet motherboard-plate.par Thick sheet purge-plate.par Thick sheet stepper-plate.par Thick sheet y-chassis.par Thick sheet stud-frame-end.par Studding

2 3 6 1 2 2 2 2 6 4 2 1 1 2 1 2 4 2 2 10 2 1 1 2 1 1 2 1 1 1 4 2 4 2 2 1 1 1 1 1 1 1 1 4

See 'Materials Procurement' page

All bar/stud is 8 mm. See 'Mendel M4 lengths' tab to find total number of 1m lengths needed. RS 530337

11.65 http://www.acehardwareoutlet.com/

43.18 $

stud-frame-end-top.par stud-frame-side.par stud-z-base-beam-long.par stud-z-base-beam-short.par stud-z-leadscrew.par Total part count Total RP part count Total non-RP part count Total fastenings Total non RP part count ignoring fastenings Percentage of RP Percentage of RP ignoring fastenings

Studding Studding Studding Studding Studding

2 6 2 2 2 1390 95 1295 1192 103 6.83% #####

BAR & JIG LENGTHS (READ NOTES TAB) Bar A B C Length (mm) Qty From 1m stud # From 1m bar # 440 2 2, 6 370 6 1, 1, 2, 3, 4, 7 294 4 3, 3, 4, 4 D1 Studding 355 2 8 D2 Studding 418 2 6, 7 E Studding 330 2 5, 5 X 8 Bar 495 2 1 Y 8 Bar 406 2 2 Z 8 Bar 330 2 3 J1 Scrap/stud 290 1 5 J2 Scrap/stud 234 1 1 J3 Scrap/stud 157 1 2 Total number of 1m lengths needed of studding =8 Total number of 1m lengths needed of bar = 3 Name (mm) Type Studding Studding Studding

Stud-frame-end-top M8 Stud-frame-side M8 Stud-frame-end M8 Stud-z-base-beam-shortM8 Stud-z-base-beam-long M8 Stud-z-leadscrew M8 x-bar y-bar z-bar ~8 ~8 ~8

INSPECTION DISTANCES FOR SQUARING (PERFECT MODEL) (READ NOTES TAB)

Label Measurement (mm) M1 398 M2 52 M3 55 M4 94

BELT SPECIFICATIONS (READ NOTES TAB) Belt Name Type Pitch (mm) 5 5 5 Width (mm) Length range 5 Min 5 Min 5 From Length* (mm) Qty US UK NZ 1 click 810** 1 split BZ [960-1008]*** 1 click

BX BY BZ

x-belt Ended y-belt Ended z-belt Continuous

1300**

BAR & JIG LENGTHS Bar/Stud Accuracy: Bars should be cut to 1.0 mm. Jigs (prefixed with a J) should be used to cut long and filed down to an accuracy of ~ mm. Jigs should then be used to set consistent distance. (Tirangular sides in the design are equilateral). Bar/Stud Jigs: Prefixed here with a J. A second, longer length can be taped to the critical length, extending over both ends (as illustrated the 'Assembly notes' page. This extension can be used as a location on surfaces to ensure perpendiculartity. Bar/Stud Materials: Generally you can survive on BZP fine. BZP is better over mild as the rust management's a pain. A2 will feel nicer and be straighter of course, but is more expensive. The premium bearing materials are silver steel ground bars. Unfortunately, they are only ubiquitous in lengths of 300mm or 333mm. So you can get these in for the Z, but not the X or Y.

INSPECTION DISTANCES FOR SQUARING (PERFECT MODEL) Using a tape measure/rule. Test perpendicularity of z-bars by placing the assembly on flat surface and using a plumb line.

BELT SPECIFICATIONS Make sure you get CONTI SYNCHROFLEX tooth profile, or an equivalent which allows anough room for chunky teeth. For example, HTD (round profile, does not allow enough room for teeth on a tight diameter). * allows for extra 5mm to be gripped by needle nose pliers for tightening during clamping ** length from centre of belt width, assuming a 2mm wide belt *** range can slide higher by fastneing the z-motor base and tensioner assembly away from the leadscrew base.

RepRap attempts to print its own parts wherever possible. This includes toothed drive pulleys. 5 mm pitch (or imperial equivalent XL pitch, 0.2") belts have been investigated becasue at the time of research a 5 mm pitch was the most achievabl to print. Belt widths need to be cut down to 5mm. This can be achieved using the belt splitter jig. Note that by buying a thick belt (10mm, say, or 16), you can get several axes from one belt using the splitter. The Z belt needs to be within the range specified, as it's a loop. But the X and Y belts can be cut to length. The splitter is adjusta

d down to an accuracy of ~ 0.2 re equilateral).

ng over both ends (as illustrated in e perpendiculartity.

ubiquitous in lengths of 300mm or

nough room for chunky teeth. For

m the leadscrew base.

eys. 5 mm pitch (or imperial 5 mm pitch was the most achievable

lt using the splitter. The Z belt ength. The splitter is adjustable,

Note that by buying a thick belt (10mm, say, or 16), you can get several axes from one belt using the splitter. The Z belt needs to be within the range specified, as it's a loop. But the X and Y belts can be cut to length. The splitter is adjusta and can, with care, be used to remove the last 1 mm from a standard 16 mm belt. FASTENERS Although Mendel uses 3 types of bolt, it does use 5 types of nut. To save some work, and maybe some expense, you can use plain M3, M4 and M8 nuts without having to buy nyloc versions. Nyloc nuts have a distinct disadvantage, in that they can only be used once, so as soon as you loosen a nyloc nut, its effect securing something is lost. To get away from nyloc simply apply a thread locking compound to the last few threads of where it will be locked into place Fixing mistakes Fixing mistakes when using thread lockers can be tricky as they tend to set quickly, ie less than 2 minutes, if however you want to change some thing, you can break the locking compound by either, applying excessive torque, or by applying lots of heat.

lt using the splitter. The Z belt ength. The splitter is adjustable,

d maybe some expense, you can

s you loosen a nyloc nut, its effect of where it will be locked into place.

s than 2 minutes, if however you ssive torque, or by applying lots of

Cost type

UK RS

Notes

Costing

Bar 11.19 Bearings 31.20 Belt 23.33 Extruder parts 15.00 Fasteners 22.09 Motors 51.66 PCB/Electronics 110.00 Thin sheet 0.00 RP 20.00 Thick sheet 20.00 Studding 4.86
Total 309.328

Estimate Assuming 4x NEMA 17s

+delivery

www.orbitalfasteners.co.uk www.motioncontrolproducts.co.uk

Zach's Gen3 electronics

Assuming no commission Estimate

Page 15

Specifications

Manufacturer Model Technology Price Annual Service Cost Size & Wt. Build Envelope Materials Material Cost Speed Accuracy Finish

Page 16

Specifications UK metric

RepRap Mendel M4 FFF (Fused Filament Fabrication)/Thermoplastic extrusion 395.00 Occasional oiling = 5 500 mm (W) x 400 mm (D) x 360 mm (H) 200 mm (W) x 200 mm (D) x 140 mm (H) PLA, HDPE, ABS & more. Uses 3 mm (0.118) filament. PLA: $?/lb, HDPE: $7/lb, ABS: $10/lb fair
Resolution of nozzle 0.5mm, 2mm min. feature size, 0.1mm positioning accuracy, layer thk 0.5mm

fair

Page 17

Specifications US imperial

$630 Occasional oiling = $10 20 (W) x 16 (D) x 14 (H) 8 (W) x 8 (D) x 5.5 (H) PLA: $?/lb, HDPE: $7/lb, ABS: $10/lb
Resolution of nozzle 0.0196, 0.0787 min. feature size, 0.0039 positioning accuracy, layer thk 0.0196

Page 18

US

Specifications

Darwin thermoplastic extrusion $600 [Complete mechanical parts kit only. Can be less if user supplies parts.] N/A 20x20x20 in WxDxH approx. 12x12x12 in approx. astic Polymorph (similar or identical to polycaprolactone). Other versions of the machine also have used polyethylen $16 to $24 per lb (Polymorph) poor Resolution of nozzle 0.020 in (0.5mm) / 2mm min. feature size / 0.1mm positioning accuracy / layer thk 0.5mm fair to poor Only fair quality parts and models so far

Page 19

Specifications

yethylene, PLA, etc.

0.5mm

Page 20

Quantity Fasteners_"Orbital_Fasteners" BZP PN BZP Unit Cost BZP Total Fastener M3 Cap Screw 20mm M3 Nut M3 Nyloc M3 Washer M4 Nut M4 Nyloc M4 Washer M4 Cap Screw 16mm M5 Mudguard 20mm washer M8 Nut M8 Washer M4 Cap Screw 40mm (Mild Only) All +VAT 54 14 38 102 25 129 449 39 15 104 104 2671040 1771000 1781000 1711000 1771010 1781010 1711010 2671070 1731030 1771040 1711040 0.04926 0.00500 0.01395 0.00412 0.00640 0.02318 0.00630 0.03487 0.02333 0.01240 0.00856 BZP Total: 0.06000 Total: 2.66 0.07 0.53 0.42 0.16 2.99 2.83 1.36 0.35 1.29 0.89 13.55 6.90 20.45

A2 PN 2041060 2111000 2121000 2131000 2111010 2121010 2131010 2041110 N/A 2111040 2131040 1891150

A2 Unit Cost 0.04796 0.01000 0.04079 0.00412 0.01240 0.03481 0.00370 0.05231 0.02333 0.04038 0.02462 A2 Total: Total

115 1891150

Page 21

A2 Total 2.59 0.14 1.55 0.42 0.31 4.49 1.66 2.04 0.35 4.20 2.56 20.31 6.90 27.21 2041060 1771000 1781000 2131000 1771010 1781010 2131010 2671070 1731030 1771040 1711040 1891150 Cheapest total

Cheapest 2.59 0.07 0.53 0.42 0.16 2.99 1.66 1.36 0.35 1.29 0.89 12.31 6.9 19.21 22.0915

Fasteners_"Orbital_Fasteners"

Page 22

RepRap Motherboard v1.2

Source Makerbot DIY KIT Makerbot Fully Assembled Self Source Total Total Boards needed for Build Part
.100 breakaway header (right-angle) 1.8k ohm resistor 1206 10 pin female header 10 pin IDC header 100nF ceramic capacitor 1206 10k ohm resistor 1206 10uF electrolytic capacitor D55 15pF ceramic capacitor 1206 16Mhz crystal 180 ohm resistor 1206 1k ohm resistor 1206 3.3k ohm resistor 1206 30 ohm resistor 5W 3M sd card socket 4 pin female header 4.7k ohm resistor 1206 6 pin IDC header Atmega644p tqfp ATX Motherboard Header Green LED 1206 Omron B3F-1000 Button Red LED 1206 RJ45 Jack SN75176A SOIC SPDT switch RepRap Motherboard v1.2 PCB EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC PCB

Cost per board $40 $50 $55 1 Type

Total $40 $50 $55 Cheapest Seller

Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Digikey Mouser Digikey Mouser Mouser Digikey Mouser Mouser Mouser Mouser Mouser Mouser Mouser Makerbot

Stepper Motor Driver v2.3

Cheapest Part #
571-9-146304-0 263-1.8K-RC S7008-ND 649-75869-101LF 80-C1206C104K5R 290-10K-RC 647-UUT1H100MCL1GS 77-VJ12A100V150J 695-HC49US-16-U 263-180-RC 290-1.0K-RC 263-3.3K-RC 30W-5-ND 517-SD-RSMT-2-MQ S7037-ND 263-4.7K-RC 649-75869-131LF ATMEGA644P-20AU-ND 538-39-29-3206 645-598-8270-107F 653-B3F-1000 645-598-8210-107F 571-5555164-1 595-SN75176AD 10SP001 RepRap Motherboard v1.2 PCB

Alternate Cost $ $3.42 $0.05 $0.55 $1.03 $0.07 $0.05 $0.08 $0.06 $0.58 $0.05 $0.05 $0.05 $0.34 $1.30 $0.46 $0.05 $0.43 $7.76 $1.86 $0.10 $0.23 $0.10 $0.74 $0.88 $0.38 $8.00 Seller Part #

Digikey

311-1151-1-ND

Digikey Mouser

3M5646CT-ND 517-974-01-04

Digikey Digikey

WM7346-ND 350-2053-1-ND

Mendel Eleconics Total Cost

Makerbot DIY KIT (by board) Self Source Makerbot Assembled Kit Makerbot Assembled (by board) $148.00 $176.24 $175.00 $203.00

Cost

Board Quantity 6 5 4 4 3 4 1 2 1 1 2 3 1 1 4 2 1 1 1 1 1 1 4 1 1 1 Total:

$1.20

$1.39 $1.13

$2.07 $0.43

Board Total $20.52 $0.25 $2.20 $4.12 $0.21 $0.20 $0.08 $0.12 $0.58 $0.05 $0.10 $0.15 $0.34 $1.30 $1.84 $0.10 $0.43 $7.76 $1.86 $0.10 $0.23 $0.10 $2.96 $0.88 $0.38 $8.00 $54.86

Project Quantity 6 5 4 4 3 4 1 2 1 1 2 3 1 1 4 2 1 1 1 1 1 1 4 1 1 1

Project Total $20.52 $0.25 $2.20 $4.12 $0.21 $0.20 $0.08 $0.12 $0.58 $0.05 $0.10 $0.15 $0.34 $1.30 $1.84 $0.10 $0.43 $7.76 $1.86 $0.10 $0.23 $0.10 $2.96 $0.88 $0.38 $8.00 $54.86

Source Makerbot DIY KIT Makerbot Fully Assembled Self Source Total Total Boards needed for Build

Cost per board $20 $30 $27 3

Total $60 $90 $80

Cheapest Part
.156" crimp-on connector .156" 4 position housing .156" header .22uF ceramic capacitor 1206 0.25 ohm resistor 2512 10 pin IDC connector 10 pin IDC header 100nF ceramic capacitor 1206 100uF electrolytic capacitor D55 10k ohm resistor 1206 10K trimpot 1k ohm resistor 1206 1nF ceramic capacitor 1206 2.2k ohm resistor 1206 4 pin molex connector 7805DT A3982 Green LED 1206 Red LED 1206 RJ45 Jack Stepper Motor Driver v2.3 PCB 10 pin ribbon cable EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC PCB Wire

Type

Seller
Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Digikey Mouser Mouser Mouser Mouser Mouser Digikey Mouser Mouser Mouser Makerbot Mouser

Opto Endstop v2.1

Source Makerbot DIY KIT Makerbot Fully Assembled Self Source Total Total Boards needed for Build Cost per board $3 * $0.00 6 Total $18 * $18.36

Cheapest Part #
538-08-52-0072 538-26-48-1245 80-C1206C224K5R 66-LR2512LF-01-R250 649-71600-010LF 649-75869-101LF 80-C1206C104K5R 647-UUX1H101MNL1GS 290-10K-RC T73YE-10K-ND 290-1.0K-RC 80-C1206C102K5R 263-2.2K-RC 538-15-24-4745 863-MC7805CDTRKG 620-1299-1-ND 645-598-8270-107F 645-598-8210-107F 571-5555164-1 Stepper Motor Driver v2.3 PCB 523-191-2801-110FT

Alternate Cost $ $0.08 $2.02 $0.25 $0.36 Digikey $0.80 Digikey $1.03 $0.07 $0.16 $0.05 $0.90 $0.05 $0.09 $0.05 $0.84 $0.47 $5.81 $0.10 Digikey $0.10 $0.74 $3.00 $0.47 Seller Part #

CSRN20.25FICT-ND 609-1739-ND

350-2053-1-ND

UK Alternate http://uk.farnell.com Cost Board Quantity 4 4 1 2 2 1 5 2 1 1 4 1 1 1 1 1 3 2 2 1 1 Total: Board Total $0.32 $8.08 $0.25 $0.72 $1.60 $1.03 $0.35 $0.32 $0.05 $0.90 $0.20 $0.09 $0.05 $0.84 $0.47 $5.81 $0.30 $0.20 $1.48 $3.00 $0.47 $26.53 Project Quantity 12 12 3 6 6 3 15 6 3 3 12 3 3 3 3 3 9 6 6 3 3 Project NOTE Total $0.96 1593529 $24.24 $0.75 $2.16 $4.80 $3.09 $1.05 $0.96 $0.15 $2.70 $0.60 $0.27 $0.15 $2.52 $1.41 $17.43 $0.90 $0.60 $4.44 $9.00 $1.41 $79.59
1098736 589068 1759362 1107411 8395918 1098498

$0.88 $1.32

1759297
1735328 9337016 1141664 9337008 1759514 1576634 1756779 1652336 1521717 1226371 1318261

$0.43

301899

http://uk.rs-online.com

NOTE
670-2266 679-5388 483-8483 264-4185 223-1010 680-4974 680-4984

669-8622
628-3970 223-2394 652-4265 223-2265 391-230 223-2265 670-4275 463-650 680-7191 654-5824 654-5694

289-9846

Cheapest Part
1K ohm resistor 220 ohm resistor 3mm green LED H21LOB RJ45 Jack Opto Endstop v2.1 PCB EC EC EC EC EC PCB

Type

Seller
Mouser Mouser Mouser Mouser Mouser Makerbot

Extruder Controller v2.2

Source Makerbot DIY KIT Makerbot Fully Assembled Self Source Total Total Boards needed for Build Cost per board $30 $45 $23 1 Total $30 $45 $23

Cheapest Part
.22uF ceramic capacitor 1206 10 pin IDC header 100nF ceramic capacitor 1206 100uF electrolytic capacitor D55 10k ohm resistor 1206 10K trimpot 10uF electrolytic capacitor D55 15pF ceramic capacitor 1206 16Mhz crystal 1k ohm resistor 1206 2 pin .200" connector 4 pin .200" terminal block 4.7k ohm resistor 1206 6 pin .200" terminal block 6 pin IDC header 7805DT A3949 SOIC Atmega168 tqfp Green LED 1206 NIF5003 Omron B3F-1000 Button EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC

Type

Seller
Mouser Mouser Mouser Mouser Mouser Digikey Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Digikey Digikey Mouser Mouser Mouser

Cheapest Part #
291-1k-RC 291-220-RC 859-LTL-4231N-1 512-H21LOB 571-5555164-1 Opto Endstop v2.1 PCB

Alternate Cost $ Seller Part # R220R14W LED3G

H21LOB-ND

$0.10 $0.10 $0.10 $1.02 Digikey $0.74 $1.00

Cheapest Part #
80-C1206C224K5R 649-75869-101LF 80-C1206C104K5R 647-UUX1H101MNL1GS 290-10K-RC T73YE-10K-ND 647-UUT1H100MCL1GS 77-VJ12A100V150J 695-HC49US-16-U 290-1.0K-RC 571-2828372 571-2828374 263-4.7K-RC 571-2828376 649-75869-131LF 863-MC7805CDTRKG 620-1062-ND ATMEGA168-20AU-ND 645-598-8270-107F 863-NIF5003NT1G 653-B3F-1000

Alternate Cost $ $0.25 $1.03 $0.07 $0.16 $0.05 $0.90 $0.08 $0.06 $0.58 $0.05 $0.36 $0.65 $0.05 $1.04 $0.43 $0.47 $0.00 $4.00 $0.10 $1.23 $0.23 Seller Part #

Digikey

311-1151-1-ND

Digikey

277-1247-ND

Mouser Digikey

556-ATMEGA168-20AU 350-2053-1-ND

Cost $0.10 $0.10 $1.77

Board Quantity 1 1 1 1 1 1 Total:

Board Total $0.10 $0.10 $0.10 $1.02 $0.74 $1.00 $0.00

Project Quantity 6 6 6 6 6 6

Project Total $0.60 $0.60 $0.60 $6.12 $4.44 $6.00 $18.36

Cost

Board Quantity 2 1 8 2 3 1 1 2 1 11 1 1 5 1 1 1 2 1 9 3 1

$1.20

$0.85

$4.32 $0.43

Board Total $0.50 $1.03 $0.56 $0.32 $0.15 $0.90 $0.08 $0.12 $0.58 $0.55 $0.36 $0.65 $0.25 $1.04 $0.43 $0.47 $0.00 $4.00 $0.90 $3.69 $0.23

Project Quantity 2 1 8 2 3 1 1 2 1 11 1 1 5 1 1 1 2 1 9 3 1

Project Total $0.50 $1.03 $0.56 $0.32 $0.15 $0.90 $0.08 $0.12 $0.58 $0.55 $0.36 $0.65 $0.25 $1.04 $0.43 $0.47 $0.00 Call for pricing $4.00 $0.90 $3.69 $0.23

RJ45 Jack SN75176A SOIC Extruder Controller v2.2 PCB

EC EC PCB

Mouser Mouser Makerbot

rts List for Mendel Electronics Boards

Cheapest Part
.100 breakaway header (right-angle) .156" crimp-on connector .156" header .22uF ceramic capacitor 1206 0.25 ohm resistor 2512 1.8k ohm resistor 1206 10 pin female header 10 pin IDC connector 10 pin IDC header 10 pin ribbon cable 100nF ceramic capacitor 1206 100uF electrolytic capacitor D55 10k ohm resistor 1206 10K trimpot 10uF electrolytic capacitor D55 15pF ceramic capacitor 1206 16Mhz crystal 180 ohm resistor 1206 1K ohm resistor 1k ohm resistor 1206 1nF ceramic capacitor 1206 2 pin .200" connector 2.2k ohm resistor 1206 220 ohm resistor 3.3k ohm resistor 1206 30 ohm resistor 5W 3M sd card socket 3mm green LED 4 pin .200" terminal block 4 pin female header 4 pin molex connector 4.7k ohm resistor 1206 EC EC EC EC EC EC EC EC EC Wire EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC EC

Type

Seller
Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Digikey Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Mouser Digikey Mouser Mouser Mouser Digikey Mouser Mouser

571-5555164-1 595-SN75176AD Extruder Controller v2.2 PCB

$0.74 $0.88 $5.00

Boards
Cheapest Part #
571-9-146304-0 538-08-52-0072 538-26-48-1245 80-C1206C224K5R 66-LR2512LF-01-R250 263-1.8K-RC S7008-ND 649-71600-010LF 649-75869-101LF 523-191-2801-110FT 80-C1206C104K5R 647-UUX1H101MNL1GS 290-10K-RC T73YE-10K-ND 647-UUT1H100MCL1GS 77-VJ12A100V150J 695-HC49US-16-U 263-180-RC 291-1k-RC 290-1.0K-RC 80-C1206C102K5R 571-2828372 263-2.2K-RC 291-220-RC 263-3.3K-RC 30W-5-ND 517-SD-RSMT-2-MQ 859-LTL-4231N-1 571-2828374 S7037-ND 538-15-24-4745 263-4.7K-RC

Alternate Cost $ $3.42 $0.08 $2.02 $0.25 $0.36 $0.05 $0.55 $0.80 $1.03 $0.47 $0.07 $0.16 $0.05 $0.90 $0.08 $0.06 $0.58 $0.05 $0.10 $0.05 $0.09 $0.36 $0.05 $0.10 $0.05 $0.34 $1.30 $0.10 $0.65 $0.46 $0.84 $0.05 Seller Part #

Digikey

CSRN20.25FICT-ND

Digikey

609-1739-ND

Digikey

311-1151-1-ND

Digikey

277-1247-ND R220R14W

Digikey

3M5646CT-ND

LED3G
Mouser 517-974-01-04

1 1 1 Total:

$0.74 $0.88 $5.00 $23.43

1 1 1

$0.74 $0.88 $5.00 $23.43

Cost

Project Quantity 6 12 12 5 6 5 4 6 8 3 26 8 10 4 2 4 2 1 6 25 3 1 3 6 3 1 1 6 1 4 3 7 $20.52 $0.96 $24.24 $1.25 $2.16 $0.25 $2.20 $4.80 $8.24 $1.41 $1.82 $1.28 $0.50 $3.60 $0.16 $0.24 $1.16 $0.05 $0.60 $1.25 $0.27 $0.36 $0.15 $0.60 $0.15 $0.34 $1.30 $0.60 $0.65 $1.84 $2.52 $0.35

$0.88

$1.32

$1.20

$0.85 $0.10

$1.39 $0.10 $1.13

6 pin .200" terminal block 6 pin IDC header 7805DT A3949 SOIC A3982 Atmega168 tqfp Atmega644p tqfp ATX Motherboard Header Extruder Controller v2.2 PCB Green LED 1206 H21LOB NIF5003 Omron B3F-1000 Button Opto Endstop v2.1 PCB Red LED 1206 RepRap Motherboard v1.2 PCB RJ45 Jack SN75176A SOIC SPDT switch Stepper Motor Driver v2.3 PCB

EC EC EC EC EC EC EC EC PCB EC EC EC EC PCB EC PCB EC EC EC PCB

Mouser Mouser Mouser Digikey Digikey Digikey Digikey Mouser Makerbot Mouser Mouser Mouser Mouser Makerbot Mouser Makerbot Mouser Mouser Mouser Makerbot

571-2828376 649-75869-131LF 863-MC7805CDTRKG 620-1062-ND 620-1082-ND ATMEGA168-20AU-ND ATMEGA644P-20AU-ND 538-39-29-3206 Extruder Controller v2.2 PCB 645-598-8270-107F 512-H21LOB 863-NIF5003NT1G 653-B3F-1000 Opto Endstop v2.1 PCB 645-598-8210-107F RepRap Motherboard v1.2 PCB 571-5555164-1 595-SN75176AD 10SP001 Stepper Motor Driver v2.3 PCB

$1.04 $0.43 $0.47 $0.00 $4.00 $7.76 $1.86 $5.00 $0.10 $1.02 $1.23 $0.23 $1.00 $0.10 $8.00 $0.74 $0.88 $0.38 $3.00
Mouser Digikey Digikey 556-ATMEGA168-20AU WM7346-ND 350-2053-1-ND

Digikey

H21LOB-ND

$4.32 $2.07 $0.43 $1.77

1 2 4 2 3 1 1 1 1 19 6 3 2 6 7 1 17 2 1 3

$1.04 $0.86 $1.88 $0.00 $0.00 $4.00 $7.76 $1.86 $5.00 $1.90 $6.12 $3.69 $0.46 $6.00 $0.70 $8.00 $12.58 $1.76 $0.38 $9.00 $158.81

RFO files for building 50 656 to go 0 bed-spring_4off.par 4 0 circuit-board-bracket-m3_4off.par 4 0 circuit-board-spacer-m4_2off.par 2 0 drive-pulley_3off.par 3 0 frame-vertex_6off.par 6 0 pinch-wheel-bracket-NEMA17_604-bearing_1off.par 1 0 x-180-z-bearing-plate_2off.par 2 0 x-360-z-bearing-plate_2off.par 2 0 x-360-z-bearing-plate-mirror_2off.par 2 0 x-axis-side-plate-nut-jig_2off.par 2 0 x-bar-clamp-m3_6off.par 6 0 x-bar-clamp-m4_4off.par 4 0 x-carriage-belt-clamp_2off.par 2 0 x-carriage-lower_1off.par 1 0 x-carriage-upper_1off.par 1 0 x-end-bracket_2off.par 2 0 xlr-bracket_1off.par 1 0 x-motor-bracket-spacer_2off.par 2 0 x-vert-drive-nut-trap_4off.par 4 0 x-vert-drive-side-plate-180-end_2off.par 2 0 x-vert-drive-side-plate-360-end_2off.par 2 0 y-bar-clamp_10off.par 10 0 y-bearing-180-inner_2off.par 2 0 y-bearing-180-outer-left_1off.par 1 0 y-bearing-180-outer-right_1off.par 1 0 y-bearing-360-inner_2off.par 2 0 y-bearing-360-outer-left_1off.par 1 0 y-bearing-360-outer-right_1off.par 1 0 y-belt-clamp_2off.par 2 0 y-idler-bracket_1off.par 1 0 y-motor-bracket_1off.par 1 0 z-axis-opto-spring_1off.aoi 1 0 z-bar-top-clamp_4off.par 4 0 z-driven-pulley_2off.par 2 0 z-drive-pulley-rim_4off.par 4 0 z-leadscrew-base_2off.par 2 0 z-leadscrew-base-bar-clamp_2off.par 2 0 z-motor-bracket_1off.par 1 0 z-opto-bracket_1off.par 1 0 z-tensioner_1off.par 1

Build time (hours) Weight (g, sparse infill)

12 150 Tray 1
4 4 2 3 6

7 90 Tray 2

8 112 Tray 3

1 2 2 2 2 6 4 2 1 1 2 1 2 4 2 2

Totals:

95

25

22

Page 42

10 128 Tray 4

7 97 Tray 5

6 79 Tray 6

RFO files for building

10 2 1 1 2 1 1 2 1 1 1 4 2 4 2 2 1 1 1

22

15

Page 43