Beruflich Dokumente
Kultur Dokumente
Service Manual
Includes: Installation Instructions Operation Instructions Troubleshooting Illustrated Parts Breakdown (IPB's) Schematics
900-024
ENJOY RELIABILITY
Table of Contents
Installation Service
Evolution Series Dental Chair (110V/220V) ............................................................................... 4
WARRANTY
The Evolution Chair is guaranteed against defects in material and workmanship for a period of two (2) years after date of purchase. Faulty parts will be repaired or replaced; no claim for labor or consequential damages will be allowed. All replacement parts claimed defective will be billed in the usual manner, such invoices being subject to adjustment after the alleged defective material has been inspected by the manufacturer. This guarantee does not cover damage resulting from the use of cleaning, disinfecting, or sterilization chemicals and processes. The warranty does not cover damage resulting from improper installation or maintenance, accident, misuse, or accidents incurred in shipping and handling. All claims against the freight carrier must be initiated at the time the damaged items are received. The claim is the responsibility of the customer.
Beaverstate Dental, Inc. strongly advocates the barrier technique be used whenever possible to preserve the nish and appearance of the equipment. Wherever possible disposable barriers should be used and changed between patients. The barrier technique will ensure maximum long term durability of the surfaces and nishes of equipment. Regardless of the chemical disinfectant used, it is imperative that the equipment be thoroughly washed with mild soap and warm water at least once per day. This wash down will minimize the harmful effects of chemical disinfectant residues being allowed to accumulate on the equipment. When using chemical disinfectants always pay strict attention to the disinfectant manufacturers directions. When using concentrated disinfectants measure the concentrate carefully and mix according to package directions. Disinfectant solutions that are relatively harmless to surfaces at their recommended strengths can be corrosive at higher than recommended dilution ratios.
Unacceptable Disinfectants
These disinfectants will harm the surface nishes of Beaverstate Dental equipment and are not recommended. USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY. Chemical Composition Strong Phenols/Phenol-Alcohol Combinations Sodium Hypochlorite/Household Bleach Alcohol Household Cleaners Trade Names Lysol, Lysol 2, Lysol Professional Coe Foam, Coe Spray Pump, Vitaphone, Omni II Clorox, Ajax, Purex
These disinfectants have been found to be the least harmful to the equipment surfaces. None of these products are recommended for chair upholstery. Use the barrier technique. Chemical Composition Iodophors** Mild Phenols Glutaraldehyde/Phenol sprays Synergized Super Quat Phenol/Water Sprays Trade Names Biocide, Aseptic-IDC Wescodyne, SD5, Promedyne, Ido-Five Procide ES, Asepti-Steryl Aerosol Sterall Spray, Coldspor Dis-cide, Cavicide, Kleenaseptic Top-Cide, Sporicidin Pump Spray, Birex se
*Beaverstate Dental, Inc. makes no representation as to the disinfectant efcacy of these products. We make no warranty, expressed or implied, that these disinfectants will not damage the surface nishes. Damage and discoloration of the surface nishes is not covered under the warranty. **Iodophor based disinfectants will cause yellow staining on many surfaces. Regular washing with soap and water will minimize this staining. Iodophor neutralizers such as Promedyne are also available.
6"
7"
44"
Seat
35" H 19.5"L
14.5"
16.5"
71" - 78"
120
35"
43"
29.5"
23-30"
Range Measurement When Headrest Extended
29.25"
20"
7"
26.5" 20"
30.75"
16.50"
23"
IL39.eps
IL44.eps
Green Switches:
These switches are used to place the patient in any of the ve (5) programmed operating positions.
Green Switches (P1-P5): These switches are used to set the programs in the memory. To start programming, the chair must be in the exit position (base down and back up). Manually run the chair to the rst chosen position. Push (P1) until an audible tone is heard. This sets the (P1) position in the memory. Continue to your next chosen position and program each position in the same manner. Note: After the programming of a position. The chair must be returned to the exit position before the next position can be programmed. To do this press the Auto Return Exit button.
Green Switches (P1-P5): To reprogram a position, manually move the chair to the new position and press the appropriate program button until an audible tone is heard. The new position is now in the program memory. Foot Control: When using the foot control, the green preposition button on the foot control will be automatically set to the program button (P1-5) last used. To change the pre-position on the foot control, simply push the desired program button on the chair back and this will automatically change the foot control preposition button to that program. Note: ALL SWITCHES OPERATE ON A 5-VOLT DC SYSTEM.
2.
Place upholstery on the chair back as shown. A. Snap the two (2) upper upholstery aps into place. Be sure that the cut-outs in these aps are positioned over the spacers (located towards the bottom of the chair back.) You may have to stretch the upholstery to accomplish this.
(A)
(A)
3.
Attach the membrane pad to the circuit board. A. You will see an arrow () marked on both the male and female connectors. Please make sure to connect the ribbon and circuit board so the arrows () on each connector correspond with each other.
4.
Replace the shroud and secure it with four (4) screws which were removed in Step 1. Arrow
Arrow
100uf
C3
C4
.1uf
VR1
120VAC:12VAC 6A F2 GND
+5V R1 220 1
+5V R9 1
.01 1KV
1 AC WHITE 2 AC BLACK
R12 39 1/2 W
J1
3 BACK UP A.C. 4 BASE DOWN A.C. 5 BACK DOWN A.C. 6 BASE UP A.C.
+5V R13 1
.01 1KV
R16 39 1/2 W
OPTIONAL
+5V
D1 GROUP A SENSE S5 AUTO PREPOSITION S4 PROGRAM SET U1 S3 AUTO EXIT 1 2 3 BASE DOWN BASE UP S2 BACK DOWN BACK UP S1 4 5 6 7 8 1K X 8 2 3 JP1 TEST GND 1 4 +5V 1K
D2
D3
D4
10K
P2
OR
6 7 8 9 10 11 12 13
J2
4 5 6 7 8
P3
V 4 RB0 D MCLR 3 RB1 D RA4 2 RB2 RA3 1 RB3 RA2 18 RB4 RA1 17 RB5 RA0 16 RB6 OSC1 V 15 RB7 S OSC2 S 5 X1
BASE UP CON. BASE DOWN CON. BACK UP CON. BACK DOWN CON.
16C84-04/P 1 2 3
10K
10K
J3
4 5 6 7 8 GND
.01 1KV
220
Q3
C7
C9
.01 1KV
220
.1uf
C5
VAL
Q1
C6
C8
Back
P3
P1
P2 P4 P5
J3
Chair J2
Foot J1
300-028
GN BLK WH
Base UP
1 2 3
OR
BL YL OR BR
1 3 5 7
2 4 6 8
BLK RD WH GN
OR
See Note 3
Base Motor Assy.
GN YL BL RD
4 5 6 7
See Note 1
BR OR YL BL
7 5 3 1
8 6 4 2
GN GND
Back Motor
BLK WH RD OR GN
Supply Cable
BLK WH RD OR GN
9 10
RD RD
Base Down
Plug-In
OR RD RD BLK BLK WH
See Note 2
300-045
WH BLK BLK RD RD OR
1 1 2 2 3 3 4 4 5 5 6 6 Connector 1 1 2 2 3 3 4 4 Connector
WH WH BLK BLK RD RD OR
Base
300-028
RD WH BLK GN
RD WH BLK GN
Note 1: 110V - Back Tilt Motor Assy. - P/N 300-067 220V - Back Tilt Motor Assy. - P/N 300-270 Note 2: 110V - P.C. Board - P/N 300-057 220V - P.C. Board - P/N 300-248 Note 3: 110V - Base Motor Assy. - P/N 300-047 220V - Base Motor Assy. - P/N 300-256
Top
T1
78L05 S1 S2 S3 BR2
100uf C3 C4 .1uf
+5V
P2 P3
P4
IN VAL
G N D
0UT
.1uf C5
VR1
230VAC:12VAC 3A F2 GND
+5V
R1 220
R2 330
2.2M R3 .01 1KV
+5V
R17 220
R18 330
2.2M .01 1KV
R33 .01 1KV
2
1 AC WHITE 2 AC BLACK
4 MOC3063
6
2 U6 1 MOC3063
R19
C6
360K
360K
U2 1
Q2 Q2
2.2M
6
2.2M R20
Q1 Q1
360K
360K
R5 U3
MOC3063
R21 U7
MOC3063
1K
1K
+5V
R9 220
R10 330
2.2M R11 .01 1KV
+5V
R26 220
R27 330
2.2M
2
U4 1
4 MOC3063
6
2 U8 1 MOC3063
R28
C7
360K
360K
R14
Q4 Q4
2.2M
6
2.2M
Q3 Q3
R31
39 1/2W
R13 U5
MOC3063
R30
MOC3063
1K
U9
1K
10K
1K D1 D2 D3 D4
PROGRAM SET
1
U1
S3 AUTO EXIT
1 2 3
P2
OR
1 2 3
1K X 8
6 7 8 9 10 11 12 13
4 5 6 7 8
J2
4 5 6 7 8
P3
V 4 RB0 D MCLR 3 RB1 D RA4 2 RB2 RA3 1 RA2 RB3 18 RA1 RB4 17 RA0 RB5 16 OSC1 RB6 V 15 RB7 S OSC2 S
BASE UP CON. BASE DOWN CON. BACK UP CON. BACK DOWN CON.
16C84-04/P
1
10K 10K
X1
2 3
J3
4 5 6 7 8
GND
10
39 1/2W
R16
360K
360K
R12
R29
R15
R32
C9
R23
R7
R25
R4
R8
39 1/2W
39 1/2W
J1
3 BACK UP A.C.
R22
R6
C8
See Note 1
BR OR YL BL
7 5 3 1
8 6 4 2
GN
GND
Back Motor
Plug-In
OR RD RD BLK BLK WH
WH BLK BLK RD RD OR
1 1 2 2 3 3 4 4 5 5 6 6 Connector A
Test Side
Wire Color Legend BLK GN WH RD OR BR Black Green White Red Orange Brown
RD WH BLK GN
1 1 2 2 3 3 4 4 Connector B
RD WH BLK GN
Note :
Separate connector A Perform all tests on (test side) of connector A Test 2 Jump 2-5 Back will lower if motor is good Test 4 Jump 2-6 Base will raise if motor and limit switch are good
Note 1: 110V - Back Tilt Motor Assy. - P/N 300-067 220V - Back Tilt Motor Assy. - P/N 300-270 Note 2: 110V - P.C. Board - P/N 300-057 220V - P.C. Board - P/N 300-248
Test 1 Jump 2-3 Back will raise if motor is good. Test 3 Jump 2-4 Base will lower if motor and limit switch are good
11
Chassis
300-046
GND
GN BLK WH Base UP
1 2 3 4 5 6 7 8 9 10
300-028
OR
OR
See Note 1
GN YL BL RD
BLK WH RD OR GN
300-045
Supply Cable
BLK WH RD OR GN
RD RD
Base Down
300-028
Wire Color Legend
Note 1: 110V - Back Tilt Motor Assy. - P/N 300-067 220V - Back Tilt Motor Assy. - P/N 300-270
BLK GN WH RD OR BR -
12
See Note 1
See Note 2
Note 1: 110V - Base Capacitor - P/N 300-273 220V - Base Capacitor - P/N 300-284 Note 2: Base shaft should be cleaned and lubricated every 24 months.
13
See Note 1
Note 1: 110V - Base Motor Assy. - P/N 300-047 220V - Base Motor Assy. - P/N 300-256 Note 2: CAUTION do not exceed Maximum up or down limit setting.
14
6 1
2 1
4 2
43
IL66.eps
Wideback Shroud ............................................. 300-286 Slingback Shroud 300-285 Bellows Cover.................................................. 300-417 Edge Molding for Bellows 300-428 Fabric Bellows ................................................. 300-418
15
IL207.eps
5 Pre-Position Sensor - Yellow Power - Black Back Up - Green Base Down - Red Orange - Exit White - Base Up Brown - Back Down Blue - Pre-Position
Screw................................................................ 001-208 Clamp ............................................................... 300-054 Screw................................................................ 001-205 Clamp ............................................................... 300-025 Foot Control ..................................................... 300-001
16
See Note 1
See Note 2
See Note 4
See Note 3
Serial Number
Note 1: 110V - Back Tilt Motor Assy. - P/N 300-067 220V - Back Tilt Motor Assy. - P/N 300-270 Note 2: 110V - Top Capacitor - P/N 300-282 220V - Top Capacitor - P/N 300-283 Note 3: 110V - P.C. Board - P/N 300-057 220V - P.C. Board - P/N 300-248 Note 4: Toe motor shaft should be cleaned and lubricated every 24 months.
17
Steps 1-10 Shows Transmission removal 1. Before starting this job, you will need several items: 1 screw - 1/4 diameter with 20 threads per inch - any type head 1 2x 4 - cut to 24 in length 1 pair of needle nose pliers 1 claw hammer (possibly) 1 open end wrench - 1/4 wide 1 open end wrench - 11/32 wide 1 roll of masking tape (no duct tape) 1 - 1/8 Allen wrench 1 - 3/32" Allen wrench
2.
3.
Release the bellows assembly. Remove the edge molding, as shown. Remove three (3) 11/32" nylon lock nuts and washers from the bottom, one (1) in front and two (2) in rear.
4.
Collapse the bellows assembly fully up, as shown. Secure the collapsed bellows using masking tape, as shown. Do not use duct tape as it could leave marks on the equipment.
18
DANGER
This brace must not be bumped in any way during this procedure. If this brace becomes unstable, the entire chair may fall. Keep ngers away from scissor lift joints as much as possible as there is a potential for injury.
Lower the chair down until it is snug with the 2" x 4". If the scissor lift shifts backward because you have lowered the chair down too far, raise it back up and lower it down until the chair is in the correct position. Unplug the chair from the wall socket. 6. Next, remove the pin that links the motor power screw to the chair base. This connection may be tight. If necessary, use the hammer to tap the pin out.
7.
Using the Allen wrench, loosen the two (2) set screws above the motor pivot pins.
8.
Take the 1/4 screw and thread it partway into the hole in the motor pivot pin. If necessary, use the claw hammer to pull the pin out of the motor. Repeat this procedure for the motor pivot pin on the other side of the chair.
19
9.
10 Using the open end wrench, remove the three (3) screws which attach the electric motor to the transmission. End transmission removal
11. Take note of how the brake is positioned in the transmission. The die cast part of the brake assembly should be facing out. Remove the two (2) 3/32" allen head screws that hold the brake assembly in the transmission.
12. Remove the brake assembly using a pair of needle nose pliers. Insert the new brake assembly (die cast side out) into the transmission. Note: Oil should not be present in the transmission cavity. If oil is present, the transmission must be sent back to Beaverstate Dental for resealing before installing the new brake.
13. Take the coupling (black rubber piece) and insert it onto the same shaft as the brake assembly. Next, engage the motor with the transmission.
20
14. Replace the three (3) screws (with washers) and reattach the motor to the transmission. Note: The transmission power screw should be directly opposite the motor hump.
15. Replace the motor to its original position. Be careful to align all of the holes, so the shafts and pins will install easily. Note: The wire bundle must not extend past the lower beam or the scissors lift will damage the wire bundle.
16. Replace the two (2) motor pivot pins and the pin at the end of the transmission power screw. These pins may t a bit tight, if so, lightly tap the pins with the hammer if needed. Do not use excessive force on the pins. If you are having trouble reinstalling a pin, adjust the hole position and try again. Excessive force will damage the chair. Tighten the set screws above the motor pivot pins. Plug the chair back in and run it to the full up position. This should allow you to remove the wood support. Once this is done, cycle the chair up and down a few times to make sure the motor has been installed correctly. If there is a problem, run the chair back up, reinstall the wood support as in Step 5, and x any bad connections made between the motor and chair. 17. Finally, remove the tape and reinstall the bellows. Refer to Step 3.
21
1.
Before starting this job, you will need several items: 1 screw - 1/4 diameter with 20 threads per inch - any type head 1 2x 4 - cut to 24 in length 1 pair of needle nose pliers 1 claw hammer (possibly) 1 open end wrench - 1/4 wide 1 open end wrench - 11/32 wide 1 roll of masking tape (no duct tape) 1 - 1/8 Allen wrench 1 - 3/32" Allen wrench 1 - Philips screwdriver
2.
3.
Release the bellows assembly. Remove the edge molding, as shown. Remove three (3) 11/32" nylon lock nuts and washers from the bottom, one (1) in front and two (2) in rear.
4.
Collapse the bellows assembly fully up, as shown. Secure the collapsed bellows using masking tape, as shown. Do not use duct tape as it could leave marks on the equipment.
22
DANGER
This brace must not be bumped in any way during this procedure. If this brace becomes unstable, the entire chair may fall. Keep ngers away from scissor lift joints as much as possible as there is a potential for injury.
Lower the chair down until it is snug with the 2" x 4". If the scissor lift shifts backward because you have lowered the chair down too far, raise it back up and lower it down until the chair is in the correct position. Unplug the chair from the wall outlet. 6. Next, remove the pin that links the motor power screw to the chair base. This connection may be tight. If necessary, use the hammer to tap the pin out.
7.
From left to right, disconnect the following: screw #1 (two green wires), #4 (yellow wire), #6 (red & blue wires), #7 (orange & red wires).
8.
Using the Allen wrench, loosen the two (2) set screws above the motor pivot pins.
23
9.
Take the 1/4 screw and thread it partway into the hole in the motor pivot pin. If necessary, use the claw hammer to pull the pin out of the motor. Repeat this procedure for the motor pivot pin on the other side of the chair.
10. Remove motor assembly. To install new motor, reverse steps 1-10.
24
1.
2.
UNPLUG CHAIR
3.
Remove seat assembly by unscrewing one (1) screw from each side of seat assembly.
4.
The motor cable is secured with three (3) screws, remove them.
5.
Lift wire harness out of PC board wiring slot and disconnect 4 pin connector.
25
6.
7.
8.
Remove e-clip. Push pin in, 3/4 of the way through motor tube bushing.
Hold backrest with one hand and move it slightly to remove tension from motor shaft, slightly rotate motor tube away from pin. With motor removed, backrest will rest against lower shroud.
26
9.
Remove two (2) 5/32" hex head motor mount screws at front of chair. Support motor to avoid falling and causing damage.
10. Check for proper adjustment of motor (see adjustment instructions) before installing replacement motor.
27
1.
Backrest down - With the motor tube run all the way in to the limit switch stop, there should be 3/8" to 5/8" distance between the tube and the motor gear housing. To adjust the distance, manually unscrew the tube off the threaded shaft. Turn a half turn and screw it back on. Check the distance indicated in step 1. Make sure motor is at limit stop.
2.
Backrest up - With the motor tube run all the way out to limit switch stop, there should be 7" to 7 1/8" between the tube and the motor gear housing. Make sure the distance in step 1 is correct then adjust the distance in step 2. If distance in step 2 is incorect, see steps 3 through 8.
3.
4.
Hold motor tube so it won't spin. Run tube all the way out to limit stop. Note: You will need to connect the 4 pin connector to another power source
28
5.
Remove two (2) screws that hold the front round cover on the motor.
6.
Loosen the two (2) screws that hold the nylon cam in place.
7.
Rotate cam clockwise for more travel or counter clockwise for less travel. NOTE: The outer cam is the only one that adjusts. It is the limit stop for the backrest up tube out.
Mo
Less Travel
Travel re
8.
29