Beruflich Dokumente
Kultur Dokumente
Data Acquisition
Analysis
Modular Architecture
Enterprise Data Management
Information
Systems Management
Compare machine to machine Manage alarms and notifications Off-line analytics Configuration Communication In-line analysis and data reduction Fast sensor sampling (lots of data)
Embedded Analysis
Applications Software
Measurement Services
Embedded Computing
Data
Sensor I/O
Machines
100
10000
100000
Rugged or Not?
Item Operating temperature Storage temperature Standard Measure IEC 60068-2-1, IEC 60068- 40 to 70 C 2-2 IEC 60068-2-1, IEC 60068- 40 to 85 C 2-2 5 grms, 10 to 500 Hz 5 g, 10 to 500 Hz 30 g, 11 ms half sine, 50 g, 3 ms half sine, 18 shocks at 6 orientations IEC 60068-2-6 IEC 60068-2-27
Operating vibration random IEC 60068-2-64 Operating vibration sinusoidal Operating shock
Compressor
Gearbox
4 Radial Vibration Proximeter Probe 2 Axial Positioner 4 RTD 1 Suction Pressure 1 Discharge Pressure 1 Flow 1 Inlet Temperature 1 Discharge Temperature
8 Radial Vibration Proximeter Probe 2 Axial Positioner 6 Bearing RTD 1 High Speed Keyphasor 1 Low Speed Keyphasor 1 Gearbox Accelerometer
Wind Turbine
Imbalance Fluid Related Alignment Bent Shaft EM Related
Bearings
Gears
Mechanical Resonances
Acceptance Test
Portable
On-line
Permanent: CompactRIO
Real-Time
Measurements
DMA
Buffered Output
Accelerometer
9221 Tachometer
Empty
Accelerometer
Laser Tach
Empty
9234
Keyphaso Thermocoupl e r
Portable: CompactDAQ
PC-based, Portable DAQ Systems
Easy to setup and use Multiple chassis options
USB: 1, 4, and 8-slot chassis Ethernet: 1 and 8-slot chassis WiFi: 1-slot chassis
Systems Architecture
Resistance
Hardware APIs
Built-in Libraries
Deployment Targets
Technology Abstractions
Programming Approaches
Machine Example
Unbalance in a single speed machine Damaged bearing in a machine with roller element bearings Unbalance in a variable speed pump Low speed machine with compressor valve impacts Electrical motor driven machine with rub and knock noise.
Wavelet Analysis
Orbit Plot
Normal Orbit
Just misalignemnt
Locked up Coupling
Unbalance
6 5 4 3 2
6 Feature 1
HEALTH VISUALIZATION
PERFORMANCE PREDICTION
HEALTH ASSESSMENT
Health Assessment
Logistic Regression Statistical Pattern Recognition Feature Map Pattern Matching (Self-organizing Maps) Neural Network Gaussian Mixture Model (GMM)
Performance Prediction
Autoregressive Moving Average (ARMA) Elman Recurrent Neural Network Fuzzy Logic Match Matrix
Health Diagnosis
Support Vector Machine (SVM) Feature Map Pattern Matching (Self-organizing Maps) Bayesian Belief Network (BBN) Hidden Markov Model (HMM)
Health Assessment
Fault Diagnosis
Performance Prediction
Confidence Value
Health Map
Trend Prediction
Stationary
Raw Vibrations
Non-Stationary
Raw Vibrations
Timesynchronous Average
CWT of time synchronous signal for gearbox with broken tooth (File 105) 61 57 53 49 45 41 37 33 29 25 21 17 13 9 5 1 1000 2000 3000 4000 5000 Time (for 1 revolution) 6000 7000 8000
FFT + Envelope
Wavelets
scales a
2. Health Assessment
Health Assessment
Logistic Regression Statistical Pattern Recognition Feature Map Pattern Matching (Self-organizing Map) Neural Network Gaussian Mixture Model (GMM)
Feature Space
Features
Normal Gearbox
C1
C3
C2
C1
C1
C3
C4
C4
C4
C4
Health Diagnosis
Support Vector Machine (SVM) Feature Map Pattern Matching (SOM) Bayesian Belief Network (BBN) Hidden Markov Model (HMM) Evidence-based Holo-Coefficients Normal Behavior in Operating Condition 1 Recent Behavior in Operating Condition 1
Raw Vibration
16 15 14 13 12 11
17
18
3 4 5 6 7 8 9 10
e.g.: Chipped-tooth problem in first gear. Higher risk in high speed regimes.
11 12 13
18
Equipment Health
Equipment Risk
Component Health
0.8
0.6
0.4
0.2
10 Time
12
14
16
18
20
Component Risk
Health CV History
10 Time
12
14
16
18
20
Holo-Coefficient Diagnosis
14 13 12 11 10 9 8 7 6
16 15
17
18
3 4 5 6 7 8 9 10
11 12 13
18
USING COMPACTRIO AND LABVIEW TO VERIFY THE DESIGN AND TEST THE DURABILITY OF A WIND TURBINE DRIVE TRAIN
Industry: Energy/Power Products: NI CompactRIO, LabVIEW The Challenge: Ensuring the long-term quality and reliability of various types of wind turbine drive train components. The Solution: Adopting the NI LabVIEW software and CompactRIO hardware platform to create a generic, flexible, high-channel-count measurement system for design verification and reliability tests to be completed in a test center and in the field.
http://sine.ni.com/cs/app/doc/p/id/cs-13836
http://sine.ni.com/cs/app/doc/p/id/cs-10231
http://sine.ni.com/cs/app/doc/p/id/cs-10972
Oil Well Fracture Pump Monitoring and Analysis using LabVIEW and NI RIO Technology
Industry: Oil and Gas Products: FPGA Module, LabVIEW, Single-Board RIO, LabVIEW Real-Time Module, CompactRIO The Challenge: Building an advanced monitoring system that can survive being mounted directly to an oil well servicing pump in a rugged environment while performing advanced analysis on sensor data.
http://sine.ni.com/cs/app/doc/p/id/cs-11315 The Solution: Using NI CompactRIO and NI Single-Board RIO hardware along with NI LabVIEW software to design a pump monitoring system that monitors the operating parameters of a reciprocating pump used in well servicing applications.
http://sine.ni.com/cs/app/doc/p/id/cs-11827
Industry: Process Industry Products: PXI-8108, PXI-1042Q, PXI-4472B, CSC-3059 (a customized version of 4472B) Application: China Steel standardized their machine condition monitoring (MCM) system based on PXI and PXI-4472B. Each of China Steels production lines has a total of 300 to 500 accelerometers installed and they needed a reliable distributed software architecture for data acquisition, analysis, alarm & reporting. All system software is designed in LabVIEW and is to be duplicated for a total of 23 production lines. Software design consulting was a critical piece to winning the related hardware opportunities and has helped us close sales for 32 PXIs to date (over $510K hardware sales made so far).
http://sine.ni.com/cs/app/doc/p/id/cs-12120
LabVIEW
LabVIEW ``
LabVIEW
LabVIEW
Desktop
Real-Time
FPGA
MPU/MCU
Personal Computers
PXI Systems
CompactRIO
Single-Board RIO
Custom Design
See Also:
National Instruments Exhibit www.ni.com/mcm www.imscenter.net www.ni.com/watchdogagent
Questions?
lodovico.menozzi@ni.com