Hazard Register

Attachment 7.
1, Reference Procedure CP-104
Target Engineering Construction Company
Hazards Register
Sr. No. ACTIVITY HAZARD THREAT CONSEQUENCES CONTROL MEASURES
Task / Activity:
1. General Health Hazards

Dust Dust Injury to Eyes Dust entering eyes and breathing Medical Problems system Heat Heat stress Person working hot environment Heat stroke continuously Use PPE - Mask, goggles; consider weather conditions for continuity of work as applicable in windy / dusty conditions Spray water to enable dust suppression Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours
Heat
General Health Hazards
Noise
Noise Prolonged exposure to noise
Hearing loss Inconvenience to Residents
Use Proper PPE - exposure to minimum Conduct planned Preventive Maintenance of Construction Plant and Equipment. Conduct noise survey periodically and adhere recommendations. Provide enclosures for permanent equipment generating excessive noise.
Vibation
Vibration due to travel and use of pneumatic tools / blasting hose Decreased worker comfort, efficiency and Whole body vibration during damage to health driving / traveling. Hand / arm vibration when using hand tools / Power tools Dust greatly reducing drivers visibility Heavy rain washing out graded road Access Road / Diversions
Exposure to travel and pneumatic hand hold tools / hand tools shall be reduced by rotation of employees. Tools shall be inspected and maintained in good working order. Vehicles / plants shall be maintained in good repair working order. Training workers on health hazards.
Driving Conditions
Loss of control of vehicle - Follow driving in dust code and drive with dipped head lights ON. Tool box Accident talk. Crashing into holes in road surfaces. Drive with due care and attention specially after rain. Tool box talk.
Diversions
Temporary Accesses / Diversions
Loss of control of vehicle Obey all traffic rules, speed limits, road signs and drive Accident / Injury Vehicle is forced to reverse - Accident Proper Parking and Alertness from Drivers. Reversing Horn /Alarm in place
Vehicle Collision Driver Driver of Vehicle
CP-104F-01,Rev 0, Dated 15-02-2010 Driving & Transportation
Attachment 7.1, Reference Procedure CP-104
Inadequately trained drivers / Arrogant Drivers 2 Driving & Transportation Driving too fast for the road conditions Drivers and passengers not wearing seat belts Driver fatigue
Accident
All drivers shall have driving permits.
Loss of control of vehicle All vehicles to be fitted with speed limiters. Accident / Injury Chances of more serious injuries. Accident / Injury
Seat belts to be worn.
Journey Management to be followed. Shift work to be managed Driver shall always remove key from ignition when leaving vehicle unattended. Tool box talk. Journey Management system to be followed. Tool box talk.
Driver leaving keys in ignition of unattended Vehicle leading to Accident / Injury unauthorized use of vehicle Driver unfamiliar with road / route Loads Unsecured Loads Fall of loads on roads and sites Improper stacking of load on back of truck / trailer - leading to fall of load Mechanical Lifting Unstable / Unequal Loading Inadequate access to top of load. Unstable work platform on top of load. Wearing of unsuitable Incorrect Use of and defective lifting equipment Inadequate working platform (due to soft / unstable soil etc), Overloading Defective lifting equipment Incorrect rigging, slinging and lifting practices 3 Loading & Unloading Damage to lifting equipment since last inspection Lifting Equipment / Personnel having body part trapped by load Operator Injury damage Man lost
All loads in the vehicle shall be secured with ropes, straps, chains, binders, nets or covers. Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load. Unloading shall be conducted from ground level if possible. Supplier to be requested to place load on truck to aid unloading. Restrict number of persons. Hard hat to be securely fastened with chains straps.
Serious injury, Damage
Fall of person - Injury
Tripping over. Injury Mechanical failure Dropped load Injury Injury Injury Accident Injury
Operator shall check soil condition before start of operation and assess the suitability of the working areas. Operate within SWL. Inspection certification and color coding of equipment. Check the lifting appliance and gears prior to work. All rigging, slinging and lifting to be done by competent person. Prior to use all equipments to be visually inspected. Tool box talk to raise awareness of work force.
CP-104F-01,Rev 0, Dated 15-02-2010
Loading & Unloading

Lifting Equipment / Operator Moving crane resulting in asset/ property being hit Injury, Property damage Lifting equipment operator and crew shall ensure that there shall be sufficient room for operation to take place without hitting people or asset in the vicinity. Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation. Weight of load not known Serious Injuries Damage Load weight to be identified before lifting.
Non Involved person on site Personnel coming under the path of load being moved Serious Injuries Failure of limit switches for trolley and boom travel Rusted sections give way Accessories People 4 Cranes Methods Sling/Hooks/Wire Ropes Failure Unauthorised Operator. Non experienced banksmen.People working underneath the load. Time of operation,Improper coordination Injury/Fatality/Damage to property Injury/Fatality/Damage to property Injury/Fatality/Damage to property Injury/Fatality/Damage to property
Clear the area before lifting starts. If necessary, cordon the area. All persons to be made aware of dangers through tool box talk. Operator to check on daily basis. Certificates by third party
Equipment
Daily check before use.Third Party certification Only authorised Operator allowed to operate the towercrane.Experienced and trained banksmen allowed to give directions. Night operation without proper arrangement of lighting to be avoided
Load
Exceeding maximum Capacity of Injury/Fatality/Damage lifting to property Rate of lifting,traversing with high speed
Safe load Capacity mentioned on Crane boom
Load Chart available with operator Securing of load before lifting Tool Box talks Fire Explosion Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded.
Crane Failure
Personnel Injury Property Damage Plant Shutdown
Human Error
Fire Explosion
Only certified riggers to be used.
CP-104F-01,Rev 0, Dated 15-02-2010
Lifting Over Live Plant
Falling Hazard
Human Error Personnel injury Property Damage Plant shutdown 5 Lifting Over Live Plant Falling Hazard Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Tool box talk to be conducted Precaution to be given on the location of outriggers and near by trench. Adverse Weather Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. Personnel injury Property Damage Plant Shutdown Lifting Over Live Plants Fire Explosion Personnel injury Property Damage Plant Shutdown Substandard platform material, Deficient Construction of platform,overloading, High velocity wind Injuries / Damage to property/Fatality Ensure Third Party Inspection and Certification of Lift and its components, Use experienced operator, Post danger signs Where possible, lifting over plant shall be avoided. Never hold load over live plant and pipe line. Only transit over them No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis.
Landing Platform
Temporary Passenger Lift for Workers
Vertical Rack and Pinion,Tooth Gear Electric and Mechanical system/Equipment Operator
Shearing off of Pinion and Tooth, Injuries / Damage to No Greasing done, No Inspection property/Fatality
Inspection every day ,Greasing regularly
Burning/Fault of Equipment during operation
Injuries / Damage to property/Fatality Injuries / Damage to property/Fatality Personnel Injury
Inspection every day ,Provision of automatic stop of car in case of any mechanical/electric faults,Provision of Safety device
Inexperienced
Experienced and trained operator
HSE regulations to be strictly adhered to. Crane Operator must hold a certificate of competency issued by approved third party.
Crane Failure Property Damage
CP-104F-01,Rev 0, Dated 15-02-2010
Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc., Limit switches shall be tested to ensure that they are operating correctly
Crane shall not be operated without a safe load indicator Fire Explosion The Safe working load and the maximum working radius shall never be exceeded. Permit to Work System.
Only certified riggers are used. Human Error
Personnel Injury
Crane Operator to take instructions from designated rigging supervisor only
Falling hazard
Property damage
Crane outriggers to be on firm footing only.
Rigging supervisor to be on site throughout entire operation 7 Erection of Tower Crane Elements Tool box talk to be conducted
Precaution to be taken on the location of outriggers and nearby trenches.
All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. No workers will work or transit under the load. Defective/Loose parts of the sections Slippage of Hand tools Personnel Injury Ensure the Integrity of the sections to be erected before erection
Property Damage
No loose material/spares to be there on the sections/parts to be erected
Tool kits to be available with all erecting personnel
CP-104F-01,Rev 0, Dated 15-02-2010
Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded. Ensure usage of double lanyard full body harness with 100% tie-off
Working at heights
Slip, Trip & Fall
Personnel Injury
Lifelines to be provided for safe anchoring of lanyards. Only experienced and skilled personnel shall be allowed for the erection of tower crane.
Incompatibility with Voltage Power Tools Spliced Cable Incompetent User Overloading 8 Electrical Safety Electric installations Incompetency
Electrocution. Electric Shock Fire/Explosion.
Use only portable electrical equipment and hand tools rated 110 volts. Trailing cables be kept to the minimum The wiring to socket outlets (metal clad) shall be secured and earthed.
Electrocution. Fire/Explosion.
Electric Work Permit System Only authorized electrician to make electrical installations All electrical Equipments shall be earthed Use of Lock out and Tag out and isolation procedures.
Improper PPE Flying spark/ debris Grinding/ Cutting 9 Using Hand Held Grinder Incompetence
Personnel injury Property Damage
Grinder user must wear face shield, ear protection & Gloves All combustible materials must be removed from the area Only certified personnel must use hand held grinder & only certified grinder will used at site Never remove the guards and disc rating must not be lower than grinder maximum revolution Ensure correct body position & posture while grinding
Damaged Cable Electricity Inadequate maintenance Electrocution
Cable must not be coiled/ entangled during use Make sure the cables and connections are in good condition prior to use Disconnect the power supply during changing the wheel PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. Use appropriate PPE ie. SCBA or fresh airline mask if exposure is likely to be high.
Hydrocarbon Gases/Vapours
Hydrocarbon gas in combustible Explosion / Fire range coming into contact with an Respiratory Problems ignition source H2S as applicable
H2S
CP-104F-01,Rev 0, Dated 15-02-2010
Personnel insufficiently trained and experienced. Lack of awareness of H2S dangers Personnel not carrying required safety equipment therefore not able to detect H2S Carbonmonoxide Vehicle / plant exhaust located too close to confined space leading to build up of carbonmonoxide Insufficient Oxygen Gas fumes displacing oxygen in confined space
Inhalation of H2S resulting into fatalities. Inability to detect H2S and escape from it leading to inhalation of H2S. Poisoning, drowsiness, loss of muscular control, Vomiting, unconsciousness.
Personnel trained in H2S awareness and escape with a valid H2S entry permit.
Personnel to carry H2S detectors and suitable breathing apparatus (escape hood)
Carbon Monoxide
Ensure that exhaust of vehicle / plant are directed away from excavation.
Insufficient Oxygen 10 Working in Confined Spaces
Asphyxiation
Gas test. Personnel shall not be permitted to enter the confined space if toxic gases are present and the level of oxygen is less than 20%.
Tanks & Vessels Access Inadequate access leading to escape or rescue of personnel in an emergency Jacks holding roof / tank whilst could fail and danger of collapse on persons Fatal injuries PTW, confined space entry certificate. Check for adequate emergency access.
Mechanical Failures of Jack Drops
Fatal injuries
PTW, confined space entry certificate. Check for adequate emergency access. Regularly check with Contractor for safe
Congestion
Congested worksite leading to personnel injuring themselves or Injuries other with tools and equipments Loss of communication between standby men and working party leading to member of working party unknowingly being left unconscious or injured for some time No record kept of personnel inside tank / vessel leading to access being closed with person still inside
Number of personnel entering into the vessel or tank should be restricted to minimum.
Communication
Fatal injuries
Working party is required to maintain contact with standby men at all time while in confined space.
Information
Fatal injuries
Supervisor / stand by men should maintain record of all persons inside the vessel / tank.
CP-104F-01,Rev 0, Dated 15-02-2010
Civil
Underground Services Rupture of pipeline. Coating damage. Cable cut / damage Loss of containment Pipeline damage Interruption of services Electrocution Permit to work system Excavation certificate. Excavation may be limited to hand digging for the first 1.5 mtrs. AS-built drawing use cable / pipeline detectors. Cable/utilities once located to be protected and supported.
Confined Space
Presence of Hydrocarbon gas Trench collapse
Injury Death
Confined Space permit to be complied with and entry permit to be obtained prior to start of work once excavation depth increases 1.5m Safe access/egress (min. 2 nos) to enter/exit the pit. Pre task tool box talk to be conducted to communicate hazards involved. Gas levels to be checked prior to start of work. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. No smoking is such areas Use appropriate PPE (Masks, goggles, Breathing Apparatus & Gas detectors)
Hydrocarbon gas in combustible range coming into contact with an Fire / Explosion ignition source Excessive exposure to hydrocarbon gas / vapours Personnel insufficiently trained and experienced Respiratory problems Lack of awareness of H2S dangers
Excavations and Backfilling
Vehicle / plant exhaust located too close to excavation / confined space leading to build up carbon monoxide
Poisoning, drowsiness, Loss of Muscular control, Ensure that exhaust of vehicle / plant are directed away from excavation. vomiting, Unconsciousness.
Excavated Material
Excavated material stored too close to edge. Other person unaware of existence of excavation Heavy rain
Excavation caving in injury. Person falling or driving in injury.
Store material 1m away from the edge of the excavation. Excavation in excess of a depth of 1.5m are required to be shored or have slides sloped back. Barricade excavation with warning rope and use warning signs. Use warning lights in the night. No work during rain and work to be started after inspection.
Excavation caving in
Inadequate emergency access out Fatality / Injury of excavation Congested work site Injury to self or others
Excavation shall have adequate access.
No. of personnel working in excavation to be limited.
CP-104F-01,Rev 0, Dated 15-02-2010
Personnel working at edge / above excavation
Tools / equipment to be kept away from edge of excavation. If the depth of Drop of tool / equipment the excavation is 1.5m and more confined space entry certificate shall be onto people working in obtained and all conditions are complied with. Excavation procedures to be excavation. followed. Tool box talk.
Formwork / Reinforcement
Formwork
Nails, sharp corners, Tools Person coming in contact with projected nails / sharp corner during handling or movement. Improper use or defective tools Concreting Concreting Movement of materials by plant. Incorrect use of or defective pump, mixer, bucket, dumper 2 Concreting Accident / backpain / injury. Accident, injury Incorrect material handling technique. Unauthorized incompetent operator. Inadequate maintenance of plants Holding hose / assisting bucket / trowelling Substandard Work Incorrect form work substandard concrete Collapse of form work / concrete work Housekeeping Fall / Trip Unathorised movement of persons. Bad house keeping. Improper lifting procedure of materials/equipment Manual Handling Poor Housekeeping Injury Injury Barricade area. Warning signs. Tool box talk. Ensure proper lifting procedure is done. Good Housekeeping must be maintained. Training on Manual Handling Procedure will be given. Injury and loss of material. Adequately designed and checked form work. Sturdy support and braces. Quality Control on concrete. Supervisors to be present at job to reduce accidents. Continuous exposure Use of PPE, especially gloves, gumboots leading to skin problems Permit to work system. Regular maintenance and inspection of plant. Ensure same gang Use Proper and right tools. Use PPE such as glove, helmets, shoes, goggles. Inspect and remove projected nails. Remove nails from formworks after use. Tool box talk.
Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Poor Housekeeping Uneven grounds/surfaces Improper working platforms Slips, Trips and Falls Improper access Non usage of safety harness Poor visibility Injury
Maintain Good Housekeeping Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Adequate signage and standby person to be provided. Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Blocks stacked properly and secured to pallet before lifting. Injury/Fatality/damage to Ensure that competent crane operator and rigger will perform the job property Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load. Ensure below is barricaded and adequate signage provided. Ensure that only portable electrical equipment and hand tools rated 110 volts are used. Operation of power tools by authorized personnel only.
Falling material
Improper lifting of blocks
Block Work
Incompatibility with voltage
Electrocution
Too many connections in a single Fire/Explosion outlet Spliced cable Electric Shock Fatality Incompetent user Use of Power Tools and equipment Damaged tools and equipment
Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCBs to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grinding/cutting wheels are compatible.
Damage to Property Incompatibility with speed, size of the grinding/cutting wheels
Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly.
Poor Housekeeping
Maintain Good Housekeeping
CP-104F-01,Rev 0, Dated 15-02-2010
Slips, Trips and Falls
Injury
Uneven grounds/surfaces Improper working platforms Slips, Trips and Falls Improper access Non usage of safety harness Poor visibility Stretching to reach Use of defective Hand sprayers Splashing Incompetent Persons Injury Injury
Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Inspection of sprayers prior to use. Only competent workers to be engaged for the job. Use of all required PPE such as Safety Helmet, face shield, Rubber Hand gloves etc
Incomplete scaffold 4 Plastering Fall from height Improper Access Not wearing Fall protection devices Inadequate barricading under height works Falling objects from edges Working/Standing under loads Falling Objects Improper lifted load securement Injury/Property damage Injury
Use of complete, Inspected and tagged scaffolds. Ensure scaffold platforms are not overloaded. Access to be clear & rigidly fixed Usage of Safety Harness Areas below height work to be fully barricaded and with sufficient signage All edges to be clear of any material at all times. No one is allowed to stand under lifted load, bucket etc. Operators of lifting equipment to stop when persons are present underneath All lifted loads must be properly rigged/secured/slinged to avoid fall/slip/collision. Watchman to be present to physically prevent persons to enter barricaded area. Personnel Injury HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Property Damage Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator.
Crane Failure
CP-104F-01,Rev 0, Dated 15-02-2010
Site Erection of Precast Concrete Foundation / Panels
Falling Hazard
Crane Failure
The safe working load and the maximum working radius shall never be exceeded. Permit to work system. Only certified riggers to be used. Falling Hazard Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Human Error Personnel Injury / Property Damage Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. Fire Explosion Personnel Injury Property Damage Injury to personnel /Property damage No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis. Ensure only skilled workmen are engaged. Tool box talk to be conducted Banksman to ensure no personnel movement/equipment near the drilling operation. Use of standard equipment only. All equipment to be inspected prior to start of work. Guards/barriers to be in place and checked on a daily basis. Ensure equipment is kept on stable ground and no other activity is in progress in the area. Area to be barricaded and sign board to be provided. Incompetent Operator 6 Dewatering Works Defective Machine/Lack of Guards Operation of Dewatering Pump Injury to personnel/Loss of property Trained and experienced operator to be used for operating the pump. Stand by watch to be provided for off duty hours when pump is to be left in running condition. Equipment Entry procedure to be followed while mobilizing pump on site. Daily pre use inspection to be carried out by operator. Guards to be replaced after maintenance activity. Dip Trays to be provided while refuelling and maintenance. Contaminated soil (if any) to be disposed as per COMPANY approved procedure
Adverse Weather
Incompetent workmen
Bore well drilling
Defective equipment Lack of coordination.
Injury/Property damage
Injury to Personnel
Fuel/Oil Spillage
Fire/Injury Soil Contamination
CP-104F-01,Rev 0, Dated 15-02-2010
Operation of Dewatering Pump Dry Chemical Powder fire extinguisher to be provided near pump and regulalrly inspected for usability. Good housekeeping/easy access must be maintained to the pump. Disposal of water discharge Sedimentation tanks to be provided to ensure water discharged is free of Soil/Water contamination fines/other contaminants. Point of Discharge to be agrred and approved by COMPANY. Injury/Sickness Fire Ensure storage of Chemical is as per MSDS. Material to be stored in sepaerate container with adequate ventillation. Appropriate labels to be displayed to warn/caution personnel Keep away from source of ignition Use designated area for storage and ensure availability of Fire extinguishers Application of Anti Termite Chemcial Contact with Skin/Exposure to Fumes/Accidental Ingestion Injury/Sickness Only experienced and certified applicators are allowed to handle the chemcial. Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical. 7 Anti Termite Application Disposal of Chemical Dust/Organic Vapours Mark/label/identification on chemical drum/gallon Suffocation/Respiratory Problem Injury/Sickness Special respiratory protection, approved by Manufaturer of chemical and as stated in MSDS Barricade area. Put Warning signs. Tool box talk
Storage of Anti Termite Chemical
Lack of Ventillation Flammable material
Unauthorized personnel
Toxicity to aquatic No disposal to sea/waste/leftover to be disposed as solid waste. Discharge/spillage of chemical in organisms/Environmenta Disposal/Spillages to be handled as per guidelines in MSDS. sea /Land l Hazard Disposal through approved waste handlers only. slips from hands, insecure hold Improper /Unsafe posture, Over Weight Injury to personnel Hold the Tile with proper grip on it. Lift gradually using leg and knee with close to the body. Use hand gloves and other PPE required for the job. Train personnel about manual handling. Stand as close as possible to the object to be lifted. Lift the object by bending the knee as much as possible. Do not give weight to your back. Use proper PPE. Clear the area before starting the job. Keep proper access and area for free movement. Do not stack the material near the work area. Clear the area from trip/slip hazard. Provide required lighting. Use proper PPE. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before the task. House keeping will be maintained through out the job and access will be kept unobstructed
Injury to personnel
Inadequate space Incorrect Manual handling of Ceramic Tripping and slipping tiles 8 False Ceiling Works Poor knowledge Bad house keeping
Injury to personnel Injury to personnel Injury to personnel Fall and injury to personnel
CP-104F-01,Rev 0, Dated 15-02-2010
tiles 8 False Ceiling Works

Conduct toolbox talk. Supervisor/Foreman will provide full time supervision. Falling from height Working at heights Injury to personnel Damage to Property Use proper scaffolding/ for the job. Barricade the area provide warning signs. Do not allow other personnel to work under while work is going at over head. Conduct tool box meetings. Use safety harness where ever necessary. Equipment Defective/damaged equipment Injury/fatality/damage to Copany requirements for equipment mobilization to be complied with property Pre-Use checks to be done on a daily basis by operator. Injury/damaage Ensure periodic maintenance as per Equipment O & M manual Miantenance records to be maintained.
Inadequate maintenance Personnel Unauthorized personnel/Operator
Injury/fatality/damage to Only authorized/trained personnel allowed to operate the equipment property Warning signs, Barricades to be provided to prevent any personnel/equipment movement in the excavator swing area.
Tree Cutting Coordination Lack of proper coordination Injury/Fatality
Competent supervisor to monitor the activities Proper coordination to be ensured between operating equipment & vehicle movement. Necessary permits to be obtained prior to start of work. A suitable plan including particulars of personnel, activity, means of communication to be prepared. Time of operation Environmental hazards Disturbance of sea, stock piling & Damage to environment disposal of material. Engaging unskilled and inexperienced workers. Manpower & Materials Phisical stress and exaustion Use of defective tools & equipment Improper handling of tools and equipment Slips from hands, insecure hold/ falling objects Fall from heights Serious injuries / Property damages Night operation with proper illumination arrangement. Disposal & stock piling only at authorized locations. Ensure adequacy of silt curtains.
Injury / fatality / damage Engage skilled workers only to property Adequate rest periods to be planned Inspect all tools and discard the damaged ones Engage one first-aider with sticker on helmet on site and emergency procedure shall be communicated to everyone Hold Tools with proper grip on it. Avoid personnel working below. Use hand gloves and other PPE required for the job.
Use of hand tools Working at heights
Injury / fatality / damage Use certified scaffolds and ladders. Use full body harness to property
10
Gypsum Board Wall Cladding Works

CP-104F-01,Rev 0, Dated 15-02-2010
10
Slips from hands, insecure hold
Injury to personnel
Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job. Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas. House keeping will be maintained through out the job and access will be kept unobstructed. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task. House keeping will be maintained through out the job and access will be kept unobstructed. Availability of qualified first aider.
Inadequate space Manual handling of Tripping and slipping Gypsum Boards Poor Knowledge Bad House keeping
Emergency
Medical Emergency
Injury
Display of emergency contact numbers on site Stand by vehicle to be available at all times on site
Rebar cutting/ bending
Flying objects Moving parts and sharp objects
Wear eye protection and required PPE for the work while using the machine Protective guards must be in place at all time during operation Avoid putting the finger/ hand or other in pinch-point area. Never use loose hand gloves or loose clothing near the moving parts
11
Rebar Cutting & Bending Machine Electricity
Jamming of fingers between steel re-bars Electrocution
Damaged Cable Inadequate maintenance
Make sure the cables and connections are in good condition prior to use Make sure the emergency stop switches are working properly The area around machine must be keep clean and dry at all times
Environmental Air Dusts Weather (Strong winds) Caused by the vehicles and equipment movements Injury to Eyes Respiratory problems Consider the weather conditions for continuity of work as applicable in windy conditions. Ground on site and in the harbour are to be sprayed with water to contain the dust. Ensure that the speed of vehicles/equipments are reduced and the loading of debris will be at its nearest distance to the bed of the truck. Use of PPE such as Mask and Safety Glasses. Land Materials falling on the road 12 Disposal of Demolition Debris Small openings on the doors of the trucks Injury Ensure that the doors are properly aligned and maintained.
CP-104F-01,Rev 0, Dated 15-02-2010
12
Disposal of Demolition Debris
Overflowing debris materials on trucks Non provision of the necessary protection/covers Collision with another vehicle Water Materials falling on water
Damage to Property
Ensure that the volume of materials loaded in the truck are just enough to be contained. Proper protection covers must be provided. Ensure drivers are with valid license and authorized.
While the truck is offloading Stockpiling inside the barge is high and not appropriate Blown by the wind Collision with another vessel
Contaminate/ pollute the Banksman must ensure that the amterials offloaded will not be very close to sea the ecge og the barge. Injury Proper stockpiling of materials. Proper protection covers must be provided. Ensure that competent crew are manning the barge. Proper communication within the Head Office and the barge will be maintained. Accident, Serious injury, Warning signs to indicate that personnel are working next to roads. Vehicular Vehicle Damage traffic speed should be controlled (warning signs) Personnel crossing should be controlled by identifying cross points and warning signs to be placed for warning of vehicular traffic.
Improper warning system to control vehicular traffic warning signs not seen due to poor visibility to mist and fog Movement of Vehicular Traffic Crossing of road by personnel
Accident, Serious injury
Crossing of plant and vehicles
Road crossing area to be identified and warning signs to be erected. Flagmen Accident, Serious injury, should be positioned while crossing of heavy plants / vehicles. Raise general Vehicle Damage awareness among all crew members on the hazards of working next to the roads. Row inspection vehicle and private vehicle crashing into construction works. Injury / Damages
Graded roads and right of ways.
Construction work on the ROW without adequate barriers and warning signs
PTW for working on the stretch of road. Install warning signs and barriers.
Warning signs like reduce speed, slow down, Men at work, shall be installed so that drivers will reduce speed while traveling past work party. 13 Road Crossings Flying Fragments Stones thrown up by vehicle tyres Injuring work party. Install warning signs like men at work (300m, 200m, 100m), reduce speed, diversion. Install road barriers, traffic cones. Provide trained flagmen to warn and control traffic. Provide fluorescent types vests to personnel. Provide flashing lamps during hours of darkness.
CP-104F-01,Rev 0, Dated 15-02-2010
13
Road Crossings
Hydrocarbons under pressure in underground pipelines.
Nausea / Fatality
PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts.
Excavation of pipe lines with mechanical diggers Cutting & Excavation Under ground instrument and electrical cables. Uncertainty of exact location of under ground cables Mechanical digger operator unable to see cable in the work area
Rupture of lines and loss Permit to work including excavation certificate. Dig. Trial pits. Excavation of containment. may be limited to hand digging.
Cables being cut during PTW, Excavation certificate. As built drawing, use of cable detectors if cables excavation - electrocution are known to be in the area. Excavation may be limited to hand digging. If , property damage cables are exposed then it shall be protected and supported.
Cable cut
Provide banksman to guide and warn the operator.
Mechanical
Improper PPE Improper maintenance Welding near fuel Incompetancy Damage to body parts. Fire/Explosion. Electrocution. Health impairment. Welders will be provided with and wear the following personal protective equipment. Welding gloves Overalls.Permit to work system.(Hot permit) Welding goggles with correct filter Flammable materials will be removed from areas where welding is to be undertaken. Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher. Fire extinguisher to be immediately available in the area of any welding operation. 1 Welding Electric Arc Welding Before welding operations are carried out, the materials involved and their byproducts will be identified, the risks assessed and necessary control measures identified in order to prevent possible respiratory disease/systemic poisoning (e.g. cadmium, stainless, galvanized, lead coated materials). Welding cables and cable joints will be maintained in a good condition. Welding returns will be firmly connected to the metal on which welding is taking place. This will be carried out by means of well-constructed earthing clamps only. In order to prevent risk of Arc Eye injury to other personnel, suitable screens will be placed around the welders working area.
CP-104F-01,Rev 0, Dated 15-02-2010
Task / Activity:
2. Steel Fabrication & Erection

Leaking of welding gas coming into contact with ignition source Explosion / Fire Injury Relevant Permti to Work shall be obtained. Check welding equipment prior to commencing work.
Gas Cutting
Incorrectly stored gas cylinders being knocked over and damaged Explosion / Fire injury and the leaking gas coming into contact with an ignition source. Operator working without safety Damage to eyes goggles Gas Cylinder getting back fired. Possibility of cylinder getting fired or exploded.
Gas cylinders shall be stored up right and securely fixed to support. Gas cyliners to be stored separately in a well ventillated room.
Operators should wear safety goggles.
Back firing
Check and ensure that flash back arrestors on gas cylinders before cutting sets are conneced. All hoses/hose connections to be checked for integrity.
Disc Cutting Inadequately maintained Electrical Equipment electrical construction equipment Electrocution and Tools and hand tools
Relevant Nacked flame PTW shall be obtained. The Electrical equipment and tools should be inspected duly by a competent person before starting the work .
Inadequate training and Lack of safety awareness experience of user leading to lack User shall be given on the job training until he is considered competent. leads to damage / injury of safety awareness. Grinding disc not properly secured to grinder leading to grinding disc coming loose and flying off. Grinding disc being defective leading to disc shattering Flammable materials in the vicinity of grinding operations Maximum allowable RPM of the disc below the operating RPM of the grinder leading to disc shattering. Injury Check tightness of the disc prior to using grinder. Guards shall be fitted to grinders. Injury Fire injury Injury Maximum allowable RPM of the disc shall be checked against the operating RPM of the grinder. Check condition of the grinders and disc before starting the work daily by the supervisor and fitter. Flammable material shall be removed from the area or protected with spark arrestor screen.
Grinding Rotating Grinding Disc
Steel Fabrication & Erection
CP-104F-01,Rev 0, Dated 15-02-2010
Flying metal fragments
Personnel not wearing correct PPE in the vicinity of grinding, disc cutting, chiselling and chipping operation leading to flying metal fragments. Personnel using defective hand tools. Personnel using incorrect tools
Hitting eyes of coworkers and causing blindness.
All personnel involved in cutting, grinding, chipping, chiselling shall wear goggles.
Injury
Hand tools shall be inspected regularly by the supervisor and daily by the user. Defective tools should be repaired / discarded.
Chipping/ Chiseling Personnel using hand tools Defective and Injury incorrectly. incorrect use of hand Maintenance of the tools without tools isolating the power source and Injury energising the tool while being maintained. Incorrect equipment being used in hazardous area Substandard Scaffolding material, Deficient Construction of Incorrect use of /or Scaffold, Inadequate access and defective Scaffolding working platform. Unsecured and ladders ladder and overloading, High velocity wind People unaware of vertigo. Lack Personnel working at of awareness in using Safety high level harness Fire / Explosion
Personnel shall be trained and supervised to use correct tools / use hand tools correctly. Tools shall be isolated from power source while carrying out maintenance. Maintenance should be carried out away from the power source. Tool box talk to raise the awareness of the personnel in using the correct equipment / tools.
Collapse of Scaffolding/Injuries / Damage to property/Fatality
Follow procedure for Scaffolding erection,Use defect free ladders,Tool Box talk,Use of Safety harness,use of Sign boards. Certified equipment
Fall of Person/Injury
Competent supervision, Confirm that person working at height not suffering from vertigo. People using Safety harness which must be properly secured to the stable element of erected structure or use of suspended access platforms or credles (certified equipment), Provide Safety net to arrest fall. Provide toe board, guide rail to the Platform. Areas below and adjacent to erections shall be adequately cordoned off to prevent personnel from moving into those high risk areas. Such barriers to be accompying with warning notices prominently displayed. Ensure people wear PPE Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours
Fall of Materials, Tools
Fall of material from top
Injuries / Damage to property/Fatality
Temparature Effect
Heat Heat stress Person working hot environment Heat stroke continuously
CP-104F-01,Rev 0, Dated 15-02-2010
Inform control room over radio before starting and after completion of radiography. Strictly observe ADGAS PTW procedure/radiography checklist to be attached. Radiographer shall be qualified and ADGAS approved. Adequate barriers and warning signs shall be posted. Radiographer shall ensure that all personnel are well clear. Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low. Monitoring of work area must be ensured. All activities associated with radioactive materials must conform to the requirements of Client Obtain relevant work permit from the ADGAS concerned authority Equipments and tools must be inspected prior to use for the hydro test. Unauthorized personnel entry to be avoided during testing time by the working team personnel Adequate barriers and warning signs shall be posted. Area Operator must be informed prior to start of job and after completion of Personnel job. Injury/Property damage Pressure guages/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor. Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work. Obtain relevant work permit from the concerned authority. Detailed Method Statement/TRA to be prepared prior to start of job. Pre task talk to be done all personnel are to be communicated the HSE requirements. Area operator to be informed prior to start of activity. Above 2mtrs height workers must wear full body harness with proper anchorage. Project Safety Personnel must be present during hook up to Tie -in points Continous supervision is requried. Block Valve shall be closed in the presence of area operator. Open the bling carefully after confirming that no gas leak is present. Stop the hot work around this area. Breathing apparatus shall be used & all required PPE like PVC hand gloves shall be used.
Non Destructive Test (NDT) / Radiography
Radiation Exposure
Personnel exposure to radiation source
Health Hazard.
Hydro Testing
High Pressure Lines
Failure of Flange bolts /Failure of hoses and connectors
Hook Up to Tie-in points
Chemical / Hot Steam
High pressure chemical/hot steam splashes / Falling Material
Personnel Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Task / Activity:
6.
Gas cylinders to be kept in upright position, firmly secured on a trolley Improper handling of compressed Gas Cylinders Fire / Explosion Gas hoses and guages to be maintained in a safe condition and inspected daily Flash back arrestors to be fitted to the Cylinders Oxygen Cylinders /valves/fitting to be kept free from grease / oil Defective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out Skilled gas cutters are only to be deployed on the job. Personnel carrying out gas cutting operation will wear suitable eye/hand protection. 6 Erection of Steel Structures (Equipment / Piping) Fall of personnel working at heights Unsafe / incomplete working platform Personnel injury / Property Damage Proper platform with hand railing/access to be provided. Lifelines to be used whereever required Working platform/Scaffold to be tagged by an authorized scaffold inspector. Scaffold to comply with BS 5973 requirements Area to be barricated and appropriated signboard provided Use of Safety Harness for all works above 1.8m Defective / Damaged tool, Horseplay/ Unauthorized operatino Improper cabling/Power conection All Power tools are to be inspected and tagged by a competent person Only 110V power tools are to used Power tool operators are to be issued on production of training proof Cables descipline to be maintained and joints to be avoided Electrician to inspect all electrical installations on a weekly basis
Gas Cutting Defective Equipment / Incompetent Personel
Fire / Explosion
Use of Power Tools
Electocution/Personnel Injury
Electrical
Fire Explosion Personnel Injury HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Only certified riggers to be used.
Crane Failure
Property Damage
Road Blockage
Human Error 1 Site Erection of Panels

CP-104F-01,Rev 0, Dated 15-02-2010
Fire Explosion
Falling Hazard
Human Error 1 Site Erection of Panels Falling Hazard Personnel injury Property Damage Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throughout entire operation. Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. No Lifting shall be conducted if wind speed exceeds 25 knots Weather forecast to be consulted on daily basis.
Adverse Weather
Fire Explosion. Personnel Injury Property Damage Incompetent Crane Operator/Rigger Inadequate space for positioning of the crane and trailer truck Lifting Equipment not Certified by Third Party Loading/unloading of Unstable/Uneven ground cable drums by Crane/Sling/Hooks/Wire ropes crane/Hiab failure 2 Handling of Cable Drums Position of the worker/rigger. Hitting structure/property when swinging the boom Injury
Ensure that competent crane operator and rigger will perform the job. Ensure that adequate space for the crane and trailer truck will be available. Proper access to the truck beds must be ensured. All lifting equipment must have the necessary third party certification prior to use. Soil condition must be considered all the time and outrigger pads to be used. Ensure pre-use inspection checklist is done and third party certification provided. Ensure that the worker/rigger must go down from the Trailer truck to avoid being hit/pinned by the load. Ensure that the swing area is always clear from structure/workers. Ensure that PPE's such as clear safety glasses, helmets, safety shoes and gloves are provided.. Conduct tool box talk. Full time supervision will be provided by Supervisor/Foreman.
Property Damage Fatality
Improper loading/offloading Damaged drums Failure of Jacks/stands Protruding nails
Injury Damage to property
Ensure that proper loading/offloading of materials are done. Ensure that the jacks/stand are capable to hold the weight of the drums. Check the drums and remove or bend the protruding nails. Workers must use PPE.
CP-104F-01,Rev 0, Dated 15-02-2010
Only trained and skilled personnel to do the cable glanding works. Proper position while working with the cable knife. Presence of mind while doing the stripping works. 3 Cable Glanding Cable Glanding Use of cable knife, Unskilled/inexperience workmen Injury Use Proper PPE - exposure to minimum Tools to be insoected regularly Barricade the working area Trailing cables be kept to the minimum Close supervision during the execution of the work Only competent person to do the cabl splicing / termination (certified MV Terminator) Adequate Safe working distance to be maintained Pre Task Talk must be conducted prior to work Secure a valid Permit To Work and other relevant permits for the task.. Only authorized and trained/certified personnel to do the cable terminatin works. Barricade to be installed and signs posted during execution of work. All tools to be insulated properly. Lock out / Tag out of equipments to be followed if necessary.. Safe working distance to be maintaind. Cable earthing lugs to be terminated at the common earthing points Housekeeping must be maintained all the time at site. Close supervision during the execution of the work Use Proper PPE - exposure to minimum Ensure that sand and other materials are properly removed. Ensure proper Housekeeping. Ensure that no activities will be done when the visibility is poor. Injury Workers must be trained for proper pulling procedure. Conduct Toolbox Talks. Ensure that supervisors are available all the time for any changes in the work. Jumping/Falling of drum while pulling Inadequate capacity to carry the cable drum Jacks/Stand 5 Cable Laying & Testing Injury Damage to property Ensure that cables are pulled slowly and smoothly. Ensure that jacks/stamd are capable of carrying the weight of the drum. Ground must be level and firm. Personnel must not be allowed to stand within the falling distance of the cable drum.
No Proper communication Unskilled/Inexperienced workmen Working near live equipment / panels
Injury
Eletrocution Property Damage
Cable Termination
Cable Splicing / Termination
Poor condition of the area due to sand Uneven grounds/surfaces Poor visibility due to dusts Slips, Trips and Falls Incorrect technique and posture of pulling
CP-104F-01,Rev 0, Dated 15-02-2010
Jacks/Stand 5 Cable Laying & Testing Fire/Injury Availability of qualified first aider/Fire fighter. Display of emergency contact numbers prominently on site. Standby Vehicle to be available at all times near work spot for any emergency Wear necessary PPE Barricade all areas affected by the HV Test All HV Test equipment must be connected to the earthing system Isolate the HV Test equipment Always use / connect to earthing system for safe discharge of current All tools should be properly insulated Lock out / tag out of equipment to be followed if necessary Only competent persons to do the HV Test Conduct toolbox talks before going to work Only skilled & experienced personnel are to be used. Permit to Work, Isolation permit shall be obtained prior to start of work. Adequate safe working distances to be maintained. Work to be continously & safely monitored. Hand tools used are to be inspected prior to use Use of suitable hand gloves for personal protection Continuous supervision by a competent Engineer / Supervisor Task / Activity:
Cable Testing
Wrong installation, miscommunicaton
Personnel Injury
Cable Jointing Works
Cable splicing/ Jointing
Unskilled/Inexperienced workmen Working near live equipment/panels Defective hand tools
Injury/Damage Injury/Damage/ Electrocution Injury
7.
Ensure proper scaffolding platform and access ladder are made available for the job. Injury to personnel. Fatality. Maintain daily good housekeeping and do not over load the platform with materials. Ensure wearing and hooking of fall protection equipment on the platform of more than 1.80 meters high. Provide proper barrication and do not allow personnel to work or pass under the scaffold while workers are working on the top. Tools and materials falling from height 7 Installation of Field Instruments Injury to personnel. Damage to property. Ensure the site are clean and free of unwanted materials. Ensure the scaffold platform complies with the standard requirements. Do not stack materials or tools near the edge of the scaffold platform.
Personnel falling from height Working at High Elevation
CP-104F-01,Rev 0, Dated 15-02-2010
Installation of Field Instruments Incompatibilty with voltage or power rating. Electric shock / Electrocution Ensure the voltage supply is equivalent to lighting fixtures and tools power ratings. Ensure electric circuit breakers (ELCB) are working and inspected periodically. Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured. Provide and ensure ELCB's are working properly on all eather type of electrical outlets. Only qualified and experienced electricians to make all electrical connections.
Electrical cables and Overloading installation of lighting system.
Electrocution. Fire / Explosion. Damage to property. Electric shock / Electrocution. Damage to property.
Cable splicing and termination.
Marine
Presence of materials on the way Improper housekeeping,Slips, Trips Drowning,Death Site to be kept clean and free from tripping hazards Materials to be stacked properly and not piled too high. Proper PPE to be worn while working near water
Falling hazard Loss of balance 1 Working Over or Near Water Drowning,Injury, Death
Slippery surfaces to be treated immediately. Secure barriers and fences are required. Supervisor to be always present to inspect the site. Lifeboat should be available in case of emergencies Proper gangeway with handrails and lifebouys to be used. Use work vest fully fastened and take extra care while working at the end and side of the barge / pontoon/work platform
Adverse Weather
Hot weather, rain, winds, fog,rapid rise of tide Deceptive shadows and glare Difficulty in locating a person in the water
Personnel being carried away by currents
Local weather conditions should be obtained at the beginning of work or shift.
Illumination
Drowning
Sufficient lighting to be provided, especially for night works, Even spread of light to be provided Area flood lights to include the immediate water surface.
Laying of pipes/ Water Pressure joints etc under water Use of underwater cameras 2 Working Under Water Lack of oxygen
Proper Method Statement
Competent Divers duly certified
Drowning, Death
CP-104F-01,Rev 0, Dated 15-02-2010
Working Under Water
Bad weather Diver Competency
No Communication/Rescue system Lack of Awareness and Training in Emeregency Response
Drowning, Death
Emergency Response Plan All diving works to be done under 100% supervision by competent supervisor. First Aider and emergency Vehicle should always be available.
Plant and Equipment Rescue System Systems of Work Overall Awareness Accident/Injury Sinking of Barge/Tug Loss of Property Capsizing
Inadequate vessel Maintenance Defective Vessels over loaded Vessles/Tug Rough Weather Lines/Pontoons/Barge Use of damaged or Old Tug Line s
Regular Planned Preventive Maintenace; maintain Vessel Classification and Third Party Certification, Ensure Surveys done at regular intervals. Keep registrations upto date
No overloading beyond specified limit Check with Coast Guard on weather conditions; No risk taking at any cost. Uneven Distribution of Loads Berthing Improper securing of barge, detching from anchors Uncontrolled movements, sudden jerks Damage/Sinking/Capsizi ng Secure barges; Ensure competent personnel to direct and control berthing Accident/Injury operations; Check Jetty sufficient and suitable for berthing Damage to Jetty Only authorised personnel to be on board/around at the time of berthing Comply with Harbour Master/PPA Regulations Secure barges Drop Anchors and check/Recheck 3 Marine Transportation Possibility of getting stuck in sea bed during low tide Heavy rains rough sea Unfamilarity with Route Follow Navigation Route. Captain is sole authority to take decisions Rel Sinking/ Familarity with Route Capsizing/Drowning/Los Keep communication lines open s of Property Ensure travel register updated with Land based Office on completion of journey Check and ensure optimum loading with unloading in mind, Secure all vehicles, and other equipment likely to move Ensure uniform loading No transportation of people other than designated crew unless authority permission is given Frequently Check Tug Line, Maintain third party Certification Check loading for uniform distribution and ease of unloading
Routes
Loads
Unsecured Vehicles/ Materials/Load Distribution
Sinking/ Capsizing/Drowning/ Loss of Property
CP-104F-01,Rev 0, Dated 15-02-2010
Transportation of personnel to work spot
Overloading of boat
Damage to Only permissable number of personnel to be allowed on boat. Capacity to be property/Sinking/capsizi displayed on the boat. ng/Injury to personnel PPA/COMPANY regulations to be adhered to.
Engaging Unskilled and inexperienced workers. Mobilize Man & Equpt. Use of defective tools & equipment. Improper handling of Tools & Equipments Permit inadequate Non compliance to PTW
Injury/fatality/damage to property / damage to sea Engage skilled workers only environments. Inspect all tools and equipment and discard the damaged ones. Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one. Injury/fatality/damage to property / damage to sea Ensure PTW is processed by authorized and competent person. environments. Ensure effective supervision and conduct inspection. Conduct Toolbox daily and pre task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions. Conduct toolbox talk by line supervisor and monitored by area safety officer. Use local language simple & concise. Safety inspections/unsafe acts audits. Ensure quality talk through audits/supervuisors/questions during talks. Injury/fatality/damage to property / damage to sea Tag lines will be used when moving environments. No lifts in wind speed over 22knots. Extra long taglines to be used when swinging from material supplies vessels. Approved lifting points to be used. No slinging of materials using belts unless belt is protected against damage and fixed to or through an approved lifting point. Banksman will make sure swing path is clear of all personnel underneath before starting lift.
Apply for Permint To Work
Lack of understanding of PTW
People not familiar with the job & Injury / Fatality hazards involved. Toolbox Talk Poor understanding of workers Poor safety attitude of workers. Subject matter is incomplete
Strong wind
dropped material Wave action Weather condition
Lifting operations offloading/loading

CP-104F-01,Rev 0, Dated 15-02-2010
Constant visual contact between banksman and crane operator. Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc. No personnel in area underneath crane boom. Any person crossing railing will be tied off using areestor harness. While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin. Broken pallets not to be lifted with fork pallet, must be loaded in material basket. Personnel experienced in liftin to be used. Harbor supervisor and barge master has final decision on whether a lift may be started if there is swell on the day affecting the barge. Provision of cool rest areas for the workforce. Provision of adequate drinking water/juices. Supervisor will ensure that enough rest will be given to workforce. Injury/fatality/damage to property / damage to sea Double lashing of chains and slings. environments. Avoid lifting unequal lengths together Use material lift basket where possible to lift loose materials in and out. Correctly color coded lifting gear to be only used. Crane controller in visual contact with operator
Transportation of Material From Barge to Shore
Dropped loads Bumping into loads swung over people.
Crane
No blind uncontrolled lifts are authorized. Controller clearly identified with reflective jackets. Clear the lift path before lifting any materials. Stuck materials will not be pulled free using crane. No loads to be swung over personnel. Clear lift path before start of lift. Ground controller to warn of an overhead load using a whistle. Swing arc outside of congested or obstructed areas only. Lifting operation shall be halted untill all personnel have been cleared from the swing arc. Fall into water Caught between harbor and barge. Injury/Fatality Personnel to time wave action/boat rise and fall and only transfer at top of the wave only. Life jackets to be worn at all times. Life buoys with lines positioned at appropriate locations.
CP-104F-01,Rev 0, Dated 15-02-2010
Marine
Personnel only to transfer once alongside. No "Long Jumps" allowed. Gang way to be used for access. Marine Under no circumstances gunwale be used as handhlod. Essentially Limit non essential viasits to the barge Always follow instruction given. Take your time when transfering. Ask for help if you feel uncomfortable Always wear your life jacket. Wear PPE including gloves - " All metals will be hot to touch during day". General HSE Awareness. Unsafe acts Daily Toolbox talk to raise general awareness level. Risk Assessment/method statement discussed with site supervision. Use of interpreters to ensure understanding . No personnel allowed to site unless having ADMA/ADNOC/TARGET HSE Inductions. Risk Assessment/ Method Statement/PTW must be available at work locations. Competent and adequate supervision provided. Personnel not allowed to work unattended- "Alone working" HSE monitoring through on site field safety officers. Coaching of individuals Disciplinary action of offenders who are repeatedly violating HSE rules. Gross misconduct will result in instant dismissals. Man falling overboard Emergencies. Accident/drowning bodily injuries. Fire on the barge Life Jacket to be worn all the time. Life buoys available Participate in man overvboard drills. Emergency response procedure. General Control Measures include taking authority approvals, work permits, permits for vessels, using trained and experienced personnel; Suction Cutter / Dredger and Delivery Hoses Setting Up Dredger / Cutter; Setting up delivery lines Loose joints Injury / Damage Ensure approved method statement and works are implemented in strict compliance. Also put up warning signs and maintain continuous supervision / monitoring of the activity.
General HSE Compliance.
CP-104F-01,Rev 0, Dated 15-02-2010
Dredging
Barge Movement
Uncontrolled movement / Loosening of anchors; Relocation Injury / Damage of position Damage anchors, delivery lines, Damage / Injury / Drowning
Ensure anchors are suitably are located and fastened properly;
Dredging
Other Vessels / Divers
Close supervision, put up warning bouys, and comply with work permit requirements
Slips , Trips an Falls
Delivery areas / Stockpiling, Slippery surfaces
Injury
Only authoirzed personnel; ensure housekeeping;
Environmental Hazards
Disturbance of area, Stock piling and diposal of dredged material
Damage to environment
Disposal and stock piling only at approved locations
Related hazards of working over, near, under water Task / Activity:
Installations, Checks and maintenance Turbid Water
Drowning / Suffocation
All under water works by divers, life jackets in place, first aiders available, and close watch during marine work actitivities.
6.
Handling of Steel Sections Banksman Operators Vibro Hammer Malfunction Handling Mechanism / Grips Personnel injury / Drowning Property Damage Check Weather conditions and choose appropriate time for work Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Follow approved Method Statement and competent personnel Check Vibro Hammer and Crane before start of day Cautious Work under supervision Obtain proper work permit and implement all precautions Vibro Hammering of Steel Sections Falling Off Steel Piles Defective or improper equipment 6 Sheet Piling Untrained banksmen / operators Slipping or falling Use of Generators Unsafe movement Crane Malfunction Vibro Hammer Malfunction Water Jetting Unskilled workers Injury Only trained and instructed persons shall operate the water jetting equipment. Personnel injury / Drowning Property Damage Obtain proper work permit and implement all precautions Work to approved sequence and method of placement Check Weather conditions and choose appropriate time for work Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Ensure personnel aware of method statement and requirements All sections to be vibrohammerred to be scrutinized for defects - Use template for proper aligning Cautious Work under supervision
CP-104F-01,Rev 0, Dated 15-02-2010
Injury
Good access, a safe working platform and secure footing shall be ensured. No adjustments shall be made to the equipment when it is under pressure. PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force.
Inadequate PTW Heat Stress/Sick Sickness 7 Bathymetric Survey Bathymetric Survey Defective Equipment Damage to property/Injury to personnel
Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Pre Use eqpuiment checklist to be completed prior to start of work. Survey crew to use Life Jackets Fire extinguisher to be available in Survey Boat
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Dust
Dust Injury to Eyes Dust entering eyes and breathing Medical Problems system Heat Heat stress Person working hot environment Heat stroke continuously
Use PPE - Mask, goggles; consider weather conditions for continuity of work as applicable in windy / dusty conditions Spray water to enable dust suppression Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours
Heat
Noise
Use Proper PPE - exposure to minimum Conduct planned Preventive Maintenance of Construction Plant and Equipment. Conduct noise survey periodically and adhere recommendations. Provide enclosures for permanent equipment generating excessive noise.
Vibation
Vibration due to travel and use of pneumatic tools / blasting Decreased worker hose comfort, efficiency and Whole body vibration during damage to health driving / traveling. Hand / arm vibration when using hand tools / Power tools
Exposure to travel and pneumatic hand hold tools / hand tools shall be reduced by rotation of employees. Tools shall be inspected and maintained in good working order. Vehicles / plants shall be maintained in good repair working order. Training workers on health hazards.
CP-104F-01,Rev 0, Dated 15-02-2010
Improper stacking of load on back of truck / trailer - leading to Serious injury, Damage fall of load Mechanical Lifting Unstable / Unequal Loading Inadequate access to top of load. Fall of person - Injury Unstable work platform on top of load. Wearing of unsuitable Incorrect Use of and defective lifting equipment Inadequate working platform (due to soft / unstable soil etc), Overloading Tripping over. Injury Mechanical failure Dropped Load Dropped load Injury
Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load. Unloading shall be conducted from ground level if possible. Supplier to be requested to place load on truck to aid unloading. Restrict number of persons. Hard hat to be securely fastened with chains straps.
Operator shall check soil condition before start of operation and assess the suitability of the working areas. Operate within SWL. Permit to work system. Inspection certification and color coding of equipment. Check the lifting appliance and gears prior to work.
Defective lifting equipment
Incorrect rigging, slinging and lifting practices 2 Loading & Unloading Damage to lifting equipment since last inspection Lifting Equipment / Personnel having body part Operator trapped by load Moving crane resulting in asset/ property being hit
Injury Injury Accident Injury
All rigging, slinging and lifting to be done by competent person.
Prior to use all equipments to be visually inspected.
Tool box talk to raise awareness of work force.
Lifting equipment operator and crew shall ensure that there shall be sufficient Injury, Property damage room for operation to take place without hitting people or asset in the vicinity. Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation.
Weight of load not known
Serious Injuries Damage
Load weight to be identified before lifting.
Non Involved person on site Personnel coming under the path of load being moved Serious Injuries
Clear the area before lifting starts. If necessary, cordon the area. All persons to be made aware of dangers through tool box talk.
CP-104F-01,Rev 0, Dated 15-02-2010
Equipment
Failure of limit switches for trolley and boom travel Rusted sections give way
Injury/Fatality/Damage to property
Operator to check on daily basis. Certificates by third party
Accessories People 3 Cranes Methods
Sling/Hooks/Wire Ropes Failure Unauthorised Operator. Non experienced banksmen.People working underneath the load. Time of operation,Improper coordination
Injury/Fatality/Damage to property Injury/Fatality/Damage to property Injury/Fatality/Damage to property
Daily check before use.Third Party certification Only authorised Operator allowed to operate the towercrane.Experienced and trained banksmen allowed to give directions. Night operation without proper arrangement of lighting to be avoided
Load
Safe load Capacity mentioned on Crane boom
Load Chart available with operator Securing of load before lifting Tool Box talks Fire Explosion Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded.
Crane Failure
Personnel Injury Property Damage Plant Shutdown
Human Error
Fire Explosion Personnel injury Property Damage Plant shutdown
Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Tool box talk to be conducted Precaution to be given on the location of outriggers and near by trench.
Falling Hazard
Adverse Weather
Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. Personnel injury Property Damage Plant Shutdown No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis.
Lifting Over Live Plants
Fire Explosion Personnel injury Property Damage Plant Shutdown
Where possible, lifting over plant shall be avoided. Never hold load over live plant and pipe line. Only transit over them
CP-104F-01,Rev 0, Dated 15-02-2010
Landing Platform
Substandard platform material, Deficient Construction of platform,overloading, High velocity wind
Ensure Third Party Inspection and Certification of Lift and its components, Use experienced operator, Post danger signs
Temporary Passenger Lift for Workers
Vertical Rack and Pinion,Tooth Gear Electric and Mechanical system/Equipment Operator
Shearing off of Pinion and Tooth, Injuries / Damage to No Greasing done, No Inspection property/Fatality
Burning/Fault of Equipment during operation
Injuries / Damage to property/Fatality Injuries / Damage to property/Fatality Personnel Injury
Inspection every day ,Provision of automatic stop of car in case of any mechanical/electric faults,Provision of Safety device
Inexperienced
Experienced and trained operator
HSE regulations to be strictly adhered to. Crane Operator must hold a certificate of competency issued by approved third party. Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc., Limit switches shall be tested to ensure that they are operating correctly
Crane Failure Property Damage
Fire Explosion
Crane shall not be operated without a safe load indicator The Safe working load and the maximum working radius shall never be exceeded. Permit to Work System. Only certified riggers are used.
Human Error
Personnel Injury Property damage
Crane Operator to take instructions from designated rigging supervisor only Crane outriggers to be on firm footing only. Rigging supervisor to be on site throughout entire operation Tool box talk to be conducted
Falling hazard
Erection of Tower Crane Elements Precaution to be taken on the location of outriggers and nearby trenches.
All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. No workers will work or transit under the load. Defective/Loose parts of the sections Personnel Injury Ensure the Integrity of the sections to be erected before erection
CP-104F-01,Rev 0, Dated 15-02-2010
Slippage of Hand tools
Property Damage
No loose material/spares to be there on the sections/parts to be erected
Tool kits to be available with all erecting personnel Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded. Ensure usage of double lanyard full body harness with 100% tie-off
Working at heights
Slip, Trip & Fall
Personnel Injury
Lifelines to be provided for safe anchoring of lanyards. Only experienced and skilled personnel shall be allowed for the erection of tower crane.
Incompatibility with Voltage Power Tools Spliced Cable Incompetent User Overloading 7 Electrical Safety Incompetency
Use only portable electrical equipment and hand tools rated 110 volts. Trailing cables be kept to the minimum The wiring to socket outlets (metal clad) shall be secured and earthed.
Electric Work Permit System Only authorized electrician to make electrical installations All electrical Equipments shall be earthed Use of Lock out and Tag out and isolation procedures.
Electric installations
Improper PPE Flying spark/ debris
Grinder user must wear face shield, ear protection & Gloves All combustible materials must be removed from the area Only certified personnel must use hand held grinder & only certified grinder will used at site Never remove the guards and disc rating must not be lower than grinder maximum revolution Ensure correct body position & posture while grinding
Grinding/ Cutting 8 Using Hand Held Grinder
Incompetence
Damaged Cable Electricity Inadequate maintenance Electrocution
Cable must not be coiled/ entangled during use Make sure the cables and connections are in good condition prior to use Disconnect the power supply during changing the wheel
CP-104F-01,Rev 0, Dated 15-02-2010
Hydrocarbon gas in combustible range coming into contact with an ignition source H2S as applicable Personnel insufficiently trained and experienced. Lack of awareness of H2S dangers Personnel not carrying required safety equipment therefore not able to detect H2S Carbonmonoxide Vehicle / plant exhaust located too close to confined space leading to build up of carbonmonoxide Insufficient Oxygen Gas fumes displacing oxygen in confined space
Explosion / Fire Respiratory Problems
PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. Use appropriate PPE ie. SCBA or fresh airline mask if exposure is likely to be high.
H2S
Inhalation of H2S resulting into fatalities. Inability to detect H2S and escape from it leading to inhalation of H2S.
Personnel to carry H2S detectors and suitable breathing apparatus (escape hood)
Carbon Monoxide
Poisoning, drowsiness, loss of muscular control, Ensure that exhaust of vehicle / plant are directed away from excavation. Vomiting, unconsciousness.
Insufficient Oxygen 9 Working in Confined Spaces Tanks & Vessels Access
Asphyxiation
Gas test. Personnel shall not be permitted to enter the confined space if toxic gases are present and the level of oxygen is less than 20%.
Inadequate access leading to escape or rescue of personnel in an emergency Jacks holding roof / tank whilst could fail and danger of collapse on persons
Fatal injuries
PTW, confined space entry certificate. Check for adequate emergency access.
Mechanical Failures of Jack Drops
Fatal injuries
PTW, confined space entry certificate. Check for adequate emergency access. Regularly check with Contractor for safe
Congestion
Congested worksite leading to personnel injuring themselves or Injuries other with tools and equipments Loss of communication between standby men and working party leading to member of working party unknowingly being left unconscious or injured for some time No record kept of personnel inside tank / vessel leading to access being closed with person still inside
Number of personnel entering into the vessel or tank should be restricted to minimum.
Communication
Fatal injuries
Information
Fatal injuries
Supervisor / stand by men should maintain record of all persons inside the vessel / tank.
CP-104F-01,Rev 0, Dated 15-02-2010
Heavy Objects
Incorrect technique, posture of lifting load. Attempt to lift too heavy load.
Back injury / slip disc.
Training of correct manual lifting technique. Tool box talk. Examine size / weight of object before lifting and ask for assistance. Use hand gloves and safety shoes and suitable PPEs. Excersie vigilance while handling sharp objects. Tool box talk. Examine size / weight of object before lifting and ask for assistance.
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Material Handling
Handling material containing Sharp edges / objects. sharp objects eg.Nails protruding Personal injury. from wood. Improper position of material Fall of object. Property Damage
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Civil
Damaged utility services, leading to rupture, property damage and Adjoining Structures People working within, stability / Buildings of sructures, falling debris, failure People passing by using accesses People close to the demolition area Live Utiltity Services 1 Demolition Asbestos (If involved) Inhalation of asbestos fibre Noise Dust Crane / Equipment / Operator Prolonged exposure to noise Dust entering eyes and breathing system Failure of equipment, falling loads, Injuries, Fatality, Property Damage Property Damage, Injuries to people Injuries / Fatality Medical problems Loss of hearing Injury to Eyes, Medical problems Injuries, Fatalities Property Damage Work permit requirement to be complied with. 100% isloation of utility service, removal of utilitity equipment and fitment prior to start. Compliance Mandatory precautions, proteciton system approved to be complied with. People working within to be given notices. As far as possible, avoid people Ensure safe and protected access way. Avoid closeness to demolition. Special Precautions to be taken, PPE, Masks, Control of Airborne asbestos fibres. Ensure method statement given prior to work and approved by client, Use Proper PPE - exposure to minimum Use PPE - Mask, goggles Ensure third party certification of equipment, trained and certified operators to be used. Check Weather conditions and choose appropriate time for work Banksman Handling of Steel Sections Operators Vibro Hammer Malfunction Handling Mechanism / Grips Personnel injury / Drowning Property Damage Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Follow approved Method Statement and competent personnel Check Vibro Hammer and Crane before start of day Cautious Work under supervision Obtain proper work permit and implement all precautions Steel Sections Falling Off Defective or improper equipment Untrained banksmen / operators Vibro Hammering of Tubular Piles Slipping or falling Use of Generators Unsafe movement 2 Piling Personnel injury / Drowning Property Damage Obtain proper work permit and implement all precautions Work to approved sequence and method of placement Check Weather conditions and choose appropriate time for work Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Ensure personnel aware of method statement and requirements All sections to be vibrohammerred to be scrutinized for defects - Use template Cautious Work under supervision
CP-104F-01,Rev 0, Dated 15-02-2010
Vibro Hammering of Tubular Piles
Personnel injury / Drowning Property Damage
Piling Crane Malfunction Vibro Hammer Malfunction Defective/damaged equipment Equipment Preuse checks to be done on a daily basis by operator Injury/fatality/damage to Third party certificates to be available. property
Personnel
Unauthorized personnel/operator
Injury/fatality/damage to Only authorized trained personnelt o operate the dredger property Competent supervisor to monitor the activity Approved personal floatation device to be used
Coordiantion
Lack of proper coordiantion
Injury/fatality
Proper coordiantion to be ensured Coordinate with other operational marine spreads to avoid any interference with the anchoring system Necessary permits to be obtained prior to start of work.Detailed mEthod Statement including particulars of personnel,activity, means of Night operation with proper illumination arrangements
Underground Services
Rupture of pipeline. Coating damage. Cable cut / damage
Loss of containment Pipeline damage Interruption of services Electrocution
Permit to work system Excavation certificate. Excavation may be limited to hand digging for the first 1.5 mtrs. AS-built drawing use cable / pipeline detectors. Cable/utilities once located to be protected and supported.
Confined Space
Injury Death
Confined Space permit to be complied with and entry permit to be obtained prior to start of work once excavation depth increases 1.5m Safe access/egress (min. 2 nos) to enter/exit the pit. Pre task tool box talk to be conducted to communicate hazards involved. Gas levels to be checked prior to start of work. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. No smoking is such areas Use appropriate PPE (Masks, goggles, Breathing Apparatus & Gas detectors)
Hydrocarbon gas in combustible range coming into contact with an Fire / Explosion ignition source Excessive exposure to hydrocarbon gas / vapours Respiratory problems
CP-104F-01,Rev 0, Dated 15-02-2010
Personnel insufficiently trained and experienced
Lack of awareness of H2S dangers
Vehicle / plant exhaust located too close to excavation / confined space leading to build up carbon monoxide
Poisoning, drowsiness, Loss of Muscular control, Ensure that exhaust of vehicle / plant are directed away from excavation. vomiting, Unconsciousness.
Excavated Material
Excavated material stored too close to edge. Other person unaware of existence of excavation Heavy rain
Excavation caving in injury. Person falling or driving in injury.
Store material 1m away from the edge of the excavation. Excavation in excess of a depth of 1.5m are required to be shored or have slides sloped back. Barricade excavation with warning rope and use warning signs. Use warning lights in the night. No work during rain and work to be started after inspection.
Inadequate emergency access out Fatality / Injury of excavation Congested work site Injury to self or others
Tools / equipment to be kept away from edge of excavation. If the depth of Drop of tool / equipment the excavation is 1.5m and more confined space entry certificate shall be onto people working in obtained and all conditions are complied with. Excavation procedures to be excavation. followed. Tool box talk.
Formwork
Nails, sharp corners, Tools Person coming in contact with projected nails / sharp corner during handling or movement. Improper use or defective tools Concreting Concreting Movement of materials by plant. Incorrect use of or defective pump, mixer, bucket, dumper 4 Concreting
CP-104F-01,Rev 0, Dated 15-02-2010
Injury
Use Proper and right tools. Use PPE such as glove, helmets, shoes, goggles. Inspect and remove projected nails. Remove nails from formworks after use. Tool box talk.
Permit to work system. Regular maintenance and inspection of plant. Ensure same gang Accident / backpain / injury. Accident, injury
Concreting
Accident / backpain / injury. Accident, injury Incorrect material handling technique. Unauthorized incompetent operator. Inadequate maintenance of plants Holding hose / assisting bucket / trowelling Substandard Work Incorrect form work substandard concrete Collapse of form work / concrete work Housekeeping Fall / Trip Unathorised movement of persons. Bad house keeping. Improper lifting procedure of materials/equipment Manual Handling Poor Housekeeping Injury Injury Barricade area. Warning signs. Tool box talk. Ensure proper lifting procedure is done. Good Housekeeping must be maintained. Training on Manual Handling Procedure will be given. Poor Housekeeping Uneven grounds/surfaces Improper working platforms Slips, Trips and Falls Improper access Non usage of safety harness Poor visibility Injury Maintain Good Housekeeping Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Adequate signage and standby person to be provided. Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Blocks stacked properly and secured to pallet before lifting. Injury/Fatality/damage to Ensure that competent crane operator and rigger will perform the job property Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load. Ensure below is barricaded and adequate signage provided. Injury and loss of material. Adequately designed and checked form work. Sturdy support and braces. Quality Control on concrete. Supervisors to be present at job to reduce accidents. Continuous exposure Use of PPE, especially gloves, gumboots leading to skin problems
Falling material
Block Work
CP-104F-01,Rev 0, Dated 15-02-2010
Block Work Ensure that only portable electrical equipment and hand tools rated 110 volts are used. Operation of power tools by authorized personnel only. Too many connections in a single Fire/Explosion outlet Spliced cable Electric Shock Fatality Incompetent user Use of Power Tools and equipment Damaged tools and equipment Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCBs to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grinding/cutting wheels are compatible. Damage to Property Incompatibility with speed, size of the grinding/cutting wheels Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly. Poor Housekeeping Uneven grounds/surfaces Improper working platforms Slips, Trips and Falls Improper access Non usage of safety harness Poor visibility Stretching to reach Use of defective Hand sprayers Splashing Incompetent Persons Injury Injury Maintain Good Housekeeping Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Inspection of sprayers prior to use. Only competent workers to be engaged for the job. Use of all required PPE such as Safety Helmet, face shield, Rubber Hand gloves etc Incomplete scaffold Use of complete, Inspected and tagged scaffolds. Injury Improper Access Not wearing Fall protection devices Ensure scaffold platforms are not overloaded. Access to be clear & rigidly fixed Usage of Safety Harness
Incompatibility with voltage
Electrocution
Plastering Fall from height
CP-104F-01,Rev 0, Dated 15-02-2010
Plastering
Inadequate barricading under height works Falling objects from edges Working/Standing under loads Falling Objects Improper lifted load securement Injury/Property damage
Areas below height work to be fully barricaded and with sufficient signage All edges to be clear of any material at all times. No one is allowed to stand under lifted load, bucket etc. Operators of lifting equipment to stop when persons are present underneath All lifted loads must be properly rigged/secured/slinged to avoid fall/slip/collision. Watchman to be present to physically prevent persons to enter barricaded area. Personnel Injury HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Property Damage Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Permit to work system. Only certified riggers to be used.
Crane Failure
Falling Hazard
Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Human Error Personnel Injury / Property Damage Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load.
CP-104F-01,Rev 0, Dated 15-02-2010
Adverse Weather
Incompetent workmen
Fire Explosion Personnel Injury Property Damage Injury to personnel /Property damage
No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis. Ensure only skilled workmen are engaged. Tool box talk to be conducted Banksman to ensure no personnel movement/equipment near the drilling operation. Use of standard equipment only. All equipment to be inspected prior to start of work. Guards/barriers to be in place and checked on a daily basis. Ensure equipment is kept on stable ground and no other activity is in progress in the area. Area to be barricaded and sign board to be provided. Trained and experienced operator to be used for operating the pump. Stand by watch to be provided for off duty hours when pump is to be left in running condition. Equipment Entry procedure to be followed while mobilizing pump on site. Daily pre use inspection to be carried out by operator. Guards to be replaced after maintenance activity. Dip Trays to be provided while refuelling and maintenance. Contaminated soil (if any) to be disposed as per COMPANY approved procedure Dry Chemical Powder fire extinguisher to be provided near pump and regulalrly inspected for usability. Good housekeeping/easy access must be maintained to the pump.
Bore well drilling
Incompetent Operator 8 Dewatering Works Defective Machine/Lack of Guards Operation of Dewatering Pump
Injury to personnel/Loss of property
Injury to Personnel
Fuel/Oil Spillage
Disposal of water discharge
Sedimentation tanks to be provided to ensure water discharged is free of Soil/Water contamination fines/other contaminants. Point of Discharge to be agrred and approved by COMPANY. Injury/Sickness Fire Ensure storage of Chemical is as per MSDS. Material to be stored in sepaerate container with adequate ventillation. Appropriate labels to be displayed to warn/caution personnel Keep away from source of ignition Use designated area for storage and ensure availability of Fire extinguishers
Application of Anti Termite Chemcial
Contact with Skin/Exposure to Fumes/Accidental Ingestion
Injury/Sickness
Only experienced and certified applicators are allowed to handle the chemcial. Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical.
Anti Termite Application
Mark/label/identification on chemical drum/gallon
CP-104F-01,Rev 0, Dated 15-02-2010
Anti Termite Application Disposal of Chemical Dust/Organic Vapours
Suffocation/Respiratory Problem Injury/Sickness
Special respiratory protection, approved by Manufaturer of chemical and as stated in MSDS Barricade area. Put Warning signs. Tool box talk
Unauthorized personnel
Toxicity to aquatic No disposal to sea/waste/leftover to be disposed as solid waste. Discharge/spillage of chemical in organisms/Environmenta Disposal/Spillages to be handled as per guidelines in MSDS. sea /Land l Hazard Disposal through approved waste handlers only. slips from hands, insecure hold Improper /Unsafe posture, Over Weight Injury to personnel Hold the Tile with proper grip on it. Lift gradually using leg and knee with close to the body. Use hand gloves and other PPE required for the job. Train personnel about manual handling. Stand as close as possible to the object to be lifted. Lift the object by bending the knee as much as possible. Do not give weight to your back. Use proper PPE. Clear the area before starting the job. Keep proper access and area for free movement. Do not stack the material near the work area. Clear the area from trip/slip hazard. Provide required lighting. Use proper PPE. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before the task. House keeping will be maintained through out the job and access will be kept unobstructed Conduct toolbox talk. Supervisor/Foreman will provide full time supervision. Falling from height Working at heights Injury to personnel Damage to Property Use proper scaffolding/ for the job. Barricade the area provide warning signs. Do not allow other personnel to work under while work is going at over head. Conduct tool box meetings. Use safety harness where ever necessary. Equipment Defective/damaged equipment Injury/fatality/damage to Copany requirements for equipment mobilization to be complied with property Pre-Use checks to be done on a daily basis by operator. Injury/damaage Ensure periodic maintenance as per Equipment O & M manual Miantenance records to be maintained.
Injury to personnel
Inadequate space Incorrect Manual handling of Ceramic Tripping and slipping tiles 10 False Ceiling Works Poor knowledge Bad house keeping
Inadequate maintenance Personnel Unauthorized personnel/Operator
Injury/fatality/damage to Only authorized/trained personnel allowed to operate the equipment property Warning signs, Barricades to be provided to prevent any personnel/equipment movement in the excavator swing area.
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Tree Cutting
Competent supervisor to monitor the activities
CP-104F-01,Rev 0, Dated 15-02-2010
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Tree Cutting Coordination Lack of proper coordination Injury/Fatality Proper coordination to be ensured between operating equipment & vehicle movement. Necessary permits to be obtained prior to start of work. A suitable plan including particulars of personnel, activity, means of communication to be prepared. Time of operation Environmental hazards Disturbance of sea, stock piling & Damage to environment disposal of material. Engaging unskilled and inexperienced workers. Manpower & Materials Phisical stress and exaustion Use of defective tools & equipment Improper handling of tools and equipment Slips from hands, insecure hold/ falling objects Fall from heights Serious injuries / Property damages Night operation with proper illumination arrangement. Disposal & stock piling only at authorized locations. Ensure adequacy of silt curtains.
Injury / fatality / damage Engage skilled workers only to property Adequate rest periods to be planned Inspect all tools and discard the damaged ones Engage one first-aider with sticker on helmet on site and emergency procedure shall be communicated to everyone Hold Tools with proper grip on it. Avoid personnel working below. Use hand gloves and other PPE required for the job.
Injury / fatality / damage Use certified scaffolds and ladders. Use full body harness to property Injury to personnel Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job. Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas. House keeping will be maintained through out the job and access will be kept unobstructed. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task. House keeping will be maintained through out the job and access will be kept unobstructed. Availability of qualified first aider.
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Slips from hands, insecure hold
Inadequate space Manual handling of Tripping and slipping Gypsum Boards Poor Knowledge Bad House keeping
Emergency
Medical Emergency
Injury
Display of emergency contact numbers on site Stand by vehicle to be available at all times on site
Flying objects Moving parts and sharp objects
Wear eye protection and required PPE for the work while using the machine Protective guards must be in place at all time during operation
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Rebar Cutting & Bending Machine

CP-104F-01,Rev 0, Dated 15-02-2010
13
Rebar Cutting & Bending Machine Electricity
Jamming of fingers between steel re-bars Electrocution
Avoid putting the finger/ hand or other in pinch-point area. Never use loose hand gloves or loose clothing near the moving parts
Damaged Cable Inadequate maintenance
Make sure the cables and connections are in good condition prior to use Make sure the emergency stop switches are working properly The area around machine must be keep clean and dry at all times
Environmental Air Dusts Weather (Strong winds) Caused by the vehicles and equipment movements Injury to Eyes Respiratory problems Consider the weather conditions for continuity of work as applicable in windy conditions. Ground on site and in the harbour are to be sprayed with water to contain the dust. Ensure that the speed of vehicles/equipments are reduced and the loading of debris will be at its nearest distance to the bed of the truck. Use of PPE such as Mask and Safety Glasses. Land Materials falling on the road 14 Disposal of Demolition Debris Small openings on the doors of the trucks Overflowing debris materials on trucks Non provision of the necessary protection/covers Collision with another vehicle Water Materials falling on water Injury Damage to Property Ensure that the doors are properly aligned and maintained. Ensure that the volume of materials loaded in the truck are just enough to be contained. Proper protection covers must be provided. Ensure drivers are with valid license and authorized. Contaminate/ pollute the Banksman must ensure that the amterials offloaded will not be very close to sea the ecge og the barge. Injury Proper stockpiling of materials. Proper protection covers must be provided. Ensure that competent crew are manning the barge. Proper communication within the Head Office and the barge will be maintained. Accident, Serious injury, Warning signs to indicate that personnel are working next to roads. Vehicular Vehicle Damage traffic speed should be controlled (warning signs) Personnel crossing should be controlled by identifying cross points and warning signs to be placed for warning of vehicular traffic.
While the truck is offloading Stockpiling inside the barge is high and not appropriate Blown by the wind Collision with another vessel
Improper warning system to control vehicular traffic warning signs not seen due to poor visibility to mist and fog Movement of Vehicular Traffic Crossing of road by personnel
Accident, Serious injury
CP-104F-01,Rev 0, Dated 15-02-2010
Movement of Vehicular Traffic Road crossing area to be identified and warning signs to be erected. Flagmen Accident, Serious injury, should be positioned while crossing of heavy plants / vehicles. Raise general Vehicle Damage awareness among all crew members on the hazards of working next to the roads. Row inspection vehicle and private vehicle crashing into construction works. Injury / Damages
PTW for working on the stretch of road. Install warning signs and barriers.
Warning signs like reduce speed, slow down, Men at work, shall be installed so that drivers will reduce speed while traveling past work party. 15 Road Crossings Flying Fragments Stones thrown up by vehicle tyres Injuring work party. Install warning signs like men at work (300m, 200m, 100m), reduce speed, diversion. Install road barriers, traffic cones. Provide trained flagmen to warn and control traffic. Provide fluorescent types vests to personnel. Provide flashing lamps during hours of darkness. PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts.
Nausea / Fatality
Excavation of pipe lines with mechanical diggers Cutting & Excavation Under ground instrument and electrical cables. Uncertainty of exact location of under ground cables Mechanical digger operator unable to see cable in the work area Asphalt Direct contact with hot asphalt
Rupture of lines and loss Permit to work including excavation certificate. Dig. Trial pits. Excavation of containment. may be limited to hand digging.
Cables being cut during PTW, Excavation certificate. As built drawing, use of cable detectors if cables excavation - electrocution are known to be in the area. Excavation may be limited to hand digging. If , property damage cables are exposed then it shall be protected and supported.
Cable cut
Provide banksman to guide and warn the operator. Personnel engaged shall be provided with and wear PPE like over alls, boots, gloves, helmet and filter masks etc.
Burns of body parts
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Asphalting
Prolonged and repeated exposure Inhalation of asphalt to asphalt fumes fumes Prolonged and repeated skin Skin problems contact with asphalt
CP-104F-01,Rev 0, Dated 15-02-2010
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Asphalting
Heat stress
Persons working in hot environment.
Heat stress / Heat stroke. Provision of shade and cool drinking water. Rotational Break Ensure scaffold material procured meets requirements of BS 1139 Material is procured from professional scaffold material suppliers Pre Erection material inspection to be carried out by certified Scaffold inspector and damged.defective material to be quarantined and later disposed from site. Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal bracing to be provided to ensure stability. Only qualified/certified scaffolders to erect scaffold. Scaffold material to comply with BS 5973 requirements. All material to be checked prior to use and only defect free material to be used for scaffold erection. Modification to be done on scaffold only in the presence/approval of scaffold supervisor. Supervisor/safety officer to ensure full body double lanyard safety harness is used by all personnel working on height. Lifeline to be provided to anchor lanyard at all times. All loose/unwanted material to be removed regularly. Supervisor/foreman to ensure good housekeeping to be maintained. Work to be carried out only with approved work permit. Supervisor to ensure no parellel work is carried in the area of scaffold erection. Area to be barricaded and safety sign board to be provided. Safety Harness to be checked daily for condition prior to start of work. ` Continous monitoring by Safety Officer & Foreman. Tool box talk to be done on dauily basis prior to start of work. Scaffold inspector to ensure scaffold is complete prior to start of work Relevent tag to be placed while erection and after completion All workment o be made aware of the Scaff tag system
Substandard Material Material not meeting specification Injury Property Damage Fatality
Scaffold collapse
Improper design/erection Imcompetent personnel Defective Material
Serious injuries / Fatalities/ Property damage
Work at height/fall of Improper access/working personnel/material platforms Loose material/poor housekeeping 17 Scaffold Erection / Dismantling Personnel working below/parellel works Non/improper usage of safety harness
Injury/Fatality/Damage to material
Incomplete Scaffold
Scaffold not to standard
Incompetent Workmen
Uinexperienced and unqualified inspector Unauthorized modification
Collapse/Injury/ Fatality Collapse/Injury/ Fatality Heat Stroke Fatality
Weather condition
Temperature Humidity
Only third party certified and experienced scaffold inspectors to inspect the scaffold and place the Tag Only authorized scaffolders to modify/alter scaffolds under the close supervision of the scaffold inspector/Chargehand. Provision of rest areas. Provision of adequate cool drinking water. Provision of juice or solutions for dehydration.
CP-104F-01,Rev 0, Dated 15-02-2010
Noise
Prolonged exposure to noise
Use Proper PPE - exposure to minimum
Contact with body/Skin Handling / Storing of Source of ignition / hot work Paint and Thinner Improper storage Application of paint/epoxy resins 18 Painting Improper working platform
Contact with body/Skin. Fumes
Material Safety Data Sheet (MSDS) shall be made available at the worksite Dermatitis / Skin allergies and contents were made aware to the workers involved with the job. Ensure compliance to proper PPE. No hot work activities shall be allowed in the close vicinity. All electrical Fire / Explosion connections shall be checked for leakages. Spills Storage of paint/thinner to be done as per MSDS instructions. Chemical Environmental pollution, storage area to be identified. No smoking sign to be provided. Fire / Explosion Spillages shall be handled as per instructions in MSDS Contents of MSDS to be conveyed to all workmen. Exhaust fans or any other Dermatitis / Skin allergies suitable of ventilation to be provided. All required PPE to be used. Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and Fall of person tagged by competent scaffold supervisor prior to start of work. Diagonal barcing to be provided to ensure stability. Only qualified/certified scaffolders to erect scaffold. Modification to be done on scaffold only in the presence/approval of scaffold supervisor Ensure proper ventilation shall be maintained. Lights, matchbox or any other flame or spark producing source shall not be allowed in the painting bay. No Smoking signboard shall be placed at the entrance of the painting bay. Provide DCP type fire extinguisher near the work location. Use push rod while working on wood cutting machine
Ignition sources
Hot work taking place in the vicinity. Smoking. Improper lighting damaged electrical cables. Person coming in contact with sharp edges. Use of unguarded machine Use of defective tools. Defective ladder / platform Defective power tools, cable connections Exposure of wood / saw dust to the ignition source Markers being used as stakes. Chainman not watching his steps Hitting/damaging the underground utilities by the rebars. Rebars being left without caps/covers.
Fire / Explosion
Defective tool / unguarded wood cutting machine 19 Carpentary works
Accident
Working at Height Electricity Fire Slips, trips & falls
Injury Injury Fall / Injury Electric shock Fire Personnel Injury
Use of rebars as markers
Personnel Injury Elec trocution Fire/Explosion Fatality Damage to Proprety
Provide guards Inspection of tools and use of defect free tools only. Defect free ladder approved platform. Inspection before use Competent persons Reduce accumulation of saw dust and no hot work near the wood working machine. Fire extinguisher Provide warning signs such as tapes, Scout area before, Know Contours Area will be checked for presence of underground utilities. Wooden caps will be provided for all protruding rebars.
20
CP-104F-01,Rev 0, Dated 15-02-2010
Site Survey Markings
Run over by Vehicle
Vehicles not seeing the survey equipment and personnel. Weather (Strong winds)
Personnel Injury Property Damage Injury to Eyes Respiratory problems
20
Dust
Weather condition
Temperature Humidity UV Exposure
Heat Stroke Fatality
Incorrect use of or defective scaffolding and ladders. Substandard scaffold material. Inadequate working platform. Working at height Unsecured ladder. Overloading. 21 Roof Works High velocity wind. Person unaware of having vertigo.
Slip/ Fall Collapse of scaffolding Injury Accident/ Injury Accident/ Injury Accident/ Injury Collapse of scaffolding. Fall of person. Accident / Injury. Environmental Hazard Injury/ Irritation on skin
Provide warning signs, safety cones The survey team personnel working on the road must wear reflective orange vests. Use of PPE's such as Mask and clear Safety Glasses. Consider the weather conditions for continuity of work as applicable in windy conditions. Ground are to be sprayed with water to contain the dust. Ensure that the speed of vehicles are reduced. Provision of cool/shaded rest areas. Provision of adequate cool drinking water. Provision of juice or solutions for dehydration. Use of PPE's such as Safety Glasses, Coverall. Use of sun shades such as umbrella Work to be stopped during peak temperature timing (12.00 to 15.00hrs) in summer as per government regulations. Follow procedure for scaffolding erection. Competent scaffolders permit to work. Use defect free ladder. Inspect scaffold before use daily. Use standard scaffold material and maintain log. Secure ladders with max. 15 off vertical.
Confirm that the person is not suffering from vertigo and supervisor to accompany him first time.
Storage/ Handling of Bitumen Chemicals
Spillage of bitumen/ chemicals Splash of chemical on body
Use of trained personnel Use of PPE, Use of proper tools and tackles for handling the chemical Disposal/Spillages to be handled as per guidelines in MSDS. Copany requirements for equipment mobilization to be complied with
Use of Heavy Equipment - JCB
Defective/damaged equipment
Injury/fatality/damage to property
Pre-Use checks to be done on a daily basis by operator. Ensure periodic maintenance as per Equipment O & M manual Miantenance records to be maintained. Access ladder to be provided at 1:4 ratio and properly secured. Ladder to be provided at least 1mt. Height from the landing platform.
Inadequate maintenance Improper access/working platforms 22 Tree Cutting
Injury/damaage
Injury/Property Damage
CP-104F-01,Rev 0, Dated 15-02-2010
Work at height/fall of personnel/material
22
Tree Cutting Loose material/poor housekeeping Work at height/fall of personnel/material Personnel working below/parellel works Non/improper usage of safety harness
All loose/unwanted material to be removed regularly. No Scaffold items/materials to be thrown frown from the top. Supervisor/foreman to ensure good housekeeping to be maintained. Work to be carried out only with approved work permit. Supervisor to ensure no parellel work is carried in the area of scaffold erection. Area to be barricaded and safety sign board to be provided. Supervisor/safety officer to ensure safety harness is used by all personnel working on height. Safety Harness to be checked daily for condition prior to start of work. PTW &excavation certificate to be obtained. Excavation will be limited to hand digging only. -Use cable detector for scanning the area prior to excavation works. Cables and other services/pipes once found to be protected and supported. Tool box talk for all workers to take extra care for cables. Excavated material to be removed, or kept away one meter from the edge. Hard barriers, warning signs and lights to surround all the excavations.
Underground Services Trenches collapse
Electrocution/ property Cable Cut/ damage damage Exposed services Damage to Excavated material piled near the Property/electrocution. edge of the trenches. Injury/property damage
Heat stress 23 Landscaping
Manpower & Materials
Persons working in hot environment. Engaging unskilled and inexperienced workers. Use of defective tools & equipment Improper handling of tools & equipment.
Heat stress / Heat stroke. Provision of shade and cool drinking water. Rotational Break
Engage skilled workers only. Injury/fatality/damage to Inspect all tools and equipment and discard the damaged ones. property Emergency procedure shall be communicated to every one.
Manual handling/heavy lifts
Wrong manual lifting techniques. Back injuries. Heavy kerbstone.
Tool box talk and training for working crew about safe lifting techniques. Reduce manual lifting by using of machineries where possible. Two persons to lift the heavy kerbstone or cement bags.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Improper PPE Improper maintenance Welding near fuel Incompetancy
Damage to body parts. Fire/Explosion. Electrocution. Health impairment.
Welders will be provided with and wear the following personal protective equipment. Welding gloves Overalls.Permit to work system.(Hot permit) Welding goggles with correct filter Flammable materials will be removed from areas where welding is to be undertaken. Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher. Fire extinguisher to be immediately available in the area of any welding operation.
Welding
Electric Arc Welding Before welding operations are carried out, the materials involved and their byproducts will be identified, the risks assessed and necessary control measures identified in order to prevent possible respiratory disease/systemic poisoning (e.g. cadmium, stainless, galvanized, lead coated materials). Welding cables and cable joints will be maintained in a good condition. Welding returns will be firmly connected to the metal on which welding is taking place. This will be carried out by means of well-constructed earthing clamps only. In order to prevent risk of Arc Eye injury to other personnel, suitable screens will be placed around the welders working area. Leaking of welding gas coming into contact with ignition source Explosion / Fire Injury Relevant Permti to Work shall be obtained. Check welding equipment prior to commencing work.
Gas Cutting
Incorrectly stored gas cylinders being knocked over and damaged Explosion / Fire injury and the leaking gas coming into contact with an ignition source. Operator working without safety Damage to eyes goggles Gas Cylinder getting back fired. Possibility of cylinder getting fired or exploded.
Gas cylinders shall be stored up right and securely fixed to support. Gas cyliners to be stored separately in a well ventillated room.
Operators should wear safety goggles.
Back firing
Check and ensure that flash back arrestors on gas cylinders before cutting sets are conneced. All hoses/hose connections to be checked for integrity.
CP-104F-01,Rev 0, Dated 15-02-2010
Disc Cutting Inadequately maintained Electrical Equipment electrical construction equipment Electrocution and Tools and hand tools
Relevant Nacked flame PTW shall be obtained. The Electrical equipment and tools should be inspected duly by a competent person before starting the work .
Inadequate training and Lack of safety awareness experience of user leading to lack User shall be given on the job training until he is considered competent. leads to damage / injury of safety awareness. Grinding disc not properly secured to grinder leading to grinding disc coming loose and flying off. Grinding disc being defective leading to disc shattering Flammable materials in the vicinity of grinding operations Maximum allowable RPM of the disc below the operating RPM of the grinder leading to disc shattering. Personnel not wearing correct PPE in the vicinity of grinding, disc cutting, chiselling and chipping operation leading to flying metal fragments. Personnel using defective hand tools. Personnel using incorrect tools Chipping/ Chiseling Personnel using hand tools Defective and Injury incorrectly. incorrect use of hand Maintenance of the tools without tools isolating the power source and Injury energising the tool while being maintained. Incorrect equipment being used in hazardous area Fire / Explosion Personnel shall be trained and supervised to use correct tools / use hand tools correctly. Tools shall be isolated from power source while carrying out maintenance. Maintenance should be carried out away from the power source. Tool box talk to raise the awareness of the personnel in using the correct equipment / tools. Injury Check tightness of the disc prior to using grinder. Guards shall be fitted to grinders. Injury Fire injury Injury Maximum allowable RPM of the disc shall be checked against the operating RPM of the grinder. Check condition of the grinders and disc before starting the work daily by the supervisor and fitter. Flammable material shall be removed from the area or protected with spark arrestor screen.
Hitting eyes of coworkers and causing blindness.
Injury
Hand tools shall be inspected regularly by the supervisor and daily by the user. Defective tools should be repaired / discarded.
CP-104F-01,Rev 0, Dated 15-02-2010
Substandard Scaffolding material, Deficient Construction of Incorrect use of /or Scaffold, Inadequate access and defective Scaffolding working platform. Unsecured and ladders ladder and overloading, High velocity wind People unaware of vertigo. Lack Personnel working at of awareness in using Safety high level harness
Collapse of Scaffolding/Injuries / Damage to property/Fatality
Follow procedure for Scaffolding erection,Use defect free ladders,Tool Box talk,Use of Safety harness,use of Sign boards. Certified equipment
Competent supervision, Confirm that person working at height not suffering from vertigo. People using Safety harness which must be properly secured to the stable element of erected structure or use of suspended access platforms or credles (certified equipment), Provide Safety net to arrest fall. Provide toe board, guide rail to the Platform. Areas below and adjacent to erections shall be adequately cordoned off to prevent personnel from moving into those high risk areas. Such barriers to be accompying with warning notices prominently displayed. Ensure people wear PPE Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Inform control room over radio before starting and after completion of radiography. Strictly observe ADGAS PTW procedure/radiography checklist to be attached. Radiographer shall be qualified and ADGAS approved. Adequate barriers and warning signs shall be posted. Radiographer shall ensure that all personnel are well clear. Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low. Monitoring of work area must be ensured. All activities associated with radioactive materials must conform to the requirements of Client Obtain relevant work permit from the ADGAS concerned authority Equipments and tools must be inspected prior to use for the hydro test. Unauthorized personnel entry to be avoided during testing time by the working team personnel Adequate barriers and warning signs shall be posted. Area Operator must be informed prior to start of job and after completion of job.
Temparature Effect
Heat Heat stress Person working hot environment Heat stroke continuously
Radiation Exposure
Health Hazard.
Hydro Testing
High Pressure Lines
Personnel Injury/Property damage
CP-104F-01,Rev 0, Dated 15-02-2010
Hydro Testing
High Pressure Lines
Personnel Injury/Property damage Pressure guages/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor. Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work. Obtain relevant work permit from the concerned authority. Detailed Method Statement/TRA to be prepared prior to start of job. Pre task talk to be done all personnel are to be communicated the HSE requirements. Area operator to be informed prior to start of activity. Above 2mtrs height workers must wear full body harness with proper anchorage. Project Safety Personnel must be present during hook up to Tie -in points Continous supervision is requried. Block Valve shall be closed in the presence of area operator. Open the bling carefully after confirming that no gas leak is present. Stop the hot work around this area. Breathing apparatus shall be used & all required PPE like PVC hand gloves shall be used. Gas cylinders to be kept in upright position, firmly secured on a trolley
Personnel Injury
Improper handling of compressed Gas Cylinders
Fire / Explosion
Gas hoses and guages to be maintained in a safe condition and inspected daily Flash back arrestors to be fitted to the Cylinders Oxygen Cylinders /valves/fitting to be kept free from grease / oil Defective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out Skilled gas cutters are only to be deployed on the job. Personnel carrying out gas cutting operation will wear suitable eye/hand protection.
Gas Cutting Defective Equipment / Incompetent Personel
Fire / Explosion
Erection of Steel Structures (Equipment / Piping) Fall of personnel working at heights Unsafe / incomplete working platform Personnel injury / Property Damage
Proper platform with hand railing/access to be provided. Lifelines to be used whereever required Working platform/Scaffold to be tagged by an authorized scaffold inspector. Scaffold to comply with BS 5973 requirements Area to be barricated and appropriated signboard provided Use of Safety Harness for all works above 1.8m
CP-104F-01,Rev 0, Dated 15-02-2010
Use of Power Tools
Defective / Damaged tool, Horseplay/ Unauthorized operatino Improper cabling/Power conection Engaging Unskilled and inexperienced workers. Use of defective tools & equipment. Improper handling of Tools &Equipments
All Power tools are to be inspected and tagged by a competent person Only 110V power tools are to used Power tool operators are to be issued on production of training proof Cables descipline to be maintained and joints to be avoided
Man & Equipment
Electrician to inspect all electrical installations on a weekly basis Injury/fatality/damage to property / damage to sea Engage skilled workers only environments. Inspect all tools and equipment and discard the damaged ones. Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one. Injury/Asphyxiation/ fatality Ensure PTW is processed by authorized and competent person. Ensure effective supervision and conduct inspection. Conduct Toolbox daily and pre task HSE talk on the basis of method statement/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions.
Apply for Permit To Work
Non compliance to PTW Lack of understanding of PTW
Access/Fall of Personnel
Inadequate access leading to escape or rescue of personnel in an emergency
Fatal injuries
Check for adequate emergency access (2 Nos of access to be provided to access Lifting station). Suitable & safe access to enter/exit tank is to be provided.
Congestion
GRP Coating Communication
Information
Congested worksite leading to personnel injuring themselves or Injuries other with tools and equipments Loss of communication between standby men and working party leading to member of working Fatal injuries party unknowingly being left unconscious or injured for some time No record kept of personnel inside confined space leading to Fatal Injuries access being closed with person still inside Possible accumulation of fumes Asphyxiation
Number of personnel entering into the tank should be restricted to minimum. Persons working in the confined space are to be rotated every 30 minutes.
Supervisor / stand by men should maintain record of all persons inside the confined space and maintain continuous communication with the persons working inside. Provide Ventilation and emergency exit. Heavy duty industrial type exhaust fan to be provided. Suitable respirator to be used to avoid Vapour inhalation. A complete and rigid Scaffold with green tag to be provided for executing the job.
Lack of Air Flow
Fall of Person
Unsafe working platform/scaffold Injuries
CP-104F-01,Rev 0, Dated 15-02-2010
Dry Powder Extinguishers to be kept available for for fire extinction. Wear Self Contained Breathing Apparatus in case of a fire. Body Contact Non Usage of adequate PPE Harmful by inhalation, Irritation to eyes & skin Hand Protection - PVC hand gloves.
Spillage/Leak Incorrect use of and defective lifting equipment
Accidental release Inadequate working platform (due to soft / unstable soil etc) Overloading. Defective lifting equipment Incorrect rigging, slinging and lifting practices. Damage to lifting equipment since last inspection. Personnel having body part trapped by load. Moving crane resulting in asset being hit.
Eye Protection - Face Shield Skin & Body protection - Chemical resistant apron, Safety Shoes Keep personnel away from spills. Avoid product from entering drains & Personnel exposure, subsoil penetration. Soak with inert absorbent material & shovel into environmental pollution. containers for disposal. Flush traces with water. Tripping over. Operator shall check soil condition before start of operation. Injury Operate within SWL. Mechanical failure Dropped Load Dropped load Inspection certification and color coding of equipment. Check the lifting Injury appliance and gears prior to work. Injury All rigging, sligning and lifting to be done by competent person. Injury Accident Injury Prior to use all equipments to be visually inspected. Tool box talk to raise awareness of work force.
Mechanical Lifting
Injury / Property Damage Lifting equipment operator and crew shall ensure that there shall be sufficient room for operation to take place without hitting people or asset in the vicinity. Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation. Load weight to be identified before lifting. Clear the are before lifting starts. If necessary, cordon the area. All persons to be made aware of dangers through tool box talk. Hoses and blasting equipment shall be checked prior to start of the work by the supervisor. Use blasters helmet, long armed gauntlets, a long apron and high safety boots. All PPE shall be checked at the beginning and end of every shift and when operator change over by the operator / foreman.
Load being carried
Serious Injuries Damage Non involved person Personnel coming under the path Serious injuries on site of load being moved. High pressure air hose and grit hoses. Flying grits ejected through the blasting nozzle (Abrasive blast) and the dust cloud Inexperienced operator Bursting of hoses Injuries
Weight of load not known.
Operator and helper not wearing Injuries proper PPE. Inhalation of hazardous PPE defective. dust
Unsafe working practice
Injuries
All operators and his helpers shall be fully trained in the safe operation of the blasting equipment and safe working practices.
CP-104F-01,Rev 0, Dated 15-02-2010
Static electricity
Vibration of hose
Hydrocarbon under pressure in underground onshore pipelines. Hydrocarbon Gas 9 Grit Blasting Hydrocarbon liquid. Carbonmonoxide
Non-earthed equipment and hose Electric shock. Electric spark discharge could ignite flammable dust generated by the blasting operation. Decreased worker Vibration to the operator comfort, efficiency and damage to health white fingers/hand arm vibration syndrome Corrosion / deterioration of the Loss of containment pipeline.
Prevent static electricity build up by earthing the hose (electrically conductive hose) and equipments. DCP fire Extinguisher to be placed at the blasting bay. Operator and helper shall be trained in operation and use of extinguisher.
Exposure to the blasting operation shall not be more than 40 minutes continuously with minimum 10 minutes rest. Tools shall be inspected and maintained in good working order. Vehicles / plants shall be maintained in good repair working order. Training workers on health hazards. Visually check outside the pipeline for signs of leaking prior to and during grit blasting.
Hydrocarbon gas coming into contact with ignition source Ignition source Internal combustion engine exhaust being located too close to pipeline excavation. Grit blasting taking place close to a live piece of equipment which is leaking hydrocarbon gas or liquids or which is being vented down for isolation. Gas fumes displacing Oxygen in excavation.
Fire / Explosion Fire Build up of carbonmonoxide and other noxious gases. Hydrocarbon igniting and fire / explosion.
A gas test shall be conducted in hazardous areas and in the vicinity of hydrocarbon lines prior to commencing work. PTW. Check area around worksite for any contained hydrocarbon liquid prior to commencing grit blasting. Keep internal combustion engine exhaust away from excavation.
Ignition source
PTW. A gas test shall be performed in h azardous areas and in the vicinity of hydrocarbon lines in non-hazardous area prior to starting work. Continuous gas monitoring may be carried out when the work is in critical area.
Insufficient Oxygen
Blasting grit
Flying fragments
Paint fumes
Atmosphere defecient in oxygen and Asphyxiation of people. Operator and his helper not Inhalation of copper slag wearing proper PPE. dust. Injuring due to flying copper slag grit. Insufficient training to both Unsafe practices and operator and his helper. injuries. People working in the vicinity of Flying metal fragments grit blasting operations. hitting someones eyes and causing blindness. Paint fumes in combustible range Explosion / Fire coming into contact with an ignition source.
A gas test will be performed prior to entering into confined space. Work shall only be permitted to start when the oxygen level is 21%. Blasting operator and his helper shall be provided with suitable PPE and ensure that they wear PPE. Blasting operator and his helper shall be given proper job training before engaging them to work. Personnel not connected with the operation shall be kept away from blasting operation. Ventilation shall be maintained in confined spaces to extract paint fumes. Ignition sources shall be kept away from paint fumes at all times.
CP-104F-01,Rev 0, Dated 15-02-2010
Painter not wearing appropriate PPE. Pig launcher, receiver and allied equipment and components not of approved specification. Multiple flow lines (fixing launcher as one line and receiver on the other lines) Unauthorised personnel in the vicinity Blowing off the receiver during operations. Equipment Inadequate pig launcher and receiver Defective / Inferior pig launcher / receiver.
Inhalation of paint fumes and skin contact with paints. Accident. Severe injuries. Fatality.
Inhalation exposure and skin contact with paints and paint components shall be minimized by use of suitable PPE and adquate ventilation. Pig launcher, receiver, allied equipment and components to be of approved. Equipment, fittings and components to be designed for working pressure not less than the test pressure. Equipments / components / fittings shall be regularly isnpected for damage / corrosion. Identify correct flow lines. Ensure launcher / receiver are fitted on the same flow line.
Not postively identifying the flow Accident. lines to be pigged. Severe injury.
10
Pigging
Personnel not aware of the Accident. activity going on standing in front Severe injury. of the launcher or receiver Bolting of receiver to the flange not done properly. Serious injuries. Fatality
Launcher and receiver area to be cordoned off effectively by warning tape. Warning signs to be posted at appropriate locations for duration of operation. During operation all construction activities around the area to be stopped. Ensure receiver is bolted tightly to flange
Improper installation Inadequate insulation Incompetent personnel Incompatibilty with voltage or power rating. Wrong installation Miscommunication
Fire
Fire extinguisher to be immediately available in the area Emergency Procedures to be communicated to all Training to be given Wear necessary PPE All Test equipment must be connected to the earthing system Always use / connect to earthing system for safe discharge of current All tools should be properly insulated Lock out / tag out of equipment to be followed if necessary
11
Commissioning and Testing/ energization of equipment
Manpower Temporary use of power
Injury Electrocution/Blast/ Explosion
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Fire Explosion Personnel Injury
HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throughout entire operation. Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. No Lifting shall be conducted if wind speed exceeds 25 knots Weather forecast to be consulted on daily basis.
Crane Failure
Property Damage
Road Blockage
Human Error 1 Site Erection of Panels Falling Hazard
Fire Explosion Personnel injury Property Damage
Adverse Weather
Fire Explosion. Personnel Injury Property Damage Incompetent Crane Operator/Rigger Inadequate space for positioning of the crane and trailer truck Lifting Equipment not Certified by Third Party Loading/unloading of Unstable/Uneven ground cable drums by Crane/Sling/Hooks/Wire ropes crane/Hiab failure 2 Handling of Cable Drums Injury
Ensure that competent crane operator and rigger will perform the job. Ensure that adequate space for the crane and trailer truck will be available. Proper access to the truck beds must be ensured. All lifting equipment must have the necessary third party certification prior to use. Soil condition must be considered all the time and outrigger pads to be used. Ensure pre-use inspection checklist is done and third party certification provided.
CP-104F-01,Rev 0, Dated 15-02-2010
Loading/unloading of cable drums by crane/Hiab 2 Handling of Cable Drums Position of the worker/rigger. Hitting structure/property when swinging the boom
Ensure that the worker/rigger must go down from the Trailer truck to avoid being hit/pinned by the load. Ensure that the swing area is always clear from structure/workers. Ensure that PPE's such as clear safety glasses, helmets, safety shoes and gloves are provided.. Conduct tool box talk. Full time supervision will be provided by Supervisor/Foreman.
Ensure that proper loading/offloading of materials are done. Ensure that the jacks/stand are capable to hold the weight of the drums. Check the drums and remove or bend the protruding nails. Workers must use PPE. Only trained and skilled personnel to do the cable glanding works. Proper position while working with the cable knife. Presence of mind while doing the stripping works. Injury Use Proper PPE - exposure to minimum Tools to be insoected regularly Barricade the working area Trailing cables be kept to the minimum Close supervision during the execution of the work Only competent person to do the cabl splicing / termination (certified MV Terminator) Adequate Safe working distance to be maintained Pre Task Talk must be conducted prior to work Secure a valid Permit To Work and other relevant permits for the task.. Only authorized and trained/certified personnel to do the cable terminatin works. Barricade to be installed and signs posted during execution of work. All tools to be insulated properly. Lock out / Tag out of equipments to be followed if necessary.. Safe working distance to be maintaind. Cable earthing lugs to be terminated at the common earthing points Housekeeping must be maintained all the time at site. Close supervision during the execution of the work Use Proper PPE - exposure to minimum Ensure that sand and other materials are properly removed. Ensure proper Housekeeping. Injury
Cable Glanding
Cable Glanding
Use of cable knife, Unskilled/inexperience workmen
Injury
Eletrocution Property Damage
Cable Termination
Poor condition of the area due to sand Uneven grounds/surfaces Slips, Trips and Falls
CP-104F-01,Rev 0, Dated 15-02-2010
Poor visibility due to dusts Slips, Trips and Falls Incorrect technique and posture of pulling
Ensure that no activities will be done when the visibility is poor. Injury Workers must be trained for proper pulling procedure. Conduct Toolbox Talks. Ensure that supervisors are available all the time for any changes in the work.
Jumping/Falling of drum while pulling Inadequate capacity to carry the cable drum Jacks/Stand 5 Cable Laying & Testing Fire/Injury
Ensure that cables are pulled slowly and smoothly. Ensure that jacks/stamd are capable of carrying the weight of the drum. Ground must be level and firm. Personnel must not be allowed to stand within the falling distance of the cable drum. Availability of qualified first aider/Fire fighter. Display of emergency contact numbers prominently on site. Standby Vehicle to be available at all times near work spot for any emergency Wear necessary PPE Barricade all areas affected by the HV Test All HV Test equipment must be connected to the earthing system Isolate the HV Test equipment Always use / connect to earthing system for safe discharge of current All tools should be properly insulated Lock out / tag out of equipment to be followed if necessary Only competent persons to do the HV Test Conduct toolbox talks before going to work Only skilled & experienced personnel are to be used. Permit to Work, Isolation permit shall be obtained prior to start of work. Adequate safe working distances to be maintained. Work to be continously & safely monitored. Hand tools used are to be inspected prior to use Use of suitable hand gloves for personal protection Continuous supervision by a competent Engineer / Supervisor Ensure proper scaffolding platform and access ladder are made available for the job.
Cable Testing
Wrong installation, miscommunicaton
Personnel Injury
Unskilled/Inexperienced workmen Working near live equipment/panels Defective hand tools
Injury/Damage Injury/Damage/ Electrocution Injury
Personnel falling from height

CP-104F-01,Rev 0, Dated 15-02-2010
Injury to personnel. Fatality.
Working at High Elevation
Maintain daily good housekeeping and do not over load the platform with materials. Ensure wearing and hooking of fall protection equipment on the platform of more than 1.80 meters high. Provide proper barrication and do not allow personnel to work or pass under the scaffold while workers are working on the top.
Tools and materials falling from height 7 Installation of Field Instruments Incompatibilty with voltage or power rating.
Injury to personnel. Damage to property.
Ensure the site are clean and free of unwanted materials. Ensure the scaffold platform complies with the standard requirements. Do not stack materials or tools near the edge of the scaffold platform. Ensure the voltage supply is equivalent to lighting fixtures and tools power ratings. Ensure electric circuit breakers (ELCB) are working and inspected periodically. Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured. Provide and ensure ELCB's are working properly on all eather type of electrical outlets. Only qualified and experienced electricians to make all electrical connections.
Electric shock / Electrocution
Electrical cables and Overloading installation of lighting system.
Electrocution. Fire / Explosion. Damage to property. Electric shock / Electrocution. Damage to property.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Presence of materials on the way Improper housekeeping,Slips, Trips
Drowning,Death
Site to be kept clean and free from tripping hazards Materials to be stacked properly and not piled too high. Proper PPE to be worn while working near water
Falling hazard Loss of balance 1 Working Over or Near Water Drowning,Injury, Death
Slippery surfaces to be treated immediately. Secure barriers and fences are required. Supervisor to be always present to inspect the site. Lifeboat should be available in case of emergencies Proper gangeway with handrails and lifebouys to be used. Use work vest fully fastened and take extra care while working at the end and side of the barge / pontoon/work platform
Adverse Weather
Hot weather, rain, winds, fog,rapid rise of tide Deceptive shadows and glare Difficulty in locating a person in the water
Personnel being carried away by currents
Local weather conditions should be obtained at the beginning of work or shift.
Illumination
Drowning
Sufficient lighting to be provided, especially for night works, Even spread of light to be provided Area flood lights to include the immediate water surface.
Laying of pipes/ Water Pressure joints etc under water Use of underwater cameras 2 Working Under Water Bad weather Diver Competency Lack of oxygen No Communication/Rescue system Lack of Awareness and Training in Emeregency Response
Proper Method Statement
Competent Divers duly certified Emergency Response Plan All diving works to be done under 100% supervision by competent supervisor. First Aider and emergency Vehicle should always be available.
Drowning, Death
Plant and Equipment Rescue System Systems of Work Overall Awareness Accident/Injury Sinking of Barge/Tug Loss of Property Capsizing
Inadequate vessel Maintenance Defective Vessels over loaded Vessles/Tug Rough Weather Lines/Pontoons/Barge Use of damaged or Old Tug Line s
Regular Planned Preventive Maintenace; maintain Vessel Classification and Third Party Certification, Ensure Surveys done at regular intervals. Keep registrations upto date
CP-104F-01,Rev 0, Dated 15-02-2010
No overloading beyond specified limit Check with Coast Guard on weather conditions; No risk taking at any cost. Uneven Distribution of Loads Berthing Improper securing of barge, detching from anchors Uncontrolled movements, sudden jerks Frequently Check Tug Line, Maintain third party Certification Check loading for uniform distribution and ease of unloading Damage/Sinking/Capsizi ng Secure barges; Ensure competent personnel to direct and control berthing Accident/Injury operations; Check Jetty sufficient and suitable for berthing Damage to Jetty Only authorised personnel to be on board/around at the time of berthing Comply with Harbour Master/PPA Regulations Secure barges Drop Anchors and check/Recheck 3 Marine Transportation Possibility of getting stuck in sea bed during low tide Heavy rains rough sea Unfamilarity with Route Follow Navigation Route. Captain is sole authority to take decisions Rel Sinking/ Familarity with Route Capsizing/Drowning/Los Keep communication lines open s of Property Ensure travel register updated with Land based Office on completion of journey Check and ensure optimum loading with unloading in mind, Secure all vehicles, and other equipment likely to move Ensure uniform loading No transportation of people other than designated crew unless authority permission is given
Routes
Loads
Unsecured Vehicles/ Materials/Load Distribution
Sinking/ Capsizing/Drowning/ Loss of Property
Transportation of personnel to work spot
Overloading of boat
Damage to Only permissable number of personnel to be allowed on boat. Capacity to be property/Sinking/capsizi displayed on the boat. ng/Injury to personnel PPA/COMPANY regulations to be adhered to.
Engaging Unskilled and inexperienced workers. Mobilize Man & Equpt. Use of defective tools & equipment. Improper handling of Tools & Equipments Permit inadequate
Injury/fatality/damage to property / damage to sea Engage skilled workers only environments. Inspect all tools and equipment and discard the damaged ones. Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one. Injury/fatality/damage to property / damage to sea Ensure PTW is processed by authorized and competent person. environments.

CP-104F-01,Rev 0, Dated 15-02-2010
Non compliance to PTW
Ensure effective supervision and conduct inspection. Conduct Toolbox daily and pre task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions. Conduct toolbox talk by line supervisor and monitored by area safety officer. Use local language simple & concise. Safety inspections/unsafe acts audits. Ensure quality talk through audits/supervuisors/questions during talks. Injury/fatality/damage to property / damage to sea Tag lines will be used when moving environments. No lifts in wind speed over 22knots. Extra long taglines to be used when swinging from material supplies vessels. Approved lifting points to be used. No slinging of materials using belts unless belt is protected against damage and fixed to or through an approved lifting point. Banksman will make sure swing path is clear of all personnel underneath before starting lift.
People not familiar with the job & Injury / Fatality hazards involved. Toolbox Talk Poor understanding of workers Poor safety attitude of workers. Subject matter is incomplete
Strong wind
dropped material Wave action Weather condition
Constant visual contact between banksman and crane operator. Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc. No personnel in area underneath crane boom. Any person crossing railing will be tied off using areestor harness. While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin. Broken pallets not to be lifted with fork pallet, must be loaded in material basket. Personnel experienced in liftin to be used. Harbor supervisor and barge master has final decision on whether a lift may be started if there is swell on the day affecting the barge. Provision of cool rest areas for the workforce. Provision of adequate drinking water/juices.
Transportation 15-02-2010 CP-104F-01,Rev 0, Dated of Material Barge to Shore
From
Dropped loads Bumping into loads swung over people.
Supervisor will ensure that enough rest will be given to workforce. Injury/fatality/damage to property / damage to sea Double lashing of chains and slings. environments. Avoid lifting unequal lengths together Use material lift basket where possible to lift loose materials in and out. Correctly color coded lifting gear to be only used. Crane controller in visual contact with operator
Crane
No blind uncontrolled lifts are authorized. Controller clearly identified with reflective jackets. Clear the lift path before lifting any materials. Stuck materials will not be pulled free using crane. No loads to be swung over personnel. Clear lift path before start of lift. Ground controller to warn of an overhead load using a whistle. Swing arc outside of congested or obstructed areas only. Lifting operation shall be halted untill all personnel have been cleared from the swing arc. Fall into water Caught between harbor and barge. Injury/Fatality Personnel to time wave action/boat rise and fall and only transfer at top of the wave only. Life jackets to be worn at all times. Life buoys with lines positioned at appropriate locations. Personnel only to transfer once alongside. No "Long Jumps" allowed. Gang way to be used for access.
Marine
Under no circumstances gunwale be used as handhlod. Essentially Limit non essential viasits to the barge Always follow instruction given. Take your time when transfering. Ask for help if you feel uncomfortable Always wear your life jacket. Wear PPE including gloves - " All metals will be hot to touch during day". General HSE Awareness. Unsafe acts Daily Toolbox talk to raise general awareness level. Risk Assessment/method statement discussed with site supervision. Use of interpreters to ensure understanding .
CP-104F-01,Rev 0, Dated 15-02-2010
No personnel allowed to site unless having ADMA/ADNOC/TARGET HSE Inductions. Risk Assessment/ Method Statement/PTW must be available at work locations. Competent and adequate supervision provided. Personnel not allowed to work unattended- "Alone working" HSE monitoring through on site field safety officers. Coaching of individuals Disciplinary action of offenders who are repeatedly violating HSE rules. Gross misconduct will result in instant dismissals. Man falling overboard Life Jacket to be worn all the time. Life buoys available Participate in man overvboard drills. Emergency response procedure. General Control Measures include taking authority approvals, work permits, permits for vessels, using trained and experienced personnel;
Emergencies.
Accident/drowning bodily injuries. Fire on the barge
Suction Cutter / Dredger and Delivery Hoses
Setting Up Dredger / Cutter; Setting up delivery lines Loose joints
Injury / Damage
Ensure approved method statement and works are implemented in strict compliance. Also put up warning signs and maintain continuous supervision / monitoring of the activity.
Barge Movement
Uncontrolled movement / Loosening of anchors; Relocation Injury / Damage of position Damage anchors, delivery lines, Damage / Injury / Drowning
Ensure anchors are suitably are located and fastened properly;
Dredging
Other Vessels / Divers
Close supervision, put up warning bouys, and comply with work permit requirements
Slips , Trips an Falls
Delivery areas / Stockpiling, Slippery surfaces
Injury
Only authoirzed personnel; ensure housekeeping;
Environmental Hazards
Disturbance of area, Stock piling and diposal of dredged material
Damage to environment
Disposal and stock piling only at approved locations
CP-104F-01,Rev 0, Dated 15-02-2010
Related hazards of working over, near, under water Handling of Steel Sections
Installations, Checks and maintenance Turbid Water Banksman Operators Vibro Hammer Malfunction Handling Mechanism / Grips
Drowning / Suffocation
All under water works by divers, life jackets in place, first aiders available, and close watch during marine work actitivities. Check Weather conditions and choose appropriate time for work
Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Follow approved Method Statement and competent personnel Check Vibro Hammer and Crane before start of day Cautious Work under supervision Obtain proper work permit and implement all precautions Obtain proper work permit and implement all precautions Work to approved sequence and method of placement Check Weather conditions and choose appropriate time for work
Vibro Hammering of Steel Sections Falling Off Steel Piles Defective or improper equipment 6 Sheet Piling Untrained banksmen / operators Slipping or falling Use of Generators Unsafe movement Crane Malfunction Vibro Hammer Malfunction Water Jetting Unskilled workers Injury Personnel injury / Drowning Property Damage
Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Ensure personnel aware of method statement and requirements All sections to be vibrohammerred to be scrutinized for defects - Use template for proper aligning Cautious Work under supervision Only trained and instructed persons shall operate the water jetting equipment. Good access, a safe working platform and secure footing shall be ensured. No adjustments shall be made to the equipment when it is under pressure. PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force.
Inadequate PTW Heat Stress/Sick Sickness 7 Bathymetric Survey Bathymetric Survey Defective Equipment Damage to property/Injury to personnel
Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Pre Use eqpuiment checklist to be completed prior to start of work. Survey crew to use Life Jackets Fire extinguisher to be available in Survey Boat
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Transportation of materials. Storage of drainage materials & accessories Excess and waste material
Accidents
Personal Injury Property Damage Personal Injury Property Damage Environment
Properly tie and secure
Accidents Poor house keeping Pollution Electrical shock, Eye injury, Dust allergy, Environment pollution.
Properly arrange and store the material. Maintain housekeeping at all times. Waste material to be disposed off immediately. Use proper PPE such as face mask, hand property gloves & safety glass to be worn, Job to be performed by skilled personnel. Ensure tools are tagged Provision of safe working platform. Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Train employees on manual handling & back safety. Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Ensure all lifting equipments are certified by 3rd party Use of Proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, job to be performed by skilled personel Ensure PTW is place Ensure availability of suitable Fire Extinguishers and Fire Blankets Area to be barricated Ensure proper lifting procedure is done. Good Housekeeping must be maintained. Training on Manual Handling Procedure will be given.
Drilling on ceiling
Personal Injury Property Damage
Internal Cold & Hot Water Pipe Work
Shifting and handling Major Accidents of minor accidents
Personal Injury
Lifting tools and Tackles
Accidents
Welding Pipes
Electric shock
Mnual Handling
Improper lifting procedure of ducts equipment Poor Housekeeping
Injury
Collapses Poor Housekeeping Uneven groundslsurfaces lrnproperlunstable working Slips, Trips and Falls platforms Improper access Non usage of safety harness Poor visibility
Injury
Ensure use of PPE. Ensure loads are secured. Maintain Good Housekeeping Openings are properly covered (use chick list) Use of safe certifiedltagged scaffold platforms Provision of safe access to working platforms Use of Safety Harness. Use of PPE as per the permits. Adequate approved fluorescent lights to be provided & Lux meter to be done by contractor.
CP-104F-01,Rev 0, Dated 15-02-2010
lnjury/Fatality Falling material Improper lifting of ductslmaterial
No crane lifting operations during night shift. All ducts pallets shifting and stacking to be done by day crew. No scaffolding erection during night. Ensure the working area below the duct works is barricaded and adequate signage provided. Daily safety talk & pr-task safety talk to be conducted prior to start the night work. Ensure that all power tool are inspected by competent authorized electrician & tagged accordingly. Ensure that only portable electrical equipment and hand tools rated 110 volts are used.
Damage to Property
lncompatibility with voltage Too many connections in a single outlet Spliced cable Incompetent user
Electrocution FireIExplosion Electric Shock Fatality Damage to Property
Operation of power tools by authorized personnel only. Damaged tools and equipment Use of Power Tools lncompatibility with speed, size and Equipment of the grindinglcutting wheels 2 Ducting Works
Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCB's to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grindinglcutting wheels are compatible. Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly. Use proper PPE such as face shield, dust mask, hand gloves & safety Glasses. Electrical shock, eye injury, dust allergy, environment pollution. Job to be performed by competent personnel. Use of stable working platform.
Drilling on ceiling
lncompatibility with voltage Too many connections in a single outlet cable Incompetent user Damaged tools and equipment lncompatibility with speed
CP-104F-01,Rev 0, Dated 15-02-2010
Fall From Height
Incomplete Scaffolg Improper Access Not wearing Fall Protectiondevices Incompetent Useer Lack of awareness of MSDS Not Complying with PPE required
Injury
Use of Sealants, Adhesive & Insulation Material
Bodily exposure Suffocation, Allergy Irritation for Eyes/Skin
Use of complete, Inspected and tagged scaffolds. Ensure scaffold platforms are not overloaded. -Access to be clear & rigidly fixed. Access to be clear & rigidly fixed. Usage of Safety Harness MSDS to be explained and fallowed properly. Use of proper PPE such as mask, long sleeve, hand gloves, safety glasses. Proper handling and storage as per MSDS Competent experienced personnel only will be assigned for this activity All work to stop and area ,to be evacuation an Emergency. Should authority instruct personnel to Ieave/Evacuate to designated Assembly point. Competent Supervisor should be available on site all times. Toolbox talk should be held prior to each shift about evacuation Procedures/escape routes and Assembly points should be identified and communicate to all personnel. Safety personal should be available on site. Fire warden to be available and shall direct the personnel in case of emergency. Valid Driving License, Adhere to speed limit. Road and transport safety regulations & properly tie all ducts and secure. Avoid driving in fog. Properly arrange and store the material. Provide Fire point, provide warning signs & restrict the area Use of proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, adhering to the safety precautions, proper handling and storage. Only trained personnel to be assigned. Use proper PPE such as face mask, hand gloves & safety glass to be worn, Job to be performed by skilled personnel. Protective air mask to be used while cutting Keep fire blankets, extinguishers, near reachable distance Maintain housekeeping at all times. Waste material to be disposed off immediately.
Emergency Procedures
Personal Injury
Transportation of HVAC Equipment Storage of HVAC Equipment Use of Sealants, adhesives & Insulation material.
Road accidents
Personal Injury Property Damage Personal Injury Property Damage
Fire
Bodily exposure, suffocation, allergy
Injury
Electrical shock, Eye injury, Dust allergy, Drilling on walls Installation of HVAC Equipment Environment pollution. Personal Exposure Cutting of Insulation Chemical Pollution Use of Naked Flame Body Injury / Fire brazing torch Excess and waste Poor house keeping material Pollution
Personal Injury Property Damage Injury Illness Personal Injury Property Damage Environment
CP-104F-01,Rev 0, Dated 15-02-2010
Use of Poer Tool like Drill Machine, Electrical shock Vacum Pump Ammeter Crane Failure
Personal Injury
Ensure correct wire termination, safety devices provided in distribution board Job to be performed by Skilled personnel Only Proper PPE to be worn while using Power Tools HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Third Party Certification and colour coding of Crane, Lifting Beam Assembly and loose lifting gears should be current Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Permit to work system. Proper Fire Extinguishers to be available with crane and at the place of operation Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throughout entire operation. Tool box talk to be conducted Precaution to be given on the location of outriggers and the soil condition. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. No Lifting if wind speed exceeds 25 knots. Weather forecast to be consulted on daily basis from Air Traffic Control, Das Island. Operator to check on daily basis.Certificates by third party
Personnel Injury Property Damage
Falling Hazard
Human Error
Adverse Weather 4 Unloading & Installation of Chiller
Equipment
Failure of limit swithches for trolley and boom travel Rusted sections give way Rusted bolts. Bolts not tightened properly Guard pipes give way Sling/Hooks/Wire Ropes Failure
Accessories
Selection of correct type of lifting gears. Daily check before use.Third Party certification
CP-104F-01,Rev 0, Dated 15-02-2010
People
Unauthorised Operator. Unexperienced Rigger/ Banksmen.People working underneath the load. Time of operation,Improper coordination
Only authorised Operator allowed to operate the mobile crane. Experienced and trained Rigger / Banksmen allowed to give directions. Barricading the area of lift and provision of warning signs. Night operation to be avoided. Communication between rigger and operator to be through wireless radio if in case they are directly not visible to each other. Safe load Capacity mentioned on Crane boom Load Chart available with operator Securing of load before lifting Tool Box talks Correct slinging method to be followed. No Lifting if wind speed exceeds 25 knots. Weather forecast to be consulted on daily basis from Air Traffic Control Weather vane crane boom, when not in use. Pressure test operation to be carried out All pressure gauges & hoses to be calibrated & certified by third Party All fittings to be within the required rating or higher. Hoses to be leak tested prior to commencement of the pressure test operation (Trial test to be conducted and certified by Operations). All fittings to be physically checked by pressure testing technicians The testing area shall be evacuated of all but pressure testing crew during the pressure test. Warning signs to be sited at all access ways Safety warning signs to be displayed as appropriated All unnecessary personnel to keep away from the pressure test area During build up pressure maintain close monitoring of pipeline ends Only competent personnel to be in-char& of the pressure test operatior. Gas cylinder to be equipped with proper pressurc Regulator. Maximum pressure shall be 1.5 times normal working pressure Tool box meeting to be held with all concerned peresonnel prior to commencement of pressure test operation If any leaks are detected during the pressure test operation the line shall be depressurised and corrective measures shall be implemented Use of proper PPE including face shield shall be worn through-out the operation Maintain housekeeping at all times. Waste materials to be disposed of immediately
Methods
Load
Adverse Weather Failure of tubing, test head, liftings high pressure hoses etc. during pneumatic pressure test
Wind Speed > 25 knots Crane not swtiched off/stopped properly
Pressure Test Failure of connection/Joints 5 Refrigerant Copper Tubing Leak Test (Pneumatic) by N2
CP-104F-01,Rev 0, Dated 15-02-2010
Personnel Injury Lack / Failure of Illumination Working at night Property Damage
In the event of an emergency, the operation shall cease and the area evacuated. Adequate and approved lighting to be sited at work area No lifting operation during night 2 No.s of Emergency torches to be availablePersonnel on night shift must work in pairsProper hand over between shifts is to be maintained. Safety Officer shall be available all the times Engaged skilled workers only Adequate rest periods to be planned. Refreshments such as snackslcoffee etc. to be provided. Rotation of manpower in shifts to be done. Inspect all tools and equipment and discard the damaged ones. Engaged First Aider on site and Emergency procedure shall be communicated to every one Use of PPEs such as Mask and clear Safety Glasses Consider the weather conditions for continuity of work as applicable in windy conditions. Ground are to be sprayed with water to contain the dust. Ensure that the speed of Vehicles are reduced Provision of cool rest areas Provision of adequate cool drinking water. Provision of Juice or solutions for dehydration Ensure PTW is Processed by authorized competent person Ensure effective supervision and conduct inspection. Conduct Tool Box Dily and Pre Task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of Emergency by asking questions Conduct Tool box talk by line supervisor and monitored by Safety Officer Use local language simple and concise Safety Inspections/Unsafe acts audits Ensure Quality talk through Audits/Supervision/Questions during talks PPE 's full body harness, safety belt, safety helmet.hand gioves,safety goggles,rnask,safety shoes etc. must be worn Use of approved and certified scaffolding material. All the scaffolding material to be visually checked before use.
Engaging Unskilled and inexperienced workers Physical stress/exhaustion
Dusts
Use of defective tools & equipment Improper handling of Tools & Equipments Caused by the Vehicles Weather (Strong winds)
Injury to Eyes Respiratory Problems
Weather condition
Temperature Humidity Permit is Inadequate Non compliance to PTW
Heat Stroke Fatality Injury Fatality/Damage to Property
Permit to Work
Installation of Low Current System Tool Box Talk
People not familiar with the job & Injury Hazards involved Damage to Poor understanding of workers Property Poor safety attitude of workers Subject matter is incomplete Fall from height / Scaffolding Injury/Fatality/Damage to property
lnslallation of PVC conduits/Lightlng Fixtures
CP-104F-01,Rev 0, Dated 15-02-2010
Experienced scaffolder to erect the scaffolding & Only Clearence safe tagged scaffold to be use. Ensure that platform is broad enough to Caver the whole area & intended structures,no gap to let any fall of materials Ground stability to be checked , use of sole boards,basa plates are employed to ensure a firm and stable scaffolding is obtained at all times. Stability to be enhanced by additional link to the existing structure. Good housekeeping to maintained, use of warning signs. Cable splicing / Termination Unskilled/lnexperienced workmen Workin near live equipment/panels Injury/Property damage Electrocution Only skilled & experienced personnel are to be used. Permit to Wark, isolation permit shall be obtained prior to start of work Adequatess fe working distances to be maintained. Work to be continously & safely monitored Obtain relevant work permit from the concerned authority Equipments and tools must be inspected prior to use for the hydro test. Unauthorized personnel entry to be avoided during testing time by the working team personnel Adequate barriers and warning signs shall be posted. Area Operator must be informed prior to start of job and after completion of Personnel job. Injury/Property damage Pressure gauges/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor. Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work. Personal Injury Property Damage Use Appropriate PPE Examine sizdweight of object before lifting it Observe correct technique and posture for lifting. Seek assist and whenever requirditeam liAing Avoid manual lifting and do mechanical lifting wherever pdssible. Avoid the body away from pinch points Task to be performed by the competent supervisor and workmen Use only proper hand tools and damaged tools to be returned to the stores Deploy trained persons with identification band on helmet and qualified supervision Emphasis the use of appropriate tools for each job during Tod box meeting.
Hydro Testing
High Pressure Lines
Failure of Flange bolts
Manual material Handling
Heavy Objects Sharp edged objects Pinch points Falling materials
Installation of Cables, Wires & Persons falling from height Terminations of cables/wires Tools falling from height
Personal Injury
Property damage
CP-104F-01,Rev 0, Dated 15-02-2010
All portable electrical t w l s must be 110v Regularly inspect all electrical cable & fittings Care to be taken while handling the materials during the transortation Tests, Inspections, Precommissioning, Commissioning Pre-Commissioning & activities of electrical Commissioning Works for HVAC system with & Electrical Systems machines Works shall be carried out by qualified and experienced persons Unauthorized personnel entry to be prohibited Close Supervision is required Emphasis the use of appropriate tools for each job during too box talk meeting Regularly inspect all electrical cables & fittings
Improper handling Electrical Shock Working near running machines Tools falling from height
Personal injury Property damage
Filling of gases such as r22, R134a, N2 for purging/testing of tubing & running of AC units, Compressor assemblies Working with Portable hand tools/Machine
Improper handling Leakage of Gas
Asphyxiation on excessive exposure
Area to be barricated with proper sign boards Site safety person continous monitoring to be available orks shall be carried out by qualified and experienced person Unauthorized personnel entry to be prohibited Close Supervision Emphasis the use of appropriate tools for each job during tool box talk meeting Keep the area well ventilated
Falling of tools Improper handling Improper storage Misuse Entanglement Flying Objects Compact area
Emphasis the use of appropriate tools for each job during tool box talk meeting All portable electrical tools xrtust be 110v and inspected by authorized person Regularly inspect all electrical cables & fittings Proper enclosure for coupling and rotating parts No Loose clothing or jewelries Close Supervision
Working with rotating equipments
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Driving Conditions
Diversions
Dust greatly reducing drivers visibility Heavy rain washing out graded road Access Road / Diversions Temporary Accesses / Diversions Vehicle Collision
Loss of control of vehicle - Follow driving policy and drive with dipped head lights ON. Tool box talk to Accident be conducted Crashing into holes in Drive with due care and attention specially after rain. Tool box talk to be road surfaces. conducted Loss of control of vehicle Obey all traffic rules, speed limits, road signs and drive Accident / Injury Vehicle is forced to Proper Parking and Alertness from Drivers. Reversing Horn /Alarm in place reverse - Accident
Driver
Driving & Transportation
Loads
Driver of Vehicle Inadequately trained drivers / Arrogant Drivers Driving too fast for the road conditions Drivers and passengers not wearing seat belts Driver fatigue Driver leaving keys in ignition of unattended Vehicle leading to unauthorized use of vehicle Driver unfamiliar with road / route Unsecured Loads Fall of loads on roads and sites Crane Failure
Accident
All drivers shall have driving permits.
Loss of control of vehicle All vehicles to be fitted with speed limiters. Accident / Injury Chances of more serious Seat belts to be worn. Increase awareness by trainings, posters, videos, injuries/ death campaigns Accident / Injury Journey Management to be followed. Shift work to be managed Accident / Injury Driver shall always remove key from ignition when leaving vehicle unattended. Tool box talk. Journey Management system to be followed. Tool box talk.
Man lost
Injury damage to load Personnel Injury Property Damage
Falling hazard Human Error Fire Explosion Personnel Injury Erection/Dismantling of Tower
CP-104F-01,Rev 0, Dated 15-02-2010 Crane Elements
All loads in the vehicle shall be secured with ropes, straps, chains, binders, nets or covers. HSE regulations to be strictly adhered to. Crane Operator must hold a certificate of competency issued by approved third party. Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc., Limit switches shall be tested to ensure that they are operating correctly Crane shall not be operated without a safe load indicator The Safe working load and the maximum working radius shall never be exceeded. Permit to Work System. Only certified riggers are used. Crane Operator to take instructions from designated rigging supervisor only
Falling hazard
Erection/Dismantling of Tower Crane Elements
Property damage
Crane outriggers to be on firm footing only. Rigging supervisor to be on site throughout entire operation Tool box talk to be conducted Precaution to be taken on the location of outriggers and nearby trenches. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. No workers will work or transit under the load. Ensure the Integrity of the sections to be erected before erection No loose material/spares to be there on the sections/parts to be erected Tool kits to be available with all erecting personnel Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded. Ensure usage of double lanyard full body harness with 100% tie-off Lifelines to be provided for safe anchoring of lanyards. Only experienced and skilled personnel shall be allowed for the erection of tower crane. Maintain Good Housekeeping Openings are properly covered (use chick list) Use of safe certifiedltagged scaffold platforms Provision of safe access to working platforms Use of Safety Harness. Use of PPE as per the permits. Adequate approved fluorescent lights to be provided & Lux meter to be done by contractor. Ensure the working area below the duct works is barricaded and adequate signage provided. Daily safety talk & pre-task safety talk to be conducted prior to commencement of the work. Ensure that all power tool are inspected by competent / authorized electrician & tagged accordingly. Operation of power tools by authorized personnel only. Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCB's to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grindinglcutting wheels are compatible. Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum.
Falling Objects
Defective/Loose parts of the sections Slippage of Hand tools
Working at heights
Slip, Trip & Fall
Personnel Injury
Poor Housekeeping Uneven groundslsurfaces lrnproperlunstable working Slips, Trips and Falls platforms Improper access Non usage of safety harness Poor visibility
Injury
lnjury/Fatality Falling material Improper lifting of material Damage to Property Electrocution Fire / Explosion Fatality Electric Shock Property Damage
Use of power tools
lncompatibility with voltage Multiple connections in a single outlet
Maintenance of Vehicles & Equipments Incompetent user Damaged tools and equipment
CP-104F-01,Rev 0, Dated 15-02-2010
Ensure PPE's such as safety glasses, helmets, Ensure that only portable electrical equipment and hand tools are used. Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly. Designated storage bins to be provided Disposal through authorised ESPs Tool box talks/ trainings to be privided Designated areas for storage with imperious floor and bund walls Provision of Fire extinguishers Isolate all flammable materials from storage areas Authirised and traiend personnel to monitor the transfer of fuel Strict no smoking policy to be adhered to
Contaminated spares/parts/rags Storage of Fuel
Improper handling and disposal
Environmental impact
Improper storage
Spills/ Fire
Handling of fuel
Unauthorised personnel
Leaks
Storage of Chemicals Improper storage
Spills/ Fire
Designated areas for storage with imperious floor and bund walls Provision of Fire extinguishers Isolate all flammable materials from storage areas MSDS to be available and chemicals to be handled as per the MSDS Hazards and the contents of MSDS to be communciated to the users
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Leakage of LPG Imporper storage of gas cylinders
Fire/explosion
All lines to be checked. Proper storage of gas cylinders as per the Company procedure to be followed. All valves to be switched off before the end of the days works Trained fire fighters/fire wardens to be available. Adequate fire extinguishers to be placed at prominenet locations Impervious cooking surface and kitchen walls to be provided Remove all flammabale material near cooking areas and store in separate designated locations Entry of unauthoriased personnel to be restricted Regular training on food and personal hygiene to be conducted by the Catering Supervisor. Use hair nets, plastic gloves, aprons when preparing food Ensure tidiness and neatness of the person preparing the food Adequate facilities for cleaning to be provided for the cooks and chefs. Ensure adequate space for the personnel using the kitchen Provision of time scheduling for the usage of the kitchen Ensure sufficient nos. of cooking facilities such as stoves Trailing cables be kept to the minimum The wiring to socket outlets (metal clad) shall be secured and earthed. Electric Work Permit System Only authorized electrician to make electrical installations All electrical Equipments shall be earthed Regular inspections of the earth pits and ELCB Regular inspections of the rooms for unauthorized installations by the Camp Boss Use of Lock out and Tag out and isolation procedures. Trained and experienced operator to monitor the generator operations Preventive maintenance schedule to be adhered to. Acoustic enclosures to be provided Location of generator to be placed away from residential areas.
Fire
Kitchen works
Personal Hygiene of Chefs
Lack of awareness of personal hygience
Diseases
Cooking Facilities
Shortage of cooking facilities
Personnel fighting
Electric Safety
Incompatibility with Voltage Spliced Cable Incompetent User Overloading Unathorized installations in rooms
Fire
Electrical Installations
Generator Operation Incompetent Operator Defective/faulty connections Noise
Fire/explosion Irritation Hearing impairment
Storage of Chemicals Improper Storage Contact with body parts/ Ingestion of chemicals Pest Control
Fire Skin irritations/burns/sickness
Chemicals MSDS instructions to comply with storage and handling Only authorized / trained personnel to carry out pest control operation. Adequate PPE to be provided No make shift containers to be used for storage of chemicals, proper labelling of containers
CP-104F-01,Rev 0, Dated 15-02-2010
Pest Control
Disposal of Chemicals STP Operations STP Operations
Improper disposal
Enviromental impact
Disposal to be in ine with MSDS Chemicals to be disposed off by ESPs. Trained and experienced operator to monitor the STP operations Preventive maintenance shcedule to be adhered to. Contaminated soil (if any) to be treated Effluents to be tested before use for irrigation / dust suppression purposes Effluents /sludge to be disposed throguh authorized waste handlers Salaries to be given in time. Any employee having dissatisfaction in salaries have to speak to the HR Department to resolve issues. Camps should have entertainment /recreation facilties like TV, volley ball court, reading room, indoor games etc
Incompetent Operator Defective/faulty connections
Property Damage Foul smell/Pollution
Labour Unrest
Salaries
Dissatisfaction
Lack of Entertainment
Boredom Frustration
Communal Fights
Unsatisfied food
Injury Termination Bad Reputation Anger
Rooms to be alloted considering nationality. Gangism should not be encouraged Food should be distributed to residents in a hygienic manner Food shall be given satisfying the needs of residents both in quantity and quality All personal belongings should be carefully locked in the bedroom lockers Suggested not to keep very expensive material in camps Never keep material in the open while going to the mess hall. Do not depend on room mates to take care of personal material All personnel to observe the good personal hygiene properly Proper housekeeping to be observed in all the camp areas. Use hair nets, plastic gloves, aprons when preparing food Ensure tidiness and neatness of the person preparing the food Collection and disposal of waste to be done regularly Respect other nationalities cultures and traditions. Provide sufficient nos. of ablution units for each nationalities Potable water to be provided; water potability to be tested quarterly Sufficient waste bins to be provided Consuming of alcohols and drugs are strictly prohibited inside the camp Anybody found to be under the influence of alcohol or drugs will be terminated and criminally prosecuted. All personnel to respect others religion. Religious items and publications not to be displayed in public places
Thefts
Personal Loss Financial Problems
Distrubed mind Frustration
Camp Accommodation
Personal Hygiene
Human behaviour
Communicable diseases
Alcohol / Drug abuse Drinking Alcohol / Taking drugs
Personnel Fighting
Miscommunication / Lack of Religious Disputes respect
Personnel Fighting
CP-104F-01,Rev 0, Dated 15-02-2010
Religious Disputes
Miscommunication / Lack of respect
Personnel Fighting
Poor housekeeping Unauthorized/incompetent person performing the task
Fire / Explosion Injury
Maintenance Activities
Maintenance works / Hotworks inside the camp area Safe system of works not followed Spills
Avoid any discussion regarding religious matters Avoid mocking of any religion Work Permit to be obtained through the authorized person (Camp Boss) prior to starting the job Conduct good hosekeeping; all flammable materials to be collected and disposed off away from the hotwork activity Suitable fire blankets to be provided for the work Suitable fire extinguisher to be provided near the hotwork location Isolate the hotwork area from the residential area Provision of screen installation for the hotwork area to protect other personnel in the area Use suitable PPE for the job. Ensure that all tools and equipments are in good condition prior to usage Only authorized personnel to do the work Fire watcher to be provided ONLY authorized personnel to do thevehicle and equipment maintenance
Driving vehicle Driving
Unauthorized use Overspeeding
Vehicle and equipment maintenace to be conducted ONLY in designated areas Provision to use dip tray under the equipments and vehicle while maintenace work is on-going In case of accidental spills, contaminated soils to be collected as per Standards and to be disposed by EAD approved Environmental Service Provider. ONLY authorized drivers to use the vehicles Driving inside the residential area is strictly prohibited Personnel Injury / Damage Vehicles to be parked ONLY in designated parking area of property Traffic rules and regulation to be strictly followed Drivers to be trained properly on camp procedures. Theft Security Guard or watchman to be provided a the entrance gates Continous security roving especially at night All valuable items and equipments to be secured All valuable materials should not leave unattended Routine security inspection to be conducted to all the persons / vehicle leaving the camp Do not leave personal valuable belongings to the camp Security to be strict for visitors in th ecamp Consuming of alcohols and drugs are strictly prohibited inside the camp Avoid making horseplay Observe curfew hours for visitors
Entry of unauthorised personnel
Lack of control of entry Vandalism
Security Personnel Fighting
CP-104F-01,Rev 0, Dated 15-02-2010
Security
Damage of property
Security Guard or watchman to log all the visitors entering the camp Continous security roving especially at night Observe curfew hours for visitors Waste segregation and designated storage areas to be identified Regular disposal of waste through ESPs Waste logs to be maintaiend More waste management campaigns, trainings to be provided
Accumulation of waste Waste Management
Improper disposal /handling
Hygiene Aesthetic impact
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register
Sr. No. ACTIVITY HAZARD THREAT CONSEQUENCES
Revision 0; dated 15.02.2010

CONTROL MEASURES
Dust
Dust Dust entering eyes and breathing system Heat Person working hot environment continuously
Injury to Eyes Medical Problems Heat stress Heat stroke
Use PPE - Mask, goggles; consider weather conditions for continuity of work as applicable in windy / dusty conditions Spray water to enable dust suppression Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Use Proper PPE - exposure to minimum Conduct planned Preventive Maintenance of Construction Plant and Equipment. Conduct noise survey periodically and adhere recommendations. Provide enclosures for permanent equipment generating excessive noise. Exposure to travel and pneumatic hand hold tools / hand tools shall be reduced by rotation of employees. Tools shall be inspected and maintained in good working order. Vehicles / plants shall be maintained in good repair working order. Training workers on health hazards. Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load. Unloading shall be conducted from ground level if possible. Supplier to be requested to place load on truck to aid unloading. Restrict number of persons. Hard hat to be securely fastened with chains straps.
Heat
Noise
Vibration
Vibration due to travel and use of pneumatic tools / blasting hose Decreased worker comfort, efficiency and damage to Whole body vibration during driving / health traveling. Hand / arm vibration when using hand tools / Power tools Improper stacking of load on back of truck / Serious injury, Damage trailer - leading to fall of load Unstable / Unequal Loading Inadequate access to top of load. Unstable work platform on top of load. Wearing of Fall of person - Injury unsuitable clothing. Improper planning of job leading to unsafe working practices Incorrect Use of and defective lifting equipment Inadequate working platform (due to soft / unstable soil etc), Overloading Tripping over. Mechanical failure Dropped load Injury Injury Injury Accident Injury Dropped Load
Mechanical Lifting
Operator shall check soil condition before start of operation and assess the suitability of the working areas. Operate within SWL. Permit to work system. Inspection certification and color coding of equipment. Check the lifting appliance and gears prior to work. All rigging, slinging and lifting to be done by competent person. Prior to use all equipments to be visually inspected. Tool box talk to raise awareness of work force. Lifting equipment operator and crew shall ensure that there shall be sufficient room for operation to take place without hitting people or asset in the vicinity. Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation. Load weight to be identified before lifting.
Lifting Equipment / Operator
Defective lifting equipment 2 Loading & Unloading Incorrect rigging, slinging and lifting practices Damage to lifting equipment since last inspection
Personnel having body part trapped by load Injury
Lifting Equipment / Operator
Moving crane resulting in asset/ property being hit
Injury, Property damage
Weight of load not known Non Involved person on site Personnel coming under the path of load
Serious Injuries Damage Serious Injuries
Clear the area before lifting starts. If necessary, cordon the area. All persons to be made aware of dangers through tool box talk.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Equipment Accessories People 3 Cranes Methods
Failure of limit switches for trolley and boom travel Rusted sections give way Sling/Hooks/Wire Ropes Failure Unauthorised Operator. Non experienced banksmen.People working underneath the load. Time of operation,Improper co-ordination Exceeding maximum Capacity of lifting Load Rate of lifting,traversing with high speed
Injury/Fatality/Damage to property Injury/Fatality/Damage to property Injury/Fatality/Damage to property
Operator to check on daily basis. Certificates by third party Daily check before use.Third Party certification Only authorised Operator allowed to operate the towercrane.Experienced and trained banksmen allowed to give directions. Night operation without proper arrangement of lighting to be avoided Safe load Capacity mentioned on Crane boom Load Chart available with operator Securing of load before lifting Tool Box talks Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Tool box talk to be conducted Precaution to be given on the location of outriggers and near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.
Fire Explosion Crane Failure Personnel Injury Property Damage Plant Shutdown Human Error Fire Explosion Personnel injury Human Error Property Damage Plant shutdown
Falling Hazard Adverse Weather
Personnel injury Property Damage Plant Shutdown Lifting Over Live Plants Fire Explosion Personnel injury Property Damage Plant Shutdown
No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis.
Where possible, lifting over plant shall be avoided. Never hold load over live plant and pipe line. Only transit over them
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Landing Platform
Substandard platform material, Deficient Construction of platform,overloading, High Injuries / Damage to property/Fatality velocity wind Shearing off of Pinion and Tooth, No Greasing done, No Inspection
Ensure Third Party Inspection and Certification of Lift and its components, Use experienced operator, Post danger signs
Vertical Rack and Temporary Passenger Lift Pinion,Tooth Gear for Workers Electric and Mechanical system/Equipment Operator
Burning/Fault of Equipment during operation Inexperienced Crane Failure
Inspection every day ,Provision of automatic stop of car in case of any mechanical/electric faults,Provision of Safety device Experienced and trained operator HSE regulations to be strictly adhered to. Crane Operator must hold a certificate of competency issued by approved third party. Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc., Limit switches shall be tested to ensure that they are operating correctly Crane shall not be operated without a safe load indicator The Safe working load and the maximum working radius shall never be exceeded. Permit to Work System. Only certified riggers are used. Crane Operator to take instructions from designated rigging supervisor only Crane outriggers to be on firm footing only. Rigging supervisor to be on site throughout entire operation Tool box talk to be conducted Precaution to be taken on the location of outriggers and nearby All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. No workers will work or transit under the load. Ensure the Integrity of the sections to be erected before erection No loose material/spares to be there on the sections/parts to be erected Tool kits to be available with all erecting personnel Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded. Ensure usage of double lanyard full body harness with 100% tieoff Lifelines to be provided for safe anchoring of lanyards. Only experienced and skilled personnel shall be allowed for the erection of tower crane.
Injuries / Damage to property/Fatality Personnel Injury Property Damage
Human Error
Fire Explosion
Fire Explosion Personnel Injury Property damage 6 Erection of Tower Crane Elements Human Error
Falling hazard
Working at heights
Slip, Trip & Fall
Personnel Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Incompatibility with Voltage Power Tools 7 Electrical Safety Spliced Cable Incompetent User Overloading Incompetency Electric installations
Use only portable electrical equipment and hand tools rated 110 volts. Trailing cables be kept to the minimum The wiring to socket outlets (metal clad) shall be secured and earthed. Electric Work Permit System Only authorized electrician to make electrical installations All electrical Equipments shall be earthed Use of Lock out and Tag out and isolation procedures. Property Damage Grinder user must wear face shield, ear protection & Gloves All combustible materials must be removed from the area Only certified personnel must use hand held grinder & only certified grinder will used at site Never remove the guards and disc rating must not be lower than grinder maximum revolution Ensure correct body position & posture while grinding Cable must not be coiled/ entangled during use Make sure the cables and connections are in good condition prior to use Disconnect the power supply during changing the wheel PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. Use appropriate PPE ie. SCBA or fresh airline mask if exposure is likely to be high.
Improper PPE Flying spark/ debris Grinding/ Cutting 8 Using Hand Held Grinder Damaged Cable Electricity Inadequate maintenance Incompetence
Personnel injury
Electrocution
Hydrocarbon gas in combustible range Explosion / Fire coming into contact with an ignition source Respiratory Problems
H2S
H2S as applicable Personnel insufficiently trained and experienced. Lack of awareness of H2S dangers
Inhalation of H2S resulting into fatalities.
Personnel not carrying required safety Inability to detect H2S and escape from it leading to Personnel to carry H2S detectors and suitable breathing apparatus equipment therefore not able to detect H2S inhalation of H2S. (escape hood) Working in Confined Spaces Carbonmonoxide Vehicle / plant exhaust located too close to confined space leading to build up of carbonmonoxide Insufficient Oxygen Gas fumes displacing oxygen in confined space Inadequate access leading to escape or rescue of personnel in an emergency Jacks holding roof / tank whilst could fail and danger of collapse on persons Congested worksite leading to personnel injuring themselves or other with tools and equipments
Carbon Monoxide
Poisoning, drowsiness, loss of muscular control, Vomiting, unconsciousness.
Ensure that exhaust of vehicle / plant are directed away from excavation. Gas test. Personnel shall not be permitted to enter the confined space if toxic gases are present and the level of oxygen is less than 20%. PTW, confined space entry certificate. Check for adequate emergency access. PTW, confined space entry certificate. Check for adequate emergency access. Regularly check with Contractor for safe Number of personnel entering into the vessel or tank should be restricted to minimum.
Insufficient Oxygen Tanks & Vessels Access Mechanical Failures of Jack Drops Congestion
Asphyxiation
Fatal injuries Fatal injuries
Injuries
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Communication Working in Confined Spaces (coninuation) Information
Loss of communication between standby men and working party leading to member Fatal injuries of working party unknowingly being left unconscious or injured for some time No record kept of personnel inside tank / vessel leading to access being closed with person still inside Incorrect technique, posture of lifting load. Attempt to lift too heavy load.
Fatal injuries
Supervisor / stand by men should maintain record of all persons inside the vessel / tank. Training of correct manual lifting technique. Tool box talk. Examine size / weight of object before lifting and ask for assistance. Use hand gloves and safety shoes and suitable PPEs. Excersie vigilance while handling sharp objects. Tool box talk. Examine size / weight of object before lifting and ask for assistance. Work permit requirement to be complied with. 100% isloation of utility service, removal of utilitity equipment and fitment prior to start. Compliance with Approved Method Statement Mandatory precautions, proteciton system approved to be complied with. People working within to be given notices. As far as possible, avoid people working closer to demolition Ensure safe and protected access way. Avoid closeness to demolition. Special Precautions to be taken, PPE, Masks, Control of Airborne asbestos fibres. Ensure method statement given prior to work and approved by client, only authorized personnel to conduct this activity. Specialised training necessary for this kind of hazardous work. Utilize services of specialist if necessary. Use Proper PPE - exposure to minimum Use PPE - Mask, goggles Ensure third party certification of equipment, trained and certified operators to be used.
Heavy Objects 10 Material Handling
Back injury / slip disc.
Sharp edges / objects. Improper position of material Live Utiltity Services
Handling material containing sharp objects Personal injury. eg.Nails protruding from wood. Fall of object. Damaged utility services, leading to rupture, property damage and even electrocution People working within, stability of sructures, falling debris, failure of equipment People passing by using accesses close to the demolition area Property Damage
Injuries, Fatality, Property Damage
Adjoining Structures / Buildings People 11 Demolition Asbestos (If involved)
Property Damage, Injuries to people
Injuries / Fatality Medical problems
Inhalation of asbestos fibre
Noise Dust Crane / Equipment / Operator
Prolonged exposure to noise Dust entering eyes and breathing system Failure of equipment, falling loads, Human error
Loss of hearing Injury to Eyes, Medical problems Injuries, Fatalities Property Damage
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Check Weather conditions and choose appropriate time for work Banksman Operators Vibro Hammer Malfunction Handling Mechanism / Grips Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Follow approved Method Statement and competent personnel Check Vibro Hammer and Crane before start of day Cautious Work under supervision Obtain proper work permit and implement all precautions Obtain proper work permit and implement all precautions Work to approved sequence and method of placement Check Weather conditions and choose appropriate time for work Certified equipment and daily checks Personnel injury / Drowning Property Damage Only competent banksmen / operators / labour to be used. Ensure personnel aware of method statement and requirements All sections to be vibrohammerred to be scrutinized for defects Use template for proper aligning Cautious Work under supervision
Handling of Steel Sections
Steel Sections Falling Off Defective or improper equipment Untrained banksmen / operators Vibro Hammering of Tubular Slipping or falling Piles Use of Generators Unsafe movement 12 Piling Crane Malfunction Vibro Hammer Malfunction Equipment Defective/damaged equipment Injury/fatality/damage to property
Preuse checks to be done on a daily basis by operator Third party certificates to be available.
Personnel
Unauthorized personnel/operator
Only authorized trained personnelt o operate the dredger Competent supervisor to monitor the activity Approved personal floatation device to be used
Coordiantion
Lack of proper coordiantion
Injury/fatality
Proper coordiantion to be ensured Coordinate with other operational marine spreads to avoid any interference with the anchoring system Necessary permits to be obtained prior to start of work.Detailed mEthod Statement including particulars of personnel,activity, means of communication ,transportation and emergency evacuation to be prepared. Night operation with proper illumination arrangements
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Loss of containment Pipeline damage Interruption of services Electrocution Underground Services Rupture of pipeline. Coating damage. Cable cut / damage
Permit to work system Excavation certificate. Excavation may be limited to hand digging for the first 1.5 mtrs. AS-built drawing use cable / pipeline detectors. Cable/utilities once located to be protected and supported. Confined Space permit to be complied with and entry permit to be obtained prior to start of work once excavation depth increases 1.5m Safe access/egress (min. 2 nos) to enter/exit the pit. Pre task tool box talk to be conducted to communicate hazards involved. Gas levels to be checked prior to start of work.
Confined Space
Injury Death
Hydrocarbon gas in combustible range Fire / Explosion coming into contact with an ignition source Excessive exposure to hydrocarbon gas / vapours Personnel insufficiently trained and experienced Respiratory problems Lack of awareness of H2S dangers
Hydrocarbon Gases/Vapors
A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. No smoking is such areas Use appropriate PPE (Masks, goggles, Breathing Apparatus & Gas detectors)
13
Vehicle / plant exhaust located too close to Poisoning, drowsiness, Loss of Muscular control, excavation / confined space leading to build vomiting, Unconsciousness. up carbon monoxide
Ensure that exhaust of vehicle / plant are directed away from excavation.
Excavated Material
Store material 1m away from the edge of the excavation. Excavated material stored too close to edge. Excavation caving in injury. Person falling or driving Excavation in excess of a depth of 1.5m are required to be shored Other person unaware of existence of in injury. or have slides sloped back. Barricade excavation with warning excavation rope and use warning signs. Use warning lights in the night.
Heavy rain
No work during rain and work to be started after inspection.
Inadequate emergency access out of excavation
Fatality / Injury
Congested work site
Injury to self or others
Drop of tool / equipment onto people working in excavation.
Tools / equipment to be kept away from edge of excavation. If the depth of the excavation is 1.5m and more confined space entry certificate shall be obtained and all conditions are complied with. Excavation procedures to be followed. Tool box talk.
Formwork Nails, sharp corners, Tools
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Person coming in contact with projected nails / sharp corner during handling or Injury movement. Improper use or defective tools Concreting Concreting Movement of materials by plant. Incorrect use of or defective pump, mixer, bucket, dumper Incorrect material handling technique. Unauthorized incompetent operator. Inadequate maintenance of plants
Use Proper and right tools. Use PPE such as glove, helmets, shoes, goggles. Inspect and remove projected nails. Remove nails from formworks after use. Tool box talk.
Accident / backpain / injury. Accident, injury
Permit to work system. Regular maintenance and inspection of plant. Ensure same gang
14
Concreting
Holding hose / assisting bucket / trowelling Continuous exposure leading to skin problems Substandard Work Incorrect form work substandard concrete
Use of PPE, especially gloves, gumboots
Collapse of form work / concrete work Housekeeping Fall / Trip Unathorised movement of persons. Bad house keeping.
Injury and loss of material.
Adequately designed and checked form work. Sturdy support and braces. Quality Control on concrete. Supervisors to be present at job to reduce accidents.
Injury
Barricade area. Warning signs. Tool box talk.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Manual Handling
Improper lifting procedure of materials/equipment Poor Housekeeping Poor Housekeeping Uneven grounds/surfaces Improper working platforms Improper access Non usage of safety harness Poor visibility
Ensure proper lifting procedure is done. Injury Good Housekeeping must be maintained. Training on Manual Handling Procedure will be given. Maintain Good Housekeeping Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Adequate signage and standby person to be provided. Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Blocks stacked properly and secured to pallet before lifting. Ensure that competent crane operator and rigger will perform the job Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load. Ensure below is barricaded and adequate signage provided. Ensure that only portable electrical equipment and hand tools rated 110 volts are used. Operation of power tools by authorized personnel only. Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCBs to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grinding/cutting wheels are Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly.
Injury
Falling material 15 Block Work
Injury/Fatality/damage to property
Incompatibility with voltage Too many connections in a single outlet Spliced cable Use of Power Tools and equipment Incompetent user Damaged tools and equipment Incompatibility with speed, size of the grinding/cutting wheels Fire/Explosion Electric Shock Fatality
Electrocution
Damage to Property
Use of Power Tools and equipment Poor Housekeeping Uneven grounds/surfaces Improper working platforms Improper access Non usage of safety harness Poor visibility Stretching to reach Use of defective Hand sprayers Incompetent Persons
Injury
16
Plastering Splashing
Injury
Incomplete scaffold Fall from height Improper Access Not wearing Fall protection devices Injury
Maintain Good Housekeeping Openings are properly covered. Use of safe certified scaffold platforms Provision of safe access to working platforms Use of Safety Harness Use of clear safety glasses. Adequate approved fluorescent lights to be provided. Inspection of sprayers prior to use. Only competent workers to be engaged for the job. Use of all required PPE such as Safety Helmet, face shield, Rubber Hand gloves etc Use of complete, Inspected and tagged scaffolds. Ensure scaffold platforms are not overloaded. Access to be clear & rigidly fixed Usage of Safety Harness
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Inadequate barricading under height works Falling objects from edges Working/Standing under loads Plastering (continuation) Falling Objects Improper lifted load securement Injury/Property damage
Personnel Injury
Property Damage Crane Failure
Areas below height work to be fully barricaded and with sufficient signage All edges to be clear of any material at all times. No one is allowed to stand under lifted load, bucket etc. Operators of lifting equipment to stop when persons are present underneath All lifted loads must be properly rigged/secured/slinged to avoid fall/slip/collision. Watchman to be present to physically prevent persons to enter barricaded area. HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Permit to work system. Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throoughout entire operation. Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load.
17
Falling Hazard
Human Error
Personnel Injury / Property Damage
Adverse Weather
Fire Explosion Personnel Injury Property Damage
No Lifting if wind speed exceeds 20knots. Weather forecast to be consulted on daily basis.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Incompetent workmen
Injury to personnel /Property damage
Bore well drilling
Incompetent Operator 18 Dewatering Works Defective Machine/Lack of Guards
Injury to personnel/Loss of property
Injury to Personnel
Operation of Dewatering Pump
Fuel/Oil Spillage
Ensure only skilled workmen are engaged. Tool box talk to be conducted Banksman to ensure no personnel movement/equipment near the drilling operation. Use of standard equipment only. All equipment to be inspected prior to start of work. Guards/barriers to be in place and checked on a daily basis. Ensure equipment is kept on stable ground and no other activity is in progress in the area. Area to be barricaded and sign board to be provided. Trained and experienced operator to be used for operating the pump. Stand by watch to be provided for off duty hours when pump is to be left in running condition. Equipment Entry procedure to be followed while mobilizing pump on site. Daily pre use inspection to be carried out by operator. Guards to be replaced after maintenance activity. Dip Trays to be provided while refuelling and maintenance. Contaminated soil (if any) to be disposed as per COMPANY approved procedure Dry Chemical Powder fire extinguisher to be provided near pump and regulalrly inspected for usability. Good housekeeping/easy access must be maintained to the pump. Sedimentation tanks to be provided to ensure water discharged is free of fines/other contaminants. Point of Discharge to be agrred and approved by COMPANY. Ensure storage of Chemical is as per MSDS. Material to be stored in sepaerate container with adequate ventillation. Appropriate labels to be displayed to warn/caution personnel Keep away from source of ignition Use designated area for storage and ensure availability of Fire extinguishers Only experienced and certified applicators are allowed to handle the chemcial. Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical. Mark/label/identification on chemical drum/gallon Special respiratory protection, approved by Manufaturer of chemical and as stated in MSDS Barricade area. Put Warning signs. Tool box talk No disposal to sea/waste/leftover to be disposed as solid waste. Disposal/Spillages to be handled as per guidelines in MSDS. Disposal through approved waste handlers only.
Disposal of water discharge
Soil/Water contamination
Injury/Sickness Fire
Application of Anti Termite Chemcial 19 Anti Termite Application
Contact with Skin/Exposure to Fumes/Accidental Ingestion
Injury/Sickness
Disposal of Chemical
Dust/Organic Vapours Unauthorized personnel Discharge/spillage of chemical in sea /Land
Suffocation/Respiratory Problem Injury/Sickness Toxicity to aquatic organisms/Environmental Hazard
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
slips from hands, insecure hold
Injury to personnel
Hold the Tile with proper grip on it. Lift gradually using leg and knee with close to the body. Use hand gloves and other PPE required for the job. Train personnel about manual handling. Stand as close as possible to the object to be lifted. Lift the object by bending the knee as much as possible. Do not give weight to your back. Use proper PPE. Clear the area before starting the job. Keep proper access and area for free movement. Do not stack the material near the work area. Clear the area from trip/slip hazard. Provide required lighting. Use proper PPE. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before the task. House keeping will be maintained through out the job and access will be kept unobstructed Conduct toolbox talk. Supervisor/Foreman will provide full time supervision.
Improper /Unsafe posture, Over Weight
Injury to personnel
Inadequate space Incorrect Manual handling of Ceramic tiles Tripping and slipping 20 False Ceiling Works Poor knowledge
Injury to personnel
Injury to personnel
Injury to personnel
Bad house keeping Fall and injury to personnel
Falling from height Working at heights
Injury to personnel Damage to Property
Equipment
Defective/damaged equipment
Use proper scaffolding/ for the job. Barricade the area provide warning signs. Do not allow other personnel to work under while work is going at over head. Conduct tool box meetings. Use safety harness where ever necessary. Copany requirements for equipment mobilization to be complied with Pre-Use checks to be done on a daily basis by operator. Ensure periodic maintenance as per Equipment O & M manual Miantenance records to be maintained. Only authorized/trained personnel allowed to operate the equipment Warning signs, Barricades to be provided to prevent any personnel/equipment movement in the excavator swing area. Competent supervisor to monitor the activities
Inadequate maintenance
Injury/damaage
Personnel
Unauthorized personnel/Operator
21
Tree Cutting
Coordination
Lack of proper coordination
Injury/Fatality
Time of operation Environmental hazards Disturbance of sea, stock piling & disposal of material. Damage to environment
Proper coordination to be ensured between operating equipment & vehicle movement. Necessary permits to be obtained prior to start of work. A suitable plan including particulars of personnel, activity, means of communication to be prepared. Night operation with proper illumination arrangement. Disposal & stock piling only at authorized locations. Ensure adequacy of silt curtains.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Engaging unskilled and inexperienced workers. Phisical stress and exaustion Use of defective tools & equipment Improper handling of tools and equipment Slips from hands, insecure hold/ falling objects Fall from heights Slips from hands, insecure hold
Injury / fatality / damage to property
Engage skilled workers only Adequate rest periods to be planned Inspect all tools and discard the damaged ones Engage one first-aider with sticker on helmet on site and emergency procedure shall be communicated to everyone Hold Tools with proper grip on it. Avoid personnel working below. Use hand gloves and other PPE required for the job. Use certified scaffolds and ladders. Use full body harness Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job. Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas. House keeping will be maintained through out the job and access will be kept unobstructed. Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task. House keeping will be maintained through out the job and access will be kept unobstructed. Availability of qualified first aider. Display of emergency contact numbers on site Stand by vehicle to be available at all times on site Wear eye protection and required PPE for the work while using the machine Protective guards must be in place at all time during operation Avoid putting the finger/ hand or other in pinch-point area. Never use loose hand gloves or loose clothing near the moving parts Make sure the cables and connections are in good condition prior to use Make sure the emergency stop switches are working properly The area around machine must be keep clean and dry at all times
Serious injuries / Property damages Injury / fatality / damage to property Injury to personnel
22
Manual handling of Gypsum Inadequate space Boards Tripping and slipping Poor Knowledge Bad House keeping
Injury to personnel
Injury to personnel Injury to personnel Fall and injury to personnel
Manual handling of Gypsum Boards
Emergency
Medical Emergency
Injury
Flying objects Moving parts and sharp objects Jamming of fingers between steel re-bars
23
Rebar Cutting & Bending Machine Electricity Damaged Cable Inadequate maintenance
Electrocution
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Environmental Air Dusts Weather (Strong winds) Caused by the vehicles and equipment movements Injury to Eyes Respiratory problems Consider the weather conditions for continuity of work as applicable in windy conditions. Ground on site and in the harbour are to be sprayed with water to contain the dust. Ensure that the speed of vehicles/equipments are reduced and the loading of debris will be at its nearest distance to the bed of the truck. Use of PPE such as Mask and Safety Glasses. Ensure that the doors are properly aligned and maintained. Ensure that the volume of materials loaded in the truck are just enough to be contained. Proper protection covers must be provided. Ensure drivers are with valid license and authorized. Banksman must ensure that the amterials offloaded will not be very close to the ecge og the barge. Proper stockpiling of materials. Proper protection covers must be provided. Ensure that competent crew are manning the barge. Proper communication within the Head Office and the barge will be maintained. Warning signs to indicate that personnel are working next to roads. Vehicular traffic speed should be controlled (warning signs) Personnel crossing should be controlled by identifying cross points and warning signs to be placed for warning of vehicular traffic. Road crossing area to be identified and warning signs to be erected. Flagmen should be positioned while crossing of heavy plants / vehicles. Raise general awareness among all crew members on the hazards of working next to the roads. PTW for working on the stretch of road. Install warning signs and barriers. Warning signs like reduce speed, slow down, Men at work, shall be installed so that drivers will reduce speed while traveling past work party. Install warning signs like men at work (300m, 200m, 100m), reduce speed, diversion. Install road barriers, traffic cones. Provide trained flagmen to warn and control traffic. Provide fluorescent types vests to personnel. Provide flashing lamps during hours of darkness. PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts.
Land Materials falling on the road Small openings on the doors of the trucks 24 Disposal of Demolition Debris Overflowing debris materials on trucks Non provision of the necessary protection/covers Collision with another vehicle Water Materials falling on water While the truck is offloading
Injury Damage to Property
Contaminate/ pollute the sea
Stockpiling inside the barge is high and not Injury appropriate Blown by the wind Collision with another vessel
Improper warning system to control vehicular traffic warning signs not seen due Accident, Serious injury, Vehicle Damage to poor visibility to mist and fog Movement of Vehicular Traffic Crossing of road by personnel Accident, Serious injury
Accident, Serious injury, Vehicle Damage
25
Road Crossings
Row inspection vehicle and private vehicle crashing into construction works. Injury / Damages
Flying Fragments
Stones thrown up by vehicle tyres
Injuring work party.
Nausea / Fatality
Road Crossing (continuation)

CP-104F-01,Rev 0, Dated 15-02-2010
Cutting & Excavation
Hazards Register

CONTROL MEASURES
Road Crossing (continuation)
Excavation of pipe lines with mechanical diggers Cutting & Excavation Under ground instrument and electrical cables. Uncertainty of exact location of under ground cables Mechanical digger operator unable to see cable in the work area Direct contact with hot asphalt Asphalt
Rupture of lines and loss of containment.
Cables being cut during excavation - electrocution , property damage
Permit to work including excavation certificate. Dig. Trial pits. Excavation may be limited to hand digging. PTW, Excavation certificate. As built drawing, use of cable detectors if cables are known to be in the area. Excavation may be limited to hand digging. If cables are exposed then it shall be protected and supported. Provide banksman to guide and warn the operator. Personnel engaged shall be provided with and wear PPE like over alls, boots, gloves, helmet and filter masks etc.
Cable cut Burns of body parts
26
Asphalting
Prolonged and repeated exposure to asphalt Inhalation of asphalt fumes fumes Prolonged and repeated skin contact with Skin problems asphalt Persons working in hot environment. Heat stress / Heat stroke. Provision of shade and cool drinking water. Rotational Break
Heat stress
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Substandard Material
Material not meeting specification
Injury Property Damage
Ensure scaffold material procured meets requirements of BS 1139 Material is procured from professional scaffold material suppliers Pre Erection material inspection to be carried out by certified Scaffold inspector and damged.defective material to be quarantined and later disposed from site.
Fatality
Scaffold collapse
Improper design/erection
Serious injuries / Fatalities/ Property damage
Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal bracing to be provided to ensure stability. Only qualified/certified scaffolders to erect scaffold. Scaffold material to comply with BS 5973 requirements. All material to be checked prior to use and only defect free material to be used for scaffold erection. Modification to be done on scaffold only in the presence/approval of scaffold supervisor. Supervisor/safety officer to ensure full body double lanyard safety harness is used by all personnel working on height. Lifeline to be provided to anchor lanyard at all times. All loose/unwanted material to be removed regularly. Supervisor/foreman to ensure good housekeeping to be maintained. Work to be carried out only with approved work permit. Supervisor to ensure no parellel work is carried in the area of scaffold erection. Area to be barricaded and safety sign board to be provided. Safety Harness to be checked daily for condition prior to start of work. Continous monitoring by Safety Officer & Foreman. Tool box talk to be done on dauily basis prior to start of work. Scaffold inspector to ensure scaffold is complete prior to start of work Relevent tag to be placed while erection and after completion All workment o be made aware of the Scaff tag system Only third party certified and experienced scaffold inspectors to inspect the scaffold and place the Tag Only authorized scaffolders to modify/alter scaffolds under the close supervision of the scaffold inspector/Chargehand. Provision of rest areas. Provision of adequate cool drinking water. Provision of juice or solutions for dehydration.
Imcompetent personnel Defective Material
Work at height/fall of personnel/material
Improper access/working platforms
Loose material/poor housekeeping 27 Scaffold Erection / Dismantling Personnel working below/parellel works
Non/improper usage of safety harness ` Incomplete Scaffold Scaffold not to standard Injury/Fatality/Damage to material
Incompetent Workmen
Uinexperienced and unqualified inspector Unauthorized modification
Collapse/Injury/ Fatality Collapse/Injury/ Fatality Heat Stroke Fatality
Weather condition
Temperature Humidity
Noise
Prolonged exposure to noise
Use Proper PPE - exposure to minimum
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Contact with body/Skin
Dermatitis / Skin allergies
Handling / Storing of Paint and Thinner
Source of ignition / hot work
Fire / Explosion
Improper storage
Spills Environmental pollution, Fire / Explosion
Application of paint/epoxy resins 28 Painting
Contact with body/Skin. Fumes
Dermatitis / Skin allergies
Material Safety Data Sheet (MSDS) shall be made available at the worksite and contents were made aware to the workers involved with the job. Ensure compliance to proper PPE. No hot work activities shall be allowed in the close vicinity. All electrical connections shall be checked for leakages. Storage of paint/thinner to be done as per MSDS instructions. Chemical storage area to be identified. No smoking sign to be provided. Spillages shall be handled as per instructions in MSDS Contents of MSDS to be conveyed to all workmen. Exhaust fans or any other suitable of ventilation to be provided. All required PPE to be used. Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal barcing to be provided to ensure stability. Only qualified/certified scaffolders to erect scaffold. Modification to be done on scaffold only in the presence/approval of scaffold supervisor Ensure proper ventilation shall be maintained. Lights, matchbox or any other flame or spark producing source shall not be allowed in the painting bay. No Smoking signboard shall be placed at the entrance of the painting bay. Provide DCP type fire extinguisher near the work location. Use push rod while working on wood cutting machine Provide guards Inspection of tools and use of defect free tools only. Defect free ladder approved platform. Inspection before use Competent persons Reduce accumulation of saw dust and no hot work near the wood working machine. Fire extinguisher Provide warning signs such as tapes, Scout area before, Know Contours Area will be checked for presence of underground utilities. Wooden caps will be provided for all protruding rebars.
Improper working platform
Fall of person
Ignition sources
Hot work taking place in the vicinity. Smoking. Improper lighting damaged electrical cables.
Fire / Explosion
Defective tool / unguarded wood cutting machine
Person coming in contact with sharp edges. Accident Use of unguarded machine Use of defective tools. Defective ladder / platform Defective power tools, cable connections Injury Injury Fall / Injury Electric shock
29
Carpentry works
Working at Height Electricity Fire Slips, trips & falls
Exposure of wood / saw dust to the ignition Fire source Markers being used as stakes. Chainman not Personnel Injury watching his steps Hitting/damaging the underground utilities Personnel Injury by the rebars. Fire/Explosion Rebars being left without caps/covers. Damage to Proprety Vehicles not seeing the survey equipment and personnel. Weather (Strong winds) Personnel Injury Elec trocution Fatality
Use of rebars as markers
30
Run over by Vehicle
Property Damage
Dust
Injury to Eyes Respiratory problems
Provide warning signs, safety cones The survey team personnel working on the road must wear reflective orange vests. Use of PPE's such as Mask and clear Safety Glasses. Consider the weather conditions for continuity of work as applicable in windy conditions. Ground are to be sprayed with water to contain the dust. Ensure that the speed of vehicles are reduced.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Weather condition
Site Survey Markings (continuation)
Temperature Humidity UV Exposure
Heat Stroke Fatality
Working at height
31
Roof Works
Incorrect use of or defective scaffolding and ladders. Substandard scaffold material. Inadequate working platform. Unsecured ladder. Overloading. High velocity wind. Person unaware of having vertigo.
Slip/ Fall Collapse of scaffolding Injury Accident/ Injury Accident/ Injury Accident/ Injury Collapse of scaffolding. Accident / Injury. Environmental Hazard Injury/ Irritation on skin Fall of person.
Provision of cool/shaded rest areas. Provision of adequate cool drinking water. Provision of juice or solutions for dehydration. Use of PPE's such as Safety Glasses, Coverall. Use of sun shades such as umbrella Work to be stopped during peak temperature timing (12.00 to 15.00hrs) in summer as per government regulations. Follow procedure for scaffolding erection. Competent scaffolders permit to work. Use defect free ladder. Inspect scaffold before use daily. Use standard scaffold material and maintain log. Secure ladders with max. 15 off vertical. Confirm that the person is not suffering from vertigo and supervisor to accompany him first time. Use of trained personnel Use of PPE, Use of proper tools and tackles for handling the chemical Disposal/Spillages to be handled as per guidelines in MSDS.
Storage/ Handling of Bitumen Chemicals
Spillage of bitumen/ chemicals Splash of chemical on body
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Underground Services Trenches collapse
Cable Cut/ damage Exposed services Excavated material piled near the edge of the trenches.
Electrocution/ property damage Damage to Property/electrocution. Injury/property damage
32
Landscaping Heat stress Persons working in hot environment. Engaging unskilled and inexperienced workers. Use of defective tools & equipment Improper handling of tools & equipment. Heat stress / Heat stroke.
PTW &excavation certificate to be obtained. Excavation will be limited to hand digging only. -Use cable detector for scanning the area prior to excavation works. Cables and other services/pipes once found to be protected and supported. Tool box talk for all workers to take extra care for cables. Excavated material to be removed, or kept away one meter from the edge. Hard barriers, warning signs and lights to surround all the excavations. Provision of shade and cool drinking water. Rotational Break Engage skilled workers only. Inspect all tools and equipment and discard the damaged ones. Emergency procedure shall be communicated to every one.
Manual handling/heavy lifts
Wrong manual lifting techniques. Heavy kerbstone.
Back injuries.
Improper PPE Improper maintenance Welding near fuel Incompetancy
Damage to body parts. Fire/Explosion. Electrocution. Health impairment.
Tool box talk and training for working crew about safe lifting techniques. Reduce manual lifting by using of machineries where possible. Two persons to lift the heavy kerbstone or cement bags. Welders will be provided with and wear the following personal protective equipment. Welding gloves Overalls.Permit to work system.(Hot permit) Welding goggles with correct filter Flammable materials will be removed from areas where welding is to be undertaken. Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher. Fire extinguisher to be immediately available in the area of any welding operation. Before welding operations are carried out, the materials involved and their by-products will be identified, the risks assessed and necessary control measures identified in order to prevent possible respiratory disease/systemic poisoning (e.g. cadmium, stainless, galvanized, lead coated materials). Welding cables and cable joints will be maintained in a good condition. Welding returns will be firmly connected to the metal on which welding is taking place. This will be carried out by means of wellconstructed earthing clamps only.
33
Welding
Electric Arc Welding
In order to prevent risk of Arc Eye injury to other personnel, suitable screens will be placed around the welders working area. Leaking of welding gas coming into contact Explosion / Fire Injury with ignition source Relevant Permti to Work shall be obtained. Check welding equipment prior to commencing work.
CP-104F-01,Rev 0, Dated 15-02-2010
34
Gas Cutting
Hazards Register

CONTROL MEASURES
34
Gas Cutting
Incorrectly stored gas cylinders being knocked over and damaged and the leaking Explosion / Fire injury gas coming into contact with an ignition source. Operator working without safety goggles Damage to eyes Back firing Gas Cylinder getting back fired. Possibility of cylinder getting fired or exploded.
Gas cylinders shall be stored up right and securely fixed to support. Gas cyliners to be stored separately in a well ventillated room. Operators should wear safety goggles. Check and ensure that flash back arrestors on gas cylinders before cutting sets are conneced. All hoses/hose connections to be checked for integrity.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Disc Cutting Electrical Equipment and Tools
Inadequately maintained electrical construction equipment and hand tools Inadequate training and experience of user leading to lack of safety awareness. Grinding disc not properly secured to grinder leading to grinding disc coming loose and flying off. Grinding disc being defective leading to disc shattering Flammable materials in the vicinity of grinding operations Maximum allowable RPM of the disc below the operating RPM of the grinder leading to disc shattering. Personnel not wearing correct PPE in the vicinity of grinding, disc cutting, chiselling and chipping operation leading to flying metal fragments. Personnel using defective hand tools. Personnel using incorrect tools Personnel using hand tools incorrectly.
Electrocution
Lack of safety awareness leads to damage / injury Injury
Relevant Nacked flame PTW shall be obtained. The Electrical equipment and tools should be inspected duly by a competent person before starting the work . User shall be given on the job training until he is considered competent. Check tightness of the disc prior to using grinder. Guards shall be fitted to grinders. Check condition of the grinders and disc before starting the work daily by the supervisor and fitter. Flammable material shall be removed from the area or protected with spark arrestor screen. Maximum allowable RPM of the disc shall be checked against the operating RPM of the grinder.
Injury Fire injury Injury
Hitting eyes of co-workers and causing blindness.
Injury Chipping/ Chiseling Defective and incorrect use Maintenance of the tools without isolating of hand tools the power source and energising the tool while being maintained. Incorrect equipment being used in hazardous area
Hand tools shall be inspected regularly by the supervisor and daily by the user. Defective tools should be repaired / discarded. Personnel shall be trained and supervised to use correct tools / use hand tools correctly. Tools shall be isolated from power source while carrying out maintenance. Maintenance should be carried out away from the power source. Tool box talk to raise the awareness of the personnel in using the correct equipment / tools. Follow procedure for Scaffolding erection,Use defect free ladders,Tool Box talk,Use of Safety harness,use of Sign boards. Certified equipment Competent supervision, Confirm that person working at height not suffering from vertigo. People using Safety harness which must be properly secured to the stable element of erected structure or use of suspended access platforms or credles (certified equipment), Provide Safety net to arrest fall. Provide toe board, guide rail to the Platform. Areas below and adjacent to erections shall be adequately cordoned off to prevent personnel from moving into those high risk areas. Such barriers to be accompying with warning notices prominently displayed. Ensure people wear PPE Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Inform control room over radio before starting and after completion of radiography. Strictly observe ADGAS PTW procedure/radiography checklist to be attached.
Steel Fabrication & Erection (continuation)
Injury
Injury Fire / Explosion
Substandard Scaffolding material, Deficient Incorrect use of /or defective Construction of Scaffold, Inadequate access Collapse of Scaffolding/Injuries / Damage to Scaffolding and ladders and working platform. Unsecured ladder property/Fatality and overloading, High velocity wind
Personnel working at high level
People unaware of vertigo. Lack of awareness in using Safety harness
Temparature Effect
Heat Person working hot environment continuously
Heat stress Heat stroke
35
CP-104F-01,Rev 0, Dated 15-02-2010
Radiation Exposure
Health Hazard.
Hazards Register

CONTROL MEASURES
35
Radiation Exposure
Health Hazard.
36
Hydro Testing
High Pressure Lines
Radiographer shall be qualified and ADGAS approved. Adequate barriers and warning signs shall be posted. Radiographer shall ensure that all personnel are well clear. Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low. Monitoring of work area must be ensured. All activities associated with radioactive materials must conform to the requirements of Client Obtain relevant work permit from the ADGAS concerned Equipments and tools must be inspected prior to use for the hydro test. Unauthorized personnel entry to be avoided during testing time by the working team personnel Adequate barriers and warning signs shall be posted. Area Operator must be informed prior to start of job and after completion of job. Pressure guages/relief valves must be checked for working All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor. Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work. Obtain relevant work permit from the concerned authority. Detailed Method Statement/TRA to be prepared prior to start of job. Pre task talk to be done all personnel are to be communicated the HSE requirements. Area operator to be informed prior to start of activity. Above 2mtrs height workers must wear full body harness with proper anchorage.
37
Personnel Injury
Project Safety Personnel must be present during hook up to Tie -in points Continous supervision is requried. Block Valve shall be closed in the presence of area operator. Open the bling carefully after confirming that no gas leak is present. Stop the hot work around this area. Breathing apparatus shall be used & all required PPE like PVC hand gloves shall be used.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Improper handling of compressed Gas Cylinders
Fire / Explosion
Gas Cutting Defective Equipment / Incompetent Personel Fire / Explosion
38
Erection of Steel Structures (Equipment / Piping)
Gas cylinders to be kept in upright position, firmly secured on a Gas hoses and guages to be maintained in a safe condition and inspected daily Flash back arrestors to be fitted to the Cylinders Oxygen Cylinders /valves/fitting to be kept free from grease / oil Defective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out Skilled gas cutters are only to be deployed on the job. Personnel carrying out gas cutting operation will wear suitable eye/hand protection. Proper platform with hand railing/access to be provided. Lifelines to be used whereever required Working platform/Scaffold to be tagged by an authorized scaffold inspector. Scaffold to comply with BS 5973 requirements Area to be barricated and appropriated signboard provided Use of Safety Harness for all works above 1.8m All Power tools are to be inspected and tagged by a competent person Only 110V power tools are to used Power tool operators are to be issued on production of training proof Cables descipline to be maintained and joints to be avoided Electrician to inspect all electrical installations on a weekly basis
Fall of personnel working at heights
Unsafe / incomplete working platform
Personnel injury / Property Damage
39
Erection of Steel Structures (Equipment / Piping) continuation
Use of Power Tools
Defective / Damaged tool, Horseplay/ Unauthorized operatino Improper cabling/Power conection
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Man & Equipment
Engaging Unskilled and inexperienced workers. Use of defective tools & equipment. Improper handling of Tools &Equipments
Injury/fatality/damage to property / damage to sea environments.
Engage skilled workers only Inspect all tools and equipment and discard the damaged ones. Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one.
Apply for Permit To Work
Non compliance to PTW Lack of understanding of PTW
Injury/Asphyxiation/ fatality
Ensure PTW is processed by authorized and competent person. Ensure effective supervision and conduct inspection. Conduct Toolbox daily and pre task HSE talk on the basis of method statement/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions.
Access/Fall of Personnel
Inadequate access leading to escape or rescue of personnel in an emergency
Fatal injuries
Check for adequate emergency access (2 Nos of access to be provided to access Lifting station). Suitable & safe access to enter/exit tank is to be provided.
Congestion
Congested worksite leading to personnel injuring themselves or other with tools and equipments
Injuries
Number of personnel entering into the tank should be restricted to minimum. Persons working in the confined space are to be rotated every 30 minutes.
Communication 40 GRP Coating
Loss of communication between standby men and working party leading to member Fatal injuries of working party unknowingly being left unconscious or injured for some time No record kept of personnel inside confined space leading to access being closed with Fatal Injuries person still inside
Information
Supervisor / stand by men should maintain record of all persons inside the confined space and maintain continuous communication with the persons working inside. Provide Ventilation and emergency exit. Heavy duty industrial type exhaust fan to be provided. Suitable respirator to be used to avoid Vapour inhalation. A complete and rigid Scaffold with green tag to be provided for executing the job. Dry Powder Extinguishers to be kept available for for fire extinction. Wear Self Contained Breathing Apparatus in case of a fire.
Lack of Air Flow
Possible accumulation of fumes
Asphyxiation
Fall of Person
Unsafe working platform/scaffold
Injuries
Body Contact
Non Usage of adequate PPE
Harmful by inhalation, Irritation to eyes & skin
Hand Protection - PVC hand gloves. Eye Protection - Face Shield
Skin & Body protection - Chemical resistant apron, Safety Shoes Keep personnel away from spills. Avoid product from entering drains & subsoil penetration. Soak with inert absorbent material & shovel into containers for disposal. Flush traces with water. Operator shall check soil condition before start of operation. Operate within SWL.
Spillage/Leak
Accidental release
Personnel exposure, environmental pollution. Tripping over. Mechanical failure Injury Dropped Load
Incorrect use of and defective Inadequate working platform (due to soft / lifting equipment unstable soil etc) Overloading.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Defective lifting equipment Incorrect rigging, slinging and lifting practices. Damage to lifting equipment since last inspection. Personnel having body part trapped by load. Moving crane resulting in asset being hit.
Dropped load Injury Injury Injury
Injury
Inspection certification and color coding of equipment. Check the lifting appliance and gears prior to work. All rigging, sligning and lifting to be done by competent person. Prior to use all equipments to be visually inspected. Tool box talk to raise awareness of work force. Lifting equipment operator and crew shall ensure that there shall be sufficient room for operation to take place without hitting people or asset in the vicinity. Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation. Load weight to be identified before lifting. Clear the are before lifting starts. If necessary, cordon the area.
Accident
41
Mechanical Lifting
Injury / Property Damage
Load being carried Weight of load not known. Non involved person on site Personnel coming under the path of load being moved. High pressure air hose and grit hoses. Flying grits ejected through the blasting nozzle (Abrasive blast) and the dust cloud Inexperienced operator Static electricity Bursting of hoses Operator and helper not wearing proper PPE. PPE defective. Unsafe working practice Non-earthed equipment and hose
Serious Injuries Serious injuries
Damage
Vibration of hose
Vibration to the operator
42
Grit Blasting
Hydrocarbon under pressure Corrosion / deterioration of the pipeline. in underground onshore pipelines. Hydrocarbon Gas Hydrocarbon gas coming into contact with ignition source Hydrocarbon liquid. Ignition source Carbonmonoxide Internal combustion engine exhaust being located too close to pipeline excavation.
All persons to be made aware of dangers through tool box talk. Hoses and blasting equipment shall be checked prior to start of the work by the supervisor. Injuries Inhalation of hazardous dust Use blasters helmet, long armed gauntlets, a long apron and high safety boots. All PPE shall be checked at the beginning and end of every shift and when operator change over by the operator / foreman. Injuries All operators and his helpers shall be fully trained in the safe operation of the blasting equipment and safe working practices. Electric shock. Electric spark discharge could Prevent static electricity build up by earthing the hose (electrically ignite flammable dust generated by the blasting conductive hose) and equipments. DCP fire Extinguisher to be operation. placed at the blasting bay. Operator and helper shall be trained in operation and use of extinguisher. Exposure to the blasting operation shall not be more than 40 minutes continuously with minimum 10 minutes rest. Decreased worker comfort, efficiency and damage to Tools shall be inspected and maintained in good working order. health Vehicles / plants shall be maintained in good repair working white fingers/hand arm vibration syndrome order. Training workers on health hazards. Loss of containment Visually check outside the pipeline for signs of leaking prior to and during grit blasting. Injuries Fire / Explosion Fire Build up of carbonmonoxide and other noxious gases. A gas test shall be conducted in hazardous areas and in the vicinity of hydrocarbon lines prior to commencing work. PTW. Check area around worksite for any contained hydrocarbon liquid prior to commencing grit blasting. Keep internal combustion engine exhaust away from excavation.
CP-104F-01,Rev 0, Dated 15-02-2010
42
Grit Blasting
Hazards Register

CONTROL MEASURES
Ignition source
43
Pigging
PTW. A gas test shall be performed in h azardous areas and in the vicinity of hydrocarbon lines in non-hazardous area prior to starting work. Continuous gas monitoring may be carried out when the work is in critical area. Insufficient Oxygen A gas test will be performed prior to entering into confined space. Work shall only be permitted to start when the oxygen level is 21%. Blasting grit Operator and his helper not wearing proper Inhalation of copper slag dust. Injuring due to flying Blasting operator and his helper shall be provided with suitable PPE. copper slag grit. PPE and ensure that they wear PPE. Blasting grit Insufficient training to both operator and Unsafe practices and injuries. Blasting operator and his helper shall be given proper job training his helper. before engaging them to work. Flying fragments People working in the vicinity of grit Flying metal fragments hitting someones eyes and Personnel not connected with the operation shall be kept away blasting operations. causing blindness. from blasting operation. Paint fumes Paint fumes in combustible range coming Explosion / Fire Ventilation shall be maintained in confined spaces to extract paint into contact with an ignition source. fumes. Ignition sources shall be kept away from paint fumes at all times. Painter not wearing appropriate PPE. Inhalation of paint fumes and skin contact with Inhalation exposure and skin contact with paints and paint paints. components shall be minimized by use of suitable PPE and adquate ventilation. Pig launcher, receiver and Inadequate pig launcher and receiver Accident. Severe injuries. Fatality. Pig launcher, receiver, allied equipment and components to be of allied equipment and Defective / Inferior pig launcher / receiver. approved. components not of approved Equipment, fittings and components to be designed for working specification. pressure not less than the test pressure. Equipments / components / fittings shall be regularly isnpected for damage / corrosion. Multiple flow lines (fixing Not postively identifying the flow lines to Accident. Severe injury. Identify correct flow lines. launcher as one line and be pigged. Ensure launcher / receiver are fitted on the same flow line. receiver on the other lines) Unauthorised personnel in Personnel not aware of the activity going on Accident. Severe injury. Launcher and receiver area to be cordoned off effectively by the vicinity standing in front of the launcher or receiver warning tape. Warning signs to be posted at appropriate locations for duration of operation. During operation all construction activities around the area to be stopped. Blowing off the receiver Bolting of receiver to the flange not done Serious injuries. Fatality Ensure receiver is bolted tightly to flange during operations. properly.
Grit blasting taking place close to a live Hydrocarbon igniting and fire / explosion. piece of equipment which is leaking hydrocarbon gas or liquids or which is being vented down for isolation. Gas fumes displacing Oxygen in excavation. Atmosphere defecient in oxygen and Asphyxiation of people.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Equipment
Improper installation Inadequate insulation Incompetent personnel Incompatibilty with voltage or power rating. Wrong installation
Fire
Fire extinguisher to be immediately available in the area Emergency Procedures to be communicated to all Training to be given Wear necessary PPE All Test equipment must be connected to the earthing system Always use / connect to earthing system for safe discharge of current, All tools should be properly insulated,Lock out / tag out of equipment to be followed if necessary
Manpower 44 Commissioning and Testing/ energization of equipment Temporary use of power
Injury Electrocution/Blast/ Explosion
Miscommunication Fire Explosion Personnel Injury
HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Limit switches shall be tested to ensure that they are operating correctly.
Property Damage Crane Failure
Road Blockage
Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded.
Fire Explosion Human Error 45 Site Erection of Panels Falling Hazard Personnel injury Property Damage
Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throughout entire operation. Tool box talk to be conducted as per Method Statement. Precaution to be given on the location of outriggers ad near by trench. Operation to be conducted as per Method Statement.
Adverse Weather All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. No Lifting shall be conducted if wind speed exceeds 25 knots Weather forecast to be consulted on daily basis. Ensure that competent crane operator and rigger will perform the job.
Fire Explosion. Property Damage Incompetent Crane Operator/Rigger Injury
Personnel Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Loading/unloading of cable drums by crane/Hiab
Hazards Register

CONTROL MEASURES
Inadequate space for positioning of the crane and trailer truck Lifting Equipment not Certified by Third Party Unstable/Uneven ground Loading/unloading of cable Crane/Sling/Hooks/Wire ropes failure drums by crane/Hiab 46 Handling of Cable Drums Position of the worker/rigger. Hitting structure/property when swinging the boom
Ensure that adequate space for the crane and trailer truck will be available. Proper access to the truck beds must be ensured. All lifting equipment must have the necessary third party certification prior to use. Soil condition must be considered all the time and outrigger pads to be used. Ensure pre-use inspection checklist is done and third party certification provided. Ensure that the worker/rigger must go down from the Trailer truck to avoid being hit/pinned by the load. Ensure that the swing area is always clear from structure/workers. Ensure that PPE's such as clear safety glasses, helmets, safety shoes and gloves are provided.. Conduct tool box talk. Full time supervision will be provided by Supervisor/Foreman. Ensure that proper loading/offloading of materials are done. Ensure that the jacks/stand are capable to hold the weight of the drums. Check the drums and remove or bend the protruding nails. Workers must use PPE. Only trained and skilled personnel to do the cable glanding works. Proper position while working with the cable knife. Presence of mind while doing the stripping works.
47
Cable Glanding
Cable Glanding
Use of cable knife, Unskilled/inexperience workmen
Injury
Use Proper PPE - exposure to minimum Tools to be insoected regularly Barricade the working area Trailing cables be kept to the minimum Close supervision during the execution of the work
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Injury Eletrocution Property Damage
48
Cable Termination
Poor condition of the area due to sand Uneven grounds/surfaces Poor visibility due to dusts Incorrect technique and posture of pulling
Injury
Jumping/Falling of drum while pulling
Injury
Inadequate capacity to carry the cable drum Damage to property
Jacks/Stand Fire/Injury
Only competent person to do the cabl splicing / termination (certified MV Terminator) Adequate Safe working distance to be maintained Pre Task Talk must be conducted prior to work Secure a valid Permit To Work and other relevant permits for the task.. Only authorized and trained/certified personnel to do the cable terminatin works. Barricade to be installed and signs posted during execution of work. All tools to be insulated properly. Lock out / Tag out of equipments to be followed if necessary.. Safe working distance to be maintaind. Cable earthing lugs to be terminated at the common earthing points Housekeeping must be maintained all the time at site, Close supervision during the execution of the work,Use Proper PPE exposure to minimum Ensure that sand and other materials are properly removed. Ensure proper Housekeeping. Ensure that no activities will be done when the visibility is poor. Workers must be trained for proper pulling procedure. Conduct Toolbox Talks. Ensure that supervisors are available all the time for any changes in the work. Ensure that cables are pulled slowly and smoothly. Ensure that jacks/stamd are capable of carrying the weight of the drum. Ground must be level and firm. Personnel must not be allowed to stand within the falling distance of the cable drum. Availability of qualified first aider/Fire fighter. Display of emergency contact numbers prominently on site.
49
Cable Laying & Testing
Standby Vehicle to be available at all times near work spot for any emergency Wear necessary PPE Barricade all areas affected by the HV Test All HV Test equipment must be connected to the earthing system Isolate the HV Test equipment Cable Testing Wrong installation, miscommunicaton Personnel Injury Always use / connect to earthing system for safe discharge of current All tools should be properly insulated Lock out / tag out of equipment to be followed if necessary Only competent persons to do the HV Test Conduct toolbox talks before going to work Unskilled/Inexperienced workmen Injury/Damage Only skilled & experienced personnel are to be used.
50
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Working near live equipment/panels Defective hand tools
Injury/Damage/ Electrocution Injury
50
Tools and materials falling from height 51 Installation of Field Instruments Electrical cables and installation of lighting system. Incompatibilty with voltage or power rating.
Injury to personnel. Damage to property.
Electric shock / Electrocution
Overloading
Electrical cables and installation of lighting system.
Electrocution. Fire / Explosion. Damage to property. Electric shock / Electrocution. property. Damage to
Permit to Work, Isolation permit shall be obtained prior to start of work. Adequate safe working distances to be maintained.Work to be continously & safely monitored.Hand tools used are to be inspected prior to use,Use of suitable hand gloves for personal protection,Continuous supervision by a competent Engineer / Supervisor Ensure proper scaffolding platform and access ladder are made available for the job. Maintain daily good housekeeping and do not over load the platform with materials. Ensure wearing and hooking of fall protection equipment on the platform of more than 1.80 meters high. Provide proper barrication and do not allow personnel to work or pass under the scaffold while workers are working on the top. Ensure the site are clean and free of unwanted materials. Ensure the scaffold platform complies with the standard requirements. Do not stack materials or tools near the edge of the scaffold platform. Ensure the voltage supply is equivalent to lighting fixtures and tools power ratings. Ensure electric circuit breakers (ELCB) are working and inspected periodically. Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured. Provide and ensure ELCB's are working properly on all eather type of electrical outlets. Only qualified and experienced electricians to make all electrical connections.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Presence of materials on the way Improper housekeeping,Slips, Trips
Drowning,Death
Site to be kept clean and free from tripping hazards Materials to be stacked properly and not piled too high. Proper PPE to be worn while working near water Slippery surfaces to be treated immediately. Secure barriers and fences are required. Supervisor to be always present to inspect the site. Lifeboat should be available in case of emergencies Proper gangeway with handrails and lifebouys to be used. Use work vest fully fastened and take extra care while working at the end and side of the barge / pontoon/work platform Local weather conditions should be obtained at the beginning of work or shift. Sufficient lighting to be provided, especially for night works, Even spread of light to be provided Area flood lights to include the immediate water surface. Proper Method Statement Competent Divers duly certified Emergency Response Plan All diving works to be done under 100% supervision by competent supervisor. First Aider and emergency Vehicle should always be available. Regular Planned Preventive Maintenace; maintain Vessel Classification and Third Party Certification, Ensure Surveys done at regular intervals. Keep registrations upto date
Falling hazard Working Over or Near Water Loss of balance Drowning,Injury, Death
52
Adverse Weather
Hot weather, rain, winds, fog,rapid rise of tide Deceptive shadows and glare Difficulty in locating a person in the water Water Pressure Lack of oxygen No Communication/Rescue system Lack of Awareness and Training in Emeregency Response Rescue System Overall Awareness Inadequate vessel Maintenance Vessels over loaded Rough Weather Use of damaged or Old Tug Line
Personnel being carried away by currents Drowning
Illumination Laying of pipes/ joints etc under water Use of underwater cameras Bad weather Diver Competency Plant and Equipment Systems of Work
53
Working Under Water
Drowning, Death
Defective Vessles/Tug Lines/Pontoons/Barges
Accident/Injury Sinking of Barge/Tug Loss of Property Capsizing
No overloading beyond specified limit Check with Coast Guard on weather conditions; No risk taking at any cost. Frequently Check Tug Line, Maintain third party Certification Check loading for uniform distribution and ease of unloading 54 Marine Transportation Uneven Distribution of Loads Berthing Improper securing of barge, detching from anchors Uncontrolled movements, sudden jerks People caught in between/ Falling Off Only authorised personnel to be on board/around at the time of berthing Comply with Harbour Master/PPA Regulations Secure barges Drop Anchors and check/Recheck Secure barges; Ensure competent personnel to direct and control berthing operations; Check Jetty sufficient and suitable for berthing
Damage/Sinking/Capsizing Accident/Injury Damage to Jetty
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Routes
Possibility of getting stuck in sea bed during low tide Heavy rains Sinking/ Capsizing/Drowning/Loss of Property rough sea Unfamilarity with Route
Marine Transportation (continuation) Loads Unsecured Vehicles/ Materials/Load Distribution Sinking/ Capsizing/Drowning/ Loss of Property
Transportation of personnel Overloading of boat to work spot Engaging Unskilled and inexperienced workers. Use of defective tools & equipment. Improper handling of Tools & Equipments
Damage to property/Sinking/capsizing/Injury to personnel Injury/fatality/damage to property / damage to sea environments.
Follow Navigation Route. Captain is sole authority to take decisions Rel Familarity with Route Keep communication lines open Ensure travel register updated with Land based Office on completion of journey Check and ensure optimum loading with unloading in mind, Secure all vehicles, and other equipment likely to move Ensure uniform loading No transportation of people other than designated crew unless authority permission is given Only permissable number of personnel to be allowed on boat. Capacity to be displayed on the boat. PPA/COMPANY regulations to be adhered to. Engage skilled workers only Inspect all tools and equipment and discard the damaged ones. Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one.
Mobilize Man & Equpt.
Permit inadequate Non compliance to PTW Apply for Permint To Work Lack of understanding of PTW
Ensure PTW is processed by authorized and competent person. Ensure effective supervision and conduct inspection. Conduct Toolbox daily and pre task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions. Conduct toolbox talk by line supervisor and monitored by area safety officer. Use local language simple & concise. Safety inspections/unsafe acts audits. Ensure quality talk through audits/supervuisors/questions during talks. Tag lines will be used when moving No lifts in wind speed over 22knots. Extra long taglines to be used when swinging from material supplies vessels. Approved lifting points to be used. No slinging of materials using belts unless belt is protected against damage and fixed to or through an approved lifting point. Banksman will make sure swing path is clear of all personnel underneath before starting lift. Constant visual contact between banksman and crane operator. Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc. No personnel in area underneath crane boom.
55
Toolbox Talk
People not familiar with the job & hazards involved. Poor understanding of workers Poor safety attitude of workers. Subject matter is incomplete
Injury / Fatality
Strong wind dropped material Wave action Weather condition
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Any person crossing railing will be tied off using areestor harness. While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin. Broken pallets not to be lifted with fork pallet, must be loaded in material basket. Personnel experienced in liftin to be used. Harbor supervisor and barge master has final decision on whether a lift may be started if there is swell on the day affecting the barge. Provision of cool rest areas for the workforce. Provision of adequate drinking water/juices. Supervisor will ensure that enough rest will be given to workforce. Transportation of Material From Barge to Shore Dropped loads Bumping into loads swung over people. Injury/fatality/damage to property / damage to sea environments. Double lashing of chains and slings. Avoid lifting unequal lengths together Use material lift basket where possible to lift loose materials in and out. Correctly color coded lifting gear to be only used. Crane controller in visual contact with operator No blind uncontrolled lifts are authorized. Controller clearly identified with reflective jackets. Clear the lift path before lifting any materials. Stuck materials will not be pulled free using crane. No loads to be swung over personnel. Clear lift path before start of lift. Ground controller to warn of an overhead load using a whistle. Swing arc outside of congested or obstructed areas only. Lifting operation shall be halted untill all personnel have been cleared from the swing arc.
Crane
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Fall into water Caught between harbor and barge.
Injury/Fatality
Marine
General HSE Awareness. Unsafe acts
Emergencies.
Man falling overboard Accident/drowning bodily injuries. Fire on the barge
Personnel to time wave action/boat rise and fall and only transfer at top of the wave only. Life jackets to be worn at all times. Life buoys with lines positioned at appropriate locations. Personnel only to transfer once alongside. No "Long Jumps" allowed. Gang way to be used for access. Under no circumstances gunwale be used as handhlod. Essentially Limit non essential viasits to the barge Always follow instruction given. Take your time when transfering. Ask for help if you feel uncomfortable Always wear your life jacket. Wear PPE including gloves - " All metals will be hot to touch during day". Daily Toolbox talk to raise general awareness level. Risk Assessment/method statement discussed with site supervision. Use of interpreters to ensure understanding . No personnel allowed to site unless having ADMA/ADNOC/TARGET HSE Inductions. Risk Assessment/ Method Statement/PTW must be available at work locations. Competent and adequate supervision provided. Personnel not allowed to work unattended- "Alone working" HSE monitoring through on site field safety officers. Coaching of individuals Disciplinary action of offenders who are repeatedly violating HSE rules. Gross misconduct will result in instant dismissals. Life Jacket to be worn all the time. Life buoys available Participate in man overvboard drills. Emergency response procedure.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Suction Cutter / Dredger and Delivery Hoses
Setting Up Dredger / Cutter; Setting up delivery lines Loose joints
General Control Measures include taking authority approvals, work permits, permits for vessels, using trained and experienced personnel; Injury / Damage Ensure approved method statement and works are implemented in strict compliance. Also put up warning signs and maintain continuous supervision / monitoring of the activity. Ensure anchors are suitably are located and fastened properly; Close supervision, put up warning bouys, and comply with work permit requirements Only authoirzed personnel; ensure housekeeping; Disposal and stock piling only at approved locations All under water works by divers, life jackets in place, first aiders available, and close watch during marine work actitivities. Check Weather conditions and choose appropriate time for work Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Follow approved Method Statement and competent personnel Check Vibro Hammer and Crane before start of day Cautious Work under supervision Obtain proper work permit and implement all precautions Obtain proper work permit and implement all precautions Work to approved sequence and method of placement Check Weather conditions and choose appropriate time for work Personnel injury / Drowning Property Damage Certified equipment and daily checks Only competent banksmen / operators / labour to be used. Ensure personnel aware of method statement and requirements All sections to be vibrohammerred to be scrutinized for defects Use template for proper aligning Cautious Work under supervision Only trained and instructed persons shall operate the water jetting equipment. Good access, a safe working platform and secure footing shall be ensured. No adjustments shall be made to the equipment when it is under pressure. PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force. Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours Pre Use eqpuiment checklist to be completed prior to start of work. Survey crew to use Life Jackets Fire extinguisher to be available in Survey Boat
56
Dredging
Barge Movement Other Vessels / Divers Slips , Trips an Falls Environmental Hazards Related hazards of working over, near, under water Handling of Steel Sections
Uncontrolled movement / Loosening of anchors; Relocation of position Damage anchors, delivery lines, Delivery areas / Stockpiling, Slippery surfaces Disturbance of area, Stock piling and diposal of dredged material Installations, Checks and maintenance Turbid Water Banksman Operators Vibro Hammer Malfunction Handling Mechanism / Grips
Injury / Damage Damage / Injury / Drowning Injury Damage to environment Drowning / Suffocation
Vibro Hammering of Steel Piles
Steel Sections Falling Off Defective or improper equipment
57
Sheet Piling
Untrained banksmen / operators Slipping or falling Use of Generators Unsafe movement Crane Malfunction Vibro Hammer Malfunction Water Jetting Unskilled workers
Injury
Inadequate PTW
58
Bathymetric Survey
Bathymetric Survey
Heat Stress/Sick Sickness Defective Equipment
Damage to property/Injury to personnel
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Transportation of materials. Storage of drainage materials & accessories Excess and waste material
Accidents Accidents Poor house keeping Pollution Electrical shock, Eye injury, Dust allergy, Environment pollution.
Personal Injury Property Damage Personal Injury Property Damage Environment
Properly tie and secure Properly arrange and store the material. Maintain housekeeping at all times. Waste material to be disposed off immediately. Use proper PPE such as face mask, hand property gloves & safety glass to be worn, Job to be performed by skilled personnel. Ensure tools are tagged Provision of safe working platform. Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Train employees on manual handling & back safety. Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Ensure all lifting equipments are certified by 3rd party Use of Proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, job to be performed by skilled personel Ensure PTW is place Ensure availability of suitable Fire Extinguishers and Fire Blankets Area to be barricated Ensure proper lifting procedure is done. Good Housekeeping must be maintained. Training on Manual Handling Procedure will be given. Ensure use of PPE. Ensure loads are secured. Maintain Good Housekeeping Openings are properly covered (use chick list) Use of safe certifiedltagged scaffold platforms Provision of safe access to working platforms Use of Safety Harness. Use of PPE as per the permits. Adequate approved fluorescent lights to be provided & Lux meter to be done by contractor. No crane lifting operations during night shift. All ducts pallets shifting and stacking to be done by day crew. No scaffolding erection during night. Ensure the working area below the duct works is barricaded and adequate signage provided. Daily safety talk & pr-task safety talk to be conducted prior to start the night work.
Drilling on ceiling
59
Internal Cold & Hot Water Shifting and handling of Pipe Work minor accidents
Major Accidents
Personal Injury
Lifting tools and Tackles
Accidents
Welding Pipes
Electric shock
Mnual Handling
Improper lifting procedure of ducts equipment Poor Housekeeping Collapses Poor Housekeeping Uneven groundslsurfaces lrnproperlunstable working platforms Improper access Non usage of safety harness Poor visibility
Injury
Slips, Trips and Falls 60 Ducting Works
Injury
Falling material
Improper lifting of ductslmaterial
lnjury/Fatality
Damage to Property
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Use of Power Tools and Equipment
lncompatibility with voltage Too many connections in a single outlet Spliced cable Incompetent user Damaged tools and equipment lncompatibility with speed, size of the grindinglcutting wheels
Electrocution FireIExplosion Electric Shock Fatality Damage to Property
Ensure that all power tool are inspected by competent authorized electrician & tagged accordingly. Ensure that only portable electrical equipment and hand tools rated 110 volts are used. Operation of power tools by authorized personnel only.
Ducting Works (continuation)
Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed. ELCB's to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grindinglcutting wheels are compatible. Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly. lncompatibility with voltage Too many connections in a single outlet cable Incompetent user Damaged tools and equipment lncompatibility with speed Incomplete Scaffolg Improper Access Not wearing Fall Protectiondevices Use proper PPE such as face shield, dust mask, hand gloves & safety Glasses. Job to be performed by competent personnel. Use of stable working platform. Use of complete, Inspected and tagged scaffolds. Ensure scaffold platforms are not overloaded. -Access to be clear & rigidly fixed. Access to be clear & rigidly fixed. Usage of Safety Harness
Drilling on ceiling
Electrical shock, eye injury, dust allergy, environment pollution.
Fall From Height
Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Use of Sealants, Adhesive & Insulation Material
Incompetent Useer Lack of awareness of MSDS Not Complying with PPE required
Bodily exposure Suffocation, Allergy Irritation for Eyes/Skin
Emergency Procedures Ducting Works (continuation)
Personal Injury
Transportation of HVAC Equipment Storage of HVAC Equipment Use of Sealants, adhesives & Insulation material.
Road accidents
Personal Injury Property Damage Personal Injury Property Damage
MSDS to be explained and fallowed properly. Use of proper PPE such as mask, long sleeve, hand gloves, safety glasses. Proper handling and storage as per MSDS Competent experienced personnel only will be assigned for this activity All work to stop and area ,to be evacuation an Emergency. Should authority instruct personnel to Ieave/Evacuate to designated Assembly point. Competent Supervisor should be available on site all times. Toolbox talk should be held prior to each shift about evacuation Procedures/escape routes and Assembly points should be identified and communicate to all personnel. Safety personal should be available on site. Fire warden to be available and shall direct the personnel in case of emergency. Valid Driving License, Adhere to speed limit. Road and transport safety regulations & properly tie all ducts and secure. Avoid driving in fog. Properly arrange and store the material. Provide Fire point, provide warning signs & restrict the area Use of proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, adhering to the safety precautions, proper handling and storage. Only trained personnel to be assigned. Use proper PPE such as face mask, hand gloves & safety glass to be worn, Job to be performed by skilled personnel. Protective air mask to be used while cutting Keep fire blankets, extinguishers, near reachable distance Maintain housekeeping at all times. Waste material to be disposed off immediately. Ensure correct wire termination, safety devices provided in distribution board Job to be performed by Skilled personnel Only Proper PPE to be worn while using Power Tools
Fire
Bodily exposure, suffocation, allergy Electrical shock, Eye injury, Dust allergy, Environment pollution. Personal Exposure Chemical Pollution
Injury
61
Installation of HVAC Equipment
Drilling on walls
Personal Injury Property Damage Injury Illness Personal Injury Property Damage Environment
Cutting of Insulation
Use of Naked Flame brazing Body Injury / Fire torch Poor house keeping Excess and waste material Pollution Use of Poer Tool like Drill Machine, Vacum Pump Ammeter
Electrical shock
Personal Injury
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Crane Failure
Falling Hazard
Human Error
62
Unloading & Installation of Chiller Personnel Injury Adverse Weather Property Damage Equipment Failure of limit swithches for trolley and boom travel Rusted sections give way Rusted bolts. Bolts not tightened properly Guard pipes give way Accessories Sling/Hooks/Wire Ropes Failure Unauthorised Operator. Unexperienced Rigger/ Banksmen.People working underneath the load. Injury/Fatality/Damage to property
HSE regulations to be strictly adhered to Crane operators must hold a certificate of competency issued by approved third party. Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc. Third Party Certification and colour coding of Crane, Lifting Beam Assembly and loose lifting gears should be current Limit switches shall be tested to ensure that they are operating correctly. Cranes shall not be operated without a safe load indicator. The safe working load and the maximum working radius shall never be exceeded. Permit to work system. Proper Fire Extinguishers to be available with crane and at the place of operation Only certified riggers to be used. Crane Operator to take instructions from designated rigging supervisor only. Crane outriggers to be on a firm footing. Rigging supervision to be on site throughout entire operation. Tool box talk to be conducted Precaution to be given on the location of outriggers and the soil condition. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load. No Lifting if wind speed exceeds 25 knots. Weather forecast to be consulted on daily basis from Air Traffic Control, Das Island. Operator to check on daily basis.Certificates by third party
People
Methods Load
Time of operation,Improper co-ordination Exceeding maximum Capacity of lifting Rate of lifting,traversing with high speed
Injury/Fatality/Damage to property Injury/Fatality/Damage to property
Selection of correct type of lifting gears. Daily check before use.Third Party certification Only authorised Operator allowed to operate the mobile crane. Experienced and trained Rigger / Banksmen allowed to give directions. Barricading the area of lift and provision of warning signs. Night operation to be avoided. Communication between rigger and operator to be through wireless radio if in case they are directly not visible to each other. Safe load Capacity mentioned on Crane boom Load Chart available with operator Securing of load before lifting Tool Box talks Correct slinging method to be followed.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Failure of tubing, test head, liftings high pressure hoses etc. during pneumatic pressure test Pressure Test Failure of connection/Joints Personal Injury Property Damage
Pressure test operation to be carried out All pressure gauges & hoses to be calibrated & certified by third Party All fittings to be within the required rating or higher. Hoses to be leak tested prior to commencement of the pressure test operation (Trial test to be conducted and certified by Operations). All fittings to be physically checked by pressure testing technicians The testing area shall be evacuated of all but pressure testing crew during the pressure test. Warning signs to be sited at all access ways
Safety warning signs to be displayed as appropriated All unnecessary personnel to keep away from the pressure test area During build up pressure maintain close monitoring of pipeline ends Only competent personnel to be in-char& of the pressure test operatior. Gas cylinder to be equipped with proper pressurc Regulator. Maximum pressure shall be 1.5 times normal working pressure Tool box meeting to be held with all concerned peresonnel prior to commencement of pressure test operation If any leaks are detected during the pressure test operation the line shall be depressurised and corrective measures shall be implemented Use of proper PPE including face shield shall be worn through-out the operation Maintain housekeeping at all times. Waste materials to be disposed of immediately In the event of an emergency, the operation shall cease and the area evacuated. Lack / Failure of Illumination Working at night Personnel Injury Adequate and approved lighting to be sited at work area No lifting operation during night 2 No.s of Emergency torches to be availablePersonnel on night shift must work in pairsProper hand over between shifts is to be maintained. Safety Officer shall be available all the times
63
Refrigerant Copper Tubing Leak Test (Pneumatic) by N2
Property Damage
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Engaging Unskilled and inexperienced workers Physical stress/exhaustion
Engaged skilled workers only Adequate rest periods to be planned. Refreshments such as snackslcoffee etc. to be provided. Rotation of manpower in shifts to be done. Inspect all tools and equipment and discard the damaged ones. Engaged First Aider on site and Emergency procedure shall be communicated to every one Use of PPEs such as Mask and clear Safety Glasses Consider the weather conditions for continuity of work as applicable in windy conditions. Ground are to be sprayed with water to contain the dust. Ensure that the speed of Vehicles are reduced Provision of cool rest areas Provision of adequate cool drinking water. Provision of Juice or solutions for dehydration Ensure PTW is Processed by authorized competent person Ensure effective supervision and conduct inspection. Conduct Tool Box Dily and Pre Task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of Emergency by asking questions
Use of defective tools & equipment Improper handling of Tools & Equipments Dusts Caused by the Vehicles Weather (Strong winds) Injury to Eyes Respiratory Problems
64
Installation of Low Current System
Weather condition
Temperature Humidity Permit is Inadequate Non compliance to PTW
Heat Stroke Fatality Injury Fatality/Damage to Property
Permit to Work
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Tool Box Talk
People not familiar with the job & Hazards Injury involved Damage to Poor understanding of workers Property Poor safety attitude of workers Subject matter is incomplete
Conduct Tool box talk by line supervisor and monitored by Safety Officer Use local language simple and concise Safety Inspections/Unsafe acts audits Ensure Quality talk through Audits/Supervision/Questions during talks PPE 's full body harness, safety belt, safety helmet.hand gioves,safety goggles,rnask,safety shoes etc. must be worn Use of approved and certified scaffolding material. All the scaffolding material to be visually checked before use. Experienced scaffolder to erect the scaffolding & Only Clearence safe tagged scaffold to be use. Ensure that platform is broad enough to Caver the whole area & intended structures,no gap to let any fall of materials Ground stability to be checked , use of sole boards,basa plates are employed to ensure a firm and stable scaffolding is obtained at all times. Stability to be enhanced by additional link to the existing structure. Good housekeeping to maintained, use of warning signs.
lnslallation of PVC conduits/Lightlng Fixtures
Fall from height / Scaffolding
Installation of Low Current System (continuation)
Cable splicing / Termination
Unskilled/lnexperienced workmen Workin near live equipment/panels
Injury/Property damage Electrocution
Only skilled & experienced personnel are to be used. Permit to Wark, isolation permit shall be obtained prior to start of work Adequatess fe working distances to be maintained. Work to be continously & safely monitored
High Pressure Lines
Failure of Flange bolts
Obtain relevant work permit from the concerned authority Equipments and tools must be inspected prior to use for the hydro test. Unauthorized personnel entry to be avoided during testing time by the working team personnel Adequate barriers and warning signs shall be posted.
Failure of hoses and connectors
65
Hydro Testing
Area Operator must be informed prior to start of job and after completion of job. Pressure gauges/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor. Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Manual material Handling
Heavy Objects Sharp edged objects Pinch points Falling materials
Use Appropriate PPE Examine sizdweight of object before lifting it Observe correct technique and posture for lifting. Seek assist and whenever requirditeam liAing Avoid manual lifting and do mechanical lifting wherever pdssible. Avoid the body away from pinch points
66
Pre-Commissioning & Installation of Cables, Wires Commissioning Works for & Terminations of HVAC & Electrical Systems cables/wires
Persons falling from height
Personal Injury
Task to be performed by the competent supervisor and workmen Use only proper hand tools and damaged tools to be returned to the stores Deploy trained persons with identification band on helmet and qualified supervision Emphasis the use of appropriate tools for each job during Tod box meeting. All portable electrical t w l s must be 110v Regularly inspect all electrical cable & fittings Care to be taken while handling the materials during the transortation Works shall be carried out by qualified and experienced persons Unauthorized personnel entry to be prohibited Close Supervision is required Emphasis the use of appropriate tools for each job during too box talk meeting Regularly inspect all electrical cables & fittings Area to be barricated with proper sign boards Site safety person continous monitoring to be available orks shall be carried out by qualified and experienced person Unauthorized personnel entry to be prohibited Close Supervision Emphasis the use of appropriate tools for each job during tool box talk meeting Keep the area well ventilated Emphasis the use of appropriate tools for each job during tool box talk meeting All portable electrical tools xrtust be 110v and inspected by authorized person Regularly inspect all electrical cables & fittings Proper enclosure for coupling and rotating parts No Loose clothing or jewelries Close Supervision
Tools falling from height
Property damage
Tests, Inspections, Precommissioning, Commissioning activities of electrical system with machines
Improper handling Electrical Shock Working near running machines Tools falling from height
Pre-Commissioning & Commissioning Works for HVAC & Electrical Systems (continuation)
Filling of gases such as r22, R134a, N2 for purging/testing of tubing & running of AC units, Compressor assemblies
Improper handling Leakage of Gas
Asphyxiation on excessive exposure
Falling of tools Working with Portable hand Improper handling tools/Machine Improper storage Misuse Working with rotating equipments Entanglement Flying Objects Compact area
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Driving Conditions
Dust greatly reducing drivers visibility Heavy rain washing out graded road
Loss of control of vehicle - Accident Crashing into holes in road surfaces.
Follow driving policy and drive with dipped head lights ON. Tool box talk to be conducted Drive with due care and attention specially after rain. Tool box talk to be conducted Obey all traffic rules, speed limits, road signs and drive Proper Parking and Alertness from Drivers. Reversing Horn /Alarm in place
Diversions
Access Road / Diversions Temporary Accesses / Diversions Vehicle Collision
Loss of control of vehicle - Accident / Injury Vehicle is forced to reverse - Accident
Driver
67
Driving & Transportation
Loads
Driver of Vehicle Inadequately trained drivers / Arrogant Drivers Driving too fast for the road conditions Drivers and passengers not wearing seat belts Driver fatigue Driver leaving keys in ignition of unattended Vehicle leading to unauthorized use of vehicle Driver unfamiliar with road / route Unsecured Loads Fall of loads on roads and sites
Accident Loss of control of vehicle - Accident / Injury Chances of more serious injuries/ death Accident / Injury Accident / Injury Man lost
All drivers shall have driving permits. All vehicles to be fitted with speed limiters. Seat belts to be worn. Increase awareness by trainings, posters, videos, campaigns Journey Management to be followed. Shift work to be managed Driver shall always remove key from ignition when leaving vehicle unattended. Tool box talk. Journey Management system to be followed. Tool box talk. All loads in the vehicle shall be secured with ropes, straps, chains, binders, nets or covers.
Injury damage to load
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Falling hazard
Crane Failure
Human Error
Fire Explosion Personnel Injury Property damage
68
Erection/Dismantling of Tower Crane Elements
HSE regulations to be strictly adhered to. Crane Operator must hold a certificate of competency issued by approved third party. Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc., Limit switches shall be tested to ensure that they are operating correctly Crane shall not be operated without a safe load indicator The Safe working load and the maximum working radius shall never be exceeded. Permit to Work System. Only certified riggers are used. Crane Operator to take instructions from designated rigging supervisor only Crane outriggers to be on firm footing only. Rigging supervisor to be on site throughout entire operation Tool box talk to be conducted Precaution to be taken on the location of outriggers and nearby trenches. All loose lifting gears must have valid certificate and colour coded. All lifting gears must be visually inspected prior to use. No workers will work or transit under the load. Ensure the Integrity of the sections to be erected before erection No loose material/spares to be there on the sections/parts to be erected Tool kits to be available with all erecting personnel Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded. Ensure usage of double lanyard full body harness with 100% tieoff Lifelines to be provided for safe anchoring of lanyards. Only experienced and skilled personnel shall be allowed for the erection of tower crane. Maintain Good Housekeeping Openings are properly covered (use chick list) Use of safe certifiedltagged scaffold platforms Provision of safe access to working platforms Use of Safety Harness. Use of PPE as per the permits. Adequate approved fluorescent lights to be provided & Lux meter to be done by contractor. Ensure the working area below the duct works is barricaded and adequate signage provided. Daily safety talk & pre-task safety talk to be conducted prior to commencement of the work. Ensure that all power tool are inspected by competent / authorized electrician & tagged accordingly. Operation of power tools by authorized personnel only. Single outlet shall be used for only one tool. Wiring to socket outlets shall be secured and earthed.
Falling Objects
Working at heights
Slip, Trip & Fall
Personnel Injury
Poor Housekeeping Uneven groundslsurfaces lrnproperlunstable working platforms Improper access Non usage of safety harness Poor visibility
Injury
lnjury/Fatality Falling material Improper lifting of material Damage to Property Electrocution Fire / Explosion Fatality Electric Shock
Use of power tools
lncompatibility with voltage Multiple connections in a single outlet
69
Maintenance of Vehicles & Equipments
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
69
Maintenance of Vehicles & Equipments
Incompetent user Damaged tools and equipment
Property Damage
ELCB's to be provided on all weather type of electrical outlets. Only qualified electricians to make electrical installations. Ensure that tools and equipment are fit to use. Ensure that the speeds, size of the grindinglcutting wheels are compatible. Ensure circuit breakers are working (ELCB). Only trained workers can operate the power tools. Trailing cables to be kept to the minimum. Ensure PPE's such as safety glasses, helmets, Ensure that only portable electrical equipment and hand tools are used. Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly. Designated storage bins to be provided Disposal through authorised ESPs Tool box talks/ trainings to be privided Designated areas for storage with imperious floor and bund walls Provision of Fire extinguishers Isolate all flammable materials from storage areas Authirised and traiend personnel to monitor the transfer of fuel Strict no smoking policy to be adhered to
Contaminated spares/parts/rags Storage of Fuel
Improper handling and disposal
Environmental impact
Improper storage
Spills/ Fire
Handling of fuel 70 Handling of Fuel Storage of Chemicals
Unauthorised personnel
Leaks
Improper storage
Spills/ Fire
Designated areas for storage with imperious floor and bund walls Provision of Fire extinguishers Isolate all flammable materials from storage areas MSDS to be available and chemicals to be handled as per the MSDS Hazards and the contents of MSDS to be communciated to the users All lines to be checked. Proper storage of gas cylinders as per the Company procedure to be followed. All valves to be switched off before the end of the days works Trained fire fighters/fire wardens to be available. Adequate fire extinguishers to be placed at prominenet locations Impervious cooking surface and kitchen walls to be provided Remove all flammabale material near cooking areas and store in separate designated locations Entry of unauthoriased personnel to be restricted Regular training on food and personal hygiene to be conducted by the Catering Supervisor. Use hair nets, plastic gloves, aprons when preparing food Ensure tidiness and neatness of the person preparing the food Adequate facilities for cleaning to be provided for the cooks and chefs. Ensure adequate space for the personnel using the kitchen Provision of time scheduling for the usage of the kitchen Ensure sufficient nos. of cooking facilities such as stoves
Fire
Leakage of LPG Imporper storage of gas cylinders
Fire/explosion
71
Kitchen works Personal Hygiene of Chefs Lack of awareness of personal hygience Diseases
Cooking Facilities
Shortage of cooking facilities
Personnel fighting
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Electric Safety
Incompatibility with Voltage Spliced Cable Incompetent User Overloading Unathorized installations in rooms
Electrocution. Electric Shock Fire/Explosion. Fire
72
Electrical Installations
Generator Operation
Incompetent Operator Defective/faulty connections Noise
Fire/explosion
Trailing cables be kept to the minimum The wiring to socket outlets (metal clad) shall be secured and earthed. Electric Work Permit System Only authorized electrician to make electrical installations All electrical Equipments shall be earthed Regular inspections of the earth pits and ELCB Regular inspections of the rooms for unauthorized installations by the Camp Boss Use of Lock out and Tag out and isolation procedures. Trained and experienced operator to monitor the generator operations Preventive maintenance schedule to be adhered to. Acoustic enclosures to be provided Location of generator to be placed away from residential areas. Chemicals MSDS instructions to comply with storage and handling Only authorized / trained personnel to carry out pest control operation. Adequate PPE to be provided No make shift containers to be used for storage of chemicals, proper labelling of containers Disposal to be in ine with MSDS Chemicals to be disposed off by ESPs. Trained and experienced operator to monitor the STP operations Preventive maintenance shcedule to be adhered to. Contaminated soil (if any) to be treated Effluents to be tested before use for irrigation / dust suppression purposes Effluents /sludge to be disposed throguh authorized waste handlers
Irritation Hearing impairment
Storage of Chemicals
Improper Storage Contact with body parts/ Ingestion of chemicals
Fire Skin irritations/burns/sickness
73
Pest Control
Disposal of Chemicals STP Operations
Improper disposal Incompetent Operator Defective/faulty connections
Enviromental impact Property Damage Foul smell/Pollution
74
STP Operations
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Labour Unrest
Salaries
Dissatisfaction
Salaries to be given in time. Any employee having dissatisfaction in salaries have to speak to the HR Department to resolve issues. Camps should have entertainment /recreation facilties like TV, volley ball court, reading room, indoor games etc
Lack of Entertainment
Boredom Frustration
Communal Fights
Unsatisfied food
Injury Termination Bad Reputation Anger
Rooms to be alloted considering nationality. Gangism should not be encouraged Food should be distributed to residents in a hygienic manner Food shall be given satisfying the needs of residents both in quantity and quality All personal belongings should be carefully locked in the bedroom lockers Suggested not to keep very expensive material in camps Never keep material in the open while going to the mess hall. Do not depend on room mates to take care of personal material All personnel to observe the good personal hygiene properly Proper housekeeping to be observed in all the camp areas. Use hair nets, plastic gloves, aprons when preparing food Ensure tidiness and neatness of the person preparing the food Collection and disposal of waste to be done regularly Respect other nationalities cultures and traditions. Provide sufficient nos. of ablution units for each nationalities Potable water to be provided; water potability to be tested quarterly Sufficient waste bins to be provided Consuming of alcohols and drugs are strictly prohibited inside the camp Anybody found to be under the influence of alcohol or drugs will be terminated and criminally prosecuted. All personnel to respect others religion. Religious items and publications not to be displayed in public places Avoid any discussion regarding religious matters Avoid mocking of any religion
Thefts
Personal Loss Financial Problems
Distrubed mind Frustration
75
Camp Accommodation
Personal Hygiene
Human behaviour
Communicable diseases
Alcohol / Drug abuse
Drinking Alcohol / Taking drugs
Personnel Fighting
Religious Disputes
Miscommunication / Lack of respect
Personnel Fighting
CP-104F-01,Rev 0, Dated 15-02-2010
Hazards Register

CONTROL MEASURES
Maintenance works / Hotworks inside the camp area
Poor housekeeping Unauthorized/incompetent person performing the task
Fire / Explosion Injury
Work Permit to be obtained through the authorized person (Camp Boss) prior to starting the job Conduct good hosekeeping; all flammable materials to be collected and disposed off away from the hotwork activity Suitable fire blankets to be provided for the work Suitable fire extinguisher to be provided near the hotwork location Isolate the hotwork area from the residential area Provision of screen installation for the hotwork area to protect other personnel in the area Use suitable PPE for the job. Ensure that all tools and equipments are in good condition prior to usage Only authorized personnel to do the work Fire watcher to be provided ONLY authorized personnel to do thevehicle and equipment maintenance Vehicle and equipment maintenace to be conducted ONLY in designated areas Provision to use dip tray under the equipments and vehicle while maintenace work is on-going In case of accidental spills, contaminated soils to be collected as per Standards and to be disposed by EAD approved Environmental Service Provider. ONLY authorized drivers to use the vehicles Driving inside the residential area is strictly prohibited Vehicles to be parked ONLY in designated parking area Traffic rules and regulation to be strictly followed Drivers to be trained properly on camp procedures. Security Guard or watchman to be provided a the entrance gates Continous security roving especially at night All valuable items and equipments to be secured All valuable materials should not leave unattended Routine security inspection to be conducted to all the persons / vehicle leaving the camp Do not leave personal valuable belongings to the camp Security to be strict for visitors in th ecamp Consuming of alcohols and drugs are strictly prohibited inside the camp Avoid making horseplay Observe curfew hours for visitors Security Guard or watchman to log all the visitors entering the camp Continous security roving especially at night Observe curfew hours for visitors Waste segregation and designated storage areas to be identified Regular disposal of waste through ESPs Waste logs to be maintaiend More waste management campaigns, trainings to be provided
76
Maintenance Activities
Safe system of works not followed
Spills
Driving vehicle 77 Driving
Unauthorized use Overspeeding Personnel Injury / Damage of property
Entry of unauthorised personnel
Theft Lack of control of entry Vandalism
78
Security
Personnel Fighting
Damage of property
Accumulation of waste 79 Waste Management
Improper disposal /handling
Hygiene Aesthetic impact
CP-104F-01,Rev 0, Dated 15-02-2010

Hazard Register

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Attachment 7.

1, Reference Procedure CP-104

Target Engineering Construction Company

1. General Health Hazards

General Health Hazards

Noise Prolonged exposure to noise

Hearing loss Inconvenience to Residents

Temporary Accesses / Diversions

Vehicle Collision Driver Driver of Vehicle

CP-104F-01,Rev 0, Dated 15-02-2010 Driving & Transportation

Attachment 7.1, Reference Procedure CP-104

All drivers shall have driving permits.

Seat belts to be worn.

Serious injury, Damage

Fall of person - Injury

CP-104F-01,Rev 0, Dated 15-02-2010

Loading & Unloading

Safe load Capacity mentioned on Crane boom

Personnel Injury Property Damage Plant Shutdown

Only certified riggers to be used.

CP-104F-01,Rev 0, Dated 15-02-2010

Lifting Over Live Plant

Attachment 7.1, Reference Procedure CP-104

Temporary Passenger Lift for Workers

Inspection every day ,Greasing regularly

Burning/Fault of Equipment during operation

Injuries / Damage to property/Fatality Injuries / Damage to property/Fatality Personnel Injury

Experienced and trained operator

Crane Failure Property Damage

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Only certified riggers are used. Human Error

Crane Operator to take instructions from designated rigging supervisor only

Crane outriggers to be on firm footing only.

Precaution to be taken on the location of outriggers and nearby trenches.

No loose material/spares to be there on the sections/parts to be erected

Tool kits to be available with all erecting personnel

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Slip, Trip & Fall

Electrocution. Electric Shock Fire/Explosion.

Personnel injury Property Damage

Damaged Cable Electricity Inadequate maintenance Electrocution

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Insufficient Oxygen 10 Working in Confined Spaces

Mechanical Failures of Jack Drops

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Presence of Hydrocarbon gas Trench collapse

Excavations and Backfilling

Excavation caving in injury. Person falling or driving in injury.

Excavation shall have adequate access.

No. of personnel working in excavation to be limited.

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Personnel working at edge / above excavation

CP-104F-01,Rev 0, Dated 15-02-2010

Attachment 7.1, Reference Procedure CP-104

Improper lifting of blocks

Incompatibility with voltage

Damage to Property Incompatibility with speed, size of the grinding/cutting wheels

Maintain Good Housekeeping