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2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
The new ENERGIRON trademark highlights the high energy content of the final product from the offered technologies, which are also able to process multiple typologies of iron ore, including high sulfur ores and employ reducing gases as different as natural gas, syngas and coke oven gas.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
The process converts lump ore, iron oxide pellets or pellet / lump ore mixtures into highly metallised, stable iron product. The most common types of iron ores have the composition of hematite (Fe2O3) and contain about 30% of oxygen. In the ENERGIRON process this chemically bonded oxygen is removed by means of a reducing gas mix at high temperature. The reducing gas is a mix of carbon monoxide (CO), hydrogen (H2) and methane (CH4). These gases react with the oxygen contained in iron ore giving carbon dioxide (CO2) and steam (H2O(g)) as products. In an ENERGIRON plant the reducing gas is produced in two ways:
in an external steam reformer and/or directly in the shaft reactor by means of in situ reforming reactions.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
N.G.
Reformer size & C content vs. "In-situ" reforming
600
water
CO2
H2O
500
Carbon: 2.0 4%
400
Carbon: 1.5 3%
N.G.
CO2
H2O
200
300
O2
100
H2O
10 20 30 40 50 60
NG
CO2
O2 Oxygen
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
The ratio between reforming and in situ reforming can be varied to balance production and investment costs exigencies. The reducing gas mix extracts from iron oxide the chemically bonded oxygen. The overall reduction reactions are: (1) (2) Fe2O3 + 3 H2 2 Fe + 3 H2O Fe2O3 + 3 CO 2 Fe + 3 CO2
moreover there is an additional reduction given by the following reaction: (3) FeO + CH4 Fe + CO + 2H2 3Fe + CH4 Fe3C + 2H2
Reaction (3) is part of the in situ reforming reactions. The high carbon DRI produced with the ENERGIRON plant has a very high metallization and a controlled carbon content (between 1 4%), according to EAF requirements, in the form of Fe3C.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
This reaction is important because it is the basis for the production increase given by the coupled reactions of reforming and reduction which shift the chemical equilibrium towards a better gas exploitation. Reaction (3) is highly endothermic and is catalyzed by Fe (met) in the reduction zone where also the other intermediate reaction occurs. Reaction (3) generates high carbon DRI (mostly in the form of the stable Fe3C-cementite) with a high degree of metallization, and also the reducing gas that will be used by the system in the pre-reduction reactions taking place in the upper zone of the shaft. To provide the necessary energy, the temperature of the Reducing Gas entering into the furnace is increased by means of O2 injection. Additionally, the implementation of the HYTEMP pneumatic transport system allows the exploitation of the hot DRI directly charged in the EAF for a final energy optimization.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
Oxygen injection for in-situ Reforming
Iron Ore Temperature: 930C Pressure: 6 barA Reducing gas from heater Partial Combustion/ Reforming 2H2 + O2 2CH4 + O2 CH4 + H2O CO2 + H2 2 H2O 2 CO + 4H2 CO + 3H2 CO + H2O DRI
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Partial Combustion/ Reforming: Oxygen is injected in the transfer line to the DR reactor. This partial combustion, besides adding thermal energy to the reducing gas, promotes to some degree the reforming reactions.
T: 1085C
Oxygen
Process Overview
In-situ Reforming
Iron Ore CO2 H2O In-situ Reforming: Conditions for natural Reducing gas gas reforming: to reactor Oxidants (H2O + CO2), high temperature and presence of catalyst. In the lower part of the reactors reduction zone, these conditions are present, making possible in-situ reforming. Oxygen Reforming Reduction
In-situ Reforming CO + 3H2 CH4 + H2O CH4 + CO2 2CO + 2H2 Reduction Fe2O3 +3CO 2Fe + 3CO2 Fe2O3 +3H2 2Fe + 3H2O Carburization 3Fe + CH4 Fe3C + 2H2 DRI
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Process Overview
Flexibility for: Energy sources and Product type
Iron Ore
Reducing gas sources Natural Gas Reformed Gas Coal Gasification COG others
CO2
H2O
fuel
O2
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Main Features of ENERGIRON Technology
Scheme The ENERGIRON scheme permits the direct utilization of any source of reducing gas, such as:
Reformed gas Natural gas Coke Oven Gas Syn-gas from coal gasification Exhaust gases from smelters etc.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Main Features of ENERGIRON Technology Scheme
The basic process configuration is unchanged for any energy source application
Scheme flexibility to process different gas analysis
Ref. Gas NG COG Syngas
Iron Ore
H2O
CO2
Humidifier Fuel
Oxygen
H2O
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Main Features of ENERGIRON Technology Process
Always the same basic configuration of the reduction loop. Flexibility to produce high quality DRI from any source of gas such as Natural gas, Reformed gas, Coke Oven Gas, Syn-gas, etc., while maintaining the same proven process configuration. Selective elimination of H2O and CO2 Optimization of reducing gas requirements and complete control of the gas chemistry entering the DR Reactor. Gas Temperature: 950C. The use of Oxygen allows high temperature operation and higher process efficiency. Gas Pressure from 2.5 to 6 bars. Smaller equipment, high process efficiency, low power consumption.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Main Features of ENERGIRON Technology
Product quality:
High metallization, high-carbon DRI. It is the only DR technology currently capable of producing High Carbon DRI with more than 90% of the Carbon as Iron Carbide.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Main Features of ENERGIRON Technology The physical and chemical characteristics of high carbon DRI especially its chemical energy contribution given by the high percentage of Fe3C, make it a high-performance metallic source for electric steel-making allowing the production of even the most demanding steel grade thanks to its high purity and to the total absence of tramp elements. A very important feature to be stressed is the stability of the product.
This product is safe to store and transport without any inert atmosphere or briquetting, with relevant savings in production and transport costs. The same product can therefore be directly used in an adjacent EAF or transported and sold elsewhere.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Plant configuration: Scheme with Reformer
Iron Ore
water Steam Turbines
~
PG Compressor
H2O PG Heater
Reduction Fe2O3 + 3H2 Fe2O3 + 3CO Reactor 2Fe + 3H2O 2Fe + 3CO2
Natural gas
fuel
CO2
H2O
Fuel
Oxygen
DRI
Electricity optimization Hot and/or Cold DRI production Carbon content: 0.8% 3.5%, depending on the extent of in-situ reforming with NG
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Plant configuration: Scheme w/o Reformer
The Scheme w/o Reformer is characterized by the following features:
Partial combustion of the reducing gas. In-situ reforming of CH4 in the lower part of the reactors reduction zone. Adjustable composition of the reducing gas to control DRI metallization and carbon. Natural gas optimization Hot and/or Cold DRI production Carbon content: 2.0% 4.0%
DRI
CO2 H2O
Iron Ore
NG
Humidifier Fuel
Oxygen
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Consumption Figures
Item Plant capacity Metallization Carbon (controlled) Inputs Iron ore t/t Unit t/a 200,000 - 2,000,000 93% 0.8% - 5% Specific Consumption 1.38 - 1.40 2.3 - 2.6
depending on DRI Carbon depending on: DRI Carbon & Temperature, extent of "insitu" reforming and power co-generation depending on power cogeneration depending on extent of "insitu" reforming depending on the water recovery system depending on plant size for cold DRI - hot DRI depending on extent of "insitu" reforming
Remark
Natural gas
Gcal/t
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
The ENERGIRON process is the most competitive way to produce the best virgin iron source for the Electric Arc Furnace in order to optimise the liquid steel production cost. The exploitation of the in-situ reforming principle allows to optimise the investment and production cost while maximising the hourly production without affecting the quality. The carbon content is optimised to fit the requirements of the EAF melting process The product is stable and safe to store and transport.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Low Environmental Impact
The low dust carry-over determined by the low gas velocity into the shaft furnace, The high efficiency of the selected dedusting system, The low suspended solid content of water, The re-utilisation of the exhaust gas as burner gas (no gas is burned in flare system) greatly reduce the environmental impact of the ENERGIRON plant site, Selective removal and potential use of CO2, as by-product, to decrease emissions of gases related to greenhouse effect, Low NOx emission.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Low maintenance and high availability
The elimination of the reformer (for 100% in-situ reforming) or small reformer size (less than 500 Nm3/t of reformed gas), and the absence of the briquetting machine drastically reduce the maintenance of the plant.
Technical Overview
Plant Availability
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Plant sizes Standard Modules Capacity (Mt/year) 200,000 500,000 800,000 1,200,000 1,600,000 2,000,000
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Reactor size (approx. nominal ID- m) 2.5 4.0 5.0 5.5 5.7 6.0
(Micro-Module)
Technical Overview
Training Danieli, Techint and HYL Technologies possess a great experience in turn-key plant realization, thanks to their worldwide leadership in mini-mills construction. An important part for the successful implementation of a mini-mill is the presence of fully-qualified personnel. The three companies hence developed a consistent training programme for operation and maintenance personnel. The programme foresees:
Training in Danieli headquarters in Buttrio, Italy and/or in Techint facilities worldwide and/or HYL Technologies in Monterrey, Mexico; On site training; Training in similar plants, i.e. Ternium-Hylsa.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Manning and crew policy
The usual crew policy is to have 4 complete crews working 6 days in 8-hour shifts and resting 2 days. In this manner, it is possible to run the plant in a 24 hours/day basis without resorting to overtime. Dimensioning of personnel: DR Plant personnel requirements
Per day Administration Plant Operation Process Unit Plant maintenance Total 2 3 4 21 30 Per shift 0 8 2 3 13 Total 2 35 12 33 82
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Raw Materials
Required characteristics for Lump ore and Pellets for Direct reduction are as follows:
Chemical properties
Lump ore % Pellet % w
As high as possible
Chemical characteristics
As high as possible
Lump ore
Pellet
Metallurgical characteristics
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Technical Overview
Raw Materials
Physical and Mechanical Properties
a)Size distribution after screening - 42.0 + 31.8 mm +31.8 mm + 15.9 mm - 9.5 mm - 6.3 mm - 3.2 mm a)Porosity (%) a)Mechanical Strength Tumbler index (% w, +6.3 mm) Compression strength
(kg/pellet, +10 mm 16 mm)
Lump ore
% weight 5.0 max
Pellet
% weight 0 0
Physical characteristics
90 min -
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Effect of High-Carbon
100*Combined Carbon/Total Carbon Combined Carbon (cementite or iron carbide - Fe3C) in DRI from HYL Self-Reforming Process 100 95 90 85 80 75 70 2 3 4 5 6 7 % Total Carbon in DRI
A DRI with 4% Carbon contains more than 50% of Fe3C. The high percentage of Fe3C in the DRI of the 4M plant makes the product very stable. Most of the Carbon in the DRI is present as Fe3C, for a Carbon content of 4% approx. 95% of it is present as Fe3C. Every 1% of combined Carbon corresponds to 13.5% of Fe3C.
DRI Analysis 4M Plant: Metallisation 94% Carbon 4% Fe 83.0% Fe Total 88.3% Fe3C 55.1% Gangue 6.2%
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Effect of High-Carbon
DRI Stability
REACTIVITY OF DRI IN CONTACT WITH AIR
6 5 HYL DRI Characteristics: DRI -ZR Mtz. = 94%, C = 4% (> 90% as Fe3C) DRI -w/Reformer Mtz. = 94%, C = 2%
60 50 HYL DRI Characteristics: DRI -ZR Mtz. = 94%, C = 4% (> 90% as Fe3C) DRI -w/Reformer Mtz. = 94%, C = 2%
LTS O2/TON HR
LTS O2/TON HR
4 3 2 1 0 0 0.5
40 30 20 10 0
1.5
HYL ZR HYL III
0.5
1.5
HYL ZR HYL III
TIME (DAYS)
TIME (DAYS)
In general, High-Carbide DRI is more stable than conventional DRI. This has been proven in specific tests that were performed for DRI being produced at the 3M5 plant, before and after its conversion to the ZR scheme, for two levels of Carbon.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Effect of High-Carbon
DRI Stability
REACTIVITY OF DRI IN CONTACT WITH SALTY WATER + AIR
70 60
Lts O2/Ton-Hr
These test results, specifically with salty water, are of relevant importance due to the low risks for High-Carbon DRI overseas transportation.
50 40 30 20 10 0 0 2 4 6 8
Time (Hrs)
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Effect of High-Carbon
In the EAF
Carbon in Fe3C form
Chemical Energy Contribution
The conversion of Fe3C into iron and carbon is an exothermic reaction which improves the thermal efficiency in the EAF.
Effect of High-Carbon
In the EAF
Easy foamy slag generation:
As high carbon DRI enters in contact with free or combined oxygen.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Specific Savings
High temperature and High C in DRI
35 4
30
30 27
3.5 3 2.5
25 20 15 10 5 0
2.5 2.1 12
2 1.5 1
0.9
0.5 0
100C
1% C
1% Met
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
HYL Process
HYTEMP System for hot DRI Charging to EAF
Iron Ore
Reducing gases Possible sources Natural Gas Reformed Gas Syngas (coal) COG others
H2O CO2
Reactor
HYTEMP System
O2
fuel
Hot DRI
External Cooler
Cold DRI
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
HYTEMP System
Only proven technology for continuous transport/feeding of hot DRI to EAF
Pneumatic transport of hot DRI to EAF Flexible configuration and layout Simple operation
Totally enclosed from ore to liquid steel Savings of power related costs in EAF EAF productivity increase
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
HYTEMP System
Hot DRI-EAF Performance
550
DRI: 94% Metz. and 3.7% C.
270 250
150
HYTEMP System
Industrial Installation
Ternium Hylsa is currently feeding two EAFs with Hot DRI. The Danieli EAF is fed with up to 100% HighCarbon, Hot DRI More than 6 million tons of Hot-High Carbon DRI already transported
EAF No.1
22 m
EAF No. 2
83 m
4M DR Plant
72 m
10 m
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
53 m
HYTEMP System
Reactor Tower
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
HYTEMP System
For a new project, the proposed general scheme is same as that of Ternium-Hylsas 4M DR Plant, with the following main characteristics:
Reactor for hot DRI discharge, same as 4M, but incorporating flow feeders in case of larger dimension reactor. External cooler for production of cold DRI preferably by pneumatically fed or alternatively by gravity fed, depending on capex and/or height limitations. Capacity for 100% cold DRI or 100% hot DRI production or any combination. HYTEMP System to transport hot DRI to EAF charging system.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
HYTEMP System
Cooler Feed by Pneumatic Transport
7000 (REF.) 7000 (REF.) 7000 (REF.) 7000 (REF.) EL. 82.500
3 2 1 1 0
REACTOR RE 221-D
F.L. 74.415
ELEVATOR FLEXOWALL
MIN 3 00 120 OTE N M IMU
RE 221-D
STAIRS
REDUCTION TOWER
7000 NOTE 5
4500 (REF.)
4500 (REF.)
4500 (REF.)
F.L. 55.062
60 cm
50
40
30 20
10
2000
4500
9000
4500
R E A C TO R
4500
4500 9000
"A"
FL. 17.634
E L E V A T O R
A B
D R I C O O LER C G 1 2 1 -D
RE 251-F
R E A C TO R
TS MP F RO GASATER HE
1 0 1 2 3 3 1 2 1 0
M .R .
B
B C A A C B
EL. 6.520
C G 1 55 -F 11
A-A
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
B-B
C G 155-F 12
HYTEMP System
Specific Advantages Production of hot or cold DRI.
Flexibility for carbon control in DRI (2.5 4%)
Technology Advantages
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
ENERGIRON Technology
Advantages Most advanced current and proven technology available in the market:
In-situ reforming and HYTEMP System since 1998 at industrial scale.
Lower iron ore and energy consumption figures as compared to competing DR processes.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
ENERGIRON Technology
Advantages Optimised DR plant design:
High operating pressure (> 5 bars) which reduces equipment size and power consumption (Dp). Selective removal of oxidants from the reduction process: H2O and CO2: Optimization of Reducing gas make-up.
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
ENERGIRON Technology
Raw Materials Experience and Flexibility
up to 100% lump ore in Usiba and Vikram Ispat-Grasim
Pellets Source Alzada CMP CVRD GIIC Hierro Peru IMEXSA Kudremukh LKAB Mandovi Pea Colorada Samarco Sicartsa SIDOR Ferrominera Lebedinsky Country Mexico Chile Brazil Bahrain Peru Mexico India Sweden India Mexico Brazil Mexico Venezuela Venezuela Russia Lump ores Source Bailadhila Alegra Corrego El Pao Esperanca Feijao Ferteco G.G. Brothers Mineral Sales Mutuca NMDC Sishen Country India Brazil Brazil Venezuela Brazil Brazil Brazil India India Brazil India South Africa
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
ENERGIRON Technology
Pioneering Experience Since 1957
Not only technology supplier but overall experience as DR technology developer within a steel company. Committed to R&D. Laboratory and Pilot Plant facilities to perform iron ores test works. Proven and reliable DR Technology:
Currently about 11 MM t of DRI/HBI are yearly produced in HYL plants worldwide for a total accumulated production of over 150 MM t.
Flexibility to offer any combination of proven Plant Configurations, depending on specific customer requirements:
Cold (Low or High-Carbon) DRI Hot (Low or High-Carbon) DRI HBI
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Reference Lists
HYL I / HYL II Plants
Plant
Hylsa 1M Hylsa 2M Tamsa Hylsa 1P Usiba Hylsa 3M Sidor I Hylsa 2P PTKS I PTKS II PTKS III PTKS IV Sidor II SEIS I SEIS II ASCO
Country
Mexico Mexico Mexico Mexico Brazil Mexico Venezuela Mexico Indonesia Indonesia Indonesia Indonesia Venezuela Iraq Iraq Iran
Units
1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 3
Status
dismantled converted closed dismantled converted converted closed converted shutdown shutdown operating converted 2-operating 1-shutdown closed closed operating
Start Up
1957 1960 1967 1969 1974 1974 1976 1977 1978 1978 1981 1981 1981 1988 1989 1993
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Reference Lists
HYL III / ZR Plants
Plant
Hylsa 2M5 Hylsa 3M5 Mittal Steel-1 Mittal Steel-2 Vikram Ispat PTKS PSSB Usiba Hylsa 2P5 Hylsa 4M Hadeed Lebedinsky Matesi
Country
Mexico Mexico Mexico Mexico India Indonesia Malaysia Brasil Mexico Mexico S. Arabia Russia Venezuela
Units
1 1 2 2 1 2 2 1 1 1 1 1 2
HYL Scheme
Product
Start Up
1980 1983 1988 1991 1993 1993 1993 1994 1995 1998 1999 1999 2004
HYL III DRI HYL-ZR DRI HYL III DRI HYL III DRI HYL III HBI/DRI HYL III DRI HYL III DRI HYL III DRI HYL III DRI HYL-ZR HYTEMP/DRI HYL III DRI HYL III HBI HYL III HBI
2006 Danieli & C.; HYL Technologies - This document contains proprietary information of DANIELI & C. S.p.A., and HYL Technologies, S.A. de C.V.; not disclosable, not reproducible. All Rights Reserved.
Reference Lists
New Projects
By HYL/Techint
Plant
Al Nasser Vikram Ispat Mittal Steel Sidor
Country
UAE India Mexico Venezuela
Units
1 1 1 1
Scheme
System
Start Up
2007 2007 2007 2008
By HYL - Danieli
Plant
GHC
Country
Abu Dhabi UAE
Units
1
Scheme
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