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Introduction
To accurately estimate the remaining capacity of a Li+ cell, it is necessary to know how the cell changes with temperature and various current loads. This application note outlines a method to characterize a Li+ cell, collect and interpret the data and then load the data into the evaluation software of a Maxim Battery Management device for use with the fuel gauge. The device will monitor the current flowing in and out of the Li+ cell with the Accumulated Current Register (ACR) and the fuel gauge will compare the ACR to the calculated full and empty points of the cell to determine the remaining capacity.
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Figure 1. Voltage and current over time during a stepped down discharge.
the 200mA load to 3.3V to reach the Active Empty Point, and then, after allowing the cell to relax for a few seconds, place a 100mA load on the cell until the empty voltage is again reached. Continue to step down the current load to 50mA, 20mA, 10mA and finally 5mA until the empty voltage is reached and that point will be the Standby Empty Point. This will get the cell to the same point without having the extended time required to discharge the cell under a 5mA load.
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Table 1. Characterization data for Li+ cell Time Voltage Current Temperature ACR 1:13:26 AM 2:12:41 AM 2:41:34 AM 5:26:54 AM 7:36:03 AM 8:35:50 AM 9:06:28 AM 11:50:18 AM 1:44:11 PM 2:45:07 PM 3:18:54 PM 6:00:16 PM 7:46:43 PM 8:51:04 PM 9:29:26 PM 12:06:02 AM 2:01:00 AM 3:16:05 AM 4:00:59 AM 6:28:55 AM 9:18:10 AM 3.25 4.158 4.197 3.035 2.757 4.163 4.197 3.006 2.757 4.168 4.197 2.987 2.757 4.177 4.197 2.962 2.757 4.182 4.197 2.943 2.777 918.317 480.817 68.688 -345.297 -2.475 440.594 69.307 -344.678 -3.094 376.856 69.926 -345.297 -3.094 306.312 70.545 -346.535 -3.094 230.817 69.926 -350.248 0 40 40 39.75 40.125 39.875 30.125 30 30.375 30.125 20.125 21.125 20.625 20.5 10.375 10.5 10.875 10.75 0.625 0.5 1.25 0.875 62.38 927.97 1032.7 81.19 71.04 930.2 1032.2 94.06 80.69 929.95 1031 110.15 90.1 928.71 1028.5 130.94 100.5 919.06 1019.3 161.63 113.61
Mark Label x x x x x x x x x x x x x x x x x x x x x Start Break Full Active Empty Standby Empty Break Full Active Empty Standby Empty Break Full Active Empty Standby Empty Break Full Active Empty Standby Empty Break Full Active Empty Standby Empty
Table 3. Full and empty points referenced to standby empty point at 40C Temperature 0 10 20 30 40 Full Active Empty 948 957 960 961 962 29 60 19 39 10 23 0 10 91 Standby Empty 43
Figure 2. ACR and 2-Line approximation over time during a charge at 20C. The easiest method for determining the break point is to graph the ACR over time during a charge and visually determine where the curve breaks over. It is recommended to select the ACR curve from the middle temperature and use that break point for all temperatures. The break point will be stored as the number of mAhrs less than the full point. In Figure 2, the break point is approximately 100mAhrs less than the full point.
Table 5. Data points needed for charge time remaining estimation Temperature 0 20 40 Empty to Full (minutes) 120 95 88 Break to Full (minutes) Break Point (mAhrs) 45 34 29 100
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Figure 3. Load the data needed for fuel gauging into the evaluation software.
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Figure 4. Fuel gauging tab of the evaluation software. For more details on the data provided by the fuel gauge, refer to application note 131, "Lithium-Ion Cell Fuel Gauging with Maxim Battery Monitor ICs."
Summary
The Maxim fuel-gauging algorithm provides an accurate means of tracking the capacity of a Li+ cell as the cell is charged and discharged by the application. This requires knowledge of the capacity of the cell and how it will behave under the various loads and temperatures that the application may experience. Once the characterization data is collected and stored using the evaluation software provided by Maxim, the fuel gauge will accurately estimate the remaining capacity of the cell.
Related Parts DS2761: QuickView -- Full (PDF) Data Sheet Automatic Updates Would you like to be automatically notified when new application notes are published in your areas of interest? Sign up for EEMail. Application note 2412: www.maxim-ic.com/an2412 More Information For technical support: www.maxim-ic.com/support For samples: www.maxim-ic.com/samples Other questions and comments: www.maxim-ic.com/contact AN2412, AN 2412, APP2412, Appnote2412, Appnote 2412 Copyright by Maxim Integrated Products Additional legal notices: www.maxim-ic.com/legal
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