Operating manual

Measuring amplifier for instrument panel mounting

MVD2555

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3
Page

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8 8 9

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1 Preinstallation notes, factory settings . . . . . . . . . . . . . . . . . . . . . . 9 2.2 Changing the factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.1 Setting the analogue output signal . . . . . . . . . . . . . . . . . 10 2.2.2 Choosing the operating mode for synchronization . . . 10 2.2.3 Replacing the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3 Installing the amplifier in a panelframe . . . . . . . . . . . . . . . . . . . . 11 12 12 13 15 15 16 17 17 18 18 25 26 27 28 29 30 31 32 33 36 37
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Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Connecting transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Analogue output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Control inputs / outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Setting the reading angle of the display . . . . . . . . . . . . . . . . . . . . 3.7 Connecting the serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Commissioning and factory settings . . . . . . . . . . . . . . . . . . . . . . . 4.2 Control concept and functional overview . . . . . . . . . . . . . . . . . . . 4.3 Button functions in measuring mode . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 Querying and setting limit values in measuring mode 4.4 Button functions in programming mode . . . . . . . . . . . . . . . . . . . . 4.4.1 Changing from Measuring operating mode to Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3 Switching from Programming mode to Measuring . Overview of all groups and parameters . . . . . . . . . . . . . . . . . . . . 4.5.1 Setting all parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.2 Dialogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3 Load/Save in parameter set (PARAM. SET) . . . . . . . .

4.5

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4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.5.9 5 6 7 8

MVD2555 Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration (CALIBR.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limit switches 1 ... 4 (LIMITVAL.1 ... 4) . . . . . . . . . . . . . Set peak value store (PV STORE) . . . . . . . . . . . . . . . . . Inputs and outputs (IN/OUT) . . . . . . . . . . . . . . . . . . . . . . Additional functions (ADD. FUNCT) . . . . . . . . . . . . . . . 37 40 41 43 45 47

Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Keyword index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

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Safety instructions
To ensure safe operation, the device may only be operated in accordance with the information given in the Operating Manual. It is also essential to comply with the legal and safety requirements for the application concerned during use. The same applies to the use of accessories. Before commissioning, find out whether the mains voltage and current type specified on the identification plate match the mains voltage and current type at the place of use, and whether the circuit being used is adequately protected. Built-in devices must only ever be operated whilst they are within the housing provided for them. The device complies with the safety requirements of DIN EN 61010-Part 1 (VDE 0411-Part 1); Protection Class I. As the device does not have a separate power switch, do not apply the power cable directly to the mains. According to the VDE guideline, there must be a switching device to disconnect the device from the mains. Use in accordance with the regulations The MVD2555 with connected transducers is only to be used for measurement tasks and directly associated control functions. Use for any purpose other than the above shall be deemed to be not in accordance with the regulations. General dangers due to non-observance of the safety instructions The MVD2555 is a state-of-the-art device and is fail-safe. The device may give rise to further dangers if it is inappropriately installed and operated by untrained personnel. Any person instructed to carry out installation, commissioning, maintenance or repair of the device must have read and understood the Operating Manual and in particular the technical safety instructions. Remaining dangers The scope of supply and list of components provided with the MVD2555 cover only part of the scope of measurement technique. In addition, equipment planners, installers and operators should plan, implement and respond to the safety engineering considerations of measurement technique in such a way as to minimize remaining dangers. Prevailing regulations must be complied with at all times. There must be reference to the remaining dangers connected with measurement technique.
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MVD2555

In this manual, the remaining dangers are indicated by the following symbols:

Symbol: DANGER Meaning: Maximum danger level Warns of a decidedly dangerous situation in which failure to comply with safety requirements will lead to death or serious physical injury.

WARNING Symbol: Meaning: Dangerous situation Warns of a potentially dangerous situation in which failure to comply with safety requirements can lead to death or serious physical injury.

CAUTION Symbol: Meaning: Potentially dangerous situation Warns of a possibly dangerous situation in which failure to comply with safety requirements could cause damage to property or result in some kind of minor physical injury.
Symbols for using advices and helpful information:

NOTE Symbol: Means that important information about the product or its handling is being given.
Symbol: Meaning: CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the relevant EC directives (the declaration of conformity is available at http://www.hbm.com/support/dokumentation).

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Working safely Error messages must only be acknowledged when the cause of the error has been removed and no further danger exists. Conversions and modifications The MVD2555 must not be modified from the design or safety engineering point of view except with our express agreement. Any modification shall exclude all liability on our part for any resulting damage. In particular, any repair or soldering work on motherboards is prohibited (this includes changing components other than EPROMs). When exchanging complete modules, use only original parts from HBM. Qualified personnel This instrument must only to be installed and used by qualified personnel, strictly in accordance with the technical data and the safety requirements and regulations listed below. It is also essential to comply with the legal and safety requirements for the application concerned during use. The same applies to the use of accessories. Qualified personnel means persons entrusted with the installation, assembly, commissioning and operation of the product who possess the appropriate qualifications for their function.

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8 1 Introduction

MVD2555

1.1 Scope of supply

D Device with front frame D 2 fastening straps D 1 male cable connector DB-15P, order no.: 3.3312-0182 D 1 3-pin terminal strip connector (mains connection) D 1 3-pin terminal strip connector (interface) D 2 9-pin terminal strip connectors (control inputs/outputs) D 1 Operating Manual Part1; 1 Operating Manual Part 2

1.2 General
The panelframe measuring amplifier MVD2555 for instrument panel mounting (in accordance with DIN43700) is suitable for recording and processing measured values from passive transducers in the industrial test bench engineering sector and for monitoring production processes. The essential features: D Transducers that can be connected: S.G. full and half bridges, inductive full and half bridges, piezoresistive and potentiometric transducers, LVDT D 10-digit alphanumeric display D Touchsensitive keypad control; individual buttons can be locked D 2 peak value stores for maximum and minimum values, as well as envelope and instantaneous value D 4 limit switches D RS232 or RS485 serial interface for connecting a computer or a printer D Parameter memory for saving up to 8 data sets D Control inputs and outputs (potentialseparated through optical couplers) D The MVD 2555-RS485 version can be operated together with other MVD2555s (at a common RS485 bus) All the commands needed for device setup over the serial interface and for querying the measured values are listed and described in a separate Operating Manual document Operating the MVD2555 by Computer .

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1.3 Block diagram

Connectable transducer

Measure A Zero Cal. Parameter memory Data set 1...8 D E T

CPU

Control signals D Optical coupler A

127,533 KN
LVDT PK-232 or PK-485

... 5 outputs/ 6 inputs

UA/IA

Fig. 1.1

MVD2555 block diagram

Mounting

2.1 Preinstallation notes, factory settings

Before installing the device, check the parameters set at the factory, as the elements for selecting the analogue output signal (current/voltage output) and for setting synchronization, are located on the motherboard. The factory settings are given below: D Mains voltage: 230 V / 50 ... 60 Hz or 115 V / 50 ... 60 Hz, depending on order D Analogue output: output voltage "10 V D Synchronization: Master

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Fuses

MVD2555
Master/Slave setting:

IC

ST9

Transformer Master: ST13 ST14 ST15

Frontsite

ST15 ST14

IC ST11 ST10 ST13 ST100

Slave: ST13 ST14 ST15 Analogue output: Current ST11 Voltage ST11

ST100: for attaching spare bridges ST9 and ST10:for options

Fig. 2.1:

Location of jumpers on motherboard

2.2 Changing the factory settings

To change the factory settings, proceed as follows: D Loosen the four screws at the back of the housing. D Carefully extract the back panel of the housing backward, with the motherboard attached, until the jumper arrangement is accessible. You can place a screwdriver between the connection board and the housing and lever out the back panel. D By following the diagram, change whichever setting is relevant to you with the aid of the jumpers. 2.2.1 Setting the analogue output signal To make the analogue output signal setting (voltage or current), use jumpers ST11. Choose between "20 mA or 4 ... 20 mA in the control dialogue. 2.2.2 Choosing the operating mode for synchronization To synchronize several devices, set one device as the Master. All the other devices should then set to Slave. To make the Master and Slave selections, use jumpers ST13, ST14 and ST15. 2.2.3 Replacing the fuses To replace the fuse, remove the back panel of the housing as described. The fuse (230 V/100 mA; 115 V/200 mA) will then be accessible on the motherboard (see Fig. 2.1).
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2.3 Installing the amplifier in a panelframe

The MVD2555 is designed to be installed in panelframes, in accordance with DIN43700. Installation steps: D Remove the fastening strap. D Insert the housing into the cutout in the panelframe from the front. D Hang up the fastening strap on both sides and fasten it to the cutout with the two threaded rods. D Then connect the supply voltage and the transducer, as shown in chapter 3.
partial section, front panel 138+1

68+0.7

threaded rod fastening strap plastic frame

Fig. 2.2:

Housing with fastening components

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12 3 Connections

MVD2555

CAUTION Before commissioning the device, please observe the safety instructions.

3.1 Connecting the voltage supply

Check that the mains voltage of the device (details on the back of the device) matches the supply voltage. If this is not the case, please contact the appropriate HBM branch or HBM representative.
interface port PK485 transducer connection (15pin DSub connector) interface port PK232 terminal strip for control inputs/outputs terminal strip for mains connection

Fig. 3.1

Back of the device

CAUTION As the device does not have a separate power switch, do not connect the power cable directly to the mains. According to the VDE guideline, there must be a switching device to disconnect the device from the mains. Connecting the mains cable: D The cable must not be connected to the mains ! D Twist the wire ends of the mains cable and fit the end sleeves for strands D Screw the wire ends to the terminal strip connector (3pin)
earthed conduc- neutral tor
phase

Fig. 3.2:

Pin assignment of the terminal strip connector (3pin)

D Plug the terminal strip connector (3pin) into the mains connection socket
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3.2 Connecting transducers

The following transducer types can be connected to the device: D S.G. full and half bridge transducers D Inductive full and half bridge transducers D Potentiometric and piezoresistive transducers D LVDT (Linear Variable Differential Transformer) The connection is made using a 15pin DSub connector on the back panel of the housing, labelled BU1 (cable end connector: DB-15P, Order No. 3-3312-0182).
BU 1 Transducer connection socket S.G. and inductive full bridges, piezoresistive transducers
WH BK RD BU GN GY YE 8 1

15

S.G. and inductive half bridges

WH BK

Measurement signal (+) Voltage () Measurement signal () Voltage (+) Sensor circuit (+) Sensor circuit () Cable shielding

8 5 15 6 13 12
Case

Measurement signal (+) Voltage () Voltage (+) Sensor circuit (+) Sensor circuit () Cable shileding

8 5

BU GN GY YE

6 13 12
Case

Potentiometric transducer Measurement signal (+) Voltage ()

2

LVDT transducer 8 5 6 Measurement signal (+) Voltage () Voltage (+) Measurement signal ()
Case

8 5 6 15
Case

Voltage (+)
1

Cable shielding Sensor circuit (+) Sensor circuit ()

13 12

Cable shielding Sensor circuit (+) Sensor circuit ()

13 12

Wire colors:

WH= white; BK= black; BU= blue; RD= red; YE= yellow; GN= green; GY= gray

Fig. 3.3:

Connecting different transducers

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MVD2555

When connecting a transducer using fourwire technique, you must connect the sensor circuits with the relevant bridge excitation circuit in the male cable connector (pin 5 with pin 12 and pin 6 with pin 13).
Fourwire connection: full bridge
WH BK RD BU 8 5 15 6 13 12 YE Case Feedback bridges for fourwire connection Wire colors: WH= white; BK= black; BU= blue; RD= red; YE= yellow; GN= green; GY= gray YE BL GN GY

Fourwire connection: half bridge

WH BK 8 5 15 6 13 12 Case

Fig. 3.4:

Transducer connection in fourwire technique

NOTE To connect the transducers, use HBM standard cable. If you use another shielded, lowcapacitance measurement cables, connect the shielding of the transducer cable to the connector housing, in accordance with HBM Greenline information (document G36.35.0). This guarantees EMC protection.

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Fig. 3.5:

The analogue output signal is available as voltage ("10 V) or as current ("20 mA or 4 ... 20 mA) at terminals 1 and 2. To choose current or voltage, use the jumpers on the amplifier motherboard, as described in Chapter 2.1.
Pin 1 2 3 4 5 6 7 8 9 Function Output signal (V/I) Output signal (ground) LIMITVAL.1 LIMITVAL.2 LIMITVAL.3 LIMITVAL.4 Warning Ground External supply voltage 24 V= Pin 10 11 12 13 14 15 16 17 18 Function no function Synchronization (+) Synchronization () Remote1 (...) Remote2 (...) Remote3 (...) Remote4 (...) Remote5 (...) Remote6 (...)

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3.4 Control inputs / outputs

3.3 Analogue output

Input/ Output

Output pin assignment

Terminal

1317

External supply voltage

Input remote16 (function selectable)

Output LIMITVAL. 4

Output LIMITVAL. 3

Output LIMITVAL. 2

Output LIMITVAL. 1

Output warning (overflow)

Function

Ground

Warning active in the case of overflow, Autocal and MOTION OUT 24 V = OK 0 V = Warning

With positive logic equivalent to Vext. 24 V

see table on Page 46

Vext. 24 V

Vext. 0 V

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MVD2555 7 max. 0.5 A PLC

MVD2555

Relay max. 0.5 A

3 9 8 24 V* 0 V* 24 V* 0 V*

Fig. 3.6:

Output assignments

The control inputs and outputs are available at the terminal strip socket (9pin) and are potentialseparated by optical couplers. * The control outputs and inputs must be supplied with an external voltage (ground and 24 V).

NOTE When the mains voltage is disconnected or fails and when the mains fuse blows, all the control outputs are set to 0 V (Vext.).

3.5 Synchronization
If several devices are used right next to one another or if their cables run parallel, the devices should be synchronized. To achieve this, one device is set to Master and all the others (max. seven) to Slave. The setup with jumpers on the amplifier motherboard is described in Chapter 2.1. As well as these settings, the devices must be linked together for synchronization.

11 12
Master Device 1

11 12
Slave Device 2

11 12
Slave Device 3

11 12
Slave Device 4 (...max. 7)

Fig. 3.7:

Terminal connections for synchronization

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3.6 Setting the reading angle of the display

Depending on the mounting position, it may be possible to adjust the reading angle. A potentiometer is used for this limited adjustment. The potentiometer is located behind the keyboard under the display. To set a new viewing angle, proceed as follows: D Remove the plastic frame of the display from the housing. D Carefully lever out the keyboard (e.g. with the aid of a screwdriver). D Use a screwdriver to turn the potentiometer and set the optimum reading angle. D Put back the keyboard. Make sure that the plug is correctly threaded at the bottom edge of the keyboard. Quickly test the keyboard by pressing a key. If it functions correctly, you can continue. D Insert and tighten the fastening screws. D Push the plastic frame back on the housing.

3.7 Connecting the serial interface

PK232-interface: On the back of the device, there is anRS232 or RS485 serial interface for connecting a computer or a terminal. The PK485-interface is brought out at sockets Bu2 and Bu3.
RS485

When connecting a printer, a simple line printer needing no more than 4 seconds to print a line is sufficient. The printout has 12 columns. This corresponds to a line length of 132 characters. Select the measured values to be printed as described in Chapter 4.4.11.

When connecting a computer, it is possible to enter into dialogue with the MVD2555. You can use control commands to make all the device settings and query the measured values. An overview of the interface commands has been compiled in another part of the Operating Manual Operating the MVD2555 by computer .

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18 4 Setting up and operation

MVD2555

4.1 Commissioning and factory settings

Some of the steps you need to take to commission your measurement chain (panelframe amplifier and transducer) are listed below, so that you can carry out an initial function test of all components. The description basically covers adapting the MVD2555 to the transducer type to be used. We also warn about certain errors which can typically occur during commissioning. D Follow the steps given in the previous chapter to connect the mains cable and the transducer to the measuring amplifier. Please observe the safety instructions! D Turn on the power switch. D The device runs a function test and is then in measuring mode. Duration of the function test: 1.5 s (if autocalibration is enabled, approx. 2.5 s). During the function test, the warning output stays at 0 V. The factory settings are active. D Check the choice of output signal shown on the display. Use the gross signal (no labelling in the display). to select

NOTE If the error message CALERR. appears here, this can have the following causes: No sixwire feedback connected Incorrect transducer/sensor connection No transducer/sensor connected Remedy: Switch off the device. Connect the transducer properly. Switch the device back on.

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NOTE If the error message OVFL B, OVFL N, appears, you must adjust the amplifier for your type of transducer. The steps to take for each amplifier are described below. D To get from measuring mode to device setup mode, press 2 s. DIALOG will appear in the display.
SET

for about

D Follow the examples given below to adjust the device to the connected transducer type.

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Transducer types: S.G. force transducer: Adaptation: Example Transducer type: Excitation: Input: Calibration:

MVD2555

Full bridge/2 mV/V=20 kN 2.5 V 4 mV/V

Unit, nominal value/decimal point: 20.000 kN Measuring range: 2 mV/V

Inductive displacement transducer: Adaptation: Example Transducer type: Excitation: Input: Calibration:

Half bridge, 10 mV/V (80 mV/V) 1.0 V 10 mV/V (100 mV/V)

Unit, nominal value/decimal point: 20.000 mm Measuring range: 10 mV/V (80 mV/V)

Piezoresistive transducer: Adaptation: Example Transducer type: Half bridge Excitation: 2.5 V Input: 400 mV/V Calibration: Unit, nominal value/decimal point: 30.000 bar Measuring range: 200 mV/V Potentiometric transducer: Adaptation: Example Transducer type: Excitation: Input: Calibration:

Half bridge 1V 1000 mV/V

Unit, nominal value/decimal point: 10.000 mm Measuring range: 1000 mV/V

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Key to symbols
Group Parameter select number

old setting new value

change value

MEAS. MODE
SET
Press for 2 sec

Programming mode

DIALOG
PAR

Language

Language

ENGL DEUTSCH

SET

Press twice

ADAPTION

transducer adaption

continued on next page

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S.G. force transducer (= factory settings) Inductive displacement transducer Piezoresistive transducer

MVD2555
Potentiometric transducer

PAR

TRANSD. TYPE

Transducer type

LVDT

FULL BRG.

HALF BRG.

HALF BRG.

HALF BRG.

PAR

EXCITATION
1V

Setting the excitation voltage

2.5 VOLT

1.0 VOLT

2.5 VOLT

1.0 VOLT

PAR

INPUT

Input signal

400 mV/V

4 mV/V

10 mV/V

400 mV/V

1000mV/V

SET

press once Amplifier adjustment

Change group

CALIBR.

Continued on next page

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S.G. force transducer (= factory settings) Inductive displacement transducer Piezoresistive transducer Potentiometric transducer

23

PAR

UNIT

Measured quantity unit

....

....

....

....

kN

mm

bar

mm

PAR

NOM. VALUE

Nominal value input

....

....

....

....

20000 kN

20000 mm

30000 bar

10000 mm

PAR

press four times

(Skip decimal point, digit step and zero value)

dEc.P RANGE

Range

....

....

....

....

2.00000 mV/V

10 mV/V

200 mV/V

1000 mV/V

Continued on next page

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Switch to measuring mode

MVD2555

SET

Press for 2 s

SAVE

SET

The settings are saved in parameter set 1 and the device switches to measuring mode. You can now run an initial function test.

NOTE The settings are only stored power fail safe, if they were saved as one of the parameter sets.

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4.2 Control concept and functional overview

The control concept makes a distinction between two types of button functions: Buttons that are operative during measuring mode and Buttons needed for programming.
Measured value display, parameter presentation

Button row

CL

Measuring mode

SET
Change operating mode Set limit values Zero Tare

CL

Clear stores

Print

Switch display

Programming

SET
Change operating mode/ choose group Select para meter Display of set value/choice of number Selection buttons Change parameter/ numeric value Measure input signal Confirm

Key to symbols:

flashes in programming mode

Motion count Interface active

Keyboard operation only

Sign

Limit switches (come on when operating, flash in setup mode)

Signal indicator Zero done (only comes on if the zero Tare done (only comes on if the contents of the tare value is not buffer are not 000000) 000000 mV/V

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26 4.3 Button functions in measuring mode

Key
SET

MVD2555

Meaning Switch from measuring operating mode to programming (and vice versa) by pressing for approx. 2 s. Set the limit values LV1 ... 4 (see from Page 27) The additional parameters of the limit switches such as hysteresis, direction etc., are unchanged. Limit value changing can be enabled in menu LIMITVAL 1 ... 4 (see Page 43). Zeroing the measurement chain (also possible by remote). The signal at the input is applied as the zero point. Taring the measured value (also possible by remote). The current measured value is applied as the tare value in the tare buffer.

CL

Deletes the contents of the peak value store (also possible by remote). This function applies to all peak value stores (Min, Max, PeaktoPeak). Output of measured values or parameters over the interface (also possible by remote). For possible print parameters, see Additional function starting on Page 47. Only those parameters (PRINT xxx) selected in additional functions will be printed. Switches the measured value display between: Gross value Net value (=gross minus tare) Minimum value Maximum value Peak-to-peak value No labeling in the display NET is displayed MIN is displayed MAX is displayed MAXMIN is displayed

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MVD2555 4.3.1 Querying and setting limit values in measuring mode You have several options available when choosing the limit values (in measuring mode): a: Numerical value entry for limit values b: Apply input signal as limit value c: Fast search (keep arrow keys pressed for several seconds)

27

MEAS. MODE
LV1 LEVEL (LIMITVAL.1) The current limit value is displayed.
Proceed in the same way for LV2 to LV4

Numerical value entry for limit values (LV1 LEVEL)

Apply input signal for limit value

Fast run

Keep pressed
MEAS

Save changes power fail safe

SET

Press for 2 sec, SAVE is displayed SAVE DONE is displayed

SET

LV1 to LV4 are saved power fail safe; the device switches to measuring mode

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28 4.4 Button functions in programming mode

MVD2555

In this operating mode, you can make all the settings for using the amplifier in your application. The parameters are collected into groups. Significance of the buttons:
SET

Change operating mode, select group (e.g. CALIBR.)

PAR

Parameter selection (e.g. NOM. VALUE) Display last value set. Select desired number. Changes the number in ascending order.

Changes the number in descending order. Apply measured value.

MEAS

Confirms input/modification

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MVD2555 4.4.1 Changing from Measuring operating mode to Programming

29

SET

Press for 2 s

If the password is 0000 (factory setting), the device changes the operating mode.

DIALOG

If a password has already been entered (and is not 0000), CODE appears, that is, the password has to be entered if you wish to continue Programming.

Enter password:
press twice

Enter password (fourfigure number)

If you enter an incorrect password, the device goes back to measuring mode. If the password matches, the DIALOG group appears in the display.

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4.4.2 Programming Typical programming mode operations
Select the value/ parameter from a given table (example DIALOGUE LANGUAGE) Enter a numerical value as a parameter (example CALIBR./ RANGE)

MVD2555

Apply a signal produced by the transducer when a defined loading occurs.

SET

SET

SET

DIALOG
PAR

CALIBR.
PAR

CALIBR.
PAR

LANGUAGE

RANGE

MEAS

ENGLISH

. . . .mV/V

. . . .mV/V

DEUTSCH

0.60000 mV/V

2.000 mV/V

Only possible when setting the zero value, the measuring range and the limit values A0104-5.3 en

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MVD2555 4.4.3 Switching from Programming mode to Measuring When the parameters are changed, you are asked whether the modified parameters are to be saved power fail safe.

31

SET

Press for 2 s

SAVE

SET

Not saved power fail safe

SAVE DONE
SET
Saved power fail safe in current parameter set

Measuring mode

Measuring mode

NOTE The settings are only stored power fail safe, if they were saved as one of the parameter sets.

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4.5 Overview of all groups and parameters

SET DIALOG
LANGUAGE PASSWORD BUTT. LVS PARAM BUTT. ZERO BUTT. TARE BUTT. PVS BUTT. PRINT

32

Groups
LIMITVAL.1 ... 4
ENABLE SOURCE SWITCH DIR. LEVEL HYSTERESIS LOGIC LV BUTT SET

PARAM. SET
RECALL SAVE ? SET

ADAPTATION
TRANSDUCER EXCITATION INPUT AUTOCAL FILTER MOTION CNT MOTION DIG MOTION OUT SET

CALIBR.
UNIT NOM. VALUE DEC. POINT STEP ZERO VALUE RANGE TARE VALUE SET

PV STORE
ENABLE PVS1 PVS2 ENVELOPE SET

IN/OUT
SOURCE UA MODE UA INPUT SIGN. CONTACT 1 CONTACT 2 CONTACT 3 CONTACT 4 CONTACT 5 CONTACT 6 REMOTE SET

ADD. FUNCT.
P34 SERIAL NO. BAUDRATE PARITY STOPBITS COMM. ADDR PRINT GROSS PRINT NET PRINT MAX PRINT MIN PRINT PP PRINT LVS PRINT OVERL PRINT PAR. ZERO/TARE SET

Parameter

BUTT. SIGN SET1)

1)

Use

SET

to next group
MVD2555

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4.5.1 Setting all parameters

2sec

Meas. value

SET
YES

Password 00000

MVD2555 Groups
SET

NO

+0000 CODE

DIALOG
PARAM

PARAM. SET
DEUTSCH ENGLISH FRANCAIS ITALIANO ESPANOL +0000 CODE 0000
PARAM

ADAPTATION

____

Enter password press twice

LANGUAGE

RECALL

PASSWORD

PARASET 1 PARASET 2 PARASET 3 PARASET 4 PARASET 5 PARASET 6 PARASET 7 PARASET 8 FACT. SETUP

continue with DIALOG

BUTT. LVS BUTT. ZERO BUTT. TARE BUTT. PVS BUTT. PRINT BUTT. SIGN SAVE ?

ENABLED LOCKED

SET

PARASET 1 PARASET 2 PARASET 3 PARASET 4 PARASET 5 PARASET 6 PARASET 7 PARASET 8 FACT. SETUP

to next group

SET
to next group

Parameter values Select parameter SET Flashes if parameter value can be edited Confirm input: Back to measuring mode press SET 2 sec

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33

MVD 2555
PARAM. SET

Groups
PV STORE

34

ADAPTATION
PARAM

CALIBR.
FULL BRG. HALF BRG. LVDT 2.5 VOLT 1.0 VOLT 4 mV/V 40 mV/V 400 mV/V OFF ON ONCE 0.05 HZ BE 0.1 HZ BE 0.2 HZ BE 0.5 HZ BE 1.25 HZ BE 2.5 HZ BE 5.0 HZ BE 10.0 HZ BE 20.0 HZ BE 40.0 HZ BE 100.0 HZ BE 200.0 HZ BE 400.0 HZ BE 900.0 HZ BE 5.0 HZ BU 10.0 HZ BU 20.0 HZ BU 40.0 HZ BU 80.0 HZ BU 200.0 HZ BU 500.0 HZ BU +000 MEAS +000 000 V OFF ON to next group to next group
PARAM

LIMIT
G KG T KT TON LB OZ N KN BAR mBAR PA PAS HPAS KPAS PSI mm mm cm m INCH Nm KNm FTLB INLB mm/m M/S M/SS % PPM S MP MN mV/V V A mA
PARAM

VALUE*)

1 ... 4

TRANSDUCER EXCITATION

UNIT NOM. VALUE

ENABLE SOURCE

OFF ON GROSS.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP LOWER HIGHER +000.000 V

INPUT

+010 000 V FIX .000 FIX 000001 000002 000005 000010 000020 000050 000100 000200 000500 001000 +0.00000 mV/V +2.0000 mV/V +000.000 V

DEC. POINT STEP

AUTOCAL

SWITCH DIR.

FILTER

LEVEL

HYSTERESIS

+000.000 V

ZERO VALUE

LOGIC

ACTIVE.HIGH ACTIVE.LOW

RANGE TARE VALUE

LV BUTT

ENABLED LOCKED

SET

SET
MOTION CNT MOTION DIG MOTION OUT

to next group

*)

Query and set limit values in measuring mode, see Page 25 A0104-5.3 en

SET

LIMITVAL.1 ... 4

Groups IN/OUT
PARAM

MVD2555 ADD. FUNCT.

PARAM

PV STORE
PARAM

ENABLE

PVS OFF PVS ON

SOURCE UA

GROSS.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP 10 VOLT UA OFF MEAS.SIGNAL ZEROSIGNAL CAL SIGNAL

P34 SERIAL NO. BAUDRATE PARITY

PVS 1 INPUT

GROSS.VALUE NET VALUE

MODE UA

9600 BAUD 4800 BAUD 2400 BAUD 1200 BAUD 600 BAUD 300 BAUD EVEN PAR. NO PAR. ODD PAR. 1 STOPBIT 2 STOPBIT

PVS 2 INPUT

GROSS.VALUE NET VALUE

INPUT SIGN.

STOPBITS CONTACT 1

ENVELOPE

+000. 000 S CONTACT 2

SET
CONTACT 3 to next group CONTACT 4 CONTACT 5 CONTACT 6 ON OFF

GROSS / NET NO FUNCT. AUTOCAL TARE PVS1 INST PVS1 HOLD PVS2 INST PVS2 HOLD ZEROING PRINT PARACODE 1 PARACODE 2 PARACODE 3 BUTTON.LOCK

COMM. ADDR PRINT GROSS PRINT NET PRINT MAX. PRINT MIN. PRINT PP PRINT LVS

+00

ADDR

ON OFF

REMOTE

PRINT OVERL PRINT PAR. ZERO/TARE START SAVE OFF SAVE ON

SET

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to next group

35

SET

DIALOG

36
4.5.2 Dialogue

MVD2555

Select language (LANGUAGE) Factory setting: DEUTSCH You can choose the following languages: German (DEUTSCH), English (ENGLISH), French (FRANCAIS), Italian (ITALIANO), Spanish (ESPANOL) Choose password (PASSWORD) When switching from Measuring to Programming, you are asked for a password (see Page 29). The password prevents unauthorized operation of the MVD2555. Parameters can only be changed if the valid password is entered. The password can only be changed if the old password is known.
CODE Function

0000 0001 ... 9999

no password; factory setting password set

Enable/lock buttons BUTT. LVS : BUTT. ZERO: BUTT. TARE: BUTT. PVS: BUTT. PRINT: BUTT. SIGN :
CL

Factory setting: ENABLED Factory setting: ENABLED Factory setting: ENABLED Factory setting: ENABLED Factory setting: ENABLED Factory setting: ENABLED

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MVD2555 4.5.3 Load/Save in parameter set (PARAM. SET)

37

The current device amplifier settings can be saved power fail safe in eight parameter sets and later queried. When switching from the programming operating mode to measuring mode, you will be asked whether or not the change is to be saved. This is described in Chapter 4.4.3 . You can also use remotes (PARACODE1 ... 2, see Chapter 4.5.8 ) to Activate/Load parameter sets. RECALL: SAVE: Parameter set 1 (parameter set 1 ... 8) and the factory setting (FACT. SETUP) are loaded Save as parameter set 1 ... 8

4.5.4 Adaptation TRANSDUCER: Depending on the type of transducer, you can choose between the following bridge types:
Selectable bridge types

Full bridge 1)

Half bridge 1)

LVDT

EXCITATION: The excitation voltage for the transducer is selected.

Selectable excitation voltages

1V

2.5 V

INPUT: Depending on which excitation voltage is chosen, the input range (approximate measuring range) can be selected for the transducer type.
Input range I II III
1)

UB = 2.5 V "4 mV/V "40 mV/V "400 mV/V

UB = 1 V "10 mV/V "100 mV/V "1000 mV/V

No distinction is made here between transducers with strain gauges and inductive transducers

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38

MVD2555

AUTOCAL: Depending on the application and on the stability requirement, you can start an autocalibration cycle. This lets you correct zero point and full scale value drift and the longterm constancy of the measuring amplifier. Possible settings:
ON OFF ONCE Autocalibration switched on Autocalibration switched off Autocalibration is run once, as soon as you confirm it with . Autocalibration stays on/off, depending on the state previously selected.

CAUTION If you need the analogue output signal for continuous monitoring, you must switch autocalibration off. Reason: during the autocalibration cycle, no measured values are recorded. This produces a monitoring gap (interval approx. 5 min., duration approx. 1 s), which is undesirable if not dangerous during production processes.

FILTER: Different filter cutoff frequencies and the filter characteristics can be selected:
Bessel (BE) (Hz) 0.05 0.1 0.2 0.5 1.25 2.5 5.0 10 20 40 100 200 Sampling rate2) (measured values per sec) 18.75 37.5 75 300 600 1200 1200 1200 1200 1200 1200 1200 Butterworth (BU) (Hz) 5.0 10 20 40 80 200 Sampling rate2) (measured values per sec) 1200 1200 1200 1200 1200 1200

2) see Motion count (MOTION CNT)

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MVD2555 MOTION CNT (Motion count) To activate the motion count, you must set the number of measurements. During these measurements, the measured value must fall within the given tolerance for standstill to be reported. (for sampling rate, see table on Page 38).
Settings

39

+000 MEAS +255 MEAS

Motion count switched off Maximum possible number of measurements

MOTION DIG Input of tolerance field in digits in display units.

000110 kN

MOTION OUT Output of motion count status (control output terminal 7; warning).
Possible settings:

OFF ON

The motion count status is not output over WARNING WARNING active, if no standstill or device error

Display units Tolerance field (MOTION DIG) Time within time interval t)

Number of measurements

t
24 V

Warning 0 V

Standstill

Fig. 4.1:

Effect of the motion count

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40
4.5.5 Calibration (CALIBR.) UNIT You can select the following units:
Selectable unit N OZ LB TON KT T KG G V mV/V MP S PPM % % M/SS M/S m/m INLB FTLB KNm INCH m cm mm m PSI KPAS HPAS PAS PA mBAR BAR KN A mA

MVD2555

NOM. VALUE You can adjust the nominal value. Specify the nominal value including the desired decimal places. Examples: a. You want to measure in a pressure range between 0 and 1000.00 bar: Enter nominal value: 100000 b. With a 50 kg load cell, you want to display the measured value with 3 decimal places. Enter nominal value: 50000 DEC. POINT Changes the position of the decimal point.
Selectable positions

.0000

0.000

00.00

000.0

0000

For above example a: .00 for above example b: .000 STEP You can choose the step or the digit step.
Selectable steps

10

20

50

100 200 500 1000

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MVD2555 ZERO VALUE The maximum zero balance range matches the particular maximum measuring range in the following table. RANGE: Sets a full scale value (unit mV/V). If this value lies outside the input range, the minimum or maximum possible value is accepted.
Input range I II III Measuring range at UB = 2.5 V " 0.2 ... 4 mV/V " 2 ... 40 mV/V " 20 ... 400 mV/V Measuring range at UB = 1 V " 0.5 ... 10 mV/V " 5 ... 100 mV/V " 50 ... 1000 mV/V

41

When the measuring range is set, an analogue output signal is allocated to the input signal range. TARE VALUE: You can specify a tare value (in display units) (net value = gross value minus tare value). 4.5.6 Limit switches 1 ... 4 (LIMITVAL.1 ... 4) The parameters for setting the limit switches are collected in a group for each limit value. The status of the limit switches is shown on the display and carried out over the control outputs. The function of the limit switches and their parameters are shown in the following diagram:
LV1 Over limit Switching on Switching off Switching on LV2 LV1 ACTIVE.HIGH 24 V 0V LV2 ACTIVE.HIGH 24 V 0V Below limit Switching off Level Switching level Hysteresis value

Hysteresis value

Fig. 4.2:

Limit switch functions and parameters

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42
ENABLE
OFF ON

MVD2555

Disable individual limit switches Enable individual limit switches

SOURCE Limit switch evaluated:

GROSS.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP

Gross Net Store for maximum values Store for minimum values Store for peaktopeak value

SWITCH DIR. Specify here the switch direction or the working direction (see Fig. 4.2.).
HIGHER LOWER

The switchon level is higher than the switchoff level for a rising measured value The switchoff level is higher than the switchon level for a falling measured value

LEVEL The level is set in display units (e.g. 2,000 kN). HYSTERESIS The hysteresis value prevents fluttering of the limit switches upon reaching the switching threshold. Hysteresis results from the difference between the activation and deactivation threshold. The value is set in display units (e.g. 2 kN). LOGIC You can change the output logic of the remotes as required. The following allocation was made:
ACTIVE.HIGH ACTIVE.LOW

Switched on = High Switched off = Low Switched off = High Switched on = Low

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MVD2555 LV BUTT:
ENABLED LOCKED

43

Setting the limit value with possible Setting the limit value with locked

4.5.7 Set peak value store (PV STORE) Two peak value stores are available to you for monitoring processes. The following allocation has been made:
PVS1 PVS2

Store for maximum values Store for minimum values

Use

key to display the Min/Max values in Measure mode.

An additional value is determined arithmetically.

PVS3

Store for peaktopeak value

Linking with PVS1 regarding control functions and envelope. Both can be operated as peak value stores or as instantaneous value stores. The choice of operating mode is made with the remotes (see Page 46).
PVS1 INST PVS1/Hold PVS2 INST PVS2/Hold

Instantaneous or peak value for PV1/PV3 Run / Hold mode for PV1/PV3 Instantaneous or peak value for PV2 Run / Hold mode for PV2

The following diagram shows the function of the remotes:

Measurement signal Vi, Vo Course of the store value

Function Operating mode

Run Peak-value (PVS1)

Hold

t Run Hold Current value

Fig. 4.3:

Function of the remotes shown in the example of PVS1, peak value and instantaneous value storage (also applies to PVS2 and PVS3).
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44

MVD2555

If the stores are operated as peak value stores, it is possible to display an envelope by setting a discharge rate. This discharge rate affects all peak value stores.

Discharge rate: good

Discharge rate: too low

Discharge rate: too high

Fig. 4.4:

Envelope function

You can set the following parameters: ENABLE: You can enable or lock the peak value stores.
PVS ON PVS OFF

Enable peak value store Peak value store locked

PVS1 INPUT: Choice of input signal for peak value store PV1.
GROSS.VALUE NET VALUE

PVS2 INPUT: Choice of input signal for peak value store PV2.
GROSS.VALUE NET VALUE

ENVELOPE: You can choose the discharge rate (time constant of the discharge function) of the envelope function for both the peak value stores. The specification corresponds to a time in s.
000.00 000.100 to 60.000 s

envelope function off envelope function on

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MVD2555 4.5.8 Inputs and outputs (IN/OUT) In this menu, you can make the required settings for the MVD2555 input signal, the analogue output and the remotes.

45

SOURCE UA: The following signals can be specified as the source of the analogue signal:
GROSS.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP

Gross Net Store for maximum values Store for minimum values Store for peaktopeak value

MODE UA: Depending on the analogue signal you select, the following options are possible:
Display Meaning

UA OFF 0 TO 20mA 4 TO 20MA UA OFF 10 VOLT

output " 20 mA output +4 ... 20 mA output "10 V

NOTE The current output or voltage output selection is made using jumpers on the amplifier motherboard. The procedure is described on Page 11.

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46

MVD2555

INPUT SIGN.: For test purposes, a calibration signal and a zero signal can be displayed instead of the measurement signal. You can choose the following input signals:
MEAS.SIGNAL CAL SIGNAL3) ZEROSIGNAL3)
3)

Measuring mode The display corresponds to 50 % of the current full scale value Internal zero point

To display the measurement signal, you must return to measuring mode.

CONTACT 1 ... 6: Remotes are available on the connector strip for controlling MVD2555 functions. The pin assignment or allocation of the remotes is freely configurable.
Functions Level 0 V Level 24 V

NO FUNCT. AUTOCAL TARE PVS1 INST PVS1/HOLD PVS2 INST PVS2/HOLD ZEROING PRINT GROSS/NET PARACODE 1 PARACODE 2 PARACODE 3 BUTT. LOCK Enabled

No function (factory setting) Autocalibration ON Peak value operating mode for PV1 Store contents PV1 and PV3 are updated Peak value operating mode for PV2 Store contents PV2 are updated Autocalibration OFF Instantaneous value operating mode for PV1 Store contents PV1 and PV3 are frozen Instantaneous value operating mode for PV2 Store contents PV2 are frozen For the transition 0 V - 24 V, the tare value is adopted

For the transition 0 V - 24 V, the current instantaneous input signal is adopted as the zero value A printout is triggered over the interface Gross at analogue output Net at analogue output External selection of parameter sets and binary coded inputs (see following table) Locked

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MVD2555
PARAM. SET 3 PARACODE 2 1

47

1 2 3 4 5 6 7 8

0 0 0 0 1 1 1 1

0 0 1 1 0 0 1 1

0 1 0 1 0 1 0 1

REMOTE Device control through remotes can be locked or enabled.

display ON OFF

No display LOCAL

Operating using keyboard and remotes Keyboard operation only

4.5.9 Additional functions (ADD. FUNCT) P_ _: In order to provide better support should you experience technical problems, the firmware status is indicated by this parameter. If you have any questions for our service department or HBM branch, giving the existing firmware version will enable us to provide effective support. Example: P34 Software version P34 SERIAL NO.: Display the serial number of the device. Baud rate: Choose the baud rate to match the baud rate of the connected device (PC, PLC).
Selectable baud rates

300 600

1200

2400

4800

9600

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48
PARITY: The following settings are possible:
Selectable parity

MVD2555

EVEN PAR.

ODD PAR.

NO PAR.

Stop bit: The following settings are possible:

1 STOPBIT 2 STOPBIT

COMM. ADDR: Input the device address

Selectable device addresses4)
4)

00 to 31

Address selectable only for RS485 version; for RS232, set address to 1

PRINT GROSS: Output the gross value over the serial interface:
OFF/ON

Print NET: Output the net value over the serial interface:
OFF/ON

Print MAX: Output the maximum value over the serial interface:
OFF/ON

Print MIN: Output the minimum value over the serial interface:
OFF/ON

PRINT PP: Output the MIN/MAX value over the serial interface:
OFF/ON

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MVD2555 PRINT LVS: Output limit switch states over serial interface:
OFF/ON

49

PRINT OVERL Adjust repetition rate. Heading comprising the source of the measured value and the unit. 0 = no heading (measured value only) 1 = Heading always 10 = Heading every 10 times etc. Print PAR: Output all the parameters :
START

NOTE
The chosen print functions (apart from PRINT PAR) are run in measuring or by remote contact). mode (by pressing ZERO/TARE: or is A change to the tare value or zero value by using the buttons automatically stored in the current parameter set (EEPROM) power fail safe. This backup can be switched on or off:
SAVE OFF SAVE ON

NOTE
The EEPROM is restricted to approx. 10000 write cycles.

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50 5 Example

MVD2555

The following example uses a measurement task to show you the functionality of the device and the required settings. Problem definition: The forming process in a press is to be monitored in order to obtain uniform product quality. The maximum force exerted by the press is to be recorded in each cycle. To guarantee the production process, this maximum force must fall between the lower (F1) and upper (F2) force limit. Solution: The force characteristic measured with an S.G. force transducer (e.g. C9B/10 kN; 1 mV/V) is amplified and evaluated by the MVD2555. The peak value store (maximum) is used to record the maximum force and it is evaluated with two limit switches with regard to the lower and upper limits. An additional limit switch is provided for overload protection (emergency shut down) of the machine. A PLC takes over the control of the process. As well as the control commands for the press, it gives the MVD2555 a start signal to begin the pressing cycle and once the process has finished, logically links the limit switch outputs to the Good/Bad evaluation. The start signal from the PLC clears the contents of the peak value store through the MVD2555 control input. To prevent unintentional modifications, during measurement, only the Display signal selection button is enabled for the machine operator on site. The parameter setups are protected against unauthorized modification by a password. Device control through the remotes (remote control) must be activated.

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MVD2555 Wiring diagram:

MVD2555 8/9 LV3 5
C9B/10 kN

51

PLC
Supply 0 / 24 V
Emergency shutdown Logical evaluation of limit switches 1 and 2

LV1 PVS1 3

press

LV2
CONTACT 1 / PVS1 INST

4
13 START

Serial interface for document printer, host computer, PLC, etc.

Time chart:
LV3 LV2 LV1 Contents of PVS1

Force characteristic

Switching state
LV1 LV2 Start signal from the PLC (Control 1) 24 PLC evaluation

1 0 1 0 V 0 Good

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52
Evaluation of limit value message by the PLC:
Good Reject

MVD2555

LV1 LV2

1 1

0 1

1 0

Choose the following settings: LV1 Checks whether the lower force limit has been reached. The input signal is the output of the peak value store (maximum value). If limit LV1 is exceeded, a High signal is generated. A positive switch direction must be set with positive output logic. Checks whether the upper force limit has been reached. The input signal is the output of the peak value store (maximum value). If limit LV2 is exceeded, a Low signal is generated. A positive switch direction must be set with positive output logic. Checks whether the maximum load limit of the machine is exceeded (emergency shutdown function). The input signal is the gross measured value. If limit LV3 is exceeded, a High signal is generated. A positive switch direction must be set with positive output logic. Records the maximum peak value of the force characteristic. Must be enabled, the envelope function must be deactivated. The input signal is the gross measured value. PVS1 is cleared with remote 1 by switching to instantaneous value. Clears the contents of the peak value store. The function PVS1 INST must be selected. Remote control must be activated.

Limit2

LV3

PVS1

Remote 1

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MVD2555
Key to symbols
Group Parameters select number

53

old setting new value

change value

MEAS. MODE
SET
press for 2 sec

Programming mode

Dialogue PAR MEAS. MODE

LANGUAGE

ENGLISH

DEUTSCH

PAR PASSWORD
Password query (see Page 29)

0000 1510

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54
SET ADAPTATION PAR Change group
press twice

MVD2555

TRANSDUCER

Transducer type

____ 100 Hz BE

LVDT

FULL BRG.

Change group
Amplifier adjustment

SET CALIBR. PAR

press once

PAR EXCITATION
1V Setting the excitation voltage

UNIT

Measured quantity unit

2.5 VOLT .... N

PAR

INPUT

Input signal

PAR 400 mV/V 4 mV/V

NOM. VALUE

Nominal value input (display range)

PAR FILTER

press twice Signal filter selection

.... 006000 N

Continued on next page

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MVD2555

55

PAR

dEc.P RANGE
Decimal point input

Range

DEC. POINT

....

00.60000 mV/V 0000 .

Transducer signal in accordance with the desired display range

SET PAR STEP dEc.P

Digit step input

Change group
Set limit switches 1 ... 4

LIMITVAL.1 PAR ENABLE

000000 000005

Limit switch locked or enabled

OFF

PAR ZERO VALUE

ON

PAR SOURCE
Limit value of different signal sources

MEAS

000000 N
NET VALUE

00.0007 PAR

Zero value in mV/V

GROSS.VALUE

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56

MVD2555

PAR SWITCH DIR.

Effective direction

PAR LOGIC
Remotes logic

LOWER

HIGHER
ACTIVE.LOW

ACTIVE.HIGH PAR LEVEL dEc.P

Limit value 1

PAR LV BUTT
Limit switch button function

0100

+003500 N
NET VALUE

ENABLED PAR dEc.P HYSTERESIS

Hysteresis value input

SET
Set limit switches 2, 3 and 4 accordingly

.... +000005 N

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MVD2555

57

Change group SET

press once

SET IN/OUT PAR

Change group

PV STORE PAR ENABLE

Adjusting peak value stores

I/Os

Peak value store locked or enabled

SOURCE UA

Signal sources selectable

PVS OFF

PVS ON

NET VALUE

GROSS.VALUE

PAR PVS 1 INPUT

Input signal choice, store 1

PAR MODE UA dEc.P

Set output signals

NET VALUE

GROSS.VALUE

OFF

10 VOLT

PAR

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58

MVD2555

INPUT SIGN.

Input signals

ZEROSIGNAL

MEAS.SIGNAL

PAR CONTACT 1
Pin assignment of remotes 1 ... 6

NO FUNCT.

PVS1 INST

SET

press for 2 sec

SAVE

Query, whether changes are to be saved

SAVE DONE

Save changes

SET

press once

Measuring mode

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MVD2555

59

Error messages
Error message Cause Remedy

FIX

The given value cannot be altered. Example: For unit V and mV/V, the nominal value setting is fixed at 10,000 Gross value overflow Net value overflow Incorrect transducer/sensor connection: No transducer/sensor connected No sixwire feedback connected Measuring bridge connected incorrectly (e.g. full bridge set, but half bridge connected) Connect the transducer properly. Switch device off and then back on again.

OVFL B OVFL N CAL.ERR

HIGHER

The value chosen for The device sets the measuring range, zero point maximum or minimum value value, nominal value or tare automatically, as soon as value cannot be set, as it the error message has been exceeds the permissible acknowledged by ENTER. limits. A transmission error occurred when saving the parameters

DATA ERROR.

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60 7
Type Accuracy class Mains connection/supply voltage Power consumption, max. Safety fuse (slow blowing) Amplifier Carrier frequency Excitation voltage UB ("5 %) Connectable transducers S.G. half and full bridge Inductive half and full bridge, LVDTs Permissible cable length between transducer and amplifier Measurement frequency range, adjustable (1 dB) Input level Measuring range UB=2.5 V UB=1 V Bridge balance range UB=2.5 V UB=1 V Noise voltage1) 0 ... 200 Hz 0 ... 1.25 Hz 1) in Effect of 10K change ambient temperature (Autocalibration on / off) Sensitivity Zero point
1)

MVD2555

Specifications
MVD2555 V Hz VA mA Hz Vrms mH m Hz mV/V mV/V mV/V mV/V V/VPP V/VPP low 0.2 ... 4 0.5 ... 10 "4 "10 0.5 0.015 UB = 1 Vrms 40 ... 5000 6 ... 19 max. 500 0.05 ... 200 medium 2 ... 40 5 ... 100 "40 "100 1 0.1 0.1 115/230, +6 %; 10 %; 48 ... 60 8 200 (115 V) / 100 (230 V) 4800 " 0.32 1 or 2.5 UB = 2.5 Vrms 80 ... 5000 2.5 ... 20 max. 500

high 20 ... 400 50 ... 1000 "400 "1000 10 1

% V/V

0.04/0.1 0.2/2

0.04/0.1 2/20

0.04/0.1 20/200

For UB=2.5 V, relative to the input

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MVD2555
Measurement frequency range Butterworth low-pass Nom. val fc (Hz) 500 200 80 40 20 10 5 Bessel low pass Nom. val fc (Hz) 400 200 100 40 20 10 5 2.5 1.25 0.5 0.2 0.1 0.05 1 dB 3 dB Run Time (ms) 1.1 1.7 4.3 7.1 12 22 41 Run Time (ms) 0.8 1.3 2.5 5 8.1 14 25 48 90 180 700 1400 2900 Rise Time (ms) 0.7 1.3 3.8 7.3 14 28 56 Rise Time (ms) 0.6 1.0 2.1 5.5 10 19 38 75 150 300 1200 2300 4700

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Over shoot. about 10 % 12 11 10 8 7 6 5 Over shoot. about 10 % 2 2 2.5 1.1 1 0.7 0.3 0 0 0 0 0 0

(Hz) 485 245 78 38 19 9.1 4.6 1 dB

(Hz) 580 290 98 50 26 12.5 6.3 3 dB

(Hz) 400 215 111 39 21 11 5.3 2.7 1.4 0.7 0.17 0.09 0.044

(Hz) 750 395 190 68 37 19 9.7 4.9 2.4 1.2 0.3 0.16 0.075

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Max. permissible common-mode voltage Common-mode rejection Max. differential voltage DC Linearity variation Long-term drift over 48 hours, Meas. range 2 mV/V 30 minutes after switching on (warmup time) Analogue output Applied voltage Permissible load resistance, min. internal resistance, max. Impressed current Permissible load resistance, max. internal resistance, min. The analogue output can show gross, net, positive and negative peaks and peak/peak values. Interference voltage at the output, typ. Residual carrier voltage 38.4 kHz Residual carrier voltage 4800 Hz Long-term drift (over 48 h) (30 minutes after switching on) Effect of 10K change in ambient temperature (additional effect to digital value) Zero point Sensitivity Limit switches Number Reference level Reference excit. (independently adjustable) Factory settings, hysteresis Adjustment accuracy Response time V dB V % "5 V typically 110 "10 typically 0.05

MVD2555

Autocalibration on / off V/V V k mA k <0.2 / <0.4 "10 V (asymmetric) 5 1. 5 "20; 4 ... 20 500 100

mVPP mVPP mVPP mV

4 3 2 <3

mV % V V V mV ms

<3 < 0.05 4 Gross, net, peak values 10 ... +10 0.1 0.33 0.83 (All Butterworth filter frequencies and Bessel filters >1.25 Hz. The values double each time for the next lower measurement frequency) 2 Positive; negative; peaktopeak 0.03 (with Butterworth filter and Bessel filter > 100 Hz) 3.3 (remote contacts) 3.3 (remote contacts) 100 ... 60 000 ("6 %)

Peak value stores Number Function Update rate Clearing the peak value store. Recording the current value/peak value Time constant for envelopes

ms ms ms ms

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Control outputs (limit switch 1 ... 4, Warning VCTRL) nominal voltage, external power supply permissible supply voltage range output current, max. shortcircuit current, typ. short-circuit period isolation voltage, typ. Remote contacts Input voltage range, LOW Input voltage range, HIGH Input current, typ., HIGH level = 24 V Interface Measuring rate, ASCII output Binary output Number of data bits Baud rate Parity Stop bit

63

V V A A Vrms V V mA Meas. /s Bit Baud

24 11 ... 30 0.5 0.8 unlimited 350 0 ... 5 10 ... 24 12 approx. 25 approx. 50 8 300, 600, 1200, 2400, 4800, 96001) odd, even and no 11) ; 2 8 (parameter sets) "10 (16-segment, plus var. special characters) 12.5 LCD (inverse with LED background lighting) Touchsensitive keypad with 7 deposited button elements on the printed circuit board German/English/French/Italian/Spanish

Parameter memory (EEPROM) Display Number of points Character height Type Keyboard Dialogue languages Effect of operating voltage in the case of changes in the specified range, relative to the full scale on zero point on sensitivity Nominal temperature range Operating temperature range Storage temperature range Degree of protection, under DIN IEC 60 529 Protection class Dimensions, over everything (W x H x D) Front panel frame dimensions Front panel display section (according to DIN 43 700) Weight, approx.
1)

mm

% % C C C

0.01 0.01 20 ... +45 20 ... +45 20 ... +70 IP40 (device) IP51 (front, touchsensitive keypad) I 153 x 72 x 212 (220) 144 x 72 138 x 68 1

mm mm mm kg

default settings

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Keyword index

A
adaptation, 37 adapting to transducer, 37 additional functions, 47 autocalibration, 38 , 46

H
hysteresis, 41 , 42

I
inductive displacement transducer, 22 input signal, 45 , 46 input signal for peak value store, 44 inputs/outputs, 45 interface, RS232, RS485, 26

C
calibration, 40 control inputs / outputs, 16

D
decimal point, 40 device address, 48 digit step, 40 discharge rate, 44 display / reading angle, 17

J
jumpers, 10

L
language selection, 36 Level, 42 limit switch, 41 disable/enable, 42 evaluate, 42 limit switches, 26 limit value button, 43 limit values, 26 setting in measuring mode, 27 logic, 15

E
envelope function, 44 error message, 59 excitation voltage, 37

F
factory setting, load/save, 37 factory settings, 10 , 18 Filter, 38 fourwire technique, 14 full scale value, 41 fuse changing, 10 location on motherboard, 10

M
mains cable connecting, 12 connection, 18 mains connection, 12 Master/Slave, 10 , 16 measurement example, 50 measuring mode, 25 , 29 , 31 measuring range, 37 , 41 motion count, 38 tolerance field, status, 39

G
gross, 26 gross signal, 18 gross value, 42
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MVD2555

N
net, 26 net value, 42

RS485, 8

S
S.G. force transducer, 22 serial interface, 17 setting parameters, 33 step, 40 stop bit, 48 switch direction, 42 synchronisation, 10 , 16

O
output logic of the remotes, 42 output signal, 45

P
parameter, save, 31 parameter set, 47 load/save, 37 parameters, 32 setting, 33 parity, 48 password, enter, 29 , 36 peak value store, 26 , 43 enable, lock, 44 peak value stores, 44 piezoresistive transducer, 22 pin assignment, terminal strip connector, 3pin, 12 PK232-interface, 17 PK485interface, 12 PK485-interface, 17 potentiometric transducer, 22 print over interface, 48 programming, 30 programming mode, 25 , 29 , 30 , 31

T
tare value, 41 , 49 taring, 26 , 41 terminal strip, for control inputs/outputs, for mains connection, 12 terminal strip connector, 12 transducer connection, S.G. full and half bridges, inductive full- and half bridges, potentiometric, piezoelectric, LVDT, 13 transducer types, S.G.-force transducer, inductive displacement transducer, piezoresistive transducer, potentiometric transducer, 20

U
units, 40

V
voltage output selection, 15

R
remote, 47 remotes, 43 , 46

Z
zero balance, 26

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Modifications reserved. All details describe our products in general form only.They are not to be understood as express warranty and do not constitute any liability whatsoever.

Hottinger Baldwin Messtechnik GmbH

Postfach 10 01 51, D-64201 Darmstadt Im Tiefen See 45, D-64293 Darmstadt Tel.: +49 6151 803-0 Fax: +49 6151 8039100 Email: support@hbm.com Internet: www.hbm.com

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