TAG TANK

Bottom

Plate Thickness Self Wt of plate Distance between Stiffeners Height of Tank Height of Liquid Plate Material Plate yield Stress Density of Liquid Consider width Liquid Load on 1m width Total Load on bottom plate Maximum Bending Moment in plate Section Modulous of plate Bending Stress in Plate Utilisation Ratio Bottom Plate Thickness

12.7 mm 0.997 kN/m 500 mm 7400 mm 6216 mm ASTM A240-SS316L 170 Mpa 14.5 kN/m3 1000 mm 90.132 kN/m 91.12895 kN/m 3.560 kNm 3559725 Nmm 26881.67 mm3 132.422 MPa 0.779 < 1..HENCE OK 0.5 in 12.7 mm

Assume all Bottom Plate Stiffeners L 100x100x12 All longitudinal stiffeners shall be place at 500 mm c/c All transverse stiffeners shall be place at 3250 mm c/c L 100x100x12

Bottom Plate 500 mm

88 12 3

12

100

1 500

12.7

NA from bottom MI 1 MI 2 MI 3 Where,

26.521 mm

85349.292 mm4 A1*X1^2 = 2583559 mm4 1000000 mm4 A2*X2^2 = 661529.4 mm4 12672 mm4 A3*X3^2 = 8972844 mm4 A1, A2 and A3 are the area of insividual sections specified X1, X2 and X3 are the respective CG distances between the individual section and common NA. 13315954.14 mm4 502095.4091 mm3 0.676 45.066 45.742 3.25 75.49146 150.353 170 0.884 kN/m kN/m kN/m m kNm Mpa Mpa < 1..HENCE OK

MI of Section Section Modulus

Self weight of section per meter Weight of Liquid per meter Total weight on section Length of section Bending Moment Bending Stress Allowable bending Stress Utilisation Ratio

Length of TANK

3.25 m 0.5 m

0.5 m 0.5 m

0.5 m
Bottom Plate of TANK

The purpose of this workbook is the design of Rectangular tanks with Horizontal Stiffeners. Ref : "Pressure Vessel Handbook" (8th and 14th Edition) also "Roarks formulas for Stress and Strain" 7th Edition RECTANGULAR TANKS Under Hydrostatic Pressure With Horizontal Stiffeners LEGEND INPUT Notes and additional actions required Intermidiate results Results

NOTATIONS alpha E G H I L p R S t w Factor depends of ratio of length and height, (H/L) Table; See Table on page 204 Modulus of elasticity psi, 30000000 fo carbon steel Specific gravity of liquid Height of tank Moment of inertia, in4 Length of tank, in Pressure of liquid, psi Reaction wit subscripts indicating location, lb/in Stress value of plate, psi as tabulated in ASME code Required plate thickness, in Load per unit length, lb/in

h1 / 2

Top Stiffener h1 h2 H H2 R2 1st Stiffener h3 R1

H1

2nd Stiffener
H3

(h1 + h2) / 2

Required Nos of Stiffeners

60 - 84 1

When H in inches = 84 - 120 120 - 156 2 3

> 156 4

Spacing of Stiffeners

1 2 3 4

H1 0.60H 0.45H 0.37H 0.31H

H2 0.40H 0.30H 0.25H 0.21H

H3 0.25H 0.21H 0.18H

H4

H5

0.17H 0.16H

0.14H

Load (lb/inch)

w = (0.036 * G * h^2) / 2

Minium Moment of Inertia for Stiffeners

I = (1.25 * R * L^3 )/E

where

R = 0.7 * w

Required Plate Thickness

t = 0.3 * H * SQRT(0.036 * G * H / S)

V= E= G= H= W= L= S= ta =

2635 30000000 1.45 291.34 110 52 24655 0.5

ft^3 psi in in in psi in INPUT Minimum recommanded Thickness t= 0.25 in

Horizontal span between vertical supports ( i.e Stiffeners, stays) Actual thickness used including corrosion allowance.

Calculate minimum recommanded numbers of stiffeners based only on tank height 1 Actual numbes of stiffeners used 8 INPUT H1 = H2 = H3 = H4 = H5 = H6 = H7 = 0.18H = 0.15H = 0.15H = 0.11H = 0.11H = 0.085H = 0.085H = 52.44 43.70 43.70 32.05 32.05 24.76 24.76 in in in in in in in Distance between top of tank and 1st stiffener Distance between 1st and 2nd stiffener Distance between 2nd and 3rd stiffener Distance between 3rd and 4th stiffener Distance between 4th and 5th stiffener Distance between 5th and 6th stiffener Distance between 6th and 7th stiffener

H8 = H9 = H10 =

0.065H = 0.065H = 0H =

18.94 in 18.94 in 0.00 in

Distance between 7th and 8th stiffener Distance between 8th and 9th stiffener Distance between bottom stiffener and tank bottom

Calculating distance (X) from tank top to each stiffener (lower case 'n' indicates the stiffener number) X1 = X2 = X3 = X4 = X5 = X6 = X7 = X8 = X9 = X10 = 52.44 96.14 139.84 171.89 203.94 228.70 253.46 272.40 291.34 0.00 in in in in in in in in in in ...H1 ..H1+H2 ..H1+H2+H3 ..H1+H2+H3+H4 ..H1+H2+H3+H4+H5 ..H1+H2+H3+H4+H5+H6 ..H1+H2+H3+H4+H5+H6+H7 ..H1+H2+H3+H4+H5+H6+H7+H8 ..H1+H2+H3+H4+H5+H6+H7+H8+H9 Tank Height wn = 0.036 * G * xn^2 / 2

Calculating load per inch for each stiffener w1 = w2 = w3 = w4 = w5 = w6 = w7 = w8 = w9 = w10 = 71.78 241.25 510.41 771.15 1085.51 1365.14 1676.78 1936.69 2215.32 0.00 lb/in ib/in lb/in lb/in lb/in lb/in lb/in lb/in lb/in lb/in

Load at Tank Bottom Rn = 0.7 * wn

Calculating reaction at each stiffener R1 = R2 = R3 = R4 = R5 = R6 = R7 = R8 = R9 = R10 = 50.24 168.87 357.29 539.81 759.85 955.59 1173.74 1355.68 1550.72 0.00 lb lb lb lb lb lb lb lb lb lb

Reaction at Bottom

Calculating minimum required moment of inertia for stiffeners In = (1.25 * Rn * L^3)/ E For intermidiate stiffeners

Itop = (0.3 * w1 * L^4) / (192 * E * ta) or Itop = (0.06 * w1 * L^4) / (192 * E * ta) Smallest Angle L2x2x1/4 L2x2x1/4 L3x3x1/4 L3x3x1/2 L4x4x7/16 L4x4x7/16 L4x4x3/4 L4x4x3/4 L5x5x3/8

For top stiffener Depending on intermidiate stiffeners are used or not.

Required MI of stiffeners Itop = I1 = I2 = I3 = I4 = I5 = I6 = I7 = I8 = I9 = I10 = 0.011 0.294 0.989 2.093 3.163 4.452 5.599 6.877 7.942 9.085 0.000 in^4 in^4 in^4 in^4 in^4 in^4 in^4 in^4 in^4 in^4 in^4

Smallest Channel C3x3.5 C3x3.6 C3x3.6

Smallest SHS

Smallest Smallest WT,MT,ST W,M,S,HP M3x2.9 M3x2.9 M3x2.9

2x1x1/8 ST1.5x2.85 2x1x1/8 ST1.5x3.75 2x1x3/16 ST2x4.75

Calculating pressure at each distance (X) P1 = P2 = P3 = P4 = P5 = P6 = P7 = P8 = P9 = P10 = 1.369 3.878 6.159 8.136 9.809 11.292 12.585 13.725 14.714 0.000 psi psi psi psi psi psi psi psi psi psi

Pn = 0.036 * G * (Xn-1 + Xn) / 2

Calculating required plate thickness at each section tn = 0.3 * Max(Hn,L) * SQRT (0.036 * G * Xn / S) t1 = t2 = t3 = t4 = t5 = t6 = t7 = t8 = t9 = t10 = 0.166 0.223 0.268 0.298 0.324 0.343 0.361 0.375 0.387 0.000 in in in in in in in in in in Thickness Calculated base on the Pressure at level "n" and the longest dimentions between the line of supports

Tank Bottom

Maximum Thickness =

0.387 in

Maximum deflection of top plate section y(max) = y(max) = (alpha * 0.036 * G * H1 * L^4) / (E * ta^3) 0.0187 in Calculating H1/L to find "alpha" H1/L = 1.008 Looking for "alpha" = 0.0035

Stress and deflection calculations below based on the formulas from Roarkes formulas for Stress and Stress, 7th Edition Top section of plate is confirms to Case 10d, table 11.4, page 514 Rectangular plate : 3 edges fixed and one edge free Uniformly descreasing load from fixed to zero at free edge Z Free Edge Free Edge Z

Fixed Edge

b a

Fixed Edge

a= b= a/b =

Fixed Edge 52 in 52.44 in tr = 0.5 in 0.992 q= 1.369 psi at 1st stiffener location

Minimum thickness using the solver tool with Roarks formula

(At x=0, z=0) sigma R1 = beta1 * q * b^2 / tr^2 and Rr1 = gamma1 * q * b (At x=+ - a/2, z=b if a>b or z=0.4b if a<b) sigmaR2 = beta2 * q * b^2 / tr^2 and Rr2 = gamma2 * q * b a/b beta1 beta2 gamma1 gamma2 0.25 0.018 0.019 0.106 0.075 0.5 0.064 0.068 0.195 0.151 0.75 0.12 0.125 0.265 0.211 1 0.195 0.166 0.324 0.242 1.5 0.351 0.244 0.406 0.106 2 0.507 0.387 0.458 0.199 3 0.758 0.514 0.505 0.313

Calculating Beat's and gamma's beta1 = beta2 = gamma1 = gamma2 = 0.429 0.3155 0.432 0.1525

Calculating stress and reaction based on required thickness tr sigmaR1 = sigmaR2 = Rr1 = Rr2 = 6459.06 4750.194 31.007 10.946 psi psi lb/in lb/in

The remaining section of plate confirms to Case 8a, table 11.4, page 508 Assuming uniform pressure across height of each section Rectangular plate : all edges fixed Uniform load on entire plate a= b1 = b2 = b3 = b4 = b5 = b6 = b7 = b8 = b9 = tr = a/b beta1 beta2 alpha 52 43.70 43.70 32.05 32.05 24.76 24.76 18.94 18.94 0.00 0.5 1 0.3078 0.1386 0.0138 in in in in in in in in in in in 1.2 0.3834 0.1794 0.0188

Distance between 1st and 2nd stiffener Distance between 2nd and 3rd stiffener Distance between 3rd and 4th stiffener Distance between 4th and 5th stiffener Distance between 5th and 6th stiffener Distance between 6th and 7th stiffener Distance between 7th and 8th stiffener Distance between 8th and 9th stiffener Distance between 9th stiffener and tank bottom Required thickness found above using the solver tool. 1.4 0.4356 0.2094 0.0226 1.6 0.4680 0.2286 0.0251 1.8 0.4872 0.2406 0.0267 2 0.4974 0.2472 0.0277 3 0.5000 0.2500 0.0284

Calculating beta's and alpha's a/b1 = a/b2 = a/b3 = a/b4 = a/b5 = a/b6 = a/b37= a/b8 = a/b9= 1.190 1.190 1.623 1.623 2.100 2.100 2.746 2.746 #DIV/0! beta1(b1)= beta1(b2)= beta1(b3)= beta1(b4)= beta1(b5)= beta1(b6)= beta1(b7)= beta1(b8)= beta1(b9)= 0.3834 0.3834 0.4680 0.4680 0.4974 0.4974 0.5000 0.5000 0.0000 beta2(b1)= beta2(b2)= beta2(b3)= beta2(b4)= beta2(b5)= beta2(b6)= beta2(b7)= beta2(b8)= beta2(b9)= 0.1794 0.1794 0.2286 0.2286 0.2472 0.2472 0.2500 0.2500 0.0000 alpha(b1)= alpha(b2)= alpha(b3)= alpha(b4)= alpha(b5)= alpha(b6)= alpha(b7)= alpha(b8)= alpha(b9)= 0.0188 0.0188 0.0251 0.0251 0.0277 0.0277 0.0284 0.0284 0.0000

Calculating stress and deflection based on required thickness tr (At center of long edge ), sigma(max) = beta1 * Pn+1 * bn^2 / tr^2 sigma(max)b1 = sigma(max)b2 = sigma(max)b3 = sigma(max)b4 = sigma(max)b5 = sigma(max)b6 = sigma(max)b7 = sigma(max)b8 = sigma(max)b9 = 11357.933 18039.070 15642.620 18858.860 13777.315 15354.516 9843.928 10552.909 0.000 psi psi psi psi psi psi psi psi psi and

(At center) sigmac = ( beta2 * Pn+1 * bn^2) / tr^2 delta(max) = (alpha * Pn+1 * bn^4) / (E * tr^3) sigmac(b1) = sigmac(b2) = sigmac(b3) = sigmac(b4) = sigmac(b5) = sigmac(b6) = sigmac(b7) = sigmac(b8) = sigmac(b9) = 5314.588 8440.817 7640.818 9211.828 6847.110 7630.954 4921.964 5276.455 0.000 psi psi psi psi psi psi psi psi psi

delta(max)b1 = delta(max)b2 = delta(max)b3 = delta(max)b4 = delta(max)b5 = delta(max)b6 = delta(max)b7 = delta(max)b8 = delta(max)b9 =

0.071 0.113 0.057 0.069 0.031 0.035 0.013 0.014 0.000

in in in in in in in in in

Max Stress =

18858.860 psi

Max Deflection =

0.1126 in

Minimum recommanded plate thickness is 0.25 in, which is greater that of found by using "Pressure Vessel Handbook" and "Roarks formula for stress and strain" rounded upto the nearest 1/16th in.

1.32 m or less Top Stiffener 1.332 m 1st Stiffener 1.11 m 2nd Stiffener 1.11 m 3rd Stiffener

3rd Stiffener 0.814 m

7.4

Vertical Stiffeners

4th Stiffener
0.814 m 5th Stiffener 0.629 m 6th Stiffener
0.629 m

7th Stiffener 0.481 m 8th Stiffener 0.481 m

TANK Wall Horizontal Stiffeners Top Stiffener 1st Stiffener 2nd Stiffener 3rd Stiffener 4th Stiffener 5th Stiffener 6th Stiffener 7th Stiffener 8th Stiffener Vertical Stiffeners

L 50x50x6 L 50x50x6 L 70x70x8 L 90x90x8 L 100x100x12 L 100x100x12 L 120x120x10 L 120x120x10 L 120x120x12

(Tank Wall plate Thickness is 0.5 in = 12.7 mm)

(All Vertical stiffeners shall be placed at a distance of 1.32 m or Less c/c)

L 120x120x12

ns required

(h1 + h2) / 2

(h2 + h3) / 2

kness using the h Roarks

hickness tr

Utilisation =

0.76491 < 1..HENCE OK

t 1/16th in.

r Less c/c)

Density of Steel Weight of angle L 50x50x6 Weight of angle L 70x70x8 Weight of angle L 90x90x8 Weight of angle L 100x100x12 Weight of angle L 120x120x10 Weight of angle L 120x120x12 Weight of Base Profile W200x31.3 ASTM A-36

7850 4.6 8.4 10.9 17.9 18.3 21.7 31.3

kg/m3 kg/m kg/m kg/m kg/m kg/m kg/m kg/m

2 Tag TANK Length Width Height Compartments Volume of one Compartment Total Volume Tank Bottom Plate Thickness Weight of Plate

3600 2800 7400 1 74.59 74.59

mm mm mm m3 m3 3600 x 12.7 mm 1004.926 kg 500 mm 6 Nos 468.72 kg 3250 mm 1.00 Nos 60.76 kg 3600 x 12.7 mm 2 Nos 5311.75 kg 1320 mm 6.00 Nos 963.48 kg 2.00 Nos 33.12 kg 2.00 Nos 60.48 kg 7400 2800

Spacing of Longitudinal stiffeners (L 100x100x12) Total longitudinal stiffeners Weight of longitudinal stiffeners Spacing of transverse stiffeners (L 100x100x12) Total transverse stiffeners Weight of Transverse stiffeners Longitudinal Tank Wall Plate Thickness Nos of Longitudinal walls Weight of Plate Spacing of vertical Stiffener (L 120x120x12) Total Vertical stiffeners Weight of Vertical stiffeners Total intermidiate horizontal stiffeners (L50x50x6) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L70x70x8) Weight of intermidiate horizontal stiffeners

Total intermidiate horizontal stiffeners (L90x90x8) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L100x100x12) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L120x120x10) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L120x120x12) Weight of intermidiate horizontal stiffeners Total top horizontal stiffeners (L50x50x6) Weight of top horizontal stiffeners Transverse Tank Wall Plate Thickness Nos of transverse walls Weight of Plate Spacing of vertical Stiffener (L 120x120x12) Total Vertical stiffeners Weight of Vertical stiffeners Total intermidiate horizontal stiffeners (L50x50x6) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L70x70x8) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L90x90x8) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L100x100x12) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L120x120x10) Weight of intermidiate horizontal stiffeners Total intermidiate horizontal stiffeners (L120x120x12) Weight of intermidiate horizontal stiffeners Total top horizontal stiffeners (L50x50x6) Weight of top horizontal stiffeners

2.00 Nos 78.48 kg 4.00 Nos 257.76 kg 4.00 Nos 263.52 kg 2.00 Nos 156.24 kg 2.00 Nos 33.12 kg 2800 x 12.7 mm 2 Nos 4131.361 kg 1320 mm 4.00 Nos 642.32 kg 2.00 Nos 25.76 kg 2.00 Nos 47.04 kg 2.00 Nos 61.04 kg 4.00 Nos 200.48 kg 4.00 Nos 204.96 kg 2.00 Nos 121.52 kg 2.00 Nos 25.76 kg 7400

Nos of corner angles (L90x90x8) weight of corner angles Tank Top Plate Thickness Weight of Plate Spacing of Longitudinal stiffeners (L50x50x6) Total longitudinal stiffeners Weight of longitudinal stiffeners Spacing of transverse stiffeners (L50x50x6) Total transverse stiffeners Weight of Transverse stiffeners Total Length of Base Profile W200x31.3 ASTM A-36 Weight of Base Profile

4.00 Nos 322.64 kg 3600 x 5 mm 395.64 kg 500 mm 6 Nos 99.36 kg 3250 mm 1.00 Nos 12.88 kg 12.80 m 400.64 kg 2800

Tank Tag : Total Weight of Plate (12.7 mm) ASME A240, SS316 Total Weight of Plate (5 mm) ASME A240, SS316 Total Weight of Angle L 50x50x6 Total Weight of Angle L 70x70x8 Total weight of Angle L 90x90x8 Total weight of Angle L 100x100x12 Total weight of Angle L 120x120x10 Total weight of Angle L 120x120x12 Total Weight of Base Profile W200x31.3 ASTM A-36 Total weight of tank without fabrication loss = Total weight of tank with fabrication loss (20%) = 10448.04 395.64 230 107.52 462.16 987.72 468.48 1883.56 400.64 kg kg kg kg kg kg kg kg kg = = 15.384 Ton 18.461 Ton

15383.76 kg 18460.51 kg