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Chemosphere 62 (2006) 106–112

www.elsevier.com/locate/chemosphere

Decolourisation of simulated reactive dyebath effluents


by electrochemical oxidation assisted by UV light
V. López-Grimau *, M.C. Gutiérrez
INTEXTER (Institut d’Investigació Tèxtil i Cooperació Industrial), Universitat Politècnica de Catalunya,
c/ Colom 15, 08222 Terrassa, Barcelona, Spain

Received 8 February 2005; received in revised form 17 March 2005; accepted 21 March 2005
Available online 12 May 2005

Abstract

This study is focused on the optimisation of the electrochemical decolourisation of textile effluents containing reac-
tive dyes with the aim of making feasible—technically and economically—this method at industrial scale. Coloured
waters were treated in continuous at low current density, to reduce the electrical consumption. Ti/PtOx electrodes were
used to oxidize simulated dyebaths prepared with an azo/dichlorotriazine reactive dye (C.I. Reactive Orange 4). The
decolourisation yield was dependent on the dyeing electrolyte (NaCl or Na2SO4). Dyeing effluents which contained
from 0.5 to 20 g l1 of NaCl reached a high decolourisation yield, depending on the current density, immediately after
the electrochemical process. These results were improved when the effluents were stored for several hours under solar
light. After the electrochemical treatment the effluents were stored in a tank and exposed under different lighting
conditions: UV light, solar light and darkness. The evolution of the decolourisation versus the time of storage was
reported and kinetic constants were calculated. The time of storage was significantly reduced by the application of
UV light.
A dye mineralization study was also carried out on a concentrated dyebath. A TOC removal of 81% was obtained
when high current density was applied for a prolonged treatment with recirculation. This treatment required a high elec-
trical consumption.
Ó 2005 Elsevier Ltd. All rights reserved.

Keywords: Electrochemical cell; Colour removal; Mineralization; Reactive dye; Dyeing electrolyte; Textile wastewater

1. Introduction the order of mg l1) can be sufficient to cause a signifi-


cant visual effect.
The textile industry produces large volumes of waste- The high consumption of reactive dyes, mainly in the
water in their dyeing and finishing processes. These efflu- cotton industry, increases this environmental and aes-
ents have common characteristics as their high thetic problem, due to their low degree of exhaustion1
colouration since a small amount of residual dye (of (60–90%). Therefore, an important percentage of the
dye (10–40%) remains in its hydrolysed and unfixed
*
Corresponding author. Tel.: +34 93 739 8247; fax: +34 93
1
739 8272. Exhaustion: the amount of dye taken from the dyebath by
E-mail address: lopez@etp.upc.edu (V. López-Grimau). the fibre, yarn or fabric being dyed.

0045-6535/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.chemosphere.2005.03.076
V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112 107

form in the exhausted dyebath or is removed in the However, when the effluents simulated a dyeing carried
washing liquors. out with Na2SO4, the current density necessary to reach
Reactive dyes, as well as many of textile dyes, are a 90% of decolourisation was 40 mA cm2. The better
only partially removed under the aerobic conditions of efficiency of the treatment in the presence of NaCl was
the conventional biological treatment, mainly by attributed to an indirect oxidation of the dye by Cl2,
adsorption on the activated sludge. As biological treat- ClO and other oxidising species formed from the oxi-
ment is insufficient to remove the colour and to accom- dation of Cl.
plish with current regulations, the application of specific The main objective of the current work is to optimise
treatments is required. There are different techniques to the operating conditions of the electrochemical treat-
achieve colour removal, among them the most used are: ment with Ti/PtOx electrodes. The application of the
activated carbon adsorption (Malik, 2004), membrane electrochemical treatment to mineralization is studied
filtration (Koyuncu, 2002; Jhawar et al., 2003), coagula- briefly, although it is not considered from an applied
tion–flocculation processes (Carvalho et al., 2002; point of view. In fact, to remove organic matter, this
Allegre et al., 2004) and treatment with ozone (Koch technique is much more expensive than biological treat-
et al., 2002; Zhao et al., 2004). ment. This work is mainly based on the application of
These technologies have been applied at industrial the electrochemical process as a previous treatment to
scale, offering a good colour removal, but they have as break the large reactive dye molecules since biological
a common factor its high cost. Different research groups treatment is not able to destroy them. Specifically, the
are working at laboratory and pilot plant scale in diverse electrochemical treatment is employed to destroy the
new methods: use of low cost adsorbents (Sanghi and chromophore structure of these dyes. When the effluents
Bhattacharya, 2002), selection of microorganisms able do not contain NaCl, a slight amount of this electrolyte
to degrade dyes (Máximo et al., 2003; Sen and Demirer, is added to improve the cost of the decolourisation pro-
2003), application of advanced oxidation processes— cess. This study is also focussed on the irradiation of the
Fenton and Photo-Fenton reactions, H2O2/UV light sys- treated effluents with solar light or ultraviolet light after
tems and heterogeneous photocatalytic oxidation— the electrochemical process, which allows to reduce the
(Arslan-Alaton et al., 2002; Torrades et al., 2004) or current density and makes the treatment attractive from
development of electrochemical decolourisation (Shen an economical point of view.
et al., 2002; Chen et al., 2003).
The electrochemical decolourisation could be done
by reduction or by oxidation. In the case of reduction, 2. Materials and methods
the chromophore of azo dyes is broken to generate
two amino groups (Bechtold et al., 2001). In the second 2.1. Simulated reactive dyebath effluent
case, the indirect oxidation by hypochlorite ions gener-
ated in a brine solution using a graphite rod as anode The exhausted reactive dyebath wastewater from a
is reported (Vijayaraghavan et al., 2001). The electro- cotton fibre dyeing plant usually contains a 10–40% of
chemical oxidation of dyes can also be assisted by pho- the initial dyestuff (in their hydrolysed form) and a
tocatalysis (Zhang et al., 2003). 100% of the auxiliary chemical initially added to the
During the dyeing process with reactive dyes, the reactive dyebath liquor. Synthetic spent dyebath effluent
addition of high concentrations of an electrolyte is nec- was prepared according to the industrial cotton fibre
essary to obtain a better fixation and exhaustion. Gener- dyeing procedure. Simulated dyebaths were prepared
ally, an amount of 50–80 g l1 of a salt is added as with an azo/dichlorotriazine reactive dye manufactured
electrolyte, being NaCl or Na2SO4 the most common. by BASF, which commercial name is Procion Orange
This salt also acts as electrolyte during the electrochem- MX-2R (Colour Index Reactive Orange 4). The chemical
ical treatment. structure of the dye is shown in Fig. 1.
In our previous studies, electrodes constituted by To establish the experimental conditions, several
titanium/platinum oxides (Ti/PtOx) were employed to industrial reactive dyeing effluents were analysed (pH,
discolour simulated dyehouse effluents with reactive
dyes (Gutiérrez et al., 2001, 2002). The treatment was
applied until the chromophore structure was broken SO3 Na
OH
and it was stopped before reaching mineralization. The Cl
decolourisation obtained with these electrodes was N N N
highly dependent on the dyeing electrolyte contained N N
in the dyehouse effluents: NaCl or Na2SO4, as indicated NaO3S
CH 3 N
previously. Thus, when NaCl was used, the electrochem- NaO3S Cl
ical treatment of the dyeing effluents provided a 90–95%
of decolourisation at a current density of 12 mA cm2. Fig. 1. Chemical structure of C.I. Reactive Orange 4.
108 V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112

conductivity, dyeing electrolyte and dye concentration) an average light intensity on the reaction vessel surface
and an average of these values was selected. Also, of 1 mW cm2 at 1 m of distance from the lamp.
NaOH was selected to hydrolyse the dye in order to sim-
ulate the work conditions of the new automatic addition 2.3. Analytical measurements
systems used in diverse mills, instead of a larger amount
of Na2CO3 in powder, traditionally employed. Decolourisation was calculated from the initial and
For the decolourisation study, the concentration of final dye concentrations (ci and cf respectively) by mea-
the reactive dye selected was 0.1 g l1. Prior to use, the suring their absorbance at the maximum dye absorbance
dye solution was hydrolysed to boiling with sodium (488 nm). Decolourisation was reported in %:
hydroxide (Flucka) at pH 12. It was then cooled to room ðci  cf Þ
temperature and the pH was adjusted to 9 with hydro- D ¼ 100 
ci
chloric acid (Panreac) or sulphuric acid (Scharlau),
depending on the electrolyte selected: sodium chloride Absorbance measurements were carried out with a UV–
(Scharlau) or sodium sulphate (Scharlau), respectively. visible spectrophotometer (Shimadzu UV-240 SP 1750
Finally, the amount of electrolyte necessary to reach a model). The dye absorbance has a linear behaviour ver-
conductivity of 35 000 lS cm1 was added (20 g l1 of sus the concentration according to the equation:
NaCl or 25 g l1 of Na2SO4).
After hydrolysis, the dyebath effluent prepared had Abs ¼ 28.176  c  0.006 ðR2 ¼ 0.9999Þ
the following environmental parameter values: 32 mg l1 where c is the dye concentration expressed in g l1.
of TOC; 59 mg l1 of COD; 3500 mg Pt–Co l1 of col- The total electrical consumption of the electrochemi-
our; 35 000 lS cm1 of conductivity and pH 9. cal system was indicated in Wh l1 and was calculated
The mineralization study was carried out on an efflu- from the quotient between the electrical consumption
ent containing a dye concentration of 1 g l1 (194 mg l1 measured (in Wh) and the volume treated.
of TOC; 311 mg l1 of COD; 25 000 mg Pt–Co l1 of The percentage of dye mineralization was evaluated
colour; pH 9 and 35 000 lS cm1 of conductivity from the measurements of TOC carried out along the
adjusted with NaCl) in order to evaluate the efficiency experiment with a total organic carbon analyser (Shima-
of the electrochemical treatment to remove organic dzu TOC-5050 A):
matter of highly concentrated reactive dye effluents.
ðTOCi  TOCt Þ
Dye mineralization ð%Þ ¼ 100 
TOCi
2.2. Experimental plant where TOCi corresponds to the initial value and TOCt is
the value obtained at time t.
The treatment of the simulated reactive dyehouse
effluents was conducted in an electrolytic cell, which 2.4. Kinetic evaluation
was undivided. The cathodes were constituted by tita-
nium and the anodes were made of titanium, covered After the electrochemical treatment, there was an
by platinum oxides. The total surface area of each elec- increase of the colour removal depending on the lighting
trode was 486 cm2. The volume of the vessel was 1 l. The conditions and on the time of storage. First-order reac-
cell was able to treat up to 50 l h1, which allows its use tion kinetics were assumed and the decolourisation rate
at industrial scale. constants were determined from the slope of the semi-
The experimental plant was constituted by the elec- logarithmic plot of colour (peak absorbance at k =
trochemical cell, the pump to feed the system and the 488 nm) versus exposition time at the different lighting
deposit to store the treated wastewater. This plant conditions, in accordance with the kinetic equation:
operated continuously, and the flow rate was fixed at
lnðAbs=Abs0 Þ ¼ k d  t
25 l h1. The source supply allowed to regulate the cur-
rent among 0 and 25 A. The voltage was variable among where kd is the first-order decolourisation kinetic con-
0 and 40 V, depending on the current applied and on the stant expressed in h1.
conductivity of the effluent. The electrical consumption
was measured continuously during the treatment.
When the electrochemical process was carried out at 3. Results and discussion
low current densities, the wastewater was stored in a
tank after the treatment and was exposed to different 3.1. Influence of the dyeing electrolyte on the colour
lighting conditions (UV light, solar light and darkness) removal
in order to achieve the decolourisation. The UV light
source was one 40 W fluorescent tube (Philips TL The influence of the dyeing electrolyte on the decolo-
40 W/08) which emitted at 254 nm. This lamp generated urisation is shown in Fig. 2a, where colour removal and
V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112 109

Vijayaraghavan et al. (2001) generated hypochlorite


ions on graphite anodes to oxidise reactive dyes. Their
results showed a clear dependence from the pH: this
treatment caused a significant pH increase from 4.5 to 8.
When a hypochlorite solution was added to our sim-
ulated effluents, decolourisation was verified to be also
highly dependent on the pH. A 100% of decolourisation
was reached at pH 5 in 1 min whereas at pH 9 the
decolourisation was only a 12% after 10 min and a
19% after 60 min.
Consequently, in the case of the electrochemical
treatment with Ti/PtOx anodes, beside of the oxidation
of dye with hypochlorite ions (originated by the chloride
ions anodic oxidation), there are additional reactions of
dye oxidation which probably occur through the action
of free chlorine and highly reactive radicalarian species
as Cl, Cl2, ClOH (Hepel and Luo, 2001).
Furthermore, the Cl radicals can also be produced
by photochemical reaction. Thus, the UV light induces
the homolytic breaking of chlorine bonds formed during
the electrochemical treatment to generate new Cl radi-
cals which will continue the dye oxidation. In this way
Fig. 2. (a) Effect of dyeing electrolyte on the colour removal an evolution of the decolourisation should be observed
(initial dye concentration: 0.1 g l1, pH 9). (b) Effect of pH on
by exposition to solar light of the effluents partially
the colour removal (NaCl-effluents).
decoloured. In fact, this evolution will be discussed in
Sections 3.3 and 3.4.
electrical consumption are plotted versus current
density. At a current density of 40 mA cm2, a total 3.2. Influence of NaCl concentration on the colour
decolourisation was obtained immediately after the elec- removal
trochemical treatment when the synthetic effluent was
prepared with NaCl (NaCl-effluent) and a high yield of Different amounts of NaCl (from 0.1 to 10 g l1)
colour removal (91%) was also reached when the effluent were added to Na2SO4-effluents before their electro-
was simulated with Na2SO4 as dyeing electrolyte chemical treatment at 24 mA cm2 in order to improve
(Na2SO4-effluent). their decolourisation yield. The addition of 10 g l1 of
At lower current densities, the effect of the electrolyte NaCl allowed to reach the almost complete decolourisa-
on the decolourisation was much more significant: the tion (97%) immediately after the treatment. High colour
difference was of the order of 45–70%, being much more removal levels were also obtained when the chloride con-
favourable in the case of chloride. A 95% of decolouri- centration was decreased. In this sense, it was sufficient
sation at a current density of 12 mA cm2 was reached to add 0.5 g l1 of NaCl (0.3 g l1 of Cl) to achieve a
in NaCl-effluents, whereas Na2SO4-effluents achieved a 92% of decolourisation. Bellow this chloride concentra-
similar result only when they were treated at tion the decolourisation yield fell down to 40%.
40 mA cm2. This fact implies an important saving of In this sense, it must be considered that the water
the electrical consumption in the case of NaCl-effluents used in the dyeing process already contains a certain
with respect to the treatment of Na2SO4-effluents: amount of chloride, which depends on the geographical
12.4 Wh l1 versus 44.1 Wh l1, respectively. area where the company is placed. In most of cases, the
During these experiments there was a slight increase chloride concentration contained in the supplied water is
of the pH (0.2–0.3 pH units). In this sense, the influence sufficient to obtain a high level of decolourisation after
of pH was studied in the range 5–11 (Fig. 2b) and it was the electrochemical treatment. Otherwise, a small addi-
verified that decolourisation results were almost not tional amount of NaCl must be required when the dye-
dependent on the pH. ing is carried out with Na2SO4 as electrolyte.
It is obvious that the presence of chloride ions
improved the yield of decolourisation, which can be 3.3. Influence of solar light on the colour removal
attributed to the action of oxidising species generated
on the anode by chloride oxidation. This fact meant that As indicated, after the electrochemical oxidation of
at least a 45–70% of the dye was destroyed by an indirect effluents, an evolution of the decolourisation was
oxidation (Vlyssides et al., 1999). observed by exposition of the treated samples to solar
110 V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112

100 this case, a 92% of colour removal was obtained after


(a) 24 h of storage.
90 The decolourisation rates obtained were of pseudo-
Colour removal (%)

80 first order, in other words, the decolourisation reactions


followed a first-order law with respect to dye concentra-
70 tion only up to a certain point (90–95% of dye removal).
Decolourisation rate constants after the electrochem-
60
ical treatment are presented in Table 1. The decolourisa-
6 mA cm-2
50 tion rate constants depended on the current density
3 mA cm-2
applied in the electrochemical treatment and on the
40
chloride concentration, being the kd values significantly
bigger in NaCl-effluents than in Na2SO4-effluents which
100
only contained a low concentration of Cl.
(b) These kinetic constants are referred only to the
90
Colour removal (%)

decolourisation reaction, that is to say to the chromo-


80 phore destruction to give colourless species. Under these
70 conditions, the total dye mineralization did not occur,
since the TOC only decreased a 10–20% and the decolo-
60 urisated effluents still presented absorption on the ultra-
12 mA cm-2 violet region.
50
6 mA cm-2
40 3.4. Influence of UV light on the colour removal
0 2 4 6 8 10
Time after treatment (h) Effluents treated at 6 mA cm2 were stored under dif-
ferent lighting conditions: UV light, solar light and
Fig. 3. Evolution of the decolourisation after the electrochem-
darkness. The evolution of the decolourisation is shown
ical treatment of samples exposed to solar light. Electrolyte: (a)
20 g l1 NaCl, (b) 25 g l1 Na2SO4 + 1 g l1 NaCl. in Fig. 4.
In all cases, UV light accelerated the decolourisation
rate. As can be seen in Fig. 4a, NaCl-effluents exhibited
a faster colour removal when UV light was irradiated,
light (Fig. 3). The rate of this evolution was dependent less than 1 h of exposition was sufficient to reach a
on the current density applied during the electrochemi- 95% of decolourisation whereas it was necessary an
cal treatment, on the time of storage and on the electro- exposition of almost 3 h to the solar light to obtain the
lyte. The increase of the decolourisation under solar same level of decolourisation. In opposite, when the
light exposition was only observed in samples which effluent was kept at the darkness the reaction became
contained chloride ions. slow, in fact the complete colour removal was not
As is shown in Fig. 3a, NaCl-effluents reached a total reached 7 h after the electrochemical treatment.
decolourisation when they were stored several hours In the case of Na2SO4-effluents with 1 g l1 of NaCl
under solar light even if they were only partially decol- added (Fig. 4b), more than a 90% of decolourisation
oured by the electrochemical treatment. When the sam- was reached after 3 h of UV light irradiation whereas
ples (NaCl-effluents) were treated at 6 mA cm2, a 97% a storage of 24 h under the solar light was necessary to
of decolourisation was obtained after 3 h of storage obtain the same degree of decolourisation. By another
under solar light, whereas effluents treated at 3 mA cm2 hand, at the darkness the decolourisation evolution
needed 10 h to reach a similar result and 13 h to obtain
de complete decolourisation.
The addition of 1 g l1 of NaCl to the Na2SO4- Table 1
effluents improved the yield of the electrochemical treat- Decolourisation rate constants after the electrochemical treat-
ments carried out at low current densities, as it was ment carried out at different current densities (wastewater
reported in the previous section. This small chloride exposed to solar light)
concentration allowed the decolourisation advance Electrolyte Current density kd
when the samples were exposed to the solar light for (mA cm2) (h1)
several hours (Fig. 3b). Under those conditions, when
20 g l1 NaCl 3 0.136
the effluents were treated at 12 mA cm2, a total decolo- 6 0.725
urisation was reached after 14 h of solar light exposition,
whereas the effluents treated at 6 mA cm2 showed a 25 g l1 Na2SO4 + 1 g l1 NaCl 6 0.080
12 0.141
79% of decolourisation in the same time of storage. In
V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112 111

100 3.5. Study of dye mineralization


95 (a)
The study of dye mineralization was carried out with
90 4 l of dyebath which were treated and recirculated for
Colour removal (%)

85 several hours in the electrochemical cell (flow rate:


25 l h1 and current density: 24 mA cm2). Samples were
80 taken at different treatment times and their absorbance
75 and TOC were analysed. The evolution of the decolouri-
UV light sation and the dye mineralization is presented in Fig. 5.
70 sunlight A 87% of decolourisation was obtained in the first
65 darkness sample acquisition (after 30 min). The colour was totally
removed after 90 min of treatment. However, dye miner-
60
alization was much slower, being necessary 10 h of elec-
trochemical treatment to have a TOC reduction of 81%.
100 As expected, the same ratio of COD removal was also
(b) UV light obtained. An important reduction of conductivity values
90 was observed at the end of the treatment from 35 000 to
Colour removal (%)

sunlight
28 030 lS cm1. The pH also decreased from 9 to 8.6.
80 darkness
This behaviour is attributed to the oxidation of chloride
and hydroxyl ions.
70 The electrochemical oxidation easily fragmented the
dye molecule in smaller colourless species, while a pro-
60 longed treatment was necessary to reach a high level of
dye mineralization which implied an electrical consump-
50
tion of 698 Wh l1.
From these results it can be stated that this electro-
40
chemical system is not an attractive method to be
0 1 2 3 4 5 6 7
applied at industrial scale for dyeing effluents minerali-
Exposition time (h) zation. In this sense, although the conventional biologi-
Fig. 4. Effect of lighting conditions on the evolution of the cal treatment is not able to remove the colour
decolourisation after the electrochemical treatment (current satisfactorily, it offers a good yield for the removal of
density: 6 mA cm2). Electrolyte: (a) 20 g l1 NaCl, (b) 25 g l1 the organic compounds (more than a 90% of COD
Na2SO4 + 1 g l1 NaCl. removal) at a much lower cost than the electrochemical
mineralization.
For this reason, the electrochemical process is pro-
Table 2 posed as a treatment to be carried out only on the colo-
Decolourisation rate constants after the electrochemical treat- urated wastewater, which must be segregated and
ment of waters exposed to different lighting conditions (previ- decolourized previously to their incorporation to the
ous current density 6 mA cm2) biological plant.
Electrolyte Lighting conditions kd (h1)
100
20 g l1 NaCl UV light 1.701
Sunlight 0.742
Darkness 0.195 80
Dye removal (%)

1 1
25 g l Na2SO4 + 1 g l NaCl UV light 0.607 60
Sunlight 0.084
Darkness 0.024 40
dye mineralization
20
decolorisation
was much slower: only a 70% of decolourisation was
obtained 24 h after the electrochemical treatment. 0
0 2 4 6 8 10
As is evident from Table 2, the decolourisation rate
Treatment time (h)
constants obtained for effluents stored under UV light
are higher than the corresponding to effluents exposed Fig. 5. Dye mineralization and decolourisation versus the time
at the sunlight. In the same way, kd decreased dramati- of electrochemical treatment at 24 mA cm2 (initial dye con-
cally when the effluents were stored on the darkness. centration: 1 g l1, electrolyte: 20 g l1).
112 V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112

4. Conclusions colour removal from simulated cotton textile processing


wastewaters. Color. Technol. 118, 215–219.
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Shen, Z., Wang, W., Jia, J., Feng, X., Hu, W., Peng, A., 2002.
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