Beruflich Dokumente
Kultur Dokumente
www.elsevier.com/locate/chemosphere
Received 8 February 2005; received in revised form 17 March 2005; accepted 21 March 2005
Available online 12 May 2005
Abstract
This study is focused on the optimisation of the electrochemical decolourisation of textile effluents containing reac-
tive dyes with the aim of making feasible—technically and economically—this method at industrial scale. Coloured
waters were treated in continuous at low current density, to reduce the electrical consumption. Ti/PtOx electrodes were
used to oxidize simulated dyebaths prepared with an azo/dichlorotriazine reactive dye (C.I. Reactive Orange 4). The
decolourisation yield was dependent on the dyeing electrolyte (NaCl or Na2SO4). Dyeing effluents which contained
from 0.5 to 20 g l1 of NaCl reached a high decolourisation yield, depending on the current density, immediately after
the electrochemical process. These results were improved when the effluents were stored for several hours under solar
light. After the electrochemical treatment the effluents were stored in a tank and exposed under different lighting
conditions: UV light, solar light and darkness. The evolution of the decolourisation versus the time of storage was
reported and kinetic constants were calculated. The time of storage was significantly reduced by the application of
UV light.
A dye mineralization study was also carried out on a concentrated dyebath. A TOC removal of 81% was obtained
when high current density was applied for a prolonged treatment with recirculation. This treatment required a high elec-
trical consumption.
Ó 2005 Elsevier Ltd. All rights reserved.
Keywords: Electrochemical cell; Colour removal; Mineralization; Reactive dye; Dyeing electrolyte; Textile wastewater
0045-6535/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.chemosphere.2005.03.076
V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112 107
form in the exhausted dyebath or is removed in the However, when the effluents simulated a dyeing carried
washing liquors. out with Na2SO4, the current density necessary to reach
Reactive dyes, as well as many of textile dyes, are a 90% of decolourisation was 40 mA cm2. The better
only partially removed under the aerobic conditions of efficiency of the treatment in the presence of NaCl was
the conventional biological treatment, mainly by attributed to an indirect oxidation of the dye by Cl2,
adsorption on the activated sludge. As biological treat- ClO and other oxidising species formed from the oxi-
ment is insufficient to remove the colour and to accom- dation of Cl.
plish with current regulations, the application of specific The main objective of the current work is to optimise
treatments is required. There are different techniques to the operating conditions of the electrochemical treat-
achieve colour removal, among them the most used are: ment with Ti/PtOx electrodes. The application of the
activated carbon adsorption (Malik, 2004), membrane electrochemical treatment to mineralization is studied
filtration (Koyuncu, 2002; Jhawar et al., 2003), coagula- briefly, although it is not considered from an applied
tion–flocculation processes (Carvalho et al., 2002; point of view. In fact, to remove organic matter, this
Allegre et al., 2004) and treatment with ozone (Koch technique is much more expensive than biological treat-
et al., 2002; Zhao et al., 2004). ment. This work is mainly based on the application of
These technologies have been applied at industrial the electrochemical process as a previous treatment to
scale, offering a good colour removal, but they have as break the large reactive dye molecules since biological
a common factor its high cost. Different research groups treatment is not able to destroy them. Specifically, the
are working at laboratory and pilot plant scale in diverse electrochemical treatment is employed to destroy the
new methods: use of low cost adsorbents (Sanghi and chromophore structure of these dyes. When the effluents
Bhattacharya, 2002), selection of microorganisms able do not contain NaCl, a slight amount of this electrolyte
to degrade dyes (Máximo et al., 2003; Sen and Demirer, is added to improve the cost of the decolourisation pro-
2003), application of advanced oxidation processes— cess. This study is also focussed on the irradiation of the
Fenton and Photo-Fenton reactions, H2O2/UV light sys- treated effluents with solar light or ultraviolet light after
tems and heterogeneous photocatalytic oxidation— the electrochemical process, which allows to reduce the
(Arslan-Alaton et al., 2002; Torrades et al., 2004) or current density and makes the treatment attractive from
development of electrochemical decolourisation (Shen an economical point of view.
et al., 2002; Chen et al., 2003).
The electrochemical decolourisation could be done
by reduction or by oxidation. In the case of reduction, 2. Materials and methods
the chromophore of azo dyes is broken to generate
two amino groups (Bechtold et al., 2001). In the second 2.1. Simulated reactive dyebath effluent
case, the indirect oxidation by hypochlorite ions gener-
ated in a brine solution using a graphite rod as anode The exhausted reactive dyebath wastewater from a
is reported (Vijayaraghavan et al., 2001). The electro- cotton fibre dyeing plant usually contains a 10–40% of
chemical oxidation of dyes can also be assisted by pho- the initial dyestuff (in their hydrolysed form) and a
tocatalysis (Zhang et al., 2003). 100% of the auxiliary chemical initially added to the
During the dyeing process with reactive dyes, the reactive dyebath liquor. Synthetic spent dyebath effluent
addition of high concentrations of an electrolyte is nec- was prepared according to the industrial cotton fibre
essary to obtain a better fixation and exhaustion. Gener- dyeing procedure. Simulated dyebaths were prepared
ally, an amount of 50–80 g l1 of a salt is added as with an azo/dichlorotriazine reactive dye manufactured
electrolyte, being NaCl or Na2SO4 the most common. by BASF, which commercial name is Procion Orange
This salt also acts as electrolyte during the electrochem- MX-2R (Colour Index Reactive Orange 4). The chemical
ical treatment. structure of the dye is shown in Fig. 1.
In our previous studies, electrodes constituted by To establish the experimental conditions, several
titanium/platinum oxides (Ti/PtOx) were employed to industrial reactive dyeing effluents were analysed (pH,
discolour simulated dyehouse effluents with reactive
dyes (Gutiérrez et al., 2001, 2002). The treatment was
applied until the chromophore structure was broken SO3 Na
OH
and it was stopped before reaching mineralization. The Cl
decolourisation obtained with these electrodes was N N N
highly dependent on the dyeing electrolyte contained N N
in the dyehouse effluents: NaCl or Na2SO4, as indicated NaO3S
CH 3 N
previously. Thus, when NaCl was used, the electrochem- NaO3S Cl
ical treatment of the dyeing effluents provided a 90–95%
of decolourisation at a current density of 12 mA cm2. Fig. 1. Chemical structure of C.I. Reactive Orange 4.
108 V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112
conductivity, dyeing electrolyte and dye concentration) an average light intensity on the reaction vessel surface
and an average of these values was selected. Also, of 1 mW cm2 at 1 m of distance from the lamp.
NaOH was selected to hydrolyse the dye in order to sim-
ulate the work conditions of the new automatic addition 2.3. Analytical measurements
systems used in diverse mills, instead of a larger amount
of Na2CO3 in powder, traditionally employed. Decolourisation was calculated from the initial and
For the decolourisation study, the concentration of final dye concentrations (ci and cf respectively) by mea-
the reactive dye selected was 0.1 g l1. Prior to use, the suring their absorbance at the maximum dye absorbance
dye solution was hydrolysed to boiling with sodium (488 nm). Decolourisation was reported in %:
hydroxide (Flucka) at pH 12. It was then cooled to room ðci cf Þ
temperature and the pH was adjusted to 9 with hydro- D ¼ 100
ci
chloric acid (Panreac) or sulphuric acid (Scharlau),
depending on the electrolyte selected: sodium chloride Absorbance measurements were carried out with a UV–
(Scharlau) or sodium sulphate (Scharlau), respectively. visible spectrophotometer (Shimadzu UV-240 SP 1750
Finally, the amount of electrolyte necessary to reach a model). The dye absorbance has a linear behaviour ver-
conductivity of 35 000 lS cm1 was added (20 g l1 of sus the concentration according to the equation:
NaCl or 25 g l1 of Na2SO4).
After hydrolysis, the dyebath effluent prepared had Abs ¼ 28.176 c 0.006 ðR2 ¼ 0.9999Þ
the following environmental parameter values: 32 mg l1 where c is the dye concentration expressed in g l1.
of TOC; 59 mg l1 of COD; 3500 mg Pt–Co l1 of col- The total electrical consumption of the electrochemi-
our; 35 000 lS cm1 of conductivity and pH 9. cal system was indicated in Wh l1 and was calculated
The mineralization study was carried out on an efflu- from the quotient between the electrical consumption
ent containing a dye concentration of 1 g l1 (194 mg l1 measured (in Wh) and the volume treated.
of TOC; 311 mg l1 of COD; 25 000 mg Pt–Co l1 of The percentage of dye mineralization was evaluated
colour; pH 9 and 35 000 lS cm1 of conductivity from the measurements of TOC carried out along the
adjusted with NaCl) in order to evaluate the efficiency experiment with a total organic carbon analyser (Shima-
of the electrochemical treatment to remove organic dzu TOC-5050 A):
matter of highly concentrated reactive dye effluents.
ðTOCi TOCt Þ
Dye mineralization ð%Þ ¼ 100
TOCi
2.2. Experimental plant where TOCi corresponds to the initial value and TOCt is
the value obtained at time t.
The treatment of the simulated reactive dyehouse
effluents was conducted in an electrolytic cell, which 2.4. Kinetic evaluation
was undivided. The cathodes were constituted by tita-
nium and the anodes were made of titanium, covered After the electrochemical treatment, there was an
by platinum oxides. The total surface area of each elec- increase of the colour removal depending on the lighting
trode was 486 cm2. The volume of the vessel was 1 l. The conditions and on the time of storage. First-order reac-
cell was able to treat up to 50 l h1, which allows its use tion kinetics were assumed and the decolourisation rate
at industrial scale. constants were determined from the slope of the semi-
The experimental plant was constituted by the elec- logarithmic plot of colour (peak absorbance at k =
trochemical cell, the pump to feed the system and the 488 nm) versus exposition time at the different lighting
deposit to store the treated wastewater. This plant conditions, in accordance with the kinetic equation:
operated continuously, and the flow rate was fixed at
lnðAbs=Abs0 Þ ¼ k d t
25 l h1. The source supply allowed to regulate the cur-
rent among 0 and 25 A. The voltage was variable among where kd is the first-order decolourisation kinetic con-
0 and 40 V, depending on the current applied and on the stant expressed in h1.
conductivity of the effluent. The electrical consumption
was measured continuously during the treatment.
When the electrochemical process was carried out at 3. Results and discussion
low current densities, the wastewater was stored in a
tank after the treatment and was exposed to different 3.1. Influence of the dyeing electrolyte on the colour
lighting conditions (UV light, solar light and darkness) removal
in order to achieve the decolourisation. The UV light
source was one 40 W fluorescent tube (Philips TL The influence of the dyeing electrolyte on the decolo-
40 W/08) which emitted at 254 nm. This lamp generated urisation is shown in Fig. 2a, where colour removal and
V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112 109
sunlight
28 030 lS cm1. The pH also decreased from 9 to 8.6.
80 darkness
This behaviour is attributed to the oxidation of chloride
and hydroxyl ions.
70 The electrochemical oxidation easily fragmented the
dye molecule in smaller colourless species, while a pro-
60 longed treatment was necessary to reach a high level of
dye mineralization which implied an electrical consump-
50
tion of 698 Wh l1.
From these results it can be stated that this electro-
40
chemical system is not an attractive method to be
0 1 2 3 4 5 6 7
applied at industrial scale for dyeing effluents minerali-
Exposition time (h) zation. In this sense, although the conventional biologi-
Fig. 4. Effect of lighting conditions on the evolution of the cal treatment is not able to remove the colour
decolourisation after the electrochemical treatment (current satisfactorily, it offers a good yield for the removal of
density: 6 mA cm2). Electrolyte: (a) 20 g l1 NaCl, (b) 25 g l1 the organic compounds (more than a 90% of COD
Na2SO4 + 1 g l1 NaCl. removal) at a much lower cost than the electrochemical
mineralization.
For this reason, the electrochemical process is pro-
Table 2 posed as a treatment to be carried out only on the colo-
Decolourisation rate constants after the electrochemical treat- urated wastewater, which must be segregated and
ment of waters exposed to different lighting conditions (previ- decolourized previously to their incorporation to the
ous current density 6 mA cm2) biological plant.
Electrolyte Lighting conditions kd (h1)
100
20 g l1 NaCl UV light 1.701
Sunlight 0.742
Darkness 0.195 80
Dye removal (%)
1 1
25 g l Na2SO4 + 1 g l NaCl UV light 0.607 60
Sunlight 0.084
Darkness 0.024 40
dye mineralization
20
decolorisation
was much slower: only a 70% of decolourisation was
obtained 24 h after the electrochemical treatment. 0
0 2 4 6 8 10
As is evident from Table 2, the decolourisation rate
Treatment time (h)
constants obtained for effluents stored under UV light
are higher than the corresponding to effluents exposed Fig. 5. Dye mineralization and decolourisation versus the time
at the sunlight. In the same way, kd decreased dramati- of electrochemical treatment at 24 mA cm2 (initial dye con-
cally when the effluents were stored on the darkness. centration: 1 g l1, electrolyte: 20 g l1).
112 V. López-Grimau, M.C. Gutiérrez / Chemosphere 62 (2006) 106–112