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CONTENTS
Company Profile Kirby Network Manufacturing Facilities Systems & Practices Pre-Engineered Steel Buildings Main Frames Curved Built Up Members Secondary Members Cladding Systems Curved Cladding Concealed Fastener Cladding Systems Polyurethane Insulated Panels Kirby Deck Accessories Structural Steel Light Gauge Cold-Formed Steel Buildings ISO Certification Pre Engineered Buildings ISO Certification Structural Steel Testimonials Customers Kirby Landmark Projects Sales Office Contact Details 1 2 3 4 5-6 7-10 11 12-13 14-16 17 18 19-20 21 22-24 25-28 29 30 31 32 33-34 35-42 43
COMPANY PROFILE
Kirby Building Systems is a subsidiary of the multinational multi-billion dollar conglomerate Alghanim Industries, the largest privatelyowned company in the Gulf region. Kirby has been in operation since 1976 and maintains a strong reputation for providing cost effective solutions for steel buildings and structures. Kirby manufactures to the highest quality standards and is committed to providing top class service to its customers. Applications for Kirbys Pre Engineered Buildings and steel structures include factory buildings, warehouses, supermarkets, auto agencies, offices, hospitals, multi-storey buildings, aircraft hangars and workshops. Kirby has changed the face of the construction industry with its superior products and cost effective solutions. With its commitment to quality and better customer service Kirby continues to achieve new heights in the Pre-Engineered Building and Structural Steel industry.
KKIA INTERNATIONAL AIRPORT RIYADH, SAUDI ARABIA ABU DHABI OIL REFINING COMPANY TAKREER ABU DHABI , UAE
KIRBY NETWORK
MANUFACTURING FACILITIES
Rake Trim
Peak Purlin
Purlin
Rake Angle
MAIN FRAMES
MAIN FRAMES
Suggested width range (metres)... for most economical buildings.
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Standard Eave height: 3m-8m Standard bay spacing: 6 m/7.5 m/9 m Standard Loadings: Live 2 load 0.5/0.6/1.0 kN/m , Wind load 0.75/1.0/1.25 2 kN/m
The table above is a general guideline on recommended frame types for different widths. Kirby custom designs each order to the specified type, width, height, bay spacing, loading and other building parameters to customer requirements.
MAIN FRAMES
MEZZANINES
S tandard Mezzanine Floor Systems consist of galvanised profiled steel deck, joists, beams and intermediate support columns. Main beams span in lateral directions and joists in longitudinal directions bolted to the top flange of beams.
CRANES
Buildings can be designed to support any required crane system. Generally, overhead travelling cranes up to 15 MT are supported on brackets. For higher capacities, an independent support system is provided. Crane support for overhead travelling cranes includes brackets, beams and bracings. KIRBY can also provide electric overhead travelling cranes to the required capacity and specifications. The crane package includes hoist, end carriages, bridge, electricals and crane rails.
AL-ADASANI PIPE FACTORY - KUWAIT
MAIN FRAMES
TRUSSES
The KIRBY Truss System is one of the companys most popular and highly economical products. It is a rigid structure, ideal for large span roof systems, multiple bay buildings and as mezzanine floor framing. Significant reductions in clearances and building heights are possible by running service pipes/ducts through the trusses. As well foundation costs are reduced due to fewer columns being required to support larger spans. The KIRBY Truss System structures are individually designed to meet the specific requirements of each building and are fabricated utilizing high quality efficient fixtures. The system allows for easy erection as all connections are field bolted. Except for field splices on very large spans, no site welding is required.
(Kirby offered the customer a high quality economical solution using open web steel joists in this project instead of a rival space frame option. This allowed for a cantilever 14 meters over the curved rafter)
The Open Web Steel Joist is a secondary steel truss member fabricated from crimped angles welded onto top and bottom chords. The elements of the open web joist are made of hot rolled as well as cold formed grade 50 steel. Open Web Steel Joists are used as mezzanine joists, roof purlins, among others. Advantages Offers an economical solution for long span carrying heavy load or light load compared to conventional steel structure. Allows more clearance to the building by minimizing the mezzanine overall depth by designing beam at the short direction and the joists at the long direction without increasing the weight. Ducts and mechanical accessories can be installed in between the web openings. Cambering will prevent tiles, partitions or any other delicate finishing from cracks by maintaining the finish floor level straight.
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integrated with that of the building structure ensuring on-time delivery. Accurate detailing and manufacturing techniques assure correct appearance and perfect fit at site. Flange ranges from 130mm x 5mm to 400mm x 16mm. Depth ranges from 200mm to 1200mm Mass production of members with 10m radius or more. Variable depth and tapered members Capability of curvature in three dimensions.
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SECONDARY MEMBERS
Bracings
The Cable Bracing is a primary member that ensures the stability of the building against forces in the longitudinal direction such as Wind, Cranes, and Earthquakes.
Specifications
1. Cables are made of Galvanized Extra High Strength Seven Strand Cable of 1/2 diameter conforming to ASTM A475 2003 Class 1 (G40). 2. Terminals are made of Galvanized (G40) 25 mm diameter rods conforming to ASTM A36 3. Hill Side Washers are made of Aluminum or Galvanized castiron.
Advantages
Higher strength 120 KN ultimate tensile strength Better corrosion resistance (Galvanized) Easy packing and shipping (Round Packing) Cable can be fabricated and shipped for any required length. Easy erection. Light weight
Secondary structural framing refer to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts. Purlins, girts and eave struts are cold formed from steel which has a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of ASTM 570 (Grade 50) or ASTM A-653(Grade 50) or equivalent.
Z - PURLIN / GIRT
Purlins and girts shall be roll formed Z sections, 200 mm deep with 64 mm flanges shall have a 16 mm stiffening lip formed at 45 to the flange.
Eave Strut
Eave struts are 200 mm deep with a 104 mm wide top flange, a 118 mm wide bottom flange, both are formed parallel to the roof slope. Each flange has a 24 mm stiffener lip.
C - Section
C- Sections are 200mm deep with a 100mm flange. The flanges are perpendicular to the web and have a 24mm stiffening lip.
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SECONDARY MEMBERS
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CLADDING SYSTEMS
1 Top Coat 2 Corrosion Resistant Primer 3 Pre-treatment 4 Zinc or Zinc/Aluminium Coating 5 High strength tensile steel
Kirbys pre-painted sheeting is a multi-layer coating system to ensure long life and optimum coating adherence.
Panel Materials
The specific yield stress for steel is 345 MPa as per ASTM A792 GRADE 50. The specific yield stress for aluminum is 145 MPa as per ASTM B 209M alloy 3105 Temper H16. Other materials and thicknesses are available upon request. Kirby panel, Kirby Rib (KR) and Kirby Wall (KW) are well sculptured and stiffened to provide 1m of effective coverage area.
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CLADDING SYSTEMS
KIRBY WALL (KW(
1 2 3 4 Top Coat Corrosion Resistant Primer Pre-treatment Zinc or Zinc/Aluminium Coating 5 High strength tensile steel
ARCTIC WHITE
CARIBBEAN BLUE
DESERT BEIGE
SUN GOLD
AUTUMN GREEN
GALVALUME/ALUZINC
Special colours are available upon request, as are various surface coatings. For further information, please contact your nearest Kirby Building Systems Sales Office (see page 43).
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CLADDING SYSTEMS
KCS Features
Standard coil width 1219 mm Coverage width 1m Rib depth 40mm ksi material 50 fixed using self-drilling screws available in all RAL colours
KCS Benefits
Can be used for Roofs, Walls and Floor decking. Strong resistance to wind and gravity loads Fast to erect Allows for larger spacing between purlins leading to cost savings Allows for more fasteners per square metre than regular sheeting improving wind uplift Compliant with local building requirements (specifically in the UAE)
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CURVED CLADDING
SPECIFICATIONS:
K irby Curved Cladding has the following specifications: Profile: Kirby - Rib (KR) / KCS 40-200 Covering width: 1 Metre. Thickness: 0.5 mm, 0.6 mm nominal thickness. Radius: Variable (450 and above). Materials: Steel / Aluminium (Same specifications as single sheets) Coating: Polyster/Silicon polyester 25 microns exposed side and 12 microns reverse side. Colour: Available in full range of Kirby standard colours. Other coatings and finishes can be supplied on special order. Fastners: #14 x 25 Self Drilling Screws. Flashing: Curved flashing at rake to match curved panel.
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Kirby Insulated Panels can amount to substantial savings on equipment and operation for heating and cooling. Kirby Panels offers strength and versatility. Kirby Insulated Panels can also be used as retrofit insulation panels for existing conventional construction.
KPC TRINING CENTRE - KUWAIT
Facings
Kirby panels offer a variety of surfaces to achieve maximum strength, wearability and cost effectiveness.
Insulation Foam
Kirby Panels use high pressure injected polyurethane foam CFC Free, self extinguishing, can withstand intense heat, contain extreme low temperature and offer very low rates for water absorption and vapor transmission. It also provides excellent adhesion to the panels sheeting.
Shall be 24 Ga. color to match the same specification as panel facing materials and furnished for rakes, corners, eaves, framed openings or wherever necessary to provide weather tightness and finished appearance. We also supply a wide Kirby Panels reduce erection time and range of coordinated accessories for cost. complete insulated panel roof and walls installations, consists of translucent Panels shall have a sealer for side laps and panels, ventilators, roof curbs, roof jacks, end laps. doors (personnel, sliding and roll-up), windows and louvers.
Trim/Flashing
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KRIP
KRIP - Kirby Roof Insulated Panels offer long life, low maintenance and excellent weather tightness. Large panel size reduces number of joints. Kirbys high corrugation overlap joint eliminates the possibility of water capillary leakage along side joints. KRIP can be applied to new metal building construction, or even applied on a substructure, over an existing conventional roof which is beyond repair or without previous insulation. KRIP is one of the premier roofing systems available today.
KWIP
KWIP - Kirby Wall Insulated Panels are used where creation of a cost efficient controlled environment is valued. KWIP can be used as external walls for commercial buildings or industrial applications, with new metal building construction or overlaid on to existing conventional construction to produce a renovated appearance and provide additional higher insulation values. In any application, KWIPs one step installation speeds erection and reduces costs. The profile is most suitable to overshadow the fasteners.
KFIP
KFIP - Kirby Flat Insulated Panels provide the option to be used as interior partitioning in offices or accommodation or as interior insulation panels where temperature control is essential. As interior wall linings or partitioning KFIP offer highly durable, light weight, sound proof panels which are quick to install or rearrange. As interior insulation KFIP is one of the most efficient insulations available, easy to install to new buildings and an excellent choice to retrofit insulation to existing conventional construction.
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KIRBY DECK
Kirby Deck panel shall have 41 mm deep major ribs which taper in width from 10 mm to 40 mm, and are spaced 164 mm on center. Additional minor stiffening ribs are located between major ribs, at 82 mm on center. Each panel shall provide 820 mm coverage.
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ACCESSORIES
SLIDING DOORS (SINGLE OR DOUBLE LEAF(
3 m, 4 m and 5 m wide and 3 m to 5.5 m high. Other sizes are available on special order.
LOUVERS
Fixed, adjustable and sand trap louvers with overlapping blades allowing free air flow. Size is 1 m x 1 m. incorporating insect screen, hand crank and blade adjustment lever.
ALUMINIUM WINDOWS
Designed for installation with Kirby wall panel, double slide, self flashing with pre-glazed clear glass and removable half insect screen. Standard size is 1 m x 1 m. Multiple windows can be formed by joining the jamb fins together.
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ACCESSORIES
FASTENERS
Standard fasteners shall be No. 14, Type A, self drilling screws with metal and neoprene washers. All screws shall have hex heads and are zinc plated.
POWERED VENTILATORS
Kirby C whirlwind low silhoutte extract ventilator with spun aluminium non-return shutter and one piece base and throat. Mounted on GRP roof curb moulded to suit Kirby rib roof panels.
RIDGE VENTILATORS
Gravity type with bird screen and Mechanical control Damper, Standard size is 3000 mm long with a throat opening of 300 mm.
ROOF JACKS
Enclosure for pipes or stacks projecting from the roof; 2mm thick GRP to fit Kirby roof panel. Available in opening sizes for 50 mm to 300 mm diameter.
ROOF CURBS
Enclosure for ducts or other roof projections. 2 mm thick glass fibre reinforced plastic fitting Kirby Rib roof panels. Available in opening sizes 600 mm, 900 mm and 1200 mm squares.
SEALERS
Flexible sealer tapes made from butyl rubber for sheeting sidelaps, endlaps and accessories.
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ACCESSORIES
AIRCRAFT HANGAR
SPECIAL APPLICATIONS
Kirby provides solutions for special applications such as aircraft hangars, customized hangar doors and framing, customized support systems for special equipment and maintenance cranes.
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STRUCTURAL STEEL
Kirby provides solutions such as customized Hot Rolled steel structures to market sectors such as Oil & Gas, Petrochemical Industry, and Heavy Industries.
In addition, Kirby provides solutions to customers in the commercial sector who require a wider range of products for projects that include a combination of heavier structural steel requirements, as well as Pre-engineered buildings.
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Multi-Storey Buildings
Residential / Commercial Shopping Malls Leisure Centres Multi-storey car parks Hospitals
Infrastructure
Bridges Power & Desalination Airports & Seaports Aircraft Hangars
MARINA MALL BRIDGE, KUWAIT ARC-CURVED HANGAR, YEMEN
Heavy Industries
Oil & Gas Petrochemical Aluminum Smelters Fertilizer Plants Cement Plants
TRIAL ASSEMBLY AT THE KIRBY RAK PLANT CONVEYOR STRUCTURES FOR RUWAIS SULPHUR EXPANSION, ABU DHABI
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The engineering department uses the latest versions of internationally renowned industry standard 3D and 2D software for designing and detailing. Kirby upholds its position at the cutting edge of the industry due to its commitment to quality and customer satisfaction. Skilled structural engineers using the very latest in computerized engineering design and detailing systems permit the selection of the most economical, accurate and efficient framing and cladding systems. The Design / Engineering Department is fully computerized, utilising the latest software packages to enable them to produce the most economical structures in the shortest time possible. The software packages most frequently used are :
Package
Description
Design of rolled & Build up Section
Specifications/Codes
BS 5950 A.I.S.C
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The Drafting office is also fully computerized and utilizes the following main software packages :
Package
Description
Preparation of GA Drawings & Fabrication Drawings Miscellaneous Works 3D Modeling Detailing of Connections, curved structures and angle towers Automatic Generation of Fabrication Drawings, Production & Material Listings 3D Modeling Detailing of Connections Automatic Generation of Fabrication Drawings, Production & Material Listings
Welding
All welding operations are carried out in accordance with KIRBY Steel Engineerings approved welding procedures by independently qualified welders. Kirby welders are trained to perform the welding processes SAW, SMAW & FCAW and are AWS D1.1 qualified for various position including 6GR for T, K, and Y connections.
Non-Destructive Testing
Welding Inspection & Non-Destructive Testing monitoring of welding variables like voltage, amperage and welding consumables is carried out per approved welding procedure specifications. In addition, visual inspection are carried out on 100% of each section to ensure highest quality in manufacturing. Kirby is capable of performing UT, MPI & PT as per AWS D1.1/ D1.1M-2006 requirements. Further, Kirby has the capability to carry out ultrasonic, radiography, MPI & PT if required
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Applications
Health Centers Community Centers (Anganwadi) Schools Site Offices Mass Housing Relief Camps Labour Camps Military Camps
Special Features
Spans up to 15 m. Clear height up to 3.0 m. Variety of sheetings: Galvanized, Galvalume (in various colours). Wall Options - sheeted, blockworks. Covered ceilings - Roof Liners. Insulation for Roof and Wall. Partition Walls. Customed Designed. Special accessories like doors, windows, ventilators, etc. can be provided.
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TESTIMONIALS
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CUSTOMERS
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CUSTOMERS
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Health Care
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Aircraft Hangars
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(009663) 833 1678/ (009663) 832 6488 Fax: (009663) 832 6477 Email: kirbysaudi_dam@alghanim.com
EGYPT:
Tel.: (00202) 2417 3892 Fax: (00202) 2417 3605 Email: kirbyegypt@alghanim.com
YEMEN:
RIYADH:
Tel.: (009661) 476 3334 Fax: (009661) 478 1500 Email: kirbysaudi_riy@alghanim.com
Tel.: (009671) 202 837 Fax: (009671) 202 920 Email: kirbyyemen@alghanim.com
SYRIA:
JEDDAH:
Tel.:
(009662) 660 0139/ (009662) 669 2555 Fax: (009662) 661 3620 Email: kirbysaudi_jed@alghanim.com
Tel.: (00963) 11 316 1700 Fax: (00963) 11 316 1800 Email: kirbysyria@alghanim.com
TURKEY:
Tel.:
ABU DHABI:
Tel.: (009712) 626 0024 Fax: (009712) 626 0023 Email: kirbyauh@kirbybuilding.ae
JORDAN:
Tel.: (00971 4) 296 7558 Fax: (00971 4) 296 7559 Email: kirbydb@kirbybuilding.ae
Tel.: (009626) 553 6083 Fax: (009626) 553 6173 Email: kirbyjordan@alghanim.com
SUDAN:
KUWAIT:
Tel.:
(00965) 2473 4439/ (00965) 2473 4467/ (00965) 2471 0711 Fax: (00965) 2473 9789 Email: kuwait_sales@alghanim.com
Tel.: (00249) 183 228 050 Fax: (00249) 183 228 052 Email: kirbysudan@alghanim.com
PAKISTAN (LAHORE):
Tel.: (0092) 42 352 93 697 Fax: (0092) 42 352 93 698 Email: kirbypakistan_lahore@alghanim.com
BAHRAIN:
Tel.:
(00973) 17 214 168/ (00973) 17 214 540 Fax: (00973) 17 214 197 Email: kirbybahrain@alghanim.com
PAKISTAN (KARACHI):
Tel.: (0092) 21 349 77 983 Fax: (0092) 21 349 77 983 Email: kirbypakistan_karach@alghanim.com
OMAN:
ETHIOPIA:
Tel.: (00968) 2447 8935 Fax: (00968) 2448 9535 Email: kirbyoman@alghanim.com
TANZANIA:
QATAR:
Tel.:
(00974) 4443 9973/ (00974) 4443 5862 Fax: (00974) 4441 7080 Email: kirbyqatar@alghanim.com
Tel: (00255) 752 888 888 / 653 499 999 Fax: (00255) 222775037 Email: kirbytanzania@alghanim.com
NIGERIA:
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Customer Centric Faster and efficient response. People with rich industry experience
In 2010, Kirby successfully completed delivery of the worlds largest Pre-Engineered Steel structure (350,000 sqm) to Renault-Nissan Kirby Building Systems: The leaders in Pre-Engineered and Structural Steel
www.kirbyinternational.com