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Tooling systems
Huntsman Advanced Materials is a leading global supplier of advanced, high performance materials for the design, prototyping and
parts production. The primary markets we serve include aerospace, automotive, sport and leisure, wind energy, and general industry.
Our products include: Products for Models, Mould and Tool Making
RenShape Modeling Boards Tooling Boards - Polyurethanes Tooling Boards - Epoxy RenPaste Modeling Paste Seamless Modeling Paste RenCast Epoxy Casting Systems Net Size Casting Systems Fastcast Polyurethanes RenGel Epoxy Gelcoats Coupling Coat RenLam Ancillaries Laminating Systems Fillers, Wax Sheets and Release Agent
Adhesives
Araldite Brake Bonding Adhesives
Business tooling
Since 1947 the TOOLING BUSINESS has been developed and considered as a pionneer business. Tooling materials were marketed under the recognized Ciba Tool brand name, which has become a synonym for quality, performance and service. During the Vantico time this brand has become RenShape
To obtain more detailed data about these products, please use our product finder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at advanced_materials@huntsman.com
Modeling Boards
Product Colour Density (g/cm) Shore Hardness D (ISO 868) Compressive Strength (ISO 604) (MPa) Compressive Modulus (ISO 604) (MPa) Coefficient of Thermal Expansion (ISO 11359) (10-6 K-1) 60-65 55-60 50-55 50-55 50-55 Deflection Temperature (ISO 75) (C) Comments
RenShape BM 5108 RenShape BM 5025 RenShape BM 5185 RenShape BM 5440 RenShape BM 5460 RenShape 460
Styling/ Design, ie: Program proving, design studies, supporting structures for paste etc Styling/ Design, ie: Program proving, design studies, supporting structures for paste etc Styling/ Design, ie: Program proving, design studies, supporting structures for paste etc Models/Data Control Models, ie: Exterior and Interior cubings, presentation models, wind turbine models Models/Data Control Models, ie: Exterior and Interior cubings, presentation models, wind turbine models Models/Data Control Models, ie: Exterior and Interior cubings, presentation models, wind turbine models
Tooling Boards
Product Colour Density (g/cm) Shore Hardness D (ISO 868) BarcolHardness Compressive Strength (ISO 604) (MPa) Compressive Modulus (ISO 604) (MPa) Coefficient of Thermal Expansion (ISO 11359) (10-6 K-1) Deflection Temperature (ISO 75) (C) Comments
Polyurethanes
RenShape BM 5112 RenShape BM 5166 RenShape 470 RenShape BM 5266 RenShape BM5172 RenShape 473
30-35 40-45
Hammer forms and flanging tools Sheet metal forming tools, hammer forms, control fixtures and jigs Sheet metal forming tools, hammer forms, control fixtures and jigs Metal forming tools Pattern plates, core boxes, tooling jigs Syntactic polyurethane materials, easy to machine with good dimensional stability
To obtain more detailed data about these products, please use our product finder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at advanced_materials@huntsman.com
Modeling Pastes
Product Colour Mix Ratio (pbw) Pot Life at 25C (min) Density (g/cm) Shore Hardness D (ISO 868) Coefficient of Thermal Expansion (ISO 11359) (10-6 K-1) 65-70 Deflection Temperature (ISO 75) (C) Flexural Strength (ISO 178) (MPa) Comments
RenPaste SV 427-2/ Ren HV 427-1 XH 6403 A/ XH 6405-1 B RenPaste SV4090/ Ren HV4090
40 60 45-60
50-55 65 70-75
20-25
Easily machinable formulation, very good adhesion Easily machinable formulation, suit for all sort of modeling Easily machinable formulation, suit for jigs & fixtures
100:100 100:100
0.75-0.8 0.85-0.95
55-60 60-65
12 3 days@RT 20 7 days@RT
11 3 days@RT 19 7 days@RT
Master and data control in layer up to 40 mm Paste rheology adjusted from high speed automated application of 10mm thickness to precise hand application up to 40mm thickness High temperature paste applied up to 40mm thick via dispensing equipment. Suitable for prepreg and high temperature laminating processes
RenPaste XB 4633
Brown
100:50
Approx 1
Approx 80
43
200*
160*
42*
*After cure: stablised at 40C (4 hours) then ramped (5 C/min max depending on tool size) to the following temperatures and held for 4 hours minimum at each 100, 140, 180, 200C)
RenCast 5146 POLYOL/ Ren 5146 ISO RenCast 5146/ Ren 5146/ Cast Iron Powder RenCast 5146/ Ren 5146/ Filler DT 081 RenCast 5146/ Ren 5146/ Filler DT 082 RenCast 5146/ Ren 5146/ Filler DT 082
Light Beige
80:100
1.2
80
85-90
3000
75-80
Low viscosity, long pot life For metal like parts (max. exotherm 60C) Lower CTE and lower shrinkage (max. exotherm 90C) Varable filler content possible (max. exotherm 45C) High compressive strength than unfilled system (max. exotherm 40C) High compressive strength than unfilled system Lower density metal like parts (max. exotherm 50C)
Dark Grey
80:100:550
3.3
90
115-120
10000
45-50
200
Grey
80:100:110
1.9
70-75
65
4500
40-50
100
Light Beige
80:100:330
30 - 40 (3 KG)
1.6
85
90-95
9500
45
250
75-80
Light Beige
80:100:420
30 - 40 (3 KG)
1.85
85
100-105
10500
40
300
RenCast 5146/ Ren 5146/ Filler DT 082 RenCast 5146/ Ren 5146/ Filler DT 082/ Aluminium Powder
White
80:100:600
1.8
85
75-80
10000
40-45
Grey
80:100:330:40
1.8
85 - 90
95 - 100
10000
45
200
To obtain more detailed data about these products, please use our product finder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at advanced_materials@huntsman.com
Gelcoats
Product Colour Mix Ratio (pbw) Pot Life (250 ml) (min) 20 60 10-15 25 20-25 15-20 15 50 15-20 30-45 25 30 Demoulding Time (hr) Density (g/cm) Shore Hardness D (ISO 868) 85-90 85-90 85-90 85-90 85-90 85 85-90 85-90 85-90 88 85-90 90 Deflection Temperature (ISO 75) (C) 60-70 80 85 100 60-70 60-70 80 100 60-70 115-120 120 120 Comments
RenGel SW 10/ Ren HY 2404 RenGel SW 10/ Ren HY 5159 RenGel SW 18/ Ren HY 2404 RenGel SW 18/ Ren HY 5159 RenGel SV 410/ Ren HY 2404 RenGel SW 5298/ Ren HY 2404 RenGel SW 404/ Ren HY 2404 RenGel SW 404/ Ren HY 5159 RenGel SW 419-1/ Ren HY 2419 RenGel SW 5155/ Ren HY 5159 RenGel XD 4615/ Ren HY 5159 RenGel P 99/ Ren HY 5159
White White Green Green White Light blue Blue Blue Black Grey Black Grey
100:10 100:8 100:20 100:16 100:14 100:10 100:10 100:8 100:13 100:10 100:15 100:11
12 12 12 12 6-8 12 12 12 12 12 12
1.5 1.5 1.3 1.3 1.4 1.68 1.8 1.8 2.3 1.34 1.6 1.5
Negatives, moulds and fixtures Negatives, moulds and fixtures Wet lay-up tools, vacuum forming tools, RTM moulds Wet lay-up tools, vacuum forming tools, RTM moulds polishable gel-coat, which suit for copy milling molds, transitional mold, jigs & fixtures etc., polishable gel-coat, which suit for copy milling molds, transitional mold, jigs & fixtures etc., Foundry patterns, copy-milling models Foundry patterns, copy-milling models Sheetmetal forming tools, foundry patterns For foam molding, vacuum forming & all sort of heat resistance mold etc., mould production for wet lay up or RTM processes Universally applicable on the tacky gelcoat
* Its the glass transition temperature (Tg), which is done via DSC.
RenLam LY 5288/ Ren HY 5288 RenLam LY 5288/ Ren HY 5289 RenLam M-1/ Ren HY 956 RenLam LY 113/ Ren HY 97-1 RenLam LY 113/ Ren HY 98 RenLam CY 219/ Ren HY 5160 RenLam CY 219/ Ren HY 5161 RenLam CY 219/ Ren HY 5161 RenLam LW 5157/ Ren HY 5159 RenLam LY 5210/ Ren HY 5158 LSH 69-4A/ LSH 69 B Renlam LV06/ Ren HY 06 Renlam LV10/ Ren HY 97 blue Araldite LY 8615 / Aradur 8615 * Room temperature=25C
Pale yellow Pale yellow Clear to pale yellow Clear pale yellow Clear to pale yellow Pale yellow Pale yellow Pale yellow Grey Pale yellow Grey blue Grey blue Grey blue Light amber, transparent
1.1 1.1 1.1 0.95 0.95 1.1 1.1 1.1 1.3 1.1 1.3 1.1 0.75 1.06
100:40 100:23 100:20 100:30 100:30 100:50 100:50 100:50 100:11 100:25 100:10 100:15 100:20 100:50
7 days @RT/ 14 hr @40 8 days @RT/ 14 hr @40 9 days @RT/ 14 hr @40 7 days @ RT / 14 hr @ 40 7 days @ RT / 14 hr @ 40 7 days @ RT / 14 hr @ 40 7 days @RT/ 14 hr @40 7 days @RT/ 14 hr @40 14 hrs gradually to 120C 24hr @ 35 / 2hr @ 180
Multi-purpose laminating system, suit for all sort of laminated backing , tamping backing etc Multi-purpose laminating system, suit for all sort of laminated backing , tamping backing etc low viscosity, easy for operation Low viscosity, long potlife, medium temperature performance Low viscosity, long potlife, medium temperature performance Good property with RT cure Good property with RT cure Good property with RT cure Easy for operation, good perform in tempertaure medium heat resist Long potlife with high temperature performance Fibre reinforced paste, easy to handle Fibre reinforced paste, easy to handle Fibre reinforced paste, easy to handle Infusion at RT or 30-40oC with long pot life. Ideal for manufacturing large scale moulds
To obtain more detailed data about these products, please use our product finder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at advanced_materials@huntsman.com
Casting Systems
Product Colour Mix Ratio (pbw) Pot Life (1000ml) (min) Viscosity (mPas) Layer Thickness (mm) Recommended Cure Schedule (C) Density (g/cm) Shore Hardness D (ISO 868) Compressive Strength (ISO 604) (MPa) Flexural Strength (ISO 178) (MPa) Elongation Break (ISO 627-2) (%) Deflection Temperature (ISO 75) (C) Comments
Grey
100:7
240
1000030000
<50
3 hr @ 60
D91
175
95
230
High heat resist, good performance in mechanical properties. High viscosity, heat resist upto 100C High viscosity, heat resist upto 1300C Mineral filled, low Tg, lower density Mineral filled, low Tg, lower density Mineral filled, low Tg, lower density Good abrasion resistant
RenCast 264-1/ Hardener 234 RenCast CW5156-1/ Ren HY 5158 RenCast CW 2215/ Ren HY 5160 RenCast CW 2215/ Ren HY 5161 RenCast CW 2215/ Ren HY 5162 RenCast CW 2418-1/ Ren HY 5160 RenCast CW 2418-1/ Ren HY 5161 RenCast CW 2418-1/ Ren HY 5162
Grey
100:12.5
60
30
1.7
90
90
65
100
Grey
100:8
60
<80
1.62
D90
140-145
72-77
130
Yellow
100:20
120
<80
1.6
D85-90
80-90
65-75
50-55
Yellow
100:20
45
5000
<20
1.6
D85-90
80-90
60-70
55-60
Yellow
100:20
25
5000
<10
1.6
D85-90
80-90
60-70
60-65
Black
100:15
120
4000
<80
2.3
D85-90
80-90
80-90
50-55
Black
100:15
60
5000
<20
2.3
D85-90
80-90
80-85
55-60
Black
100:15
30
5000
<10
2.3
D85-90
80-90
80-85
60-65
Fastcast Polyurethanes
Products Colour Mix Ratio (pbw) Pot Life (1 kg) (min) 6-8 Density (ISO 1183) (g/cm3) 1 Compressive Strength (ISO 604) (MPa) 35 Compressive Strength (ISO 604) (MPa) 1000 Deflection Temperature (ISO 75) (C) 80 Flexural Strength (ISO 178) (MPa) Comments
RenCast FC 52 Polyol/ FC 52 Isocyanate RenCast FC 52 Polyol/ FC 52 Isocyanate/ DT 082 RenCast FC 53 Polyol/ FC 53 Isocyanate RenCast FC 53 Polyol/ FC 53 Isocyanate/ Filler DT 082 RenCast FC 55 Polyol/ FC 55 Isocyanate RenCast FC 55 Polyol/ FC 55 Isocyanate/ Filler DT 082 RenCast XD 4566 Polyol/ XD 4566 Isocyanate RenCast XD 4566 Polyol/ XD 4566 Isocyanate/ Filler DT 082
100:100
25
100:100:300
10
1.6-1.7
45-50
2500
85-90
26
Variable filler content for large casting Low viscosity, fast demould
100:100
3-4
1.1
41
1150
85
41
100:100:300
5-6
1.6-1.7
45-50
2500
85-90
34
Beige
100:100
2-3
1.1
35
900
85
37
Beige
100:100:300
5-6
1.6-1.7
43
2200
90
26
Beige
100:100
5-6
1.6-1.7
23
600
60-65
29
Beige
100:100:300
8-10
1.6-1.7
33
1400
70-75
31
To obtain more detailed data about these products, please use our product finder tool by visiting the website www.huntsman.com/advanced_materials and download the Technical Data Sheets which are of interest or contact us at advanced_materials@huntsman.com
RenPIM 5213-1 Polyol / 5213-1 Isocyanate RenPIM 5214 Polyol / 5214 Isocyanate RenPIM 5215 Polyol / 5215 Isocyanate RenPIM 5216 Polyol / 5216 Isocyanate RenPIM 5217 Polyol / 5217 Isocyanate RenPIM 5218 Polyol / 5218 Isocyanate
3 4 4 5 5 4
Flame retardance to UL94 V-O simulates PP/ABS High temperature resistance, pigmentable, simulates PP/ABS High temperature resistance, simulates PP/ ABS Toughened, high impact resistance, pigmentable, simulates PP/ ABS Toughened, high impact resistance, simulates PP/ ABS High flexural modulus, toughened, simulates PP/ABS
Stereolitography
Product SLAsystem Colour Viscosity at 28C (cps) Flexural Strength ASTM D-790 (MPa) 55 103 99 100 58 94 83 72 66 70 Tensile Strength ASTM D-638 (MPa) 37 66 77 64 38 52 53 44 44 44 Elongation ASTM D-638 (%) Notched Izod Impact ASTM D 256 J/m Heat Deflection Temp. at 0.46 MPa (1.8 MPa) ASTM D-648 (C) 58(50) 54(47) 62(53) 54(49) 49(46) 58() 63(52) 62() 62() 51() Comments
RenShape SL 5240 RenShape SL 5510 RenShape SL 5510 RenShape SL 7520 RenShape SL 7545 RenShape SL 7560 RenShape SL 7580 RenShape SL 7800 RenShape SL 7810 RenShape SL 7820
SLA 250 SLA Viper si2 SLA 350/3500/5000 SLA 7000 SLA Viper si2 3500/5000/7000 SLA Viper si2 3500/5000/7000 Solid state laser Solid state laser Solid state laser Solid state laser
White Clear amber Clear amber White White White Clear amber liquid White liquid White liquid
350 230 230 570 430 250 580 300 240 240
24 5 5 6 17 11 11 14 15 13
48 26 27 17 34 36 32 78 46 45
ABS like with excellent fine features High temperature resistant SL material High temperature resistant SL material PP like suitable for snape-fit parts Durable SL material that simulates ABS-like parts Durable SL material that simulates ABS-like parts ABS like with good temperature performance Accurate and durable general purpose SL resin Durable ABS-like building parts with an improved dimensional stability Black parts with high strength and good dimensional stability, even in humid condition, ABS-like and fine surface PP-like fine surface parts with high elongation and excellent flexibility, good dimension stability even in humid condition. Tough, durable and ultra clear SL resin with outstanding clarity and excellent accuracy
RenShape SL 7840
Clear liquid
320
73
41
14
49
48 ()
RenShape SL 7870
Clear
210
68
40
16
53
48()
Ancillaries
Product Description Comments
Fillers
Filler DT 081 Filler DT 082 Wax Sheets Grey, light mineral filler White metalloxyd filler Self adhesive wax sheets in different thicknesses Filler for various applications Filler for various applications Spacing layers to simulate work piece thickness
Release Agent
RenLease QZ 5101 RenLease QV 5110 RenLease QZ 5111
Mould sealer, water soluble Mould release agent Mould release agent
For sealing of plastic, rubber, wax, etc Paste release agent for cold and warm curing systems Liquid release agent for cold and warm curing systems
Hong Kong
Huntsman Advanced Materials (Hong Kong) Ltd Suites 3-12, Level 41, Langham Place, 8 Argyle Street, Kowloon, Hong Kong. Tel: +852 2148 8800 Fax: +852 2424 1741
China
Huntsman Advanced Materials (Guangdong) Co. Ltd. Flying Geese Mountain Industrial Park, Shilou Town, Panyu District, Guangong 511447, PR China, Tel.: +86 20 3937 7000 Fax: +86 20 8486 5122
Taiwan
Huntsman Advanced Materials (Taiwan) Corp. No. 19, Industrial Third Road, Kuan Yin, Taoyuan County, Taiwan, R. O. C. Tel.: +886 3 483 8616 Fax: +886 3 483 1205
Japan
Huntsman Advanced Materials K.K. Shibakoen Ridge Bldg. 3F, 1-8-21 Shibakoen Minato-ku, Tokyo 105-0011, Japan Tel: +81 03 5403 8180 Fax: +81 03 5403 8186
Korea
Huntsman Korea Ltd. 15th Fl., Dukmyung Bldg., 170-9, Samsung-dong Gangnam-gu, Seoul Korea Tel.: +82 2 3404 6800 Fax: +82 2 556 3263
All trademarks mentioned are either property of or licensed to Huntsman Corporation or an affiliate thereof. Except where explicitly agreed in writing otherwise, the sale of product described herein (Product) is subject to the terms and conditions of sale of the Huntsman company from which you purchased the product (or those of the authorised distributor, as the case may be). Huntsman Advanced Materials is an international business unit of Huntsman Corporation. Huntsman Advanced Materials trades through Huntsman affiliated companies in different countries including but not limited to Huntsman Advanced Materials LLC in the USA; Huntsman Advanced Materials (Europe) BVBA in Europe; and Huntsman Advanced Materials (Australia) Pty Ltd, Huntsman Advanced Materials (Hong Kong) Ltd, Huntsman Advanced Materials (Guangdong) Company Limited, Huntsman Advanced Materials (India) Pvt Ltd, Huntsman Japan KK, Huntsman Advanced Materials (Singapore) Pte Ltd and Huntsman Advanced Materials (Taiwan) Corporation in Asia Pacific. The following supersedes Buyers documents. While the information and recommendations included in this publication are, to the best of Huntsmans knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION, WARRANTY OR CONDITION OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. No statements or recommendations made herein are to be construed as a representation about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determine the applicability of such information and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights. The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, handling and storage procedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product comply with all safety information contained in the applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative. Copyright 2009 Huntsman Advanced Materials (Hong Kong) Ltd. RefNr. AdMat_TLSelector_05/09_ENG