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For additional information on ADVANCED Motion Controls servo drives and product information, as well as individual application case studies, visit www.a-m-c.com
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Contents
Communications Control...pg 4
Entertainment...pg 11
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Contents
Medical...pg 22
Packaging...pg 27
Semiconductor...pg 33
Simulators...pg 40
Products that are marked as Modified started with a standard product and then were optimized to meet the customers system requirements. Products that are marked as Custom were designed from the ground up based on the customers requirements.
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Vibration Welding
Parts are clamped together at forces up to 8000 lbs.The 100A40 drives voice coils that vibrate the part at frequencies ranging from 180Hz to 240Hz which causes enough friction to melt the plastic and create a weld. To increase efficiency the welder automatically adjusts the vibration frequency to match the natural frequency of the part. Linear vibration welders are used for irregularly shaped parts, while rotational vibration welders are used for round parts. Some machines are big enough accommodate parts as large as 36" x 48" (3ft x 4ft).
Other Suggested Servo Drives ELECTROMATE ZDrives Toll Free Phone (877) SERVO98
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Torque Tools
The main control box is the heartbeat of the system and is capable of handling a broad array of tools ranging in torque from 2 to 4000 Nm, including right-angle, inline and pistol-grip tools, as well as specialty nutrunners such as flush socket, floating spindle, crowfoot, tube nut and hold-n-drive. Just plug in the tool you need and let the control box do the rest. The interface was designed to be very easy to use. From the control box or a PC the operator can easily program specific torque limits and torque profiles. Servo Drives in Use B25A20Modified Axes / Applications TorqueDrive Other Suggested Servo Drives DPRALTE025B200 ELECTROMATE
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Communications Control
Antenna Control
Active motion control is required to keep antennas pointed at their targets. Tracking stations can follow aircraft or drones to maintain communications and telemetry. Satellite tracking on the other hand doesn't need to be as responsive because the angular speeds are much lower and satellites follow predictable paths, but accuracy is still necessary.
Servo Drives in Use 12A8Modified 20A20 25A8 30A8 30A20AC 30A20ACModified(Expandedtemperaturerange) 50A20I AZ6A8DDC AZ12A8 AZB12A8 DPRANIR015A400 DPRANIR030A400 DPRNLIR015A400Modified SX25A20
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Communications Control
Positioning Components
These flexible components simplify the integration of motion control into communications systems.
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Other Suggested Servo Drives 50A8 ELECTROMATE ZDrives Toll Free Phone (877) SERVO98
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Mine Exploration
AGV's are used to explore and map unstable mine shafts.
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Hazardous Materials
Hazardous materials. Radioactive and toxic environments are ideal situations to use AGV's. They can handle dangerous materials and clean contaminated areas.
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Entertainment
Animatronics
CGI (computer-generated imagery) is the technology of choice for special effects but this doesn't mean animatronics have been relegated to obscurity! Star Wars and Aliens relied heavily on animatronics but even recent films such as Jurassic Park and Harry Potter made use of this technology for some effects. Beyond the silver screen, animatronics can also be found in theme parks and museums. Animated characters have a range of complexity from simple on/off motion to sophisticated multi-axis coordination and kinematics. Many of these characters can be seen on theme park rides and shows. Museums use animatronics in dinosaur exhibits where they move and roar at passers-by.
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Entertainment
Theatre Elements
The theatre uses motion control to make rotating stages and to make props come to life. Servo controlled lighting systems automatically track performers on the stage.
Other Suggested Servo Drives ZDrives B30A40 B60A40 ELECTROMATE Toll Free Phone (877) SERVO98 DPRALTE025B200
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Entertainment
Battlebots
ADVANCED Motion Controls servo drives were in several of the battlebots seen on TV including Mechadon, Ronin and Overkill. AMC is up to the challenge of a fight to the death and win-at-allcost battle! High power to weight ratio, robustness and reliability are all qualities needed to win.
Other Suggested Servo Drives B40A8 100A25 ELECTROMATE Toll Free Phone (877) SERVO98 120A10 Toll Free Fax (877) SERV099
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Typical Requirements
Low voltage 20 to 80VDC High Current 30 to +100A peak on the drive wheels Lightweight and small package size High Efficiency to conserve batteries Rugged and high quality design - depending on the quantity involved we can build to shock and vibration specifications, however it is more common for the OEM to reinforce internal components themselves.
To reduce cost and better tailor the drive to the application, custom designs are very common. Current loop tuning will make the system more efficient and responsive. Other modifications include: increased current output, customized peak/continuous profiles, size/shape modifications to help integrate the drive into the chassis, connectorization, removal of pots & switches, multi-axis solutions, etc.
Servo Drives in Use 120A10Modified DPRALTE060B080Custom 50A8 BE40A8 B30A8Custom2axis DZRALTE012L080 AZ12A8
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Antenna Positioning
We are on a lot of azimuth-elevation applications for antenna positioning. Applications are not limited to just communications, we're even on a non-lethal directed energy weapon for crowd control. Called an Active Denial System (ADS) and nicknamed the 'pain ray', this weapon focuses electromagnetic radiation at subjects up to half a kilometer away. When hit, the victim feels intense burning over the exposed area similar to a light bulb pressed against the skin. Supposedly there is no damage, as the penetration is less than 1/64 of an inch (about where your nerve endings are).
A Reuters correspondent who volunteered to be shot with the beam during a demonstration described it as "similar to a blast from a very hot oven - too painful to bear without diving for cover. For the first millisecond, it just felt like the skin was warming up. Then it got warmer and warmer and you felt like it was on fire.... As soon as you're away from that beam your skin returns to normal and there is no pain.
Other Suggested Servo Drives ELECTROMATE Toll Free Phone (877) SERVO98 DPRAHIR015A400 Toll Free Fax (877) SERV099 www.electromate.com DPRAHIR060A400 sales@electromate.com
Electronics Testing
These machines are capable of testing capacitors and varistors at production rates of up to 9,000 chips per minute. Multiple tests are simultaneously performed on chips as small as 0402 on an advanced handler using non-jamming patented rotary technology.
Material Testing
These machines test the material properties of metals, plastics, elastomers, films, fibers, foods, fluids, biomaterials and bio-tissues such as cartilage, muscle tissue, etc. Types of tests include: dynamic and static testing. Tension, compression, elasticity, indentation, fatigue, creep, rheology, flexure, torsion, impact, and hardness.
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Rapid Prototyping
These machines transform virtual 3-D models on the computer into exact physical replicas (with 0.0015 inch accuracy). Structures are built by putting down one thin layer at a time. There are two basic methods. One involves "printing" (through an ink-jet process) liquid adhesive on fine-powder layers of plaster. The other uses a nozzle to deposit layers of molten polymer on a support structure. Finished pieces can be used: As-is for end-use parts For fabrication and assembly purposes As prototypes before remanufacturing to the final material (such as metal or plastic).
Newer machines boast large build envelopes (36x24x36 inches) for large parts.
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Lab Automation
Liquid Handling
Liquid Handlers and Autosamplers streamline liquid handling operations including injection, fraction collection and re-injection. Instruments feature syringeless solvent delivery and accommodate various volumes and flow rates that allow for a large dynamic working range from 2 L to 100 mL and flow rates of 1 L/min to 25 mL/ min.
Sorting
Automated Sorting Stations are designed to extend the Directed Sorting technique for use with libraries in the range of several 100s to several 1000s of compounds. By automating the reaction and cleavage sorting operations, the automated sorter is capable of handling large libraries of discrete compounds rapidly and efficiently.
Other Suggested Servo Drives AZBE20A8 DZRALTE020L080 ELECTROMATE DPCANIE030A400 Toll Free Phone (877) SERVO98
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Lab Automation
Bio Processing
Bioreactors create an optimal environment to facilitate the process of fermentation and other biological reactions. Temperature, pressure and fluid agitation can all be controlled. The motor controller device is specifically designed to control the servo-motor speed (revolutions/minute) based on each customer's specifications. The sleek and slender design of this device is perfect for use in laboratories where space is a concern.
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Medical
Patient Handling
This includes patient beds, operating tables and treatment tables. Under servo control, tables can rise, lower and tilt. In the case of medical imaging such as MRI and CT, an automated table can have up to 7 axes of motion all coordinated with each other and with the imager. The table and the imaging system work together to obtain detailed 3D images by observing the area of interest from many angles.
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Medical
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Medical
Other Suggested Servo Drives ELECTROMATE ZDrives Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 DPRALTE020B080 www.electromate.com
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Medical
Other Suggested Servo Drives DPRALTE020B080 30A20AC ELECTROMATE B25A20 Toll Free Phone (877) SERVO98
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Medical
Resuscitation
Even when rested, it's difficult for a rescuer to perform CPR with good technique. As the rescuer begins to fatigue - usually only after a few minutes - the compression efficiency progressively gets worse. During a heart attack, standard CPR performed by an expert only maintains about 10 percent of normal blood flow! Portable chest compressors are the answer to this problem and have proven themselves to be better at delivering blood flow during cardiac arrest. New technologies have been developed to automate the pumping action during a heart attack that provides blood flow rates near 100 percent! These portable servocontrolled units automatically compensate for patient size and efficiently pump the heart for up to 30 minutes per charge. Many lives have already been saved by these devices.
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Packaging
Strapping
Strapping machines dispense, tighten, and seal polypropylene strapping around packages or bundles. This unit automatically tensions straps and joins the ends with a secure heat weld.
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Solar Farms
This is your typical Azimuth/Elevation application that you may have seen on radio telescopes and other lower quantity projects. The difference here is that the funding is orders of magnitude greater. Test sites can use 100's of servo drives while full sized solar farms use 1,000's. The servo drives are used to position large mirrors so they reflect sunlight into a focused area to achieve very high temperatures. This heat source powers the electrical generation equipment. A typical solar farm produces power in the 100's of megawatts. To maintain the highest efficiency the mirrors need to be accurately positioned which makes this an ideal job for servo drives. Servo drives also make it possible to react quickly and smoothly to put the mirrors into a "safe" position during high winds. A major safety requirement is to always know where the reflected light is directed. For example you would never want the reflected light to pass over a highway or other sensitive area. Without computer safety oversight and servos, this situation could conceivably happen during a maintenance operation.
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Fuel Cells
Fuel cells create electricity by reacting fuel on the anode side and an oxidant on the cathode side in the presence of an electrolyte. The fuel can be in the form of hydrogen, hydrocarbons and alcohols. Oxygen is the predominant oxidant and can be taken directly from air. Air going into the fuel cell needs to be compressed and precisely controlled. To do this efficiently, high speed centrifugal pumps similar to the superchargers found on cars are used. The servo drive controls the motor that drives the pump. The servo drive will typically be in Hall Velocity mode and maintain speeds of around 50,000 rpm.
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Welding
Positioning and wire feeders are used on welding robots. Often times the parts to be welded are not in a straight line or on one plane. Welding robots can weld curved surfaces and around corners with more consistency and faster than human welders.
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Other Suggested Servo Drives B60A40AC ELECTROMATE Toll Free Phone (877) SERVO98 DPRAHIE060A400 Toll Free Fax (877) SERV099 www.electromate.com DPCANIE030A400 sales@electromate.com
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Semiconductor
Front End
Many front-end processes involve spinning the wafer. This sounds easy at first until you realize that the inertial mismatch between the wafer fixture and motor can easily be upwards of 2000:1 for a direct drive system. This presents a tuning problem if trying to maintain excellent velocity and position response. ADVANCED Motion Controls drives have the tools to get this application tuned in short order.
Other Suggested Servo Drives ZDrives ELECTROMATE DPRALTE020B080 Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 DPCANTA020B080 www.electromate.com
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Semiconductor
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Semiconductor
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Semiconductor
Axes / Applications XY
Back End
After all of the features/circuits have been created on the wafer, the back end processes are ready to begin.
Wafer Inspection
This is an optical inspection of the wafer to look for physical abnormalities that will indicate damage in the fabricated wafer. For this process, the wafers must be correctly positioned in front of the viewing lens for accurate optical inspection.
Axes / Applications XY
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Semiconductor
Dice
This process takes the completed wafer and slices it into individual chips. A circular dicing blade is used to slice the chips. This is an ideal application for servo motion on both the blade control and positioning.
Other Suggested Servo Drives DPRANIE030A400 ELECTROMATE DPCANIE030A400 Toll Free Phone (877) SERVO98
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Semiconductor
Wire Bond
After Die Bonding each pad on the die is connected to a corresponding pin on the package frame via a thin gold wire. This is one of our highest bandwidth applications!.
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Semiconductor
Encapsulation
The bonded die and frame are sealed - either by a molded plastic compound, or by the attachment of a sealed lid.
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Simulators
Simulators
Realism begins with making control devices with force feedback such as steering wheels, control yokes or joysticks. Further enhancements include seat shakers and realistic transmissions (yes our servo drives spin a transmission which forces the user to correctly synchronize the clutch, gas and stick shift). The final ingredient is full articulation of the cockpit which can simulate lateral and longitudinal acceleration as well as pitch and roll. Full articulation isn't just for airplanes, it also produces the sensation of being thrown into the back of your seat when you punch the gas in an Indy car and pushes you to the side when you scream through the first corner in an oval track. In addition to training, simulators are becoming more popular in entertainment. From race car leagues to glorified arcade games we're seeing more and more applications.
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Simulators
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3805 Calle Tecate Camarillo, CA 93012-5068 Tel: (805) 389-1935 Fax: (805) 389-1165 www.a-m-c.com
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