P e rm i t - t o - w o rk systems

WHAT ARE PERMITS-TO-WORK?

A permit-to-work system is a formal written system used to control certain types of work that are potentially hazardous. A permit-to-work is a document which specifies the work to be done and the precautions to be taken. Permits-to-work form an essential part of safe systems of work for many maintenance activities. They allow work to start only after safe procedures have been defined and they provide a clear record that all foreseeable hazards have been considered. A permit is needed when maintenance work can only be carried out if normal safeguards are dropped or when new hazards are introduced by the work. Examples are, entry into vessels, hot work and pipeline breaking.

WHAT IS THE PROBLEM?

An HSE survey showed that a third of all accidents in the chemical industry were maintenance-related, the largest single cause being a lack of, or deficiency in, permit-to-work systems. In a study of small and medium-sized chemical factories: r two-thirds of companies were not checking systems adequately; r two-thirds of permits did not adequately identify potential hazards; r nearly half dealt poorly with isolation of plant, electrical equipment, etc; r a third of permits were unclear on what personal protective clothing was needed; r a quarter of permits did not deal adequately with formal hand-back of plant once maintenance work had finished; r in many cases little thought had been given to permit form design. While aimed primarily at the chemical industry the guidance provided may have application in other industries.

WHAT DO I NEED TO DO?

Dont assume that your system is a good one just because you have not yet had a serious accident. You should critically review your system and ask yourself the following questions. Information r Is the permit-to-work system fully documented, laying down: - how the system works;

- the jobs it is to be used for; - the responsibilities and training of those involved; and - how to check its operation?
r Is there clear identification of who may authorise

particular jobs (and any limits to their authority)? r Is there clear identification of who is responsible for specifying the necessary precautions (eg isolation, emergency arrangements, etc)? r Is the permit form clearly laid out? r Does it avoid statements or questions which could be ambiguous or misleading? r Is it designed to allow for use in unusual circumstances? r Does it cover contractors?

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Selection and training r Are those who issue permits sufficiently knowledgeable concerning the hazards and precautions associated with the plant and proposed work? Do they have the imagination and experience to ask enough what if questions to enable them to identify all potential hazards? r Do staff and contractors fully understand the importance of the permit-to-work system and are they trained in its use? Description of the work r Does the permit clearly identify the work to be done and the associated hazards? r Can plans and diagrams be used to assist in the description of the work to be done, its location and limitations? r Is the plant adequately identified, eg by discrete number or tag to assist issuers and users in correctly taking out and following permits? r Is a detailed work method statement given for more complicated tasks? Hazards and precautions r Does the system require the removal of hazards and, where this is not reasonably practicable, effective control? Are the requirements of The Control of Substances Hazardous to Health Regulations 1999 (COSHH) and other relevant legislation known and followed by those who issue the permits? r Does the permit state the precautions that have been taken and those that are needed while work is in progress? For instance, are isolations specified and is it clear what personal protective equipment should be used? r Do the precautions cover residual hazards and those that might be introduced by the work, eg welding fume and vapour from cleaning solvents?

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r Do the Confined Spaces Regulations 1997 apply? If so, has a full risk assessment identified the significant risks and identified alternative methods of working or necessary precautions? Procedures r Does the permit contain clear rules about how the job should be controlled or abandoned in the case of an emergency? r Does the permit have a hand-back procedure incorporating statements that the maintenance work has finished and that the plant has been returned to production staff in a safe state? r Are time limitations included and is shift changeover dealt with? r Are there clear procedures to be followed if work has to be suspended for any reason? r Is there a system of cross-referencing when two or more jobs subject to permits may affect each other?

r Is the permit displayed at the job? r Are jobs checked regularly to make sure that the relevant permit-to-work system is still relevant and working properly?

ESSENTIALS OF THE PERMIT-TO-WORK FORM

The permit-to-work form must help communication between everyone involved. It should be designed by the company issuing the permit, taking into account individual site conditions and requirements. Separate permit forms may be required for different tasks, such as hot work and entry into confined spaces, so that sufficient emphasis can be given to the particular hazards present and precautions required. The essential elements of a permittowork form are listed in the diagram. If your permit does not cover these it is unlikely to be fully achieving its purpose.

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1 Permit title 3 Job location 4 Plant identification 6 Hazard identification - including residual hazards and hazards introduced by the work 7 Precautions necessary - person(s) who carries out precautions, eg isolations, should sign that precautions have been taken 8 Protective equipment 9 Authorisation - signature confirming that isolations have been made and precautions taken, except where these can only be taken during the work. Date and time duration of permit 11 Extension/shift handover procedures signatures confirming checks made that plant remains safe to be worked upon, and new acceptor/workers made fully aware of hazards/precautions. New time expiry given

PERMITS SAVE LIVES GIVE THEM PROPER ATTENTION

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2 Permit number. Reference to other relevant permits or isolation certificates 5 Description of work to be done and its limitations. 10 Acceptance signature confirming understanding of work to be done, hazards involved and precautions required. Also confirming permit information has been explained to all workers involved 12 Hand back - signed by acceptor certifying work

completed. Signed by issuer certifying work completed and plant ready for testing and recommissioning. 13 Cancellation certifying work tested and plant satisfactorily recommissioned

(Signatures - names must be legible)

FURTHER INFORMATION
This leaflet, prepared by HSEs Chemical and Hazardous Installations Division, is a pointer to essential features of a permittowork system. You are also strongly advised to read: Guidance on permit-to-work systems in the petroleum industry HSE Books 1997 ISBN 0 7176 1281 3 The safe isolation of plant and equipment HSE Books 1997 ISBN 0 7176 0871 9 Safe work in confined spaces Free HSE leaflet INDG258 HSE Books 1999. Also available in priced packs ISBN 0 7176 1442 5 Safe work in confined spaces: Approved code of practice, r e g u l a t i o n s and guidance L101 HSE Books 1997 ISBN 0 7176 1405 0 Cleaning and gas freeing of tanks containing flammable residues CS15 HSE Books 1985 ISBN 0 7176 1365 8 COSHH: a brief guide to the Regulations INDG136 HSE Books 1999 ISBN 0 7176 2444 7 Other guidance for the chemical industry: Formula for health and safety HSG166 HSE Books 1997 ISBN 0 7176 0996 0 Managing contractors: A guide for employers HSE Books 1997 ISBN 0 7176 1196 5 This leaflet is available in priced packs of 15 from HSE Books, ISBN 0 7176 1331 3. Single, free copies are available from HSE Books. HSE priced and free publications are available by mail order from HSE Books, PO Box 1999, Sudbury, Suffolk CO10 2WA Tel: 01787 881165 Fax: 01787 313995 Website: www.hsebooks.co.uk (HSE priced publications are also available from bookshops.) For information about health and safety ring HSE's InfoLine Tel: 08701 545500 Fax: 02920 859260 e-mail: hseinformationservices@natbrit.com or write to HSE Information Services, Caerphilly Business Park, Caerphilly CF83 3GG. You can also visit HSEs website: www.hse.gov.uk This leaflet contains notes on good practice which are not compulsory but which you may find helpful in considering what you need to do.
This publication may be freely reproduced, except for advertising, endorsement or commercial purposes. Published 1997, reprinted 2002. Please acknowledge the source as HSE. Printed in the United Kingdom for HSE INDG98 (rev3) 2/02 C100

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Road cutting& blockage permit

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Request by executor(A grade and above)

by filling all the entries and attaching sketch/indicating on reverse of permit form
s s s s s s s

clearance from EL maint. Clearence from Civil Clearence from PN Clearence from IS dept. Clearence from F&S Approved by DGM(T) Permit registered at Fire Station.

Excavation & Dyke cutting

Request by executor(A grade and above) by filling all the entries and attaching sketch/indicating on permit form
s s s s s s s s

clearance from EL maint./ Telecom. Clearence from F&S Clearence from CL Clearence from PN/Area in charge Registered at Fire Station. Approved by GSI On completion , permit closure and

return to Fire Station/ Area in charge.

Vessel Entry
Request by executor(A grade and above) by filling all the entries clearance from EL maint./ Telecom. sCritical evaluation of 10 checklist
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items./ticking
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Approved by GSI Clearence from PN/Area in charge On completion , permit closure and

return to Fire Station/ Area in charge.

Work Permit System By A.K.Singh, Chief Manager (F&S), IOCL ,Mathura Refinery
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Safetybossleft a comment I appreciate Mr. Singh for up-loading WORK PERMIT the valuable informatic document for all those personnel performing in a hazardous condition. Also it is very use full for training purpose. 07 / 24 / 2009

singhakiocl replied: Thanks for your encouragement and appreciation. With best wishes A.K.SINGH 08 / 17 / 2009

singhakioclleft a comment Further information on practices on work permit system is welcome A.K.Singh, Chief Manager, Indian Oil Corporation Ltd Mathura Refinery. Tel: 0091 565 2417781 07 / 09 / 2009

tom2910 replied:

You posted an incident alert about a ruptured sand blast vessel on another site and wanted to get more information. I am working with a client in Peru that had the same incident so can share the details. If you get this and can respond to tom@thedrakegroup.com, it would be appreciated. Best Regards, Tom 03 / 05 / 2010 Upload a Document

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