MIRAI DTL632V200 - T3214G-22 Mirai Service Manual

Nexgen Mediatech Inc.
TITLE
T3214G-22C Level 1 Service Manual
DATE VER PAGE
11/30/2006 V1.0 1/41
Approved by:
Rick Wu
Title:
Level 1 Service Manual

Doc. No. OCSM-T3214G-22-01 Version V1.0 Preparation Date 2006/11/30 Date of new version 2006/11/30 Model T3214G-22 New release Version V1.0
Prepared by:
Mu-Han Lee
Page 1 of 41
Contents (Revision)
Page Version Date Page Version Date
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The information contained herein is the exclusive intellectual property or confidential document of Nexgen, and 1 shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of Nexgen. Nexgen shall not be liable for any information and unauthorized misuse, abuse, modification of this document. 1

TITLE
DATE VER PAGE
11/30/2006 V1.0 2/40
T3214G-22 LCD TV
Service Manual Model No: T3214G-22 DTL 632V220 Brand: Mirai

The information contained herein is the exclusive intellectual property or confidential document of Nexgen, and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission of Nexgen. Nexgen shall not be liable for any information and unauthorized misuse, abuse, modification of this document.

TITLE
DATE VER PAGE
11/30/2006 V1.0 3/40
Table of content
1. Attention During Servicing.4 2. Purpose...5 3. Definition of Level 1 Service..5 4. Block Diagram6 5. Disassembly/Assembly Procedures 7 6. Trouble Shooting Analysis...16 7. Update BIOS.23 8. Explosion Diagram.35 9. Level 1 Spare Parts List40

TITLE
DATE VER PAGE
11/30/2006 V1.0 4/40
1. Attention During Servicing
1-1. This TV should be operated from the type of power indicated on the using label. If you are not sure of the type of power available, consult your dealer or local power company.. 1-2. The TV shall be placed at low humidity and low dust. 1-3. Place the TV on firm flat surface carefully. The surface of the TV is plastic material and thin glass, drop or sharp impact will cause damage to the TV. 1-4. Do not use alcohol or ammonia-based liquid to clean the TV. If necessary, clean with a slightly damp cloth. Disconnect the TV from the power supply before cleaning. 1-5. Remove the power supply immediately in case of abnormality occurred in the TV, especially strange noise of smell 1-6. Turn on power for testing only after completing the assembly of the TV include casing and tighten the screw while servicing the TV to prevent hazard.

TITLE
DATE VER PAGE
11/30/2006 V1.0 5/40
2. Purpose
The purpose of this service manual is for the reference of Authorized Service Provider (ASP) while proceeding level 1 service for the product mentioned in this manual.
3. Definition Of Level 1 Service

The definition of level 1 service is defined by Service Provider (SP hereafter) based on service efficiency and effectiveness considerations. Normally level 1 means PCBAMechanical PartsInternal CableAccessory ComponentPacking Material for LCD TV, The concrete composition of level 1 spare parts will be mentioned in item 9, to show the level 1 list of materials.

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DATE VER PAGE
11/30/2006 V1.0 6/40
4. Block Diagram
LCD Panel
Inverter
MCU
LCD Panel Interface
Audio Processor &
LCD Controller
SDRAM DC/DC Converter
Amplifier TV Module TV Interface
A/D Converter
Video Decoder
Graphic Interface
Audio & Power Interface Speaker-R Power Speaker-L Adapter To CATV
OSD Keypad & Indicate LED &Speaker Connector

TITLE
DATE VER PAGE
11/30/2006 V1.0 7/40
5. Disassembly Procedures
Tools MODEL: T3214G-22
Remove back cover
Remove powers 4 screws and 2 cables
Power Module and bracket

TITLE

Remove M/B
DATE VER PAGE
11/30/2006 V1.0 8/40
Power bracket
Remove M/Bs EMI shielding screws/ side screws and all cables
SCARTs screws
I/Os screws

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DATE VER PAGE
11/30/2006 V1.0 9/40
Remove the inlet 2 cables before remove EMI shielding
EMI Shielding
Remove M/Bs screws and FFC cable
M/B
Remove M/B to Inverters Cable

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DATE VER PAGE
11/30/2006 V1.0 10/40
M/B to inverter cable
KeyPad module
KeyPad PCBA and KeyPad panel bracket
Remove IR board
10

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DATE VER PAGE
11/30/2006 V1.0 11/40
Remove front I/O
Remove front I/O
I/O bracket and PCBA
Remove Speaker
R-side speaker with red/ black wire
L-side speaker with white/ black wire
11

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11/30/2006 V1.0 12/40
Remove Panel bracket and speaker sponge
Remove M/B to Panels FFC cable
be careful to push this lock
Front cover
Power button/ LED lens/ IR lens
12

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Power support
Stand
Stand support
Stand (lower), Stand support (upper)
Speaker
13

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Panel bracket
DATE VER PAGE
11/30/2006 V1.0 14/40
KeyPad and Front I/O cable
Power to M/B_Inverter cable, IR PCBA, Speaker sponge
14

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Power to M/B cable, IR cable
15

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DATE VER PAGE
11/30/2006 V1.0 16/40
6. Trouble Shooting Analysis

Defect Mode
Light On Test
Failure Analysis
Missing Line
Repair
Check PCB Check Panel
M/B Change Panel Change
Testing
Abnormal Display
Bright Dot
Dark Dot
Backlight
Light Leakage
Mura
Check Panel
Panel Change
Image Sticking
Brightness Spot
Particle
Dot Defect No Display Check PCB

M/B Change
Check Panel
Panel Change
Noise
Check PCB
M/B Change
Check Panel
Panel Change
Next Step
A
NG
TEST Completed
16

TITLE

Failure Analysis
DATE VER PAGE Repair
11/30/2006 V1.0 17/40 Testing
Defect Mode A
Flicker Image Is Too Dark
Check PCB
M/B Change
Check Panel
Panel Change
Gray Value Display
M/B Change Panel Change
R. G. B Display Abnormal Display Shut Down
M/B Change Panel Cable Change
Check PCB
M/B Change
Check Panel VGA No Image Check PCB
Panel Change
M/B Change
Check D-sub Cable
D-sub Cable Change
Power On Display Abnormal
Check PCB
M/B Change
Next Step
NG
TEST
Completed
17

TITLE

Failure Analysis
11/30/2006 V1.0 18/40 Testing
Defect Mode
ON/OFF Abnormal
No Power
Check PCB
M/B Change
Check Keypad/B
Keypad/B Change
Check FFC
FFC Change
LED Display Abnormal
LED Off
Check PCB
M/B Change
LED Dark Check FFC LED Abnormal
Keypad/B Change FFC Change
LED Flicker
Power Saving Mode On VGA
Push Any Key To Restart
Abnormal Keyboard
Unavailable
Check PCB
M/B Change Keypad/B Change
Check FFC
FFC Change
NG
Next Step
TEST
Completed
18

TITLE

Failure Analysis
Display Flicker (Tapping)
11/30/2006 V1.0 19/40 Testing
Defect Mode
Other Abnormal Display
Check PCB
M/B Change
Check Panel
Panel Change
Cannot Use Remote Control
Check keypad Board
Keypad Change
Check Remote
Remote Control Or Battery Change
Check FFC
FFC Change
TEST
Next Step
NG
Completed
19

TITLE

Failure Analysis
Sound Adjust Abnormal
11/30/2006 V1.0 20/40 Testing
Defect Mode
Audio Abnormal
Check PCB
M/B Change
No Sound
Check Speaker
Speaker Change
Check FFC
FFC Change
Single Sound
Check PCB
M/B Change
Keypad/B Change
Hear Phone Defect
Check Hear Phone Jack Check FFC
M/B Change
FFC Change
Check PCB
M/B Change
TEST
Completed
20

TITLE

Failure Analysis
AV , SV ,CV No Image
11/30/2006 V1.0 21/40 Testing
Defect Mode
Video Abnormal ( AV , SV , CV , TV )
Check PCB
M/B Change
Check Cable
Cable Change
TV No Image
Check PCB Check RF Cable
M/B Change
RF Cable Change
Check TV Module
TV Module Change
TV No Sound
Check PCB
M/B Change
Check TV Module TV No Close Caption Or V-Chip (NTSC) TV No Teletext ( PAL , SECAM )
TV Module Change
TEST
Completed
21

TITLE

Failure Analysis
11/30/2006 V1.0 22/40 Testing
Defect Mode
Abnormal BIOS Upgrade
Cant Upgrade BIOS
Check PCB Check Firmware IC
M/B Change Firmware IC
TEST
Completed
22

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DATE VER PAGE
11/30/2006 V1.0 23/40
7. Update BIOS.
7-1 7.1 Program Pre-Installation
7.2
7.3
23

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7.4
7.5
7.6
24

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7.7
7.8
25

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7.9
7.10
7.11
26

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DATE VER PAGE
11/30/2006 V1.0 27/40
Connect ISP card between PC (print port) and TV (VGA port)
Contact to VGA port
27

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PC side installation.
7-2 Active the program IAP Writer.exe
28

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11/30/2006 V1.0 29/40
IF the hard ware connected is fail, it will be show this picture.
. Entry Factory model on TV side: Press G Y B Sleep
29

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DATE VER PAGE
11/30/2006 V1.0 30/40
At this time the screen is showing this image and the F/W is v-2.144
Press to IAP mode.
When you press, it will be showing this.
30

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DATE VER PAGE
11/30/2006 V1.0 31/40
When it is connected, the PC side will be showing this screen;
Select F/W position
File
Load
Select F/W
31

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DATE VER PAGE
11/30/2006 V1.0 32/40
Select Binary and press OK
Press Verify Device to maker sure it is connected
Then Press Write Device
32

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DATE VER PAGE
11/30/2006 V1.0 33/40
When press Write Device the Blue bar will be running to 99%
After finish download process, you can see the following picture.
Restart the TV and entry into factory model to Default
33

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Finished
34

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8. Explosion Diagram
35

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36

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38

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39

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9. Level 1 Spare Parts list

Material PCBA P/N 510-321003-511 510-320010-511 510-320009-511 174-320611-601 174-321019-601 174-322101-601 174-321014-601 174-323008-601 230-320007-611 460-320040-611 482-000013-651 290-320007-611 404-000009-611 480-320053-611 250-320033-641 531-321470-601 200-320071-6101 200-320056-6101 527-321470-601 200-320082-6101 200-320083-6101 220-000006-611 231-000027-011 231-000028-011 250-320029-621 250-320028-621 601-730008-610 601-030005-610 601-040005-610 250-320032-631 250-320039-611 250-320037-611 250-320034-621 231-320003-611 231-320004-611 232-000005-611 232-000022-611 English Description PCBA T3214G MAIN BOARD V1.0 N PCBA T32127 IR BOARD V0.1 NPB PCBA T32127 KEYPAD V0.2 NPB WIRE T3214G IR 6P L=720 NPB WIRE T3214G KEY 10P L=900 NPB WIRE T3214G INV 6-12-3P L340 N WIRE T3214G POWER 10P L650 NPB WIRE T3214G PANEL 30P L=100+55 T32001 PANEL MYLAR SHEET NPB T3214G_22_SAFETY LABEL-MIRAI WARRANTY CARD-MIRAI NPB T32127 REMOTE CONTROL-MIRAI N RECLOSEABLE BAG NPB T3214G_22 MANUAL MIRAI NPB T3212G MAIN COVER BKT PAL NPB T32147-2X FRONT BEZEL KIT NPB T32147 BACK COVER NPB T32127 FUNCTION KEY NPB T32147-X2 STAND KIT NPB T32147_X2_STAND_BASE NPB T32147_X2_STAND_NECK NPB RUBBER FOOT NPB T3210B/T3710B NON WOVEN T3210B/T3710B NON WOVEN PANEL SUPPORT BKT-TL-L04 NPB PANEL SUPPORT BKT-TRLO4 NPB SCREW BH D3*8 C2 NPB SCREW BH M3-0.5*5 C2 NPB SCREW BH M4-0.7*5.5 C2 NPB T3212F MAIN PLATE BKT-HD NPB T32147 VESA SUPPORT BKT NPB T32127 POWER PANEL BKT NPB T32127 AV PANEL BKT-VER2.0 NPB T3214G GASKET SPONGE NPB T3214G GASKET SPONGE NPB AL TINSEL W40*L20MM NPB AL TINSEL W15*L40MM NPB STD Usage 1.000 1.000 1.000 1.000 1.000 2.000 1.000 1.000 2.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 5.000 4.000 4.000 2.000 2.000 2.000 4.000 6.000 1.000 2.000 1.000 1.000 1.000 1.000 1.000 1.000
Internal cable
Accessory
Front Bezel
Function Key Stand
Mechanical Part
40

TITLE

210-320009-621 200-320061-6101 200-320060-6101 210-320019-611 401-320053-611 405-320006-611 405-320007-611 405-320005-611 405-320008-611 407-000001-011 405-000030-011 601-740008-640 601-730008-610 601-740012-610 601-730008-610 601-440016-610 601-740008-640 601-740012-610 601-440016-610 601-730008-610 601-740012-610 601-030005-610 601-040005-610 603-040008-610 605-204007-611 180-320002-621 185-017901-611 170-041501-601
DATE VER PAGE
11/30/2006 V1.0 41/40 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 2.000 8.000 5.000 1.000 2.000 4.000 4.000 14.000 6.000 6.000 20.000 28.000 6.000 3.000 2.000 1.000 1.000 1.000
Packing Material
Screw
Others.
T32127 AV NAME PLATE NPB T32127 ATSC PLATE NPB T32127 WO ATSC PLATE NPB T3212G PC NAME PLATE NPB T3214G_22_CARTON MIRAI NPB T32147 SIDE CUSHION-T/R NPB T32147 SIDE CUSHION-T/L NPB T32147 SIDE CUSHION-B/R NPB T32147 SIDE CUSHION-B/L NPB PALLER-F CORNER PAPER PLATE SCREW BH D4*8 C2 NPB SCREW BH D3*8 C2 NPB SCREW BH D4*12 C2 NPB SCREW BH D3*8 C2 NPB SCREW BH D4*16 C2 NPB SCREW BH D4*8 C2 NPB SCREW BH D4*12 C2 NPB SCREW BH D4*16 C2 NPB SCREW BH D3*8 C2 NPB SCREW BH D4*12 C2 NPB SCREW BH M3-0.5*5 C2 NPB SCREW BH M4-0.7*5.5 C2 NPB SCREW IH M4-0.7*8 C2 NPB SCREW HH UNC4#-40*7 H5 NPB 32" LCD PANEL MODULE 1366*768 AC/DC POWER SUPPLY 179W NPB P-CORD 250V 10A EU 3P BLK 1.5M
41

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Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 1/41

Level 1 Service Manual

Page Version Date Page Version Date

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 2/40

Service Manual Model No: T3214G-22 DTL 632V220 Brand: Mirai

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 3/40

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 4/40

1. Attention During Servicing

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 5/40

3. Definition Of Level 1 Service

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 6/40

LCD Panel Interface

Audio Processor &

SDRAM DC/DC Converter

Amplifier TV Module TV Interface

Audio & Power Interface Speaker-R Power Speaker-L Adapter To CATV

OSD Keypad & Indicate LED &Speaker Connector

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 7/40

Remove back cover

Remove powers 4 screws and 2 cables

Power Module and bracket

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 8/40

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 9/40

Remove the inlet 2 cables before remove EMI shielding

Remove M/Bs screws and FFC cable

Remove M/B to Inverters Cable

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 10/40

M/B to inverter cable

KeyPad PCBA and KeyPad panel bracket

Nexgen Mediatech Inc.

T3214G-22C Level 1 Service Manual

DATE VER PAGE

11/30/2006 V1.0 11/40