ASE VP 500 S

OPERATION MANUAL
VP 500 S
MORTAR PUMP

ASE MACHINERY AND CONSTRUCTION CO.

Istanbul Yolu 13.Km. Gersan Sanayi Sitesi, 658 Sk. No: 54 Ergazi 06370 Ankara-TURKEY

Tel : +90.312.256 56 33 (Pbx) Fax : +90.312.256 61 50

e-mail : sales@ase-co.com URL: http://www.ase-co.com

TABLE OF CONTENTS
 ASE VP 500 S

Introduction
Get to know the parts
Getting started
Maintenance
Trouble Shooting
Safety
Specifications

INTRODUCTION

Thank you for purchasing this product. Please read the operation manual before starting operations to be
sure to obtain optimum performance and a longer service life from this product.

VP 500 S is a mortar pump for all kind of machine applicable materials, plasters, mortars and screed.

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Other Products That Are Available;

Plaster Mixing & Pumping:
Mixing and pumping machines that mix all types of ready mix, dry materials homogeneously by getting
required water and material automatically.
• SIVAJET: ideal for small team & job

• SM 5: can be loaded either with bagged or silo materials for big volume works

Mortar Mixing & Pumping:

For all kind of mortar materials such as conventional, masonry, refurbishing, filling, anchoring, casting,
bonding, injecting, reinforcement, fiber and refractory mortar, indoor/outdoor, textured and trowel plasters,
fireproofing materials, anti-noise compounds, floor screed, ground coats and fiberglass concrete.
• VP 250: For materials up to 6 mm granule size

• VP 500: For materials up to 8 mm granule size

Mortar Pumps:
• VP 220
• VP 250
• VP 500

Continuous Mixers:
For all kind of ready mix and dry materials such as masonry, refurbishing, filling and anchoring mortar, floor
screed, plasters and renders.
• SHM 25
• SHM 50

GET TO KNOW THE PARTS

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 ASE VP 500 S

NO NAME
1 CABİN

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 ASE VP 500 S

2 CONTROL PANEL
3 SIEVE
4 VIBRATOR
5 CLAMP
6 HAMDLE
7 MORTAR PRESSURE MANOMETER FLANGE
8 ROTOR
9 STATOR
10 PUMPING HOPPER

GETTING STARTED

Your VP 500 S is transported inside wooden crate. Unpack the unit and check whether you have received the
whole parts and attachment.

1- Fix a suitable plug to the AC Power Cord. Connect the AC Power Cord to a AC 380 V, 3 phase Outlet.
Make sure the plug is fitted firm on the wall.
2- Connect all mortar hoses together.
3- Connect one end of Mortar Hose on the main unit and the other end to Spraying Gun. Push the hose into
the connection point and lock it with the clamps at both sides.
4- Connect Air Hose that is coming from the compressor to Spraying Gun. Make the compressor ready for
functioning.

5- Make the air hose-connecting ready.

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6- With pneumatic control valve on spraying gun you can turn-on and turn-off the VP 500 S. Be sure that the
pneumatic control valve is in off position, before the machine started.
Pneumatic control valve

Mortar hose

NO
1. STOP LIGHT
2. START LIGHT
3. DIRECTION LIGHT
4. ERROR
5. REVERSE
6. PANEL BOX
7. VİBRATÖR SWITCH
8. MAIN SWITCH

WARNING! Be sure that main and vibrator switch turned off.

7- Connect the electricity of control panel

8- check the connection of the clamp and Rotor/Stator.
9- Anytime, before the machine started, make ready a thick mixing for easy pumping (cement+water,
lime+water, chemical+water).
10- Put the mixing in the pumping hopper.
11- Use the “1” – “2” position of the main switch on the electric control panel, till the green light is
permanent.

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 ASE VP 500 S

12- Push the “START” button.

13- Turn-on the pneumatic control valve on the spraying gun and pump the mixing.

IMPORTANT!
Clear out all the mixing from the pumping hopper and mortar hose.

14- Put the prepared mortar in the pumping hopper.

15- Turn the vibrator switch on control panel to the position “1” for easily sieving.
16- After sieving turn the vibrator switch off.
17- Pump the mortar with start button on the control panel and pneumatic control valve on the spraying
gun.

Never use your fingers to push down the material into to the compartment. Keep your hands away
from inside Wet Material Hopper.

Do not keep the unit in action without loading any material as this may damage the motor.

If you are not going to use the unit for an extended period of time, minimum 15 minutes do not leave and
material inside and clean the unit. For cleaning instructions, refer to Maintenance Section of this manual.

MAINTENANCE

• Should not be operated if the unit is empty, as this will damage Stator and Conveying Screw
Housing
• Do not feed any material which is incisive and bigger than 4 mm in size as this will damage
Stator
• Do not attempt to open Control Box when the unit is in operation.
• Consumable Parts; rotor, stator, round sponge, Conveying Screw

Changing Rotor and/ or Stator:

Unscrew the screw set and take Stator (together with Rotor) out.
Turn Stator its opposite side and replace it back to its original housing. Push the metal apparatus as far as it
will go over rotor end as shown on Fig.7.

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 ASE VP 500 S

Put the fixing screw set back on. Place a lever like tool inside the rotor end and unscrew rotor anti-clockwise.
Detach rotor and stator and replace a new one. Follow above steps in reverse order.

Detaching Rotor and Stator

1.Stator
2.Rotor’s opposite end
3.Metal apparatus (is supplied with the unit)

Cleaning:
Cleaning is important as the material that is processed may dry easily causing blockage and damage to the
parts. Remove the attachments by turning them in the opposite direction, clean them thoroughly and
assemble them back originally.

While washing, make sure there is no water spillage to Control Box and the motor. Immersion of those parts
in water causes damages. Wash the following parts after each use;

o Wet Material Hopper

o Mortar Hose
o Pump Outlet
o Mortar Hose Coupling

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o Spray Nozzle
o Rotor & Stator – there is no need to detach rotor and stator from the unit for cleaning. Just fill water
inside Wet Material Hopper and run the unit after use. This cleans up rotor and stator. But if the unit is
not going to be used for a long time, you need to detach them for good wash.

Cleaning of Mortar Hose:

A round sponge is supplied for cleaning of inside Mortar Hose. Disconnect Mortar Hose Coupling and replace
the wetted round sponge inside and reconnect the coupling. Disconnect quick coupling from Spraying Gun
and while filling clean water inside Conveying Screw run the unit.

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 ASE VP 500 S

TROUBLE SHOOTING

If any questions or problems not covered below, please consult qualified personnel.

• The unit is connected to mains, however it is not functioning

Check the Power Switch if it is on.
Check the plug if it is fitted securely and firm
Check your local power supply if it is 380 V, 3 phase.

• The unit is on but there is no material coming out

Check if the material is applicable.
Check Conveying Screw if it is running through Arrow sign.
Check Rotor/Stator if they are not jammed or worn out.
Check if there is a blockage inside Mortar Hose, (refer to Maintenance Section)
Clean Wet Material Hopper, Mortar Hose, Pump Outlet, Mortar Hose Coupling,
Spray Nozzle, Rotor, Stator. (Refer to Maintenance Section)
Check Spraying Gun if it is connected to the unit properly.
Check Spray Nozzle if it is placed on Spraying Gun.

• Rotor / Stator is not running

Check if they are not jammed. In case they are jammed, detach and give them a
Good wash.
Check if they are not worn out. If so, replace them with a new one.

• Conveying Screw is not running

Check it’s coupling

• Conveying Screw is not running through Arrow sign

Turn Control Knob on Control Box to the position marked “0” and turn Control Knob
to other position

• There is mortar blockage inside Mortar Hose

Run the unit in reverse mode to clean up the blockage immediately.

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SAFETY

• This unit operates on 380 V 50 Hz 3 phase, 7,50 kW electrical supply. Check that the unit’s operating
voltage is identical with your local power supply.

• The plug should be fitted securely and firm on the wall.

• Make sure the Outlet is earthen properly.

• To disconnect the cord, pull it out by the plug, never by the cord.

• Do not clean the unit before unplug it from the mains.

• If anything unexpected occurs, unplug the unit and have it checked by qualified personnel before
operating it any further

• Unplug the unit from the wall outlet if you do not intend to use it for an extended period of time.

• Do not open Control Box before disconnect the Power Cord from the mains.

• Never use your fingers to push down the material into to Wet Material Hopper. Keep your hands away
from inside Wet Material Hopper.

• In case there is mortar blockage inside Mortar Hose, you need to run the unit reverse mode to clean
up the blockage immediately as this may cause blasting. Do not attempt to loosen up the clamps.

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 ASE VP 500 S

SPECIFICATIONS

Pumping capacity* : 70 l/min

Pump type : 2L6+++
Working pressure** : 40 bars
Conveying distance* : 80-100 m
Conveying height* : 40 m
Drive (1 geared motor) : 400 V, 50 Hz
Pumping motor : 7,50 kW
Compressor capacity : 2,2 kW, 350l/min.
Vibrator : 0,17 kW, 205 kg
Sift with vibrator : 8 mm
Remote control : pneumatic
Power cable : 5x4 mm2
Material output : 2”
Mortar hose : Ø 35+50 mm
* Depending on mortar quality, composition and consistency; pump type and condition; diameter of the conveying hose;
conveying height.
** Depending on conveying distance and height.

DIMENSIONS / WEIGHT

Loading height : 770 mm

Hopper capacity : 180 l
Length : 2400 mm
Width : 1300 mm
Height : 1000 mm
Total weight approx. : 400 kg

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SPARE PART – PUMPING SYSTEM

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21. PIVOT (RIGHT)

NO PART NAME 22. M 12 * 70 SCREW
1. PUMPING MOTOR 23. M 12 WASHER
2. M 12 NUT 24. M 12 NUT
3. M 12 WASHER 25. DİAGRAM
4. M 12 * 40 PIVOT 26. MANOMETER CLOCK
5. M 6 GRESOR 27. MANOMETER HOLDER
6. MOTOR FLANGE 28. OUTPUT FLANGE
7. GASKET 29. M 20 WASHER
8. FLANGE
9. M 8 * 40 WASHER 30. M 20 NUT
10. M 8 * 40 SCREW 31. M 20 * 640 PIVOT
11. MOTOR COUPLING 32. ROTOR
12. M 12 NUT 33. STATOR
13. M 8 * 50 SCREW 34. CLAMP
14. M 12 * 80 SCREW 35. M 16 * 70 SCREW
15. M 12 * 45 SCREW 36. M 16 * 90 SCREW
16. M NUT 37. MORTAR-PRESSURE MANOMETER FLANGE
17. STAR COUPLING 38. M 20 WASHER
18. M 12 NUT 39. M 20 NUT
19. RUBBER COUPLING 40. GEKA COUPLING
20. SPIRAL-PIVOT

SPARE PART-SPRAYING GUN

PART NAME

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 ASE VP 500 S

NO
1 GUN PIPE Ø35 * 5 *500 (Al)
2 GUN HEAD (Al) Ø35
3 GUN NOZZLE Ø35
4 BAKELİTE BUTTERFLY SCREW M8*20
5 AIR PIPE Ø10 * 1,5 * 120
6 AIR HOSE Ø15 * 2,5 * 300
7 HOSE CLAMP
8 HANDLE
9 M8 SCREW
10 ½ " HOSE HOLDER
11 ½ " NİPPLE
12 ½ VALVE (pneumatic control)
13 GE-KA COUPLING ½"
14 35 mm FEMALE COUPLING

POWER – CONTROL SCHEME

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