Operating Instructions

Liquiline M CM42
Two-wire transmitter for pH measurement with digital ISFET sensors

Part 1: Commissioning

BA381C/07/en/POD Valid as of: Software version 10.04.00

Overview of documentation supplied

Operating Instructions
The Operating Instructions are split into two parts: Commissioning Description of your device All steps that you have to carry out once only during initial commissioning Operation Software description Troubleshooting All steps that you have to carry out during the routine operation of your device, depending on your measuring task

Note! This part of the Operating Instructions is the documentation on commissioning.

CD-ROM
Contents: Fundamentals of pH and conductivity measurement Communication Overview of analytical measuring technology Accessories Safety Ordering information

In addition
1 manufacturer's certificate Adhesive labels: Replacement nameplate (landscape format) Wiring adhesive label

Liquiline M CM42

Table of contents
1
1.1 1.2 1.3 1.4 1.5 1.6

Safety instructions . . . . . . . . . . 4
Designated use . . . . . . . . . . . . . . . . . . . . . . Incoming acceptance, transport, storage . . . Installation, commissioning and operation . Operational safety . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . 4 4 4 5 5 5

9
9.1 9.2 9.3 9.4

Accessories . . . . . . . . . . . . . . . 34
Installation kits . . . . . . . . . . . . . . . . . . . . . Weather protection . . . . . . . . . . . . . . . . . . Communication . . . . . . . . . . . . . . . . . . . . Data management . . . . . . . . . . . . . . . . . . . 34 34 34 34

10 Technical data . . . . . . . . . . . . . 35
10.1 10.2 10.3 10.4 10.5 10.6 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical connection . . . . . . . . . . . . . . . . . Performance characteristics . . . . . . . . . . . . Environment . . . . . . . . . . . . . . . . . . . . . . Mechanical construction . . . . . . . . . . . . . . 35 35 36 36 36 37

2
2.1 2.2 2.3 2.4

Identification . . . . . . . . . . . . . . 6
Device designation . . . . . . . . . . . . . . . . . . . Scope of delivery . . . . . . . . . . . . . . . . . . . . Reordering documentation . . . . . . . . . . . . . Certificates and approvals . . . . . . . . . . . . . . 6 8 8 9

3
3.1 3.2

Device description . . . . . . . . . 10
Housing closed . . . . . . . . . . . . . . . . . . . . . 10 Housing open . . . . . . . . . . . . . . . . . . . . . . 10

Index. . . . . . . . . . . . . . . . . . . . 38

4
4.1 4.2 4.3 4.4

Installation . . . . . . . . . . . . . . . 11
Measuring system . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . Installation instructions . . . . . . . . . . . . . . Post-installation check . . . . . . . . . . . . . . . 11 12 14 16

5
5.1 5.2

Wiring . . . . . . . . . . . . . . . . . . 17
Electrical connection . . . . . . . . . . . . . . . . 17 Post-connection check . . . . . . . . . . . . . . . 22

6
6.1 6.2 6.3 6.4 6.5

Commissioning. . . . . . . . . . . . 23
Function check . . . . . . . . . . . . . . . . . . . . Configuring the device address . . . . . . . . . Quick Setup (local operation) . . . . . . . . . . User administration . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . 23 23 23 26 27

7 8
8.1 8.2 8.3 8.4

Maintenance. . . . . . . . . . . . . . 29 Troubleshooting - hardware . . 30

Replacing modules . . . . . . . . . . . . . . . . . . Spare parts . . . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 30 31 33 33

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Safety instructions

Liquiline M CM42

1
1.1

Safety instructions
Designated use

Liquiline CM42 is a two-wire transmitter for liquid analysis in all areas of process engineering: Chemical processes Pharmaceutical industry Food technology If the device is used for any purpose other than that described, this poses a threat to the safety of people and the entire measuring system and is thus not permitted. The manufacturer does not accept liability for damage caused by improper or non-designated use.

1.2

Incoming acceptance, transport, storage

Make sure the packaging is not damaged! Inform your supplier of any damage to the packaging. Please keep the damaged packaging until any issues have been resolved. Make sure the contents are not damaged! Inform your supplier of any damage to the contents. Please keep the damaged goods until any issues have been resolved. Check the scope of delivery against the delivery papers and your order to ensure it is complete and nothing is missing. Pack the product in such a way as to protect it reliably against impact and moisture for storage and transportation. Optimum protection is provided by the original packaging materials. In addition, the permitted ambient conditions must be observed (see Technical data). If you have any queries, please contact your supplier or local sales center.

1.3

Installation, commissioning and operation

Observe the following points: Installation, commissioning, operation and maintenance of the measuring system must only be carried out by trained technical personnel. The technical personnel must be authorized to perform the tasks by the owner-operator. The electrical connection may only be established by an electrical technician. The technical personnel must have read and understood these Operating Instructions and must follow the instructions they contain. Prior to commissioning the entire measuring point, check that all connections are correct. Make sure that electric cables and hose connections are not damaged. Do not commission damaged products. Protect them against unintentional startup. Label and identify the damaged product as defective. Faults at the measuring point may only be rectified by authorized and properly trained personnel.

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Liquiline M CM42

Safety instructions

If the faults cannot be eliminated, take the products out of service and protect them against unintentional startup. Repairs not described in these Operating Instructions may only be carried out directly at the manufacturer's or by the Service Organization.

1.4

Operational safety

The transmitter is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. The applicable regulations and European standards have been taken into account. As the user, you are responsible for observing the following safety regulations: Installation guidelines Local standards and regulations

1.5

Return

If returning the transmitter, please send it cleaned to your sales center. Use the original packaging when returning the device.

1.6

Notes on safety conventions and icons

1.6.1 Warnings Warning! This symbol alerts you to dangers. If the warning is not observed, this can result in serious injury to people or damage to property. Caution! This symbol alerts you to possible malfunctions resulting from incorrect operation. If not observed, this could result in damage to property. Note! This symbol indicates important items of information.

# " !

1.6.2 Document symbols

1 This symbol stands for a cross-reference to a certain page (e.g. Page 1). 2 This symbol stands for a cross-reference to a certain graphic (e.g. Fig. 2).

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Identification

Liquiline M CM42

2
2.1

Identification
Device designation

2.1.1 Nameplate Nameplates can be found: On the outside of the housing (lasered) On the packaging (adhesive label, portrait format) On the adhesive label sheet provided (landscape format, for your own use) Compare the data on the nameplate with your order. The nameplate provides you with the following information on your device: 1. Order code 2. Serial number 3. Device version 4. Measuring range(s) 5. Input, output values 6. Approvals (depending on the version ordered) 7. Protection class 8. Ambient temperature range 9. Approval symbols
a0003281

Fig. 1: Nameplate information

10. Safety notices, warnings

2.1.2 Serial number and order code The order code and serial number of your device can be found in the following locations: On the nameplate On the front page of the Operating Instructions In the delivery papers

Note! The documentation only contains information that was valid at the time of delivery. If you have any queries, please contact your local sales center.

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Liquiline M CM42

Identification

2.1.3 Product structure

Sensor input A No module C Conductivity, conductive measurement, analog sensor I Conductivity, inductive measurement, analog sensor K Digital sensor: conductivity, conductive measurement M Digital sensor: pH/ORP measurement, glass sensor N Digital sensor: pH measurement, ISFET sensor O Digital sensor: amperometric oxygen measurement P pH (glass/ISFET) or ORP, analog sensor Approval A Non-hazardous area, CSA GP G Atex II (1)2 G EEx ia/ib IIC T6 / II 3 D H Atex II 3G EEx nA II T6 N NEPSI Ex nA II T6 P FM IS NI Cl. I, Div. 1&2, Groups A-D S CSA IS NI Cl. I, II, III, Div. 1&2, Groups A-G Certificate A Not selected B Test certificate to EN 10204, 3.1 C Test certificate to EN 10204, 3.1, factory calibration certificate Output 0 1 current output 4 to 20 mA, HART 1 2 current outputs 4 to 20 mA, 1x HART 2 PROFIBUS PA 3 FOUNDATION Fieldbus Housing 0 Plastic housing 1 Stainless steel housing 1.4404 (AISI 316L) Cable entry 0 M20 x 1.5 1 NPT " 2 G Software EA Standard version EB Advanced version EC Advanced Plus version Device language D De/En (Docs, German) E En/De (Docs, English) F Fr/En (Docs, French) S Es/En (Docs, Spanish) Z Zh/En (Docs, Chinese) Documentation 0 Installation + operation Additional fittings 0 Basic version Complete order code

CM42-

Note! Please ask your sales office for other device versions, e.g. other software or documentation languages.

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Identification

Liquiline M CM42

2.2

Scope of delivery

1 transmitter in the version ordered 1 wall securing unit incl. 4 flat head screws 1 sheet of adhesive labels (nameplates, terminal connection diagrams) 1 Operating Instructions Part 1, BA381C "Commissioning" 1 Operating Instructions Part 2, BA382C "Operation" 1 CD-ROM with additional documentation

If you have any queries, please contact your supplier or local sales center.

2.3

Reordering documentation

What to order? Reordering lost documentation or documentation of which several copies are required: You must quote the serial number of your device. You receive the same documentation as received with the delivery. First time ordering appropriate documentation for devices which you have assembled yourself by installing a module: You have to indicate the order code the device corresponds to after installing the module. Specify a serial number also. You receive the documentation to suit your newly modified device. How to order? By Internet (www.endress.com/liquiline-documentation 2): You receive PDF files of both parts of the Operating Instructions. Through your sales center: Indicate you want the documentation as hard copy.

a0006062

Fig. 2: www.endress.com/liquiline-documentation

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Liquiline M CM42

Identification

2.4

Certificates and approvals

With this declaration, the manufacturer guarantees that the product conforms to the regulations of European Directive 89/336/EEC. This is proven by observing the standards listed in the declaration of conformity.

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Device description

Liquiline M CM42

3
3.1
1

Device description
Housing closed
2 2
3 4 5-8 1 Wall securing plate Alarm LED Display Navigator Soft keys, assignment depends on menu

8
Fig. 3: CM42 with closed display cover

5
a0001067

3.2

Housing open

a0001069

Fig. 4: 1 2 3

With open display cover (without wiring) DAT memory module CPU module Sensor module

4 5 6

DIN rail Threaded joints CDI socket (service interface)

10

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Liquiline M CM42

Installation

4
4.1

Installation
Measuring system

A complete measuring system consists of: Liquiline M CM42 An assembly, e.g. fixed installation assembly CPA442 A digital sensor, e.g. Tophit CPS471-D A measuring cable CYK10

a0001399

Fig. 5: Example of a measuring system 1 2 3 4 Liquiline M CM42 Measuring cable CYK10 Digital sensor Fixed installation assembly CPA442

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Installation

Liquiline M CM42

4.2

Installation conditions

4.2.1 Dimensions

a0001074

Fig. 6: Dimensions

12

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Liquiline M CM42

Installation

4.2.2 Mounting plate

a0001075

Fig. 7: Mounting plate

4.2.3 Weather protection cover

Note! When installing outside, always use the weather protection cover (see 'Accessories', CD-ROM) to protect the transmitter against rain and snow.

107 (4.21)

90

253 (9.96) 224 (8.82)

98 (3.86) 151 (5.94)

Fig. 8: Weather protection cover

98 (3.86)

mm (inch)
a0001671

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230 (9.01)

100

13

Installation

Liquiline M CM42

4.3

Installation instructions

4.3.1 Wall or field mounting There are many ways of mounting the device: Wall mounting Mounting on a vertical pipe or post (round or square) Mounting on railing or on a horizontal pipe (round or square)

Note! You require the post mount to mount on a pipe or post. This is an accessory and is not included in the scope of delivery (see "Accessories").
1 2

4
4
Fig. 9: Mounting on a vertical pipe/post 1 2 CM42 (as delivered, incl. a mounting plate) Securing screws (part of the post mount, see Accessories)

3
a0003092

3
a0002162

Fig. 10: Side view 3 4 Mounting plate (post mount) Pipe or post (round/square)

14

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Liquiline M CM42

Installation

4
4
Fig. 11: Mounting on a horizontal pipe/railing 1 2 CM42 (as delivered) Securing screws (post mount)

3
a0003093

3
a0002164

Fig. 12: Side view 3 4 Mounting plate (post mount) Pipe or railing

a0002166

Fig. 13: Wall mounting (optional weather protection cover)

4.3.2 Panel mounting

Note! For panel mounting, you need the installation kit consisting of tensioning screws and a front seal. This is an accessory (see "Accessories") and is not included in the scope of delivery. If installing the units above one another, you must observe a minimum distance for the cable glands of the upper device. If installing the units beside one another, you must observe a minimum distance for opening the front of the housing. If arranging in a square, you must take into account the lengths of the mounting plates at the rear of the device or the cable glands for minimum spacing distance.

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Installation

Liquiline M CM42

a0002402

Fig. 14: Panel mounting: left side view, right front view

4.4

Post-installation check

After installation, check the transmitter for damage. Check whether the transmitter is protected against moisture and direct sunlight.

16

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Liquiline M CM42

Wiring

5
5.1

Wiring
Electrical connection

Warning! The electrical connection may only be established by an electrical technician. The electrical technician must have read and understood these Operating Instructions and must follow the instructions they contain. Prior to beginning any wiring work, make sure voltage is not applied to any of the cables. 5.1.1 Opening the housing 1. Loosen the four screws on the front with a Phillips screwdriver:

2.

Open the housing:

"

Caution! Do not use any sharp or pointed objects, such as a screwdriver, knife etc., to open the housing. Otherwise, you might damage the housing seal, scratch the housing etc.

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Wiring

Liquiline M CM42

5.1.2 Housing grounding

"

Caution! You must connect the "fixing plate" to the foundation ground with a separate 2.5 mm2 (i14 AWG) functional ground.

a0003617

Fig. 15: Grounding the housing

1 2

Fixing plate 2.5 mm2 (i14 AWG) functional ground

5.1.3 Cable grounding in housing

Note! If possible, only use terminated genuine cables. Ground all the cables in the housing of the transmitter as shown in the following diagrams (sample cable, does not necessarily correspond to the original cable).

a0002679

a0002680

a0002681

Fig. 16: Terminated cable (example) 1 2 3 Outer shield (exposed) Cable cores with ferrules Cable sheath (insulation)

Fig. 17: Inserting the cable 4 Grounding clip

Fig. 18: Grounding the cable (functional ground)

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Liquiline M CM42

Wiring

5.1.4 Cable terminals

1. Insert a suitable screwdriver into the opening of the terminal spring (square opening) until the stop.
a0003602

Fig. 19: Opening the terminal

2. Insert the terminated cable end into the terminal opening (round opening).

a0003603

Fig. 20: Inserting the cable

3. Remove the screwdriver. Make sure the cable is securely positioned in the terminal.

a0003604

Fig. 21: Releasing the terminal spring

5.1.5 Signal output / power supply Permitted supply voltage Current output 4 to 20 mA without HART: Current output 4 to 20 mA with
1)

12.5 to 30 V DC 12.5 to 30 V DC1)

HART:

Permitted residual ripple to IEC 60381-1:1985 Par. 3.3: < 100 mVpp in frequency range 50 Hz to 3 kHz

Connection in transmitter

Note! Connect the transmitter with two-wire cabling shielded on both sides.

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Wiring

Liquiline M CM42

a0002365

a0003100

Fig. 22: View in device (CPU module)

Fig. 23: Wiring diagram

Connection via HART interface

2 RS 232 250 W + 133 134

3
a0004595

Fig. 24: Connection: HART without PLC 1 2 3 Power unit HART modem Commubox FXA191 HART handheld terminal

20

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Liquiline M CM42

Wiring

+ 133 134

2 RS 232 3
a0004597

Fig. 25: Connection: HART with PLC 1 2 3 Additional switching units or PLC with passive input HART modem Commubox FXA191 HART handheld terminal

5.1.6 Sensor connection Explanation of abbreviations in the following diagrams: Abbreviation U+ U Com A Com B Meaning

Signals of the digital sensor

Note! Cable colors indicated as per IEC 757 (see CDROM). You must connect shielded connections and terminals with functional ground ()) (there is no protective ground (*) for plastic housings).

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21

Wiring

Liquiline M CM42

a0006128

a0001078

Fig. 26: View in device (sensor module)

Fig. 27: Wiring diagram

5.2
1.

Post-connection check
Are the transmitter and cables free from damage on the outside?

Device state and specifications

Electrical connection 2. 3. 4. 5. 6. 7. Are the mounted cables strain relieved? Are the cables run without loops and cross-overs? Are the signal lines correctly connected in accordance with the wiring diagram? Have you positioned unused connection wires on the "fixing plate"? Are all the connection wires securely positioned in the cable terminals? Are all the cable entries installed, tightened and sealed?

22

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Liquiline M CM42

Commissioning

Warning! Only put the transmitter into operation if you can answer yes to all these questions. Otherwise, safe operation cannot be guaranteed. In such instances, the manufacturer does not accept any liability for the device.

6
6.1

Commissioning
Function check

Warning! Check that all connections have been established correctly. Make sure that the supply voltage matches the voltage indicated on the nameplate!

6.2

Configuring the device address

Factory setting: 0. You can change the device address to integrate several HART devices in a network (Multidrop mode). Use the handheld terminal (DXR375) to change the device address.

6.3
1. 2. 3.

Quick Setup (local operation)

Connect the supply voltage. Wait for the initialization to be complete. Completely work through the "Quick Setup" submenu in "PARAM".

6.3.1 Menu structure

Function name of display (local operation) PARAM Quick Setup Language Date format Set date Time format Set time Temperature unit Buffer manufacturer Temp. compensation

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Commissioning

Liquiline M CM42

Function name of display (local operation) Medium temperature (Temp. compensation="Man. comp.") Current output 1 Output source Low value (4mA) Upper value (20mA) Current output 2 Output source Low value (4mA) Upper value (20mA)

6.3.2 Configuration options The abbreviation "AC" is used in the table header. AC stands for "Access Controls", i.e. read and write authorization. The table only indicates the rights of the "Maintenance" user group as the "Specialist" group has administrator status and thus always has full rights (--> "Commissioning/User administration"). R = Read only, i.e. the maintenance engineer can only read the data R/W = Read/Write, i.e. as a maintenance engineer, you can also change values.

Note! The access controls do not take effect until password protection has been activated!
Function Language Options Options English Language ordered Factory setting Language ordered Date format Options DD.MM.YYYY MM.DD.YYYY Factory setting DD.MM.YYYY Set date Time format Depends on the format DD.MM.YYYY Options hhmmss (24 h) hhmmss (am / pm) Factory setting hhmmss (24 h) Set time Depends on the format hh:mm:ss R/W R/W R/W 24-hour display or 12-hour display Editing mode: hh (hour): 0 to 23 / 0 am to 12 pm mm (minutes): 0 to 59 ss (seconds): 0 to 59 R/W AC R/W Info

!Note! ordered" refers to the language that "Language

you selected for your device using the order code ("device language"). If you select the other language in question, all the other settings remain intact. Editing mode: DD (day): 1 to 31 MM (month): 1 to 12 YYYY (year): 2005 to 2100

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Liquiline M CM42

Commissioning

Function Temperature unit

Options Options C F Factory setting C

AC R/W

Info

Buffer manufacturer

Options E+H (NIST) Ingold/Mettler DIN 19267 DIN 19266 Merck/Riedel Factory setting E+H (NIST)

R/W

Temp. compensation

Options Off Auto comp. (ATC) Man. comp. Factory setting Auto comp. (ATC)

R/W

Medium temperature

50 to + 250 C (58 to + 482 F) Factory setting 25 C (77 F)

R/W

Only for temp. compensation = "Man. comp."

Current output 1 Output source Options Main value Factory setting Main value Low value (4mA) 2 to (20 mA value) - 1 pH Factory setting 2 pH Upper value (20mA) (4 mA value) + 1 pH to 16 pH Factory setting 12 pH Current output 2 Output source Options Main value Temperature Factory setting Temperature R R/W R/W R

Main value

Specify the measured value that should correspond to the 4 mA or 20 mA value. The smallest possible spread between4 mA and 20 mA value is: 1 pH

Temperature

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Commissioning

Liquiline M CM42

Function Low value (4mA)

Options 50 to (20 mA value) - 5 C Factory setting -20 C

AC R/W

Info The smallest possible spread between 4 mA and 20 mA value is 0.1 C.

Upper value (20mA)

(4 mA value) + 5 C to 250 C Factory setting +100 C

R/W

6.4

User administration

To protect the device against unwanted or unauthorized access, you can assign an access code to the menu.

Note! The factory setting for the access code is an empty field (= no entry). The prompt to enter a password is deactivated. Setting is possible for everyone. Assigning/changing access codes: 1. 2. Go to PARAM menu, "General settings"/"User administration". Select the type of protection: No password protection (= factory setting). Password protection per code entry. If you select "Enter code", select the user role and assign a password to each of the user roles.

3.

6.4.1 User roles and access authorization If the password protection has been defined and activated, you have to log in with the appropriate user role before you can make changes to the settings in the menu.

26

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Liquiline M CM42

Commissioning

Here, you will be prompted by the device to enter an access code as soon as you want to configure a value:

User roles and access authorization (factory setting):

Maintenance Read and, sometimes, write access in the PARAM and DIAG menus Read and write access in the calibration menu Specialist Admin status: Read and write access in all menus Change the access authorization for other user groups

Note! If you are logged in as the "Specialist" (= Administrator), you can change the access authorization of all other user groups: 1. 2. Select a software function for which you want to assign authorization to, or take authorization from, another user group. Press and hold down the navigator button for at least 3 seconds. The display shows all the user groups and the current access authorization to the function selected. Use the navigator to change the authorization in question and confirm with "OK". Make a note of the changes in your operating logbook or similar.

3. 4.

6.5

Calibration

Calibration is necessary: After periods of standstill At sensible, process-dependent intervals1)

1)

Depending on the process conditions, the intervals can range from several times daily to once quarterly.

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27

Commissioning

Liquiline M CM42

6.5.1 Types of calibration Two-point calibration With automatic buffer recognition: You select the buffer type (e.g. DIN 19266). The device automatically recognizes the buffer during calibration. With fixed buffer: You select two buffer solutions from the menu. Single-point calibration You enter an offset. Numeric input: You enter the slope, zeropoint and temperature. Grab sample calibration You take a sample of the medium. The device determines a measured value while you analyze the sample in the laboratory. Then you enter the laboratory measured value. The device calibrates on the basis of the laboratory value. 6.5.2 Calibrate Proceed as follows to calibrate the sensor: 1. 2. 3. 4. 5. 6. Remove the sensor from the process. Clean the sensor. Press the soft key for "CAL". Follow the instructions in the menu. Finish calibrating by switching back to the measuring mode. Install the sensor back into the process.

Your measuring point is now ready for operation.

Note! If calibration is aborted using ESC, or if the calibration is faulty, the system continues to use the original calibration data. A calibration error is shown as plain text on the display. Any offset set is automatically deleted after accepting the calibration.

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Liquiline M CM42

Maintenance

Maintenance

Clean the front of the housing with usual commercial cleaning agents. The front is resistant to the following in accordance with DIN 42 115: Alcohol (briefly) Diluted acids (max. 2% HCl) Diluted alkalis (max. 3% NaOH) Soap-based household cleaner

"

Caution! Never use any of the following for cleaning purposes: Concentrated mineral acids or alkalis Benzyl alcohol Methylene chloride High-pressure steam

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29

Troubleshooting - hardware

Liquiline M CM42

8
8.1

Troubleshooting - hardware
Replacing modules

Exchange modules when replacing defective modules or in the event of changes to the configuration of your device.
1

a0004575

a0004577

Fig. 28: Removing module 1 Removal aids

Fig. 29: Housing guides 1 2 Guides on housing wall Guides in DIN rail

a0004578

a0004579

Fig. 30: Module, left side (cable connections = front) 1 Guides (e.g. CPU module to fit into the guides in housing)

Fig. 31: Module, right side (cable connection = front) 1 2 Guides (e.g. input module to fit into the right-hand guides of the CPU module) Removal aids

1. 2. 3. 4. 5. 6. 7.

Disconnect Liquiline from the power supply and open the housing. Remove the cable connections from the module you want to replace. Pull out the two removal aids on the module until the stop ( 28). The module can now be easily removed from the DIN rail. Slide the new module into the guides ( 29, 30, 31). Push the two removal aids on the module in the direction of the DIN rail until the stop. This locks the module onto the DIN rail. Connect the cables in accordance with the wiring diagram (see "Wiring"). Close the housing, connect the sensor and check that the entire measuring system is working correctly.

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Liquiline M CM42

Troubleshooting - hardware

8.2

Spare parts

a0004474

Fig. 32: Exploded view Please refer to the following table for item names and order numbers for spare parts.

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Troubleshooting - hardware

Liquiline M CM42

Item 1

Kit CM42 Housing base, plastic, M20 Base Plate M20 (item 15) Fixing plate cpl. SS 3 threaded joints M20x1.5 (item 14) CPU module, curr. outp. + HART, non-Ex FMIH1 insertion module (FC2W1+FBIH1), non-Ex Terminal strip (item 3) Terminal set, CPU module, curr. outp. + HART Ribbon cable for plastic housing 1 cable, conf. 40xAWG28 EX, 90 mm (3.5") crimp Hinge for plastic housing Hinge cpl. CM42 KS 2 special screws K40x10 Torx self-form. DAT chip with software FMDC1 FTC electronics BG EX Top housing section, plastic, with display Display, keys, navigator, screws and cover plate Hinge (item 5) Ribbon cable (item 4) Inp. module conductivity, conductive measurement, non-Ex FSLC1, insertion module, cond. conductivity, non-Ex Terminal strip (item 9) Inp. module conductivity, inductive measurement, non-Ex FSLI1, insertion module, ind. conductivity, non-Ex Terminal strip (item 9) Inp. module terminal set, conductivity, conductive measurement Inp. module terminal set, conductivity, inductive measurement Inp. module digital/Memosens, non-Ex FSDG1, insertion module, 1 channel, 1 SWU, non-Ex Terminal strip (item 11) Inp. module terminal set, digital/Memosens Inp. module pH/ORP/temperature, non-Ex FSPH1, insertion module, pH/mV, non-Ex Terminal strip (item 13) Inp. module terminal set, pH/ORP/temperature Threaded joints M20 1 set of threaded joints Thread base plate Terminal set, 5 pcs. each for all modules, 7 types
1)

Order number 71001361

51518002

3 4 5

51517481 51517503 51517500

6 7

51517509 51517462

51518005

51518006

9 9 10

51517489 51517490 51518007

11 12

51517491 51518004

13 14

51517487 51517504

No Fig.

51517498

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Liquiline M CM42

Troubleshooting - hardware

Item No Fig.

Kit CM42 10 set cable clamps+screws 10 EMC cable clamps D6 (0.24") 10 EMC cable clamps D4 (0.16") 10 cheese head screws M4x8 A2 Connection jack for external Historom/CDI

Order number 51517499

No Fig. 1)

51517507

When ordering, you must specify the serial number of the device for which you are ordering the spare part.

8.3

Return

If returning the transmitter, please send it cleaned to your sales center. Use the original packaging when returning the device.

8.4

Disposal

This product contains electronic components. For this reason, it must be disposed of as electronic waste. Please observe local regulations.

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Accessories

Liquiline M CM42

Accessories

Note! The CD-ROM supplied provides you with all the relevant information on an extensive range of accessories, including descriptions, graphics and ordering information. For example, it contains information on: Sensors Assemblies Quality buffers from Endress+Hauser

9.1

Installation kits

Post mount 1 Mounting plate 2 Securing screws Order No. 51518263 Panel installation kit for panel cutout 138x138 mm (5.43x5.43 inch) 1 Panel installation seal 2 Tensioning screws M6x150 mm 4 Hexagonal nuts M6, DIN934 A2 4 Spring washers, A2 DIN127, form B6 4 Washers A6.4, DIN125 A2 Order No. 51518173

9.2

Weather protection

Weather protection cover Order No. 51517382

9.3

Communication

HART handheld terminal DXR375 For communicating with a HART-compatible device via a 4 to 20 mA line Order No. DXR 375 HART modem Commubox FXA291 Interface module between HART and serial PC interface Technical Information TI405C/07 Order No. 51516983

9.4

Data management

Memobase CYZ41D Software for central data and sensor management for Windows 2000 or XP Ordering as per product structure

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Liquiline M CM42

Technical data

10

Technical data

10.1 Input
10.1.1 Measured variables pH value Temperature 10.1.2 Measuring range pH value Temperature 0 to 14 25 to +150 C (10 to 300 F)

10.1.3 Cable specification With Memosens (CYK10) Max. cable length 100 m (330 ft)

10.2 Output
10.2.1 Output signal 2x 4 to 20 mA, potentially isolated against sensor circuit 0.8 to 1.2 mA peak to peak2) 10.2.2 Signal on alarm 21.5 mA 10.2.3 Load Max. load with supply voltage of 24 V: 500 Max. load with supply voltage of 30 V: 750 10.2.4 Output distribution pH value Temperature Configurable, pH > 0.5 Adjustable, at least 2 C (2 F)

2)

Only for HART

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Technical data

Liquiline M CM42

10.3 Electrical connection

10.3.1 Supply voltage and signal voltage Current output 4 to 20 mA without HART: Current output 4 to 20 mA with HART :
1)

12.5 to 30 V DC 12.5 to 30 V DC1)

Permitted residual ripple to IEC 60381-1:1985 Par. 3.3: < 100 mVpp in frequency range 50 Hz to 3 kHz

10.3.2 Cable cross-section Max. cable cross-section: 2.5 mm2 (i14 AWG), GND 4 mm2 (i12 AWG)

10.4 Performance characteristics

10.4.1 Measured value resolution pH Leakage current, ISFET sensors Temperature 0.01 pH 100 nA 0.1 C (0.1 F)

10.4.2 Maximum measured error3) Current outputs, additional 20 A

pH Leakage current, ISFET sensors Temperature

0.02 pH 100 nA 1K

10.5 Environment
10.5.1 Ambient temperature range 30 to 70 C (20 to 160 F)

3)

In accordance with IEC 746-1 for nominal operating conditions

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Liquiline M CM42

Technical data

10.5.2 Ambient temperature limits 30 to +80 C (20 to 175 F) 10.5.3 Storage temperature 40 to 80 C (40 to 175 F) 10.5.4 Electromagnetic compatibility Interference emission and interference immunity to EN 61326: 2004 10.5.5 Degree of protection IP 67 (iNEMA 4X) 10.5.6 Relative humidity 10 to 95%, not condensing

10.6 Mechanical construction

10.6.1 Weight 1.5 kg (3.3 lbs) 10.6.2 Material Housing Housing seals Polycarbonate EPDM

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Liquiline M CM42

Index

A
Access authorization Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 User roles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Access code Factory setting . . . . . . . . . . . . . . . . . . . . . . . . 26 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Communication . . . . . . . . . . . . . . . . . . . . . . . 34 Installation kits . . . . . . . . . . . . . . . . . . . . . . . . 34 Ambient temperature limits. . . . . . . . . . . . . . . . . 37 Ambient temperature range. . . . . . . . . . . . . . . . . 36 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

E
Electrical connection . . . . . . . . . . . . . . . . . . 22, 36 Power supply. . . . . . . . . . . . . . . . . . . . . . 19, 36 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Signal output . . . . . . . . . . . . . . . . . . . . . . 19, 36 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Electrical technician. . . . . . . . . . . . . . . . . . . . . . 17 Electromagnetic compatibility . . . . . . . . . . . . . . 37 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

F
Factory setting Access code. . . . . . . . . . . . . . . . . . . . . . . . 2627

B
Bus address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

H
Housing Closed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing grounding . . . . . . . . . . . . . . . . . . . . . . Housing opening . . . . . . . . . . . . . . . . . . . . . . . . 10 10 18 17

C
Cable cross-section . . . . . . . . . . . . . . . . . . . . . . . 36 Cable grounding . . . . . . . . . . . . . . . . . . . . . . . . . 18 Cable specification . . . . . . . . . . . . . . . . . . . . . . . 35 Cable terminals. . . . . . . . . . . . . . . . . . . . . . . . . . 19 Calibrate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Check Electrical connection. . . . . . . . . . . . . . . . . . . . 22 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Post-installation . . . . . . . . . . . . . . . . . . . . . . . 16 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 4, 23 Communication . . . . . . . . . . . . . . . . . . . . . . . . . 34 Configuring Device address . . . . . . . . . . . . . . . . . . . . . . . . 23 Connecting ground . . . . . . . . . . . . . . . . . . . . . . . 18 Connection Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Connection data . . . . . . . . . . . . . . . . . . . . . . . . . 36

I
Icons Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . 6 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . 4 Input Cable specification. . . . . . . . . . . . . . . . . . . . . 35 Measured variables . . . . . . . . . . . . . . . . . . . . 35 Measuring range . . . . . . . . . . . . . . . . . . . . . . 35 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 11 Installation instructions Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Panel mounting . . . . . . . . . . . . . . . . . . . . . . . 15 Wall or field mounting. . . . . . . . . . . . . . . . . . 14 Installation kits . . . . . . . . . . . . . . . . . . . . . . . . . 34

D
Degree of protection . . . . . . . . . . . . . . . . . . . . . . 37 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Device address . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Device description . . . . . . . . . . . . . . . . . . . . . . . 10 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Documentation Methods of ordering . . . . . . . . . . . . . . . . . . . . . 8

L
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

38

Liquiline M CM42

Maximum measured error . . . . . . . . . . . . . . . . . Measured value resolution . . . . . . . . . . . . . . . . . Measured variables. . . . . . . . . . . . . . . . . . . . . . . Measuring range. . . . . . . . . . . . . . . . . . . . . . . . . Measuring system. . . . . . . . . . . . . . . . . . . . . . . . Mechanical construction Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting plate. . . . . . . . . . . . . . . . . . . . . . . . . .

36 36 35 35 11 37 37 13

Signal output. . . . . . . . . . . . . . . . . . . . . . . . . 19, 36 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Storage temperature . . . . . . . . . . . . . . . . . . . . . . 37 Symbols Document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

T
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Mechanical construction . . . . . . . . . . . . . . . . . 37 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Performance characteristics . . . . . . . . . . . . . . . 36 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 30 Types of calibration . . . . . . . . . . . . . . . . . . . . . . . 28

N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

O
Opening the housing . . . . . . . . . . . . . . . . . . . . . 17 Operation Safety instructions . . . . . . . . . . . . . . . . . . . . . . 4 Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . 5 Output Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Output distribution. . . . . . . . . . . . . . . . . . . . . 35 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . 35 Signal on alarm. . . . . . . . . . . . . . . . . . . . . . . . 35

U
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 User administration . . . . . . . . . . . . . . . . . . . . . . . 26 User groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 User roles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

W
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Weather protection . . . . . . . . . . . . . . . . . . . . . . . 34 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

P
Performance characteristics Maximum measured error . . . . . . . . . . . . . . . 36 Measured value resolution . . . . . . . . . . . . . . . 36 Post-installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Power supply . . . . . . . . . . . . . . . . . . . . . . . . 19, 36 Product structure . . . . . . . . . . . . . . . . . . . . . . . . . 7

Q
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

R
Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . 37 Replacing modules . . . . . . . . . . . . . . . . . . . . . . . 30 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 33

S
Safety conventions and icons . . . . . . . . . . . . . . . . 5 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . 8 Sensor Electrical connection . . . . . . . . . . . . . . . . . . . 21 Serial number. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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BA381C/07/en/POD Printed in Germany / FM+SGML 6.0