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Defects, Dislocations, and Other Imperfections

Learning Unit 2 ME 2340


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Tuesday, October 19, 2010

Lesson Objectives
Point defects: vacancy, interstitial atoms, substitutional atoms Calculating the number of vacancies in a substance Calculate the number of solute atoms in an alloy Calculate weight % and atomic %, and to convert from one to the other Name the different types of dislocations and dene Burgers vectors Dene Schottky and Frankel defects Describe stacking faults, twin boundaries, and grain boundaries Describe in your own words what a slip system is
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Tuesday, October 19, 2010

Overview
Crystals can be imperfect in the following ways: 1. Point Defects (no dimension) 2. Line Defects (1-D) 3. Planar Defects (2-D) 4. Bulk Defects (3-D) How we study and quantify defects Why we care

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Tuesday, October 19, 2010

1. Point Defects: Six Types


a. b. c. d. e. f. Vacancies Interstitial atoms Substitutional atoms Interstitialcy (not shown) Frenkel Defects Schottky Defects
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Tuesday, October 19, 2010

(c)

1 a) Vacancies: Missing Atoms


Vacant sites in lattice that normally contain atoms Number of vacant sites (nv) increases exponentially with temperature (T) where n is given by: n is the total number of lattice positions; Qv is the activation energy

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Tuesday, October 19, 2010

Measuring Activation Energy


We can get Qv from an experiment. Measure this... Replot it...

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Tuesday, October 19, 2010

Estimating Vacancy Concentration


Find the equil. # of vacancies in 1m3 of Cu at 1000 C. Given:

Answer:

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Tuesday, October 19, 2010

Practice Problem
Calculate the energy for vacancy formation in aluminum, given that the equilibrium number of vacancies at 500C (773 K) is 7.57 x 1023 m-3. The atomic weight and density for aluminum are, respectively, 26.98 g/ mol and 2.62 g/cm3.

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Tuesday, October 19, 2010

Observing Vacancy Concentration


Low energy electron microscope view of a (110) surface of NiAl. Increasing T causes surface island of atoms to grow. Why? The equil. vacancy conc. increases via atom motion from the crystal to the surface, where they join the island.

Reprinted with permission from Nature (K.F. McCarty, J.A. Nobel, and N.C. Bartelt, "Vacancies in Solids and the Stability of Surface Morphology", Nature, Vol. 412, pp. 622-625 (2001). Image is 5.75 m by 5.75 m.) Copyright (2001) Macmillan Publishers, Ltd.

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Tuesday, October 19, 2010

Point Defects in Alloys


Two possible outcomes if impurity (B) added to host (A):
Solid solution of B in A (i.e., random dist. of point defects)

OR
Substitutional alloy (e.g., Cu in Ni) Interstitial alloy (e.g., C in Fe) Second phase particle -- different composition -- often different structure.

Solid solution of B in A plus particles of a new phase (usually for a larger amount of B) lecture 11
Tuesday, October 19, 2010

Interstitial Defects
Solute atoms in regular voids Possible size determined by geometry Distorts lattice somewhat
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Tuesday, October 19, 2010

Substitutional Defects
Solute atom substitutes for a solvent atom Size and valence matters Easiest when size and valence similar Hume Rothery Rules
Size Difference < +/- 15% Same crystal structure in pure form Similar electronegativity Solute has same or higher valence than solvent

Satisfy all four complete substitutional solid solution Satisfy some of four incomplete substitutional solid solution
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Tuesday, October 19, 2010

Other Point Defects


1d) Interstitialcy
a.k.a self interstitial Occurs when low packing factor

1e) Frenkel defect


Vacancy-interstitial pair Much like self-interstitial with ions

1f) Schottky defect


Unique to ionic materials Both cation and anion missing

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Tuesday, October 19, 2010

Specifying Composition
Denition: Amount of impurity (B) and host (A) in the system.
Two descriptions:
Weight % Atom %

Conversion between wt %

and

at% in an A-B alloy:

Basis for conversion:

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Tuesday, October 19, 2010

Line Defects - Dislocations


Whole lines of atoms that are not where they should be In metals, deformation depends on dislocations
Edge dislocations Screw dislocations Mixed dislocations

Animations
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Tuesday, October 19, 2010

What is Slip?
Process of dislocation movement Occurs in direction of Burgers Vector, b Occurs on the slip plane Slip plane + Slip direction = Slip System
BCC up to 48 systems FCC 12 systems HCP 3 systems

More slip systems = more chance for cross slip Peierls-Nabarro stress required to move a dislocation given by:
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Tuesday, October 19, 2010

Bond Breaking and Remaking


Dislocation motion requires the successive bumping of a half plane of atoms (from left to right here). Bonds across the slipping planes are broken and remade in succession.

Atomic view of edge dislocation motion from left to right as a crystal is sheared.
(Courtesy P.M. Anderson)

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Tuesday, October 19, 2010

Where will slip occur?


Slip happens on close packed directions in the close packed plane As dhkl decreases, lower required stress Covalent materials show little or no slip Ionic materials also crack before slipping Dislocations explain metal strength
Based on the bonds, metals should be 1000 times stronger!
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Tuesday, October 19, 2010

Dislocations & Crystal Structure


Structure: close packed planes & directions are preferred. view onto two close-packed planes.

Comparison among crystal structures: FCC: many close-packed planes/directions; HCP: only one plane, 3 directions; BCC: no close packed planes Results of tensile testing

Mg (HCP)

tensile direction
Al (FCC)
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Tuesday, October 19, 2010

Schmids Law Single Crystals

Resolved shear force: Schmids Law: Yield strength depends on stress required to get the rst plane moving:
Tuesday, October 19, 2010

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Planar Defects
a) Surfaces b) Grain Boundaries c) Stacking Faults d) Twin boundaries e) Domain boundaries

All of these defects separate a larger crystal lattice into smaller regions
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Tuesday, October 19, 2010

Grain boundaries
Where one crystallite meets another Dislocations cant move across easily Nanomaterials can have up to 50 vol% Hall-Petch equation relates yield strength to grain size (d): At normal temps, as grain size , strength
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Tuesday, October 19, 2010

More on Grain Boundaries


Grain boundaries:
are boundaries between crystals. are produced by the solidification process, for example. have a change in crystal orientation across them. impede dislocation motion.

~ 8cm

Schematic

Metal Ingot
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Stacking Faults
Normal FCC sequence: ABC ABC ABC FCC sequence with stacking fault: ABC ABAB ABC Normal HCP sequence: ABABABABAB HCP sequence with stacking fault: ABABCABABA

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Tuesday, October 19, 2010

Other Planar Defects


Twin boundaries
Produced during deformation or phase change Not as effective at stopping dislocations

Domain boundaries
In ferroelectric materials Magnetization or polarization changes across boundary

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Tuesday, October 19, 2010

Strengthening of Materials
Dislocation motion = deformation occurs Stop dislocations = stop deformation Means for preventing movement:
Other dislocations (strain hardening) Impurity atoms (solid-solution strengthening) Grain boundaries (grain size strengthening) Other phases (precipitation strengthening)

Well be discussing these later.


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Tuesday, October 19, 2010

4) Bulk Defects


Porosity
Amount of void space in material Units of measure

between 01 (fraction less than one) between 0100% (percentage)

Inclusions
material (usually a particle of a compound) that is trapped inside a metal or ceramic during its solidication

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Tuesday, October 19, 2010

More General Defects

Cracks - more on that later Voids Shear bands - amorphous materials Macroscopic structural aws
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Tuesday, October 19, 2010

Summary

Defects are often present in structures


Sometimes use to advantage to strengthen Sometime critical to remove to improve properties

An understanding of various types of defects


will lead to insight on best practices for processing and materials selection
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Tuesday, October 19, 2010

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