TeroLab

Workpiece Industry Base Metal Dimensions : : : :

Application Report
Machine Producer Specification Weight : : : :

No. : IN_M1________/ 1
Sugar Mill

Flexible Shaft
Sugar Spring Steel As per drawing Joining :

As per drawing 10 Kg

Preventive Maintenance : OEM User Production Adhesion / Friction Abrasion : High pressure Low pressure Corrosion Crevice Corrosion Uniform Corrosion

Repair :

OEM

Fracture / Crack Coating

User Thermal Fatigue Mechanical Fatigue : Impact Compressive Load

Reconstitution Cavitation Erosion : gas medium liquid medium Temperature :

Pitting Corrosion Stress Corrosion Cracking

High Temperature Corrosion

Intercrystalline Corrosion

Description : Flexible Shaft is a flexible spring whose one end connected to motors shaft & at the another end brush is attached. This Flexible shaft is used for cleaning of Boiler tube, evaporator tube, condenser tube. During cleaning of tubes(scale inside the tube), sometimes excessive load comes on the flexible shaft to remove hard scale., which leads to breakage of flexible shaft. Solution: - Joining of broken spring with Xuper 16 XFC.

Advantages: - 1) Low co-efficient of friction. 2) Thin flowing 3) Superior wettability and bonding. 4) High tensile strength (1,00,000 PSI ) The life has been increased to 20 days from 2-3 days (frequently breaking). Previous Solution : - Brazing of broken spring with local brass brazing rod .

Image 1
Products : Xuper 16 XFC Processes : Brazing

Flexible shaft View Power Industry Alternative Industries :

Copyright Eutectic + Castolin

TeroLab

Application Report

No. : IN_M1________/ 2

Image 2

During Joining of Shaft with Xuper 16 XFC

Internal information : Purna SSK, Vasmat, Dist Hingoli is our one of the major customer. This customer is one of the reputed customer in Marathwada & whenever we approach them with some Image 3 new technology , they give us opportunity to implement it.

Procedure of reclaimation:1. Cleaning of surface. Final Brazed joint(Grease, oil & other extraneous 2.
3.

4.
5. 6. Name

material such as scale removed ) Using neutral flame , preheat the part & melt off drop of flux from end of rod onto beginning of joint area. Continue heating until flux liquifies. Deposit alloy drop by drop,feeding into flame as reqd. Ensure that each drop bonds properly . Remove flux residues by washing with water .
: Anup Talpelliwar Date : 24/04/2011

Powder consumption:Xuper 16 XFC 100 gms

Customer Address

: : TeroLab application

Local application

TeroLab

Application Report

No. : IN_M1________/ 3

Customer Address

: :

M/s PURNA SSK,. VASMAT, DIST :- HINGOLI

Downtime cost per hour Price per new part Cost of E+C procedure Annual Customer Saving:

400 /30,000/300 /32,000 /-

No. of parts used annual Previous Service Life Actual Service Life

: 2-3 Days : 20 days

LPF % - 1000 %