Universitatea Transilvania Brasov Facultatea de Inginerie Electrica si Stiinta Calculatoarelor Sisteme Electrice Avansate in limba Engleza 2011

AUTOMATION PROJECT

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

Table of Contents

Table of Contents................................................................................2 DESIGN THEME................................................................................3 LOGIC FILTER SPECIFICATIONS...............................................4 FUNCTIONAL PROJECT................................................................5

The technological scheme of automation equipment............................................................................................5 Block diagram of the automated system...............................................................................................................5 The rectifier calculus.............................................................................................................................................6 The Capacitor calculus..........................................................................................................................................6 Determining the logical relationship for the logic filter .......................................................................................7 Static characteristic control of pumps M1 and M2...............................................................................................8

DESIGNING THE PROJECT.........................................................11

Implementing the logical filter using contacts and relays...................................................................................11 Implementing using NOR integrated circuits......................................................................................................11 Implementing using NAND integrated circuits..................................................................................................11 Implementing using PLC....................................................................................................................................12

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

DESIGN THEME
To design equipment with automatic filtering logic driving a tank. The machine will havethe following functions:

Automatic level; tripozitional regulator; manual adjustment of the level; Automatic Marking; Automatic Protection; Filtering automatic control logic. The equipment characteristics: 1. Adjust the drain with two pumps; 2. Programmed logic filtering on the AP; 3. Suppression diodes, varistors; 4. 24 V DC supply. Functional layout shall include: a. Technological design; b. Block scheme; c. The static characteristic of the P1 pump; d. Determining the logical relations for the following blocks: - Logical filter; - automatul pompei P1; - automatul pompei P2; The constructive project will include: a. Implementing the logic filter using : - Contacts and relays; - NOR integrated circuits; - NAND integrated circuits; - PLC; b. Logical filter program; c. Electrical design of the equipment using a PLC or contact and relays equipment.

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

LOGIC FILTER SPECIFICATIONS

a b c d f 1 0 0 0 0 0 0 0 1 1 0 0 1 0 0 0 0 1 1 0 0 1 0 0 1 0 1 0 1 1 0 1 1 0 0 0 1 1 1 1 0 0 0 0 1 0 0 1 1 0 1 0 0 1 0 1 1 1 1 1 0 0 0 1 1 0 1 1 1 1 0 1 1 1 1 1 1 f 2 0 1 0 0 1 0 1 0 1 0 0 1 1 f 3 0 0 0 1 1 1 1 1 1 0 0 1 1 1 f 4 1 0 1 1 1 0 1 0 1 1 1 0 1 f 5 1 1 1 1 0 1 0 1 1 1 1 1 0 0 f 6 1 1 0 1 0 0 0 1 1 1 0 1 f 7 1 1 1 1 1 0 0 0 0 0 0 1 0 0 f 8 0 0 1 0 1 1 1 1 0 1 0 1 1 f 9 0 1 0 0 1 1 1 0 0 0 1 0 1 f10 0 0 0 0 1
1

f11 1 1 0 0 1 1 0 0 0 0 1 0 1 1

f12 0 0 0 0 0 0 0 1 0 1 1 1 0 0

1 1 1 1 1 1 0 0 -

Specification as a logical truth table filters f1 f12.

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

FUNCTIONAL PROJECT

The technological scheme of automation equipment

The tank is fed by the pump M3 and emptied by pumps M1 and M2. The maximum level of water in the reservoir is ss. The water level in the reservoir is controlled by three level gauges. When water is at a certain level (let's say j) is performed at the contact between the electrode and the contact tank level indicator levels j corresponding to LT1. Thus the command station knows if the water level is below j between j and s, between s and ss or above ss. Pump control station acting on M1 and M2, starting them or stopping them. Decisions on the operation of pump M1 and M2 can be taken manually (by p1/o1 entries respectively p2/o2).

Block diagram of the automated system

Building management system is the control station LK4 drain leading facility. Block execution system is the pump M1 and M2 (empty plant represented by block plant). Action on the system is represented by block . Changes in water level is read by level indicators represented by the transducer block. This information is sent to LK4 (management system), thereby taking further decisions on the operation of pump M1 and M2. It has made the feed-back loop. Direct action of man upon the installation is done by p1/o1 entries respectively p2/o2.

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

The rectifier calculus

Kp =
U

U = 0,1 U U = 24 + 2 1 = 24 + 0,1 U U (1 0,05 ) = 24V 2

2 ,2 U = 5 6

U =1,41 U ef

U ef =0,707 U ef = ,85 V U 17

U ef = 2 V 0

The Capacitor calculus

Kp = T = 0,1 2 RC
C = T 2RK p

Where : -

T = 20 10-3 [s]
R=

U ; where U = 24 V ,I is equal with 20% from the maximum values of the I

relays and the lamps powered by 24 V, and we also have 8 lamps of 10W and 8 relays. I = 1 A; so R = C =

24 = 24 ; 1

Kp = 0,1 we take in consider a capacitor C = 4000 F

20 10 3 = 4166 2 24 0,1

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

Determining the logical relationship for the logic filter

Truth table
a 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 b 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 c 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 d 0 1 1 0 0 1 0 1 0 1 0 1 0 1 0 1 E 1 1 1 1 0 1 0 1 1 1 1 0 1 0

a, b, c, d are contacts of sensors that indicate:

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

abcd-

M1 pump is working (a=1) ; monthly book was carried out (b=1) ; is a working day (c=1) ; M2 pump is working .

If E = 1 the logical filter validates an operation consisting of the PLC leading pump and tank installation. Karnaugh diagram corresponding values in the truth table is:

ab cd

00 1 1 1 1

01 0 1 0 b

11 1 0 0
c

10 1 1 1 1 . d K= b +
c

00 01 11 10

K = a~b~c~d~ + a~b~c~d~ = 1.

. d

. 1. 1 + 1. 1.

Static characteristic control of pumps M1 and M2

Determining the logical relationship for the M2 pump Truth table for the M2 pump st 0 0 0 0 1 1 1 1 jt 0 0 1 1 0 0 1 1 kt 0 1 0 1 0 1 0 1 E 0 0 0 1 1 1

If E = 1 then M1 pump works, if E = 0 M1 pump does not work. Karnaugh diagram corresponding values in the truth table is :
st jt kt

00 0 0

01 0 1

11 1 1

10 -

0 1

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

K = st jt kt + st jt kt = st . 1. 1 + 1. jt kt K= st + jt kt
Implementing M1 pump using relay contacts

j kM1

KM1

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

10

Determining the logical relationship for the M2 pump

Truth table for the M2 pump

st 0 0 0 0 1 1 1 1

jt 0 0 1 1 0 0 1 1

kt 0 1 0 1 0 1 0 1

E 0 0 0 1 1 1

If E = 1 then M2 pump works, if E = 0 M2 pump does not work. Karnaugh diagram corresponding values in the truth table is :
st sst k
t

00 0 0

01 -

11 1 1

10 1 0

1 0

K = st sst kt + st jt kt = st . 1. 1 + 1. sst kt K= st + sst kt

Implementing M2 pump using relay contacts

ss

s kM2

KM2

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

11

DESIGNING THE PROJECT Implementing the logical filter using contacts and relays

c d

H K

Implementing using NOR integrated circuits

b c d

k = b + c d cd

Implementing using NAND integrated circuits

c I. k = b + d c II. k = b + d III. k = (b) (c d ) IV. k = (b) (c d )

(forma disjunctiv canonic) (negarea FDC) (de Morgan) (negare)

Peti Mihai, Gr. 4706, an I Pogacean Horea, Gr. 4707, an I

12

b c d

b c b c d k = (b) (c d)

Implementing using PLC

b I . c I . 1 d I . 2 k Q . 000 001 002 003 004 005 006 006 LN I . = M .1 LN I . 1 OI.2 = M .2 LM.1 A M .2 =Q.