Touax spol. s r.o.

Corso II A, Kikova 34, 186 00 Praha 8 CZECH REPUBLIC

TECHNICAL DESCRIPTION
EnEV 2009

Author: Glac Radomr In Supkovice, March 2011 Valid since: March 2011

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

page 2 January 2011

Technical description of the modules

1. General: Designation of modules: The EURO 6 EnEV 2009 module is designed for use in three-floor sets at maximum. Module dimensions: Module EURO 6 EnEV 2009 F30A outer dimensions: width 2435 mm, length 6055 mm and height 2950 mm. inner dimensions: width 2145 mm, length 5765 mm and height 2525 mm. Module EURO 6 EnEV 2009 F30B outer dimensions: width 2435 mm, length 6055 mm and height 2950 mm. inner dimensions: width 2045 mm, length 5665 mm and height 2525 mm. The module structure is designed for snow load of 1.05 kN m-2, wind load 0.59 kN m-2 and operable uniform load of the floor for standard residential modules 3.0 kN m -2. For modules designed as a corridor, the operable uniform load of the floor is 5.0 kN m-2. Steel structure: The support structure is formed by a welded steel frame. All shaped profiles are made of steel S 355 JO; other profiles are made of steel S 235 JRG2. All structural components are welded together using welds with thickness 3-4 mm. The weight of the steel frame for the EURO 6 module is 916 kg. Floor: The floor frame is formed by longitudinal beams (Tr 120/120/4), front peripheral beams (Tr 120/120/3) and transverse intermediate beams of Z shape (bent welded profile with the height of 118 mm ). Corner posts: The corner posts are made of cold-shaped L-profiles. The dimension of the profile flanges is 150/200 mm. The thickness of the posts is 4 mm. The posts are made of steel S 355 JO. Inside the posts there are metal tubes with the diameter of 42 mm for drainage of rain water from the module roof.

Roof:
The peripheral frame is formed by cold-shaped trough profiles. The height of the profiles is 280 mm, the side upper profile thickness is 3 mm, the front upper profile thickness is 3 mm. The profiles are made of steel S 355 JO. The profiles are connected in the corners in such a way that they form a single draining system. The roof structure is further formed by transverse steel Z-bars (bent profile 55 / 100 / 55 mm. ). For the modules EURO 6 NOT EnEV 2009 these Z-bars are made of material with the thickness of 2 mm. 2. Weight of the modules:

The total weight of the modules depends on their design and it ranges between 2300 kg to 3000 kg. Foundations: It is recommended to embed the modules on foundation strips, footing or on a foundation slab. In multi-floor arrangement the modules must be supported on the ground floor in the corners and in the middle of each longitudinal wall, i.e. at six points.

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

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Stacking and module assemblies: The modules are designed for stacking in three layers. Two basic arrangements are stipulated for stacking. (Other arrangements are derived from the basic ones). Two-floor arrangement of the modules: at least two modules on the ground floor and two modules on the first floor. Three-floor arrangement of the modules: at least three modules on the ground floor, three modules on the first floor and three modules on the second floor. These module sets can be constructed in areas with a snow load up to 1.05 kN m-2 (snow area I, II and III). In areas with a higher snow load, sets of modules with reinforced frames must be constructed on the basis of a structural analysis. Stairways into multi-floor sets of the modules are solved on an individual basis. Module sets can be constructed from the individual modules. The system of replaceable, demountable and interchangeable wall panels in the EURO 6 NOT EnEV 2009 F30B design enables a higher variability of internal space arrangement in individual sets. In the modules of EURO 6 NOT EnEV 2009 F30A design, the walls are designed as blind, without a possibility of interchanging. In the sets, modules are interconnected using M10 bolts and OPL 30/5 bands situated on each module front at the floor and at the roof. Rubber packing is used for sealing of the connections. The modules designed for use in sets have unclad walls covered by transport boarding during transport.

3. Composition of the floor, wall and roof of the module:

EURO 6 EnEV 2009 F30A : Floor PVC linoleum GAMRAT Cetris Insulation (PIR) DekPir plate =0.022 W/m K Moisture stop PE foil BACHL 0.16 - Touax Insulation ISOVER uniroll profi =0.033 W/m K Insulation (PIR) DekPir plate =0.022 W/m K Floor metal beam Zinc-coated sheet Roof Zinc-coated sheet Roof metal beam Steel hinge for CD profile KNAUF Insulation ISOVER uniroll profi =0.033 W/m K Profile KNAUF CD 60/27 Moisture stop PE foil BACHL 0.16 Touax Plaster board GKF + glass fiber wallpaper + coating Outer peripheral wall Zinc-coated sheet Profile KNAUF CW. UW. UA 75 Profile KNAUF CW. UW. UA 75 Insulation ISOVER uniroll profi =0.033 W/m K Moisture stop PE foil BACHL 0.16 - Touax 1.5 mm 20.0 mm 50.0 mm 0.1 mm 50.0 mm 50.0 mm 118.0 mm 0.6 mm 0.6 mm 100.0 mm 30.0 mm 200.0 mm 27.0 mm 0.1 mm 18.0 mm 0.6 mm 75.0 mm 75.0 mm 160.0 mm 0.1 mm

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr Plaster board GKF + glass fiber wallpaper + coating Plaster board GKF + glass fiber wallpaper + coating EURO 6 EnEV 2009 F30B : Floor PVC linoleum GAMRAT Cetris Insulation (PIR) DekPir plate =0.022 W/m K Moisture stop PE foil BACHL 0.16 - Touax Insulation ISOVER uniroll profi =0.033 W/m K Insulation (PIR) DekPir plate =0.022 W/m K Floor metal beam Zinc-coated sheet 1.5 mm 20.0 mm 50.0 mm 0.1 mm 50.0 mm 50.0 mm 118.0 mm 0.6 mm 12.5 mm 12.5 mm

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Roof Zinc-coated sheet Roof metal beam Wooden balks 50x20 (1st layer) Wooden balks 50x20 (1st layer) Insulation ISOVER uniroll profi =0.033 W/m K Moisture stop PE foil BACHL 0.16 Touax Wooden-chip board DTD laminated

0.6 mm 150.0 mm 25.0 mm 25.0 mm 200.0 mm 0.1 mm 16.0 mm

Outer peripheral wall It is formed by replaceable panels with the width of 1160 mm. The panel support structure consists of wooden balks 150x50 mm. The panel composition: Zinc-coated sheet Wooden balks 150x50 (panels) Insulation ISOVER uniroll profi =0.033 W/m K Moisture stop PE foil BACHL 0.16 - Touax Wooden-chip board DTD laminated 0.6 mm 150.0 mm 150.0 mm 0.1 mm 13.0 mm

4. Inner partition walls:

Standard uninsulated partition walls are 34 mm thick. The surface of the partition wall is formed by wooden-chip board laminated on both sides, the board thickness is 13 mm. The frame of the partition wall is made with anodized aluminum profiles. Insulated partition walls have a support structure of zinc-coated plate profiles on the principle of the KNAUF system. The surface of the partition wall is formed by wooden-chip board laminated on both sides, the board thickness is 13 mm and the thickness of insulation is 50 mm. The thickness of the insulated partition wall is 75 mm. Alternatively, partition walls can be manufactured with the surface of plaster board GKF and the thickness of the board can be 12.5 mm, 15 mm or according to a required degree of fire resistance. The color of the partition wall is white.

5. Surface treatment and color design:

Steel frame: primer coating, top coating two-component Email PUR. The standard design color shade is RAL 7035, another color shade according to the RAL color chart is possible. Wooden components: all wooden components are provided with impregnation coating.

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

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Floor covering: the standard color of the floor covering is grey. The skirting between the module floor and wall is trimmed with grey GA kick plating. In sanitary modules, the floor GA kick plates are backputtied to prevent possible penetration of moisture into the insulation layer.

Peripheral walls: EURO 6 EnEV 2009 F30A : The inner surface of the walls is formed by plaster boards GKF + wallpaper + coating, white color. The board joints are puttied over and ground according to standard technological procedures. The outer zinc-coated metal sheet of the module peripheral cladding is provided with coating by twocomponent paint PUR. Joints between the interlocked sheets are sealed by rubber packing. The standard outside color shade is RAL 7035. EURO 6 EnEV 2009 F30B : The inner surface of the walls is formed by wooden-chip boards laminated on both sides, white color. The joints between the boards are covered by removable PVC cover strips. The outside zinc-coated sheet of the wall panel is coated with two-component paint PUR. The joints between the panels are sealed by rubber packing. The outer color shade in the standard design is RAL 7035.

6. Wall opening fillers:

Windows: are plastic, made of the five-chamber profiles ALUPLAST with steel reinforcement. Glazed with insulation double-glass 4/16/4 U=1,1W/m2K. Standard window size is 1760x1115 mm ( OS, OS), with one window shutter with plastic lamellas over the whole window. The size of the sanitary window is 580x580 mm. (OS or S). Windows can also have another, atypical size. The total insulation parameters guaranteed by the window manufacturer are Uw = 1.25 W/m2K. The shutter is enclosed by metal sheet cover on the outside. The windows and shutters are in white color as standard. The windows can also be fitted with inner aluminum shutters. Door: The front door is one-winged, 900x2002 mm, opened to the outside, according to the Austrian standard in steel door casing. The door wing is made of zinc-coated painted plate. The door fitting includes a metal door-handle, a cylindrical one-point lock with a GE-GE insert, 3 keys. The door adapted for opening to the inside of the module with the size 800x1970 mm and it can be fitted with an inner sealing brushing and a bottom metal plate. The casing is of a universal, four-position type and it enables fitting the door as right or left, opened to the outside or inside. The total insulation parameters guaranteed by the door manufacturer are Uw = 1.30 W/m2K. The inner door is of one-wing type, 800x1970 mm in steel door casing or in casing made of aluminum profiles The size of the sanitary module door is 600x1970 mm. The door wing is wooden, coated, white. Its fitting includes a plastic door-handle, a one-point lever lock or a lock with the GE-GE insert; for sanitary module door, a lock with the open/closed function is used.

7. Electric installation:
The system TN-S, 3+N+PE, 3x 230/400 V, 50 Hz. Protection against hazardous contact: automatic disconnecting from the source supplemented by a current protective switch. There is additional interconnecting in the sanitary module. Distribution of electric energy is made with halogen-free cables with Cu-core, which are led under the ceiling board and between the panels. Connection between the modules is made using cable connections to the outside sockets.

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

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The entire electric wiring is standardly led under the surface of the walls; the sockets and switches are embedded.

Standard electric installation equipment of the module includes:

Outer electric socket and plug for connection of the module to the electric network and to other modules are situated at the face of the module on the upper profile of the frame. They are of the five-pole type and are equipped with a metal sheet cover. The inside switchboard with coverage class IP 30, IP 54 in the sanitary module, is fitted with a 4-pole current protective switch, breaking current 30 mA and 1pole circuit breakers 10/1/B and 16/1/B. 1 light switch, 2 sockets, 1 connecting box for heating. 2 fluorescent tube lamps 2x36 W for residential modules, 2 fluorescent tube lamps 2x58 W for office modules 2 fluorescent tube lamps 2x36 W for sanitary modules, or bulb lamps. A clamp for connection of the module grounding The sanitary module contains an outlet for hot utility water boiler. In the module with a mini-kitchen there is an outlet for kitchen equipment and a 5l hot water boiler. 8. Heating:
The medium for heating is electricity. The office and residential modules are fitted with a convector heating with the output power of 2 kW; the sanitary modules are fitted with 2 convector heaters with the output of 1 kW.

9. Sanitary equipment:
The sanitary module can be equipped with: ceramic toilet bowl + flushing. (in stainless steel as an alternative) ceramic bowl urinal + accessories (in stainless steel as an alternative) washbasin + water blender, hand basin shower enclosure, washing tub hot water boilers hot water flow heaters mini-kitchen with equipment (two-plate cooker, fridge, sink) Water mains are made of plastic pipes (polypropylene), copper is an alternative. Drain pipe is of plastic design (PVC HT system). All the mains are led on the surface of the walls as a standard.

10. Coefficient of heat penetration through the peripheral cladding (including the imapct of
thermal bridges): Used insulation: ISOVER uniroll profi DekPir plate =0.033 W/m K =0.022 W/m K

EURO 6 EnEV 2009 F30A : Floor: Wall: Roof: Windows: U = 0.23 U = 0.22 U = 0.20 U = 1.25 W/m2K W/m2K W/m2K W/m2K

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr Door: Door: U = 1.30 W/m2K door type ZK-U U = 1.70 W/m2K door type DP 30

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EURO 6 EnEV 2009 F30B : Floor: Wall: Roof: Windows: Door: Door: U = 0.23 U = 0.23 U = 0.20 U = 1.25 U = 1.30 U = 1.70 W/m2K W/m2K W/m2K W/m2K W/m2K door type ZK-U W/m2K door type DP 30

11. Noise insulation:

Noise insulation of walls is 38 dB, roof 32 dB, windows 30 dB, ZK-U type door 31 dB and DP 30 type door 34 dB.

12. Fire resistance:

The modules TOUAX EURO 6 EnEV 2009 F30A and F30B have the following Classification of fire resistance : Peripheral walls - F 30 (wall stressed from the outside by outside fire curve) - F 30 (wall stressed from the inside by the standard temperature/time curve). Ceiling and floor- F 30 By modifications, the module fire resistance can be increased up to 90 minutes.

13. Lightning protection:

Lightning protection of the module is according to SN EN 62 305. The modules outside protecting system LPS consists of accidental arrestors and conductors according SN EN 62 305-3 art. 5.2.5 and art. 5.3.5. The module is made of a welded steel frame with the thickness of 4 mm, the outside roof and wall cladding is made with painted zinc-coated sheet FeZn with the thickness of 0.6 mm electrically interconnected with the frame. The module is just connected to a grounding system (using the clamp SR03 situated on the bottom frame of the module). The maximum grounding value is 10 Ohm.

14. Above standard equipment of the module:

Equipment and design of the modules can be adapted to customers requirements.

15. Final word:

The manufacturer reserves the right to change and innovate their products.

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16. Module physical properties:

EURO 6 EnEV 2009 F30A

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

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EURO 6 EnEV 2009 F30B

Modules TOUAX , type EURO 6 EnEV 2009 Technical description Author : Glac Radomr

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