ASME VIII Div.

1 UG A 1 7

VERY LARGE OPENING

REINFORCEMENT OPENING NOZZLE INSERTING VESSEL

REINFORCEMENT ELEMENT CALCULATION REPORT WITH RESPECT TO ASME VIII Div. 1 2007 UG39 42

Shell Material Nozzle Material Pad Material DesignTemperature C

O

SA516 70 SA516 70 N/A 150.00

minimum thickness required for shell tr=P(R+c)/(SvE 0.6P) internal design pressure inside radius of shell under consideration maximum allowable stress value (UG 23) joint efficiency (UW 12) corrosion allowance thickness undertolerance (%) (UG 16) nominal shell thickness minimum shell thickness=nom. under. c.allow. Shell thickness check t tr

t r= P= R= Sv= E= c=

88.78 mm 128.00 barg 900.00 mm 1379.00 barg 1.00 3.20 mm 0.00%

t= t=

100.00 mm 96.80 mm shell ok

minimum thickness required for nozzle trn=P(Rn+c)/(SnE 0.6P) internal design pressure inside radius of nozzle under consideration maximum allowable stress value (UG 23) joint efficiency (UW 12) corrosion allowance thickness undertolerance (%)(UG 16) nominal nozzle thickness minimum nozzle thickness=nom.thick. c.allow.

trn= P= Rn= Sn = E= c=

54.38 mm 128.00 barg 550.00 mm 1379.00 barg 1.00 3.20 mm 0.00%

t= tn =

120.00 mm 116.80 mm

nozzle check minimum thickness required for nozzle trn=P(Rn+c)/(SnE 0.6P) internal design pressure inside radius of nozzle under consideration maximum allowable stress value (UG 23) joint efficiency (UW 12) corrosion allowance thickness undertolerance (%)(UG 16) nominal nozzle thickness minimum nozzle thickness=nom.thick. under.c.allow. t= t= trn= P= R= S= E= c= 54.38 mm 128.00 barg 550.00 mm 1379.00 barg 1.00 3.20 mm 0.00% 120.00 mm 116.80 mm

t minimum thickness required for nozzle and t minimum of: minimum thickness required for shell= std minimum NPS pipe thickness = Nozzle thickness check

54.38 mm

88.78 mm 0.00 mm nozzle ok

PStylianopoulos

Pressure Vessel Engineer

1 of 5

ASME VIII Div.1 UG A 1 7

VERY LARGE OPENING

REINFORCEMENT OPENING NOZZLE INSERTING VESSEL

REINFORCEMENT ELEMENT CALCULATION REPORT WITH RESPECT TO ASME VIII Div. 1 2007 UG39 42

Shell Material Nozzle Material Pad Material DesignTemperature C

O

SA516 70 SA516 70 N/A 150.00

Area calculated without pad

finished diameter of circular opening specified vessel wall thickness nozzle wall thickness shell required thickness nozzle required thickness correction factor (UG 37 nozzle orientation) allowable stress in nozzle allowable stress in vessel allowable stress in reinforcement element strenght reduction factor (UG 41(a)) fr1 for nozzle inserted to vessel [For nozzle abuting to vessel use above d=2Rn+2c t= tn = t r= trn= F= Sn = Sv= Sp = maximum value of fr= fr1=min(Sn/Sv,1) fr1 = fr2=min(Sn/Sv,1) fr3=lesser of Sn or Sp /Sv or 1 fr4=min(Sp/Sv,1) distance nozzle projects bey. the inner surf. of the vessel wall outside diameter of reinforcement element (UG 40(a)) thickness or height of reinforcement element (UG 40(a)) nominal wall thickness of internal nozzle projection Joint efficiency of nozzle or vessel weld Joint efficiency when opening passes through weld. Joint Reinforcement limit with pad Reinforcement limit without pad Reinforcement limit parallel to vessel wall Area required Area available in shell Area available in nozzle projecting outward Area available in nozzle projecting inward Outward nozzle length Inward nozzle length Outward nozzle length area Inward nozzle length area fr3=min(Sn/Sv, Sp/Sv ,1) fr4=min(Sp/Sv,1) h Dp te ti c E= E 1= H=min(2.5t,2.5tn+te) H=min(2.5t,2.5tn) L=max(2d,d+2tn+2t) A=dtrF+2tntrF(1 fr1) A1={L d 2tn(1 fr1)}(E1t Ftr) A2=2H(tn trn)fr2 A3=min(2(h c),5t,5ti)tifr2 leg41 leg43 A41=leg41 fr2 A43=(leg43 1.41c)2fr2
2

1106.40 mm 96.80 mm 116.80 mm 88.78 mm 54.38 mm 1.00 1379.00 bar 1379.00 bar 1379.00 bar 1.00 1.00 1.00] 1.00 1.00 1.00 0.00 mm 2200.00 mm 110.00 mm 0.00 mm 1.00 1.00 242.00 mm 242.00 mm 2212.80 mm 2 98226.43 mm
2 8873.09 mm 2 30212.78 mm 2 0.00 mm

8.98 mm 0.00 mm
2 80.67 mm 2 0.00 mm

A1 +

A2 +

A3 +

A41 +

A43 +

2 39166.54 mm

reinforcement must be added

PStylianopoulos

Pressure Vessel Engineer

2 of 5

ASME VIII Div.1 UG A 1 7

VERY LARGE OPENING

REINFORCEMENT OPENING NOZZLE INSERTING VESSEL

REINFORCEMENT ELEMENT CALCULATION REPORT WITH RESPECT TO ASME VIII Div. 1 2007 UG39 42

Shell Material Nozzle Material Pad Material DesignTemperature C

O

SA516 70 SA516 70 N/A 150.00

Area calculated with pad Area required Area available in shell Area available in nozzle projecting outward Area available in nozzle projecting inward Outward nozzle length Inward nozzle length Outer element weld length Outward nozzle length area Inward nozzle length area Outward element length area Area available in element A=dtrF+2tntrF(1 fr1) A1={L d 2tn(1 fr1)}(E1t Ftr) A2=2H(tn trn)fr2 A3=min(2(h c),5t,5ti)tifr2 leg41 leg43 leg42 A41=leg412fr3 A43=(leg43 1.41c) fr2 A42=leg422fr4 A5={min(Dp,L) d 2tn}tefr4
2

98226.43 mm2 8873.09 mm2 30212.78 mm2 0.00 mm2 8.98 mm 0.00 mm 13.47 mm 80.67 mm2 0.00 mm2 181.51 mm2 94600.00 mm2

A1 +A2 + area is ok

A3 +

A41 +

A43 +

A42 +

A5 +

133948.04 mm2

Area calculated for d>R , A1 7 Reinforcement limit parallel to vessel wall Area required Area available in shell Area available in nozzle projecting outward Area available in nozzle projecting inward Outward nozzle length Inward nozzle length Outer element weld length Outward nozzle length area Inward nozzle length area Outward element length area Area available in element L=max(2d,d+2tn+2t) A=[2/3][dtrF+2tntrF(1 fr1)] A1={L d 2tn(1 fr1)}(E1t Ftr) A2=2H(tn trn)fr2 A3=min(2(h c),5t,5ti)tifr2 leg41 leg43 leg42 A41=leg412fr3 A43=(leg43 1.41c) fr2 A42=leg422fr4 A5={min(Dp,L) d 2tn}tefr4
2

1659.60 mm 65484.29 mm2 4436.54 mm2 30212.78 mm2 0.00 mm2 8.98 mm 0.00 mm 13.47 mm 80.67 mm2 0.00 mm2 0.00 mm2 35156.00 mm2

A1 +A2 + area is ok

A3 +

A41 +

A43 +

A42 +

A5 +

69885.99 mm2

PStylianopoulos

Pressure Vessel Engineer

3 of 5

ASME VIII Div.1 UG A 1 7

VERY LARGE OPENING

REINFORCEMENT OPENING NOZZLE INSERTING VESSEL

REINFORCEMENT ELEMENT CALCULATION REPORT WITH RESPECT TO ASME VIII Div. 1 2007 UG39 42

Shell Material Nozzle Material Pad Material DesignTemperature C

O

SA516 70 SA516 70 N/A 150.00

W= total weld load =

[A A1+2tnfr1(E1t Ftr)]Sv

12580.17 17247.84 7295.73 20366.10

KN KN KN KN

W1 1= weld load for strength p 2+A5+A41+A42)SV (A W2 2= weld load for strength p 2+A3+A41+A43+2tntfr1)SV (A W3 3= weld load for strength p 2+A3+A5+A41+A42+A43+2tntfr1)SV (A

Unit Stress
Outer fillet weld shear Inner fillet weld shear

0.49min(Sp,Sn) 0.49min(Sv,Sn) 0.74min(Sv,Sn) 0.74min(Sp,Sn) 0.7Sn

675.71 0.00 675.71 1020.46 1020.46 965.30

bar bar bar bar bar bar

Outer element fillet weld shea0.49min(Sv,Sp) Vessel groove weld tension Element groove weld tension Nozzle wall shear

Strenght of Connection Elements

Outer fillet weld shear Inner fillet weld shear

( /2) [2(Rn+tn)] leg41 (Outer fillet weld shear stress) ( /2) [2(Rn+tn)] (leg43 1.41c) (Inner fillet weld shear stress) /2) Dpleg42 (Outer element fillet weld shear stress) ( /2) [2(Rn+tn)] t (Vessel groove weld tension stress) ( /2) [2(Rn+tn)] te(Element groove weld tension stress) ( /2) [2Rn+tn] tn(Nozzle wall shear stress)

1276.79 0.00 3144.33 20781.45 23615.28 21595.57

KN KN KN KN KN KN

Outer element fillet weld shea( Vessel groove weld tension Element groove weld tension Nozzle wall shear

11 22 33

weld ok weld ok weld ok

Check Strength Paths Outer element fillet weld shear+Nozzle wall shear Outer fill. weld +Inner fill. weld +Vess.groove+Eleme.groove Inner fill. Weld shear+Outer element weld shear +Vessel groove
SKETCH 500 400 300 200 100 0 200 150 100 50 100 200 0 50 100 150

24739.90 45673.52 23925.78

KN KN KN

PStylianopoulos

Pressure Vessel Engineer

4 of 5

ASME VIII Div.1 UG A 1 7

VERY LARGE OPENING

REINFORCEMENT OPENING NOZZLE INSERTING VESSEL

REINFORCEMENT ELEMENT CALCULATION REPORT WITH RESPECT TO ASME VIII Div. 1 2007 UG39 42

Shell Material Nozzle Material Pad Material DesignTemperature C

O

SA516 70 SA516 70 N/A 150.00

Membrane stress calc. for ves. ID>60in for nozzle ID>40in and nozzle ID>3.4 (Rt). Rn/R<0.7. 3.4 (Rt)= Dist. nozzle proj. bey. the outer surf. of the vessel pad wall ho > (Rnmtn) &16tn A 1 7 FIG 1.7.1 Nozzle shaded area Shell shaded area Reinforcement shaded area Total fig. 1.7.1 shaded area Membrane stress calculation
0.5

1005.33 1928.00

mm
mm mm2 mm2 mm2 mm2 bar mm mm mm4 mm4 mm4 mm4 Nm Nm bar

Asn ={ t+te+(Rnmtn) }tn Asv =t (Rmt)

0.5 0.5

55371.73 29379.22 33385.48 118136.43 1236.84 117.64 166.04

0.5 3 0.5 2

Asp =0.5[min[Dp,d+2tn+2(Rmt) ] d 2tn}te As =Asn+Asv+Asp

Sm =(P/As){R(Rn+tn+(Rmt)0.5)+Rn(t+te+(Rnmtn)0.5) } 0.5 e= distance between neutral axis of shade (1/As)[Asn{ (t+te+(Rnmtn) )/2 t/2}+Asp(te/2+t/2)]

distance between neutral axis of shade a=e+t/2 Nozzle shaded area moment of inertia In ={1/12}{ t+te+(Rnmtn) } tn +Asn[{ t+te+(Rnmtn) }/2 a] Shell shaded area moment of inertia
3 0.5 2 3 2

1316171331.63 429502615.46 40430456.00 1786104403.10 1113513.40 987654.00 1953.25

Iv ={1/12} t (Rmt)

+Asv [t/2 a]
0.5

Reinforcement shaded area moment o Ip =0.5[min[Dp,d+2tn+2(Rmt) Total fig. 1.7.1 shaded area moment of I=In+Iv+Ip bending moment along vessel shell lon M=((Rn t along vessel shell longitudinal axis dueML=
3

] d 2tn}te +Asp { (te/2+t) a}

/6)+RnRe)P

S bending stress at the intersection betw b =Ma/I

A 1 7 FIG 1.7.2 Nozzle shaded area Shell shaded area Reinforcement shaded area Total fig. 1.7.1 shaded area

Asn ={ t+te+16tn}tn Asv =t (16t) Asp =0.5[min[Dp,d+2tn+2*16t] d 2tn}te As =Asn+Asv+Asp t/2}+Asp(te/2+t/2)] a]

2

242430.08 149923.84 47300.00 439653.92 556.69 605.09

mm2 mm2 mm2 mm2 mm

distance between neutral axis of shad e= (1/As)[Asn{ (t+te+16tn)/2 distance between neutral axis of shad a=e+t/2
3

Nozzle shaded area moment of inertia In ={1/12}{ t+te+16tn} tn +Asn[{ t+te+16tn}/2

3 2 Shell shaded area moment of inertia Iv ={1/12} t (16t) +Asv [t/2 a] 3

mm mm4 132426743404.11 46579105770.83 9766530995.09 mm4 mm4

Reinforcement shaded area moment o Ip =0.5[min[Dp,d+2tn+2(16t)] Total fig. 1.7.1 shaded area moment of I=In+Iv+Ip bending
3 moment along vessel shell lon M=((Rn /6)+RnRe)P

d 2tn}te +Asp { (te/2+t) a}2

4 188772380170.02 mm

3921491.30 157.36

Nm bar

S bending stress at the intersection betw b =Ma/I

membrane stress check Sm+min (Sb) = (bar) Sm = (bar) 1394.19 1236.84

Sallowable
2068.50 1379.00 ok ok

PStylianopoulos

Pressure Vessel Engineer

5 of 5