Top Variable-Speed Performance: The New Series 7 Generation of DC Motors

dc motors

Higher power density for low-noise operation

The Series 7 DC motors, shaft heights 355, 400 and 450, were developed using computer-aided design techniques. The thermal and magnetic utilization as well as the mechanical design are optimized. The rotor slots have been designed for low inductance and the main pole shape for uniform magnetic utilization. The result is a higher power density, perfect commutation and low-noise operation. The high-quality DURIGNIT insulation system and degrees of protection up to IP55 permit the motors to be used even in humid, tropical and aggressive industrial environments.

Equipped for every application with IP23 and IP55 Siemens DC motors are available with degrees of protection IP23 and Extremely rugged components for the toughest applications Frame, bearing end shields and shafts of the motors are torsionally stiff and extremely rugged: For the highest mechanical smooth-running qualities up to vibration severity level SR in compliance with DIN EN 60034-14 Safety for shock loads up to 6 g For use in the widest range of areas, e.g. grinding machines or rolling mills Extremely quiet When designing the motor, we did everything we could to minimize the noise. Just one example of many: The special main pole shape, which prevents magnetic force pulsations. Another one: The optimized separately-driven fan. The advantages make the difference low space requirements for innovative machine solutions high availability for cost-effective operation low-noise construction extremely low vibrations and torque ripple IP54 or IP55. This always guarantees the optimum solution even under the toughest environmental conditions.

As a result of their low space requirements, the Series 7 motors make it possible in the first place to create innovative machine solutions. And they also reduce the mechanical design costs of your machine. We only use the highest quality materials for the series 7 motors and we optimally utilize their outstanding mechanical, magnetic and electrical properties. This is how we achieve the highest power densities but at the same time an extremely compact mechanical design with low shaft heights for new and innovative machinery concepts. As a result of their availability, Series 7 motors play a significant role in the cost-effectiveness of your machine Our topmost development goal is the reliability of our drives. We achieve this by having excellent manufacturing quality in our Nuremberg plant and by using high quality materials. Wear is reduced by using specially adapted brush materials. In conjunction with our closed insulation system, we achieve extremely high lifetimes with minimum maintenance. And if problems do occur, then the worldwide Siemens service network guarantees short on-site times and highest availability. Series 7 motors are extremely quiet. Stressing on operating personnel is reduced and the costs for the noise damping measures on site are reduced. We achieve an extremely low noise level as a result of specific measures relating to the mechanical and magnetic design and the optimized fan design. Higher output, higher speed, higher torque Computer-aided design and therefore optimization of the electromagnetic properties: For higher outputs and higher speeds.

A new series from a competence center: The new Series 7 generation of DC motors
The new center of competence for large variable-speed drives in Nuremberg offers the best prerequisites for development and production of innovative drive technology. Development, production and also logistics and sales all work under one roof at this facility.

Series 7 motors guarantee the highest precision of your machinery and secure the highest, uniform quality of the final product The smooth running qualities of the drive play a decisive roll in the quality of the final product extremely low vibration levels and torque ripple are in this case the decisive factors. Skewing of the rotor slots, optimized slot distribution, resonance-free mechanical design and the high precision dynamic rotor balancing guarantee optimum values. 4

We focus on your success

Our products support you in your applications and allow you to move ahead even in tough markets. With Siemens, you can optimize your machinery design thus securing the highest degree of quality and openness for innovation. A sophisticated mechanical design results in low-maintenance drives. You can achieve a high level of availability together with our worldwide service. And you get more performance at a lower cost. And everything at a favorable price.

DC motor production State-of-the-art production equipment secures the high quality of our products. Our machine tools allow us to turn, mill and drill to the lowest tolerances. New winding and impregnation technologies mean less stressing on sensitive insulation materials during manufacture and therefore guarantee a long lifetime of our products. Trained specialist personnel monitor the individual production steps, guaranteeing perfect products.

A range of services which counts whether for logistics, service or technology

With Siemens, you have a service network which supports you across the board absolutely no gaps. A service network which can support you when the need arises, worldwide. As a result of the high international quality standards, Siemens guarantees quality assurance, starting from development up to after sales. We ensure that only products which are 100% perfect leave our factory so that faults dont occur in the first place. A service center which is always manned, fast logistics and consequential alignment to international standards guarantee that our products operate absolutely perfectly in every manufacturing environment. A service network which is very close Siemens offers you one of the tightest-knit and fastest service networks worldwide. Whether for engineering and system integration, for service or for modernization concepts. Fit for the field: Siemens training courses We have a range of training courses for all Siemens DC products: From basic training through expert training for service up to individual customized training courses. hotline for all Siemens DC Replacement parts in a 24-hour service As part of our worldwide service, we offer you a sophisticated logistics concept for short delivery times, high-on-time delivery, fast handling and prompt service. And our worldwide service centers keep a stock of spare parts for a 24-hour service 6 when repairs are required. Fax: + 49 (0) 1 80/50 50-223 E-mail: adsupport@siemens.com products around the clock: Phone: + 49 (0) 1 80/50 50-222 Experienced service personnel are available through our support 365 days, around the clock

Motor type 1GG5 100 102 104 106 108 114 116 118 132 134 136 162 164 166 162 164 166 186 188 206 208 226 228 256 258 286 288 351 352 353 354 355 401 402 403 404 405 451 452 453 454 455 500 501 502 503 504 631 632 633 634 635

Rated output Pn in kW 1.2 1.7 2.8 3.9 5.5 6.4 8.5 9.3 12.8 17 22 26.5 32.5 40.2 47.8 60.8 76.2 83 100 125 150 190 230 280 340 420 500 550 675 730 750 770 750 765 800 860 880 880 915 950 1.000 1.000 900 1.050 1.100 1.100 1.130 1.340 1.500 1.470 1.550 1.550

Rated speed nn in 1/min 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.400 1.150 900 1.500 1.250 1.000 850 660 1.200 1.000 850 700 550 1.400 1.000 850 700 600 800 650 500 450 370

Rated torque Mn in Nm 8 11 18 25 35 41 54 59 81 108 140 169 207 256 305 385 485 530 640 800 960 1.200 1.500 1.800 2.200 2.700 3.200 3.500 4.300 5.000 6.200 8.200 4.800 5.800 7.600 9.700 12.700 7.000 8.700 10.700 13.600 17.400 6.100 10.000 12.400 15.000 18.000 16.000 22.000 28.000 33.000 40.000

Max. operating speed nmech in RPM 7.000 7.000 7.000 7.000 7.000 6.000 6.000 5.500 5.000 5.000 5.000 4.500 4.500 4.500 4.500 4.500 4.500 3.800 3.800 3.500 3.500 3.000 3.000 2.600 2.600 2.500 2.500 2.200 2.200 2.200 2.200 2.200 2.000 2.000 2.000 2.000 2.000 1.800 1.800 1.800 1.800 1.800 1.800 1.800 1.800 1.700 1.700 1.500 1.500 1.300 1.300 1.300

Rated output (kW) 2.000

1.500 1.000 700 500 400 300 200 150 1G.6 AH 160 - AH 280 100 70 50 40 30 20 15 10 7 5 4 3 2 1,5 1 0,7 100 150 200 300 400 500 700 1.000 1.500 2.000 3.000 4.000 5.000 Rated speed (RPM) Series 1G-5 1G.5 AH 100 - AH 160 Series 1G-6 Series 1G-7 Series 1G-5 1G.5 AH 500 - AH 630

1G.7 AH 355 - AH 450

1GG6

1GG7

High performance for every performance class Siemens DC motors are available for outputs from 0.7 kW to 1550 kW. Non-compensated from shaft heights 100 to 280 and compensated from shaft heights 355 to 630. For indoor or outdoor use. With natural air cooling or separately ventilated. The optimum motor for every requirement Take full advantage of our wide range of DC motors.

1GG5

Your Siemens partner worldwide can be found in the Internet under the following address:
www.siemens.com/automation/partners

Siemens AG Automation and Drives Large Drives P.O. Box 4743, D-90025 Nuremberg www.siemens.com/dc-motors

Subject to change without prior notice 04/02

Order No. E20001-A50-P520 -X-7600

DISPO 21502

21D6324 MK.LD.XX.LDDC.52.2.02 WS 04023.

Printed in Germany