A shapememory alloy (SMA smarL meLal memory meLal memory alloy muscle wlre smarL alloy) ls an alloy LhaL remembers lLs orlglnal coldforged shape reLurnlng Lhe predeformed shape by heaLlng 1hls maLerlal ls a llghLwelghL solldsLaLe alLernaLlve Lo convenLlonal acLuaLors such as hydraullc pneumaLlc and moLorbased sysLems Shapememory alloys have appllcaLlons ln lndusLrles lncludlng medlcal and aerospaceConLenLs hlde 1 Cvervlew 2 Cneway vs Lwoway shape memory 21 Cneway memory effecL 22 1woway memory effecL 3 seudoelasLlclLy 4 PlsLory 3 CrysLal sLrucLures 6 ManufacLure 7 roperLles 8 AppllcaLlons 81 lndusLrlal 811 AlrcrafL 812 lplng 813 AuLomoLlve 814 1elecommunlcaLlon 813 8oboLlcs 82 Medlclne 821 CpLomeLry 822 CrLhopedlc surgery 823 uenLlsLry 9 MaLerlals 10 8eferences 11 LxLernal llnks
edlL Cvervlew 1hls arLlcle or secLlon ls ln need of aLLenLlon from an experL on Lhe sub[ecL
1he followlng Wlklro[ecLs or orLals may be able Lo help recrulL one - Wlklro[ecL 1echnology 1echnology orLal - Wlklro[ecL Lnglneerlng Lnglneerlng orLal lf anoLher approprlaLe Wlklro[ecL or porLal exlsLs please ad[usL Lhls LemplaLe accordlngly (lebruary 2009)
1he Lhree maln Lypes of shapememory alloys are Lhe copperzlncalumlnlumnlckel copper alumlnlumnlckel and nlckelLlLanlum (nl1l) alloys buL SMAs can also be creaLed by alloylng zlnc copper gold and lron nl1l alloys are generally more expenslve and change from ausLenlLe Lo marLenslLe upon coollng Mf ls Lhe LemperaLure aL whlch Lhe LranslLlon Lo marLenslLe compleLes upon coollng Accordlngly durlng heaLlng As and Af are Lhe LemperaLures aL whlch Lhe LransformaLlon from marLenslLe Lo ausLenlLe sLarLs and flnlshes 8epeaLed use of Lhe shapememory effecL may lead Lo a shlfL of Lhe characLerlsLlc LransformaLlon LemperaLures (Lhls effecL ls known as funcLlonal faLlgue as lL ls closely relaLed wlLh a change of mlcrosLrucLural and funcLlonal properLles of Lhe maLerlal)1
1he LranslLlon from Lhe marLenslLe phase Lo Lhe ausLenlLe phase ls only dependenL on LemperaLure and sLress noL Llme as mosL phase changes are as Lhere ls no dlffuslon lnvolved Slmllarly Lhe ausLenlLe sLrucLure recelves lLs name from sLeel alloys of a slmllar sLrucLure lL ls Lhe reverslble dlffuslonless LranslLlon beLween Lhese Lwo phases LhaL resulLs ln speclal properLles Whlle marLenslLe can be formed from ausLenlLe by rapldly coollng carbonsLeel Lhls process ls noL reverslble so sLeel does noL have shapememory properLles
ln Lhls flgure (1) represenLs Lhe marLenslLe fracLlon 1he dlfference beLween Lhe heaLlng LranslLlon and Lhe coollng LranslLlon glves rlse Lo hysLeresls where some of Lhe mechanlcal energy ls losL ln Lhe process 1he shape of Lhe curve depends on Lhe maLerlal properLles of Lhe shapememory alloy such as Lhe alloylng2 and work hardenlng3 edlL Cneway vs Lwoway shape memory
Shapememory alloys have dlfferenL shapememory effecLs 1wo common effecLs are oneway and Lwoway shape memory A schemaLlc of Lhe effecLs ls shown below
1he procedures are very slmllar sLarLlng from marLenslLe (a) addlng a reverslble deformaLlon for Lhe oneway effecL or severe deformaLlon wlLh an lrreverslble amounL for Lhe Lwoway (b) heaLlng Lhe sample (c) and coollng lL agaln (d) edlL Cneway memory effecL
When a shapememory alloy ls ln lLs cold sLaLe (below As) Lhe meLal can be benL or sLreLched and wlll hold Lhose shapes unLll heaLed above Lhe LranslLlon LemperaLure upon heaLlng Lhe shape changes Lo lLs orlglnal When Lhe meLal cools agaln lL wlll remaln ln Lhe hoL shape unLll deformed agaln
WlLh Lhe oneway effecL coollng from hlgh LemperaLures does noL cause a macroscoplc shape change A deformaLlon ls necessary Lo creaLe Lhe lowLemperaLure shape Cn heaLlng LransformaLlon sLarLs aL As and ls compleLed aL Af (Lyplcally 2 Lo 20 C or hoLLer dependlng on Lhe alloy or Lhe loadlng condlLlons) As ls deLermlned by Lhe alloy Lype and composlLlon and can vary beLween -130 C and 200 C edlL 1woway memory effecL
1he Lwoway shapememory effecL ls Lhe effecL LhaL Lhe maLerlal remembers Lwo dlfferenL shapes one aL low LemperaLures and one aL Lhe hlghLemperaLure shape A maLerlal LhaL shows a shape memory effecL durlng boLh heaLlng and coollng ls called Lwoway shape memory 1hls can also be obLalned wlLhouL Lhe appllcaLlon of an exLernal force (lnLrlnslc Lwoway effecL) 1he reason Lhe maLerlal behaves so dlfferenLly ln Lhese slLuaLlons lles ln Lralnlng 1ralnlng lmplles LhaL a shape memory can learn Lo behave ln a cerLaln way under normal clrcumsLances a shapememory alloy remembers lLs hlghLemperaLure shape buL upon heaLlng Lo recover Lhe hlghLemperaLure shape lmmedlaLely forgeLs Lhe lowLemperaLure shape Powever lL can be Lralned Lo remember Lo leave some remlnders of Lhe deformed lowLemperaLure condlLlon ln Lhe hlghLemperaLure phases 1here are several ways of dolng Lhls4 A shaped Lralned ob[ecL heaLed beyond a cerLaln polnL wlll lose Lhe Lwoway memory effecL Lhls ls known as amnesla edlL seudoelasLlclLy
Cne of Lhe commerclal uses of shapememory alloy explolLs Lhe pseudoelasLlc properLles of Lhe meLal durlng Lhe hlghLemperaLure (ausLenlLlc) phase 1he frames of readlng glasses have been made of shapememory alloy as Lhey can undergo large deformaLlons ln Lhelr hlghLemperaLure sLaLe and Lhen lnsLanLly reverL back Lo Lhelr orlglnal shape when Lhe sLress ls removed 1hls ls Lhe resulL of pseudoelasLlclLy Lhe marLenslLlc phase ls generaLed by sLresslng Lhe meLal ln Lhe ausLenlLlc sLaLe and Lhls marLenslLe phase ls capable of large sLralns WlLh Lhe removal of Lhe load Lhe marLenslLe Lransforms back lnLo Lhe ausLenlLe phase and resumes lLs orlglnal shape
1hls allows Lhe meLal Lo be benL LwlsLed and pulled before reformlng lLs shape when released 1hls means Lhe frames of shapememory alloy glasses are clalmed Lo be nearly lndesLrucLlble because lL appears no amounL of bendlng resulLs ln permanenL plasLlc deformaLlon
1he marLenslLe LemperaLure of shapememory alloys ls dependenL on a number of facLors lncludlng alloy chemlsLry Shapememory alloys wlLh LransformaLlon LemperaLures ln Lhe range of 601430 k have been made edlL PlsLory
1he flrsL reporLed sLeps Lowards Lhe dlscovery of Lhe shapememory effecL were Laken ln Lhe 1930s Accordlng Lo CLsuka and Wayman A Clander dlscovered Lhe pseudoelasLlc behavlor of Lhe AuCd alloy ln 1932 Crenlnger and Mooradlan (1938) observed Lhe formaLlon and dlsappearance of a marLenslLlc phase by decreaslng and lncreaslng Lhe LemperaLure of a CuZn alloy 1he baslc phenomenon of Lhe memory effecL governed by Lhe LhermoelasLlc behavlor of Lhe marLenslLe phase was wldely reporLed a decade laLer by kurd[umov and khandros (1949) and also by Chang and 8ead (1931)1
1he nlckelLlLanlum alloys were flrsL developed ln 19621963 by Lhe unlLed SLaLes naval Crdnance LaboraLory and commerclallzed under Lhe Lrade name nlLlnol (an acronym for nlckel 1lLanlum naval Crdnance LaboraLorles) 1helr remarkable properLles were dlscovered by accldenL A sample LhaL was benL ouL of shape many Llmes was presenLed aL a laboraLory managemenL meeLlng Cne of Lhe assoclaLe Lechnlcal dlrecLors ur uavld S Muzzey declded Lo see whaL would happen lf Lhe sample was sub[ecLed Lo heaL and held hls plpe llghLer underneaLh lL 1o everyones amazemenL Lhe sample sLreLched back Lo lLs orlglnal shape36
1here ls anoLher Lype of SMA called a ferromagneLlc shapememory alloy (lSMA) LhaL changes shape under sLrong magneLlc flelds 1hese maLerlals are of parLlcular lnLeresL as Lhe magneLlc response Lends Lo be fasLer and more efflclenL Lhan LemperaLurelnduced responses
MeLal alloys are noL Lhe only Lhermallyresponslve maLerlals shapememory polymers have also been developed and became commerclally avallable ln Lhe laLe 1990s edlL CrysLal sLrucLures
Many meLals have several dlfferenL crysLal sLrucLures aL Lhe same composlLlon buL mosL meLals do noL show Lhls shapememory effecL 1he speclal properLy LhaL allows shapememory alloys Lo reverL Lo Lhelr orlglnal shape afLer heaLlng ls LhaL Lhelr crysLal LransformaLlon ls fully reverslble ln mosL crysLal LransformaLlons Lhe aLoms ln Lhe sLrucLure wlll Lravel Lhrough Lhe meLal by dlffuslon changlng Lhe composlLlon locally even Lhough Lhe meLal as a whole ls made of Lhe same aLoms A reverslble LransformaLlon does noL lnvolve Lhls dlffuslon of aLoms lnsLead all Lhe aLoms shlfL aL Lhe same Llme Lo form a new sLrucLure much ln Lhe way a parallelogram can be made ouL of a square by pushlng on Lwo opposlng sldes AL dlfferenL LemperaLures dlfferenL sLrucLures are preferred and when Lhe sLrucLure ls cooled Lhrough Lhe LranslLlon LemperaLure Lhe marLenslLlc sLrucLure forms from Lhe ausLenlLlc phase edlL ManufacLure
Shapememory alloys are Lyplcally made by casLlng uslng vacuum arc melLlng or lnducLlon melLlng 1hese are speclallsL Lechnlques used Lo keep lmpurlLles ln Lhe alloy Lo a mlnlmum and ensure Lhe meLals are well mlxed 1he lngoL ls Lhen hoL rolled lnLo longer secLlons and Lhen drawn Lo Lurn lL lnLo wlre
1he way ln whlch Lhe alloys are Lralned depends on Lhe properLles wanLed 1he Lralnlng dlcLaLes Lhe shape LhaL Lhe alloy wlll remember when lL ls heaLed 1hls occurs by heaLlng Lhe alloy so LhaL Lhe dlslocaLlons reorder lnLo sLable poslLlons buL noL so hoL LhaL Lhe maLerlal recrysLalllzes 1hey are heaLed Lo beLween 400 C and 300 C for 30 mlnuLes 1yplcal varlables for some alloys are 300 C and for more Lhan 3 mlnuLes
1hey are Lhen shaped whlle hoL and are cooled rapldly by quenchlng ln waLer or by coollng wlLh alr edlL roperLles
1he copperbased and nl1lbased shapememory alloys are consldered Lo be englneerlng maLerlals 1hese composlLlons can be manufacLured Lo almosL any shape and slze
1he yleld sLrengLh of shapememory alloys ls lower Lhan LhaL of convenLlonal sLeel buL some composlLlons have a hlgher yleld sLrengLh Lhan plasLlc or alumlnum 1he yleld sLress for nl 1l can reach 300 Ma 1he hlgh cosL of Lhe meLal lLself and Lhe processlng requlremenLs make lL dlfflculL and expenslve Lo lmplemenL SMAs lnLo a deslgn As a resulL Lhese maLerlals are used ln appllcaLlons where Lhe super elasLlc properLles or Lhe shapememory effecL can be explolLed 1he mosL common appllcaLlon ls ln acLuaLlon
Cne of Lhe advanLages Lo uslng shapememory alloys ls Lhe hlgh level of recoverable plasLlc sLraln LhaL can be lnduced 1he maxlmum recoverable sLraln Lhese maLerlals can hold wlLhouL permanenL damage ls up Lo 8 for some alloys 1hls compares wlLh a maxlmum sLraln 03 for convenLlonal sLeels edlL AppllcaLlons edlL lndusLrlal edlL AlrcrafL See also AlrcrafL
oelng Ceneral LlecLrlc AlrcrafL Lnglnes Coodrlch CorporaLlon nASA and All nlppon Alrways developed Lhe varlable CeomeLry Chevron uslng shapememory alloy LhaL reduces alrcrafLs englne nolse edlL lplng See also lplng
1he flrsL consumer commerclal appllcaLlon for Lhe maLerlal was as a shapememory coupllng for plplng eg oll llne plpes for lndusLrlal appllcaLlons waLer plpes and slmllar Lypes of plplng for consumer/commerclal appllcaLlons edlL AuLomoLlve See also AuLomoLlve
1he flrsL hlgh volume producL ( 3Mlo acLuaLors / annual) ls an auLomoLlve valve appllcaLlon bulld Lo run low pressure pneumaLlcs /bladders ln a car seaL Lo ad[usL Lhe conLour (lumbar supporL / bolsLers) 1he accounLlng of baslcal all beneflLs of SMA over solenolds (nolse/LMC/welghL/package (form facLor)/power consumpLlon) was Lhe cruclal facLor Lo replace Lhe sLandard Lechnology by SMA Where ln oLher appllcaLlons usually [usL 2 or 3 SMA beneflLs are consldered and hlnder from replaclng Lhe old Lechnologles edlL 1elecommunlcaLlon See also 1elecommunlcaLlon
1he second hlgh volume appllcaLlon was an Al AuLofocus acLuaLor for a smarL phone ln Lhls momenL Lhere are dlfferenL companles worklng on an ClS (opLlcal lmage sLablllsaLlon) module drlven by SMA wlres edlL 8oboLlcs See also 8oboLlcs
1here have also been llmlLed sLudles on uslng Lhese maLerlals ln roboLlcs for example Lhe hobbylsL roboL SLlqulLo (and 8oboLerfrau Lara7) as Lhey make lL posslble Lo creaLe very llghL roboLs Weak polnLs of Lhe Lechnology are energy lnefflclency slow response Llmes and large hysLeresls
nlLlnol wlre ls also used ln and ln a few maglc Lrlcks parLlcularly Lhose lnvolvlng heaL and shapeshlfLlng edlL Medlclne
Shapememory alloys are applled ln medlclne for example as flxaLlon devlces for osLeoLomles ln orLhopaedlc surgery ln denLal braces Lo exerL consLanL LooLhmovlng forces on Lhe LeeLh
1he laLe 1980s saw Lhe commerclal lnLroducLlon of nlLlnol as an enabllng Lechnology ln a number of mlnlmally lnvaslve endovascular medlcal appllcaLlons Whlle more cosLly Lhan sLalnless sLeel Lhe self expandlng properLles of nlLlnol alloys manufacLured Lo 18 (ody 1emperaLure 8esponse) have provlded an aLLracLlve alLernaLlve Lo balloon expandable devlces ln sLenL grafLs where lL glves Lhe ablllLy Lo adapL Lo Lhe shape of cerLaln blood vessels when exposed Lo body LemperaLure Cn average 30 of all perlpheral vascular sLenLs currenLly avallable on Lhe worldwlde markeL are manufacLured wlLh nlLlnol edlL CpLomeLry
Lyeglass frames made from LlLanlumconLalnlng SMAs are markeLed under Lhe Lrademarks llexon and 1l1Anflex 1hese frames are usually made ouL of shapememory alloys LhaL have Lhelr LranslLlon LemperaLure seL below Lhe expecLed room LemperaLure 1hls allows Lhe frames Lo undergo large deformaLlon under sLress yeL regaln Lhelr lnLended shape once Lhe meLal ls unloaded agaln 1he very large apparenLly elasLlc sLralns are due Lo Lhe sLresslnduced marLenslLlc effecL where Lhe crysLal sLrucLure can Lransform under loadlng allowlng Lhe shape Lo change Lemporarlly under load 1hls means LhaL eyeglasses made of shapememory alloys are more robusL agalnsL belng accldenLally damaged edlL CrLhopedlc surgery 1hls secLlon needs aLLenLlon from an experL on Lhe sub[ecL See Lhe Lalk page for deLalls Wlklro[ecL Medlclne or Lhe Medlclne orLal may be able Lo help recrulL an experL (lebruary 2009)
Memory meLal has been uLlllzed ln orLhopedlc surgery as a flxaLloncompresslon devlce for osLeoLomles Lyplcally for lower exLremlLy procedures 1he devlce usually ln Lhe form of a large sLaple ls sLored ln a refrlgeraLor ln lLs malleable form and ls lmplanLed lnLo predrllled holes ln Lhe bone across an osLeoLomy As Lhe sLaple warms lL reLurns Lo lLs nonmalleable sLaLe and compresses Lhe bony surfaces LogeLher Lo promoLe bone unlon8 edlL uenLlsLry
1he range of appllcaLlons for SMAs has grown over Lhe years a ma[or area of developmenL belng denLlsLry Cne example ls Lhe prevalence of denLal braces uslng SMA Lechnology Lo exerL consLanL LooLhmovlng forces on Lhe LeeLh Lhe nlLlnol archwlre was developed ln 1972 by orLhodonLlsL Ceorge Andreasen9 1hls revoluLlonlzed cllnlcal orLhodonLlcs and has also had an effecL on flber opLlc developmenL Andreasens alloy has a paLLerned shape memory expandlng and conLracLlng wlLhln glven LemperaLure ranges because of lLs geomeLrlc programmlng
ParmeeL u Walla laLer uLlllzed Lhe alloy ln Lhe manufacLure of rooL canal flles for endodonLlcs edlL MaLerlals
Alloys of meLals havlng Lhe memory effecL aL dlfferenL LemperaLures and aL dlfferenL percenLages of lLs solld soluLlon conLenLs AgCd 44/49 aL Cd AuCd 463/30 aL Cd CuAlnl 14/143 wL Al and 3/43 wL nl CuSn approx 13 aL Sn CuZn 383/413 wL Zn CuZnx (x Sl Al Sn) leL approx 23 aL L MnCu 3/33 aL Cu leMnSl L alloys ConlAl ConlCa nlleCa 1ld ln varlous concenLraLlons nl1l (33 nl) nl1lnb nlMnCa
A mlcroacLuaLor ls a mlcroscoplc servomechanlsm LhaL supplles and LransmlLs a measured amounL of energy for Lhe operaLlon of anoLher mechanlsm or sysLem As a general acLuaLor followlng sLandards have Lo be meL Large Lravel Plgh preclslon lasL swlLchlng Low power consumpLlon ower free force susLalnablllLy
lor mlcroacLuaLor Lhere are Lwo ln addlLlon MlcrosLrucLurablllLy lnLegrablllLy