On-Load Tap Changer Type M

Operating Instructions

Contents

Contents

General 1.1 Safety instructions 5 1.2 Specified application 5 Design 6 7

2 3 4

Shipment

Installation of the on-load tap changer for cover mounting 4.1 Mounting flange 8 4.2 On-load tap changers with coarse tap selector, attachment of tap changer head to the transformer cover 8 4.3 Assembly of the tap selector and the diverter switch oil compartment 9 4.4 On-load tap changers without change-over selector, with reversing switch 10 Installation of the tap changer into a bell-type tank 5.1 Assembly of diverter switch oil compartment and tap selector, connection of tap selector connecting leads 11 5.2 Installation of the on-load tap changer into the supporting structure 5.3 Preparations 11 5.4 Setting up the bell-type transformer cover 13 Connection tap winding and tap changer take-off leads 6.1 Connection of tap selector leads 15 6.2 Connection of the tap changer take-off leads 16 Transformer ratio test 18

11

7 8

Drying procedure and filling with oil 8.1 Drying procedure 18 8.1.1 Vacuum-drying 18 8.1.1.1 Drying in the vacuum autoclave 18 8.1.1.2 Drying in the transformer tank 18 8.1.2 Vapor-phase drying process 19 8.1.2.1 Vapor-phase drying in the vacuum autoclave 19 8.1.2.2 Vapor-phase drying in the transformer tank 19 8.1.3 Operating the tap changer 19 8.2 Filling with oil 20 Pipe connections 9.1 Pipe connection R for protective relay RS 2001 9.2 Pipe connection S for suction pipe 20 9.3 Pipe connection Q 20 9.4 Connection flange E2 20

20

NOTE
Data contained herein may differ in details from the tap changing equipment delivered. We reserve the right to make alterations without notice.
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Contents

10

Mounting the motor drive unit, the bevel gear and the drive shaft 10.1 Mounting the motor drive unit 21 10.2 Mounting the bevel gear 21 10.3 Mounting the drive shaft 21 Putting the tap changer into service at the transformer manufacturer 11.1 Operational tests 23 11.2 Final oil filling 23 11.3 Ground connections 24 11.4 Electrical transformer tests 24 Transport to the operating site 24 25

11

12 13 14 15 16

Putting into service at the operating site Supervision during service, failures Inspections Appendix 26 28 25

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1 General

1 1.1

General Safety instructions

1.2

Specified application

All personnel involved in installation, commissioning, operation, maintenance or repair of the equipment must: be suitably qualified and strictly observe these Operating Instructions. Improper operation or misuse can lead to a reduction in the efficiency of the equipment damage to the equipment and property of the user serious or fatal injury. Safety instructions in this manual are presented in three different forms to emphasize important information.

CAUTION
Only use the on-load tap changer with the transformer specified in the order. Installation, electrical connection and commissioning of the on-load tap changer may only be carried out by qualified, skilled personnel and only in accordance with these operating instructions. It is the responsibility of the user to make sure that the tap changer is used for the specified application only. For safety reasons, any unauthorized work, i.e. installation, modification, alteration of the tap changer equipment, electrical connection or commissioning of the equipment is forbidden without first consulting MR! The trouble-free operation of the drive, the on-load tap changer and the transformer may be put at risk.

WARNING
This information indicates particular danger to life and health. Disregarding such a warning can lead to serious or fatal injury.

CAUTION CAUTION
This information indicates particular danger to the equipment or other property of the user. Serious or fatal injury cannot be excluded. All relevant fire protection regulations must be strictly observed.

NOTE
These notes give important information on a certain subject.

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2 Design

Design

The tap changer consists of the diverter switch with the tap selector attached underneath (fig. 1). The diverter switch is installed in its own oil compartment. The tap changer is attached to the transformer cover by means of the tap changer head. If required, the tap selector is equipped with a changeover selector. Tap changer models without change-over selector are available up to a maximum of 18 and with change-over selector up to a maximum of 35 operating positions. The design and the designation of the most important parts of the tap changer can be understood from installation drawings 893 978 and 894 205 (see section 16). These Operating Instructions apply to all standard models of the tap changer variants specified below, which are available with and without change-over selector: Three-phase tap changers: M III 350 Y, M III 500 Y, M III 600 Y, M III 350 D, M III 600 D Tap changer combinations (special design for delta connection): M I 351/M II 352, M I 501/M II 502, M I 601/M II 602 Single-phase tap changers: M I 351, M I 501, M I 601, M I 802, M I 1200, M I 1500, M I 1800 All single-phase tap changers are also available as a tap changer group 3 x M I ... with a common motor drive. Tap changers M III 350 D / M III 600 D and tap changer combination M I ... / M II ...have a two-column construction and are also driven by a common motor drive.

KHW 830-4

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3 Shipment

Shipment

Tap changer and motor drive are shipped in the adjustment position. The tap changer is packed in two parts diverter switch and tap selector and is well protected against moisture. Both the diverter switch and the tap selector are locked in the adjustment position. The tap changer equipment is shipped as follows: Diverter switch oil compartment with tap changer head and built-in diverter switch unit (max. weight approx. 160 kg), fig. 2. Tap selector (max. weight approx. 165 kg), fig. 3. Motor drive MA 9 (approx. 60 kg), Motor drive MA 7 (approx. 90 kg), Motor drive ED 100/200 S (approx. 80 kg), or Motor drive ED 100/200 L (approx. 130 kg), fig. 4.

Drive shaft with coupling parts and bevel gear (max. weight approx. 20 kg), fig. 5. Protective relay RS 2001 (3.5 kg), fig. 6. The shipment is to be fully checked against consignment documents. The parts must be stored in a dry place until assembly. All tap changer parts must be left wrapped in their airtight protective cover and are to be removed only shortly before installation.

NOTE
In general, drive shaft, bevel gear and protective relay are packed with the tap changer.

15

15

15

KHW 829-4

KHW 812-4

KHW 915

MR

MR

5
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KHW 766-4

KHW 765-4

4 Installation of the on-load tap changer for cover mounting

4 4.1

Installation of the on-load tap changer for cover mounting (fig. 7) Mounting flange

A mounting flange is necessary in order to mount the tap changer head to the transformer cover. This mounting flange is to be constructed in accordance with the sealing surface of the tap changer head (see fig. 8 and dwg. 893 978 and 894 205, section 16). To position the studs (M12, max. length = 45 mm) we recommend the use of a drilling template (see fig. 9 and dwg. 890 183, section 16). If requested, the drilling template will be supplied with the first installation of a tap changer type M free of charge.

7
M12
25
7,5

KHW 841-4

45

15

15

24

x1

5 =3

60

71

15

15

7,5

710

20

200

200

8 4.2

KHW 770-4

60

74

650

74

On-load tap changers with coarse tap selector, attachment of the tap changer head to the transformer cover

The diverter switch oil compartment is lowered through the cover aperture (= mounting flange) of the transformer and bolted by the tap changer head to the mounting flange. Then, the tap selector is fastened to the diverter switch oil compartment (see section 4.3). Proceed as follows: 1. Place the diverter switch oil compartment on a level surface. 8

0 65

KHW 769-4

2. Clean the sealing surfaces of mounting flange and tap changer head. 3. Put an oil-resistant gasket on the mounting flange. 4. Lift the diverter switch oil compartment by hooking up the tap changer head and carefully lower the oil compartment into the opening of the mounting flange. Make sure not to damage the screening rings > (with Um 170 kV and with MD Um = 123 kV only). 5. Check installed position of tap changer head. 6. Attach the tap changer head to the mounting flange with nuts. Remove now the blocking strip from the coupling of the diverter switch oil compartment bottom (fig. 10).
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4 Installation of the on-load tap changer for cover mounting

4.3

Assembly of the tap selector and the diverter switch oil compartment

The tap selector is raised to the diverter switch oil compartment and connected to it. At the same time the mechanical coupling for the tap selector drive has to be produced. Proceed as follows: 1. Place the tap selector on a level surface, remove 6 hexagonal recess head screws M12 / w.s. 8 with lock washers and nuts from the tap selector suspension and keep them ready. Now remove now the blocking strip from the tap selector coupling (fig. 11). The coupling must not be turned agian afterwards. 2. Put the tap selector on an appropriate lifting device. 3. Raise the tap selector below the diverter switch oil compartment. Take care that the tap selector connecting leads clear the diverter switch oil compartment and remain undamaged. 4. Match the position of the two coupling parts and the attachment points of tap selector suspension and oil compartment bottom. 5. Raise the tap selector to its final height. 6. Bolt the tap selector suspension to the oil compartment bottom: 6 hexagonal recess head screws M12 / w.s. 8 with the screw head and lock washer outside and the nut inside, max. torque 60 Nm (fig. 12).

10

KHW 793-4

11

KHW 794-4

12
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KHW 797-4

4 Installation of the on-load tap changer for cover mounting

7. Connect the tap selector connecting leads to the diverter switch oil compartment: Before connecting the tap selector leads to the diverter switch oil compartment, the connecting screws are to be removed from the connecting bolts. Pay special attention to lock washers and screening caps. Clip the tap selector leads to the connecting bolts of the oil compartment (fig. 13). The terminal screening differs depending on the insulation relative to ground (Um). Two leads per diverter switch sector have to be connected. Arrangement from the inner to the outer side: connecting bolts, tap selector lead, lock washer, screening cap, hexagon screw M10 (w.s. 17), max. torque 30 Nm.

Um = 36 / 72,5 kV

CAUTION
All connections must be carried out carefully. The tightening torques indicated must be applied. Be sure of totally secure bolt connections and screening of the terminal locations by the screening caps supplied with the equipment.

057 106:00

Um = 123 ... 245 kV

13

085 028:00

4.4

On-load tap changers without change-over selector, with reversing switch

In these constructions the fully assembled tap changers can be lowered from above through the cover aperture of the transformer. The assembly of the diverter switch oil compartment and the tap selector and the connection of the tap selector leads are to be carried out according to section 4.3. Lift the assembled tap changer over the mounting flange of the transformer cover and carefully lower it into the opening of the mounting flange. Make sure not to damage the tap selector terminals and the screening rings of the diverter switch oil compartment (with > Um 170 kV and with MD Um = 123 kV only). Check the installed position of the tap changer head and of the complete tap changer. Fasten the tap changer head to the mounting flange. 10

14

KHW 847-4

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5 Installation of the tap changer into a bell-type tank

Installation of the tap changer into a bell-type tank (fig. 14)

To install the on-load tap changer into a transformer with a bell-type tank the tap changer has to be mounted onto a supporting structure. Therefore, the on-load tap changer is equipped with a supporting flange at the diverter switch oil compartment (= special design, see dwg. 896 762 in section 16). First of all lift the tap changer into the supporting structure and connect it to the tap winding. The tap changer has to be attached to the supporting structure in such a way that it cannot be displaced. The supporting flange is provided with bores, so that it can, without further measures, be provisionally secured to the supporting structure. It is advantageous to put spacer blocks temporarily between supporting structure and supporting flange and to remove them before setting up the bell-type cover. After mounting the bell-type cover raise the on-load tap changer (with the diverter switch unit removed) by means of the lifting traverse (see dwg. 890 180 in section 16) and attach both the tap changer and the tap changer head to the bell-type cover. To attach the tap changer head to the bell-type cover we recommend the use of a mounting flange as described in section 4.1.

It is of advantage to install spacer blocks between supporting structure and supporting flange in such a way that the on-load tap changer is in its envisaged final position after the bell-type cover is set up. By this measure the leads to be connected to the tap changer can be correctly dimensioned in length. Remove the spacer blocks after the connection of the leads. To connect the tap winding and the tap changer take-off terminal follow the instructions according to section 6.

CAUTION
The connected leads must not exert any force on the tap changer. Moreover there must be sufficient clearance so that it is possible to raise the tap changer to its final installation position after the bell-type tank has been mounted. Drying procedure and transformer ratio test are to be performed in accordance with sections 7 and 8.

5.3

Preparations

5.1

Assembly of diverter switch oil compartment and tap selector, connection of tap selector connecting leads

Before setting up the bell-type tank, the tap changer head must be separated from the tap changer. 1. Open the tap changer cover (24 screws M10, w.s.17, with lock washers). 2. Take care of the cover gasket (round rubber gasket, fig. 15).

The assembly of diverter switch oil compartment and tap selector as well as the connection of tap selector connecting leads have to be carried out according to section 4.3.

5.2

Installation of the on-load tap changer into the supporting structure

Lift the assembled tap changer into the supporting structure. Make sure that the tap changer is in its proper mounting position and fasten it there safely.

NOTE
In the supporting structure the tap changer must be suspended in an exactly vertical position. The tap changer must be mounted so that it need not be lifted by more than 5 to 20 mm to reach its final position after the bell-type cover is set up.

15

KHW 762-4

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11

5 Installation of the tap changer into a the bell-type tank

3. Remove the position indicator dial (pull off the circlip from the shaft end, fig. 16). Take note of the red-marked area which is in the region of the tap changer head and not covered by the supporting plate of the diverter switch unit (fig. 17). 4. Remove the fixing nuts of the supporting plate (5 nuts M8, w.s.13, lock washers, fig. 18). 5. Carefully lift the diverter switch unit vertically out of the diverter switch oil compartment (fig. 19). 6. Remove the suction pipe. The pipe connection in the tap changer head has to be withdrawn from the inside (fig. 20). Be careful not to damage the O-rings at the pipe connection.

16

KHW 823-4

17

KHW 813-4

18

KHW 826-4

19
12

KHW 825-4

20

KHW 828-4 037/04/01/0

5 Installation of the tap changer into a bell-type tank

7. Unscrew the remaining screw connections in the tap changer head (17 nuts M8, w.s.13, lock washers), see fig. 21. Lift off the tap changer head from the supporting flange.

CAUTION
Under all circumstances avoid dropping any parts into the diverter switch oil compartment. Otherwise there is the risk that the diverter switch will block and the tap changer and transformer will be damaged. Therefore, make sure that the number of small parts is complete when disassembling and reinstalling. Count them to be sure.

21

KHW 820-4

5.4

Setting up the bell-type transformer cover

1. Before setting up the bell-type transformer cover clean the sealing surface of the oil compartment supporting flange. Put the gasket on the supporting flange (fig. 22). Withdraw the spacer blocks (see section 5.2). 2. Lift the bell-type cover over the transformer active part and set up the bell-type cover. 3. Before mounting the tap changer head clean the sealing surfaces (bottom of tap changer head, mounting flange). Place an oil-resistant gasket on the mounting flange. 4. Position the tap changer head onto the mounting flange and pay attention to the 2 adjusting bolts (fig. 22) and the marks on the supporting flange and tap changer head (fig. 23). This ensures assembly in the correct position. Depending on the final height adjustment leave a clearance of 5 to 20 mm between tap changer head and supporting flange.

22

KHW 777-4

123456

23
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123456

KHW 772-4

13

5 Installation of the tap changer into a bell-type tank

5. Lift the tap changer slightly by means of the lifting traverse (see fig. 24 and section 16, drawing 890 180). Make sure that all supporting flange studs go easily through the fixing bores of the tap changer head. 6. Fasten the tap changer head by screwing the nuts to all studs in the red marked region not covered by the diverter switch supporting plate (fig. 25, see also section 5.3). Use 17 nuts M8 (wrench size 13, max. torque 14 Nm, securing by lock washers). Attach the tap changer head to the mounting flange. 7. Remount the suction pipe. Make sure that the Orings are correctly seated. The O-rings should be slightly greased before being mounted. 8. Reinsert the diverter switch unit. Make sure that the supporting plate is in its proper position within the tap changer head (the red marked areas must be left free). Attach the supporting plate: 5 nuts M8 (wrench size 13, max. torque 14 Nm, secure by lock washers). 9. Attach the position indicator dial: push the circlip onto the shaft end. The mounting of the position indicator is possible only in the correct position by means of its coupling pin (fig. 26). 10.Close the tap changer head by lowering the cover. Make sure that the round rubber gasket in the cover is in its proper position. Fasten the tap changer cover uniformly by 24 screws M10 (wrench size 17), max. torque 34 Nm (fig. 27).

24

KHW 821-4

25

KHW 827-4

26
14

KHW 823-4

27

KHW 822-4

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6 Connection of tap winding and tap changer take-off leads

Connection of tap winding and tap changer take-off leads

The connection of tap winding and the tap changer take-off leads has to be carried out according to the connection diagram supplied with the particular tap changer equipment.

CAUTION
All connections to the tap changer must be made carefully and secured. The tap selector leads must be assembled in such a way as to allow all leads to be connected to the tap selector without tension. If necessary, the connection ends of the tap selector leads must be shaped in form of expansion loops.

6.1

Connection of tap selector leads

The tap selector terminals are indicated on the tap selector bars. The crimped ends of the fine tap selector terminals are provided with a through-hole for M10 screws to allow the tap selector leads to be connected by means of cable shoes (see fig. 28). Screening caps are available on request and also serve to secure the M10 screws (see fig. 29). In this case a lock washer must be placed below each screening cap. The M10 screws and lock washers are not part of the delivery. The through-hole in the tap selector terminals in the case of 3-phase and single-phase tap changers with only one tap selector plane is positioned vertically. For the ease of bridging, however, the through-holes of tap changers M I 802, M I 1200 and M I 1500 are arranged horizontally at the fine tap selector (see section 16, drawing 890 477).

28

KHW 803-4

29
29
037/04/01/0 KHW 1112-4

15

6 Connection of tap winding and tap changer take-off leads

Reversing switch terminals: Terminals (+) and (-) of the reversing switch are shaped in the form of lugs with a through-hole for M10 screws. Change-over selector terminal K is an extended fine tap selector terminal (also with through-hole for M10 screws). The part outside the laminated paper bar (fig. 30) here serves as stationary reversing switch contact.

CAUTION
Terminal K must on no account be bent or distorted as otherwise the function of the reversing switch will be impaired. Coarse tap selector terminals: Terminals (+) and (-) of the coarse tap selector are similar to the fine tap selector terminals (through-hole always in vertical position for M10 screws) and are attached to the respective laminated paper bars (fig. 31) of the coarse tap selector.

CAUTION
Tap selector take-off leads in the vicinity of the change-over selector (reversing switch or coarse tap selector) must be placed so as to allow sufficient clearance to the movable parts of the change-over selector (reversing switch: fig. 32 a, coarse tap selector: fig. 32 b). Disregard may cause blocking of the change-over selector.

30 6.2 Connection of the tap changer take-off leads

KHW 802-4

On-load tap changers M III 350 Y, M III 350 D, M III 500 Y, M III 600 Y, M III 600 D, M II 352, M II 502, M II 602, M I 351, M I 501, M I 601 The tap changer take-off lead has to be connected to the take-off terminal of the diverter switch oil compartment (through-hole for M10 screws). The screw connection has to be secured (see fig. 33 a and 33 b). On-load tap changers M I 802, M I 1200, M I 1500, M I 1800 The tap changer take-off lead has to be connected to the diverter switch oil compartment connecting ring (see fig. 34). The screw connection has to be secured. This ring is provided with 3 through-holes of 12.5 mm diameter. 16

32a

KHW 780-4 037/04/01/0

6 Connection of tap winding and tap changer take-off leads

33a

KHW 763-4

31

KHW 804-4

33b

KHW 771-4

32b
037/04/01/0

KHW 778-4

34

KHW 798-4

17

7 8

Transformer ratio test Drying procedure and filling with oil

Transformer ratio test

8 8.1

Drying procedure and filling with oil Drying procedure

We recommend to carry out ratio testing before drying of the transformer. To operate the drive shaft in the tap changer head a short tube of 25 mm nominal width with a screwed-in coupling bolt of 12 mm dia. together with a hand wheel or a hand crank may be used. In case of tap changers M III 350 D / M III 600 D and tap changer combinations M I .../ M II ... the two tap changer heads and in case of tap changer group 3 x M I ... all three tap changer heads have to be linked together by means of the horizontal part of the drive shaft (see section 10). In case of motor drive MA7 / ED, 16.5 drive shaft revolutions are required for one tap change operation, and in case of motor drive MA 9 one drive shaft revolution is required. The diverter switch action can be heard distinctly. When operating the change-over selector a higher torque is required. The end positions, which are to be inferred from the connection diagram supplied with the delivery, must never be overrun. Therefore always check the attained operating position through the inspection glass in the tap changer cover (fig. 35). Keep the number of tap change operations without oil to a minimum. After the transformer ratio test the tap changer has to be set back to the adjustment position (see the connection diagram delivered with the equipment). Note: If the transformer is to be vapor-phase dried in its own tank, open the kerosene drain plug (see section 8.1.2).

As a precondition of MR's guarantee of the dielectric properties of the tap changer, a minimum drying treatment must be carried out according to the following instructions (either 8.1.1 or 8.1.2).

8.1.1 Vacuum-drying 8.1.1.1 Drying in the vacuum autoclave NOTE

When drying the transformer in the autoclave remove the tap changer cover and store it outside the vacuum autoclave. Heating up the tap changer in air of atmospheric pressure with a temperature rise of approx. 10 C/hour to a final temperature of at most 110 C. Preparatory drying in circulating air at 110 C max. applied to the tap changer for a duration of 20 hours. Vacuum drying at a temperature of 110 C max. applied to the tap changer and a residual pressure of at most 10-3 bar for a duration of at least 50 hours.

8.1.1.2 Drying in the transformer tank NOTE

If the transformer is to be dried in its own tank, the interior of the diverter switch oil compartment must be connected to vacuum by a connecting pipe, as the tap changer cover remains closed during the entire drying process. The tap changer cover is vacuum-proof. To ensure sufficient drying of the interior of the oil compartment and the incorporated diverter switch unit, a short by-pass tube of 25 mm nominal width must be connected between the transformer tank and a connecting flange at the tap changer head that leads directly into the diverter switch oil compartment. Connect the by-pass tube either between flanges E2 and Q or flanges E2 and R at the tap changer head (for position of connecting flanges of the tap changer head see section 9).

35
18

KHW 764-4

Procedure, temperature, pressure and duration of the drying process are described in section 8.1.1.1.
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8 Drying procedure and filling with oil

8.1.2 Vapor-phase drying process 8.1.2.1 Vapor-phase drying in the vacuum autoclave NOTE
Before starting the drying procedure, the kerosene drain plug in the oil compartment bottom (fig. 36) must be opened to drain the kerosene condensate from the oil compartment. The kerosene drain plug has a hexagon socket and is easily accessible between oil compartment bottom and tap selector gear and can be unscrewed from outside. The kerosene drain plug is loss-proof. When vapor-phase drying the transformer in its own tank (see section 8.1.2.2) the kerosene drain plug, in general, is not accessible from outside and can only be opened from inside the oil compartment. In this case the diverter switch unit must be removed, the kerosene drain plug unscrewed with an extended socket wrench (see section 16, dwg. 890 182) and the diverter switch unit reinstalled.

NOTE
When drying the transformer in the autoclave remove the tap changer cover and store it outside the vacuum autoclave. Heating up by admitting the kerosene vapor at a temperature of about 90 C. Keep this temperature constant for about 3 to 4 hours. Drying by increasing the kerosene vapor temperature by about 10 C per hour to the desired final temperature, but at most to 125 C applied to the tap changer. The duration of the drying procedure is normally the same as that of the transformer.

CAUTION
The kerosene drain plug must be closed again after the drying process to ensure that no oil from the diverter switch oil compartment can flow into the transformer tank!

8.1.2.2 Vapor-phase drying in the transformer tank

If the transformer is to be dried in its own tank, the tap changer cover remains closed during the entire drying process. The tap changer head cover is vacuum-proof. To ensure sufficient drying of the interior of the diverter switch oil compartment and of the diverter switch unit, it is necessary to connect a common tube of at least 50 mm nominal width between the kerosene vapor lead and at least two pipe connections of the tap changer head leading into the diverter switch oil compartment. For this purpose use flanges Q and R for tap changer type M. (For position of pipe connections at the tap changer head see section 9 and drawing 893 899, section 16). Procedure, temperature and duration of the drying process are described in section 8.1.2.1.

8 mm

8.1.3 Operating the tap changer

8 mm
Coating
KHW 831-4

CAUTION
Do not operate the tap changer after drying without oil wetting, otherwise bearings and gaskets will be damaged. The tap changer must not be operated before the diverter switch oil compartment has been filled with oil and the tap selector has been completely immersed in transformer oil.

36

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19

8 9

Drying procedure and filling with oil Pipe connections

9 8.2 Filling with oil

Pipe connections

CAUTION
The tap changer oil compartment and the associated oil conservator must be filled only with new mineral insulating oil for transformers according to IEC 296. The use of other oil puts at risk the trouble-free operation of tap changer and transformer. Close the tap changer head by lowering the cover. Tighten all 24 cover bolts M10, w.s.17 equally (max. torque 34 Nm). Tap changer and transformer are simultaneously filled with new transformer oil under vacuum. When filling the tap changer with oil, pipe connection S or R on the tap changer head is to be used. To apply vacuum to the tap changer a by-pass tube between connections E2 and Q is to be installed in order to evacuate both diverter switch oil compartment and transformer tank simultaneously.

The tap changer head is provided with 3 pipe connections for different purposes. After loosening the thrust collar (4 bolts M10, w.s. 17) these pipe connections can be freely swivelled (see fig. 37 and section 16, dwg. 893 899).

9.1

Pipe connection R for protective relay RS 2001

The mounting of the protective relay RS 2001 (see section 16, dimension drawing 892 608) is pursuant to our Operating Instructions No. 59.

NOTE
The stamped on serial number must be the same as that of the tap changer. The protective relay must be mounted in horizontal position and as near to the tap changer head as possible. The directional arrow on the protective relay must point towards the oil conservator in the mounted state. The pipe extending to the oil conservator must have an inclination of at least 2 %.

9.2

Pipe connection S for suction pipe

E2

This is the connection for the feeding pipe of a stationary oil filter unit. If no oil filter is used, a pipe must be connected which ends with a drain cock at the side of the transformer tank at operating height.

9.3 37

Pipe connection Q (special design, required only with oil filter unit)

KHW 805-4

This pipe connection serves as the connection of the oil return pipe of a stationary oil filter unit. If no oil filter is connected, a dummy plug is mounted instead of the pipe connection.

9.4

Connection flange E2

This connection is closed by a dummy plug. It leads into the oil chamber of the transformer tank directly beneath the tap changer head and can, in case of need, be connected to an accumulating tube for the Buchholz relay. 20
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10 Mounting the motor drive unit, the bevel gear and the drive shaft

10 10.1

Mounting the motor drive unit, the bevel gear and the drive shaft Mounting the motor drive unit (see
section 16, dwg. 895 660, 893 381, 898 420)

10.3

Mounting the drive shaft (square tube)

You may find comprehensive mounting instructions in our Operating Instructions No.40 for motor drive unit MA 7 or No. 80 for motor drive unit MA 9 or No. 138 for motor drive ED.

The drive shaft must be mounted according to our Operating Instructions No. 42. The drive shaft is the mechanical connection between the motor drive and the tap changer head. The diverting from the vertical to the horizontal direction takes place through the bevel gear. Accordingly, when mounting, the vertical drive shaft is to be attached between motor drive unit and bevel gear, whereas the horizontal drive shaft is to be attached between bevel gear and tap changer head. The drive shaft itself consists of a square tube and is to be connected at both ends to the respective implement by two coupling brackets and one coupling bolt.

NOTE
The serial number of motor drive unit and tap changer must be identical (rating plate). Motor drive unit and tap changer must be in the same operating position. The adjustment position is indicated in the tap changer connection diagram supplied with the equipment. The motor drive unit must be mounted at the provided place on the transformer tank in a vertical position and protected against excessive transformer vibrations.

NOTE
When mounting the drive shaft make sure that the shaft ends to be connected are aligned exactly.

10.2

Mounting the bevel gear

The bevel gear is to be attached to a support on the transformer cover by 2 bolts (through-holes 18 mm diameter, see section 16, drawing 892 916).

Square tubes, coupling brackets, coupling bolts, screws, nuts and lock tabs are made of stainless steel. We recommend, however, to apply the same outside coating to these parts as to the transformer tank. The square tube and the guard plate which serves as foot step protection for the horizontal drive shaft at the transformer cover, are supplied in oversize (various standard lengths). These parts must be cut to the required size before mounting. Finally, balancing of the lag of the motor drive relative to the diverter switch action of the tap changer must be checked (according to Operating Instructions No. 40 for MA 7 or No. 80 for MA 9 or No. 138 for ED).

NOTE
The stamped-on serial number of bevel gear and tap changer must be identical. The horizontal shaft end of the bevel gear must be in proper alignment with the shaft end of the upper gear unit on the tap changer head. After loosening the thrust collar (6 bolts M8, w.s. 13) the upper gear unit can be freely swivelled (fig. 38). When having adjusted the upper gear unit, tighten the thrust collar (max. torque 15 Nm). The bolts are to be secured. In case of bevel gears and diverting gears in special design and intermediate bearings of the vertical or horizontal drive shaft, the above instructions apply analogously.

38
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KHW 767-4

21

10 Mounting the motor drive unit, the bevel gear and the drive shaft

Tap changer set 3 x M I ..., tap changer combination M I ... / M II ... and tap changer M III 350 D or M III 600 D (see section 16, installation drawing 894 205). The procedure is also recommended for all other designs of tap changer type M. Due to the special arrangement of three or two column constructions, the tap changer heads must be coupled together above the transformer cover. Since swivelling of the upper gear unit will instantly initiate the switching action, make sure that the exact adjustment position of the diverter switch is regained after the adjustment of the gear units. For this purpose proceed as follows: 1. Check that the operating positions of all tap changers are identical (inspection window in the tap changer head). Each of the single-phase tap changers must be in the adjustment position. 2. Turn the upper gear unit of the tap changer heads into the desired mounting position and fix them there (screw-tighten thrust collars and tab lock the screws). Take note of the arrow on the drive shaft flange below the punched serial number. The direction of the arrow indicates the rotation sense when turning the hand crank of the motor drive clockwise and must be identical at all gear units. 3. Operate the single-phase tap changers separately by one step by rotating the shaft ends counterclockwise until the diverter switch operates once. Check coincidence of the operating positions of all tap changer heads.

4. Mount the horizontal drive shaft between the tap changer heads. 5. Return the whole tap changer set, that is all singlephase tap changers together, into the adjustment position. The adjustment position must be reached by turning the drive shaft in clockwise direction. Check simultaneous operation of all diverter switch units. Check coincidence of position of all tap changer heads and the motor drive unit. 6. Mount the vertical drive shaft. With regard to on-load tap changers M III 350 D and M III 600 D please also note: The signalling contacts, installed in the tap changer head for supervisory control during service (terminal box at pipe connection Q, see section 16, dimension drawing 894 109), must be connected to the corresponding terminals of the motor drive (see fig. 39 and the connection diagram of the relevant motor drive unit). In the respective diverter switch position the signalling contact is closed. If there is any difference in diverter switch positions, the supervisory control will immediately stop the motor drive.

CAUTION
The supervisory control must be installed according to the connection diagram of the relevant motor drive unit. Incorrect installation will cause damage of both tap changer and transformer in case of malfunction.

On-load tap changer

Motor drive unit 1 2 K3 K21 LS Q1 S15 S28 column 1 column 2 brake contactor auxiliary contactor transformer circuit breaker motor protective switch cam-operated contact signalling contact of safety switch (manual operation) monitoring contacts monitoring contacts

1
S80 1 S81 3 2 4 5 6 S90 1 S91 3 2 4 5 6

2 S15
C NO1 C NO2

S28 K21

K3 S28 K21 K21

KHW 840-3

K2

K1 K2 LS

Q1 K1

Fig. 39 Principle diagram of supervisory circuit (e.g. with motor drive unit MA 7) 22

S80, S81 S90, S91

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11 Putting the tap changer into service at the transformer manufacturer

11 11.1

Putting the tap changer into service at the transformer manufacturer Operational tests

Before applying voltage to the transformer some test operations must be carried out to check the mechanical functions of tap changer and motor drive. For these test operations the tap changer has to be run through the entire operating cycle. Make sure that in each operating position the indications of motor drive and tap changer (inspection window in the tap changer head) read the same position.

CAUTION
A coupling fault between tap changer and motor drive unit exists, if tap changer and motor drive unit show a different operating position. Misalignment of coupling between tap changer and motor drive unit leads to severe damage of tap changer and transformer, if operation is continued. The transformer must not be put into service. Check, in both end positions, the automatic switching off and the function of the electrical and mechanical end position limitation (see Operating Instructions No. 40 for motor drive unit MA 7 or No. 80 for motor drive unit MA 9 or No. 138 for motor drive ED).

40

KHW 773-4

11.2

Final oil filling

Fill up and bleed the tap changer completely with transformer oil via the oil conservator. Bleed as follows: The tap changer head via the bleeder valve in the tap changer cover (E1): Open the screw cap M30 / w.s. 36, lift the valve tappet by means of a screwdriver (fig. 40). The suction pipe (S) via the bleeder screw at the connecting elbow: cap nut M16 (w.s. 22, max. torque 9 Nm), slotted bleeder screw M6 (max. torque 2 Nm, fig. 41).

41

KHW 810-4

CAUTION
Make sure that the suction pipe has been bled completely. The insulation capability of the tap changer to ground is otherwise significally impaired.

037/04/01/0

23

11 12

Putting the tap changer into service at the transformer manufacturer Transport to the installation site

12 11.3 Ground connections

Transport to the operating site

Connect the ground screws of the tap changer head (2 screws M12 with nuts, w.s. 19, max. torque 60 Nm, fig. 42) to the transformer cover. Connect the ground screw M12 (w.s. 19, max. torque 60 Nm) of the motor drive housing to the transformer tank.

If the motor drive unit is to be demounted for transport of the transformer to the installation site, move the motor drive into the adjustment position and then uncouple.

CAUTION
Do not operate the motor drive while the tap changer is uncoupled.

11.4

Electrical transformer tests

After the afore-mentioned steps the electrical tests necessary for acceptance of the transformer can now be performed.

To remount the motor drive unit follow the instructions according to section 10.1 and 10.3.

NOTE
If the transformer is filled with oil but stored or transported without oil conservator, a by-pass tube must be installed between the interior of the diverter switch oil compartment and the transformer tank to equalise the pressure caused by the expansion of the oil. Install this by-pass tube at the tap changer head between pipe connections E2 and Q of the tap changer head. For short stand-by periods of 2 to 4 weeks without oil conservator, it is also sufficient to lower the oil level by approx. 5 litres.

42

KHW 811-4

If the transformer is to be completely emptied, drain also the switching oil of the tap changer completely. The interior of the diverter switch oil compartment should be conserved and protected in the same way as the transformer, e.g. by filling with nitrogen. In the case of a longer stand-by period, the heater of the motor drive unit must be connected and put into operation.

24

037/04/01/0

Putting into service at the operating site Supervision during service, failures

13 14

13

Putting into service at the operating site

14

Supervision during service, failures

Before putting the transformer into service operational tests of tap changer and motor drive have to be performed according to section 11.1. At the same time check the function of the protective relay.

Supervision of tap changer and motor drive unit is limited to occasional visual checks of tap changer head, protective relay and motor drive. Pay special attention to: oil tightness at the sealing locations of the tap changer head, the protective relay and the pipe connections, sealings at the protective housing of the motor drive, proper function of the incorporated electrical heater inside the motor drive housing, the condition of the control devices in the motor drive unit.

NOTE
The protective relay has to be inserted into the tripping circuit of the circuit breakers so that on response of the protective relay the transformer is immediately switched off (see Operating Instructions No. 59 for protective relay RS 2001). Make sure that the circuit breakers switching off the transformer operate when test button OFF of the protective relay is pressed. Be sure that they energize the transformer only after test button IN SERVICE of the protective relay has been pressed.

WARNING
After a response of the protective relay, do not reset until the tap changer and the transformer have been checked. For this purpose withdraw the diverter switch unit and check it according to our Inspection Instructions. Proceed in detail according to Operating Instructions No. 59 for the protective relay RS 2001. Before returning to operation, make sure that the cause of the trouble has been corrected and that tap changer and transformer are free of damage. Reconnection of the transformer without prior checking is prohibited and can lead to severe damage of tap changer and transformer. In case of major faults with tap changer or motor drive which cannot be easily overcome on the spot and in case of a response of the protective relay, please contact the authorized MR representative, the transformer manufacturer or directly Maschinenfabrik Reinhausen GmbH Technical Service Postfach 12 03 60 D-93025 Regensburg Phone: (+49) 9 41 / 40 90-0 Telefax:(+49) 9 41 / 40 90-5 01 Telex: 65881

CAUTION
Check that all stop valves between oil conservator and tap changer are open. When having energized the transformer, tap change operations under load can be performed. The then arising switching gas accumulating under the cover of the tap changer head will cause minor oil displacement or escape via the oil conservator.

037/04/01/0

25

15 Inspections

15

Inspections

NOTE
The tap changing equipment must be inspected at regular intervals to maintain a high level of operating reliability. The inspection can be carried out by qualified and MRtrained personnel usually within one day, provided it is well prepared and organized. We strongly recommend to have inspections carried out by our Technical Service. This guarantees a professional performance of the inspection and ensures the updating of specific components to the latest operational state. If the inspection is not to be carried out by MR personnel, we recommend that you ask for a quotation of the spare parts required for the inspection (please quote the tap changer serial number and the number of switching operations). The numbers of tap change operations determining the inspection intervals indicated in Table II and Table III are figures based on experience with use of usual oil qualities. The tap selector of the on-load tap changer is generally maintenance-free. In special cases, however, for example in industrial transformers where high numbers of tap change operations are to be expected, our technical service department must be contacted after about 1,000,000 operations.

The diverter switch unit of the tap changer has to be replaced by a new one after about 800,000 operations at the latest. If the number of operations per year is 15,000 or higher, we recommend the use of our stationary oil filter unit type 51 with a paper filter insert (see Operating Instructions No. 18). If the operating voltage between phases of an M III 350 D / M III 600 D tap changer exceeds 92 kV, or if the highest voltage for equipment Um of any tap changer type M is _ 245 kV, the use of a > stationary oil filter unit type 51 with a combined filter cartridge is obligatory. Filtering of the switching oil allows the inspection intervals to be extended. The insulating oils in the transformer are to be monitored by the operator according to the appropriate directions. If inspections are not carried out by MR personnel, we request a report to supplement our inspection data.

CAUTION
Disregard of the inspection intervals puts at a risk the trouble-free operation of tap changer and transformer.

Standard values for oil testing according to CIGRE report 12-13 (1982) apply to transformer oil at service temperature: On-load tap changer M III 350 Y, M III 500 Y, M III 600 Y M I 351 ... M I 1800 M II 352, M II 502, M II 602 M III 350 D, M III 600 D Water content*) < 40 ppm < 30 ppm < 30 ppm < 30 ppm Dielectric strength**) > 30 kV/2.5 mm > 40 kV/2.5 mm > 40 kV/2.5 mm > 40 kV/2.5 mm

*) measured according to Karl-Fischer method based on IEC Publication 814 **) measured according to DIN VDE 0370 Teil 1 Table I 26 Guide values for monitoring the tap changer oil
037/04/01/0

15 Inspections

On-load tap changer M III 350 Y M III 500 Y M III 600 Y M I 351 / M II 352 M I 501 / M II 502 M I 601 / M II 602 M I 802 M I 1200 M I 1500 M I 1800

Transformer rated current up to up to up to up to up to up to up to up to up to up to 350 A 350 A 500 A 350 A 600 A 350 A 500 A 600 A 500 A 800 A

Number of tap change operations without MR oil filter unit with MR oil filter unit 100,000 100,000 80,000 100,000 80,000 100,000 100,000 100,000 100,000 80,000 80,000 70,000 70,000 60,000 60,000 50,000 150,000 150,000 150,000 150,000 150,000 150,000 150,000 150,000 150,000 150,000 150,000 140,000 140,000 120,000 120,000 100,000

up to 800 A up to 1200 A up to 1200 A up to 1500 A up to 1500 A up to 1800 A

Table II

Inspection intervals for OLTC type M in star-point connection (Y) or with Um < 245 kV. Um is part of the OLTC type designation. Example: Type M I 351 - 123/C - 14 27 1 W; Um = 123 kV Example: Type M III 350 Y - 72,5 /B - 10 19 1 G; Y = star-point connection

First inspection and further inspections: after 7 years or the number of operations indicated in Table II, depending on what is reached first.

037/04/01/0

27

15 16

Inspections Appendix

On-load tap changer M III 350 D M III 600 D M I 351 M I 501 M I 601 M I 802 M I 1200 M I 1500 M I 1800

Transformer rated current up to up to up to up to up to up to up to 350 A 600 A 350 A 500 A 600 A 500 A 800 A

Number of tap change operations without MR oil filter unit with MR oil filter unit 40,000 40,000 50,000 50,000 50,000 50,000 40,000 40,000 35,000 35,000 30,000 30,000 25,000 80,000 80,000 75,000 75,000 75,000 75,000 75,000 75,000 70,000 70,000 60,000 60,000 50,000

up to 800 A up to 1200 A up to 1200 A up to 1500 A up to 1500 A up to 1800 A

Table III

Inspection intervals for OLTC type M with Um > 245 kV (in autotransformers or arrangement of _ OLTC at line end of winding) and for OLTC types M III 350 D / M III 600 D. Um is part of the OLTC type designation. Example: Type M I 1200 - 245/D - 10 19 1 G; Um = 245 kV. after 2 years or 20,000 operations, depending on what is reached first.

First inspection:

Subsequent inspections: without MR filter unit every 4 years with MR filter unit (combination filter) every 7 years or according to the number of operations as indicated in table III whichever comes first

16

Appendix
893 978 894 205 890 477 893 899 894 109 890 183 896 762 890 180 890 182 890 478 892 608 895 660 893 381 898 420 892 916
037/04/01/0

On-load tap changer type M, installation drawing ____________________________________________ On-load tap changer type M III 350 D und M III 600 D, installation drawing ________________________ Position of through-hole of tap selector terminals ____________________________________________ Tap changer head ____________________________________________________________________ On-load tap changer for type M III 350 D / M III 600 D ________________________________________ Drilling template for tap changer head _____________________________________________________ Supporting flange for bell-type transformer cove _____________________________________________ Lifting traverse _______________________________________________________________________ Socket wrench for kerosene drain screw __________________________________________________ Tools for bolts and screws for installation and inspection ______________________________________ Protective relay RS 2001, dimension drawing _______________________________________________ Motor drive unit MA 7, dimension drawin __________________________________________________ Motor drive unit MA 9, dimension drawing _________________________________________________ Motor drive unit ED-S, protective housing __________________________________________________ Bevel gear CD 6400, dimension drawing __________________________________________________ 28

16 Appendix

Plane surface

Withdrawal height

7.6 thick

7.6 thick

7.6 thick

View X

Special design

11 12 13 14 15 16 17 21 22 23 24 25 26 27 28 29a 29b 29c 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 51 52 53 54 55 56

- Mounting flange on transformer cover - Fixing bolt M12 - Gasket for tap changer head - Position indicator - Inspection window - Drive shaft for position indicator - Through-hole 15 - Tap changer head - Cover bolt - Gasket for tap changer head cover - Cover of tap changer head - Upper gear unit with drive shaft 25a (centric drive) - Pipe connection R for protective relay - Pipe connection S for suction pipe - Pipe connection Q for return pipe (with oil filter unit only) - Bleeder valve of tap changer head cover - Bleeding facility for transformer oil - Bleeder screw for suction pipe - Diverter switch oil compartment - Bottom of oil compartment with supporting bolt 32a - Grading rings (with 170 kV and 245 kV only) - Terminal of diverter switch oil compartment - Terminal (M III 350/500/600: neutral connection M I 351/501/601: take-off terminal) - Tap changer take-off ring (only M I 802/1200/1500/800/1800) - Connecting lead (only M I 350/500/800) - Suction pipe - Grading ring (with 123 kV only) - Tap selector - Tap selector gear - Fine tap selector - Change-over selector - Tap selector terminal - Change-over selector terminal K / 0 resp. - Change-over selector terminal + / resp. - Connecting lead tap selector / diverter switch - Diverter switch unit - Supporting cylinder - Bearing plate - Fixing bolt - Lifting lug - Transition resistors

Protective relay

Provide sufficient clearance

Transformer tank bottom

On-load tap changers M III 350 Y... M I 1800 Installation drawing (centric drive)
037/04/01/0

893 978:7E

29

16 Appendix

Column

Column

7.6 thick

Withdrawal height

Withdrawal height

7.6 thick

7.6 thick

View X

Plane surface

Section E-F Designation of terminals for tap change supervisory control

Section C-D

Provide sufficient clearance Protective relay Transformer tank bottom

Provide sufficient clearance Transformer tank bottom

11 12 13 14 15 16 17 21 22 23 24 25 26 27 28 28a

- Mounting flange on transformer cover - Fixing bolt M12 - Gasket for tap changer head - Position indicator - Inspection window - Drive shaft for position indicator - Through-hole 15

- Tap changer head - Cover bolt - Gasket for tap changer head cover - Cover of tap changer head - Upper gear unit with drive shaft 25a (centric drive) - Pipe connection R for protective relay - Pipe connection S for suction pipe - Terminal box for diverter switch signalling contacts - Terminal box for diverter switch signalling contacts, if connecting facility Q is to be used for oil return of oil filter unit 29a - Bleeder valve of tap changer head cover 29b - Bleeding facility for transformer oil 29c - Bleeder screw for suction pipe 31 32 33 34 35 36 41 42 43 44 45 46 47 48 - Diverter switch oil compartment (31a = 2 poles, 31b = 1pole) - Bottom of oil compartment with supporting bolt 32a - Supporting contact - Terminal of diverter switch oil compartment - Connecting terminal (35a, 35b, 35c tap changer current take-off) - Suction pipe - Tap selector - Tap selector gear - Fine tap selector - Change-over selector - Tap selector terminal - Change-over selector terminal K / 0 resp. - Change-over selector terminal + / resp. - Tap selector connecting leads (48b for phase U, 48a for phase W, 48c for phase V)

Drive side of the tap selector

51 - Diverter switch unit (51a for phase W, 51b fr phase U, 51c for phase V with variants of the tap changer head 1, 2, 3) 52 - Supporting cylinder 53 - Supporting plate 54 - Fixing bolt 55 - Lifting lug, through-hole 25 56 - Transition resistors for phase V (phase W and U integrated into diverter switch) 57 - Grading rings (123 kV only) 58 - Tap change supervisory control

On-load tap changers M III 350 D and M III 600 D Installation drawing (centric drive) 30

894 205:AE

037/04/01/0

16 Appendix

Through-hole vertical

Through-hole horizontal

M II 352/502/6020 M III 350/500/600 Y0 M III 350/600 D0 M I 351/501/6010

M II 352/502/602W M III 350/500/600 YW M III 350/600 DW M I 351/501/601W

M II 352/502/602G M III 350/500/600 YG M III 350/600 DG M I 351/501/601G

M I 8020 M I 1200/15000 M I 1200 P/1500 P0 M I 18000

M I 802W M I 1200/1500W M I 1200 P/1500 PW M I 1800W

M I 802G M I 1200/1500G M I 1200 P/1500 PG M I 1800G

On-load tap changer type M Position of through-hole on tap selector terminals

037/04/01/0

890 477:6E

31

16 Appendix

Width of gasket

Detail at A

Connecting flange for Q, S, R 16 thickness

Drive side of the tap selector E1 = Bleeding facility for tap changer head E2 = Bleeding facility for space under the tap changer head outside the tap changer oil compartment (same pipe connection as Q, S, R or bleeder screw can be used) Q S R
O-Ring 44.2 - 5.7

= Connection for oil return pipe (only for oil filter) = Connection for suction pipe = Connection for protective relay (exchangeable with connection Q) = Ground connection M12 Connection orientable through 360

On-load tap changers type MS, M, RM, R Tap changer head, centric drive 32

893 899:9E

037/04/01/0

16 Appendix

Width of gasket Detail at A

View X

Connecting flange for Q, S, R

16 thickness

Drive side of the tap selector

E1 = Bleeding facility for tap changer head E2 = Bleeding facility for space under the tap changer head outside the tap changer oil compartment (same pipe connection as Q, S, R or bleeder screw can be used) Q
O-Ring 44.2 - 5.7

= Terminal box for diverter switch signalling contacts Connection orientable through 360

Q1 = Terminal box for diverter switch signalling contacts if Q is to be used for oil return of oil filter unit S R = Connection for suction pipe = Connection for protective relay = Ground connection M12

Connection orientable through 360

On-load tap changers M III 350 D / 600 D Tap changer head, centric drive
037/04/01/0

894 109:7E

33

16 Appendix

3 Thickness

Marks to be pounded

On-load tap changers type MS, M, RM, R Drilling template for tap changer head 34

890 183:6E

037/04/01/0

16 Appendix

Lifting device O-Ring 44.2 - 5.7 Suction pipe Drilling hole represented in the sectional plane

Transformer cover O-Ring

Level traverse

Grading ring with Um = 170/245/300 kV only Supporting flange

Level traverse

Z = Guiding pin

On-load tap changers type MS, M RM, R Special design for installation into bell-type tank
037/04/01/0

896 762:5E

35

16 Appendix

Sheet steel St 37 2 DIN 17 100

On-load tap changers type MS, M, R Lifting traverse 36

890 180:3E

037/04/01/0

16 Appendix

Socket wrench

Item-No. 014 820 L = 1350 mm

Item-No. 017 660 L = 1860 mm

To be used for OLTC

Type M (except M D) Type MS

Type M III 350 D/600 D Type T Type RM, R Type G

On-load tap changers type MS, M, T, RM, R, G Socket wrench for kerosene draining screw
037/04/01/0

890 182:7E

37

16 Appendix

Item

No.

Designation

Fig.

DIN

Wrench size mm

1 2 3 4 5 6 7 8 9

1 1 1 1 1 1 1 1 1

Double-ended open-jaw wrench Ring and open-jaw wrench Double-ended open-jaw wrench Double-ended socket wrench Double-ended open-jaw wrench Double-ended open-jaw wrench Hexagon socket screw key Hexagon socket screw key Hexagon socket screw key

A C A B A A D D D

895 3113 895 896 895 895 911 911 911

8 x 10 10 13 x 17 13 x 17 17 x 19 22 x 24 4 5 8

On-load tap changers type MS und M Tools for bolts and nuts for installation and inspection 38

890 478:2E

037/04/01/0

16 Appendix

Inspection window

Cable gland PG 16

Identification plate

Gasket

Gasket

Test push buttons In service (reset) Off (trip)

Blind screw PG 16

The arrowhead must always point towards the oilpipe leading to the oil conservator of the transformer

Plan view of test push buttons (cover removed)

Key of variants
Variant Designation of relay
1)

Reed contact

Contact positions in service off

Arrangement of terminals

Design

1)

NO - normally open, NC - normally closed, CO - change-over contact

The protective relay is to be connected in such a way that if it is energized, the power transformer is switched-off immediately by its circuit breakers

Protective relay RS 2001 Dimension drawing

892 608:7E

037/04/01/0

Special design against surcharge

Standard design

39

16 Appendix

Design for guard plate (special design)

Earthing screw M12

3 blind gland plates

Hinge

Location of fixing holes at protective housing

Hand crank centre line

The cover can be opened to the left or to the right according to the arrangement of the hinge pins.

Wall of transformer tank

opened by 90 opened by 180 Aperture in protective housing for cable entry (viewed from below)

Shim

Section A-B

Protective housing (fixing hole)

Motor drive unit MA 7 Door lock with clamp lever, dimension drawing 40

895 660:AE

037/04/01/0

16 Appendix

Design for guard plate (special design)

Earthing screw M12

Blind gland plate

Hinge pin

opened by 90 opened by 135 opened by 180

Fixation of protective housing

Wall of transformer tank Washer

Apertute in protective housing for cable entry (view from below)

Motor drive unit MA 9 Dimension drawing

037/04/01/0

893 381:AE

41

16 Appendix

Vertical guard plate with spacing ring Hand crank

3 dummy plates for packing glands

Wall of transformer tank Shim

Attachment of protective housing

The cover can be opened to the left or to the right depending on the arrangement of the hinge pins. approx. 685 if opened 130 approx. 858 if opened 180

Location of fixing holes on protective housing (rear view)

Aperture in protective housing for cables (underside view)

Motor drive unit ED-S Protective housing 42

898 420:3E

037/04/01/0

16 Appendix

Bevel gear CD 6400 Dimension drawing

037/04/01/0

e2 = 215 for design with ball joint

e1 = 205 for standard design

892 916:6E

43

Maschinenfabrik Reinhausen GmbH Postfach 12 03 60 D-93025 Regensburg Phone: (+49) 9 41 / 40 90-0 Telefax: (+49) 9 41 / 40 90-111 Telex: 65881 BA 037/04 en - 0199/1500 037/04/01/0 F0001502 Printed in Germany