Working Paper No.

6 Restructuring of MS (Manufacturing Systems Engineering & Management) Program to MS (Manufacturing Engineering & Management) Leading to PhD Sponsored by PNEC
Introduction 1. NUST has a long term vision of bridging the gap between the industry and academia and also providing industry and services sector with qualified and motivated engineers which in future would shape the course of progress for the country. Establishment of Institute of Manufacturing Engineering & Management at PNEC Karachi has been a step in this direction. MS(MSE&M) Programme was approved for IME (PNEC) and SMME, Islamabad in 2008 with both programmes sharing the same curriculum. 2. A positive trend of increase in number of students in each new batch is being

observed. However a few adjustments in curriculum are found relevant for progression and improvement of the programme as well as requirement of inclusion of PhD programme has been felt. It is pertinent to mention that SMME too has changed its curriculum and name of programme as well as have included a PhD programme. 3. This working paper suggests modification and improvement in programme

of Manufacturing Systems Engineering & Management and inclusion of PhD programme.

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Restructuring of MS 4. MS programme in Manufacturing Systems Engineering & Management was started in October 2008 at IME. Precedence for subject curriculum was taken from curriculum of similarly named programme at SMME. The program is running successfully and currently there are 20 students enrolled in this program. First batch has already started its research phase after successful completion of course work. A large number of applications are under review at HQ NUST for this programme and It is likely that student strength would increase three to four fold this year. A lot of interest has also been displayed by various working professionals towards the programme. The programme being in its infancy stages need further refinement in order to satisfy the needs and to cater for the feedback received from prospect students. 5. In order to increase the intake further and best utilization of the currently

held faculty; it was felt that scope of the programme and curriculum should be redesigned. Following salient changes have been proposed for up-gradation of the programme: a. Change of title from MS in Manufacturing Systems Engineering & Management (MSE&M) to MS in Manufacturing Engineering & Management (ME&M) As this programme focuses on Manufacturing systems only, there is little room for students who want to undertake projects on manufacturing processes and technologies. Out of four PhD faculty members at IME, three have specialization in manufacturing or materials processing engineering. This necessitates the name and scope of programme to be broadened to manufacturing engineering instead of manufacturing
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systems engineering only. Same is expected to attract a bigger intake of students in fervent market of Karachi. It should be noted that SMME also has changed the title of the programme to MS(Industrial & Manufacturing) leading to PhD programme. Name hereby proposed was found more relevant to requirements raised and overall trend prevailing in Karachis academic market. b. Changing of duration and credit hour requirement for award of degree from two years to one & half years and 33 credit hours to 30 credit hours The duration and total credit hours of the current MS programme are different from other MS programmes running in the college which needs immediate attention. In order to obtain standardization/harmony, with all other MS programmes, the captioned programme has been reduced to one and half year duration and 30 credit hours. This will further strengthen the management and will provide uniformity without a chance of ambiguity in regard to start/end of the MS programme and conduct of exams etc. 6. Proposed restructured programme is attached at Annex A.

Inclusion of PhD Programme 7. Keeping in line with the fields of study and availability of qualified faculty and labs and in order to support the research work at IME, it is recommended that PhD programme in the field of Manufacturing Engineering and Management be permitted to start at IME. IME with its present capacity can undertake the task which is directly in line with approved PC-1 for the initiation of institute in the first place.

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8.

After successfully running two batches and accumulated basic research base

i.e. qualified faculty and equipped labs, IME finds itself capable of launching the PhD programme. Salient details are given in Annex B (as required by NUST for start of any new programme) and proposed curriculum is given at Annex C. Recommendations 9. This working paper was discussed in the PNEC FBS meeting held on 25th June, 2010 and was recommended for posting in the University Curriculum Review Committee (UCRC) for approval. In view of the above UCRC is requested for the following: a. b. To change name of MS(MSE&M) to MS(ME&M) as proposed. To change credit hour requirement from 33 to 30 in order to bring them in line with other Masters Programmes being conducted at NUST. c. d. To reduce the allocated time for MS from two years to one and half years. Approve the PhD programme in Manufacturing Engineering & Management structured on MS (ME&M) and proposed research areas. Comments of Acad Dte 10. The working paper was discussed in the University Curriculum Review Committee (UCRC) meeting on 24 August 2010. The proposal was scrutinized and deliberated in detail by the following faculty members/experts: a. b. c. d. Dr Shahid Ikramullah, SMME Dr Rizwan S Choudhry, College of E&ME Dr Usama Umer, PNEC Dr Riaz Ahmed Mufti, SMME
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e. f. g. 11.

Air Cdre Dr Riaz Ahmed, SMME Dr Waheed, College of E&ME Lt Cdr Akmal Attaullah, PNEC

No additional faculty, staff and infrastructure has been demanded.

Recommendations of Acad Dte 12. 2011: a. b. c. d. Change of the title from MS Manufacturing Systems Engineering and Management to MS Manufacturing Engineering and Management. Change of Credit Hours from 33 to 30 (in line with HEC/NUST policy on postgraduate studies). Proposed change of duration from two years to one year and a half is in line with NUST Statutes. Launching of MS Leading to PhD program in Manufacturing Engineering and Management under its new title and additional courses is recommended for approval. 13. Academic Council is requested to deliberate the issue and give its decision. Following restructuring of program is recommended with effect from Fall

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Annex A To WP No 6 MS MANUFACTURING ENGINEERING & MANAGEMENT

A: Duration
The duration of Masters in Manufacturing Engineering and Management is 18 months. The program consists of 22 class room credits, 02 laboratory credits and 06 credits of research projects.

B: The Program Core Courses (06 compulsory courses)

Course No
MEM 801 MEM 802 MEM 803 MEM 804 MEM 805 MEM 806

Course Title
Manufacturing Strategies and Technologies* Production and Manufacturing Processes* Production and Operations Management Computer Integrated Manufacturing* Product Development Management and Economics* Quality and Reliability Management*

Credit Hours 3-0 2-1 3-0 2-1 3-0 3-0

Elective Courses (any two)

Course No
MEM 811 MEM 812 MEM 813 MEM 821 MEM 822 MEM 823 MEM 824 MEM 831 MEM 832 MEM 833

Course Title
Advanced Manufacturing Processes Advanced Materials Engineering Surface Engineering Manufacturing Systems Design and Management* Supply Chain Management* Financial Management* Leadership and Entrepreneurship* Principles of CAD Finite Element Methods Advanced Numerical Methods

Credit Hours 3-0 3-0 3-0 3-0 3-0 3-0 3-0 3-0 3-0 3-0

C: Semester wise break down

Semester Semester I Semester II Course No
MEM-801 MEM-802 MEM-803 MEM 804 MEM 805

Course Title
Manufacturing Strategies and Technologies Production and Manufacturing Processes Production and Operations Management Computer Integrated Manufacturing Product Development Management and Economics

Credit 3-0 2-1 3-0 2-1 3-0

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Semester III

MEM 806

MSE 899 Semester IV * Already approved

Elective I Quality and Reliability Management Elective II Research Thesis

3-0 3 3 6

MEM 811 Advanced Manufacturing Processes (3-0) Text Book: Advanced Manufacturing Processes by Hassan Abdel- Gawad El-Hofey ISBN:
0-07-145334-2

Edition: 2000 Objective: This course shall give students fundamental concepts and working principles of nontraditional machining processes and brief about latest hybrid manufacturing technologies along with current trends and research directions. Course Outline: Advanced Manufacturing Processes covers detail descriptions of most widely used nontraditional machining processes as well as some of the hybrid manufacturing techniques. Topics Material removal processes Mechanical processes Ultrasonic machining Waterjet machining Abrasive jet machining Magentic abrasive finishing Chemical processes Chemical milling Photochemical milling Electropolishing Electrochemical processes Shaped tube electrolytic machining Electrostream drilling Thermal Processes Electrodischarge machining Electron beam machining Hybrid electrochemical processes Electrochemical grinding 7 WP No 6 33 ACM 2011
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Allocated Periods 54

Electrochemical buffing Hybrid thermal processes Electroerosion dissolution machining EDM with ultrasonic assistance Material Additon Processes Liquid based techniques Stereolithography Solid ground curing Liquid thermal polymerization Powder based processes Selective laser sintering Laser engineered net shaping Solid based techniques Solid foil polymerization Laminated object modeling MEM 812 Advanced Materials Engineering (3-0) Text Books: 1. Composite Materials by Krishan K. Chawla ISBN: 13: 9780387984094 Edition: June 2008 2. Applied Materials Science by D.L Chung ISBN: 0-8493-1073-3 Edition: 2001 Objective: This course is designed for students having fundamental knowledge of material science and want to study applications to develop new engineering materials particularly in the area of hybrids and composites. Course Outline:
Advanced materials engineering covers processing techniques, properties, structure and performance of MMC, PMC, CMC and HMC along with advanced powder metallurgy processes. Topics Allocated Periods
54 Introduction to Materials Engineering Composite Materials Particle reinforced Composites Fibre reinforced Composites Reinforcement Materials Matrix Materials Interfaces Metal Matrix Composites (MMC) Polymer Matrix Composites (PMC) Ceramic Matrix Composites (CMC) Carbon fiber Composites Multifilamentary Superconducting Composites

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Micromechanics of Composites Monotonic Strength and Fracture Fatigue and Creep Designing with Composites Materials for Thermal Conduction Thermal Interface Materials Polymer-Matrix Composites for Microelectronics Materials for Electromagnetic Interference Shielding Self-Sensing of Carbon Fiber Polymer-Matrix Structural Composites Corrosion Control of Steel-Reinforced Concrete Processing of advanced Ceramic materials

MEM 813 Surface Engineering (3-0) Text Books: 1. Surface Engineering: Processes and Applications by K.N. Strafford ISBN: 1-56676-154-9 Edition: 1995 2. Surface Engineering of Metals by Tadeusz Burkowski ISBN: 0-8493-8225-4 Objective: This course is designed for students having fundamental knowledge of material science and manufacturing processes and would like to learn fundamental and advance techniques for surface optimization of engineering products. Course Outline: The subject covers all surface processing techniques, including coating, removal, surface composition alteration, ion implantation etc. Topics Allocated Periods 54 The concept of surface engineering Development of surface engineering The solid surface and surface layers The superficial layer Coating and surface modifications Structure of coated surface Types of coatings Classification of coating by applications Metallic and Non metallic coatings Cladded coatings and spray coatings Electron beam technology Laser technology Plasma sprayed ceramic coatings Glow discharge plasma Surface engineering of polymers Coil coated products Metallurgical and optical thin films Ion assisted deposition Refractory metals and alloy coatings

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Plasma assisted PVD Plasma Nitriding Laser Hard facing Characterization of surfaces and surface coating

MEM 831 Principles of CAD (3-0) Text Books: 1. Principles of CAD/CAM/CAE by Kunwoo Lee ISBN: 13: 9780201380361 Edition: 1999 Objective: This course shall give students fundamental concepts involved in Computer Aided Design Systems along with description of latest CAD systems for Product and Process design Course Outline: Principles of CAD covers graphic programming, computer aided drafting systems, Geometric modeling systems, Representation and Manipulation of curves and surfaces. Topics Allocated Periods 54 Overview of CAD/CAM/CAE systems Product development and CAD Components of CAD systems Hardware configuration Software components Windows based CAD systems Basic components of graphic programming Graphic libraries Coordinate systems Window and viewport Output primitives Graphics Input Display List Computer Aided Drafting Systems Drawing setup Units Basic drawing functions Annotation functions Utility functions Geometric Modeling Systems Wireframe modeling systems Surface modeling systems Solid modeling systems 10 WP No 6 33 ACM 2011
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Nonmanifold modeling systems Assembly modeling capabilities Web based modeling Representation and manipulation of curves Types of curve equations Hermite curves Bezier curve B-spline curve Nonuniform Rational B-spline Curve Representation and manipulation of surfaces Types of surface equations Bilinear Surface NURBS surface Intersection of surfaces MEM 832 Finite Element Methods (3-0) Text Books: 1. An Introduction to Finite Element Methods by J.N. Reddy ISBN: 9780072466850 Edition: January 2005 Objective: This is a specially designed course to give students basic concepts of finite element methods and to develop necessary skills for implementation of FE model in different engineering applications Course Outline: This course include Introduction to FEM, Integral formulations and Variational methods, Finite element analysis of one and two dMEMnsional problems, Eigen value problems, Numerical Integration, Plane Elasticity, Bending of plates.

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Topics

Allocated Periods 54

Finite Element Analysis of One-DMEMnsional Problems Second-Order Boundary Value Problems Bending of Beams The Euler-Bernoulli Beam Element Plane Truss and Euler-Bernoulli Frame Elements The Timoshenko Beam and Frame Elements Finite Element Error Analysis Approximation Errors Convergence of Solution Accuracy of the Solution Eigenvalue and TMEM-Dependent Problems Numerical Integration and Computer Implementation Finite Element Analysis of Two-DMEMnsional Problems Single-Variable Problems Interpolation Functions, Numerical Integration, and Modeling Considerations Plane Elasticity Weak Formulations Bending of Elastic Plates Classical Plate Model Shear Deformable Plate Model Eigenvalue and TMEM-Dependent Problems for plate model MEM 833 Advanced Numerical Methods (3-0) Text Books: 1. Numerical Methods in Engineering with Python by Jaan Kiusalass ISBN-13: 978-0-521-85287-6 Edition: 2005 2. Numerical Methods in Engineering with Matlab by Jaan Kiusalass ISBN-13:978-0-521-85288-3 Edition: 2005 Objective: This course deals with fundamental and advanced numerical methods to solve engineering problems. Students will learn different numerical techniques and their implementation in Python and Matlab. 12 WP No 6 33 ACM 2011
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Course Outline: Advanced numerical method covers introduction to Matlab and Python, systems of linear algebric equations, Interpolation and curve fitting, roots of equation, Numerical differentiation and integration, Initial value problems, two points boundary value problems, Optimization

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Topics

Allocated Periods 54

Introduction to Python and Matlab Systems of Linear algebric equations Gauss Elimination methods LU Decomposition methods Symmetric and banded coefficient matrices Pivoting Matrix inversion Iterative methods Interpolation and curve fitting Polynomial Interpolation Interpolation with cubic spline Least square fit Roots of equation Increment search method Method of bisection Brent's method Newton 's Raphson method Systems of equations Numerical differentiation Finite difference approximation Richardson extrapolation Derivatives by interpolation Numerical Integration Newton's-cotes formula Romberg Integration Gaussian Integration Multiple Integrals Initial Value Problems Taylor's series method Runge-Kutta method Stability and Stiffness Two points boundary value problems Shooting method Finite difference method Jacobi method Inverse power method Introduction to optimization Minimization along a line Conjugate gradient method Other methods

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MEM 803 Productions and Operations Management (3-0) Text Books: 1. Production and Operations Management by Keith G. Lockyer, Alan and John Oakland 2. Operations Management by William Stevenson 3. Operations Management for Competitive Advantage by Richard Chase, F. Robert Jacobs, and Nicholas Aquilano Objective: The Production and Operations Management (POM) course is designed to provide students with the opportunity to focus on the needs of modern organizations for technically oriented managers of productive systems. The specific objectives include provision of a curriculum oriented toward working-world practicalities and to prepare students for positions in manufacturing, service and government organizations Course Outline: Planning and controlling operations, Production and Efficiency calculations, Lean and Agile manufacturing, Facility layout design, Product and research development. Muhlemann,

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Topics

Allocated Periods 54

Planning and Controlling Operations Production & Efficiency Lean Production Facility Layout and Design Innovation, Research & Development Decision making, concepts and tools Forecasting Capacity planning Design of work systems Quality Management Integration of Planning with other business functions Inventory management Facilities investment decision Stock Control Job, Batch and Flow Production Production Methods Kaizen Case Studies and Software

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Annex B To WP No 6 PHD IN MANUFACTURING ENGINEERING AND MANAGEMENT AT IME 1. BACKGROUND & RATIONALE FOR OFFERING PROGRAMME PC-1 approved for IME demand that institute undertake the MS and PhD programmes. Initially PhD programme was not taken in hand as institute was under development. Now with adequate availability of faculty members and equipped labs, PhD programme is ripe for start at the institute. Secondly Karachi being the industrial hub of Pakistan has a lot of vacuum for highly qualified researchers and professionals in the field of manufacturing engineering & management. 2. DEGREE REQUIREMENTS

For advancement to PhD, all applicants must satisfy all requirements for such degree put in place by NUST, HEC and PEC. In addition; generally, students qualifying MS(ME&M) from NUST will be admitted to PhD program. Moreover, graduate engineer applicants with exceptional academic records and extensive industrial experience, though with MS degree in disciplines other than ME&M, will be considered for admission on case to case basis. Such candidates will, however, be required to undergo an adequate number of MS level courses in ME&M. 3. PROPOSED STARTING SEMESTER

Fall 2011 4. LIST OF COURSES

Attached at Annex C 5. SEMESTER WISE BREAKDOWN OF PROGRAM

Not applicable for PhD Programme 6. DETAILED CURRICULUM 17 WP No 6 33 ACM 2011

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Attached at Annex C 7. LIST OF EXPERIMENTS 8.

Nil

FACULTY REQUIRED VS AVAILABLE

PhD Faculty available to support the MS and PhD in Manufacturing Engineering and Management: a. b. c. d. e. Dr Javed Askari, Associate Professor Dr. Usama Umer, Assistant Professor Dr. Jauhar Khurshid, Associate Professor Dr. Nadeem Kureshi, Assistant Professor Dr Salman Nisar

In addition to above mentioned PhD qualified faculty members, two faculty members are near completion of their PhD degrees. 9. 10. ANY SPECIAL TRAINING REQUIRED FOR FACULTY/STAFF Nil

FACULTY REQUIREMENTS FROM SISTER NUST ORGANIZATIONS

With progression of the subject programme, the deficient faculty for elective courses, as required, will be managed through TVF or other sister NUST organization. 11. CLASSROOM AND OTHER INFRASTRUCTURE REQUIRED VS AVAILABLE

Class rooms, labs and other infrastructure at IME and PNEC will be available to conduct the program. 12. LABS AND EQUIPMENTS REQUIRED VS AVAILABLE

06 in number latest IME labs equipped with state-of-the-art hardware and software are already available for the programme. 13. LIBRARY SUPPORT REQUIRED VS AVAILABLE 18 WP No 6 33 ACM 2011
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Library is available however books related to the subject programme will be required.

14.

PROPOSED RESEARCH AREAS AND BENEFIT TO SOCIETY a. Proposed Research Areas: Presently research areas listed at para 5c of working paper would constitute the initial focus of PhD studies. List of research areas may increase conditionally in the future. b. Benefits to the society Society would directly benefit from the increase of highly qualified and research minded professionals. The scope of the degree is directly relevant to industry i.e. manufacturing engineering and management. PhD qualified individuals may well adjust in industry, academia or business related activities.

15.

SUGGESTED STUDENT INTAKE PER ANNUM

Maximum of 03 PhD students would be undertaken during first entry. Total amount may be raised depending on availability of PhD supervisors. 16. LIVING ACCOMMODATION REQUIRED VS AVAILABLE Accommodation will not be offered to students. However, students from upcountry, especially female students may be accommodated in the presently available hostel accommodation at PNEC on case to case basis. 17. 18. 19. 20. 21. ADDITIONAL TRANSPORT REQUIREMENTS Nil. ADDITIONAL ADMINISTRATIVE STAFF REQUIRED VS AVAILABLE DETAILED DEVELOPMENT AND RECURRING COST AVAILABILITY OF FUNDS AGAINST ESTIMATED COST INITIATION OF PC-1

No additional administrative staff will be required. The applicable recurring costs for research activities would be funded by NUST R&D funds. Initial expenditure will be made from IME recurring fund. Not required. PhD is already approved vide PC-1 approved for start of IME. 19 WP No 6 33 ACM 2011
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22. 23. 24.

INTERNATIONAL COLLABORATION NEEDED/PROPOSED ACCREDITATION REQUIREMENTS ASSISTANCE REQUIRED FROM OTHER SISTER INSTITUTES

Collaboration requirements will be deliberated and proposed after the programme starts. Will be processed as per NUST policies and procedures. Half yearly meetings will be conducted with SMME to improve the curriculum and standard of the programme at University (NUST) level.

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Annex C To WP N o 6 PHD IN MANUFACTURING ENGINEERIING & MANAGEMENT COURSES S. # Code 1. MEM 911 2. MEM 912 3. MEM 913 4. MEM 914 5. MEM 915 6. MEM 921 7. MEM 922 8. MEM 923 9. MEM 924 10. MEM 925 11. MEM 926 12. MEM 927 13. MEM 928 14. MEM 929 15. MEM 916 16. MEM 917 17. MEM 918 18. MEM 919 19. MEM 931 20. MEM 932 21. MEM 933 22. MEM 981 23. MEM 991 Subjects Credit Hours High Performance Machining 03 Advanced Metal Forming 03 Recent Advances in Machining Technology 03 Advanced Coating Technology 03 Rapid prototyping and Manufacturing* 03 Design and Analysis of Allocation Mechanism* 03 Advanced topics in System Engineering* 03 System Safety Engineering and Management 03 Engineering Ethics* 03 Facility Planning and Layout* 03 Production Planning and Control* 03 Production Scheduling Techniques* 03 Service Engineering* 03 Advanced Topics in Quality Management* 03 Advanced Materials for Engineering Components 03 Laser Materials Processing 02 Adv Maintenance Engineering & Process Improvement 03 Tribology & Advanced Surface Engineering 03 Nonlinear Finite Element Methods 03 Modeling of Machining Operations 03 Modeling of Metal Forming Operations 03 Special topics for PhD program (Any subject on the 03 research interest of the faculty available) PhD Dissertation 36

*Already approved courses of MS leading to PhD program in Industrial and Manufacturing at SMME (NUST). List is not exhaustive. Further courses would be added in the course bank with time, maturity of programme and inclusion of new faculty members.

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DETAIL OF COURSES 1. MEM 911 High Performance Machining (3-0) Text Book: 1. High Performance Machining by Miles Arnon ISBN:1-56990-246-1 Edition: 1998 Objective: The course is designed to study recent technological advancement in the area of machining and metal cutting. High speed machining and High performance machining are now collectively termed as High performance machining. Students will learn the basic aspects of the new technologies along with latest research trends. Course Outline: This course covers the need and importance of high performance machining, machine construction and geometry, motion control and drive train, spindle technology, thermal growth and control, part processing, real time performance monitoring, Machine evaluation test suite, Topics Allocated Periods 54 Need and importance of high performance machining Weight, material and machine tools Fast machining, response MEM and throughput Characteristics of high performance machining Machine construction and geometry Machine tool technology Motion control and drive train Spindle technology Thermal growth and control Part processing Real time performance monitoring Machine evaluation test suite Advanced cutting tools Tool guidance and stability Chip and burr control Precision tooling interface Tool clamping and balancing Manufacturing Enablers Dry and Near dry machining Environmental Effect Metal cutting theory and high speed machining Plastic deformation at high strain rates Temperature effects Plastic Instability in shear

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2. MEM 912 Advanced Metal Forming (3-0) Text Book: 1. Metal Forming by William F Hosford ISBN:978-0-521-88121-0 Edition: 2007 Objective: Advanced metal forming focuses on the theory of plasticity and relevant mathematical models. After completing this course students should have complete understanding of the mechanics of plasticity and be able to implement in finite element models. Course Outline: This course starts with elementary concepts of stress and strain tensors along with fundamental theory of plasticity. Later Strain hardening, temperature dependence and stability issues are discussed. Second part deals with different approaches to model different metal forming operations.

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Topics

Allocated Periods 54

Stress and Strain Principle stresses Isotropic elasticity Strain Energy Plasticity Yield criteria Tresca criteria Effective stress and strain Flow rules Normality Principles Strain hardening Elastic-plastic transition Temperature and strain rate dependence Work balance Slab analysis and friction Upper bound analysis Deformation zone geometry Formability Bending Plastic anisotropy Hill's anisotropic plasticity model Cupping, redrawing and Ironing Anisotropic effect in cupping Effect of strain hardening in drawing Analysis of assumptions Residual stresses Forming limit diagram Experimental determination of FLDs Changing strain paths Stress-based forming limits

3. MEM 913 Recent Advances in Machining Technology (3-0) Text Book: 1. Machining: Fundamental and Recent Advances by J. Paulo Davim ISBN:978-1-84800-212-8 Edition: 2008 Objective: This course has a two- fold objective. Firstly it gives students fundamental concepts in elementary metal cutting theory and secondly it highlights some of the current research areas like hard machining, machining of composites, Intelligent machining, Near dry

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machining etc. This course will laid the foundation for students want to research in the area of machining. Course Outline: This course covers metal cutting mechanics, Cutting tool aspects, Workpiece quality, Machining of hard materials, Machining of composites, Drilling of polymer matrix composites, Ecological machining, Sculptured surface machining, Grinding technology and new grinding wheels. Topics Allocated Periods 54 Metal cutting mechanics Objective of metal cutting mechanics Cutting edges, forces and power Finite element analysis Numerical formulations Modeling chip separation and segmentation Work material modeling Tool geometry, material and wear Importance of cutting tool geometry Influence of tool angles Tool materials Tool wear and tool life Workpiece surface integrity Manufacturing procedure and surface integrity Surface integrity and dimensional stability Material and mechanical aspects of surface integrity Modeling of residual stresses Machining of hard materials Hard machining and grinding Complete machining using hybrid processes Hard reaming and broaching Machining of particulate reinforced MMC Tool particle interaction Drilling polymer matrix composites Sculptured surface machining Grinding technology and new grinding wheels Diamond dressing wheels Modifications of grinding wheels Selection of grinding process parameters High efficiency grinding Micro and Nano machining Machining effects at microscale Walker and shaw models Plastic behavior at large strains Theoritical basis of nano machining

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4. MEM 914 Advanced Coating Technology (3-0) Text Book: 1. Coating Technology: Fundamentals, Testing and Processing Techniques by Arthur A. Tracton ISBN: 1-4200-4406-0 Edition: 2007 Objective: This course is designed for students who want to research in the area of coating technology by learning fundamental concepts, design of experiments, physical and chemical properties and processing techniques. Course Outline: Advanced Coating technology covers fundamentals and testing including rheology, coating rheology, theory of adhesion, coating calculations and coating and processing techniques. Topics Allocated Periods 54 Fundamentals and Testing Rheology and surface chemistry Coating Rheology Leveling Structure property relation in polymers The theory of Adhesion Adhesion testing Coating calculations Infrared spectroscopy of coatings Thermal analysis of coatings Color measurement for coatings Use of X-ray for coat-weight determination Cure monitoring Design of experiments for coatings Coating and processing techniques Wire wound rod coating Slot die coating Extrusion coating with acid copolymer Porous roll coater Screen printing Flexography Electrodeposition of polymers Electroless plating Sputtered thin film coatings Vapor deposition coating technologies Cathodic arc plasma deposition Industrial diamond and diamond films Chemical vapor deposition Surface treatment of plastics Plasma surface treatment

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5. MEM 915 Rapid Prototyping and Manufacturing (3-0) Textbook: Rapid Prototyping: Principles and Applications. By Rafiq I Noorani. ISBN: 978-0-47173001-9, Wiley & Sons. Research articles and other material can also be taken by the instructor. Objective: Rapid prototyping is a faster, more cost-effective method for building prototypes from threedimensional computer-aided design (CAD) drawings. This subject shall provide a fundamental overview of the general manufacturing process and presents the principles and applications of designing and fabricating parts in a format that makes learning easy. Course Outline: Introduction to rapid prototyping processes and other rapid manufacturing methodologies. Operating principles and characteristics of current and developing rapid prototyping processes. Use of rapid prototypes in product design, development, and service. Rapid methodologies used in manufacturing processes and rapid tooling approaches. Topics
Introduction. Introduction, World of RP, History of RP, Development of RP Systems, Applications in Education and Industry, Case Study: Fabricating a Prototype Using 3D Printing. Principles of Rapid Prototyping. Principles of Automated Processes, RP Fundamentals, Problems with STL File Format, Other Translators, Case Study: Designing and Prototyping a Spur Gear. Liquid-Based RP Systems. Classification of RP Systems, 3D Systems Stereolithography Apparatus (SLA), D-MECs Solid Creation System, CMET Solid Object UV Laser Plotter. Solid-Based RP Systems. Stratasys Fused Deposition Modeling Systems, Helysis Laminated Object Manufacturing System, Solidscapes 3D Printing and Deposition Milling, 3D Systems Multijet Modeling System, KIRAs Selective Adhesive and Hot Pass (SAHP) System. Powder-Based RP Systems. 3D Systems Selective Laser Sintering, MITs Three-Dimensional Printing, Z Corporations Process (Z406 System), Soligens Direct Shell Production Casting, EOSs Laser Sintering Systems, e-Manufacturing using Laser Sintering. Materials for Rapid Prototyping. Introduction, Types of Materials, Liquid-Based Materials, Solid-Based Materials, Powder-Based Materials, Case Study. Reverse Engineering. Introduction, Measuring Devices, CAD Model Construction from Point Clouds, Data-Handling and Reduction Methods, Applications and Trends, Case Study. Rapid Tooling. Introduction, Indirect Methods of RT, Direct Methods of RT, Case Study: Sheet-Metal Forming by RT. Medical Applications in Rapid Prototyping. Introduction, Medical Applications of RP, Types of Medical Imaging,

Allocated Periods 54

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Software for Making Medical Models, Medical Materials, Other Applications. Industry Perspectives. Guidelines for Implementation, Operating Issues, Managing Issues, Service Bureaus, Rapid Prototyping Consortia, Present and Future Trends. Research and Development. Improvement of FDM Process Using Design of ExperMEMnt, Improvement of Part Accuracy, Effects of Cryogenic Processing on RP Materials, New Technologies.

6. MEM 921 Design and Analysis of Allocation Mechanism (3-0) Textbook: Microeconomic Analysis by H R Varian, Third Edition, Norton & Co., 1992. Objective: Its objective is to make students proficient in making economic analysis of profit function, cost minimization, cost function etc Course Outline: Market-based allocation mechanisms from quantitative economic systems perspective. Pricing and costing models designed and analyzed with respect to decentralized decision processes, information requirements, and coordination. Case studies and examples from industries such as regulated utilities, semiconductor manufacturers, and financial engineering services. Topics Technology Measurement of inputs and outputs Specification of Technology Activity Analysis Monotonic Technologies Convex Technologies Regular Technologies Parametric representations of Technology Profit Maximization Profit Maximization Difficulties Comparative statistics using the first order conditions Comparative statistics using algebra Recoverability Profit Function Properties of profit function Supply and demand The envelope theorem Cost Minimization Calculus analysis of cost minimization Difficulties Conditional Factor demand functions Algebraic approach to cost minimization Cost Function Average and marginal costs The geometry of costs Factor prices and cost functions Allocated Periods 54

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The envelop theorem for constrained optimization Comparative statistics using cost function Duality Duality Sufficient conditions for cost functions Demand functions Geometry of duality The use of duality Utility Maximization Choice Demand Consumers Surplus Uncertainty Econometrics Competitive Markets 7. MEM 922 Advanced Topics in Systems Engineering and Management (3-0) Textbook: Project Management: Managerial Approach by Jack Meredith and Samuel Mantel, 6th ed., 2006. Objective: Students are given systems view of projects and the processes by which they are implemented. Focuses on qualitative and quantitative tools and techniques of project management. Specific systems concepts, methodologies, and tools for effective management of both simple and complex projects. Course Outline: Introduction of important performance parameters for planning cost control, scheduling and productivity, including discussions of traditional and state of the art tools and systems. Projects in Contemporary Organization, Project initiation, Project implementation and termination. Topics Allocated Periods 54

Foundation Concepts (value; systems approach) Project Initiation (techniques and strategies) Project Selection Organization of project types Planning Project Implementation (techniques and strategies) Scheduling Resource Allocation Budgeting Monitoring Control Risk Analysis Techniques Project Termination (techniques and strategies) Auditing Reporting Project Variations and Approaches 8. MEM 923 System Safety Engineering and Management (3-0) Text Book : System Safety Engineering and Management, 2nd Edition

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Harold E. Roland, Brian Moriarty ISBN: 978-0-471-61816-4 November 1990 or latest Objective: The objective of this course is make students capable enough to work as safety managers and engineers to incorporate safety procedures in the organization. Course Outline: This subject covers the process of system safety - from the creation and management of a safety program on a system under development to the analysis that must be performed as this system is designed and produced to assure acceptable risk in its operation. It shall cover the only work on this subject that combines full descriptions of the management and analysis process and procedure. All the basic statistical methods and network analysis methods which provide an understanding of the engineering analysis methods may be covered. Topics Management System Life Cycle. System Safety Implementation. System Safety Management Organization. System Safety Control. System Safety in System Operation. Statistical Methods. Probability--A Safety Evaluation Tool. Descriptive Data Measures. Methods of Safety Data Analysis. Binomial Distribution. Multinomial Distribution. Hypergeometric Distribution. Poisson Distribution. Normal Distribution. Lognormal Distribution. Weibull Distribution. Confidence Limits. Hazard Analysis. Elements of Hazard Analysis. Preliminary Hazard Analysis. Subsystem Hazard Analysis. System Hazard Analysis. Operating and Support Hazard Analysis. Fault Hazard Analysis.. Failure Mode and Effects Analysis. Fault Tree Analysis. Software Hazard Analysis. Sneak Circuit Analysis. Risk Analysis Risk Assessment in Safety. Decision Analysis. Decision Methods for Safety. Allocated Periods 54

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9. MEM 924 Engineering Ethics (3-0) Text Book: The Management of Engineering: Human, Quality, Organizational, Legal, An Ethical aspects of Professional Practice F. Lawrence Bennett ISBN: 978-0-471-59329-4 January 1996 Objective: Main objective of this subject is to cover a broad range of topics necessary for those managing engineering personnel, projects and organizations. Course Outline: Broad range of topics to be covered necessary for those managing engineering personnel, projects and organizations. Topics Allocated Periods 54

The Engineer as Manager. The Engineering Organization. Total Quality Management: Principles and Approaches. Total Quality Management: Techniques and Applications. The Human Element in Engineering Management. Communication in the Engineering Organization. Management of Engineering Projects. Engineers and the Law. Contract Law Principles. The Engineering Professional. 10. MEM 925 Facility Planning and Layout (3-0) Text Book: WIE Facilities Planning, 3rd Edition by James A. Tompkins ISBN: 978-0-471-38937-8 April 2003 Objective: The objective of this subject is to include topics to help engineers approach facilities planning with creativity and precision. Course Outline: This subject will guide them through each step in the planning process. This subject shall include material with discussion on economics, the supply chain, and ports of entry. It takes a more global perspective while incorporating new case studies to show how the information is applied in the areas of facility design and layouts with respect to the surrounding environment. Topics Allocated Periods Defining Requirements. Introduction. Product, Process, and Schedule Design. Flow, Space, and Activity Relationships. Personnel Requirements. Developing Alternatives Concepts and Techniques Material Handling. Layout Planning Models and Design Algorithms. Facility Design for Various Facilities Functions. Warehouse Operations. 54

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Manufacturing Systems. Facilities Systems. Evaluating, Selecting, Preparing, Presenting, Implementing and Maintaining. Evaluating and Selecting the Facilities Plan. Preparing, Presenting, Implementing, and Maintaining the Facilities Plan. 11. MEM 926 Production Planning and Control (3-0) Text Book: Integrated Production, Control Systems: Management, Analysis and Design, 2nd Edition by David D. Bedworth and James E. Bailey ISBN: 978-0-471-82179-3 June 1987 Objective: It shall enhance the capability of the students to solve real life problems related to production planning, forecasting, MRP, inventory control etc. Course Outline: It covers the quantitative approaches necessary for Computer Integrated Manufacturing systems and integrates major topics covering all phases of the production control cycle: production information processing and flow, production planning, forecasting, material requirements planning and monetary control, and scheduling. It also includes growth forecasting, aggregate planning, material requirements planning, lot sizing and inventory control, and limited-resource scheduling. Topics Allocated Periods 54

Role of Production. Production Control Information Flow. CAD/CAM and Production Control. Forecasting Aggregate Planning. Material & Requirements Planning. Lost Sizing Concepts. Line Balancing Project Planning and Resource Constrained Scheduling. Personnel Scheduling. 12. MEM 927 Production Scheduling Techniques (3-0) Textbook: Planning & Scheduling in Manufacturing & Services by Pinedo and Chao, Springer, 2005 Objective: To present a solid background in the models and scheduling techniques that are the most useful in both manufacturing and service industries and places these tools within the context of modern enterprise-wide information systems such as Enterprise Resource Planning (ERP) systems, where the Automated Production Schedule module works interactively with other modules such as MRP (Material Requirement Planning), inventory management, product and process design, product costing, and supply chain management. Course Outline: Introduction to the theory of machine shop systems. Complexity results for various systems such as job, flow and open shops. Applications of linear programming, integer programming, network analysis. Enumerative methods for machine sequencing. Introduction to stochastic scheduling.

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Topics Introduction Planning and Scheduling: Role and Impact Planning and Scheduling Functions in an Enterprise Manufacturing Models Jobs, machines and Facilities Processing Characteristics and Constraints Performance Measures and Objectives Service Models Introduction Jobs, Machines and Facilities Processing Characteristics and Constraints Performance Measures and Objectives Project Planning and Scheduling Machine Scheduling and Job Shop Scheduling Scheduling of Flexible Assembly Systems Economic Lot Scheduling Planning and Scheduling in Supply Chains Interval Scheduling, Reservations Planning, Scheduling in Transportation Workforce Scheduling

Allocated Periods 54

13. MEM 928 Service Engineering (3-0) Text Book: Introduction to Service Engineering by Gavriel Salvendy (Editor), Waldemar Karwowski ISBN: 978-0-470-38241-7 January 2010 Objective: College graduates need to gain new skills to thrive in a service business environment. Course Outline: Service Engineering provides examples, problems, real world case studies and solutions. This subject shall bring together experts on all aspects of service engineering; this subject shall provide as a much-needed guide to both the processes and the management of service. Topics Allocated Periods Introduction Service science: Towards a smarter planet A unified service theory Work in the service economy Service Enterprises Development of Hybrid Solution-A challenge for organization in a competitive environment Enterprise Value Creation in the Global Service Economy Architecture for Service Organizations Service Enterprise Modeling Applying the Methods of Systems Engineering to Services Engineering Service Design Customer Centered Design of Service Organizations 54

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Design of Service-Oriented Architecture (SOA) Service Operations Service operations and Management Service Processes Customer Service and Service Quality Lean Service Design for Service Complaint Management Integrated Serivce Quality and Human Factors 14. MEM 929 Advanced Topics in Quality Management (3-0) Textbooks: Quality Management: Tools & Methods for Improvement by Gitlow & Oppenheim, 2nd ed., Irwin. Implementing Total Quality by David L Goetsch & Stanley Davis, ISBN: 0023442247, Prentice Hall, Inc. Objective: This subject gives an introduction to overview of total quality. The student must be able to analyze processes and improve the quality according to the defined standards. Course Outline: Methods for continuous quality improvement in process analysis. The systems analysis for process improvement model based on W. Edwards Deming. Quality function deployment methods. Case studies of applications to manufacturing and other heavy industries. Use of process analysis computerized programs and tools for design analysis. Topics Allocated Periods W. Edwards Deming and Continuous Quality Improvement. 54 Understand the extended system and a way of using flow charts. PDCA and data collection procedures. The systems approach to process improvement model. Identifying and understanding the process. Data characteristics and variation. Stabilizing a process. Types of control charts. On target improvement-process capability. Demings approach and on-target continuous variation reduction: interpreting case studies. Latest Research Papers related to Quality Management 15. MEM 916 Advance Materials for Engineering Components (3-0) Text Books: 1. Engineering Materials 1 & 2 by Michael F Ashby & David Jones ISBN: 0-7506-6381-2 Edition: 200 2. Engineering Materials Science by Milton Ohring ISBN: 0-12-524995-0 Edition: 1995 Objective: This course offers a high qualification exit for PhD students wishing to ally specialist knowledge in Advance Materials Technology to their existing qualification. The course covers

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the principal topic areas of Materials Technology, namely metals, polymers, ceramics and composites, as well as concentrating on techniques associated with materials investigation and development. PhD Students are involved in the evaluation of live case studies and also undertake major industrially related projects in a materials area of their choice. Course Outline: The course will introduce the PhD student to study different engineering materials like metallic, ceramic, plastic and composite materials. Besides that PhD students will also learn characterization techniques of materials, shaping, joining and recycling of engineering materials.

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Topics

Allocated Periods 54

Bonding and Crystal Structure: glasses & ceramics, silicates, carbides, nitrides, glasses and glass ceramics, Cermets. Processing: slip casting, powder processing, solgel techniques, thick film processing. Thermal properties: refractory oxides; Mechanical properties: mechanisms of plastic deformation, fracture mechanics, brittle fracture, toughening of ceramics, porosity, high performance ceramics. Electrical properties: ionic and electronic conduction, preparation processing and Characterization of S/C materials and devices, dielectrics, ferroelectric and piezoelectric materials and devices. Optical properties: transmission and absorption, optical fibers, infrared optical materials, materials for photoemission, Metallic Materials Metallic structures: Metallic structures: slip systems, X-ray diffraction patterns, imperfections: point, line, interfacial, bulk; dislocation production and movement, diffusion. Phase Diagrams and Transformations: eutectic, solid solution partial, peritectic, ternary, intermediate compounds; structural transformations, hardenability; heat treatments; surface hardening. Deformation ; formability, superplasticity, hot and cold working processes; hardening and strengthening mechanisms. Failure Mechanisms: creep, fatigue, corrosion; fracture toughness. NDT: MPI, e.t.c. Plastics Materials Polymer Structure: linear, branched, network polymers, amorphous v crystalline Polymer properties: mechanical, thermal, optical, environmental, process ability, structure properties relationships. Additives: classes, functions, effects on properties and processing. Commodity thermoplastics: types, grades, structure, properties, processing,applications Poly alkenes (LDPE, HDPE, LLDPE, PP, EVA) Styrenics (GPPS, TPS, SAN, ABS, ASA) Vinyl (PVC, PMMA); cellulosics (CA, CP, CAB) Engineering thermoplastics :polyamides, polyesters, PC, PPE, POM, blends Thermosets: PF, UF, MF, polyesters, epoxides, polyurethanes Materials Selection : identification, selection, PLASCAMS, CAMPUS Composite Materials Types and relative merits of composite and monolithic materials. Reinforcements: natural fibres, synthetic fibres (organic and inorganic), particulates, whiskers. Matrices: metallic, Plastics, ceramic. Metal matrix composites: processing, interfacial phenomena, properties, applications. Ceramic matrix composites: processing, properties, toughening mechanisms, applications. Polymer matrix composites: processing, properties, applications. 37 rd Properties development: stiffness, strength, impact, WP No 6 33 ACM 2011 thermal, fatigue; mechanisms; anisotropy; Interfacial phenomena. Failure mechanisms. Joining of composites; Nondestructive testing.

16. MEM 917 Laser Materials Processing (2-0) Text Book: 1. Laser Material Processing by William M Steen ISBN:1-852233-698-6 Edition: 2003 2. Laser Processing of Engineering Materials 0-7506-6079-1 Edition: 2005 3. Laser Fabrication and Machining of Materials ISBN: 978-0-387-72343-3 Edition: 2008 Objective: The main goal of this course is to introduce engineers to the characteristics of laser light in materials processing which can be used to accomplish a variety of manufacturing tasks. At the end of the course, students should be familiar with the range of possible applications in lasers processing of engineering materials and have a sense of how to evaluate and use the potential of laser as a tool in wide range of industrial application/sectors. Course Outline: This course covers the basic theory of laser and its interaction with engineering materials. Working and types of industrial lasers, basics of laser optics, with in detail theory on laser cutting, welding, drilling, surface treatment and heat flow in laser material processing will also be covered in this course.

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Topics

Allocated Periods 36

Basics of Lasers Types of Industrial Lasers Application of Lasers Basics of Laser Optics Laser Material Interaction Laser Cutting Laser Drilling Three-Dimensional Laser Machining Laser Micromachining Laser Welding Laser Surface Treatment Laser Bending and Forming Laser Based Rapid Prototyping processes Heat Flow Theory in Laser Processing

17.MEM 918 Advance Maintenance Engineering and Process Improvement (3-0) Text Books: 1. Engineering maintenance: a modern approach 2nd Edition by B. S. Dhillon ISBN: 1-58716-142-7 Edition: 1994 2. Engineering maintenance management 2nd Edition by Benjamin W. Niebel ISBN: 0-8247-9247-5 Edition: 2009 Objective: The objective of the course is to present a comprehensive overview of methodologies and analyses in the fields of process improvement and reliability / maintenance engineering. One of the main foundations of reliability and maintenance engineering is that it is a top down bottom-up driven strategy, regardless of the specific reliability and maintenance philosophies adopted. The aim of the course is to provide students with a comprehensive overview of process improvement and maintenance strategies, methodologies and analytical foundations that form part of this important field. The challenge for process improvement and maintenance engineering is to develop the most effective and at the same time efficient strategy for managing the performance, capability and condition of plant & equipment so as to meet or exceed commercial and operational requirements. Course Outline: The course will introduce the student to the use of statistical distributions and techniques in analyzing an industrial process. Major disciplines covered include sensor hardware, data collection, and data analysis including statistical process control and 6-sigma analysis and decision-making. Reliability and maintenance management by definition are a collection of tools and Methodologies to achieve machinery and process integrity and performance.

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Topics

Allocated Periods 54

Review of Probability concepts and distributions Experiments of comparison using different probability distributions Introduction to Analysis of Variance and its use in an Industrial Environment Correlation and Regression Analysis Introduction to maintenance, asset management, concepts of reliability, failure and life Equipment performance, functional specifications, criticality, key performance indicators Fatigue (high cycle, low cycle), corrosion, oxidation and wear Maintenance tasks, planning & scheduling, quality and efficiency Condition monitoring and non-destructive inspections Overview of maintenance strategies Statistical process control and 6-sigma theory Process characterization and improvement methodologies Reliability engineering, Weibull analysis and life assessment. Reliability-centered Maintenance

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MEM 919 Tribology & Advanced Surface Engineering (3-0) Text Books: 1. Surface Coatings: Science & Technology 2nd Edition by Kumarpal Bokria Edition: 2000 2. Surface engineering: surface modification of materials by Ram Kossowsky, Subhash C. Singhal, Edition: 2009 Objective: The course aims to introduce the concepts of advanced surface engineering and how it may be used to optimize a components performance. Analytical techniques used to evaluate and characterize surfaces and thin film samples are introduced. Surface engineering is a modern multidisciplinary subject, making possible design and manufacture of engineered components with enhanced and cost effective performance. Tribology, the science of friction, lubrication and wear of surfaces in relative motion, is destined to be of increasing importance. Surface engineering and Tribology are generic activities, with applications throughout engineering, from machinery and manufacturing equipment, to power transmission, aerospace design and technology. All these areas and more, are crucial to our future, and whilst research can aid industry with answers, what is equally important are engineers trained and equipped with new, necessary and specialized skills, enabling them to contribute directly to industry's need for increased effectiveness. Course Outline: Mechanical properties of surface and its relevance to tribology; Surface characteristics of engineering material; Surface interaction with environment and its degradation; Review of conventional methods to improve the quality of surfaces; Coating materials; Surface coating techniques: Thermal spraying, Chemical vapor deposition (CVD), Physical vapor deposition (PVD) and Miscellaneous Techniques; Characterization of mechanical properties of coating.

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Topics

Allocated Periods 54

Philosophy of surface engineering, general applications and requirements Principles and design of optical coatings Physics of the plasma state and plasma surface interactions Surface engineering as part of a manufacturing process Integrating coating systems into the design process Coating manufacturing processes; Electro deposition, Flame spraying, Plasma spray, Physical vapor deposition, Chemical vapor deposition, HIP surface treatments, Sol-gel coatings, Spin coating methods Analytical techniques: X-ray diffraction, TEM, SEM and EDX, WDX analysis, surface analysis by AES, XPS and SIMS, overview of other techniques Data interpretation and approaches to materials analysis Coating systems for optical applications Multilayered coating architectures Anti-reflection coatings, wavelength selective coating Design surface Preparation for Coating Principles of Conversion Coatings Conversion Coatings Chromate Replacements Fundamentals of Adhesion Electro less Deposition Paint Technology Adhesives and Sealants Thermal Treatments Metal Spraying Electroplating Theory Properties of Electrodeposits Alloy Electrodeposition

19 . MEM 931 Nonlinear Finite Element Methods (3-0) Text Book: 1.An Introduction to Nonlinear Finite Element Methods by J. N. Reddy Edition: 1998 Objective: The objective of this course is to present the theory and computer implementation of the finite element methods as applied to nonlinear problems in structural dynamics and manufacturing operations. Course Outline: This course covers a review of finite element methods, non linear elastic problems such as bending of beams, FEM analysis of shells, Non linear analysis of time dependent problems.

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Topics

Allocated Periods 54

Mathematical models Numerical simulations Nonlinear analysis One dimensional problems Two dimensional problems Library of two dimensional finite elements Numerical Integration Nonlinear bending of straight beams Euler bernoulli beams Temo shenko beams Nonlinear bending of elastic plates Computer implementation aspects and numerical results First order shear deformation plate theory Heat transfer problems in one and two dimensions Nonlinear analysis of time dependent problems

20 . MEM 932 Modeling of machining operations (3-0) Text Book: 1.Metal machining, theory and applications by Thomas Childs Edition: 2000 Objective: The objective of this course is to present the basic theory related to machining along with applications of finite elements methods to model real world problems in machining. Course Outline: This course covers a review of basic machining theory, chip formation analysis, tool life, work materials considerations, Finite elements methods, applications of FEM in machining.

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Topics

Allocated Periods 54

Introduction Chip formation fundamentals Work and tool materials Tool damage Experimental methods Mechanics of chip formation Finite element methods Metal plasticity and its finite element formulation Contact mechanics and friction Orthogonal cutting modeling Boundary conditions Material models Lagrangian and Eulerian methods ALE approach and Adaptive Meshing Examples with ABAQUS

21 . MEM 933 Modeling of metal forming operations (3-0) Text Book: 1.Metal forming and finite element methods by Shero Kobay Yashi Edition: 2001 Objective: The main purpose of this course is to present the fundamentals and applications of FEM in metal forming analysis and technology. Course Outline:

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This course covers basic metal forming processes, analysis and technology in metal forming, plasticity and visco-plasticity, methods of analysis, finite element methods, plane strain problems, axi-symmetric problems and three dimensional problems Topics Allocated Periods 54

Introduction Metal forming processes Analysis and technology in metal forming Plasticity and visco-plasticity Methods of analysis Finite element methods Plain strain problems Axi-symmetric isothermal forging Steady-state processes of extrusion and drawing Sheet metal forming Thermo-viscoplastic analysis Compaction and forging of porous metals Three dimensional problems Solid element formulation

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