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Packaging, Transport and Unloading Storage; Protective Film Processing; Rear Ventilation - General; Module Bar Linear Faade Elements for Horizontal Installation on steel box section walls Linear Faade Elements for Vertical Installation on steel box section walls Linear Faade Elements for Horizontal Installation on Concrete or Masonry Linear Module Bar Linear Faade Elements for Vertical Installation on Concrete or Masonry Installing Pflaum Linear Faade Elements Joint Design Corner Design for Horizontal Linear Elements Corner Design with Corner Plates for Horizontal and Vertical Linear Elements Base Design for Horizontal Linear Elements Parapet Design for Horizontal Linear Elements Edge part Design Faade Gap for Horizontal Linear Elements Drop Profile and Parapet Profile Designs Replacing Damaged Elements Visual Inspections; Cleaning and Retouching Other Information
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Check all packs upon delivery to ensure that they are complete and undamaged. The recipient must sign the haulers unloading report. All complaints must be noted on this document and immediately notified to the relevant sales office. TRANSPORT DAMAGE will only be recognised where the alleged damage is documented by means of a photograph showing the goods on the truck and confirmed on the delivery note. Unless these conditions are met, all claims in relation to transport damage will be rejected.
Wooden Box
Linear Elements
Storage
Panels must be stored on a slight incline to allow any accumulated water to run off. The factory-fitted transport packaging must be opened from the front face of the panels to ensure adequate ventilation. To prevent damage and crush marks to the linear panels, only stack palettes on top of each other and never stack packs on top of each other. When storing elements on an incline, care must be taken to prevent serious deformation (do not allow elements to bend or sag).
PFLAUM linear elements must be suitably protected from rain, bad weather and dirt if they are to be stored temporarily in the open air. Fabric tarpaulins should be used for this purpose. Fabric tarpaulins are gas permeable and allow the rapid dispersion of any water which has been absorbed. The build-up of water between panels must be prevented because over time it can cause damage to the panels. PFLAUM linear elements must be stored indoors if longer interim periods are anticipated.
Protective Film
This film protects the panels from dirt and damage during transport and preparation. The protective film must be removed from the sandwich panels no later than 2 months after manufacture or after a maximum of 2 weeks exposure to the elements. Do not expose the panels to high temperatures. Do not expose the protective film to solvents in the form of thinners, adhesives, paints etc. Failure to observe this information can make it considerably more difficult to remove the protective film. Low temperatures make it easier to remove the film. Always remove the film in a smooth and continuous motion; never jerk the film. The protective film must be removed as soon as the sandwich element has been installed because the film becomes brittle because of the weather in a short period of time. At points where elements will overlap one another, e.g. door frames, the film must be removed prior to installation. Protective foil from the EXQUISIT/METALLIC colour ranges is marked with a series of arrows. These arrows indicate the direction in which the film should be peeled off.
Processing
The linear faade elements consist of steel or aluminium plates. The panels are supplied with a high-quality coating and a protective film to minimise minor damage. If it is necessary to cut, punch or drill the panels, it is essential that cold-cutting techniques that do not produce sparks are used. All splinters caused by drilling must be removed immediately. Never use grinders (Flex). When installing panels, make sure that the linear module bars are level and perfectly aligned against each other. When using long faade elements, care should be taken to ensure that expansion is within prescribed limits(see NORM B2221). Linear elements may only be fastened centrally to prevent slipping during vertical installation.
MODULE BAR
Clamping profile as underlay plate
Module Bar
PFLAUM linear panels can be installed on steel, concrete or wooden substructures using the module bars. These must be checked before commencing installation. For details on module bar distances, refer to Wind suction load values.
Installing Pflaum Linear Module Bars on Steel Box Walls The module bars can be installed using steel tapping screws fastened directly to the box web. A maximum fastening interval of 600 mm must be observed at all times. As a rule, two steel screws must be used for each fastening point or box web. The module bars must be perfectly aligned both horizontally and vertically. If there is no box web available, the module bars must be riveted together using an underlay plate (clamp profile). Make sure that the element widths are precisely measured.
Clamping profile
Rear Ventilation
Linear Faade Elements for Horizontal Installation on Steel Box Walls with Additional Box Web Insulation Installation Preparations for Installation on Steel Box Walls To improve thermal bridging in the web area of the box wall, additional insulation must be applied to the web (at least insulation sheets to block out footsteps) to a thickness of 3 4 cm. In order to do this, the levelling profile (U-profile) must be fastened directly to the box web near the module bar. A maximum fastening interval of 600 mm must be observed at all times. As a rule, two steel screws must be used for each fastening point or box web. The module bars must be perfectly aligned both horizontally and vertically in the Uprofile and then riveted into the flange.
Clamping profile
A-A
Rear Ventilation
Rear Ventilation The linear module provides a rear ventilation diameter of 280cm/m when the box sections and linear elements are installed horizontally. When the box sections are installed horizontally and linear elements are installed vertically, the drilled linear module bars provide a rear ventilation diameter of 200cm/m for construction widths of 300mm and 235cm/m for construction widths of 200mm.
Clamping Profile
Variants Vertical installation of linear elements directly on the steel box wall using fastening clips or steel substructure. The centre of the linear faade element is attached with fasteners to the steel plate box wall or steel substructure. The fixation of the linear elements on the above and on the below area happens with fastening clips, therefore it is expandable.
Fastening Clip
Insulation Depending on the manufacturer and the material used, the insulation must be secured before it slumps and falls out of the box section.
Levelling Stirrup
Installing Pflaum Linear Levelling Stirrups and Module Bars on Concrete or Masonry Type: A Linear Levelling Stirrup Linear levelling stirrups must be fastened to the relevant building structure at intervals no greater than 600 mm with two fasteners (according to static requirements). Make sure that the levelling stirrup is flush with the structure in order to be connected to the module bar. The levelling stirrup makes it possible to compensate for building tolerances of up to 3 cm.
Type: B
Type: C
Type: D
Installation Height Tolerances The maximum tolerance for the entire length of linear element when installing the module bar is +/- 1 mm.
Rear Ventilation
Installation Surface Tolerances The maximum tolerance for a length of 2990 mm (standard length of a module bar) is +/- 1 mm
Vertical Installation Tolerance The maximum tolerance for a length of 2990 mm (standard length of a module bar) is 3 mm from the vertical.
Rear Ventilation The linear module bar facilitates a rear ventilation area of 280cm/m. However, this can be increased to 500cm/m using a levelling stirrup. The linear module bar is needed primarily when installing linear elements vertically in order to achieve the minimum rear ventilation area of 200cm/m. The module bar can be notched at 105cm/m with 200 mm BBR and 70cm/m with 300 mm BBR.
min. 200 cm/m Rear Ventilation Opening
Clamping Profile
Clamping Profile
Insulation Depending on the manufacturer and the material used, the insulation must be secured before it slumps and falls out. The insulation must be trimmed around the bracket (levelling stirrup).
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Preparations for Installing Panels Because the linear elements are interlocked in the packing unit it is necessary to realign the end edges to approximately 90. This is done using tongs and stirrups. Stirrups can be provided on request.
Clamp Profile The clamp profile is used to secure the linear elements and is placed flush with the linear element overlap brackets and fixed to the module bar with rivets or screws.
Clamping Profile
Horizontal Installation Pflaum linear faade elements are installed on the module bar to allow for expansion: The module bar brackets must be checked to make sure that they are snugly fitted. Any tolerances should be balanced out equally on either side of the element. Depending on the height of the building, the linear faade elements are secured using the clamping profiles on each module bar as follows: Building height:
0 m to 8 m 8 m to 20 m over 20 m every fifth element row every fourth element row every third element row
In all cases, the last linear element must be secured in the parapet area.
Clamping Profile
11
Vertical Installation Pflaum linear faade elements are attached to the module bars in such a way as to allow for expansion and then fastened to the overlap brackets using steel tapping screws and a centrally located fixing profile to prevent the faade elements from slipping. The fastening must be carried out so that the weight of the element is supported. As with the procedure for horizontal installation, the clamping profile must also be fitted to secure the linear faade elements.
Installing Pflaum Linear Elements without a Module Bar It is possible to install Pflaum linear faade elements without a module bar by placing them on existing structures such as wooden frames, Z-bars, box sections etc. However, care must be taken with this type of installation to ensure that the linear elements are rear ventilated. Particular attention must be paid to the scope for expansion of the linear elements. Experience has shown that a maximum length of 8m for steel plates and 5m aluminium plates should apply in order to ensure that the expansion of elements is absorbed by the substructure.
Rear Ventilation
Rear Ventilation
Rear Ventilation
Fastening Clip
12
Linear Elements - Gaps If elements are installed in areas subject to high winds, we recommend that small drops of silicone be applied to the gap at one metre intervals when installing the linear elements (see gap).
Joint Design
The expansion potential of the linear elements should be taken into account when designing the joints between elements. For visual and technical reasons a gap width of 40-50mm is recommended. In this way the shadow profile can be taken from the module bar.
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Gaps Larger than 50mm If it is necessary to have larger gaps, it will be necessary to use double-sided module bars. When installing the gap profile, pay attention to the drainage of water around the base area.
Z=333
Z=200
Z=166
Rear Ventilation
14
Fixing Profile
15
16
17
18
19
20
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Point 2 Now cut the exposed module bar diagonally on both sides as shown in the diagram.
cut out
Point 3 First of all, a metal strip at least 1mm thick must be cut for each module bar. Then the linear element on top is placed in a vertical position again and the new strips are fixed in place at intervals of 4-5mm with rivets or screws. This should be tested by locking and unlocking the element. If this is not possible, readjust the metal strips.
Point 4 Insert the new linear element and apply silicone to the rear web area as shown in the diagram. Mark the position of the module bar on the linear element. Swing the undamaged element up and lock both elements together before putting them back down. Only apply pressure to the area around the module bar.
Silicone sealant
22
Visual Inspections
Visual inspections must be carried out and logged annually on the building. If there faults or areas of damage are detected in the coating or other similar area, remedial action must be taken immediately (see Cleaning and Repairs Chapter). If you notice any corrosion damage to cut edges during the annual inspections, such damage must be repaired immediately by qualified personnel.
Repairing Minor Damage to Coating (e.g. scratches) Carefully remove any remaining paint residue around the scratch using fine grain sandpaper. Using a fine hairpin, carefully repair the damage. To ensure that the appearance of the surface is not excessively affected, make sure that only the damaged area is treated.
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Other Information
When processing and using coated PFLAUM linear elements note the following: Under extreme or unusual environmental conditions, even this material may fail. Avoid exposing the sandwich elements to temperatures outside the limits set specifically for this material where the inspection will have to include the reshaped work pieces. Avoid exposing the elements to excessive quantities of accumulated water or condensation when in use. The cut edges must be given greater protection to prevent corrosion this can be achieved using suitable coatings or sealants.
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Notes
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HEADOFFICE, ADMINISTRATION, PRODUCTION Pflaum & Shne Bausysteme GmbH Ganglgutstrasse 89 A-4050 Traun Tel: +43-7229-64584 Fax: +43-7229-64584-43 e-mail: office@pflaum.at homepage: www.pflaum.at OFFICE VIENNA Pflaum & Shne Bausysteme GmbH Favoritenstrasse 130/2/3 A-1100 Wien Tel: +43-1-6066500 Fax: +43-1-6066710 Mobil: +43-664-4041869 PFLAUM CHINA Pflaum China Marketing and Technical Organisation Room 3G, No. 1066 Summit Centre Yanan West Road 200052, Shanghai, China Tel: +86-21-523954-56/ -57/ -35 or -36 Fax: +86-21-523954-37 or -5622 e-mail: china@pflaum.com.cn PFLAUM CZECH REPUBLIC Helpro Prazsk 80 CZ-64200 Brno Tel: +420-5-47224850 Fax: +420-5-47224849 e-mail: helpro-pflaumcz@telecom.cz homepage: www.pflaum.cz PFLAUM FRANCE Pflaum France 25 Boulevard Wilson F-67000 Strasbourg Tel: +33-388-143939 Fax: +33-388-750399 e-mail: pflaumfrance@wanadoo.fr PFLAUM GERMANY NORTH Pro-M Industrievertretungen GmbH Lindhooper Strasse 54-56 D-27283 Verden Tel: +49-4231-959-200 Fax: +49-4231-959-201 e-mail: pro-m@web.de PFLAUM GERMANY SOUTH Profiltec Bausysteme GmbH Stauffenbergstrasse 35-37 D-74523 Schwbisch Hall Tel: +49-791-94616-0 Fax: +49-791-94616-16 e-mail: info@profiltec-gmbh.de
PFLAUM HUNGARY Hajd Team Kft. Gerle u. 1. H-8000 Szkesfehrvr Tel & Fax: +36-22-330606 e-mail: iroda@hajduteam.hu homepage: www.hajduteam.hu PFLAUM IRELAND ERL-Engineering Research Ltd. Unit 7 Waterway House Crag Crescent Clondalkin Industrial Estate IRL-Dublin 22 Tel: +353-1-4138399 Fax: +353-1-4138702 e-mail: info@erl.ie homepage: www.erl.ie PFLAUM ITALY Promoclad Via G. Boccardo 26 I-00191 Roma Tel: +39-06-3335468 Fax: +39-06-3335468 e-mail: promoclad@fastwebnet.it PFLAUM LITHUANIA UAB Laivorita Subaciaus str. 79a LT-2014 Vilnius Tel & Fax: +370-5-2600902 Tel & Fax: +370-5-2600863 e-mail: laivorita@is.lt homepage: www.laivorita.lt PFLAUM NETHERLANDS Pflaum Bouwsystemen BV Postbus 210 NL-7600 AE Almelo Tel: +31-546-486400 Fax: +31-546-486406 e-mail: verkoop@pflaum-bouwsystemen.nl homepage: www.pflaum-bouwsystemen.nl PFLAUM POLAND Pflaum & Shne Bausysteme GmbH Przedstawicielstwo w Polsce ul. Partyzantw 22 PL-43 - 300 Bielsko - Biaa Tel: +48-33-8228447 Tel & Fax: +48-33-8122570 e-mail: office@pflaum.at homepage: www.pflaum.pl
PFLAUM SERBIA Armat Inzenjering d.o.o. Beograd YU Business Center Bulevar Mihaila Pupina 10A/VP11 11070 Novi Beograd SCG-Srbija i Crna Gora Tel: +381-11-311 7850 Fax: 381-11-311-7852 e-mail: armat@EUnet.yu PFLAUM SLOVAKIA Pflaum SK s.r.o. Agtov 1 SK-84101 Bratislava Tel: +421-2-64531792 Fax: +421-2-64531793 e-mail: pflaum@orangemail.sk homepage: www.pflaum.sk PFLAUM SLOVENIA Armat d.o.o. entjan Kocevarjeva ulica 2 SLO-8000 Novo mesto Tel: +386-7-3933-402 / -408 Fax: +386-7-3933-419 e-mail: armat@armat.si homepage: www.armat.si PFLAUM UNITED KINGDOM ERL Construction Elements Limited Willestrew Park / Lamerton / Tavistock GB-Devon PL 19 8PZ Tel: +44-1822-870455 Fax: +44-1822-870523 e-mail: info@erlconel.co.uk PFLAUM UKRAINE Fasteh Ltd ul. Barenboima 1 UA-01013 Kiev Tel: +380-44-259-55-05 Fax: +380-44-259-59-26 e-mail: fasteh@fasteh.kiev.ua homepage: www.fasteh.kiev.ua
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ea-mk-g2-st Technische nderungen, Irrtmer und Druckfehler vorbehalten. Stand Februar 2005
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