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RGL Consultancy aug.

2010

WM customizing v0

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WM Customizing

CONTENTS:

Page

1) 2) 3) 4)

Introduction Create new storage locations for plant Create new warehouse Warehouse Management Customizing 1 - Master Data 2 Strategies 3 Activities 4 Interfaces

2 2 3 4
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Appendix A: Overview of WM customizing folder

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RGL Consultancy aug. 2010 1) Introduction

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In this document the customizing of a simple warehouse in SAP R/3 will be demonstrated. In a separate document setup of the material master data and testing of the functionality will be shown. Lets assume we have a Distribution Centre which receives pallets and boxes of goods from different vendors and distributes pallets and boxes of goods to several customers. Further lets assume that the physical warehouse is made up of several rows of the following high racks :

Level: 04 03 02 01 00 Row: 01 04 03 02 01 00 02

The new warehouse will be setup in an SAP R/3 ECC 6.0 environment. Warehouse 001 will be used as reference to create the new warehouse named DE1. Use will be made of some of the storage types already defined for warehouse 001 in the standard system. Each rack will be divided as follows: 1) Fixed bins for box picking : Storage Type 005 Level 00(ground level) of each rack will be used for materials which are fast moving and are picked in boxes. 2) Pallet bins for full pallet picking : Storage Type 001 Level 03 and 04 of each rack will be used for materials which are packed in full pallets. 3) Bins for picking either Pallets or Boxes : Storage Type 002 Level 01 and 02 of each rack will be used for these materials, which have no fixed bins. To keep time for replenishment of fixed bins short, storage type 001 will be divided into sectors, each sector consisting of 2 rows. For storage types 002 and 005 one sector will be used, namely RND(random bins) and FXD(fixed bins). The 3 storage types and the Putaway strategy will be configured such that: A) Fixed bin are replenished first. B) All full pallets go first to storage type 001. C) All partial pallets go to storage type 002. The 3 storage types and the Picking strategy will be configured such that: A) All partial pallet picks come from storage type 005 first , than from 002. B) From storage type 001 only full pallets can be picked and from storage type 002 full and partial pallets can be picked. The remaining part of this document will show the relevant customizing settings to create and configure this new warehouse DE1.

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2) Create new storage locations for plant Create storage location 1000 for existing plant 1000: Call up the customizing transaction as follows:
Menu Path Tr. code / Table IMG Enterprise Structure Definition Materials Management Maintain storage location OX09 / T001L

For later use, also create the following storage locations are created: 1001 : Customer Returns 1002 : Vendor Returns 1003 : Damaged/Scrap 1009 : Partner sloc. HU 2000 : Warehouse HUM

3) Create new warehouse Create new warehouse DE1: Call up the customizing transaction as follows:
Menu Path Tr. code / Table IMG Enterprise Structure Definition Logistics Execution Define, copy, delete, check warehouse number Copy/delete/check warehouse number EC09 / -

Enter from warehouse and to warehouse no., then click on button

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Maintain warehouse no. description: Call up the customizing transaction as follows:


Menu Path Tr. code / Table IMG Enterprise Structure Definition Logistics Execution Define, copy, delete, check warehouse number Define warehouse number Maintain warehouse description - / T300

Assign warehouse number to plant/storage location: Call up the customizing transaction as follows:
Menu Path Tr. code / Table IMG Enterprise Structure Assignment Logistics Execution Assign warehouse number to plant/storage location - / T320

4) Warehouse Management Customizing


I will go thru most customizing steps and just show the settings made. Some were copied from warehouse 001, some are changes and some are new. Steps which are considered not relevant in scope of the tests are skipped. Below is a screenshot from the IMG of the warehouse management module.

The folders which will be explored are: Master Data , Strategies, Activities and Interfaces.

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1 - Master Data

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Main path = IMG Enterprise Structure Logistics Execution Warehouse Management Master Data
Define Control Parameters for Warehouse Number:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Control Parameters for Warehouse Number - / T300

Changes to standard warehouse 001, will be marked where possible with red circles, as shown above.

Define Number Ranges:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Number Ranges OMLW / T340D

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Define Storage Type:

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Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Storage Type - / T301

Above list shows the unchanged storage types. Following storage types will be used to fulfil the design requirements set on page 1 and are renamed as follows: 001 High-rack storage PAL 002 High-rack storage PAL/BOX

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003 Open storage (to function as an overflow for storage type 002). 005 Fixed bin storage BOX These 4 storage types are changed(see red circles), while all other storage types will be used unchanged.

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Define Storage Sections: Call up the customizing transaction as follows: Main path Define Storage Sections Menu Path Tr. code / Table - / T302 As indicated, storage type 001 will be divided into sections consisting of 2 rows each, in order to store replenishment material as close as possible to the fixed bin material to keep replenishment time low. One could also use 4 rows per section, for example. As only 4 rows(01 04) will be used, only 2 sections are than needed. In addition one section is created for the following storage types:

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Define Picking Areas: Call up the customizing transaction as follows: Main path Define Picking Areas Menu Path Tr. code / Table - / T30A

The following are created:

Define Doors Define Material Staging Areas Storage Bins

: Skipped. : Skipped.

Main path = IMG Enterprise Structure Logistics Execution Warehouse Management Master Data
Storage Bins

Define Storage Bin Types: Call up the customizing transaction as follows: Main path Define Storage Bin Types Menu Path Tr. code / Table - / T303

Define Blocking Reasons: Call up the customizing transaction as follows: Main path Define Blocking Reasons Menu Path Tr. code / Table - / T330

Define Storage Bin Structure: Call up the customizing transaction as follows: Main path Define Storage Bin Structure Menu Path Tr. code / Table - / T343 Deleted existing entries and created following new entries.

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Material
Define Storage Type Indicators: Call up the customizing transaction as follows: Main path Material Define Storage Type Indicators Menu Path Tr. code / Table - / T305

The below indicators are kept the others deleted.

Define Storage Unit Types: Call up the customizing transaction as follows: Main path Material Define Storage Unit Types Menu Path Tr. code / Table - / T307

Created the following 3 new entries:

Define Storage Section Indicators: Call up the customizing transaction as follows: Main path Material Define Storage Section Indicators Menu Path Tr. code / Table - / T304

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Define Special Movement Indicators: Call up the customizing transaction as follows: Main path Material Define Special Movement Indicators Menu Path Tr. code / Table - / T306

Define Bulk Storage Indicators: Call up the customizing transaction as follows: Main path Material Define Bulk Storage Indicators Menu Path Tr. code / Table - / T338

2 - Strategies Main path = IMG Enterprise Structure Logistics Execution Warehouse Management Strategies
Activate Storage Type Search:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Activate Storage Type Search OMLY / -

Storage type ind.:

Skipped

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Table

T334T

Table

T333

Table

T334U

Activate Storage Section Search: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Activate Storage Section Search OMLZ / -

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Table

T304

Table

T334B

Table

T331

Activate Storage Bin Type Search: Call up the customizing transaction as follows:
Menu Path Tr. code / Table Main path Activate Storage Bin Type Search: -/-

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Table

T303

Table

T307

Table

T334E

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Table

T334P

Table

Define Sort Sequence for Putaways (Cross-line Stock Putaway): Call up the customizing transaction as follows: Main path Define Sort Sequence for Putaways (Cross-line Stock Putaway) Menu Path Definition of Sort Field in Storage Bin Tr. code / Table OMLM / T343I

Main path Define Sort Sequence for Stock Removal (Picking) Main path Putaway Strategies Main path Stock Removal Strategies

: Skipped. : Skipped. : Skipped.

3 - Activities Main path = IMG Enterprise Structure Logistics Execution Warehouse Management Activities
Transfers Define Requirement Types: Call up the customizing transaction as follows: Main path Transfers Define Requirement Types Menu Path Tr. code / Table OMNF / T308

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Define Shipment Types: Call up the customizing transaction as follows: Main path Transfers Define Shipment Types Menu Path Tr. code / Table - / T333A

Define Movement Types Call up the customizing transaction as follows: Main path Transfers Define Movement Types Menu Path Tr. code / Table - / T333

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Some entries were updated with newly created interim storage bins.

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Define Stock Transfers and Replenishment Control: Call up the customizing transaction as follows: Main path Transfers Define Stock Transfers and Replenishment Control Menu Path Define Replenishment Control for Storage Type Tr. code / Table - / T331

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Set Up Autom. TO Creation for TRs / Posting Change Notices:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Transfers Set Up Autom. TO Creation for TRs / Posting Change Notices OMKZ / -

Table

T333M

Table

T333N

Set Up 2-step Picking for Transfer Requirements: Call up the customizing transaction as follows:
Menu Path Tr. code / Table Main path Transfers Set Up 2-step Picking for Transfer Requirements Transfer requirement control - / T326

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Menu Path Tr. code / Table

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Main path Transfers Set Up 2-step Picking for Transfer Requirements Transfer type control - / T333

Processing Performance Data / TO Split

: Skipped.

Confirmation: Call up the customizing transaction as follows: Main path Transfers Confirmation Menu Path Tr. code / Table OMLX / -

Table

T336

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Table

T331

Table

T333

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Define Print Control: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Print Control OMLV / -

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Physical Inventory Docks Define Transaction Parameters 4 - Interfaces

: Skipped. : Skipped. : Skipped.

Main path = IMG Enterprise Structure Logistics Execution Warehouse Management Interfaces Inventory Management Define Storage Location Control: Call up the customizing transaction as follows: Main path Inventory Management Define Storage Location Control Menu Path Control of Assignment "Plant / Stor.Loc. - Whse Number" Tr. code / Table - / T320

Define Storage Location Control Stor. Location Control in Warehouse Mgmt

:Skipped.

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Inventory Management Define Storage Location Control Storage loc. ref. - / T324

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Define Movement Types: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Inventory Management Define Movement Types Assign WM Movement Type References to IM Movement Types - / T156S

LE-WM Interface to Inventory Management:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Inventory Management Define Movement Types LE-WM Interface to Inventory Management OMLR / T321

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Define Posting Changes: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Posting Changes - / T333U

Generate Interim Storage Bins

: Skipped.

Activate Automatic TO Creation: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Activate Automatic TO Creation OMKX / -

Allow Negative Stocks in Interim Storage Types

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Allow Negative Stocks in Interim Storage Types Allow negative stock for each storage type -/-

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Goods Movement (IM) Not Allowed for Storage Types:

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Goods Movement (IM) Not Allowed for Storage Types -/-

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Shipping Define Shipping Control: Call up the customizing transaction as follows: Main path Shipping Define Shipping Control Define Shipping Control at Menu Path the Movement Type Level Tr. code / Table -/-

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Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Shipping Define Shipping Control Shipping Control per Warehouse Number - / T340D

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Shipping Define Shipping Control Define Control for Automatic Creation of Pick Hus - / T319

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Shipping Define Shipping Control Requirement Types of Delivery Documents - / T308

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Two-Step Picking: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Shipping Two-Step Picking - / T326

Define Quality Management: Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Quality Management Define Inspection Sample Control - / T325

Call up the customizing transaction as follows:


Menu Path Tr. code / Table Main path Define Quality Management Activate QM Interim Storage Type Search - / T334T

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Appendix A: Overview of WM customizing folder

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