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October 2011
October 2011
October 2011
Energy
Oil & Gas
Offshore
Infrastruct ture
Utilities nt Water Treatmen Facilities Sewage Treatm ment Facilities Reservoirs Centralised Util lities Buildings g Hospitality & Le eisure Commercial, Industrial, Institutional & Residential Com mplexes Healthcare Townships & Industrial Parks Infrastructure Subway & Metr Systems y ro y Airports Highways & Ex xpressways Bridges, Flyove & Interchanges ers Tunnels & Cave erns S Seaports & Terminals t T i l Telecom
Defence
Land Systems Aviation El t i Electronics
Onshore Field Development Pipelines Tanks & Terminals Polymers & Petrochemicals Process Refineries Chemicals Power Thermal Nuclear Renewables Solar Biofuels Water treatment
October 2011
October 2011
October 2011
Sembawang Overview
Founded in 1982 29 years of professional excellence Largest EPC contractor in South East Asia g Classified under highest Unlimited Financial Category in Sin ngapore for Civil, Building and M&E Present in transportation, infrastructure, buildings, utilities, p power, environmental industries Revenues f Year ended M h 31 2011 R for Y d d March 31, Order Backlog as on March 31, 2011 Employees : US$ 350 Milli 0 Million : US$ 620 Million 0 : 504
October 2011
Engineering E i i
PL Engineering is a multi-disciplinary Design and Engineering company . It is a subsidiary of Punj Lloyd
and i h d d is headquartered i I di G t d in India, Gurgaon. PL E i Engineering : i Is an ISO 9001 company Has a strength of over 641 people Serves Oil & Gas, Petrochemical/ Chemical, Power (Thermal & Nuclear), Infrastructure, Polysilicon, Automotive & Aerospace industry Provides services from Concept to Commissioning P Bid E i Pre-Bid Engineering i FEED Detailed Design & Engineering Engineering support during Procurement/Construction - Works as captive for group companies as w as serves global clients well - Has offices in India, ME, UK & SE-Asia
October 2011
Value Drivers
Multi-Cultural Teams
October 2011
Differentiators
Diversified Portfolio
Equity Participation
Technology Integration
In-house Engineering
October 2011
Procurement
Procurement Services Material Management
Construction
Project Management Construction Management
Post C P t Completion l ti
Ongoing technical support Turnaround support O&M Technology improvements De-bottlenecking Plant Expansions
October 2011
Post Completion
Ongoing technical support Turnaround support O&M Technology improvements De-bottlenecking nsions Plant Expan Statutory ins spection
Post Completion
Our People
A team of highly skilled and diversified employees, attend ding to every aspect of the project A rich multicultural team from over 37 nationalities, adapt ting itself to the local customs and traditions of the region A motivated team that can be readily mobilised to any pa of the world art A team that enjoys the challenge of a complex project and can think out-of-the box complex out of the box
October 2011
October 2011
October 2011
Beating Deadlines
Hydrocracker and Hydrogen Unit, Haldia Refinery Dahej Vijaipur Pipeline South Sumatra to West Java Pipeline, Indonesia Gas Export Pipeline, Oman LNG Storage & Regasification Facilities, Dabhol Jamnagar - Loni LPG Pipeline g p Changi Airport Terminal 2 Extension Belgaum - Maharashtra Highway Vadodara - Halol Expressway Balongan - Jakarta Pipeline Co ompletion in 18 months 42 X 506 km in 9 months 32 X 26.62 km of lowering in 1 day 2 48 X 21 km of lowering in 1 day 8 Ea completion project milestones arly 8m months ahead of schedule 6m months ahead of schedule 5m months ahead of schedule 4m months ahead of schedule 2m months ahead of schedule
October 2011
Nuclear > 3 million engineering manhours 130 years of experience in polymers and petrochemicals
October 2011
Clients
October 2011
International Offices
UK
UAE India
Singapore
Malays sia Oman Qatar Saudi Arabia Thailand menistan Turkm am Vietna Yemen n
Organisational Structure
PUNJ LLOYD GROUP D
ENERGY
INFRASTRUCTURE
SPECIALISTS
ENGINEERING
DEFENCE SOUTH EAST ASIA SINGAPORE SOUTH EAST ASIA SINGAPO ORE
RENEWABLES
UPSTREAM
October 2011
AsiaPacific 19.9%
Africa 14.0%
Power 15%
Pipeline 23%
Tankage 3%
MiddleEast 19.6%
Infrastructure 34%
Process 25%
Description South Asia Middle East Asia Pacific Africa Rest of World Total
October 2011
Caspian 2%
RestofWorld 7%
SouthAsia 32%
Power 6%
Others 4% Offshore 5%
Pipeline 27%
AsiaPacific 38%
MiddleEast 21%
Description Description South Asia Middle East Middl E t Asia Pacific Africa Rest of World Total
October 2011
Safety St ti ti S f t Statistics
Particulars Total Manhours Worked Fatalities Lost Time Injuries Frequency Rates Lost W kd L t Workdays Severity Rate Recordable Cases 2006 36,956,522 0 5 0.03 34 0.18 66 2007 7 48,549,540 0 0 6 0.02 2 35 5 0.14 4 47 7 2008 64,164,570 0 3 0.01 16 0.05 42 2009 68,541,846 0 3 0.01 65 0.19 30 2010 70,289,899 0 3 0.01 49 0.14 29
No. of LTI Cases Total M h T t l Manhours w k d worked Mandays Lost due to LTI e Total Manhours w worked
x 2,00,000
x 2,00,000
October 2011
Safety Milestones
Safety is Paramount : in design in construction inside / outside the workplace Achieving Safety Targets through : safety audits training safety records / benchmarking f d b h ki Recognition and Awards : ISO 9001 OHSAS 18001 ISO 14001 Man-hours witho lost time injury : out 16 million illi 12 million 10 million 8.5 million 7.5 million 10 million 7 million 5 million 4 million illi 4 million 3 million 2.5 2 5 million Belga B l aum, M h Maharashtra ht Dabh hol Saba Sarawak, Malaysia ah Kaza akhstan Dahe ej YLNG , Yemen G OGD III Abu Dhabi D Abu Dhabi Turke T key Indon nesia Qatar Geor rgia 12.9 million Haldi ia 11.2 million Dahe Vijaipur ej ej-Vijaipur
October 2011
Process
Power
Utilities
Infrastructure
Subway & Metro Systems, Airpo orts, Highways & Expressways, Bridges, Flyovers & Interchanges, Tunnels & Cavern Seaports & Terminals ns, Hospitality & Leisure Commerci Industrial Institutional & Residential Complexes Leisure, ial, ial Industrial, Complexes, Healthcare, Townships & Industr Parks rial Asset Preservation & Maintenan nce
Buildings
Asset Management
October 2011
October 2011
October 2011
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October 2011
Offshore Platforms
Platform Compression Facilities Project Platform Compression Facilities Project Heera Redevelopment Offshore Platform Betara Complex Development Project South Utility Platform (TP 11 S / EPSC 5) Poleng Process Platform, Indonesia Indones sia Thailand d India Indones sia Indones sia Indones sia Pertamina PTT ONGC Petro China Total Korea Development
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October 2011
Pipelines
A k Acknowledged as one of th l di pipeline contractors i th world l d d f the leading i li t t s in the ld Successfully commissioned large dia pipelines Laid morethan 10,000 km pipeline world over Known as All terrain experts with experience of laying pipelines in mountains, deserts, swamps and shallow water Owns and maintains 20 spreads of pipeline equipment upto 56 dia g j y uction this technology in India gy Owns 18 automatic welding machines. Punj Lloyd introdu Owns HDD equipment upto 400 mtr Owns a flotilla of pipelaying barges capable of laying in p pipe in varying depths
October 2011
Pipeline P j t Pi li Projects
Projects Overseas
Onshore Gas Pipeline Project, Thailand Strategic Gas Transmission Project, Qatar Sabah Sarawak EPC Gas Pipeline, Malaysia OGC Pipelines, Oman EPIC of Doha Urban Pipeline Relocation, Qatar Ethylene and Butane Pipelines Qatar Pipelines, Melita-Tripoli & El Khoms -Tripoli Gas Pipeline, Libya EPC for Oil & Gas Export Pipelines, Kazakhstan South Sumatra to West Java Gas Pipeline Phase I Indonesia I, Huwailah Field Development, Abu Dhabi Flowlines and Well Heads Installation, Abu Dhabi Gas Export Pipeline Oman Pipeline, BTC & SCP Pipeline, Georgia SGP Flowlines, Kazakhstan B k Tbili i C h Crude Oil Pipeline Project, T k Baku-Tbilisi-Ceyhan C d Pi li P j t Turkey KAM Pipeline Project, Kazakhstan
October 2011
Projects In India
EPC offshore pipeline Vijaipur Kota Pipeline Dabhol Bangalore Pipeline East West Gas Pipeline Dabhol-Panvel Pipeline Backwater and Onshore Pipeline, Kerala D h jU Dahej-Uran Pi li Pipeline Mundra-Delhi Pipeline Uran Trombay Pipeline, Mumbai Shore Approach Pipeline, Adani Dahej-Vijaipur Pipeline Mangalore-Bangalore Multi-Product Pipeline Jamnagar-Loni LPG Pipeline Gas Rehabilitation & Expansion Project Kandla-Bhatinda Multi-Product Pipeline South Bassein Hazira Trunkline
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October 2011
October 2011
Process
October 2011
Refineries
As world leaders in process plants, we offer complete range of planning, design, engineering and construction services in turnkey and composite co onstruction projects Expertise to execute a diverse and complex range of projects ranging from Sour Water Stripper, Amine e Treater, Amine Recovery, Sulphur Recovery, Visbr reaker, Crude Distillation, Hydrocracker, Hydrogen and vacuum Distillation Ability to work in live plants within restricted space and under tight schedules, while maintaining es highest standards of health, safety, quality and env vironment Completed 15 Refinery Modernisation projects
October 2011
Refineries/EPC
Process Facilities and Utilities for crude oil storage Cavern, Mangalore for Indian Strategic Petroleum Reserves Ltd Paradip Refinery Project, Indian Oil Corporation n Cuddalore Refinery Project, Nagarjuna Oil Corporation Limited EPC Kerosene Distillation Unit Plant and Construction of Main Building & Amenities, Singapore Yemen LNG Project For Utilities & Offsites Yemen LN Company Ltd., Yemen NG Fuel Systems New Doha International Airport, Qatar p Peciko Field Development Phase 4, Indonesia TotalFinaelf Motor Spirit Quality Upgradation Project Indian Oil Corporation Ltd., India Delayed Coker Unit, Indian Oil Corporation Ltd., India Sulphur Block Bharat Oman Refinery Ltd., India Block, Ltd Hydrocracker Unit & Hydrogen Generation Unit Indian Oil Corporation Ltd., India Sulphur Blocks Six Indian Refineries p 37,000 TPA Grass Root MTBE Plant Indian Oil Corporation oration Hydrocracker Units, Mathura Refinery Indian Oil Corpo Constructed Critical Sections CDU/VDU/VBU Indian Refineries 10.5 MTPA Essar Refinery, Vadinar, Gujarat
October 2011
October 2011
Renewables
Punj Lloyd Delta Renewables is capable of developing, engineering and executing renewable energy based projects. projects The companys key focus is on Solar Photovoltaics (incl luding Polysilicon and Solar Thermal) The Group is also focused on special p j p p projects to develop non conventional sources of energy - Bio-fuel and gy Polysilicon Project Experience Recently awarded Qatars first Polysilicon plant 4000 M MPPY capacity from Qatar Technologies Commissioned Worlds largest wheat based ethanol pla in the UK ant Solar PV Lighting, India Solar Water Treatment (850 plants), India Five Turnkey Solar Power Projects Reliance Industries R Govt. of Bihar G Govt. of Punjab G
October 2011
Chemicals
CRISTAL Project, Membrane Chlorine Plant; Expanded T Ti02 Yanbu, Saudi Arabia 100 MTPD Sulphuric Acid Project, Saudi Arabia, Basic C Chemicals National Company 1000 TPD Sulphur Burning Acid Plant, TCH Belgium Turnkey SAFCO Sulphuric Acid Project, Dammam, Saud Arabia di EPC of 45 MTPD Singapore Refining Company, Jurong, S Singapore Agrochemicals Project for Syngenta, UK g j y g ,
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October 2011
Power
October 2011
Thermal Th l
3 x 18 MW Coal Fired Steam Power Plant, P. T. Citra Kus suma Perdana at Sangatta, East Kalimantan, Indonesia. 2 x 30 MW Coal Fired Power Project, Poyry Energy Ltd, Indonesia j , yy gy , 2 x 300 MW Power Plant, Haldia Energy Ltd., West Benga al 2 x 300 MW Thermal Power Project, Dhariwal Infrastructu Pvt. Ltd., Chandrapur, Maharashtra ure 2 x 270 MW Thermal Power Station, GVK Power (Goindw Sahib) Ltd, Tarn Taran, Punjab wal 2 x 250 MW Thermal Power Station, Rajasthan Rajya Vid dhyut Utpadan Nigam Ltd., Chhabra, Rajasthan 4 x 250 MW Jindal Power Plant, Chhattisgarh 6X600 MW Thermal Power Plant, SEPCO Champa, Cha Plant SEPCO, Champa attishgarh EPC 3 x 700 MW Power Plant - BOP Components, erect tion of Turbine & Generator and Coal and Ash Handling Plants, Malaysia g pp g y , g p EPC High Pressure piping system for 250 MW Power Plant, Singapore EPC 815 MW CCP - balance of plant including Civil & St tructural work, Singapore EPC High Pressure piping system for 150 MW Paka Pow Plant, Malaysia wer
October 2011
Nuclear
Underground Civil Work for Nuclear Power Corp. of India EPC of nuclear equipment and piping for systems for Nuclear Power Corp. of India nport Upgrade of Britains Submarine Refit Complex at Devon Nuclear Fuel Reprocessing for Sellafield Facility, UK for BNFL r New Fuel Oxide Plant for BNFL, UK Vitrification Plant for BNFL, UK Rajasthan Atomic Power for Nuclear Power Corp. of India a
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October 2011
October 2011
Buildings
Executed a highly diverse range of projects ranging f from luxurious villas and hotels to hi h d healthcare h t l t high end h lth Offering integrated design & construction services in : Hospitality & Leisure including hotels and res sorts Commercial complexes Industrial complexes Healthcare Residential complexes
October 2011
Buildings
Commercial Complexes Tinjan International Building, China The Exchange and Yangtze Plaza German Centre for Industry & Trade, Singapore y , g p Two commercial buildings at Hiranandani Palace Gardens in Panvel, SEZ, HIRCO Group Hotels & Resorts Marina Bay Sands Integrated Resorts, North Podium comp prising the casino, theatres and Reatil arcade Hotels, beach villas, oceanarium and water theme park for Resorts World Sentosa, Singapore Industrial Parks GE Industrial Park, Beijing Economic Development Zone Park Vietnam Singapore Industrial Park, Vietnam Healthcare Facilities & Hospitals Institute Complex Rai Bareli, India Complex, Bareli Medical College and Hostel Complex, AIIMS, Raipur, India Medanta, The Medicity, India Singapore National Eye Centre Changi General Hospital Substructure Package Residential Complexes The Jumeirah Islands Villa Project, Dubai The Edge on Carnhill in Singapore Satellite Township in India India.
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October 2011
Transportation
Enhancing commuters travel experience by projec in : cts Subway and metro systems Airports Highways & Expressways B id Bridges, Fl Flyovers & I Interchanges h Tunnels & Caverns Seaports & Terminals In Singapore, we have built more than 75% of the citys LRT systems In India, our owned bituminous road and concrete paving equipment has lling under the prestigious seen us deliver over 18 highway projects, some fal Golden Quadrilateral
October 2011
Transportation T i
Subway & Metro Systems Expansion of the existing MRT network including New C Circle Line and DownTown Line in Singapore Design and construction of elevated viaduct including str ructural work of four stations for Delhi Metro Rail Corporation Construction of eight stations and viaduct Bangalore Me Rail Corporation viaduct, etro
Airports rs, Terminal extension, runways, hangars and control tower to support facilities such as training centres, freights and cargo terminals, in-flight catering centres and MRT syste for Asias major aviation hub, the award winning em Changi Airport The greenfield airport project in Sikkim, India Highways & Expressways Construction of National Highway No 9, GMR Hyderabad Vijayawada Expressways Private Limited Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka Projects for the Golden Quadrilateral including East Wes and North South Corridor st Singapore Kallang-Paya Lebar Expressway Tunnel Structure Linking East Coast Parkway with Nicoll Highway
October 2011
Transportation T t ti
Bridges, Flyovers & Interchanges
Construction of 330m causeway to Pulau Brani and a 280m long bridge to Sentosa y g g Construction of interchange at junction of Seletar/Central Expressway/Yio Chu Kang Road Foundations and Piling, U.P. State Bridge Corp. Ltd
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October 2011
Utilities Municipal
EPC project of Utilities in Tripoli, Libya Water-Sewerage-Storm Water mains & branch lines, Roads & other facilities vil Changi Water Reclamation Plant contracts for Digesters, Civ and M&E Work, Sludge Drying System, Liquid Module 2, Civil Work and Scrapers Ulu Pandan Sewage Treatment Work - covering of existing tr reatment units contract for the servicing & maintenance of the Odour Treatment Facilities & associated ductwork, Singapore Kim Chuan Sewerage Treatment Work. West Work Phase 1 Redevelopment work g p Contract 2 - Liquid Train/Liquid Stream t Deep Tunnel Sewerage System, Contract T-05 and Contract T-03, Singapore Kim Chuan Refuse Storage and Transfer Station Singapore Station, Ulu Pandan Refuse Incineration Plant, Singapore Newater Service Reservoirs at Tampines
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October 2011
Telecom
Major player in telecom infrastructure services, active in the telecom industry for over a decade. e Services: Turnkey Services for Telecom Tower Companies, High Quality Hybrid Networks - Optical Fibre, Co-axial Cable and Microwav Equipment ve Planning and System Engineering tem Installation and Commissioning of Communication syst Installation and Commissioning of Data Network
October 2011
Defence
October 2011
Defence
Punj Lloyd has strategically diversified into the Defence sector, under the Government of Indias public-private partnership initiative dia Long term commitment to defence business in Ind Punj Lloyd is developing capability and infrastructu which can be effectively leveraged for defence ure programs t Establishing itself as a credible original equipment manufacturer with focus on state of the art technology The groups objective is to indigenously develop genuine force multipliers that will contribute to providing a decisive edge to the Indian Armed For rces Punj Lloyd has licenses for: - Guns Rocket and Missile Artillery Systems and related Equipment Guns, - Electro optical systems, Fire control systems, C3 systems and power packs associated with 31 armored fighting vehicles fence application; Precision manufacture of aero - Conversion of civilian aircraft into aircraft for defe structure and Dynamic Components for Aviation and Land System Products; Fabrication and manufacture of aero-structure, airframes and accessories using composites
October 2011
Pursuing opportunities in
Offset partner
Land Systems Artillery, Air Defence System Small Arms, Armoured Vehicles, ms,
Power pack, Maintenance, R Repair & Overhaul, Upgrade
Focus areas
Defence Aviation Modification & MRO of air rcraft, Precision manufacturing, Engineering
Defence El t D f Electronics- C4ISR BMS, Surveilla i C4ISR, BMS S illance & Sighting S t Si hti Systems
October 2011
Asset Management
Maintenance
Upgradation of NH 31 from Khagaria to Purnea in Bihar on BOT Annuity basis, NH-31 National Highways Authority of India 740 MW gas based power plant and LNG storage and regasification terminal, Dabhol Power Corporation, Maharashtra Toll management for Vadodara - Halol Expressw Vadodara-Halol Toll Road Ltd., Gujarat way Daewoo Automobile Plant Daewoo Motors Delhi Plant, Motors, Captive Power Plant, Hindustan Aeronautics, Assa am Gas processing and gathering facilities, Oil India Ltd., Rajasthan p g g g , a , j
October 2011
Insulation Services
KAEFER Punj Lloyd provides solutions for thermal insulatio on Capabilities include Electrical Heat Tracing, Roofing and Fa acade Systems Sound Quality and Safety Practices Major projects executed Mathura, Vadodara, Reliance and P Panipat refineries in India Insulation work for LNG Terminals Dabhol, Hazira and Dahe ej
October 2011
October 2011
Barges
The Group owns an impressive flotilla of barges for offshore pipelaying, g p p g p p y g, greatly enhancing the companys offshore y g p y capabilities
Kuber, a pipelay barge for laying pipelines upto 60 dia in water depths upto 150 m, outfitted with a stinger with inbuilt heave compensation, a helideck, advanced navig p g gation systems and international tie ups for remote y p operating devices, SAT diving systems, providing high e positioning and tracking services. end Mahesh 1, a pipelay barge which has laid 48 dia pipelin in water depth upto 65 m nes M dh Madhwa, a d i k b derrick barge with crane capacity of 650 t nes, purpose b ilt f riser i t ll ti ith it f ton built for i installations, fl ibl pipelines flexible i li and composite cable installations Ganpati, a push pull barge for pipelaying in shore appro oaches.
October 2011
Equipment Assets
Large fleet of equipment which can be readily mobilised Equipment assets valued at USD 400 million The company owns equipment to cater to every terrain and every project need: ers, Amphibian : including swamp excavators, dredge marsh buggies, flexiyoke work barges, swamp cranes Pipeline - 20 spreads of equipment Road 13 sets of bituminous road equipment - 3 sets of concrete paving equipment Offshore - 4 pipelaying barges
Young equipment fleet minimum downtime Single largest equipment lifted : 590 MT
October 2011
Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management M t
October 2011
CSR
Regular community improvement activities including loca infrastructure development, traffic al awareness and safety meetings medical and dental check up camps meetings, ck-up Recruitment opportunities provided to many locals. New recruits exhaustively trained and empowered with skills required for future employment HIV/ AIDS an i t AIDS, integral part at all sites globally. O l t t ll it l b ll Ongoing w k h i workshops on HIV/AIDS awareness at t sites globally
October 2011
October 2011
Accreditation
OHSAS 18001:2 2007 Health & Safety ISO 14001:2004 Env vironmental Management ISO 9001:2008 Q Quality Management
October 2011
Policies
October 2011
Awards
Infrastructure Excellence Award in association with in the Oil & Gas category for the Dahej-Vijaipur Gas Pipeline - 2009 Infrastructure Company of the year - 2010 (CNBC/Essar) Chemtech Award Outstanding contribution to Engineering 2009 Top Indian company Construction Infrastructure Developmen Dun & Bradstreet -Rolta Corporate Awards 2008 nt Best Infrastructure Award NDTV Profit Business Leadership Aw wards October 2008
ENR Rankings g Ranked no. 58 under international contractors category by ENR R.com in 2010 Ranked no.104 under global contractors category by ENR.com in 2010 Project Exports Promotion Council of India Maximum Foreign works secured in new areas for Year 2002-03 / 2003-04 / 2004-05 3 Maximum Turnover in Overseas construction contracts for year 2004-2005 / 2006-7 ects contracted for year 2005-2006 / 2007 Maximum Value of Overseas construction and engineering proje
October 2011
SEC Awards 20 x Construction Excellence Awards (BCA, 1987 to 2005) 9 x Best Buildable Design Awards (BCA, 1993 to 2005) 138 x Safety Performance Gold / Silver / Merit Awards (MO 1985 to 2005) OM, British Safety Council 5 Star Award for last five years Engin neering Construction Industry Association ( y (ECIA) ) Safe Working Award (1995) National Productivity Award (PSB, 1994) O Overseas Enterprise Award (EDB 1997) E t i A d (EDB,
October 2011
Our Pledge
The Safety of People The Protection of the Environment The Assurance of Speed and the Control of y your cost The Quality of our Service The Success of your Project
October 2011