Parameters

Power Consumption (MW)

Capacity Utilisation (%) 90% 90% 90% 90% 90% 90% 90% 75% 90% 90%

Power Requirement at Adhunik Metalliks Limited Annual Total Electrical Operational Energy Requirement Days (days/annum) 312 300 340 340 340 340 330 333 340 340 (MWh/annum) 3774 12960 17626 129254 117504 5875 102643 41958 14688 11750 458033

Coal Washery DRI Division MBF Division SMS & Concast-I SMS-II AOD & Concast Ferro Alloy Plant Rolling Mill Oxygen Plant Other Utilities Gross Power Requirement Gross Power Requirement from Captive Power Plant (CPP) Gross Power Generation Capacity of a Coal based CPP (MW)

0.56 2.00 2.40 17.60 16.00 0.80 14.40 7.00 2.00 1.60

416075

55

unik Metalliks Limited Remarks

12960000

Considering electrical energy requirement of the Rolling Mill will be catered from the grid Considering 10% auxiliary electricity consumption and 15 days of annual shut down for maintenance-30MW & 25MW Turbines

Description Specific Steam Consumption of Turbine Power Generation with DRI kiln waste gas Steam Generation with DRI kiln Waste Gas Power Generated with steam from DRI kiln Waste Gas Annual Operational Days Gross Electricity Generation Auxiliary Electricity Consumption Net Electricity Generation Electricity Generation with Steam from CFBC Boiler Steam generation from CFBC Boiler Power Generation with steam from CFBC Boiler Annual Operational Days Gross Electricity Generation Auxiliary Electricity Consumption Net Electricity Generation

Waste Gas based Power Generation Unit Value TPH/MW 4.2 TPH MW Days/annum MWh/annum MWh/annum MWh/annum TPH MW Days/annum MWh/annum MWh/annum MWh/annum 45 10.7 300 77143 7714 69429 106.8 25.4 350 213600 21360 192240

as based Power Generation Remarks/Assumptions

Considering DRI kiln Waste Gas avaialability and 90% Boiler Loading 15 days of annual maintenance and 10 days shut down every 60 days Considering 10% of auxiliary consumption

Considering that 4 WHRBs will be on line at any point of time and the remaining would be procured from CFBC boiler

Considering 10% of auxiliary consumption

Unit Power Cost for 'Alternative 1:Generation of power in a coal based captive power plant' Description Power Generation Capacity Auxiliary Consumption Annual Operational Days Gross Electricity Generated Net Electricity Generated Units MW % Days/annum MWh/annum MWh/annum CFBC 55 10 350 462305 416075 41958 Grid

Variable Cost Determination of Fuel Cost Station Heat Rate Thermal Energy Input Gross calorific Value of fuel mix Total fuel mix consumed Quantity of Coal Washery Rejects consumed Gross Calorific Value of Coal Washery Rejects Quanity of Coal Char consumed Gross Calorific Value of Coal Char Quanity of Coal consumed Gross Calorific Value of Coal Coal Washery Rejects Cost Coal Char Cost Coal Cost Total fuel cost for power generation Total Utility Cost-Water & Chemicals Total Variable Cost for power generation Fixed Cost Capital Investment Total Project Cost Equity Portion Loan Portion Interest on Loan Total Interest kCal/kWh kCal/annum kCal/kg MT/annum MT/annum kCal/kg MT/annum kCal/kg MT/annum kCal/kg Rs./MT Rs./MT Rs./MT Rs./kWh Rs./kWh Rs./kWh 2867 1.325E+12 2270 583822 149175 1500 40500 1100 330301 3200 400 0 1000 0.94 0.05 0.99

0.00 0.00 0.00

Rs. Lacs Rs. Lacs Rs. Lacs Rs. Lacs/annum Rs./kWh

22015 7705 14309 1288 0.31

Depreciation Depreciation on Building Cost Depreciation on Plant & Macineries Total Depreciation Operation & Maintenance Operation & Maintenance O&M Expenses Total Fixed Cost for power generation Total Cost of Power Generation Unit Cost of Power Generation

Rs. Lacs/annum Rs. Lacs/annum Rs./kWh

110 988 0.26

Rs. Lacs/annum Rs./kWh Rs./kWh Rs./kWh Rs./kWh

550 0.13 0.71 1.69 1.83 3.20 3.20

based captive power plant' Comments

The power import from grid will be only to cater to sudden surge in demand of the rolling mill.The rest of the power requirement would be catered through CFBC based power plant.

Unit Power Cost for 'Alternative 2: Import of power from the grid' Description Units Grid Power Capital investment Power Purchase Cost Unit cost of power generation Rs.Lacs Rs/kWh Rs/kWh NIL 3.2 3.2

Description Power Generation Capacity Gross Electricity Generated

Unit Power Cost in Project Case Units MW MWh/annum

Net Electricity Generated

MWh/annum

Variable Cost Determination of Fuel Cost Station Heat Rate Thermal Energy Input (Coal-Char mix) Gross calorific Value of fuel mix Total fuel mix consumed Quantity of Coal Washery Rejects consumed Gross Calorific Value of Coal Washery Rejects Quanity of Coal Char consumed Gross Calorific Value of Coal Char Quanity of Coal consumed Gross Calorific Value of Coal Coal Washery Rejects Cost Coal Char Cost Coal Cost Total fuel cost for power generation Total Utility Cost-Water & Chemicals Total Variable Cost for power generation Fixed Cost Capital Investment Total Project Cost Equity Portion Loan Portion Interest on Loan Total Interest Depreciation Depreciation on Building Cost Depreciation on Plant & Macineries

kCal/kWh kCal/annum kCal/kg MT/annum MT/annum kCal/kg MT/annum kCal/kg MT/annum kCal/kg Rs./MT Rs./MT Rs./MT Rs./kWh Rs./kWh Rs./kWh

Rs. Lacs Rs. Lacs Rs. Lacs Rs. Lacs/annum Rs./kWh

Rs. Lacs/annum Rs. Lacs/annum

Total Depreciation Operation & Maintenance Operation & Maintenance O&M Expenses Total Fixed Cost for power generation Total Cost of Power Generation Unit Cost of Power Generation

Rs./kWh

Rs. Lacs/annum Rs./kWh Rs./kWh Rs./kWh Rs./kWh

Unit Power Cost in Project Case CFBC 25.4 213600

Waste Gas 10.7 77143

Grid

Comments

192240

69429

196364

The annual power requirement of 458033 MWh/annum will be met through a combination of waste gas based power generation, coal,coal char and coal washery rejects based power generation and the balance power would be imported from grid.Of this an estimated 196364 MWh/annum would be imported from grid to cater to the requirements of the different facilities within the integrated iron and steel unit and 41958 MWh/annum would be required to cater to the rolling mill. It should be noted that this power requirement of the rolling mill is estimated to be same in both the baseline as well as in the project scenario.

2867 6.1232E+11 2270 269744 80923 1500 40500 1100 139495 3200 400 0 1000 0.89 0.05 0.94

0.00 0.05 0.05

0.00 0.00 0.00

10171 3560 6611 595 0.31

4286 1500 2786 251 0.36

51 456

21 192

0.26

0.31

254 0.13 0.71 1.65 2.20

107 0.15 0.82 0.87 3.20 3.20