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General aviation covers a huge range of activities, both commercial and non-
commercial, including private, flight training, police aircraft, air-ambulance, air charter and
etc. General aviation aircrafts generally use piston propeller engine especially single piston
propeller engine. This more traditional class of aircrafts includes nearly all aircraft from
Wright Brothers up through World War II. Today, piston engines are used almost exclusively
on light, general aviation aircraft.
In this project conceptual design of a two seat, piston propeller general aviation
aircraft will be performed. It is expected that aircraft will fly around 130 knots at 8000ft and
to a range of 500 nautical miles. Design study will be performed both by taking design
account in and comparing to competitor data, and with considering historical values. Design
method is mainly based on textbook on Raymer [1].
TABLE OF CONTENTS
I
5.6. Conclusion 68
CHAPTER 6 INITIAL SIZING 69
6.1. Introduction 69
6.2. Rubber Engine Sizing 70
6.3. Engine Selection 75
6.4. Fixed Engine Sizing 76
6.5. Geometry Sizing 80
6.6. Summary Results 85
6.7. Conclusion 86
II
10.1. Introduction 132
10.2. Estimation of Lift 132
10.3. Estimation of Parasite Drag 137
10.4. Calculations 138
10.5. Estimation of Drag Due Lift 142
10.5. Plots 143
10.6. Summary of Results 147
10.7. Conclusion 147
REFERENCES 150
III
CHAPTER 1
INTRODUCTION
Single piston propeller nose mounted aircrafts are more traditional which are generally
preferred for general aviation or training. These types of aircrafts configuration are important
because they are cheap and have lower fuel consumption according to turboprop for the same
hp. For many years, peoples have flied with general aviation aircrafts, so there are many
different choices for this type if someone wants to buy. By considering this situation, it is
important to design aircraft which has lower cost, lower fuel consumption and better
performance. Thus, it can be found a place in the market.
In this project, conceptual design of a two seat, single piston propeller engine aircraft
will be performed in order to provide the requirements and mission profile below.
1.1. PURPOSE
For a two seat, training aircraft with following objectives are given below. The
following requirements are fixed after the Initial Sizing (Chapter 6);
Range : 500 nm = 3040000ft
Vcruise : 130 knots = 219, 44 ft/s
hcruise : 2440m = 8000ft
Wcrew : 100kg = 220, 26lb
Wpayload : 100kg = 220, 26lb
Mission Profile:
1
1.3. DESCRIPTION OF THE REPORT
2
CHAPTER 2
COMPETITOR STUDY
2.1 INTRODUCTION
The purpose of this chapter is to show how the competitor study must be executed
according to the required aircraft design. To design an aircraft we need some specifications of
the similar aircrafts. Therefore; first, these specifications are searched and gathered. Then, we
analysis these aircraft’s characteristics in order to design own aircraft.
After we find the characteristics of the aircrafts, we make a table to compete them. This
table includes the competitor study for single piston propeller engine, one or two seat and
general aviation or trainer aircrafts. The information about existing aircrafts that match our
category is tabulated below:
3
2.2.1. COMPETITOR AIRCRAFT SPECIFICATIONS
1 2 3
Piper PA-28-180
AIRCRAFT Cessna-140 Cessna-152 Cherokee
COUNTRY USA USA USA - Florida
ACCOMMODATION(CREW) 2 2 4
PAYLOAD WEIGHT,Wp(kg) 255 242,71 430
EMPTY WEIGHT,We(kg) 403 504.394 558
FUEL WEIGHT,Wf(kg) 83,34 88,75 189
MAX. TAKE OFF WEIGHT,Wo(kg) 658 757 1090,9
1× Continental C85- 1*Lycoming O-235
POWERPLANT 12 K2C 1× Lycoming O-320-E2A
POWER(h.p.) 85 110 180
WING SPAN(m) 10,25 10,068 9
WING AREA(m2) 15,1 14,864 14,86
WING ASPECT RATIO 6,96 6,82 5,59
WETTED ASPECT RATIO 1,78 1,75 1,43
WING TAPER RATIO 1 1 0,9248
SWEEP ANGLE(I.e.) 0 0 0
SWEEP ANGLE(c/4) 0 0 1,48
WING THICKNESS RATIO(root) 12% 12% 15%
WING THICKNESS RATIO(tip) 12% 12% 15%
AIRFOIL(root) NACA 2412 NACA 2412 NACA 652-415
AIRFOIL(tip) NACA 2412 NACA 0012 NACA 652-415
FLAPS Fowler Fowler slotted (10,25,40 degree)
CRUISING SPEED(knots) 94 100-110 124
STALLING SPEED,FLAPS UP(knots) 39 48 50
STALLING SPEED,FLAPS
DOWN(knots) 46 43 47
MAX. WING LOADING,W/S(lb/ft2) 8,68 10 15
MAX.POWER LOADING(h.p. /lb) 0,058 0,0625 0,0752
SERVICE CEILING(m) 4700 4267.13 4998,72
TAKE OFF DISTANCE(m) 154 224.024 219,456
LANDING DISTANCE(m) 70 135,634 182,88
RANGE(nautical mile) 395 690 510
MAX. RATE OF CLIMB(ft/min) 680 715 750
4
4 5 6
Aeronca 11AC Boeing/Stearman
AIRCRAFT Chief (PT_13) Pitts S-2 C
COUNTRY USA USA USA
ACCOMMODATION(CREW) 2 2 2
PAYLOAD WEIGHT,Wp(kg) 238,1 200 213,3
EMPTY WEIGHT,We(kg) 354,12 878 520
FUEL WEIGHT,Wf(kg) 56,9 174,25 106,25
MAX. TAKE OFF WEIGHT,Wo(kg) 567 1232 771
Lycoming AEIO-
POWERPLANT Continental A65-8 Lycoming R-680-5 540
POWER(h.p.) 65 220 260
WING SPAN(m) 11 9,8 6,1
WING AREA(m2) 16,3 27,6 11,8
WING ASPECT RATIO 7,42 3,5 5,98
WETTED ASPECT RATIO 1,9 0,89 1,53
WING TAPER RATIO 1 1 1
SWEEP ANGLE(I.e.) 0 0 7
SWEEP ANGLE(c/4) 0 0 7
WING THICKNESS RATIO(root) 12% 13% 15%
WING THICKNESS RATIO(tip) 12% 13% 12%
AIRFOIL(root) NACA 4412 NACA 2213 NACA 63A015
AIRFOIL(tip) NACA 4412 NACA 2213 NACA0012
FLAPS Cowl No flap double slotted
CRUISING SPEED(knots) 72 106 150,33
STALLING SPEED,FLAPS UP(knots) 30,41 48 56
STALLING SPEED,FLAPS
DOWN(knots) 33 44 54
MAX. WING LOADING,W/S(lb/ft2) 7,1 9,15 13,3
MAX.POWER LOADING(h.p. /lb) 0,052 0,081 0,152
SERVICE CEILING(m) 3291,9 3415 6400
TAKE OFF DISTANCE(m) 177,7 182,88 169
LANDING DISTANCE(m) 268,224 91,44 - 152,4 229
RANGE(nautical mile) 180 260 300
MAX. RATE OF CLIMB(ft/min) 360 505 2900
5
7 8 9
Diamond DA 20
AIRCRAFT Yakovlev Yak-52 Zenith CH601 XL Katana
COUNTRY Russia Canada Canada
ACCOMMODATION(CREW) 2 2 2
PAYLOAD WEIGHT,Wp(kg) 290 282 271
EMPTY WEIGHT,We(kg) 1015 318 529
FUEL WEIGHT,Wf(kg) 125 81,25 83,7
MAX. TAKE OFF WEIGHT,Wo(kg) 1305 595 800
1× Vedeneyev M- 1× Jabiru 3300 flat-6 1× Continental IO-
POWERPLANT 14P engine 240-B
POWER(h.p.) 360 110 125
WING SPAN(m) 9,3 8,23 10,87
WING AREA(m2) 15 12,3 11,61
WING ASPECT RATIO 5,8 5,6 10,18
WETTED ASPECT RATIO 1,49 1,44 2,61
WING TAPER RATIO 0,542 0,875 0,695
SWEEP ANGLE(I.e.) 4,8 0 1
SWEEP ANGLE(c/4) 0 0 0,5
WING THICKNESS RATIO(root) 14,50% 15%
WING THICKNESS RATIO(tip) 9,30% 15%
AIRFOIL(root) Clark YH Riblett GA-35-A-415 Wortmann FX 63-137
AIRFOIL(tip) Clark YH Riblett GA-35-A-415 Wortmann FX 63-137
FLAPS Split Plain Slotted
CRUISING SPEED(knots) 128 120 138
STALLING SPEED,FLAPS UP(knots) 60 44,32 42
STALLING SPEED,FLAPS
DOWN(knots) 54-57 or 46-49 38,23 34
MAX. WING LOADING,W/S(lb/ft2) 17,61 9,85 13,2
MAX.POWER LOADING(h.p. /lb) 0,127 0,085 0,0756
SERVICE CEILING(m) 4000 4875 min 4000
TAKE OFF DISTANCE(m) 170 152 390
LANDING DISTANCE(m) 300 152 201,5
RANGE(nautical mile) 290 575 547
MAX. RATE OF CLIMB(ft/min) 1400 1200 1000
6
10 11 12
Aviat Husky A-1B- AMD Alarus
AIRCRAFT 200 CH2000 De Havilland Chipmunk
COUNTRY United states USA-Georgia Canada
ACCOMMODATION(CREW) 2 2 2
PAYLOAD WEIGHT,Wp(kg) 172 275,58 310
EMPTY WEIGHT,We(kg) 598 493 533
FUEL WEIGHT,Wf (lt) 137 108 68,2
MAX. TAKE OFF WEIGHT,Wo(kg) 907 769 998
Lycoming IO-360- Lycoming 0-235- 1× de Havilland Gipsy
POWERPLANT A1D6 N2C Major
POWER(h.p.) 350 116 145
WING SPAN(m) 10,82 8,73 10,47
WING AREA(m2) 17 12,73 16
WING ASPECT RATIO 6,89 5,987 6,85
WETTED ASPECT RSTIO 1,77 1,54 1,76
WING TAPER RATIO 1 0,89 0.53
SWEEP ANGLE(I.e.) 0 1 1
SWEEP ANGLE(c/4) 0 0 0
WING THICKNESS RATIO(root) 11, 72% 18% 15%
WING THICKNESS RATIO(tip) 11, 72% 18% 11, 61%
AIRFOIL(root) Modified Clark Y NACA 640-18 NACA 1415
AIRFOIL(tip) Modified Clark Y NACA 640-18 USA 35B
conventional &
FLAPS manual Split Slotted (beaver ın)
CRUISING SPEED(knots) 138 99 113
STALLING SPEED,FLAPS UP(knots) 53 48 39
STALLING SPEED,FLAPS
DOWN(knots) 47 30 35
MAX. WING LOADING,W/S(lb/ft2) 10,9 12,3 10,3
MAX.POWER LOADING(h.p. /lb) 0,1 0,0685 0,072
SERVICE CEILING(m) 6096 5200
TAKE OFF DISTANCE(m) 80 499,872 160
LANDING DISTANCE(m) 121 554,736
RANGE(nautical mile) 828 470 280
MAX. RATE OF CLIMB(ft/min) 1700 750 900
7
13 14 15
Piper PA-38
AIRCRAFT Ikarus C 42 Tomahawk Sukhoi Su 31
COUNTRY Germany USA Russia
ACCOMMODATION(CREW) 2 2 1
PAYLOAD WEIGHT,Wp(kg) 183 200 100
EMPTY WEIGHT,We(kg) 265 512 750
FUEL WEIGHT,Wf(kg) 50 102,5 288,8
MAX. TAKE OFF WEIGHT,Wo(kg) 473 757 1100
1× Avco Lycoming O- 1* VOKBM M-
POWERPLANT 1× Rotax 912s 235 14PF
POWER(h.p.) 100 112 360
WING SPAN(m) 9,45 10,36 7,8
WING AREA(m2) 12,5 11,6 11,8
WING ASPECT RATIO 7,14 9,25 5,16
WETTED ASPECT RATIO 1,83 2,37 1,32
WING TAPER RATIO 1 1 0,46
SWEEP ANGLE(I.e.) 0 0 5,2
SWEEP ANGLE(c/4) 0 0 0
WING THICKNESS RATIO(root) 12% 18%
WING THICKNESS RATIO(tip) 12% 18%
AIRFOIL(root) NACA 2412 NASA GA(W)-1 Symmetrical
AIRFOIL(tip) NACA 2412 NASA GA(W)-1 Symmetrical
FLAPS Plain Plain No flap
CRUISING SPEED(knots) 105 108 113
STALLING SPEED,FLAPS UP(knots) 42 48 66
STALLING SPEED,FLAPS
DOWN(knots) 32 46
MAX. WING LOADING,W/S(lb/ft2) 7,6 13,39 1,55
MAX.POWER LOADING(h.p. /lb) 0,1 0,067 0,134
SERVICE CEILING(m) 3658 4000 4000
TAKE OFF DISTANCE(m) 80 250 110
LANDING DISTANCE(m) 150 215,5 300
RANGE(nautical mile) 450 384 156,6
MAX. RATE OF CLIMB(ft/min) 1050 718 3543
8
When we make a competitor table, we need lots of information about the aircrafts
characteristics. Some of these characteristics were found Jane’s All of the World and the other
sites. Besides, the wing flap types are searched. It can be seen in the table that the competitor
aircrafts has different types of flap such as plain or simple, fowler, slotted and split flap.
According to this information, we formed the table which is shown above. Some
characteristics of aircrafts such as taper ratio, sweep angle were measured from the aircrafts
pictures. Also, while we were calculating the wetted aspect ratio, we used the Sref/ Swet = 3,
9. This ratio was taken from a graph for Sref / Swet in the Raymer. These all of information
will be used in the next part of the study to compare the value of the desired aircraft.
It is made a table for 15 trainer and general aviation aircrafts specifications which can
be found. According to this table, some specifications for competitor study are plotted below:
According to this graph, empty weight-takeoff weight ratio changes between the 500-
1300kg. The intensity is seen approximately 700-800kg.
9
Graph 2.2 Wf/Wo – Wo (kg)
In this graph, fuel weight-takeoff weight ratio changes nearly between 400-1400kg.
However, the most intensity region can be said the approximately 700-800kg.
Range 200-600nm
Vcruise 100-140knot
Wo 750-1000kg
Wp 200-300kg
Take off distance 100-200m
Landing distance 100-200
W/S 10-15 lb/sq ft
h.p./W 0,05-0,075
According to this table we can choose the characteristics of aircraft which we will
design. Our aircraft will be single engine piston propeller, two seat, general aviation or trainer
10
aircraft. We use this competitor study to create our won aircraft. Therefore, the competitor
study and the plotted data of 15 aircrafts are very important for us during the designation.
2.4. CONCLUSION
During competitor study, we have been interested in 15 aircrafts that matches our
design category. Then, we analyzed these aircrafts and we did tables and graphs to see and
compete better these characteristics of the aircrafts. The results of plotted diagrams give us
much useful introductory information about our design process.
11
CHAPTER 3
FIRST GUESS SIZING
3.1. INTRODUCTION
First guess sizing is an important stage to create an aircraft. In this chapter, the aim is
doing an introduction to the design process. That is to say, this study offers quick method of
estimating takeoff weight, empty weight and fuel weight from a conceptual sketch. In this
direction; first, a conceptual sketch is constituted. Then, with the design requirements which
are given below, it is started to make calculations to estimate takeoff weight.
For a two seat, training aircraft with following objectives are given below:
Range : 500 nm = 3040000ft
Vcruise : 130 knots = 219, 44 ft/s
hcruise : 2440m = 8000ft
Wcrew : 100kg = 220, 26lb
Wpayload : 100kg = 220, 26lb
2 3
5
6
1
Figure 3.1 Mission Segments
0–1: Takeoff
1–2: Climb
2–3: 500 nm Cruise at 2440m at Vcruise=130 knots
12
3–4: Descent
4–5: 30 min. Loiter
5–6: Landing
13
According to aircrafts which are competed, the aspect ratio is selected as 7.
AR=7
The wetted area ratios, Swet / Sref is chosen 3, 8 from Figure 3.5 [1]. Then, the wetted
AR
aspect ratio is calculated according to this formula: ARwetted = Swet / Sref
After that, from Figure 3.6[1], max. L/D ratio can be found: (L/D) max = 12, 5
For cruise (L/D) = (L/D) max and for loiter (L/D) = 0,866 (L/D) max.
3.4. CALCULATIONS
3.4.1. Takeoff Weight Calculation
Take of weight can be estimated by using formula that given below:
Wcrew and Wpayload are given at the mission requirements. According to it;
• Wcrew = 100kg = 220,26lb
• Wpayload = 100kg = 220,26lb
Then, Wfuel and Wempty are written as a function of Wo. Thus; the formula becomes:
Wcrew + W payload
W0 =
W W
1− ( f ) − ( e ) (3.2) [1]
W0 W0
We
: Empty Weight Fraction
Wo
Wf
: Fuel Weight Fraction
Wo
14
According to the Table 3.1., for fixed wing and single engine, the coefficients A, C
and Kvs are determined as the below:
A = 2, 36
W
C = -0, 18 =e
=
AW c
0 K vs 2, 05W0−0.18
W0
Kvs = 1
To determine the W3/W2 (for cruise) and W5/W4 (for loiter), it should be some
calculations. These are shown below.
1-CRUISE
For estimate the cruise segment weight fractions W3/W2, the Brequet’s range equation
[1]
is used:
W3 − RC
V L Wi−1 = exp
R= n W2 V( L / D ) (3.4) [1]
C D Wi
R Range (feet)
C Specific Fuel Consumption(1/s)
V Velocity(ft/s)
L/D Lift to drag ratio
Table 3.2
To find the value of C, it is used the formula [1] is shown below:
C bhp V
C= (3.5) [1]
550ηp
15
Propeller specific fuel consumption Cbhp = 0, 4 lb/hr/bhp and propeller efficiency p =
0.8 are taken from Table 3.4[1] for cruise conditions. Also, the cruise speed Vcruise = 130 knot =
219.44ft /s is given in mission profile. According to these values;
C = 0,000110828 1/s
For the aspect ratio which is selected for two seat, trainer aircraft, L/D is determined
as 12, 5 from Figure 3.6 [1].
During cruise conditions,
(L/D)max = L/D = 12,5
By using the equation (3.4) [1], the cruise segment fraction is calculated as:
W3/W2 = 0,884415519
2-LOITER
For estimate loiter segment weight fractions W5/W4, the endurance equation [1] must
be considered:
W W5 − EC
1 L = exp
E= n i −1 W4 ( L / D)
(3.6) [1]
C D Wi
E is the endurance time during loiter. This value is given in the mission profile as the
30 minute = 1800 s.
Also, for loiter conditions, Cbhp = 0, 5 lb/hr/bhp and propeller efficiency p = 0.7 are
taken from Table 3.4 [1].
During loiter conditions,
(L/D)loiter =0,866(L/D)max = 10,825
ρ cruise
Vloiter = 0.76Vcruise (3.7) [1]
ρ loiter
16
Then, specific fuel consumption, C is determined as the below:
C = 0,000115345 1/s
Therefore, by using the equation (2.6), the loiter weight fraction is calculated as:
W5/W4 = 0,981002997
After the calculating all of weight fractions, the total weigh fraction W6/W0 is required to find
W6 W1 W2 W3 W4 W5 W6
=
W0 W0 W1 W2 W3 W4 W5
(3.8) [1]
From this formula the total weight fraction;
W6 / W0 = (0.97) (0.985) (0, 888603528) (1) (0.981002997) (0.995) = 0.778693
W6/W0 = 0,824817
Then, the fuel weight fraction is calculated from the formula is given below.
Wf W6
= 1.06(1 − ) (3.9) [1]
W0 W0
Wcrew + W payload
W0 =
W W
1− ( f ) − ( e )
W0 W0
• Wcrew and Wpayload values are given at the design requirements as 100kg = 220, 26lb.
• Wf / W0 = 0,185694
• We / W0 = 2,36W0−0.18
To find the value of W0, it must to do iteration. For doing this, the iterative equation is got as
given:
220, 26 + 220, 26
W0 =
1 − 0.185694 − 2, 36W0 −0.18
440, 52
W0 =
0,814306 − 2, 36W0 −0.18
17
W0 = 540,976 + 2, 8982 W0 0, 82
Then; the iterative process was done to calculate W0. Thus; some solution was found. These
are given below:
Wo = 2041,881858lb = 927kg
W0 (lb) 2041,88
We (lb) 1222,19
Wf (lb) 379,165
Table 3.4 All weights
W3
is the same.
W2
0, 963 ft
=Vloiter =
(0.76)(202, 56) 147, 5706
1, 048 s
18
W5
= 0,982451404
W4
Then; using the new data, the iterative process was done again to calculate W0. The
solutions are found:
W0 (lb) 2033,74
We (lb) 1218,19
Wf (lb) 375,028
Table 3.6
Wo = 2033,744675lb = 923,32kg
W3
is the same.
W2
0, 963 ft
=Vloiter =
(0.76)(236, 32) 172,1657
1, 048 s
W5
= 0,979556726
W4
19
New total weight fraction and fuel fraction:
Then; using the new data, the iterative process was done again to calculate W0. The
solutions are found:
W0 (kg) 2049,92
We (kg) 1226,13
Wf (kg) 383,3
Table 3.8
Here, there are the graphs of trade off for cruise speed:
Vcruise-We Graph
1227
y = 0,2352x + 1170,6
1226 R2 = 1
1225
1224
1223
We(kg)
Vcruise-We
1222
Doğrusal (Vcruise-We)
1221
1220
1219
1218
1217
200 205 210 215 220 225 230 235 240
Vcruise(knot)
20
Figure 3.2 Cruise Velocity Trade wrt We
In this graph, it can be seen that the cruise speed changes with the empty weight
linearly. While cruise speed is increasing, the empty weight is increasing, too. However, just
only for this graph, the change is linearly. For another graph, it couldn’t be linear.
Vcruise-Wf Graph
380
379 Vcruis e-W f
378 G raph
377 ğ l
376
375
374
200 210 220 230 240
Vcruise(ft/s)
In this graph, it can be seen that the cruise speed changes with the fuel weight linearly.
While cruise speed is increasing, the fuel weight is increasing, too like the empty weight.
Again, this linear change is only for this graph.
21
Vcruise-Wo Graph
2052
y = 0,4792x + 1936,7
2050
R2 = 1
2048
2046
Wo (kg)
2044
Vcruise_Wo Graph
2042
Doğrusal (Vcruise_Wo Graph)
2040
2038
2036
2034
2032
200 210 220 230 240
Vcruise(ft/s)
In this graph, it can be seen that the cruise speed changes with the takeoff weight
linearly only for this graph. While cruise speed is increasing, the takeoff weight is increasing,
too like empty and fuel weight. The results are obtained for takeoff weight between the 900 –
1000kg as seen in the graph.
* Cruise speed trade of graphs shows that the change of weight (Wo, We, Wf) with cruise
speed is not seriously. Therefore, the selected value for cruise speed, 130 knots seems to be
suitable for the design.
Thus, new total weight fraction and fuel weight fraction are obtained as the below:
22
Then; using the new data, the iterative process was done again to calculate W0. The
solutions are found:
Wo = 1912,152341lb = 868,117kg
W0 (lb) 1912,15
We (lb) 1158,14
Wf (lb) 313,497
Table 3.10
Thus, new total weight fraction and fuel weight fraction are obtained as the below:
Then; using the new data, the iterative process was done again to calculate W0. The
solutions are found:
23
Wo = 2183,754761lb = 991,425kg
W0 (lb) 2183,75
We (lb) 1291,4
Wf (lb) 451,841
Table 2.12
Range-Wo Graph
2100
Wo (kg)
2050
Range-Wo Graph
Doğrusal (Range-Wo Graph)
2000
1950
1900
1850
0 500000 1E+06 2E+06 2E+06 3E+06 3E+06 4E+06 4E+06
Range (feet)
In this graph, it can be seen that the curve of empty weight variation with the range is
a linear variation. While range is increasing from 400 nm (2432000ft) to 600 nm (3648000ft),
the empty weight is increasing linearly just only for this study.
24
Range-Wf Graph
500
y = 0,0001x + 35,642
450
R2 = 0,9991
400
350
300
Wf (kg)
Range-Wf Graph
250
Doğrusal (Range-Wf Graph)
200
150
100
50
0
0 500000 100000 150000 200000 250000 300000 350000 400000
0 0 0 0 0 0 0
Range(feet)
In this graph, it can be seen that the curve of fuel weight - range shows a linear
variation. While range is increasing, the fuel weight is increasing linearly for this study.
25
Range-We Graph
1300
y = 0,0001x + 890,76
R2 = 0,9995
1280
1260
1240
We (kg)
Range-We Graph
1220
Doğrusal (Range-We Graph)
1200
1180
1160
1140
0 500000 1E+06 2E+06 2E+06 3E+06 3E+06 4E+06 4E+06
Range (feet)
In this graph, it can be seen that the curve of takeoff weight variation with the range is
a linear variation. While range is increasing, the takeoff weight is increasing linearly for this
study.
Briefly, it is aimed to summarize the studies in this chapter; first, it is chosen an aspect
ratio and L/D ratio for designation of a conceptual sketch. According to these data, some
weight fraction are calculated and done estimation of takeoff weight, empty weight and fuel
weight. The results of these weights are found nearly the specifications of the aircrafts which
were searched in competitor study. According to it, the takeoff weight is determined as 927kg
(approximately 2041lb).
The takeoff weight (W0), empty weight (We) and fuel weight (Wf) of the designed aircraft are
estimated from the calculations as follows:
W0 (lb) 2041,88
We (lb) 1222,19
Wf (lb) 379,165
26
Table 3.13
After the estimation of these weights, trade studies are done for cruise speed and
range. According to the trade study, the variations of We, Wo and Wf is calculated and plotted
in trade off parts.
3.7. CONCLUSION
First guess study has an important role to enter the design process. In order to start this
study, first, a conceptual sketch is formed according to selected some characteristics such as
aspect ratio. Then, n the direct of the given mission profile data, weight fractions for the
mission profile was calculated. Thus, the wanted specifications (takeoff weight, empty weight
and fuel weight) are estimated. The results are found agreeable, when we compare the trainer
or general aviation aircrafts.
In trade study, it can be observed how the variation of takeoff weight and the other
weights as to cruise speed and range is. While the weight changing is not very much for cruise
speed, it has a serious change for range.
27
CHAPTER 4
AIRFOIL AND GEOMETRY SELECTION
4.1. INTRODUCTION
The purpose of this chapter is to select the appropriate airfoil and the geometries of
wing and tail. Airfoil determines cruise and stall speeds, so choosing airfoil type has very
important role on aircraft performance. In this study wing geometry; aspect ratio, wing
sweep, taper ratio, twist, wing incidence, dihedral, wing vertical location and wing tips, wing
and tail airfoils were selected. Finally, airfoil geometries were plotted and non-dimensional
sketches of the reference wing and tail platforms were drawn showing the mean aerodynamic
chord, the quarter chord point and the quarter chord line.
Airfoil selection is the most important part of the aircraft design process because the
Airfoil has a major effect on aerodynamic efficiency during all phases of flight. For example,
cruise speed, takeoff and landing distances and stall speed are affected by the airfoil.
Therefore, an airfoil with suitable flight characteristics must be chosen out of hundreds of
available sections when designing a plane.
The purpose in the airfoil selection is to obtain the lowest drag at low angles of attack
while obtaining a high CLmax. According to this, airfoil varies as to lots of characteristics such
as Reynolds number, design Mach number, design lift coefficient, stall characteristics,
thickness ratio etc. Most important data are Reynolds number and design Mach number. Each
airfoil is designed for a certain Reynolds number. Before deciding to an airfoil, it is calculated
the Reynolds number according to the given cruise conditions. Then, the design Mach number
is found and searched for the thickness ratio from Fig. 4.14 [1].
To calculate Reynolds number, it is determined a mean aerodynamic chord from the
competitor aircrafts:
28
Aircraft C(root) C(tip) Taper Ratio c
Cessna 140 1,47317 1,47317 1 1,47317
Cessna 152 1,47636 1,47636 1 1,47636
Cherokee 1,71562 1,5866 0,9248 1,65195
Aeronca 1,48182 1,48182 1 1,48182
Stearman 2,81633 2,81633 1 2,81633
Pitts 1,93443 1,93443 1 1,93443
Yak-52 2,09196 1,13384 0,542 1,66033
Zenith 1,59417 1,3949 0,875 1,49675
Diamond 1,25918 0,87513 0,695 1,07868
Aviat 1,57117 1,57116 1 1,57116
Alarus 1,54306 1,37332 0,89 1,45984
Chipmunk 1,99762 1,05874 0,53 1,57624
Ikarus 1,32275 1,32275 1 1,32275
Tomahawk 1,11969 1,11969 1 1,11969
Su-31 2,07236 0,95328 0,46 1,5818
Table 4.1 Competitor study data
It can be seen the root and tip chord, taper ratio and mean aerodynamic chord ( c ) in
the table above. These values are calculated some formulas using Excel. These calculations
are made in order to obtain average of mean aerodynamic chord. Thus, it can be found mean
aerodynamic chord using for our airplane.
c = 1,580087m
After mean aerodynamic chord is calculated, the Reynolds number is found at a given
cruise conditions.
Cruise conditions (@2440 m):
29
From this formula, our design Mach number is calculated as 0, 2.
[1]
The thickness ratio for this design Mach number is found between 12% - 15% . In
the table which is given below, there are some airfoils varies thickness from 12 to 15.
Greater t/c tends to increase Clmax up to a point. In order to it, greater t/c increases fuel
volume. Because of these reasons, we would like to make the t/c as large as possible to reduce
wing weight. Therefore, the airfoils which have 15 % thickness are thought to prefer. The
airfoils are chosen NACA airfoils because they are more available than others.
NACA
Profile NACA 4412 NACA 23012 652415 NACA 2412 NACA 2415 NACA 23015
Re 600X104 600X104 600X104 570X104 600X104 600X104
Roughness - - - - - -
Clmax
behavior D B D D D D
Clmax 1,63 1,75 1,6 1,68 1,59 1,7
ao -3,9 -1,2 -2,8 -2 -1,9 -1,2
dCl/dα 0,11 0,105 0,113 0,104 0,107 0,103
Design Cl 0,5 0,19 0,3 0,41 0,21 0,09
CD min 0,0062 0,0061 0,0041 0,0061 0,0063 0,0062
Cma -0,094 -0,013 -0,062 -0,051 -0,049 -0,005
xa / c 0,246 0,241 0,266 0,243 0,246 0,239
ya / c -0,051 0,035 -0,065 -0,004 -0,013 -0,043
ρ0 1,1 1,1 0,669 1,1 1,1 1,1
f/c 0,018 0,018 0,022 0,02 0,02 0,018
xf / c 0,15 0,15 0,5 0,4 0,4 0,15
t/c 0,12 0,12 0,15 0,12 0,15 0,15
xt / c 0,3 0,3 0,41 0,3 0,3 0,3
[3]
Table 4.2 Airfoils for wing
According to the Table3.2, NACA 23015 is selected because of fact that moment
coefficient of NACA 23015 is the smallest. It can be seen in the Table 3.2 cm = - 0.005. Also,
it is 5-digit airfoil, so it is chosen between the other profiles. The advantage of the 5-digit
airfoil using is that it has higher maximum lift coefficient. Another thing about 5-digit NACA
profile, due to their high maximum lift coefficient, they have good stall characteristics.
NACA 23015 airfoils’ stall behavior is classified as “D” [Figure 3.1.]. It can be seen the curve
of maximum lift coefficient is not sharp.
Our competitor aircrafts generally have 4-digit airfoil. However, we don’t want to
select a 4-digit airfoil because of its low maximum lift coefficient and high moment
coefficient. Beside, we don’t select a 6-digit airfoil owing to the fact that it is laminar airfoils.
30
Figure 4.1 Behaviour of Clmax
For NACA 23015 airfoil, according to the some given Reynolds numbers C l-α , C d-
α, Cm-α graphs and C d-C l curves are indicated in Appendix B.
31
ratio as such is only a secondary indicator. The wingspan is the crucial component of the
performance for a rectangular wing; this reduces to the ratio of the wings span to the chord
length. High aspect ratio wings have long spans while low aspect ratio wings have either short
spans or thick chords.
While high aspect wings create less induced drag, they have greater parasite drag.
Also, higher aspect ratio wing have heavier wing than low aspect ratio wing.
An important effect of changing aspect ratio is a change in stalling angle. For
aerodynamic efficiency, higher aspect ratio is better, but it is worse for stall. Low aspect ratio
wing reaches stall later than higher aspect ratio wing.
From the competitor study, the average aspect ratio is calculated as 6, 6. Beside, it can
be seen the from Table 4.1[1] equivalent aspect ratio is 7, 6 for the general aviation - single
engine. According to these values, aspect ratio of our design is selected as 7. These are shown
in the table is given below.
Competitor Study : 6,6
Table 4.1 : 7,6
Our aspect ratio : 7
Table 4.3
Wing sweep is important for the pitch-up characteristics of the plane. There are two
sweep angles; one is leading edge sweep angle (ΛL.E.) which is important for transonic and
supersonic speeds; the other is quarter-chord line sweep angle (Λc/4) which is important for
subsonic speeds. It is better for stability. A swept wing has a natural dihedral effect. To
prevent excessive stability, generally sweep and dihedral are not used together. Wing sweep
increases the structural weight both because of the increased tip loading and because of the
increased structural span.
The selected aircraft is subsonic, there is nearly 4 degree quarter-chord line sweep
angle (Λc/4) and it has a sweep from leading edge. To determine leading edge sweep angle, it
is calculated the wing span average of competitor studies aircrafts. The wing span is found as
9. And the mean aerodynamic chord c has found as nearly 1, 58m. Than, the leading edge
wing sweep is calculated from the wing geometry (the angle of between the span and leading
edge). According to these calculations, the leading edge wing sweep angle is found as 8, 6.
(ΛL.E.) = 8, 6
(Λc/ 4) = 4
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4.3.3. Taper Ratio
Taper ratio is the ratio of the length of the chord at the wing tip the length of the chord
at the wing root. Taper affects the distribution of lift along the span of the wing. To obtain
nearly elliptical wing, wings are tapered because the lift distribution on the tapered wing
approaches to elliptical lift distribution. Thus, the induced drag on the wing is low effective.
Also, lower taper ratios lead to lower wing weight.
To give a taper to the wing is better than the rectangular wing which is no taper (Taper
ratio = 1). Rectangular wing is the basic wing shape. Because of low cost and easy building,
many single-engine planes use rectangular wings. In this type of wings, chord doesn’t vary
from root to tip, so there isn’t any approach to elliptical wing. Thus, lift at the wing tips is
higher. However, lift at the tapered wing tips has essentially zero.
[1]
For most low swept wings, taper ratio generally is between 0, 4 – 0, 5 . Therefore, in our
design taper ratio is selected as 0, 4.
= 0, 4
4.3.4. Twist
Wing twist is used to prevent tip stall and to revise the lift distribution to approximate
an ellipse. Typically, wings are twisted between zero and five degrees. However, we can not
use any twist in our design to do a simple design. Twist makes the design complex.
4.3.6. Dihedral
Wing dihedral is the angle of the wing with respect to the horizontal when seen from
the front. Dihedral tends to roll the aircraft level whenever it is banked. That is to say, a
dihedral on the wing helps to stabilize the airplane for minor rolling motions from side to side.
Also, dihedral works to stabilize the plane, there is a minor loss in the lift of the wing. The
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dihedral angle is selected from Table 4.2, as 0 degrees for the subsonic swept angle, mid wing
aircraft.
For easily production, it is chosen no dihedral angle because the wing is not
monolithic. The wing is formed from two parts.
Wing tip shape has two effects upon subsonic aerodynamics performance. The tip
shape affects the aircraft wetted area. A far more important effect is the influence the tip
shape has upon the lateral spacing of the tip vortices. This is largely determined by the ease
with which the higher pressure air on the bottom of the wing can escape around the tip to the
top of the wing. It is selected in the design sharp edge wing tips because a tip with a sharp
edge reduces the induced drag.
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Figure 4.4 Wing tips [1]
First mission of the tails is not provides to lift. Most of lift is generated by wings. It
can be said that tails are little wings. Tails’ priority function is provides for trim, stability and
control. Therefore, it is important to become the stall speed of tail later than the wing but it
isn’t the most crucial parameter for design because tail doesn’t produce more lift, it is only a
fraction of its lift potential. Thus, it is considered another specification of tails. These are
35
pitch moment and wing incidence. To provide balance of the moment, horizontal tail has
negatively incidence angle of about 2-3 degree and thus, the balance the wing pitching
moment is stabilized by negative incidence of horizontal tail. According to it, wing incidence
angle of tail is chosen as - 2 degree.
To select the tail airfoil, it is needed some specifications. For instance, the thickness
ratio of tails is usually similar to the wing thickness ratio, according to the historical data.
Therefore, it is selected in this study both of horizontal and vertical tail thickness ratio is the
same of the wing thickness ratio as 15 %.
Vertical and horizontal tail airfoils are not the same. It is selected in this design that
vertical and horizontal tail airfoils are different. To prevent unbalanced yawing moment, most
aircraft use symmetric airfoil for vertical airfoil because any lift obtaining from vertical tail is
not needed. In this case, it isn’t required any camber of tails airfoil. For four digit and five
digit NACA airfoils, it couldn’t any necessary information about same thickness ratio.
Although 6-digit airfoils are laminar, it can be selected a six digit airfoil NACA 652015. This
airfoil is selected because it is symmetric and its drag coefficient is lower than other NACA
symmetric airfoils.
Roughness - - -
Clmax
behavior D D D
Clmax 1,6 1,45 1,41
ao -2, 8 0 0
dCl/dα 0,113 1,112 1,111
Design Cl 0,3 0 0
CD min 0,0041 0,0048 0,0042
Cma -0, 062 0 0
t/c 0,15 0,15 0,15
Table 4.4 Airfoils for vertical tail [3]
36
Figure 4.6 NACA 652015 Airfoil
For NACA 652015 airfoil, according to the some given Reynolds numbers C l-α, C d-
α, Cm-α graphs and C d-C l curves are indicated in Appendix B
An airplane must be in balance longitudinally in order to fly. This means that the net
affect of all. Because the horizontal the forces acting on the airplane produces no overall
pitching moment about the centre of gravity. The horizontal tail provides a balancing force to
maintain equilibrium for different speeds and center of gravity positions tail is located some
distance from the center of gravity, even the small amount of lift it produces can generate a
large pitching moment at the centre of gravity. Generally, four-digit NACA profile is used for
horizontal tail. In the table which is given below, there are three NACA profile have same
thickness ratio with the wing. Ix digit airfoil is not chosen because of laminar effects.
Horizontal tail’s mission is not lift, it provides control. Thus symmetric profile is more
suitable for horizontal tail. Because of these reason, it can be selected NACA 0015 for the
horizontal tail.
NACA
Profile NACA 4415 NACA 0015 652415
Re 600X104 861X104 600X104
Roughness - - -
Clmax
behavior D A D
Clmax 1,56 1, 66 1,6
ao -4, 2 -0, 9 -2,8
dCl/dα 0,106 0,97 0,113
Design Cl 0,4 0,3 0,3
CD min 0,065 0,0064 0,0041
Cma -0, 095 0 -0, 062
xa / c 0,241 0,238 0,266
ya / c -0, 04 -0,4 -0, 065
ρ0 1,1 1,1 0,669
f/c 0,4 0 0,22
xf / c 0,4 - 0,5
t/c 0,15 0,15 0,15
xt / c 0,3 0,3 0,41
Table 4.5 Airfoils for horizontal tail [3]
37
Figure 4.7 NACA 0015 Airfoil
For NACA 0015 airfoil, according to the some given Reynolds numbers C l-α, C d-α,
Cm-α graphs and C d-C l curves are indicated in Appendix B.
For the selected horizontal and vertical tail, it is selected from Table 3 Tail aspect
[1]
ratio and taper ratio . In this table, the aspect ratio for horizontal tail changes between 3-5
and for vertical tail changes between 1, 3-2. According to this table, the aspect ratio of
horizontal tail is chosen 5 and for vertical tail is chosen 1, 5 because preferring large control
surfaces are better.
4.5.2. Taper Ratio
In the same table, it can be seen the taper ratio for horizontal and vertical tail. As to
this table, taper ratio for horizontal tail is selected as 0, 6 and vertical tails taper ratio is
selected as 0, 5.
Leading edge sweep angle of horizontal tail is generally wanted to be 5 degree more
than the wing sweep to make the tails stall after than the wing. Since the sweep angle of wing
is 8, 6, the tail sweep angle is considered nearly 5 degree more than it. Thus, tail sweep angle
is found 13, 6.
Spin recovery is the important situation for the aircraft because of resulting stall.
Vertical tail has a big role in spin recovery. An aircraft in a spin, one wing tends to stall more
38
deeply than the other. The wing that stalls first will fall, increasing its angle of attack and
become deep the stall. During these circumstances, the other wing will rise, decreasing its
angle of attack, and the aircraft will yaw towards to more deeply-stalled wing. The difference
in lift between the two wings the aircraft to roll and the difference in drag causes the aircraft
the yaw. The yaw axis is perpendicular to the wings and lies in the plane of the aircraft
centerline. A yaw motion is a side to side movement of the nose of the aircraft. This yawing
moment is prevented by using rudder which is hinged at the aft of the vertical stabilizer.
Because of this, vertical tail is important for spin recovery. Also, tail geometry for spin
recovery, location of the horizontal tail and rudder, is essential parameter.
In this study, the tail is chosen whose horizontal tail is at the forward with respect to
the vertical tail and also, horizontal tail vertical location is chosen high. In the figure, shown
below, the selected location of horizontal tail is given above for spin recovery. The “uncover”
parts of the rudder provide to increase rudder control.
39
4.6. NONDIMENSIONAL DRAWINGS
Ctip=0,4
Y=0,91
Croot=1
c = 0, 74
Y=0,89
Croot=1
c = 0, 79
40
Nondimensional drawing of Vertical Tail
Croot=1
Ctip=0,5
c = 0, 77
4.7. SUMMARY OF RESULTS
41
4.8. CONCLUSION
In this study, firstly airfoils are selected which satisfies the required characteristics of
the wing in terms of lift coefficient, thickness ratio, etc. After that the initial decisions on
aspect ratio, sweep, taper ratio, twist, incidence, dihedral, wing vertical location and tips are
determined. During all selections, aircraft’s improved performances are considered. Actually,
it is important to point out that, the competitor study was played an important role in the
determination of these parameters. However, these are only initial estimations and likely to be
revised in the following chapters in order to achieve an optimal design.
42
CHAPTER 5
THRUST TO WEIGHT RATIO AND WING LOADING
5.1 INTRODUCTION
- Stall Speed( Vstall ) : 50 knots @ sea level, standard day, flaps down full down
- Stall Speed( Vstall ) : 60 knots @ 5000ft hot day flaps full down (landing)
- Take off Field Length (FAR 23): 600m (seal level, standard day)
- Landing Field Length (FAR 23): 600m (sea level, standard day)
- Cruising Speed: 130 knots (with 75% power engine and reversible @ 8000ft
Altitude)
Hp/W is inverse of power loading of the aircrafts which exist in competitor study is
given below as a table.
43
AIRCRAFT Hp/W(hp/lb)
Cessna–140 0,058
Cessna–152 0,0625
Piper PA–28–180 Cherokee 0,0752
Aeronca 11AC Chief 0,052
Boeing/ Stearman Model 75(PT_13) 0,081
Pitts S–2 C 0,152
Yakovlev Yak–52 0,127
Zenith CH601 XL 0,085
Diamond DA 20 Katana 0,0756
Aviat HUSKY 0,1
AMD Alarus CH2000 0,0685
De Havilland Chipmunk 0,072
Ikarus C 42 0,1
Piper PA–38 Tomahawk 0,067
SU–31 0,134
Average 0,08732
It can be seen an average HP/W value of the competitor aircrafts is approximately 0,087.
hp
= 0.087
W
0.07 as to Table 5.2 [1] historical average values for power-to-weight ratio.
hp
= 0.07
W
this approach, it is considered that the HP/W is related to maximum speed. To apply this
process, it can be benefited from Table 5.4[1] for general aviation-single engine aircrafts. To
44
P
= aVmax c
W0
(5.1)
Vmax is given in the performance requirements as 130 knots = 219, 44 ft/s. Also,
a = 0, 025
C = 0, 22
Thus;
P
= 0,=
025(219, 44)0,22 0, 0818
W0
To get the equivalent take-off T/W, the required cruise T/W must be regulated because
maximum take-off thrust at sea level much than the cruise thrust at altitude. To do this
estimation is used the equation (5.3):
T T Wcruise Ttakeoff
= (5.3)[1]
W takeoff W cruise Wtakeoff T
cruise
For a propeller aircraft, the required takeoff P/W can be found by solving in Eq. (5.4)
[1]
at cruise conditions and adjusting weight and power back to takeoff conditions.
hp V 1 Wcruise hptakeoff
= cruise ∗ ∗ ∗ (5.4)[1]
W takeoff 550.η p ( L / D)cruise Wtakeoff hpcruise
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hp Vcruise 1
= ∗
W cruise 550.η p ( L / D)cruise
In order to find (hp/W) for take-off, it should be known some parameters’ value and
L L
approaches. It is known for propeller, η p ≅ 0,8 and =
D cruise D max
L
To estimate , it is used the formula which indicates the relation between lift and drag
D max
coefficients.
CL = CD0 π eAR (5.5)[1]
The value of parasite drag coefficients generally varies between 0, 02 and 0, 03 for
single engine-general aviation aircrafts. In this study, parasite drag coefficient CDo is selected
as 0, 024. Because it is important the performance of aircraft for this project, CDo value is
chosen for smaller drag. The better choice may be the most little value 0, 02, but this is very
high cost for this aircraft. Therefore, it is not selected.
CD =0, 048
L L CL 0, 649
= = = = 13,52
D cruise D max CD 0, 048
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Thus;
For a piston-powered, propeller-driven aircraft, the power available varies with the
density of the air provided to the intake manifold. Therefore, piston-powered aircraft typically
[1]
cruise at about % 75 of take-off power . And also, in the performance requirement, it is
given the cruise speed is with 75% power at 8000ft altitude.
h. p.takeoff 1
= = 1.33
h. p.cruise 0.75
Vcruise is given 130 knots = 219.44 ft/s in the performance requirements.
After all needed parameters were calculated, it can be found (hp/W)take-off :
h. p. 219, 44 1
= = ( 0.956 ) (1.33) 0, 0469
W takeoff 550 × 0,8 13,52
The final selection of the horsepower-to-weight ratio was made according to these
different values. It can be seen that the thrust matching results are very low according to the
other results such as competitors’ aircrafts and historical value. Therefore, thrust matching
value of hp/W is not considered. If the thrust matching value is selected, it would be made
very large wing to provide the lift. During selecting the hp/W, to consider the reducing fuel
47
consumption is important because W0 becomes lower while reducing fuel consumption.
Finally; the hp/W is chosen 0, 085.
hp
= 0, 085
W
Wing loading (W/S) of the aircrafts which exist in competitor study is given below as
a table.
From Table 5.5[1], for a single engine aircraft, wing loading is 17 lb/ft2.
W W W
= = 17lb / ft 2
S aircraft S takeoff S
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5.3.3. Stall Speed
[1]
From the formula which is given Equation (5.6) , to calculate wing loading, it is
found some unknowns. One of the most parameter all of them is stall speed. Airplanes can be
equipped with devices to prevent or postpone a stall or to make it less (or in some cases more)
severe, or to make recovery easier. Therefore, stall speed is a major provider to safety flying.
Stall speed is directly related with the lift coefficient. After the aircrafts enter stall state, lift of
aircrafts is decrease suddenly. There is a lift coefficient at stall speed which is the maximum
lift coefficient of the aircraft.
5.3.3. a. Stall Speed for 50 knots at sea level, standard day, flaps full down
In this part, Vstall = 50 knots @ sea level, standard day for flaps full down and landing
conditions. Also, at sea level, standard day conditions the air density is 0, 00238 slug/ ft3.
1
W= L = qstall S CL max = ρ V2 stall S CL max (5.6a) [1]
2
W 1
= ρ V2 stall CL max (5.6b) [1]
S 2
To determine wing loading, there is still an unknown, maximum lift coefficient, is the
more difficult to estimate than other parameters. This value can vary from about 1.2 to 1.5 for
a plain wing with no flaps to as much as 5.0 for a wing with large flaps affected by prop wash.
It is directly related to use of flaps. When some flaps conditions or no-flap, maximum lift
coefficient is changing. To determine this change, it is benefited from Figure 5.3[1]. This
figure shows maximum lift coefficient values for different flap types. The aircrafts in the
competitor study, there is generally aircrafts which have no-flap, fowler flap and single slotted
flap.
Firstly, it is found the Clmax of airfoil towards to the quarter chord line sweep angle.
The (Λc/4) is designed as 4 degree. In respect of this sweep angle, the maximum lift coefficient
is chosen 1, 7. However, this value of maximum lift coefficient is for airfoil. To find the
maximum lift coefficient for wing there is an assumption: (CLmax) wing = 0.9(Clmax)airfoil.
According to this information, the (CLmax) wing = 1, 53 is calculated. Than, this value of the
maximum lift coefficient of the wing is shifted to the graph which is given at Figure (5.3) [1].
It is searched for the maximum lift coefficient of wing with flaps because flap reduces the
49
stall speed by increasing the camber of the wing thereby increasing the maximum lift
coefficient. For different flap configurations the Clmax values are given below:
From the formula (5.6b) [1], for Vstall = 50 knots = 88, 4 ft/s and = 0, 00238 slug/ft3.
According to this information, the wing loading W/S is calculated for the flap types:
* For no flap : W/S = 12, 97lb /ft2
5.3.3. b. Stall Speed for 60 knots at 5000ft, hot, flaps full down
In this part, the stall speed Vstall = 60 knots at 5000ft altitude, hot day for flaps full
down and landing conditions. Also, @5000ft hot day conditions the air density is 0, 00189
slug/ ft3.
If the same considerations and assumptions are made for this stall speed, the maximum
lift coefficient of the wing for no-flap, plain, fowler and slotted flap remain the same. The
different parameter is air density and stall speed for this part. Because of this, by using the
same formula which is given Equation (5.6b) the wing loading can be calculated.
Vstall = 60 knots = 101, 28 ft/s
= 0, 002043 slug/ft3
50
* For fowler flap : W/S = 26,41 lb/ft2
Takeoff is the phase of flight in which an aircraft goes through a transition from
moving along the ground (taxiing) to flying in the air. A number of different values are
referred to as “takeoff distance”. The most noticeable definition of takeoff distance or
“balance field length (BFL)”, is the distance that pilot can stop the aircraft safely if a
problem occurs at one of the engines or to continue takeoff on the remaining engines at
decision speed. Balance field length is sometimes called the “FAR 23 takeoff field length”.
However, Far 23 doesn’t require meeting balance field length. There are some parameters
which affect the takeoff distance such as wing loading and thrust-to-weight ratio. This relation
can be seen in Equation (5.7). The following equation gives the maximum allowable wing
loading for the given takeoff distance of a propeller aircraft.
W hp
= (TOP )σ CLTAKEOFF ( ) (5.7)[1]
S W
In the performance requirements, take of field length is given 600m = 1968, 5ft
for sea level, standard day. Then, take off parameter (TOP) is found for the take off distance
1968, 5ft from Figure (5.4) [1].
• TOP (ground roll) = 210
• TOP (over 50ft) = 280
For ground roll line and over 50ft line, the take of parameter TOP is different from each other.
[1]
Also, the Figure (5.4) doesn’t give an accurate value for TOP, because of this TOP is
chosen between these two values as 250.
TOP = 250
• = 1 ( for sea level)
In the formula, the lift coefficient is not maximum lift coefficient. Here, it is the
takeoff lift coefficient, is definition of stall speed. Lift off speed is generally 1, 1 times of stall
51
speed. With another saying, maximum lift coefficient for take of is not same value for the
maximum lift coefficient. CLmax is valid for landing configuration (flaps full down) and CLmax
for takeoff is nearly 80% of CLmax value.
CLTAKEOFF = 0,80CL MAX
From these values, the wing loading for different flap types is calculated.
W
= (250)(1)(1,
= 224)(0, 085) 26, 01 lb / ft2
S
W
= (250)(1)(2,
= 016)(0, 085) 42,84 lb / ft2
S
W
= (250)(1)(1,
= 72)(0, 085) 36,55 lb / ft2
S
W
= (250)(1)(1,
= 44)(0, 085) 30,6 lb / ft2
S
Landing distances consist basically of two segments: the air run from a height of 50ft
to the surface accompanied by a slight deceleration and flare which is defined as “FAR 23
landing field length”, and the ground deceleration from the touchdown speed to a stop as
shown in the figure below. Landing distance is largely determined by wing loading. Wing
loading affects the approach speed, which must be certain multiple of stall speed. This is
1,15*Vstall for the general aviation aircraft. Therefore, for better approximation of the landing
distance this can be used to estimate the maximum landing wing loading.
52
W 1
Slanding = 80 + Sa (5.8)[1]
S σ ⋅ CL
max
In this formula, the first term represents to ground roll to absorb the kinetic energy at
touchdown speed. The constant term, Sa, represents to obstacle-clearance distance.
First of all, it is computed the competitors’ average landing distance 600m = 1968, 5ft.
Also;
• = 1 ( for sea level)
• Sa = 600ft /for general aviation-type power-off approach)
• CLmax = 1,53 (for no flap)
• CLmax = 2,52 (for fowler flap)
• CLmax = 2,15 (for single-slotted flap)
• CLmax = 1,8 (for plain flap)
W 1 W
=
* For no flap : 1968,5 80 + 600 = 26,17 lb/ft2
S 1×1,53 S
W 1 W
= 43,11 lb/ft2
=
* For fowler flap: 1968,5 80 + 600
S 1× 2,52 S
W 1
=
* For single-slotted flap: 1968,5 80 + 600
W
= 36, 78 lb/ft2
S 1× 2,15 S
W 1
=
* For plain flap: 1968,5 80 + 600 W
S 1×1,8 = 30, 79 lb/ft2
S
To optimize cruise range, wing loading should be selected to provide a high L/D at the
cruise conditions. This range gives the best range for cruise. A propeller aircraft, which loses
thrust efficiency as speed goes up, gets the maximum range when flying at the speed for best
L/D. To maximize range, parasite drag equals to induce drag. For maximum propeller range;
W 1
= qC
= L ρcruise ⋅Vcruise
2
π . A.e.CD0
S 2
53
For 8000ft altitude cruise conditions, the performance requirements are given:
= 0, 001869 slug/ft3
Vcruise = 219, 44 ft/s
W 1 W
(0.001869)(219, 44) 2 π × 7 × 0.8 × 0.02 = 29, 2 Lb/ft2
S 2 S cruise
This wing loading value is made for cruise conditions. It must be adjusted to sea level
conditions (takeoff conditions); it must be multiplied by weight fraction.
−1
W W W1 W2 −1
= ⋅ = 29, 2.(0.97 × 0.985)
Takeoff cruise 0 1
S S W W
W
= 30,57 Ib / ft 2
S takeoff
After all methods for wing loading estimation are made, it is required to make a final
selection of wing loading. The results of the all methods are shown as a table which is given
below. For takeoff and landing estimation, it is selected single-slotted flap values for wing
loading.
It can be seen the results of the method different fro each other. From the wing
loadings estimated above, the lowest value is selected to ensure that the wing is large enough
for all flight conditions. As a lowest value, stall speed for standard day gives better solution
for wing loading compare to the other method. It can be seen from the Table 5.3. wing
loading becomes higher by using the flap.
54
The estimations are made for three types of flap, the plain flap is chosen. The plain
flap is simply a section of the trailing edge that is hinged to bend down. Because of simple
mechanism and lower cost of plain flap, it is selected between the other flap types.
Also, the calculated values of wing loading for stall speed especially for 50 knots, at
sea level, standard day conditions are better for both competitors and historical values. It is
higher than competitors and approximately equals to historical value. According to these
results, 17 lb/ft2 is chosen for wing loading estimation.
W
= 17lb / ft 2
S
Also, for standard day, at sea level, the air density is = 0, 00238 slug/ft3.
2(W / S ) 2 × (17)
=Vstall = = 89, =
08 ft / s 52, 77 knots
ρ ⋅ CLmax 0.00238 ×1,8
55
5.4.2. Stall Speed for Takeoff Configuration
To estimate the stall speed for takeoff configuration, it is assumed for sea level,
standard day and takeoff configurations. Flaps contribute to takeoff stall speed because of
they are used about half the maximum angle configuration. Therefore, an aircraft uses the
80% CLmax at the take off conditions ( CLTAKEOFF = 0,80CL MAX ). Again, the calculation of Ctakeoff
2(W / S ) 2 × (17)
=
Vstall = = 99, =
6 ft / s 59knots
ρ ⋅ CLmax 0.00238 × 1.44
W W W1 W2
= × = 17 × (0.97 × 0.985) =
16, 24lb / ft 2
S cruise S takeoff W0 W1
56
2(W / S ) 2 × (17)
=Vstall = = 99,97 =ft / s 59, 22knots
ρ ⋅ CLmax 0.00189 ×1,8
(W / S ) 17
=TOP = = 138,89lb / ft 2
σ ⋅ CLTO⋅ (hp / W ) 1× (1, 44) × 0, 085
From Figure 5.4[1] for propeller aircraft, grounds roll distance which is the intersection
with TOP and grounds roll line, is found. Thus; ground roll is estimated as nearly 1000ft .for
138, 89 lb/ft2 TOP.
W W
(CLmax)landing =1,8 = =17 lb/ft
2
S landing S takeoff
57
W 1
Slanding = 80 + Sa
S σ ⋅ CL
max
W 1 1
Landing Ground Roll = 80 = 80 ×17 × = 755,56 ft = 230,3m
S σ ⋅ CLmax 1 × 1,8
W 1
Slanding = 80 + Sa = S= L.G.R + S a
S σ ⋅ CL
landing
max
Landing ground length is found above as 755, 56 ft. Thus; landing field length is
calculated by added LGR to Sa.
W W W W W
= = × 1 × 2 =17 × (0.97 × 0.985) =16, 24 lb/ft2
S bestrange S cruise S takeoff W0 W1
It is calculated the wing loading for the best range conditions 16, 24 lb/ft2. Now, it is
known both the wing loading and speed for best range conditions. According to the best range
speed equation (5.9) [1], it can be calculated the altitude through the air density.
2W 1
Vb.r = (5.9) [1]
ρ×S CDoπ eAR
2 ×17 1
219, 44 = = 0, 001087 slug/ft3
ρ 0, 024 × π × 0,8 × 7
By using the linear interpolation method, the altitude for = 0, 001087 slug/ft3 is
determined from (Table B.1-1) [1]. Thus;
58
h = 24447, 43ft = 7451, 6m
[1] [1]
When Eq. (5.10) is substituted into Eq. (5.11) , it is obtained lift for minimum
thrust or drag conditions.
L = W = qS CD0 π eAR = qS (0, 649)
At any given weight, the aircraft can be flown at the optimal lift coefficient for
minimum drag by varying velocity or altitude.
To calculate maximum L/D value, also, it can be needed the estimation of the drag for
minimum thrust or drag. For level flight, drag equals to thrust.
CL 2
T = D = qS (CD0 + ) (5.12) [1]
π eAR
59
[1]
By using the assumption for lift coefficient which is given in Eq. (5.10) , the
(5.12) [1] formula is formed:
( ) =
2
CD0 π eAR
D min thrust or drag = qS CD0 + qS (CD0 + CD0 )= 2CD0 qS (5.13) [1]
π eAR
After the calculations of the lift and drag for minimum thrust or drag conditions which
gives the maximum value of the L/D, it is estimated (L/D) max.
Lmin thrustordrag (0, 649)qS
(L/D) max = = = 13,52
Dmin thrustordrag (0, 048)qS
L L W W W
= = 13, 52 cruise = 1 2 =0,97 × 0,985 =0,956
D cruise D max Wtakeoff W0 W1
T 1 1
= = = 0, 074
W cruise ( L / D )cruise 13,52
[1]
When the Equation (5.4) is rearranged, it is obtained the formula for
hpcruise
which is given below:
hptakeoff
hp cruise
= 0.415
hptakeoff
5.4. 14. Loiter Speed for Best Endurance at Sea Level
Best endurance speed is the same loiter speed.
60
2 (W / S )loiter 1
For a propeller aircraft; =
Vb.e V= (5.14) [1]
loiter
ρ SL 3CDoπ eAR
To calculate the loiter speed; it should be known the wing loading for loiter.
Therefore, loiter wing loading is found by multiplying the weight fractions to takeoff wing
loading. For loiter, the wing loading weight fraction is assumed initial of loiter.
W W W4 W3 W2 W1
= =×
17 (1× 0.8886 × 0.985 × 0.97) =
14, 43lb / ft 2
S Loiter S takeoff W 3 W 2 W 1 W 0
If the found wing loading puts in to the Equation (5. 14)[1], loiter speed for best
endurance at sea level determines like the below:
2 1
Vb.e =Vloiter = ×14, 43 × =103, 75 ft / s = 61,5knots
0.00238 3 × 0.024 × π × 0,8 × 7
The calculations for instantaneous turn rate are made at cruising speed and altitude.
According to this condition, cruse speed Vcruise = 130 knots = 219, 44 ft/s and the altitude for
cruise is hcruise = 8000ft.
The turn rate is a function of load factor “n”. Because of this; firstly, it is determined
the load factor at cruise conditions. The load factor formula is given below:
Instantaneous turn rate estimation is made for the maximum lift coefficient for no flap
condition. According to this information, the maximum lift coefficient for no flap condition is
found as 1, 53 above estimations.
CL max =1.53
ρ8000ft=0, 001869slug/ft3
61
W W W W
= × 1 ⋅ 2 =17 × (0.97 × 0.985) =16, 24
S cruise S takeoff W0 W1
After all values of terms in the equation are determined, the load factor is calculated
from Equation (5. 11) [1].
1 1
qCL max ρ 2
Vcruise
. CL max × 0.001869 × (219, 44) 2 (1.53)
=n = 2 = 2 = 4, 24
(W / S )cruise (W / S )cruise 16, 24
Then, the instantaneous turn rate is estimated by using the turn rate formula which
is given below as Equation (5. 16) [1].
RadialAcceleration • g n2 − 1
TurnRate = ; ψ= (5. 16) [1]
Velocity Vcruise
32, 2 4, 24 2 − 1
=ψ = 0.605rad / s = 34, 658 /s
219, 44
5.4.16. Climb Gradient and Rate of Climb at the Beginning of the Climb
Climb gradient, “G”, is the ratio between vertical and horizontal distance traveled. The
calculations of the climb gradient and rate of climb at the beginning of climb are made for sea
level and V = 1,2Vstall conditions. Climb gradient description;
D T
G = (T-D) / W or = −G
W W
To find the climb gradient, first of all, it can be determined the D/W and T/W terms.
D/W can be expressed as in Eq. (5. 17) [1]:
In order to solve this equation, it is needed to find the wing loading for climb
conditions.
62
W W Wclimb
= × =
17 × (0.97) =
16, 49
S climb S takeoff Wtakeoff
Also, Vclimb is equal to 1, 2 times Vstall. Thus; Vclimb = 1, 2. (99, 6 ft/s) = 119, 52 ft/s.
1 1
q= ρV 2 = × 0, 00238 × (119,52) 2 =
16,999 ≅ 17 psf
2 2
1
D 2
ρV 2CDo W 1 17 × (0, 024) 1
= + = + 16, 49 × = 0, 0798
W W /S S qπ Ae 16, 49 17 × π × 7 × 0,8
After D/W ratio is found, to estimate the climb gradient “G”, it is needed to calculate
the thrust to weight ratio for climb conditions:
Climb gradient;
T D
G= − = 0, 313 – 0, 0798 G = 0, 2332
W W
Climb gradient is a description for the ratio between the vertical and horizontal speeds.
Horizontal speed Vx defines the climb velocity and the vertical velocity refers to rate of climb.
Vy
G= Vy = G. Vx = G. Vclimb = (0, 2332).119, 52ft/s = 27, 875 ft/s
Vx
Rate of climb = 27, 87 ft/s
5.4.17. Climb Gradient and Rate of Climb at the End of the Climb
For this part, it is made the same calculations; however at different flight conditions.
The assumptions are that it becomes at cruising altitude and cruising speed.
hcruise = 8000ft
Vcruise = 219, 44 ft/s
cruise = 0, 001869 slug/ft3
63
W W W Wcruise
= × climb
W × =17 × (0.97) × (0,985) =
16, 24
S climb S takeoff takeoff Wclimb
1 1
q= ρV 2 = × 0, 001869 × (219, 44) 2 =
44,999 ≅ 45 psi
2 2
1
D 2
ρV 2CDo W 1 45 × (0, 024) 1
= + = + 16, 24 × = 0, 0865
W W /S S qπ Ae 16, 24 45 × π × 7 × 0,8
After D/W ratio is found, to estimate the climb gradient “G”, it is needed to calculate
the thrust to weight ratio for climb conditions:
Climb gradient;
T D
G= − = 0, 17 – 0, 0865 G = 0, 0835
W W
Vy
G= Vy = G. Vx = G. Vclimb = (0, 0835). (219, 44) ft/s = 18, 65 ft/s
Vx
The maximum ceiling altitude is the altitude at which the aircraft will fly with design
lift coefficient. From this assumption, some calculations are done for maximum ceiling value.
First, it is calculated design CL and q form by using the following equations.
W W W
=
× climb
S climb S takeoff Wtakeoff
64
It is known the values of terms in order to compute the dynamic pressure for design
2
T T CDo
−G ± −G −4
W W W π A Re
= (5. 18) [1]
S cruise 2
qπ A Re
T CDo T
2
T
2
T 0.024
± −4 ± −4
W W W qπ A Re W W 45 × π × 7 × 0.8
= =
S cruise 2 2
qπ A Re 45 × π × 7 × 0.8
W
= 16, 24 ;
S cruise
2
T T
± − 0.0001213 =
0.041
W W
T
= 0.022
W ceiling
T 550η p h. p. WT .O ρ h
= × × ×
W cruise Vh ,cruise W T .O Wcruise ρo
65
ρ hpmax, cruise 2 × qdesign
= and Vh ,cruise =
ρ 0 hpmax,takeoff ρ
550 × 0,8 1 ρh
=
0, 022 × 0, 075 × ×
2 × qdesign 0,97 × 0,985 0, 00238
ρh
In the above formula, there are two air density for ceiling altitude “h”. The value of ρh
is:
ρh = 0, 000591 slug/ft3
According to this air density value, from Table (B.1-1)[1] the maximum ceiling altitude
is estimated:
66
5.5. SUMMARY OF RESULTS
(L/D)max 13, 52
hpcruise/hptakeoff 0,415
Vbest endurance (loiter) (sea level) 61, 5 knots
67
5.6. CONCLUSION
In this study, the final selection of wing loading and horsepower-to-weight ratio were
performed by using various methods by considering some approaches. Wing loading is
chosen according to the plain flap, stall speed conditions because of the using flap increases
the wing loading. If the wing loading is higher, the wing area would be smaller. Also, plain
flap is selected because the simple design and low cost. Also, while making a decision for
hp/W value, it is considered the competitors average, historical dates and the calculations.
According to these obtained value; it is selected the suitable hp/W for the design.
After performing the selection of horsepower-to-weight ratio and wing loading, many
performance criterions are determined and reported under performance analysis section for
various conditions.
68
CHAPTER 6
INITIAL SIZING
6.1. INTRODUCTION
Purpose of this chapter is to make a sizing study on aircraft. Aircraft’s takeoff gross
weight and fuel weight will be calculated in sizing study. The first guess sizing which has
been done previously was limited to fairly simple, at this stage we have more information
about the aircraft so a better analysis can be done.
An aircraft can be sized using some existing engine or a new design engine. The
existing engine is fixed in size and thrust, and referred as a “fixed engine”. The new design
engine can be built in any size and for any thrust required, and it is called a “rubber engine”.
We will start by doing a rubber engine sizing; after requirements are met we will continue
with a fixed engine sizing. Finally geometric sizing will be done for fuselage, wings and
control surfaces
2 3
5
6
1
0–1: Takeoff
1–2: Climb
2–3: 500 nm Cruise at 2440m at Vcruise=130 knots
3–4: Descent
4–5: 30 min. Loiter
5–6: Landing
69
6.2. RUBBER-ENGINE SIZING
In first guess sizing study, it is determined the takeoff weight by making iteration from
the equation which is shown.
Wcrew + W payload
W0 = (6.1) [1]
W W
1− e − f
W0 W0
Both payload and crew weight are given in the design requirements. The unknowns in
the formula are fuel weight and empty weight. To calculate the takeoff weight, it must be
firstly estimation of fuel and empty weight fractions. It can be seen the fuel weight and empty
weight are dependent on the total takeoff weight, so they are defined the fractions of total
weight. However, this approach is made for first guess size study. For initial sizing study, this
equation is not valid. The equation of takeoff weight is refined for this chapter as seen below:
We
Wo = Wcrew + Wpayload + Wfuel + ⋅ Wo (6.2) [1]
Wo
Here, empty weight is again expressed as an empty weight fraction (We/W0).W0, but
the fuel weight is determined directly.
From the Table 6.2[1], empty weight fraction can be estimated statically for the general
aviation-single engine aircrafts. It can be easily seen the empty weight fraction is related to
the takeoff gross weight, aspect ratio, horsepower to weight ratio, wing loading and maximum
cruise speed. The aspect ratio was determined as 7 at the airfoil selection part. Also,
horsepower-to-weight ratio and wing loading was calculated as 0, 075 and 17 lb/ft2 in the
previous chapter “Horsepower to Weight Ratio and Wing Loading”. And the maximum cruise
speed is given n the design requirements as 130 knots. According to these data, it can be
[1]
written empty weight fraction from the formula (6.3) by using the terms which are given
Table 6.2 [1]:
C3
h. p. Wo
C4
We
= a + bWoC1 AR C 2 C5
Vmax (6.3) [1]
W0 Wo S
We
−0, 25 + 1.18W0−0.20 (7)0.08 (0.075)0.05 (17) −0.05 (130)0.27
=
W0
70
We
−0, 25 + 3,913W0−0.20
=
W0
The fuel weight fraction estimation depends on the mission profile of the selected
aircraft. To find the total fuel weight fraction, it should be calculated at all mission segments’
fuel weight fractions. The calculations in this part are similar to the first guess sizing
calculations. After that the all fuel weight fractions are found, the total fuel weight fraction is
calculated by multiplying all of them.
6.2.2.3. Cruise
For estimate the cruise segment weight fractions W3/W2, the Brequet’s Range
Equation [1] is used:
W3 − RC
V L Wi−1 = exp
R= n W2 V( L / D ) (6.4) [1]
C D Wi
L 1
= (6.5) [1]
D qCD0 W 1
+
W S cruise qπ eA
S cruise
71
To calculate (L/D);
Range = 500nm = 3040000ft
hcruise = 2440m = 8000ft
= 0, 001869 slug/ft3 (for 8000ft)
Cbhp = 0, 4lb/hr/hp = 0, 0001111 lb/s/hp (for cruise)
p = 0.8
Vcruise = 130knots = 219, 44ft/s
CD0 = 0, 024 (in the previous chapter is selected)
From these data, firstly it should be calculated wing loading for cruise:
W W W W
= × 1 × 2 =17 × 0.98 × 0.985 =16, 41lb / ft 2
S cruise S TO W0 W1
1 1
q =ρcruise ⋅ Vcruise
2
=× 0.001869 × (219, 44) 2 ≅ 45lb / ft 2
2 2
According to above values, it can be computed the (L/D) from equation (6.5) [1]:
L 1
= = 11,56
D 45 × 0, 024 + 16, 41× 1
16, 41 45 × π × 0,8 × 7
After the determination of L/D, it is calculated weight fraction for cruise by using the (6.4) [1].
W3 −(3040000)(0.0001111)
= =
exp 0.936
W2 550 × (0.8) × (11,56)
W3
= 0,936
W2
6.2.2.4. Descent
[1]
The descent weight fraction is estimated historically . This value can be selected
between 0, 99 – 0, 995.A reasonable estimate is chosen as;
W4
= 0,995
W3
72
6.2.2.4. Loiter
[1]
To calculate loiter weight fraction, it is used Brequet’s Endurance Equation for
propeller aircraft:
W5 − EVCbhp
= exp
W4 550η ( L / D) (6.6) [1]
p
Before the estimation of weight fraction for loiter, it should be found the (L/D) for
loiter. To calculate (L/D) loiter:
E = 30 min = 1800s
Cbhp = 0, 5lb/hr/hp = 0, 0001389 lb/s/hp
loiter = 1, 048 kg/m3 (for 1600m, from first guess sizing study)
cruise = 0, 963 kg/m3
ρcruise
Vloiter = 0, 76Vcruise = 159, 868 ft/s
ρloiter
qloiter = 26 lb/ft2
Wing loading for loiter:
W W W W W W
= × 1 × 2 × 3 × 4 =17 × 0.98 × 0.985 × 0,936 × 0,995 =15, 28lb / ft 2
S loiter S TO W0 W1 W2 W3
L 1
= = 13, 47
D 26 × 0, 024 + 15, 28 × 1
15, 28 26 × π × 0,8 × 7
After the determination of L/D, it is calculated weight fraction for cruise by using the (6.6) [1].
W5 −(1800)(159,868)(0.0001389)
= =
exp 0.993
W4 550 × (0.8) × (13, 47)
W5
= 0,993
W4
W6
= 0,997
W5
73
To obtain total weight fractions, all of these mission segment weight fractions are
multiplied together. Therefore;
W6 W1 W2 W3 W4 W5 W6
= =0.98 × 0.985 × 0.936 × 0.995 × 0.993 × 0.997 =0,89
W0 W0 W1 W2 W3 W4 W5
Total fuel includes, 100% mission fuel + 5% reserve fuel + 1% trapped fuel.
According to these proportions total fuel weight fraction is estimated as shown:
Wf W6
= 1.06(1 − ) (6.7)
[1]
W0 W0
Wf Wf
= 1.06(1 − 0,89) = 0,1166 = 0,1166
W0 W0
Wcrew + W payload
W0 =
W W
1− ( f ) − ( e )
W0 W0
• Wcrew and Wpayload values are given at the design requirements as 100kg = 220, 26lb.
• Wf / W0 = 0,1166
• We / W0 = -0, 25 + 3,913W0-0,20
To find the value of W0, it must to do iteration. For doing this, the iterative equation is got
as given:
220, 26 + 220, 26
W0 =
1 − 0.1166 − (−0, 25 + 3, 913W0 −0.20 )
440, 52
W0 =
1,1334 − 3, 913W0 −0.20
Then; the iterative process was done to calculate W0. Thus; some solution was found.
These are given below:
74
W0 (Guess) (lb) W0 (Calculated) (lb)
1600 1651, 71
1684, 26 1704, 65
1717, 38 1725, 31
1735, 22 1736, 406
1737 1738, 3506
Table 6.1
After calculating the take off gross weight, required engine horsepower can be found
simply by using the horsepower to weight ratio (h.p. /W0) which has been calculated
previously and the calculated take off gross weight (W0).
The horsepower-to-weight ratio was 0, 075. Firstly, all calculations are made for this
hp/W0 value. However, as a result of this value, the range was found as 923nm. This range
was very higher than the design requirements 500nm. To correct it, it is changed the hp/W0
value as 0, 085. Thus, the range value is nearly the design requirements. Beside, with
increasing the horsepower-to-weight ratio not only takeoff weight decreases, but also
performance better as to old value of hp/W0.
hp
= 0, 085
W0
hp
Required power is = . W0 = (0, 085). (1738, 3506lb) = 147, 76 hp
W0
According to the design requirements, the aircraft has one piston propeller engine.
This engine must be provide the required power is determined as 147, 76 hp. After searching
Jane’s and web pages of engine companies, it is decided to select an appropriate engine which
provides 150 hp powers. This value is nearly same with required power 147, 76hp.
The selected engine is used generally light general aviation and trainer aircrafts.
75
Figure 6.1Lycoming O-320 E2A [5]
Fixed-engine sizing procedure is similar to the rubber engine sizing with several
exceptions. These exceptions result from the fact that either the mission range or the
performance must be considered a fallout parameter, and allowed to vary as the aircraft is
sized.
It is selected an engine’s power output is higher than the required engine power, so
aircraft’s takeoff gross weight will change:
N × hpeach (6. 8) [1]
W0 =
hp / W0
76
“N” points out the number of engine. Here, it is had one engine; therefore, N equals to
“one”.
1×150
=
W0 = 1764, 705lb W0 = 1764, 705lb = 801, 176kg
0.085
With the takeoff weight known, the range capability can be determined from equation
[1]
(6.1) using a modified iteration technique. The known takeoff weight is repeatedly used as
the “guess” W0, and the range for one or more cruise legs is varied until the calculated W0
equals the unknown W0. In this method, during calculate the takeoff weight; it is considered
the range is variable by keeping the horsepower-to-weight ratio constant.
In order to find total weight fraction, it should be determined the weight fractions of
all missions. Weight fractions remain same except cruise and loiter mission segments. The
weight fractions for takeoff, climb and accelerate, descent and landing are defined above:
W1 W4
= 0.98 = 0.995
W0 W3
W2 W6
= 0.985 = 0.997
W1 W5
Now, it is calculated the weight fractions for cruise and loiter which they change if
range is variable.
W5 (1800)(159,868)(0, 0001389)
=
exp − =ϕ
W4 (550)(0.8)( L / D ) loiter
During iteration process, cruise and loiter weight fractions are called as and for
easiness.
77
We have to recalculate (L/D)loiter because wing loading at loiter had changed due to
change at cruise weight fraction
W W W W W W
= × 1 × 2 × 3 × 4 =17 × 0.98 × 0.985 × (λ ) × 0.995 =(16,328λ )lb / ft 2
S loiter S TO W0 W1 W2 W3
L 1 λ
=
D loiter 26 × 0, 024 1 0, 0357λ 2 + 0, 038
+ 16,328λ ×
16,328λ 26 × π × 0,8 × 7
Then, this expression substitutes into weight fraction equation for loiter:
W6 W1 W2 W3 W4 W5 W6
= = 0.98 × 0.985 × (λ ) × 0.995 × (ϕ ) × 0.997 = 0.9576λϕ
W0 W0 W1 W2 W3 W4 W5
Wf W6
= 1.06(1 − ) = 1.06(1 − 0,9576λϕ ) = 1, 06 − 1.015λϕ
W0 W0
[1]
These are put into the takeoff weight equation given (6.1) ; it is obtained the new
takeoff weight equation:
220, 26 + 220, 26
W0 =
1 − (1, 06 − 1, 015λϕ ) − ( −0, 25 + 3, 913W0 −0.20 )
440,52
W0 =
0,19 + 1.015λϕ − 3,913W0 −0.20
It should be do the iteration process to find the new range. During this iteration
process, we need follow the some considerations. According to this iteration process, first it is
guessed a range value. For this guessed range value, it is found the variable “”. After that, it
78
is calculated the “” from value of . Then, it is calculated the takeoff weight from weight
equation. At the last, it is done the iteration until the calculated W0 equals the unknown W0.
Wo Guessed Wo Calculated
Range (nm)
(lb) (lb)
500 0, 9326 0, 9933 1764 , 705 1759, 98
510 0, 9313 0, 9933 1764 , 705 1761, 63
520 0, 93 0, 99329 1764 , 705 1763, 66
525 0, 9294 0, 99329 1764 , 705 1764, 66
Table 6.3 Range Calculation
As it can be seen in the table, the new range for fixed-engine sizing study is found as:
R = 525nm = 3192000ft
W1/W0 0, 98
W2/W1 0, 985
W3/W2 0, 9294
W4/W3 0, 995
W5/W4 0, 99329
W6/W5 0, 997
W6/W0 0, 884
Wf/W0 0, 12296
Table 6.4 Weight Fractions
After the calculations as to range, it is found the range value for fixed-engine sizing
study. If some range requirement must be satisfied, then performance must be the secondary
parameter. The takeoff weight will be set by fuel requirements, and the fixed-sized engine
may not necessarily provide the thrust-to-weight ratio desired for performance considerations.
79
6.5. GEOMETRY SIZING
Since the takeoff gross weight is known, the fuselage, wing and tails can be sized.
Most of these sizing procedures based on historical approaches given in Ref [1].
6.5.1. Fuselage
The fuselage size is determined by real-world constraints. The fuselage length can be
found from Table 6.3[1] by using the statistical equation L = aW0C . According to this formula,
fuselage length is related to the takeoff gross weight. The value of a and C are taken from the
table. For general aviation-single engine aircraft, a = 4, 37 and C = 0, 23. Thus, the fuselage
length can be calculated by using the takeoff gross weight W0 = 1764, 705lb
Fuselage Length = (4, 37).(1764, 705)0, 23 = 24, 4ft =7, 437m
Fuselage diameter can be found from the fuselage fineness ratio (FFR) which is
basically;
FuselageLength
FFR= (6. 9) [1]
FuselageMaximumDiameter
For subsonic aircraft, fuselage fineness ratio changes from 3 to 8. Subsonic drag is
minimized by a fineness ratio of about 3. However, fuselage fineness ratio is 3, may not
provide enough tail moment arm, so tail boom can be added, with a smooth fairing from the
front part of fuselage. This creates the streamlined “tadpole” shape characteristic of several
newer small airplanes. According to all of them, the FFR is selected;
FFR = 5
6.5.2. Wing
The actual wing area can be calculated simply as the takeoff weight divided by the
takeoff wing loading. But this wing area is the reference area of the theoretical, trapezoidal
wing and includes the area extending into the aircraft centreline. Both values are found above
and in previous study. Therefore;
80
W0 1764, 705
=
S wing = = 103,806 ft 2 = 9, 644m2
(W / S )0 17
The aspect ratio has been chosen as 7 before. The span of the wing can be found now:
We can find the root and tip chords by using the geometric equations below:
Taper ratio (λ) has been chosen as 0.4 before;
Previously, for the estimation of tail size it is used historical approaches. Here, it is
considered the tail size would be in some way the wing size because the primarily purpose of
a tail is to counter the moments produced by the wing. To estimate tail size is more difficult
because of importance of both area and tail moment arms. The effectiveness of a tail in
generating the necessary moment about the center of gravity is proportional to the lift
produced by the tail and to the tail moment arm.
First, it is required a method for initial estimation of tail size which is called “tail
volume coefficient”. It is shown below the tail volume coefficient both vertical and horizontal
tails.
LVT SVT
cVT = (6.10) [1]
bw S w
LHT S HT
cHT = (6.11) [1]
c w Sw
For a vertical tail, the wing yawing moments which must be countered are most
directly related to the wing span (bw). This leads to the “vertical tail volume coefficient” as
can be seen Eq. (6.10) [1]. For a horizontal tail, the pitching moments which must be countered
are most directly related to the wing mean aerodynamic chord ( Cw ). This leads to the
“horizontal tail volume coefficient” as shown by Eq. (6.11) [1].
81
Mean aerodynamic chord of the wing is:
Cw =2/3 Croot (1+λ+λ2)/ (1+λ) = 1, 246m = 4, 088ft
From Table 6.4[1], for a general aviation - single engine aircraft, vertical tail volume
coefficient cVT is determined as 0.04. The tail arm is taken about 60% for an aircraft with a
front-mounted propeller engine.
LVT = 0.6L = (0.6) (7, 437m) =4, 4622m = 14, 64ft
After estimation of the vertical tail length, it is calculated the area of vertical tail. The
value of win span and wing area are found above. Also, vertical tail volume coefficient is
determined from Table (6. 4) [1]. According to these values, it can be found the area of vertical
tail by using the Eq. (6.10) [1] as given the below:
SVT = (26, 96) (103, 806) (0, 04)/ (14, 64) = 7, 65ft2
SVT = 7, 65ft2= 0, 71m2
To calculate the span and chord of tails, it is required aspect ratios of tails. The aspect
ratio values for horizontal tail are determined 5, and for vertical tail 1, 5m2.
Wing span for vertical tail;
bVT = AVT SVT = 1.5 × 0, 71 = 1, 032m
After estimation of the horizontal tail length, it is calculated the area of horizontal tail
by using the Eq. (6.10) [1] as given the below:
SHT = (4, 088) (103, 806) (0, 7)/ (14, 64) = 20, 29ft2
SHT = 20, 29ft2 = 1, 885m2
82
6.5.4. Control Surface Sizing
The primary control surfaces are the ailerons (roll), elevator (pitch) and rudder (yaw).
Final sizing of these surfaces is based upon dynamic analysis of control effectiveness,
including structural bending and control system effects.
- Aileron;
Ailerons are typically about 15-25% of the wing chord. In this project, this ratio is
chosen as 20%. According to this value, it is estimated the aileron span over wing span ratio
[1]
from Fig (6.3) which can be seen below. This historical guideline shows that the aileron
span over wing span ratio is between the ratios of 40-50% for 0, 20 aileron chord over wing
chord. From that, it is selected as 45%.
83
For cf / cw = 0.24 and bf / bw = 0.40;
cw = 1, 246m cflap = cf = 1, 246 × 0, 24 = 0, 299m
bw = 8, 217m bflap = bf = 8, 217 × 0, 40 = 3, 287m
84
FIXED ENGINE SIZING
Selected Engine Lycoming O-235 E2A
Horsepower 150 hp
W1/W0 (Takeoff) 0.98
W2/W1 (Climb) 0.985
W3/W2 (Cruise) 0.9294
W4/W3 (Descent) 0.995
W5/W4 (Loiter) 0.99329
W6/W5 (Landing) 0.997
W0 1764, 705lb
We 1107, 197lb
Wf 216, 988lb
Range 525nm
GEOMETRY SIZING
Fuselage L = 7, 437m Dmax= 1, 4874m
Wing Sw= 9, 644m2 bw = 8, 217m
Croot = 1, 677 m Ctip = 0, 6708m
Taper ratio = 0.4 Aspect ratio = 7
Horizontal tail SHT = 1, 885m2 bHT = 3, 07m
cHT = 0, 614m Aspect ratio = 5
Vertical tail SVT = 0, 71m2 bVT = 1, 032m
cVT= 0, 688m Aspect ratio = 1, 5
Ailerons ca / cW = 0, 20 ba / bW = 0, 45
ca = 0, 2492m ba = 3, 697m
Elevators ce/cHT=0, 40 be/bHT= 1.0
ce = 0, 2456m be = 3, 07m
Rudder cr/cVT=0, 40 br/bVT= 0, 9
cr = 0, 2752m br = 0, 9288m
Flaps (plain) cf/cw=0, 24 bf/bw=0, 4
cf = 0, 299m bf = 3, 287m
85
6.7. CONCLUSION
In this part, the aim was to do calculations for initial sizing of general aviation-single
engine aircraft. In this sense, firstly, rubber engine sizing is performed and aircraft takeoff
weight is calculated. Then, the required power is found by using the horsepower-to-weight
ratio. Previously, the hp/W value was determined as 0, 075, but here it is decided to change
because of range calculation. According to 0, 075 hp/ lb, the range is found very higher than
design requirements. This means that the aircraft empty weight increases unnecessarily. The
higher range does not provide better performance. Therefore, the new hp/W value is estimated
as 0, 085. Thus, the range is found nearly design requirements. From hp/W ratio, an engine
which can support this power was selected. From that engine, a fixed engine sizing study was
done and new takeoff gross weight and new range value was calculated for this engine.
Finally, geometry sizing of aircraft is done. All areas and lengths for main parts of aircraft
like fuselage wings and tails were calculated. Same calculations were done for control
surfaces.
86
CHAPTER 7
CONFIGURATION LAYOUT AND INTERIOR DESIGN
7.1. INTRODUCTION
The configuration layout and interior design is very important part of the design. In
this part includes all drawings of the aircraft such as wing, tail, control surfaces and whole
aircraft. Drawing means of the product of the aircraft. All of the calculations or analytical
tasks are very important, too. Drawing comes after these calculations of the aircraft. While the
analytical tasks are vitally important, the designer must remember that these tasks serve only
to influence the drawing, for it is the drawing alone that ultimately will be used to fabricate
the aircraft.
The purpose of this study is to make necessary calculations for determining the aircraft
configuration layout and draw the external geometry and interior design includes cockpit of
the aircraft.
From the previous studies, we can tabulate a table including the parameters for wing
and tail surfaces in order to make the necessary calculations. This table is shown below.
HORIZONTAL VERTICAL
Characteristics WING
TAIL TAIL
Airfoil NACA 23015 NACA 0015 NACA 652-015
AR (Aspect Ratio) 7 5 1,5
Λc/4 4° 6, 76° 40°
Taper ratio ( λ ) 0,4 0, 6 0, 5
Twist - - -
Area (S) (m2) 9, 644 1, 885 0, 71
Table 7.1 General specifications of wing and tails
The following equations will be used to make the calculations for wing, horizontal and
vertical tails.
Span; b = AS (1) [1]
2S
Root chord; Croot = (2) [1]
b(1 + λ )
Tip chord; Ctip = λCroot (3) [1]
87
2 1 + λ + λ2
Mean aerodynamic chord (M.A.C); C = Croot (4) [1]
3 1+ λ
b 1 + 2λ
Location of M.A.C; Y= (5) [1]
6 1+ λ
After the calculations of these terms, initial sizing study is done. In this part, some
dimensions are found such as span, chords, main aerodynamic chord and location of M.A.C.
• Span:
Wing ⇒ b = 8, 217m
Horizontal Tail ⇒ b = 3, 07m
Vertical Tail ⇒ b = 1, 032m
• Chords:
Croot (1 + λ + λ 2 ) / (1 + λ )
2
=c
3
Wing ⇒ Ĉ = 1, 246m
Horizontal tail ⇒ Ĉ = 0, 501m
Vertical Tail ⇒ Ĉ = 0, 713m
b 1 + 2λ 8, 217 1 + 0,8
Wing ⇒Y =× = × =1, 761m =
5, 778 ft
6 1+ λ 6 1 + 0, 4
b 1 + 2λ 3, 07 1 + 1, 2
⇒Y =× = × =
0, 703m =
6 1 + 0, 6
Horizontal Tail 2,306 ft
6 1+ λ
2b 1 + 2λ 2 ×1, 032 1 + 1
Vertical Tail ⇒ Y =× = × =0, 4586m =
1,505 ft
6 1+ λ 6 1 + 0,5
88
The results are tabulated below;
According to these parameters, we can draw the top view of the wing and tail surfaces.
0.614
0.704
0.501
1.535
0.368
89
0.458
0.713
1.032
0.917
0.67
1.761
1.246
4.109
1.677
90
When the wing is designed, it is considered that the length of the entering part to
fuselage as nearly 0, 30m. This part exists at the location of the maximum fuselage diameter.
However, the aileron and flap lengths sums are approximately 3, 4m. After flap, there is 0,
42m to the fuselage. In order to not close the flap to fuselage, it is selected the distance
between the flap and fuselage on wing is 0, 30m.
Flaps, ailerons, elevator and rudder dimensions are determined in previous study
“Initial Sizing”.
Flaps: Flaps are placed on the wing which is 40% of the span and 24% of the chord.
cf / cw = 0, 24; bf / bw = 0, 40
cw = 1, 246m and cf = 0, 24 × 1, 246 = 0, 299m
bw = 8, 217m and bf = 0, 40 × 8, 217 = 3, 2868m ( For each wing = 1, 6434m )
Ailerons: Ailerons are placed on the wing which is 45% of the span and 20% of the chord.
ca / cw = 0, 25; ba / bw = 0, 45
cw = 1, 246m and ca = 0, 20 × 1, 246 = 0, 2492m
bw = 8, 217m and ba = 0, 45 × 8, 217 = 3, 697m ( For each wing = 1, 84 m )
Elevator: Elevators are placed on the horizontal tail which is 100% of the span and 40% of
the chord.
ce / cw = 0, 40; be / bw = 1
ce = 0, 40 × 0, 614 = 0, 2456m
be = 0, 100 × 3, 07 = 3, 07m ( For each horizontal tail = 1, 535m )
Rudder: Rudder is placed on the vertical tail which is 90% of the span and 35% of the chord.
cr/cVT=0, 35; br / bw = 0, 90
cr = 0, 40 × 0, 688 = 0, 2752m
br = 0, 90 × 1, 032= 0, 9288m
91
1.8485
1.643
Figure 7.5 The sketch of the wing with flap and aileron
0.2456
153.5
92
0.9288
0.2752
As explained in previous studies, NACA 23015 airfoil is used for the wing, both at the
root and tip. NACA 652015 airfoil is used for the vertical tail and NACA 0015 airfoil is used
for the horizontal tail, both at the root and tip. The wing has constant camber and thickness;
hence there is no need to show any auxiliary control lines. For horizontal and vertical tail
there is no camber. Wing has 2 degree and horizontal tail has -2 degree incidence angle.
Also, there is no twist distribution for wing and tails.
The plotting of the airfoils for wing and tails are shown below:
93
Figure 7.9 NACA 0015 profile
For a stable aircraft, the wing should be initially located such that the aircraft center of
gravity is at about 30% of the mean aerodynamic chord. When the effects of the fuselage and
tail are considered, the center of gravity would be about 25% of the total subsonic
aerodynamic center of the aircraft [1].
The mean aerodynamic chord of wing is 1, 246m. According to above information, the
location cg point is 0, 3115m. The desired location of the cg point is shown in Figure 7.9
below.
94
Figure 7.11 The location of center of gravity point for wing
7.3.1 Fuselage
From previous study, fuselage length and maximum diameter have been found as;
The pilots and other crew members can reach all the controls comfortably.
The pilots and other crew members must be able to see all flight essential instruments
without undue effort.
Communication by voice and by touch must be possible without undue effort.
Visibility from cockpit must adhere to certain minimum requirements.
Cockpit will be designed for two crew members, pilot and co-pilot. For two crew member
[1]
including configurations, 100inch (2.54m) cockpit length can be considered. Pilots are
95
located by observing requirements for pilot visibility and for pilot ability to reach important
control and instruments. It is also considered a smooth exterior, 20º unobstructed vision
angle above the horizontal axis considering the pilot’s eye and 15º vision over the nose from
the front windshield. Besides, Lc (length between the pilot’s eye and the windshield) value is
generally between the 0, 5 and 0, 6m. According to this interval, Lc is considered about 0.5m.
Cockpit width is considered as 1,08m. For cockpit seats, economy class ones are chosen and
seat width is considered as 0, 45m table 9.1[1]. Also, there is 0, 2m space between the seats.
0.2
0.45 0.45
1.08
SEAT SEAT
FLOOR
0.40
Aircraft wetted area, is the total exposed surface area, and it must be calculated for drag
estimation. In order to find the wetted area first the exposed area must be found, referring to
section 7.10[1], it is mentioned that the exposed area is found by dividing the reference wing
area by the cosine of the dihedral angle. After the exposed area is found the wetted area is
found by using equation 7.11[1] for t/c > 0, 05. All of thickness ratios are t/c = 0, 15 for this
project. Therefore;
Sexposed = Sreference / cos (dihedral) = 9, 644 / cos (0°) (dihedral angle = 0°) = 9, 644m2
96
Because of no dihedral, exposed area is determined only by considering that the wings
reference area minus the part of the wing covered by the fuselage. Thus;
Sexposed = 8, 87m2
Sexposed = Sreference / cos (dihedral) = 1, 885 / cos (0°) (dihedral angle = 0°) = 1, 885
Sexposed = 1, 73m2
Sexposed = 0, 65m2
* Fuselage
For the fuselage the wetted area was found by using equation 7.12 [1]. By using Catia,
for Fig. 12 the top area (Atop) of the fuselage is found to be 8, 05m2 and the side area
(Aside) is 7, 226m2. Therefore,
Atop + Aside
S wet ≅ 3, 4
2
Swet, fuselage = 25, 969m2
97
Aircraft Internal Volume
Aircraft internal volume is determined by using equation 7.13 [1]. The top area and side
area are found above. These data are put into the equation, it is calculated the internal volume.
The calculation is given below:
Atop × Aside
Vol ≅ 3, 4
4L
Vol = 6, 648m3
For the aircrafts of competitor study, the fuel tanks are usually being in the wings as a
wing tanks. Therefore, it is considered the fuel tanks in each wing.
The power-plant for this project; one 150 hp Lycoming O-320 E2A four cylinder air-
cooled horizontal opposed engine driving a two blade fixed pitch McCauley propeller. Fuel
contained in two integral wing tanks.
98
7.5. DRAWINGS OF THE TOP, FRONT AND SIDE VİEWS OF THE AIRCRAFT
99
Figure 7.16 Side view of the aircraft
100
HORIZONTAL VERTICAL
Characteristics WING
TAIL TAIL
Airfoil NACA 23015 NACA 0015 NACA 652-015
AR (Aspect Ratio) 7 5 1,5
Λc/4 4° 6, 76° 40°
Taper ratio ( λ ) 0,4 0, 6 0, 5
Twist - - -
Dihedral 0° - -
Incidence 2° - 2° -
Wing Tip Sharp Sharp -
Wing Vertical
Mid High -
Location
Table 7.4 General specifications of wing and tails
GEOMETRY SIZING
Fuselage L = 7, 437m Dmax= 1, 4874m
Wing Sw= 9, 644m2 bw = 8, 217m
Croot = 1, 677m Ctip = 0, 6708m
Taper ratio = 0.4 Aspect ratio = 7
Horizontal tail SHT = 1, 885m2 bHT = 3, 07m
CHT(mean) = 0, 501m Aspect ratio = 5
Vertical tail SVT = 0, 71m2 bVT = 1, 032m
CVT(mean) = 0, 713m Aspect ratio = 1, 5
Ailerons ca / cW = 0, 25 ba / bW = 0, 45
ca = 0, 2492m ba = 3, 697m
Elevators (for horizontal tai) ce/cC=0, 40 be/bHT= 1, 0
ce = 0, 2456m be = 3, 07m
Rudder (for vertical tail) cr/cVT=0, 35 br/bVT= 0, 90
cr = 0, 2752m br = 0, 9288m
Flaps (plain) cf/cw=0, 24 bf/bw=0, 40
cf = 0, 299m bf = 3, 2868m
Location of cg 0, 3115m
101
7.7. CONCLUSION
In this chapter, it is done the configuration layout and interior design for the aircraft.
To be formed whole aircraft, geometry sizing is made. For geometry sizing, it is determined
some dimensions of the aircraft such as wing and tails chords, locations of center of gravity of
the aircraft etc. Almost all of the geometric parameters were shown on technical drawings of
wing and tail surfaces. Then, fuselage and interior design or cockpit design are done basically.
The drawings are not complex and difficult; on the contrary, all of them are made simply.
During the drawings, it is considered to reach the best possible configuration for the aircraft.
After that, wetted area and aircraft internal volume are determined which is important in drag
calculations. Finally, it is contemplated the fuel tanks exist in the wings.
102
CHAPTER 8
PROPULSION AND FUEL SYSTEM INTEGRATION
8.1. INTRODUCTION
In this chapter, it is intended to analyze the propulsion system for desired aircraft. It is
wanted to select the most suitable propulsion system. Also, it will be determined the propeller
sizing and tried to select the propeller for the aircraft according to the found specifications.
Then, the propulsion system and propeller will be installed to the aircraft. Eventually, the fuel
system will be analyzed and the fuel tank will be defined.
There are many options for aircraft propulsion. These propulsion system options are
shown in the Figure 8.1 [1]. According to this figure, the most suitable one should be selected
for desired aircraft at given conditions. All aircraft engines operate by compressing outside
air, mixing it with fuel, burning the mixture, and extracting energy from the resulting high-
pressure hot gases. However, the engine types have some advantages and disadvantages with
respect to each other and their specific properties determine the application areas of each
engine. Therefore, here, it is discussed which engine is selected and why selected because the
propulsion system selection is important for the aircraft. Firstly, when it is considered the
Figure 8.2[1], it can be seen easily that aircraft design Mach number determines the engine
type. For lowest Mach number (for the project, M is found nearly 0, 2), the best engines are
both piston-prop and turboprop. The engine choice is reduced from ten to two. It is preferred
the piston-propeller engine instead of turboprop. Piston-props generally are cheaper than the
turboprops. Also, piston-props use lowest fuel consumption. However, turboprops use more
fuel for the same horsepower. Although producing a lot of noise and vibration, it is selected
the piston-prop engine for the design project because still the piston-props are the best choice
for the lighter aircrafts.
103
Figure 8.1 Propulsion system options [1]
The engine has been chosen as Textron Lycoming O -320 E2A for the aircrafts in
previous study. The selected engine is still the same. The detailed properties of this engine
which was taken from Jane’s All the World’s Aircraft and Wikipedia are tabulated below:
104
MANUFACTURER LYCOMING ENGINE (Pennsylvania)
MODEL O-320 E2A
Four cylinder air-cooled horizontal
Type opposed engine
Two blade fixed pitch McCauley
Propeller Drive propeller
Max Diameter 74in = 1879, 6mm
Bore 130mm (5, 118in)
Weight, Dry 244lb (110, 7kg)
Height 22,99in = 0, 58m = 1, 92ft
Width 32,24in = 0,81m = 2,69ft
Length 29, 56in = 0,75m = 2,46ft
Cylinders (stroke) 98, 4mm
Cylinders (capacity) 5200cc
Power (at T-O) 150 hp
Max Continuous 160
Max Cruise Rating 140
Specific Fuel Consumption (at T-O) 0, 42 lb/h/lb
Core RPM 2700 rpm
Compression Ratio 07:01
Aluminum-alloy casting and a fully
Combustion Chamber machined combustion chamber
In this part, the propeller and engine dimensions are determined. Then, propeller
location and engine installations are defined. Also, required inlets and exhausts are
determined.
The actual details of the propeller design such as the blade shape and twist are not
required to lay out a propeller-engine aircraft. Instead of, it should be determined the propeller
diameter, engine dimensions and inlet, exhausts. In propeller sizing part, it is found the
propeller diameter for two conditions which are tip speed and hp. Propeller diameter is
function of hp. Also, tip speed is related to the length of the propeller blade. It should be kept
105
[1]
below sonic speed . According to these; the smallest one is chosen for the propeller
[1]
diameter. Generally, larger propeller diameter, the more efficient the propeller will be .
However, if the propeller is larger, it is increased the drag and weight. Therefore, it is selected
the two blade.
Propeller diameter estimation for tip speed:
π nd
2
(=
Vtip )
helical
60
+ V forward
2
(8.2)[1]
To calculate the helical speed, first it should be found the forward speed which is
related to the cruise speed. The cruise speed for design requirements is 130 knots = 219,
44ft/s. Also, other cruise condition is the altitude of the cruise. The cruise altitude has been
given as 8000ft in the previous study.
1/2 ρcruise Vcruise = 1/2 ρSL VSL2
It is determined the forward speed which is the same sea level speed by using the
above equation:
VSL = VForward = 194, 5 ft/s
The metal is thought as a propeller material. At sea level the helical tip speed of a
metal propeller for low noise should not exceed 700ft / s.
From (8.2) [1], it is determined the required propeller diameter. For n = 2700rpm;
π .2700.d
2
= + (194,5 )
2
700
60
106
Propeller diameter estimation for HP(for two blade):
d =1,83 4 Hp =1,83 × 4 150 =6, 4 ft =1,95m
d = 6, 4ft = 1, 95m
From these two metal blades propeller diameters, the smaller one is selected because
of the tip speed limitation. Therefore; the propeller has two blades and diameter is;
d = 4, 756ft = 1, 45m
Now, it is required to decide that the propeller has fixed or variable pitch. A variable-
pitch propeller can be used to improve thrust. Therefore, variable pitch makes positive effects
for different cruise speeds, but in this design the variable pitch is unnecessary because of the
constant cruise speed. Thus, it is decided to use for the aircraft a fixed pitch propeller is
called a cruise prop or climb prop. Also, the selected engine Lycoming O-320 E2A uses the
two blades fixed pitch McCauley propeller. This information is considered in the decisions,
too.
Spinner exists on the most of the aircrafts. The shape of spinner is generally cone or
bullet. And spinner mission is pushing the air out to where the propeller is more efficient.
Ideally, the spinner should cover the propeller out to about 25% of the radius [1]
To sum up, the specifications of the propeller are: two metal blades, fixed pitch
propeller with spinner.
The propeller locations matrix is shown in the figure below. According to it, it can be
seen there is different location for the propeller. For example, the propeller can be settled on
the fuselage, wing, tail or front, behind, top etc. For this project, it is decided the tractor
location. Tractor engine location offers a fuselage mounted engine configuration. Tractor
location is the standard for most of the history of aviation. The heavy engine is in the front for
the tractor location. This causes the shorter fore body, and allowing smaller tail area and
improved stability. Also, whether water or air cooled, front placement offers the most
efficient position for cooling for tractor location. Because of these causes, for this general
aviation aircraft, the conventional tractor engine location is selected.
107
Figure 8.3 Propeller locations [1]
In this part, it is made engine-size study and the results are compared with the real
engine size (Lycoming O-320 E2A) which has been selected before. To product of an engine,
it is considered four different type propeller powerplant. One of them is the horizontally-
opposed piston engine. The selected engine (Lycoming O-320) is an opposed engine, too.
Opposed piston engine sees most use today.
The estimation of the engine size is found by using Table 10.4[1], for a piston-prop
engine. The calculations are given below:
X= a (bhp) b (8.3) [1]
108
It can be seen that the obtained values for engine are very close to the selected real
engine. Even, the diameters of both are the same. The estimated values of the engine length
and weight are a little much than the selected engine.
There are special installation requirements for the piston engines. These installation
requirements have many effects on the configuration layout. For this design, tractor engine
location is selected. Therefore, the engine exists on the front part of the fuselage. Thus, the
cooling-air intake is located directly in front of the engine cylinders. By baffles which are flat
sheets of metal, the air diverted over top of the engine to engine compartment. There are two
types of the air-cooling: down-draft and up-draft. Down-draft cooling is selected for this
aircraft because up-draft cooling can heat up the cabin by dumping the hot air in front of the
windscreen. Also, windscreen can be covered by the engine oil leak. And, exists air is into a
high pressure region for down-draft cooling. Because of these factors, down-draft cooling is
chosen although it has a poor place for the exit air.
An aircraft fuel system includes the fuel tanks, fuel lines, fuel pumps, vents and fuel-
management controls.
There are three types of fuel tanks: discrete, bladder, integral. Discrete tanks are
normally used only for small general aviation and homebuilt aircrafts. Bladder tanks are made
109
by stuffing a shaped rubber bag into a cavity in the structure. Rubber bag of the bladder tank
is thick, so 10% of the available fuel volume is lost. And, bladder tank is used for self-sealing.
Integral tanks are areas inside the aircraft structure that have been sealed to allow fuel storage.
Integral tanks are part of the aircrafts structure; therefore, they cannot be removed for service
or control. The most commonly used and efficient fuel tank for the competitor aircrafts are the
integral tanks. Therefore, integral fuel tank configuration will be used for the design of the
aircraft. The wings are used for the fuel tanks. Required fuel tank volume was determined by
the mission fuel. Mission fuel weight is;
Wf = 216, 988lb = 98, 5kg
Total fuel weight will be stored in both each sides of the wings. Each wing includes
two different fuel tanks because of the landing gear location. If only one tank would be in the
wing, there was no location for the landing gear. For each side of the wing, the mission fuel
weight is the half of the total weight:
Mf1=Mf2 =Wf / 2 = (216, 988)/2 = 108, 5lb = 49, 3kg
To find the capacity of the fuel tanks, the areas are separated on airfoils A1 and A2, by
distance H, the following formula is used;
Ai = 0.9(0.5c) (t/c) (c) (8.4) [1]
According to the formula, in total it is used the half of the airfoil chord length for fuel.
(From 0.15c to 0.65c, other parts are for flaps, ailerons, actuators etc.). Also, for each tank,
the cross sectional area loss due to airfoil curvature is taken as 10% of the rectangular area
shown.
By defining two fuel tanks for each side of the wing;
• Volume of the tank from airfoil (A1) to airfoil (A2), which is H1 distance apart, is;
H1
V1 = ( A1 + A1 A2 + A2 ) (8.5)[1]
3
When fuel tank volume is calculated for tank, the thickness ratio is 15% due to the
wing airfoil. Each wing has one fuel tank. It should not divide each tank into two separate
parts because the landing gear is considered on the fuselage. Therefore, it is not require
making a room for the landing gear.
110
Fuel tank:
The chord length at the tip of the wing (fuel tank end section) is 0, 335m. And, the
chord length of the fuel tank beginning section is 0, 754m. From equation (8.4) [1];
A1 = 0, 9 (0, 1675) (0, 15) (0, 335) = 0, 0076m2
A2 = 0, 9 (0, 377) (0, 15) (0, 754) = 0, 0384m2
H1 (perpendicular distance between A1 and A2) = 3, 7m
3, 7
V1 =× (0, 0076 + (0, 0076) × (0, 0384) + 0, 0384) =
0, 078 m3
3
The density of the fuel is taken as 785 kg/m3, also assuming that 15% volume for wing
tanks is lost due to structural elements inside the tank, and the weight is;
MTotal = (0, 85) (785) (0, 156) = 104, 1kg
This obtained value is really good value for this design. The required mission fuel
weight is 98, 5kg. However, for integral tanks, there is foam in the wing to prevent fire and
leak. This foam covers 2.5% of the volume. Also, 2.5% of the fuel is absorbed by the foam.
When these losses are considered, remaining fuel is nearly the same the mission fuel.
111
0,754m
3,7m
0,335m
PROPELLER
Diameter 1, 45m
Spinner radius 0, 18125m
Blade number 2
Type fixed - pitch
Location tractor
ENGINE
Weight 123, 71kg
Length 0, 82m
Diameter 0, 58m
Installation down-draft
FUEL SYSTEM
Type integral
Volume 0, 156m3
Table 8.2
112
8.7. CONCLUSION
In this study, propulsion system and fuel integration trainings are done. The propeller
designations and location are determined. Also, engine and fuel system are defined. Engine
dimensions and installation are made. And, the selections and decisions for the fuel system
are discussed. In order to do this, wing fuel tank volume is calculated by considering the
technical drawings. Thus, it is checked the wing fuel tank is sufficient. Finally, the estimated
engine dimensions are compared with the actual values such as the aircrafts in the competitor
study.
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CHAPTER 9
LANDING GEAR AND SUBSYSTEMS
9.1. INTRODUCTION
In aviation, the landing gear is the structure that supports an aircraft on the ground and
allows it to taxi. Landing gear usually includes wheels. The design of the landing gear is one
of the more fundamental aspects of aircraft design. The design and integration process
encompasses numerous engineering disciplines, e.g., structures, weights, runway design and
economics. Landing gear must not cause any trouble for the structure of aircraft and it must
provide a safe landing. In this chapter, it will be discussed that the design and installation of
landing gear and other subsystems
Since many years, various arrangements have been used for wheels and structures to
connect them to the airplane. For example, tail dragger, single main, bicycle, tricycle or multi-
bogey. Single main landing gear is especially for sail planes due to its simplicity. Another
type is multi-bogey which is for heavy aircraft. This type is not considered because desired
aircraft is lighter. Now, the most popular landing gear arrangements are the tricycle landing
gear arrangement. The tricycle arrangement has one gear strut in front, called the nose wheel,
and two or more main gear struts slightly aft of the center of gravity. This type of landing gear
makes the aircraft easier to handle on the ground and it also makes landings much safer. The
main advantage of this layout is that it eliminates the ground loop problem of the tail dragger.
Also, although tail dragger is conventional type and has less drag and weight, it is unstable on
the ground because the center of gravity locates behind of the wheel. However, tricycle
landing gear arrangement is instead a stable design because of the location of the main gear
with respect to the center of gravity. It also improves forward visibility and permits a flat
cabin design. Because of these causes, in this design project, the tricycle landing gear
arrangements with one main unit (strut), two wheels on each side and one wheel on the
forward (steer able) is selected. Tricycle arrangement is shown in figure [1] below:
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Figure 9.1 Tricycle landing gear arrangements [1]
9. 3. TIRE SIZING
The tires are sized by considering the aircraft weight. It should be carried the weight of
the aircraft. Generally main wheels carry the most of the aircraft total weight about 90%.
Although the nose wheel carries only about 10% of the static load, it is exposed to higher
dynamic loadings at landing. Static load on landing gear are shown in the Figure 9.2[1]:
Calculation of the static loads and dynamic load are indicated by the following
equations:
Na
(Max Static Load) main= W ⋅ (9.1)[1]
B
Mf
(Max Static Load) nose= W ⋅ (9.2)[1]
B
M
(Min Static Load) nose= W ⋅ a (9.3)[1]
B
115
10 ⋅ H ⋅ W
(Dynamic Breaking Load) nose = (9.4)[1]
g⋅B
By using the above equations, it is calculated the static loads on the tires and dynamic
load on the nose tires under a 10ft2/s braking deceleration. Na, Nf, Ma, Mf, H and B are
dimensions for gear landing geometry are shown in Fig. 9.2[1]. These static and dynamic loads
are divided by the total number of main or nose tires to get the load per tire “WW (weight on
wheel)” which is used for tire selections.
From the historical data, it is known:
Mf = 0.15 B Ma = 0.08 B
B = wheel base
H = Ground and cg distance
Mf = the distance between main wheel and forward cg point
Ma = the distance between main wheel and aft cg point
Also, the mean aerodynamic chord (M.A.C) was found in early studies as 1,246m = 4,
088ft.
Mf
(Max Static Load) nose =W⋅ =0.15W ⇒ Mf = 0.15(11, 68) Mf = 1, 752ft = 0, 53m
B
116
Ma
=
(Min Static Load) nose W= 0.08W ⇒ Ma= 0.08(11, 68) Ma = 0, 93ft = 0, 285m
B
The values of the dimensions for gear landing geometry are shown in Fig. 8.3:
To add %25 additional load to gears for later growth of the design process is very
common. The aircraft the off gross weight was found as 1764, 705lb. If it is wanted to make a
recalculation the loads for this 25% additional load to gears:
N a 1, 25 1, 25
(Max Static Load) main = W = 1764, 705 × (0,92) × = 1014, 7lb
B 2 2
Mf
(Max Static Load) nose = W 1,=
25 1764, 705 × (0,15) ×1,=
25 330, 8lb
B
Ma
(Min Static Load) nose = W 1,=
25 1764, 705 × (0, 08) ×1,=
25 176, 47lb
B
The statistical tire sizing can be determined from Table 11.1[1] for general aviation
aircrafts:
117
Ww is the weight carried by tire. It is the maximum static load for whole wheels.
• Diameter: D = AWWB
A = 1, 51
B = 0, 349 Dmain = 16, 91in. = 0, 4295m
WW = 1014, 7lb
• Width: w = AWWB
A = 0, 7150
B = 0, 312 wmain = 6, 2in. = 0, 1575m
WW = 1014, 7lb
Nose tires can be assumed to be about 80% the size of the main tires.
Dnose = 0.8Dmain = (0.8) (0, 4295) Dnose = 0, 3436m = 12in
wnose = 0.8 wmain = (0.8) (0, 1575) wnose = 0, 126m = 4, 96in
In landing, brakes absorb kinetic energy from aircraft. The brake kinetic energy
absorption requirements must during landing at the design landing weight. For this design,
landing weight is 100% of the takeoff weight (Wlanding = 1764, 705lb). Brake conditions are
important for the estimation of the rim diameter. It is assumed that brakes are applied when
aircraft has stall speed. Thus, by assuming that the brakes are applied when the aircraft goes
to stall speed, it can be ignored that the energy loses because of aerodynamic drag and thrust
reversing. Stall speed was found in previous study for landing configuration as 89, 07ft/s.
2
1 WVstall 1
KEbraking = (9.5)[1]
2 g 2
The wheel diameter is related to the kinetic energy per braked wheel. By using Figure
[1]
9.4 , for general aviation, the wheel diameter can be found as nearly 7in. = 0, 178m.
118
Figure 9.4 Wheel diameters for breaking [1]
this table, it can be seen the Type III tire data supplies all conditions for the gear loads and
dimensions. For desired aircraft, it is chosen the 7.00-8 size categories for main tires.
119
The total dynamic braking load for nose should be divided by 1, 3 to find total
dynamic nose wheel load.
Total dynamic nose wheel load = (423, 47) / 1.3 = 325, 75lb
According to this value; the Type III, 5.00-4 tire is selected for nose wheel. The
properties of these tires are tabulated below:
Max Max Rolling Wheel Inflation
Max
Tire Width Diameter Radius Diameter Pressure
Load (lb)
(in) (in) (in) (in) (psi)
Main
2400 7.30 20.85 8.3 8 46
7.00-8
Nose
1200 5.05 13.25 5.2 4 55
5.00-4
Table 9.2 Selected tire properties
After the selection of main and nose tires, the pressure checks for them must be
performed. To do this, it is calculated foot print area Ad for tires by using the given formula:
d
= Ap 2,3 wd − Rr (9.6)[1]
2
The terms in this formula: w is tire width, d is tire diameter, and Rr is rolling radius.
Also, weight carried by tire is found by inflation pressure times contact area (foot print area).
These parameters are taken like in the table such as new diameter is 20, 85m for main tires
and 13, 25m for nose tires. Then, pressure is found and compared with the value given in the
table above.
Ww = PAP (9.7)[1]
• Main tires;
d 20,85
=
Ap 2,3 wd − =
Rr 2,3 7,30 × 20,85 − 8,3
= 60, 3in
2
2 2
P = 16, 82psi is lower than the inflation pressure of main tires which is given in the
Figure 9.4[1] as 46psi. Also, the determined pressure value is compared with the value which
is given in the Table 11.3[1] for major civil airfield. According to this table, the inflation
120
pressure should not be passed the 120psi. For desired aircraft, it is found the inflation pressure
is 16, 82psi. Therefore, the pressure check is ok.
• Nose tire;
d 13, 25
=
Ap 2,3 wd − =
Rr 2,3 5, 05 × 13, 25 − 5,=
2 26, 81in2
2 2
It can be said the same thing for the nose tire. The inflation pressure of nose tire is
lower than the value of given in the table which is 55psi. Also, this value is smaller than the
120psi explained above for the main tires.
Shock absorbers are an important part of aircraft landing gear. The landing gear must
absorb the occurring shock during the bad landing and smooth out the ride when taxiing. A
shock absorber is named “damper” in technical use because it is a mechanical device designed
to smooth out or damp shock impulse, and dissipate kinetic energy.
There are many different types gear shock absorber. One of them is the solid spring
gear arrangement. Solid spring gear is used in much general aviation. In this design, it is
decided to use the solid-spring gear for shock absorber. This type is very simple and
economic although slightly heavier than other types of gear.
The stroke is directly related to the some parameters such as the vertical velocity of
aircraft at touchdown, shock absorber material and amount of wing stall after touchdown.
The vertical velocity at touchdown is established in various specifications for different types
of aircrafts. Most aircrafts require 10ft/s vertical velocity capability. To determine the stroke it
is used the following equation:
121
2
Vvertical η
=S − T ST (9.8)[1]
2 gη N gear η
where, (from table 11.4[1])
η(Shock-absorber efficiency) = 0, 62 (steel coil spring)
ηT (tire efficiency) = 0, 47
N gear (gear load factor) = 3 (from table 11.5[1] for general aviation)
Vvertical = 10 ft/s = 120 in/s
For tires, it is assumed that the tires deflect only to its rolling radius; the stroke for
tires (ST) is calculated as given below:
d
S=
T − Rr
2
2
Vvertical η 102 0, 47
Main tires: S= − T ST = − × 0,177= 0, 70 ft= 8, 4in.
2 gη N gear η 2 × 32, 2 × 0, 62 × 3 0, 62
2
Vvertical η 102 0, 47
Nose tire: S= − T S= − ×1,119
= 0, 745 ft= 8,93in.
2 gη N gear η 2 × 32, 2 × 0, 62 × 3 0, 62
T
The calculated value for stroke supply that the minimum condition which is said that a
stroke of 8in, is usually considered a minimum, and at least 10-12in is desirable for most
aircraft. The stroke value for both tires are higher than 8in. This is good result. Also, nose
wheel stroke is generally either equal or slightly larger than main tires. This situation provides
a smooth ride while taxiing. The estimated nose stroke value is 8, 93in > 8, 4in (main tires).
This result is good, too.
The deflection geometry for a solid-spring gear leg is shown in the Figure 9.6.
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Figure 9.6 Solid spring gear deflection [1]
The purpose of this part is to calculate the length of the gear leg. To do this, it should
be make some calculations. First of all, in the previous part, the stroke was found. Stroke is
the vertical component of the deflection of the gear leg. The gear leg is considered as a
constant-cross-section bending beam using the average values of beam width (w) and
thickness (t). Therefore; by assuming the gear leg and height, it can be tried to estimate the
most suitable w and t for desired gear leg.
After some researches about the competitors and other trainer aircrafts, it is decided to
take the height of the gear is 27, 5in = 0, 7m and is 40deg. From these values, it can be
found the gear length:
l= H / cos= 27, 5/cos (40) = 36in = 0, 91m
l (length of gear leg) = 0, 91m
Figure 9.7 Reference dimensions for landing gear under no load condition [8]
123
By using these all of the values, it can be estimated the gear leg width and thickness.
To estimate the w and t, it will be calculated the moment of inertia. Here, there are some
calculations for it.
Because of there are two gear legs, the force of each leg is defined as given below:
The component of the load on the gear that is perpendicular the gear leg is;
F = Fs (sin) (9.10) [1]
F = 2646, 31. (sin40) = 1700lb
The deflection which is perpendicular to the gear leg is related to the stroke. This
relation can be shown as following:
S = y.sin () (9.11) [1]
The gear leg is assumed a constant-cross-section bending beam. Thus, it is calculated
the deflection “y” from the structural bending-beam equation:
FI 3
y= (9.12) [1]
3EI
If the Eqs. (9.9 – 9.11) are put into the deflection “y” equation (9.12), it is obtained the
stroke “S” of a solid-spring gear leg:
I3
S = Fs ( sin 2 θ ) (9.13) [1]
3EI
• E = Elasticity modulus (~ 30 million psi for steel)
• I = beam’s moment of inertia
For a rectangular-cross-section gear leg, the moment of inertia is;
wt 3
I= (9.14) [1]
12
( 36 )
3
l3
= s(
I F= θ ) 3ES (2646,31)(sin 2 40) 3 ×=
2
sin 0, 0675in 4
30 ×10 × 8, 4
6
124
If the moment of inertia is I = 0, 0675in4, it can be assumed width and thickness of
gear leg:
wt 3
I= = 0, 0675in4 wt3 = 0, 81 in4
12
Now, the suitable w and t are estimated according to the above results. Thus, if t is
assumed as 0, 6in, the width becomes 3, 75in. It is thought that these values are suitable for
desired aircraft. Now, all dimensions for the gear and gear leg are shown below:
Height = 27, 5in Length = 36in
w = 3, 75in t = 0, 6in
Also, it is required to calculate the length of the nose tire. It is known the mean tire
diameter and the height.
D = 20, 85in = 0, 53m
H = 0, 7m
If it is added to height of main gear the main gear radius, it is found the distance from
the ground. Then, when it is subtracted the nose gear radius, it can be calculated the height of
the nose gear. The length of the nose gear is equal to the height. Therefore;
l(nose) = 0, 795m = 31, 3in
125
For most tricycle-geared aircraft, a steering linkage is connected to rudder pedals or a
separate steering wheel, providing positive control of the turning angle. A key objective in the
design of a steerable nose wheel is to reduce the required control forces while retaining
dynamic stability. The desired for this project is the landing gear arrangement is tricycle.
Because of this, it is considered providing positive control of a turning angle.
Also, because of that the aircraft is a small aircraft, a rake angle is estimated as 15
and trail is about 20% of tire radius [1].
Castoring wheel geometry and dimensions are shown in figure:
Landing gear including struts, wheels, and brakes are the major part of the
undercarriage. It can be fixed or retractable. Retracting the landing gear helps reduce drag. An
aircraft landing gear is movable between a retracted position and an extended position. There
are many different options for main-landing gear retracted positions. For instance, location of
the gear may be in the fuselage, in the wing, in the wing-fuselage junctions or in the nacelle.
However, in this project, there is no nacelle. If gears are in the fuselage or wing-fuselage
junction is better for aerodynamics, but bad for structure because it tends to chop up the
structure. Location of the gears plays important role in aerodynamics of aircraft. In this
project, the aircraft retract the gear into the fuselage. Landing gear consists of the wheels that
stick out below the fuselage so that the airplane can roll down the runway during landing and
takeoff. It is selected the fuselage retraction system because, it is important that the gear leg is
minimum length. If it would be used the wing or wing-fuselage retraction system, it is
required the height of the landing gear is higher than 27, 5in. This means increasing of the
gear leg. Therefore, it is decided to the fuselage retraction system for this aircraft.
126
Four bar linkage configuration is selected for main landings gear. This four bar linkage
mechanism is valid for most landing gear. This mechanism makes the gear simple and
lightweight because the loads pass through the rigid members and simple pivots.
Also, forward retracting four bar linkage type is selected for nose landing gear.
This type of retraction system is more preferable because even under hydraulic failures, air
loads will be able to pull the gear down. As a result, Main gear retraction is into the fuselage
fairings and the nose gear folds forward into the fuselage.
9.7. SUBSYSTEMS
Hydraulic, electrical, pneumatic and auxiliary/emergency power systems are basic
subsystems of the aircrafts. Also, avionics can be considered a subsystem. For this project, it
is tried to do initial design/conceptual design layout of an aircraft. In this point, subsystems do
not have a major impact. It should be only considered that an efficient place for these
subsystems’ installation. Thus, there will be meet no problem in later design steps. In this
part, the subsystems are defined shortly as given below:
9.7.1. Hydraulics
Aircraft Hydraulics is a means of transmitting energy or power from one place to
another efficiently. Some systems operated by hydraulics are flight controls such as flaps
ailerons, etc., landing gear, speed brakes, fixed-wing and rotary-wing folding
mechanisms, auxiliary systems, and wheel brakes. Therefore, hydraulic systems are important
for the aircraft. It can be seen in the below a simplified hydraulic system.
127
9.7.2. Electrical System
9.7.5. Avionics
Avionics means “aviation electronics”. The cockpit of an aircraft is a major location
for avionic equipment, including control, monitoring, communication, navigation, weather,
radar, and anti-collision systems. For initial layout, it is necessary to provide sufficient
volume in the avionics section. Also, the nose of the aircraft should be designed to hold the
radar.
On the average, avionics has a density of about 30-45 lb/ft3. It can be estimated the
required avionics weight by using the Table 11.6[1], for general aviation-single engine aircraft.
According to this table, the required avionic weight divided by the empty weight is between 0,
01 and 0, 03. For this project, this proportion is taken as 0, 02. It is known the empty weight
Wempty = 1107, 197lb from previous chapter. Thus;
128
Wavionics
= 0, 02
Wempty
Wavionics =
0, 02 × (1107,197) =
22,14lb ≅ 10kg
129
40
1.93
Figure 9.9 Orientation of main and nose landing gears (front view)
Figure 9.10 Orientation of main and nose landing gears (side view)
130
9.9. CONCLUSION
It is purposed in this study, to make the better design for the landing gear dimensions
and loads and select the some specifications such as tire sizing because it is important that the
aircraft has stable landing. The landing gear should be carrying the aircraft carefully. By these
considerations, it is made the calculations of the landing gear for a good design. To do this,
some assumptions are made by comparing the competitor’s aircrafts. Also, to reduce drag it is
decided to the aircraft retracts the landing gear into the fuselage.
After performing the landing gear, the subsystems of aircraft and their main functions
are can be explained shortly. The subsystems are not examined much, as they don’t affect the
initial layout of the aircraft much except for the space they require.
131
CHAPTER 10
AERODYNAMICS
10.1. INTRODUCTION
The previous studies have presented methods for design layout of a credible aircraft
configuration. Initial sizing, wing geometry, engine installation, tail geometry, fuselage
internal arrangement, and numerous other topics have been discussed. In this chapter, the
aerodynamic properties of the aircraft to be designed are discussed and examined.
( )
Therefore, the lift curve slope CLα , maximum lift CLmax (
) with and without high lift
devices for cruise, landing and takeoff conditions, angle of attack for maximum lift (α ), CL max
parasite ( C ) and induced drags ( C ) are estimated below. C − α and C − C curves are
D0 Di L L D
plotted according to the estimated values for cruise, takeoff and landing configurations.
The calculations done in this chapter are performed for the following configurations,
Lift curve slope ( CLα ) can be found from the following relation for a swept wing with
M<1 condition.
2π ⋅ AR Sexp osed
CLα = ( F ) (10.1)[1]
AR β tan Λ max,t
2 2 2
S ref
2+ 4+ 1 +
η2 β2
CLα
where, β2= 1-M2 and η= (airfoil efficiency) (10.2)[1]
2π / β
• Λmax, t : the sweep of the wing at the chord location where the airfoil is the
132
thickest (xt/c). In this project, the wing profile was selected NACA23015. For NACA 23015,
maximum thickness is 0, 3. This value is nearly the same quarter chord point. Therefore,
maximum thickness sweep angle is assumed the same with ΛC/4 = 4 = 0, 698rad.
• η : Airfoil efficiency is approximated as 0, 95.
• AR : 7
• F : is the fuselage lift factor which accounts for the fact that the fuselage creates
some lift due to the “spill over” of lift from the wing and is found by using equation (for D =
1, 4874m and b =8, 217m)
2 2
d 1, 4874
F= 1, 07 1 + = 1, 07 1 + = 1, 49 (10.3)[1]
b 8, 217
• Sexposed : is the wings reference area minus the part of the wing covered by the
fuselage, from the previous chapters;
Sreference = 9, 644m2
Sexposed = 8, 87m2 (from previous drawings)
Swet = 18, 22m2
These values are put into the CLα equation; CLα is calculated for M = 0, 2 as given
below:
2π × 7 8,87
CLα = 9, 644 (1, 49 )
2
7 (0,96) tan 4
2 0
2+ 4+ 2 1 +
0,95 0,96
• Cl max = 1, 7
• CL max = 1, 53 (from previous study, for NACA 23015)
CL max = 0.9Cl max cos Λ0.25c = 0.9(1, 7).cos (4) = 1, 53.cos (4)
133
CL max (clean) = 1, 526
Another way to calculate the CL max is the high Mach number approach. Therefore, for
high Mach number:
ΛL.E. = 8, 6
C
=CL max Cl max L max + ∆CL max (10.5) [1]
Cl max
∆CL max = 0 CL max = 1, 513
According to these CL max values are nearly the same with the CL max value for NACA
23015 (1, 53). However, CL max, clean is closer to actual value than the value for high Mach
number. Because of it, CL max is taken as 1, 526.
CL max
α=
C + α oL + ∆α CL max (10.6)[1]
L max
CLα
Here, α oL represents the airfoil zero lift angle and ∆α CL max represents the angle of
attack increment. For wing airfoil NACA 23015, it is known from previous chapters that;
Cl max = 1, 7 ; αoL = -1, 2º
required to estimate the by using ∆y (the leading edge sharpness parameter). ∆y for
common airfoils are given in the Table 12.1[1]. According to this table, For NACA 5
digit airfoils, ∆y = 26(t/c).
∆y = 26(t/c) = 26(0.15) = 3.9
Also, it is needed to know the leading edge sweep angle. The leading edge sweep
angle was found in previous chpater as ΛL.E.= 8, 6º
From Figure 12.10[1], for ∆y = 3.9 and ΛL.E.= 8, 6º; the angle of attack increment is
nearly 2.
2ο
∆α CL max =
Maximum lift angle of attack can be found by using equation (10.6). It is found
2ο . αoL = -1, 2º and lift curve slope CLα = 0, 11 deg-1:
as ∆α CL max =
CL max 1,526
α=
C + α oL + ∆α=
CL max + 2 14, 67ο
+ (−1, 2)= αCL max = 14, 67°
L max
CLα 0,11
134
10.2.3. Maximum Lift with High Lift Devices
It was decided to use plain flap for desired design. Plain flap rotates on a simple hinge.
Also, it has typically a flap chord “Cf” of 30% of the airfoil chord. The plain flap increases lift
by increasing the camber. Maximum lift occurs around 40-45 degrees of deflection.
It can be seen a figure below. This figure illustrates the effects the high-lift devices
have upon the lift curve of the wing. From this figure, plain flap moves the angle of zero-lift
to the left and increases the maximum lift. The slope of the lift curve remains unchanged, and
the angle of stall is somewhat reduced.
Increase in maximum lift and change in the zero lift angles equations are given:
S flapped
∆CL max =0.9∆Cl max cos Λ H . L. (10.7)[1]
S ref
S flapped
∆ (α oL )airfoil
∆α oL = cos Λ H .L. (10.8)[1]
S ref
For plain flap, the CL max value was found before as 1, 8. This value CL max = 1, 8 is
valid for landing configuration. Also, the information to determine the CL max and ∆α oL are
given below:
• ∆Cl max = 0, 9 for plain flaps (from Table 12.2[1])
• ΛH.L. is the sweep angle at the hinge line of the high-lift surface. ΛH.L. is assumed as
nearly -2 because this value’s effect is the same during the calculations.
(CosΛH.L. ≅ 1).
• Sflapped can be estimated from previous drawings as Sflapped = 4m2, Sreference = 9, 644m2
135
At the take off setting:
For take off flap settings, lift increments of about 70% of ∆CL max value should be
used. Besides, the change in zero lift angles for flaps in 2-D case is approximately -10 deg at
the take off setting (half flap). (∆α0L) airfoil= -10º
From equation (10.7);
4
∆CL max = 0, 7 × 0,9 × 0,9 cos(−2) = 0, 235
9, 644
At the take off setting;
CL max = 1, 761
At the take off setting the zero lift angle of attack is;
αoL = αoL) clean + ∆αoL = -1, 2 – 4, 15 = -5, 35°
1, 761
α C= + 2 12, 66ο
+ (−5,35) =
L max
0,11
The change in zero lift angles for flaps in 2-D case is approximately -15 deg at the
landing setting (full flap).
(∆α0L) airfoil= -15º
From equation (10.7);
4
∆CL max= 0,9 × 0,9 × 1= 0,336 ∆CL max =
0,336
9, 644
At the landing settings;
136
CL max = 1, 862
Also, by using equation (10.8);
4
∆α oL =−15 cos(−2) =−6, 22ο
9, 644
αoL = -7, 42 °
And again by using equation (10.5), it is determined the maximum lift angle of attack;
1,862
α C= + 2 11,51ο
+ (−7, 42)=
L max
0,11
The following two methods are used for determination of the parasite drag such as
equivalent skin friction method and component buildup method.
10.3.1. Equivalent Skin-Friction Method
For subsonic aircrafts parasite drag consists of skin friction drag and separation drag.
We can estimate the skin friction drag by using the formula:
S
CD = C fe wet (10.9)[1]
0 S
ref
Component buildup method estimates the subsonic parasite drag of each component of
the aircraft using a calculated flat-plate skin-friction drag coefficient (Cf) and a component
“form factor” (FF) that estimates the pressure drag due to viscous separation. Then the
interference effects on the component drag are estimated as a factor “Q” and the total
[1]
component drag is determined as the product of the wetted area, Cf, FF, Q . Total drag on
each component is determined by following equation:
137
∑ ( C fc ( FF )c Qc Swetc ) + C
=
CD )
0 subsonic Sref
Dmisc + CD
L&D
(10.10)[1]
Where flat-plate skin-friction coefficient ( C f ) for turbulent, subsonic flow and skin
friction coefficient for turbulent flow is given by:
0, 455
Cf = (10.11)[1]
(log10 R) 2.58
(1 + 0.144 M 2 )0.65
( k)
1.053
=R R=
cutoff 38.21 l (10.12)[1]
“l” is the characteristic length of the component. For fuselage, it is the total length
(l=L) and for wing or tail, it is the mean aerodynamic chord.
“k” is the skin roughness value and for smooth paint, it is 0, 634x10-5m from Table
12.4[1].
After the calculations of the skin roughness and skin friction coefficient, it can be find
the total drag on each component by determination of the FF and estimation of the Q.
10.4. CALCULATIONS
The following table shows the calculated R and Cf values for each component.
L (m) R Cf
Wing 1, 246 14254437 0,00283
Fuselage 7, 437 94000000 0,00214
Vertical
0, 688 7665803 0,00312
Tail
Horizontal
0, 614 6800148 0,0032
Tail
Fuselage
60 f
FF =1 + 3 + (10.13)[1]
f 400
138
l 7, 437
f= = = 5 (10.14)[1]
d 1, 4874
60 f 60 5
FF =+
1 + =+
1 3 + =1,5
f 3
400 5 400
Wing
0.6 t t
4
FF =
1 + + 100 1.34 M (CosΛ m ) (10.15)[1
0.18 0.28
( x / c ) m
c
c
(x/c) m=0, 3 (t/c) m=0.15 and Λm=4º for NACA 23015 airfoil;
0, 6 4
1 + 0,3 ( 0,15 ) + 100 ( 0,15 ) 1,34(0, 2) (Cos 4 ) =
FF = 0.18 o 0.28
1,35
Vertical Tail
(x/c) m=0, 3 (t/c) m=0, 015 and Λm=40º for NACA 0015
0, 6 4
1 + 0,3 ( 0,15 ) + 100 ( 0,15 ) 1,34(0, 2) (Cos 40 ) =
FF = 0.18 o 0.28
1, 27
Horizontal Tail
(x/c)m=0, 3 (t/c)m=0, 15 and Λm=6, 76º for NACA 66-009 laminar airfoil.
0, 6 4
1 + 0,3 ( 0,15 ) + 100 ( 0,15 ) 1,34(0, 2) (Cos 6, 76 ) =
FF = 0.18 o 0.28
1,35
The following table shows the component drags and total component drag by using
Eqn. (10.10):
139
Mach = 0.2 Cf Swet (m2) FF Q Component CD0
Wing 0,00283 19,82 1,35 1 0,00785
Fuselage 0,00214 25,969 1,5 1 0,00864
Vertical Tail 0,00312 1,46 1,27 1,05 0,000629
Horizontal Tail 0,0032 3,87 1,35 1,04 0,001802
Total Component Drag Coefficient 0,018921
Table 10.2 Component drags for M=0, 2
• Miscellaneous Drags
Due to Upsweep
D
= 3.83u 2.5 Amax (10.17)[1]
qupsweep
d2
Amax= = π(3.48)2= 1, 72m2
4
CD0 )upsweep
=
D / q 0,15
= = 0, 01555
Sref 9, 644
(10.18)[1]
Due to Canopy
For light aircraft windshields has smoothly far into the fuselage and D/q = 0, 07
(Windshield Frontal Area) is suggested:
CD )=
0 canopy
D / q 0, 0602
=
S ref
= 0, 00624
9, 644
There is no base drag for desired aircraft. Because of this, there is no base of drag.
CD= CD0
misc
) upsweep
+ CD0 ) canopy
)
+ CD0 = 0, 0113 + 0, 00624=
base
+ 0 0, 01754
140
• Leakage and Protuberance Drag
The effect of leakage & protuberance on CD0 is changing between 5 and 10% of total
CD )
0 total
= CD )
0 component
+ CD )
0 misc
+ CD )
0 L& P
= 0, 018921 + 0, 01754 + 0, 00219 = 0, 038
CD )
0 total
= 0, 038
The flap contribution to the parasite drag is caused by the separated flow above the flap.
For takeoff:
CD )=
0 takeoff , flap
CD )
0 clean
+ ∆ C=
D
0 )
0, 0656
flap
For landing:
CD ) = CD
0 landing , flap )
0 clean
+ ∆ C=
D0 )
0, 0932
flap
141
10.5. ESTIMATION OF DRAG DUE TO LIFT (INDUCED DRAG)
The drag polar of the NACA 23015 airfoil given in Chapter 4 has shown that the wing
has approximately a moderate camber and CD and CD of the wing are very close to each
0 min
other, so the following relation between lift and drag coefficient can be used.
=
C D CD + KCL 2 (10.20)[1]
0
1
K= (10.21)[1]
π ARe
For leading edge sweep angle is smaller than 30º, Oswald efficiency factor “e” can be
calculated from the straight-wing aircraft relation;
e =−
1, 78(1 0, 045 AR 0.68 ) − 0, 64 (10.22) [1]
e =−
1, 78(1 0, 045(7)0.68 ) − 0, 64 = 0, 839
Then,
1
=K = 0, 0542
π × 7 × 0,839
CD = 0,0542 CL 2
i
1.5
h
33
K effective
= b (10.23)[1]
1.5
K h
1 + 33
b
2, 20
1.5
33
8, 217
=K effective 0,=
0542 0, 0444
2, 20
1.5
1 + 33
8, 217
142
10.6. CL - α AND CL - CD CURVES
=
CD 0, 038 + 0, 0542CL 2
=
CD 0, 0656 + 0, 0542CL 2
=
CD 0, 0932 + 0, 0542CL 2
=
CD 0, 0656 + 0, 0444CL 2
Curves are plotted below:
CL – α Curves
143
Figure 10.3 CL – α graph for takeoff-flapped configuration
144
CL – CD Curves
0,18
0,16 0,15995 0,15995
0,14
0,12
0,1
Cd
0,0922 0,0922
0,08
0,06
0,05155 0,05155
0,04 0,038
0,02
0
-1,5 -1 -0,5 0 0,5 1 1,5
Cl
0,2
0,18755 0,18755
0,18
0,16
0,14
0,12 0,1198 0,1198
Cd
0,1
0,08 0,07915 0,07915
0,06 0,0656
0,04
0,02
0
-1,5 -1 -0,5 0 0,5 1 1,5
Cl
145
Cl-Cd Graph (Landing Flapped Configuration)
0,25
0,21515 0,21515
0,2
0,05
0
-1,5 -1 -0,5 0 0,5 1 1,5
Cl
0,18
0,16 0,1655 0,1655
0,14
0,12
0,11 0,11
0,1
Cd
Figure 10.8 Cl – Cd graph for takeoff flapped configuration with geound effect
146
10.7. SUMMARY OF RESULTS
10.8. CONCLUSION
Various aerodynamic properties of the aircraft have been calculated in this chapter.
Two configuration has considered for this purpose namely clean at M=0.2 and flapped at
M=0.2 for takeoff/landing. Table 10.3 shows that maximum lift increase and Table 10.4
shows that parasite drag increase considerably with the use of flaps which is expected for
both takeoff and landing. Also, drag analysis is done based upon different types of drag is
estimated at the final.
Although the 2-D airfoil characteristics and 3-D wing characteristics are different,
recalling from Chapter 4, CL can be taken as Cl. Therefore, the wing CL - α and CL - CD
curves are seemed to be good when compared to the NACA 23015 airfoil though this
comparison is a very rough estimate.
147
CHAPTER 11
DESCRIPTION IN JANE’S FORMAT
:
MarTı MT- 1505 McCauley propeller. Fuel tanks are integrated on
wings.
DIMENSIONS EXTERNAL:
Wing span 8.217m (26.96ft)
Wing chord: at root 1.677m (5.5ft)
at tip 0.6708m(2.2ft)
Wing aspect ratio 7
Horizontal tail span 3.07m (10.07ft)
Horizontal tail chord 0.501m (1.64ft)
Horizontal tail aspect ratio 5
Length overall 7.437m (24.4ft)
Fuselage width 1.487m (4.88ft)
Vertical tail span 1.032m (3.385ft)
Faculty of Aeronautics and Astronautics (ITU) Vertical tail aspect ratio 1.5
Wheel base 3.56m (11.86ft)
TYPE: Two seat training aircraft. Height overall 2.2m (7.22ft)
148
CHAPTER 12
CONCLUSION
Conceptual design of the two seat general aviation aircraft provided insight four us
between final layout of the aircraft and mission requirements. Aircraft was designed to meet
mission requirements, and it is seen that after final layout it satisfies almost all of them.
However, range is found as 525nm, this value is a bit higher than the requirements value
500nm. This result is not very important because the difference is not very high, and aircraft
can meet the design requirement.
The visual appearance of the aircraft is similar to this type aircraft, but most of the
lighter aircrafts have low or high wing. In this project, mid-wing design was selected for
desired aircraft because it was wanted to design an aerobatic aircraft by considering the cost.
Also, the landing gear arrangement is not oleo, although oleo is common type today. It was
decided to use solid spring landing gear arrangement. This type is both simple and economic.
Except wing location and landing gear arrangement, this new design is similar to its
competitors with the general appearance.
The project gives sufficient and reasonable results that can be proceed by a
preliminary design based on this study.
About the course, it can be said that this project and lecture gave us skills and chance
to use and gain knowledge on engineering and real problems one can face during design.
149
REFERENCES
[1] Raymer D. P., “Aircraft Design: A Conceptual Approach”, AIAA Education Series, 1992
[2] NACA Report 824
[3] Riegels F. W., “Airfoil Sections”, 1961
[4] Acar H., Flight Mechanics Lecture Notes
[5] www.lycomig.com
[6] en.wikipedia.org/wiki/Lycoming_O-320
[7] Jane’s all of the World’s Aircraft
[8] Grove Aircraft Landing System Inc, Part Catalog 110
150
APPENDIX A
HISTOGRAM OF EXISTING COMPETITOR AIRCRAFTS
# of Aircraft
5 SU-31 AVIAT
4 TOMAHAWK DIAMOND
# Of
Aircraft
CESSNA
YAK-52 ZENITH
140
151
# of Aircraft
CHIPMUNK
AVIAT
6
DIAMOND
5
PITTS
4
CESSNA140 ALARUS STEARMAN
3
ZENITH TOMAHAWK SU-31
2
IKARUS AERONCA CESSNA152 CHEROKEE YAK-52
1
# of
Aircraft
6
CESSNA152 YAK-52
5
AERONCA ALARUS
4
PITTS ZENITH
3
IKARUS STEARMAN DIAMNOND
2
SU-31 AVIAT TOMAHAWK CESSNA140 CHIPMUNK CHEROKEE
1
Wpl
100 150 200 250 300 350 400 450 (kg)
152
# of Aircraft
8 STEARMAN
7 AERONCA
6 YAK-52
5 PITTS
4 CHIPMUNK
3 CESSNA140 TOMAHAWK
#of Aircraft
Chipmunk
7
Aviat
6
5 Ikarus
Zenith Aeronca
4
Stearman Pitts
3
Cherokee Tomahawk Su 31
2
Cessna-140 Cessna-152 Diamond Yak-52 Alarus
1
0 100 200 300 400 500 600 L.D. (m)
153
# of Aircraft
Tomahawk
7
Pitts
6
Zenith Diamond
5
Stearman Alarus
4
Cessna-140 Chipmunk
3
Ikarus Aviat Yak-52
2
Su 31 Aeronca Cessna-152 Cherokee
1
0 5 10 15 20 W/S (lb/ft^2)
# of Aircraft
Chipmunk
6
Alarus
5
Tomahawk Zenith
4
Cessna-152 Stearman
3
Cessna-140 Diamond Aviat Su 31
2
Aeronca Cherokee Ikarus Yak-52 Pitts
1
154
APPENDIX B
AIRFOIL DATA
155
Figure B.2 Horizontal Tail Airfoil (NACA 652-015) characteristics [2]
156
Figure B.3 Horizontal Tail Airfoil (NACA 652-015) characteristics [2]
157
Figure B.4 Vertical Tail Airfoil (NACA 0015) characteristics [2]
158
Figure B.6 Vertical Tail Airfoil (NACA 0015) characteristics [2]
159