21 50 51

1-1
GARRETT FLUI D SYSTEMS COMPANY TEMPE, ARIZONA
TO: HOLDERS O SERVO FLUID PRESSURE REGULATING F VALVE COMPONENT MAINTENANCE MANUAL REPORT NO. 21-50-51 DATED MARCH 31, 1978.
THIS REVISED PUBLICATION I S ISSUED FOR USE I N SUPPORT OF FOLLOWING THE AIRCRAFT.
PR AT
C MOET O P NN 3214066-1
NO.
APPLICATION AIRCRAFT enger Chall

600
REVISION NO. 1 DATED MARCH 31. 1987
This i s a COMPLETE revision. Due t o theextent o f the changes, this publication has been reprinted i n i t s e n t i r e t y . However, pages o f previousissues which are notaffectedretainpreviousrevision dates. Please remove and discard a l l pages of previous is u e s and replacewithRevision 1 dated March 31, 1987. ,
HIGHLIGHTS NT OE -: The l e t t e r R i s used throughout t h i s manual t o i n d i c a t e changes i n text.Important changes i n technicalcontentaredescribed i n theHighlights. However, e d i t i n g changes, as such gramnar improvement, correction o f typographicalerrors, o r other changes of a nontechnicalnature, a r e notincluded i n the Highlights.Pointing hands i n the image area are used t o i n d i cate changes on i l l u s t r a t i o n s . I l l u s t r a t i o n s new t o a revised manual, o r i l l u s t r a t i o n changes that cannot be s u i t a b l y indicated by pointing hands, areindicated by t h e l e t t e r R on t h e l e f t marginoutsidethe image area. ption o f Change Revised tr o vrie f l e c t e sion Added safety advisory Pages Revisede troevsts i o n . r ftle ici h Added revision No. 1 . Revised t o r e f l e c t sv i s i o n . thi re Changed equipment manufacturers address and revisedintroduction paragraphs t o r e f 1ect revi s i on format. page. date.
Descri Subject/Page T i t l e Page Safety Advi sory E f oei c t i v e fLf s
Record of Revisions Record of Temporary Revisions Introduction Page 1 through 5/6
Copyright 1987 by The GarrettCorporation
REPORT NO. 21-50-51-HIGHLIGHTS Page 1 o f 2 Mar 31/87
GARRETT FLUID SYSTEMS COMPANY TEMPE, ARIZONA Subject/Page Page 7/8 Disassembly Page 101 Description o f Change Added: Table 3, True Position Dimensioning Symbols, Revised i n t r o d u c t i o n t o r e f 1e c t r e v i s i format. on Deletedreference t o Standard Practices Manual (SPM) and incorporated Standard-Shop cleaning procedures. Incorporated Standard-Shop Inspection/Checkprocedures. Added i n t e n t i o n a l l y l e f t blank page, t o r e t a i n page numbering sequence. Incorporated Standard-Shop repai r procedures , Del et&. reference t o Standard Practices Manual (SPM)
C1eani ng Page 201 through 208
Inspection/Check Page 301 through 302 Page 302A Repai r Page 401 through 4020 Page 409 Page 411 Assembly Page 501
Deletedreference Manual ,
t o Standard Practices
Updatedequipment andrnanuf acturers Del eted reference t o addresses Standard Practices Manual (SPM) ,
SpecialTools,Fixtures and quipment Page 1001/ 1002 I 11ustrated Parts L i s t Page 1101 through 1102B Page 1109 Page 1 1 11 Page 1113
Incorporated new note t o r e f l e c t r e v i on si
Incorporated new in t roducti on f o r computer format , Added new Added new Added new part number 10A. part number 5A. part number 5A.
REPORT NO. 21-50-51-HIGHLIGHTS Page 2 Mar 31/87
GARRETT FLUID SYSTEMS COMPANY TEMPE, ARIZONA
SERVO A I R FLUID PRESSURE REGULATING VALVE PART NO. 3214066-1
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST
C o p y r i g h t 1987 b yT h eG a r r e t tC o r p o r a t i o n
REPORT YO. 21-50-51 Mar 31/78 R e v i s i o n 1 Mar 31/87
B I
R ADVISORY R WARNING: R R R R
COMPONENT MAINTENANCE MANUAL 3214066 SAFETY
BEFORE USING ANY OF THE MATERIALS CALLED OUT I NT H I SP U B L I CATION, AWARE BE OF ALL HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH MANUFACTURERS' THE OR SUPPLIERS' RECOMMENDATIONS MAY RESULT I N PERSONAL INJURY OR DISEASE.
R This pub1ic a t i o n d e s c r i b e s p h y s i c a l and chemicalprocesseswhich may r e q u i r e t h e R use ofchemicals,solvents,paints, and o t h e r c o m e r c i a l l y a v a i l a b l e m a t e r i a l s . R Theuser of this publication should obtain the Material Safety Data Sheets (OSHA R F o r m 20 o r equivalent) from the manufacturers or suppliers of the materials to R be used. The usermust become completelyfamiliarwiththemanufacturer/ R s u p p l i e r i n f o r m a t i o n and adhere t o t h e procedures,recomnendations,warnings and R c a u t i o n ss e tf o r t hf o rt h es a f e use, handling,storage, and d i s p o s a l of the R materials.
21-50-51 SAFETY ADVISORY Mar 3 1 / 8 7
COMPONENT MAINTENANCE
MANUAL
3214066
LIST O EFFECTIVE PAGES F
21-50-51
CHAPTER/ SECT ION T i t l e Page Safety Advisory List of Effective Pages Record of Revi s i ons Record of Temporary Revisions Service Bul l e t i n List Table of Contents Introduction
DATE
CHAPTER/ SECTION
DATE - PAGE
Mar 31/87
Mar 31/87
Mar 31/87 Mar 31/87 Mar 31/87
108 20 1 202 203 204 205 206 207 208 301 302 302A
3028
Mar 31/87
Mar 31/78 #ar 31/78
1
2 3 4 5 6 7 8
Mar 31/87 Mar 31/87 Mar 31/87 B1ank Mar 31/87 61ank Mar 31/87 B1ank Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar
303 304 305 306 307 308 309 310 311 312 313 314
401
402 402A 402B
402c 402D
21-50-51
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3 4 101 102 103 104 105 106 107
31/78 31/78 31/78 31/78 31/87 31/78 31/87 31/78 31/87 31/87 31/87
403 404 405 406 407 408 409 410 411 412 413 414 501
Blank Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 311 87 Mar 31/87 Mar 31/87 Mar 31/78 Mar 31/87 Mar 31/78 Mar 31/78 .Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 B1an k Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/87 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/87 Mar 31/78 Mar 31/87 Mar 31/78 Mar 31/78 B1 an k Mar 31/87
21-EFF Page 1 Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066
CHAPTER/ SECTION
DATE SECT PAGE - 502 502A Mar31/87 Mar 31/87 Mar31/87 Mar 31/87 Mar 31/78 Mar31/87 Mar 31/78 Mar 31/87 81 ank Mar31/78 B1ank Mar 31/87 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 Mar 31/78 B1 an k Mar31/87 81ank Mar31/87 B1 ank Mar31/87 Mar31/87 Mar31/87 B1 ank Mar 31/87 81 ank Mar 31/87 Mar 31/78 Mar31/87 Mar 31/78 Mar 31/87 Mar 31/78 Mar31/87 Mar 31/78 Mar31/87 Mar 31/78 Mar31/87 B1ank
CHAPTER/ ION
- PAGE DATE
5028
503 504 505 506 507 508 601 602 701 702 703 7 04 705 706 801 802 901 902 1001 1002 1101 1102 Numerical Index A pha 1 1102A 11028 1103 1104 1105 1106 1107 1108 1109 1110 11 11 1112 1113 1114 1115 1116
Numeric Detai 1ed PartsList
21-EFF
Page- 2
Mar 31/87
COMPONENT MAINTENANCE 32 14066
MANUAL
RECORD OF REVISIONS
R1
REV NO.
ISSUE DATE
Mar 31/87
DATE INSERTED
BY NO. - -
REV
ISSUE DATE
DATE
INSERTED
BY -
21-REV-REC Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066 RECORD OF TEMPORARY REVISIONS INCORPORATED INTO BY REV NO.
REV NO.
SUBJECT PAGt NO.
DATE
IW E D
DATE MANUAL DATE INSERTED REMOVED BY
BY
21-T-R-REC Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066 SERVICE BULLETIN LIST
Service B u l l e t in
Incorp.
Title
21-S-6-LIST Mar 31/78
COMPONENT MAINTENANCE MANUAL 3214066 TABLECONTENTS OF Sect ion Introduction Page
............................................. Disassembly ........................................................... Cleaning .............................................................. Inspection/Check ...................................................... Repair ................................................................ Assembly .............................................................. F i t s and Clearances ................................................... Testing ............................................................... ...................................................... Trouble Shooting Storage Instructions .................................................. Special Tools. Fixtures and Equipment ................................. Illustrated arts ist P L ................................................
Description and Operation
1
101
201 301 401

501
601 701 801 901 1001 1101
21-CONTENTS Mar 31/78
COMPONENT MAINTENANCE MANUAL 3214066 R 1 . R
General Thispublicationprovides maintenance i n s t r u c t i o n s f o r t h e equipment l i s t e d i n Tab1e 1 which i s manufactured by Garrett F1u i d Systems Company, a Division of The GarrettCorporation, P.O. Box 22200, Tempe, AZ 85282, This publ ic a t i o n i s prepared i n accordance with Air Transport Associati on Specification 100. Identical exploded view i l l u s t r a t i o n s areprovided i n DISASSEMBLY, INSPECTION/CHECK, REPAIR, and ILLUSTRATED PARTS LIST ( IPL)sections of t h i s manual. These i l l u s t r a t i o n s a r e numbered i n t h e same order i n each section. For example, Figure 101 i n DISASSEMBLY i s the same as Figure 301 i n INSPECTION/CHECK and IPL Figure 1 A notation i s provided to maintain . figure number order i f an i l l u s t r a t i o n i s omitted fo a section.Addirm tionalillustrationsthatsupportindividualitemsareidentified by the basic figure number followed by the item number, as such 501-90. Equipment I d e n t i f i c a t i o n To learntheconfigurationofthe equipment, find the part number, series s) stamped on t h e i d e n t i f i c a t i o n p l a t e and compare number, change and number( this information with that shown i n Table 1 , Specialprocedures o r i l l u s t r a t i o n s , required f o r a particular configuration, may be i d e n t i f i e d by a specific part number (PN XXXX), a service bulcode symbol (Code ) l e t i n designation(Pre SB-XXXX o r Post SB-XXXX) , or a Procedures and i l l u s t r a t i o n s n o t s p e c i f i c a l l y i d e n t i f i e d apply t o a1 1 c o K figurations of the equipment. Measurement Conversion
If measurement cal louts such as weight, dimension, pressure, and torque value converted are t ot h e i rm e t r i c equivalents, these metric conversions are enclosed i n parentheses following the standard English measurements.
R
R R R
R R R R R
R R R R 2.
R R
R R R
R
R
R 3.
R R
2
R 4.
Temperature Conversion Temperature i s called out i n degrees Celsius, indicated by a C, with Fahrenheit conversion, indicated by an F, f o l lowing i n parentheses. Applicable Pub1ications The nomenclature, part number, and publ i c a t i o n number of any component covered i n a separate publ ic a t i o n i s 1isted i n Table 2.
R R
R 5.
R
21-INTRO Page 1 Mar 31/87
m]
R 6. R R
TrueDimensioning
Symbol s manual may contain i n Table 3.
I l l u s t r a t i o n s i n t h e CHECK and REPAIR s e c t i o n s f h i s ot true osition imensioning p d symbols which are defined V e r i f i c a t i o no fT e c h n i c a lD a t a
R 7 .
R R R
R 8.
Whenever p o s s i b l e t h e r i t i c ap o r t i o n s G a r r e t t e c h n i c a l , c l of manuals are verified theactory. a f Manuals are v e r i f i e d by performing actual the maintenance/overhaul of the equipment e x a c t l y as w r i t t e n . M a t e r i a l s , Equipment, Compounds and SpecialTools
R R R R R 9.
M a t e r i a l s, equipment and compounds w i 11 be isted a t theheadingof 1 each section. Special tools w be l i s t e d n a b l e i l iT 1001. C o n s u ltth e s ei m i t s l and Table 1001 so t h a tt h em a t e r i a l s , equipment, compounds and s p e c i a lt o o l may be g a t h e r e d r i o t o t a r t i n g v e r h a uo r e p a i r . p rs o l Q u a l i t y Assurance Check P o i n t s
The assembly i n s t r u c t i o n s p r e s e n t e d i n t h i s manual prescribeperformance of some procedureswhich have been designated as c r i t i c a l procedures by t h e equipment manufacturer. These procedures, i f notperformedcorrectly, may cause premature f a i 1ure or improper operation of the equi pment. A t t h e f a c t o r y , a q u a l i t y assuranceinspection or check o f these particular operat i o n s i s r e q u i red. The n o t a t i o n "QA CHECK POINT" appears i n t h e manual preceding or following the instructions for each o f these c r i t i c a l procedures. i i s recomnended t h a t a l l u s e r s o f t h e t manual exercisespecialcare in perf ormi ng and checking these procedures
R R
The f o l l o w i n gs e c t i o n so ft h i s specified
manual have been v e r i f i e d on t h e a t e ( s ) d V e r i f i c a t i o n Date V e r i f i e d by s i m u l a t i o n V e r i f i e d by s i m u l a t i o n V e r i f i e d by s i m u l a t i o n
R
R
R R
Verifiedtion S c TESTING AND TROUBLE SHOOTING DISASSEMBLY ASSEMBLY
21-INTRO Page 2 Mar31/87
m l
R Part R No.
R 3214066-1
Code Symbol
COMPONENT MAINTENANCE MANUAL
3214066
Equipment I d e n t i f i c a t i o n i s t L Change Service Bul l e t i n
Table 1 . Series
No.
1
No.
Descri p t ion Configuration Original
21-INTRO
Page 314 Mar 31/87

3214066
Table 2. Nomenclature Not Appl icab1 e
Applicable Publications Li st
No.
Publication
*Ground Equipment Manual
21-INTRO Page 5/6 Mar 31/87

R
Table 3.
True Position Dimensioning Symbols

SYMBOLS USED I REPAIR N EXPLANATION CYLlNORlClTY STRAIGHTNESS DIAMETER SYMBOL PERPENDICULARITY (OR SQUARENESS) PARALLELISM
ROUNDNESS
MAXIMUM MATERIAL CONDITION
CONCENTRICITY REGARDLESS OF FEATURESIZE SYMMETRY ANGULARITY PROFILE OF A SURFACE THEORETICAL EXACT POSITON O A FEATURE(TRUE POSITION) F PROFILE OF A LINE BASIC. fBSC),
49.2
A THEORETICALLY EXACT DIMENSION
USED TO DESCRIBE SIZE,SHAPE, O R LOCATION CF A FEATURE FROM WHICH P E R M I S S I N E VARIATIONS ARE ESTABLISHED R BY TOLERANCES ON OTHER DIMENSIONS O NOTES. DATUM FLATNESS CIRCULAR A N D TOTAL PUNCUl EXAMPLES STRAIGHT WITHIN 0.002 RELATIVE MAXIMUM MATERIAL C O N D I T I O N PERPENDICULAR TO B WITHIN 0.002 PARALLEL TO A WITHIN 5.002 ROUND WITHIN 0.002 CONCENTRIC TO C WITHIN O.OOO5 fTCTAL INDICATOR READING) SYMMETRICAL WITH A WITHIN 0.010 TOLERANCE 0.005 WITH A LOCATED AT TRUE POSITION 'WITHIN 0.002 DIA IN RELATION TO DATUM 8 EXACT DIMENSION IS 2,000 G-15A-452
21-INTRO Page 7/8

Mar 31/87
B
1 .
A.
VALVE D e s c r i p t i o n and Operation General
- DESCRIPTION AND OPERATION
Theservo a i r f l u i d pressureregulatingvalve i s designed t o p r o v i d e regulatedservo air p r e s s u r e t o an a i r c r a f t pneumatic c o n t r o l system. Leading particulars are provided in Tab1e 1 . Table 1. Ambient Air Temperature I n l e t Air Temperature I n l e t Air Pressure Regulated O u t l e t Pressure R e l i e f Air Pressure FlowRate I n l e t Connection Leading P a r t i c u l a r s
................................. 54 t o 71C (65 t 160F) ........................................288C15(550F)o (max)g .............................................. t o 205 p s i ........................................2 1 tt o 23 p s ii g 12 o 19 p s .............................................. 0.33 l b s p e r min.g .................................................... ..................................... 9/ 16-18UNF-3A threads per MS33656-6 Outlet Connection .................................... 9/16-18UNF-3A threads per . MS33656-6 Dimensions : Length ......................................................... 4.03 i n . max 3.17 i n . max Width ........................................................... Height ......................................................... 4.42 i n . max Weight ............................................................ 0.75 l b max
21-50-51 Page 1 Mar 31/78
1 .
B.
Description
m l -
(See Figure 1)
The regulatingvalve i s a spring-loaded open, regulating and shutoff valve. The regulatingvalveconsists o f two a i r diaphragms, two poppet valves, two valvecover assemblies, a diaphragm spacer and a valve body assembly. One poppet valve i s a bleed-on poppet valve and the other i s a bleed-off are The diaphragm poppet valve. Both poppet valves spring-loaded. assembly i s spring- loaded so that the bleed-on poppet valve i s unseated while the bleed-off poppet valve i s seated. The valve body assembly has an i n l e t connection , an out1e t connection, and bored passages.
POPPET VALVE ASSEMBLY
VALVECOVERASSEMBLY
MOUNTING BRACKET VALVE BODY ASSEMBLY
INLET CONNECTION
DIAPHRAGM SPACER
OUTLET CONNECTION
VALVE COVERASSEMBLY
Servo Air F l u i d PressureRegulatingValve Figure 1
21-50-5 1 Page 2 Mar 31/78
1.
C.
Operation
(See Figure 2 )
The spring-1 oaded bleed-onpoppetvalve i s normally held open by t h e a i r diaphragm assembly. The bleed-offpoppetvalve i s spring-loadedclosed.
Air pressure,applied t ot h ei n l e tc o n n e c t i o n ,f l o w st h r o u g ht h e bleed-onpoppetvalve tothefluidflowrestrictor,thebleed-off valve, and theoutletconnection.
poppet
Ar f l o w s t h r o u g h t h e f l u i d f l o w r e s t r i c t o r i and a p p l i e s p r e s s u r e t o t h e a i r diaphragm assembly. As p r e s s u r eb u i l d s up a t t h eo u t l e tc o n n e c t i o n , thepressureagainsttheairdiaphragmassembly overcomes s p r i n g f o r c e and moves t h e a i r diaphragm assembly upward. A t ac a l i b r a t e dp r e s s u r e level, the air diaphragmassembly moves enough t o p e r m i t t h e b l e e d - o n A t approximatelythe same t i m et h e poppetvalve t o r e s t r i c t a i r f l o w . bleed-off poppet valve unseats. When thebleed-offpoppetvalve is unseated, a i r i s b l e dt o atmospherethroughtheambientvent.The systemthroughthe combined e f f e c t o f r e s t r i c t i n g a i r f l o w i n t o t h e bleed-onpoppetvalve and bleeding a i r t o atmospherethroughthe bleed-offpoppetvalvecontrolstheairpressure. The a i r diaphragm assemblymodulates t o p r o p e r l y p o s i t i o n b o t h p o p p e t v a l v e s and m a i n t a i n t h ed e s i r e dr e g u l a t e dp r e s s u r ea tt h eo u t l e tc o n n e c t i o n .
Re1 i e f v a l v e f u n c t i o n o c c u r s when demand f o r a i r downstream o f t h e o u t l e tc o n n e c t i o n i s low and normalleakageofdownstreamcomponents adds t o t h e a i r pressure. The a i r diaphragmassembly moves upward f u r t h e r t o c l o s e o f f thebleed-onpoppetvalve and open t h e b l e e d - o f f poppetvalve enough t o c o n t r o l t h e a i r p r e s s u r e .
21-50-51 Page 3 Mar 31/78
COMPONENT MAINTENANCE MANUAL 32 14066
POPPET ,VALVE
OUTLET
CONNECT ION
5-ISA-1697
Schematic o f Servo Air F1u i d PressureRegulatingValve Figure 2
21-50-51 Page 4 Mar 31/78

R 1.
Disassembly
A.
General Disassembly Procedures Perform disassembly i n a dry, we1 1 1i g h t e d , d u s t f r e e room.
Avoid dropping or rough handlingwhich may make normally reusable partsunserviceable. Coat p a r t s s u b j e c t t o c o r r o s i o n w i t h l u b r i c a t i n g o i l and place i n a p r o t e c t i v ec o n t a i n e ru n t i lc l e a n i n g and checkprocedurescanbe performed
Record method and l o c a t i o no fl o c k w i r i n g ,b e f o r e reference a t assembly.
i t i s removed, f o r
Do not disassemble any staked , welded , riveted, soldered, swaged , o r press f i t assemblies o r remove p l a t e s , passage hole plugs, or i s necessary. threadinsertsunlessreplacement Check a l l bearingsforroughness,brinelling, and damaged races o r retainers.Evidence of theseconditions may i n d i c a t ep o s s i b l e damage t o r e l a t e d p a r t s . Remove a l l p r o t e c t i v e d i sassembly
caps, plugs,
and c l o s u r e sb e f o r es t a r t i n g
Record t h e number and t o t a lt h i c k n e s s of a l l shims and washers used f o r s h i n n i n g , f o r referenceduringreassembly. G a r r e t t recommends t h a t t h e p a r t s l i s t e d i n T a b l e a t each disassembly. However, actualreplacement based on in-servi ce experience. Table 101.
R F iIge me t ur R No. R 101 R R 102
101 be replaced o f p a r t s may be
P a r t st o be Replaced a t Each Disassembly
No
Nomenclature PackingwithReta Packing Packing PackingwithReta Packing Packing Pack ing Packing Diaphragm
iner
Quantity
R
R
50 60 20 45
i ner
R
R R R 105
93 95 100 110 15
21-50-51 Page 101 Mar 31/87
95
'25
-40
i_
E-15A-5588
Servo Air F l u i d PressureRegulatingValve Figure 101 21-50-51 Page 102 Mar 31/78
R
R
NOTE: See TESTING - of the B.
R
R 1 . R R R
AND TROUBLE SHOOTING t o s t a b l i s h h e o n d i t i o n e t c component and t o d e t e r m i n e t h e e x t e n t o f d i s a s s e m b l y required teardown without complete and r e b u i l d .
Perform General Disassembly Procedures
(1) Remove a p r o t e c t i v e caps, p l u g s and c l o s u r ep r i oirn i t i a t i n g l s to

d isassembl y
C.
Disassemble Servo
A i r F1uid Pressure Regulating Valve
(See Figure 101)
COVER ASSEMBLY (65) IS SPRING-LOADED. CAUTION: VALVE USE CARE W E REMOVING SCREWS (10,30) T HN O AVOID PERSONAL INJURY OR DAMAGE TO COMPONENTS.
(1) Remove screws (10) , washers (15) , bracket(20) , and spacers (25). Remove screws (30) and washers ( 3 5 ) Separatecoverassembly(65) from v a l v e body assembly(105).
(2)
Remove nut (40), washer (45), and p a c k i n gw i t hr e t a i n e r D i s c a r dp a c k i n gw i t hr e t a i n e r poppetvalveassembly(55) Remove poppet valve assembly from (55) cover assembly (65). and discard packing (60)
(50) f r o m (50). Remove
(3)
Remove washer (70) , s p r i n g ( 7 5 ) , washers (80),diaphragmassembly (95), and spacer(100).
KEY T FIGURE 101 O

R 10. R 15. 20 25 R 30. R 35. R 40. 45 50
. .
. .
SCREW (MS24674-11) (QrY 2) WASHER (S8157-032) (QTY 2) BRACKET ( 859850-1 ) SPACER (S8157C7-160A) S R W (MS24674-9) CE (QTY 2) WASHER (S8157N7-032) (QTY 2) NUT (S8079C4R) WASHER (AN960C416L) PACKING WITH RETAINER (583-522-9004)
55 60. 65 70. 75. 80 95 100 105
. VALVE ASSY (859776-1) PACKING (S8990-013) . COVER ASSY (859762-2) WASHER (S8157N158-005)
. .
SPRING (3160433-1) WASHER (S8157N158-005/010/020) (AR) DIAPHRAGM ASSY (859756-2) SPACER (859768-1) VALVE BODY ASSY (REF)
21-50-51 Page 103 Mar 31/87
120
110 l
/
10
40
. I
E-15A-5589
Valve Subassembly Figure 102
21-50-51
Page 104 Mar 31/78
E l
R 1 .
D.
Disassemble Valve Subassemb1y NOTE: -
(See Figure 102)
Do not remove screws ( 5 ) and i d e n t i f i c a t i o n plate(10)unlessrequired for Cleaning or Repai r operat ions
Remove screws ( 5 ) and i d e n t i f i c a t i o n p l a t e (10). Remove nipple (105) and Remove nipple(15) and packing (20) packing (110) Discardpackings (20, 110).
Remove nut (35), washer (40), and packing with retainer ( 4 5 ) D i s c a d packing with retainer (45) Remove screw (50).
Remove screws ( E ) , washers (30), cover assembly (60 , 65), and packi ng ( 100) D i scard packing.
Remove retainer(70),spring(75), and poppet (80). Separate v a l v e seat(85) fo body assembly (120) rm Remove and discard packings (90, 95).
KEY TO FIGURE R
102 60 65 70. 75 80. 85 90 95 100 105 110 120
5. 10. 15. 20.
R 25. R 3. 0 35.
40 45
50
R
. .
(QTY 2) SCREW (MS51861-1C) PLATE (S8842B17P3) NIPPLE (3163427-1) PACKING (S8990-114) SCREW (MS24674-2) (QTY 4) WASHER (S8157N52-032) (QTY 4 ) NUT ( S8079-3C ) WASHER (AN960ClOL) PACKING WITH RETAINER (583-522-9003) SCREW (859770-1)
. INSERT(REF) . COVER(MS124655') RETAINER (859769-1)
. . . . . . .
SPRING (859771-1) POPPET (859763-1) SEAT (859759-1) PACKING (S8990-015) PACKING (S8990-012) PACKING ( S8990-024) NIPPLE (859774-1) PACKING( S8990-520) BODY ASSY (859760-1)
21-50-51 Page 105 Mar 31/87
MANUAL
SIDE
5 .
'
E-15A-5590
5 .
10.
RIVET (MS20426A2-7) (QTY RETAINER (3160428-1)
6)
15. 20. 25.
DIAPHRAGM (859755-1) SPACER (859765-1) PLATE ( 859767 1)
(QTY 2)
D i aphragm Assembly Figure 105
NOTE:
Figures 103, 104 omitted.
21-50-51 Page 106 Mar 31/87

R 1 .
E.
Disassemble Diaphragm Assembly
(See Figure 105)
(1) C a r e f u l l y remove r i v e t s ( 5 ) Separate r e t a i n e r ( l o ) , diaphragms (151, spacer (ZO), and p l a t e (25). Discard diaphragms ( 1 5 ) .
21-50-51
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R 1 .
Cleaning A. Equipment and Materials (1) Table 201 1i s t s a11 equipment and materials needed t o accompl i s h cleaning procedures
R
R R
NOTE: -
Thi s section includes a11 general c l eani ngmethods recmended by Garrett Refer t o Tab1e202 t o d e t e r mine which methods are applicable t o t h e equipmentcovered i n t h i s manual.
R pment/Material R Equi acturer Oescription/Manuf
Table 201.
Equipment and Materials
R N T : Equivalent substitutes may be used OE

R Abrasive c l o t h (Fed P-C-451) Spec Commercial R Detergent(Oiversey 909) R R R Muriaticacid (35 percent R commercial grade)
f o r 1isted items.
l y avai 1ab1e
Diversey Corp, Diversey Chemical Co D i v, 1855 S M t Prospect Rd, P1 Des aines, IL 60018 HCL,
'
Comnerci 1y avai 1ab1e a1

I n c , 50 Valley Rd, NJ 07922
R Rust remover (Oakite Rustripper) Oakite Products R Heights, Berkeley R Sol vent (Fed P-D-680) Spec R Solvent (Shel 1 360) R
R l,l,l-Trichloroethane R (MIL-T-81533)
Comerci a11y avai 1ab1e Shel 1 O Co, 1 Shel 1 Plaza, P.O. i1 2463, Houston, T 77001 X Comnerci a1 y avai 1ab1e l
Box
21-50-51 Page 201 Mar 31/87
E
R 1. R
B.
General Cleaning Practices
R
R
R R R R R
(1) C l e a n i n go fi n d i v i d u a lp a r t ss h a l l be c o n s i s t e n tw i t ht h e procedures outlined i n t h i s s e c t i o n o r e q u i v a l e n t p r o c e d u r e s devel oped by reputable overhaul f a c i 1i ies t Sol u t i ons speci f ied s h a l l be preparedaccording t o t h e i n s t r u c t i o n s i n t h i s manual or tospecificinstructionsprovided by theproductmanufacturer when equi valent sol u t i ons are substituted.
(2)
The procedures presented agree w i t h good shop p r a c t i c e s as used by theGarrettoverhaulfaci 1i t y . C o r r e c t and thorough cleaning i s importanttosuccessfuloverhaul and s a t i s f a c t o r yo p e r a t i o n . Instructions
R R
R R
C.
General Cleaning WARNING:
CLEANING SHALL BE DONE I N A WELL LIGHTED, WELL VENTILATED AREA HAVING ADEQUATE SAFETY AND FIRE PREVENT ION EQUI PMENT
R R R R R
(1) Clean a l l m e t a lp a r t st o remove o i 1, grease, r u s t , and d i r t Clean f l a n g e areas, registerdiameters, and sealingsurfaces t o remove old gaskets and s e a l i n g compounds.
(2)
(3)
Cleanpaintedpartsbut servi ceable
do not remove o l d p a i n t
i f s t i 11
R R
R R R
Remove carbon and combustion products. Heat d i s c o l o r a t i o no fm e t a l surfaces, except for obvious overheating due t o m a l f u n c t i o n , i s n o t objectionable; however, remove any scalethatcan come loose and damage t h e u n i t . Remove any 1i g h t s u r f ace corrosion fo p a r t s and t r e a t basemetal rm t o preventfurthercorrosion.Referpartshavingheaviercorrosion t o inspectionpersonnelforevaluation. a l l p o r t s and o r i f i c e s of cleaned parts. Providesuitableexternalprotectiondepending on storagearea conditions and expectedstoragetime.
(4)
R
R
(5) Cap, plug,orseal
R
R
R
R R
R R R R
D.
C1eani ng D i ssimi 1a r M a t e r i a1 s CAUTION : AN ASSEMBLY SHALL NOT BE CLEANED I N A SOLUTION THAT HARMFUL TO ONE OF THE PARTS I N THE ASSEMBLY
IS
(1) Analyzeassembliesthat combine d i s s i m i l a r m a t e r i a l s c a r e f u l l y and determinetypes o f m a t e r i a l s. Refer t o REPAIR ReferenceTables, F i g u r e 601 and subsequent
(2)
R
R
Clean assembl ies containing brass, bronze, s t e e l , and cadmi u using m methods a p p l i c a b l et ot h e base metal involved. Brass and bronze can be damaged by chromic acid sol utions.
21-50-51 Page 202 Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066 R 1. R R 0.
(3)
Clean assemblies containing synthetic methods nhra td e s t r ut cae v ei a l . tao n e mht t e r io
o r n a t u r am a t e r i a l s s i n g l u
E.
Preparation of Cleaning Solutions WARNING:
R
R R R R
SOLUTIONS ARE HAZARDOUS. AVO I D INHALATION THE FOLLOWING O FUMES, F DUST, OR MIST. AVOID CONTACT WITH SKIN. WASH HANDS AND FACE THOROUGHLY PREPARATION. AFTER
''
NOTE: -
Drinking water s o l uons ti
ss i t a b l e i u
f o r preparation of cleaning
Preparesolution. (1) detergent (113 t o 170 g) ( a )D i s s o l v e 4 t o 6 ounces 909) i n each g a l l o n (3,8 L)ofwater.
o f d e t e r g e n t( D i v e r s e y
(b) M a i n t a i ns o l u t i o n
agitatedtank.
R
a t 54 t o 82C (130 t o 180F) i n an a i r -
P(r2 )p a r e e rust
WARNING:
remover s o l u t i o n . USE EXTREME CARE W E PREPARING RUST REMOVER HN SOLUTION. USE OF A RESPIRATOR I S STRONGLY RECOMMENDED. MIXING CAN PRODUCE TEMPERATURE EXCEEDING THE BOILING POINT OF SOLUTION. THE ADD RUST REMOVER WHILE AGITATING SOLUTION TO PREVENT LOCALIZED OVERHEATING.
R
2
R
( a )D i s s o l v e 3 t o 5 pounds (1,4 t o 2,3 kg) of r u s t remover ( O a k i t e R u s t r i p p e r ) i n each g a l l o n (3,8 L) of water.
(b) M a i n t a i n s o l u t i o n a t 7 8 t o
agitated. tank.
( 3) Prepare
93C (172 t o 2OOF) i n an a i r -
R
R
R R R
e lc t r o c la n e ro lt i o n . e su
M i x 9 ounces(255g) o f e l e c t r o c l eaner(Wyandotte g a l l o n (3,8 L)ofwater.
(a)
(b)
FS) w i t h one
M a i n t a io l u t i o n sn
a t 72 t o 93C (160 t o 200F).
R R R R
F.
Cleaning Component Parts (1)

C1 eaning methods, a p p r o p r i a t e t o t h e m a t e r i a l c o m p o s i t i o n or physicalcharacteristicsof component p a r t s , a r e 1i s t e d i n T a b l e 202. Cleanpartsusingthespecifiedcleaningmethod(s)described i n paragraph 7. When more than one c l e a n i n g method i s l i s t e d i n t h e t a b l e , use o n l y t h o s e n e c e s s a r y t o s a t i s f a c t o r i l y c l e a n t h e part.
R
2 R
21-50-51 Page 203 Mar 31/87
B l
. R 1 F. R R R (2)
Cleaning methods are provided not f o r b a l l or r o l l e rb e a r i n g Bearingsshall be replaced o r evaluated by a competent assemblies repai r f a c i 1it y speci a1 iz i ng i n the recl amat i and recond it i oni ng on of b e a r i ng assembl ies
.
Spring Spacer Cover Retainer Spring Seat Retainer Spacer P1 a t e
R R IPL I e R F i gtuerm R No
Table 202,
Cleaning Methods
No
Nomenclature
Cleaning Methods 3 4 5 b
R A1 1 standard metal 1ic hardware R -1 20 Bracket R 55 Valve Assy R 65 Cover Assy

R
75
100
R R -2 R R
R
65 70
75
80
Assy120 Body
R R -5 R R
10
20 25
x x x x x x x x x x x x x x
x x x x x x x x x x x x x x
x x x x x
21-50-51
Page 204 Mar 31/87
R 1 .
R R R R
G.
Cleaning Methods
CAUTION: FOLLOW CLEANING METHOD(S) EXACTLY. PART CAN BE BADLY USE O WRONG CLEANING METHOD. USE ONLY F DAMAGED BY PART( S) LISTED. SEE METHOD(S) RECOMMENDED THE FOR REPAIR FIGURE 401 TO CHECK MATERIALS USED I N PART
R R R R R R
R R R
NOTE:
Use clean, dry, f i 1t e r e d , compressed a i r a t a maximum o f 20 psig(138 kPa) t o d r y p a r t s unless otherwisestated. METHOD 1
(1) Spray degrease parts.

WARNING: CLEANING MATERIAL I S TOXIC. USE I N A WELL VENTILATED AREA. AVOID BREATHING FUMES OR CONTACT WITH SKIN
(a)
Use 1,l ,1-Trichloroethane (MIL-T-81533) or solvent(Fed Spec P-D-680) i n a spray booth with a p o s i t i v e o u t s i d e v e n t i 1a t i o n system. Spray o r f l o o d p a r t s u n t i 1 o i 1 and greasehavebeen removed ,
a stiff
R
R R
(b)
)
)
Remove caked grease o rs o f tc a r b o nd e p o s i t su s i n g p l a s t i c f i b e r b r i s t l e d brush,

Dry p a r t sw i t h
R
R R R R R R R R
compressed a i r . METHOD 2
(2)
Vapor degrease parts.

WARNING:
l,l,l-TRICHLOROETHANE I S TOXIC. USE I N A WELL VENTILATED AREA. AVOID BREATHING FUMES OR CONTACT WITH SKIN
(a) (b)
Use l , l , l - T r i c h l o r o e t h a n e (MIL-T-81533) i n a vapor degreaser a t t e m p e r a t u r e o f 74 t o 77C (165 t o 170F). Rack p a r t s so t h a t a1 1 surfaces have d i r e c t c o n t a c t w i t h vapor. P a r t st h a t do n o td r a i nf r e e l ys h o u l d be arranged, if possible, so t h a t t h e y may be t u r n e d o v e r t o d r a i n accumulated 1iquid before removi ng
R
R R R R R R
(c)
Spray f l u s hp a r t s , i f necessary, t o remove heavy grease accumulations.Returnparts t o t h e vapordegreaser f o r f i n a l cleaning.

Dry p a r t s w i t h
(d)
compressed a i r.
21-50-51 Page 205 Mar 31/87
C M O E T MAINTENANCE MANUAL O P NN 3214066
R
R 1 . R
METHOD 3
G .
(3)
Clean aluminum a l l o y and magnesium (a) (b) Degrease surfaces using
alloy parts.
Method 1 o r Method 2.
Imnerse parts i n detergentsolutionfor a maximum of 30 minutes. Scrub surfaceswith a s t i f f f i b e r b r i s t l e d brush are c a r e f u l l y lift w i t h u n t i l clean. I f old gaskets present, a blade and scrape surfaces clean. Scrape oldsealing i f necessary. Repeat and soak compound residuefromsurfaces clean process u n t i 1 p a r t i s completelyclean. Rinse parts with water and dry with compressed a i r .
R R
(c) (d)
R
R
Remove mildsurfacecorrosionusingabrasivecloth ( F e d Spec P-C-451) f o r a1uminuma1 loy parts or abrasive cloth and o i 1 (MIL-L-7808) f o r magnesium alloy parts. Rinse parts with water a t 27 t o 43C (80 t o l l O F ) F o r magnesium alloy parts, follow with a r i n s e i n h o t water a t 60C ( 140F)minimum.
Dry parts with
R R R
R R
(e)
(f) Treat (9)
compressed a i r. REPAIR).
exposed metal (see
( h )F i n i s hd r y i n ga l l magnesium alloyparts and aluminum any alloy parts having dissimilar metal inserts, crevices, or deep bl ind holes i n an oven a t 107 t o 135C (225 t o 275F) f o r a minimum of one hour.
(i)
Store in parts
a dry place
away fo corrosive fumes. rm
21-50-51 Page 206 Mar 31/87

R' R 1 . R R R R
R R R
METHOD 4
G.
(4)
Clean parts. steel Degrease surfacesusing Method 1 o r Method 2. CAUTION: EXTREME DAMAGE CAN OCCUR TO NON-STEEL CLEANED WITH RUST REMOVER SOLUTION.
PARTS I F
Imnerse p a r t s i n r u s t remover ' s o l u t i o n f o r 10 t o 20 minutes CAUTION:

DO N T DAMAGE HIGHLY FINISHED SURFACES. USE O ONLY STIFF PLASTIC FIBER BRISTLED BRUSH ON SUCH ARE A. S
R R R
R R R R
- penetrantormagneticparticletchecks1 f l u ohavebeent NOTE: Do not glass bead peen p a r s u n t i rescen performed .

Remove p a r t s fo r m r u s t remover s o l u t i o n , r i n s e w i t h w a t e r , and s c r u bw i t h a s t i f f p l a s t i c f i b e r b r i s t l e d brush. Remove hard carbon o r s c a l e by glass bead peeningsurfaces ( r e f e r t o REPAIR). Rinseparts i n waterat compressed a i r
R R R R R
R R R R R R R R R R R R R R
27 t o 43C (80 t o l l O F ) and d r y w i t h
P a r t ss u b j e c tt om a g n e t i cp a r t i c l eo rf l u o r e s c e n tp e n e t r a n t checks w i t h i n 8 hours may be l e f t d r y u n t i l checked. p a r t s i n a cleancontainer.
Place
Coat s t e e l p a r t s , s u b j e c t t o m a g n e t i cp a r t i c l ec h e c k st h a t w be held more than 8 hours up t o 48 hours,withmagnetic i l base o i l (Farbest 6998). Place i n a cleancontainer. Placesteelpartsnot subjecttomagneticchecks i n a diptank o f o i 1 (M IL-L-7808). Remove in and a1 low t o drain, then place a clean container and store away from corrosive fumes and moisture. S t a i n l e s ss t e e lp a r t s and some c o r r o s i o n - r e s i s t a n ts t e e lp a r t s thatnormallyoperate i n an oi 1-f ree envi ronment should be . stored dry and protected fo moisture and c o r r o s i v e fumes. rm
-Any NOTE:
s t e e l p a r t s t o be stored longer than six months o r s t o r e d i n humid conditionsshould be add i t i o n a l l y p r o t e c t e d by c o r r o s i o n p r e v e n t i v e compounds i n accordance w i t h MIL-C-15074.
21-50-51
Page 207 Mar 31/87
COMPONENT NTENANCE MAI MANUAL 3214066

R
MTO 5 EH D
G.
R 1.
R R R R
(5)
Clean plumbing tubes

WARNING:
and f i t t i n g s .
CLEANING MATERIAL IS TOXIC. USE I N A WELL VENTILATED AREA. AVOID BREATHING FUMES OR CONTACT WITH SKIN
NOTE: Check
(a)
tubes obstructions. for
,,Spray tubes and f i t t i n g s e x t e r n a l l y and i n t e r n a l l y w i t h l l l Trichloroethane (MIL-T-81533) or solvent (Fed Spec P-D-680) in an outsideventilatedspray booth. Ensure t h a t spray f l u i d passes f r e e l y through tubes.
Dry parts with
(b)
compressed a i r .
R
R R R
(c) Install plugs or caps a t each end o f tubes o r f i t t i n g s t o protectagainstcontamination and thread damage. MTO 6 EH D
(6)
Clean rubber, fiber, parts. plastic or (a) Clean parts i n milddetergent. b r i s t l e d brush. Scrub with a s o f t f i b e r
R R R
R
21-50-5 1
Mar 31/87
Page 208

R 1 . R
Inspection/Check A. Equipment and Material s (1) Table 301 1 i s t s a11 equipment and material s needed t o accompl i s h red requi checks. and Equipment Table 301. Materials
~~~~~
R R R
R Equi pment/Materi a1 R NOTE: R R
Descri p t i on/Manuf acturer f o r l i s t e d items. Magnaf 1ux Corp, 7300 W Lawrence Ave, Chicago, I L 60656 1Corp, ux 7300 W Lawrence Ave, Chicago, I L 60656 Comnercially available
Equivalent substitutes may be used
F1 uorescent penetrant u n i t
(Model ZA-28)
R M n e t ip a r t i c l e s a c compound Magnaf R ?Magnaglo Dry Concentrate R No. 14A)
R Penetrant o i l (MIL-1-25135)
R R R R
R
B.
Visual Checks (1) (2) (3) Perform checks using a strong 1ight and a minimum of 5X magnif ic a t i on
When a check reveals a condition which could have caused o r indicates abnormal wear, r e f e r t o dimensional check requirements. Dimensional checks are provided forpartssubjectto wear. If visual check shows no indication of damage o r wear but a dimensional check i s required,specificinstructionsareprovided. Make a check ofparts which arenormallyreplaced a t each overhaul. Damage t o these parts may r e f l e c t a malfunction o f other components. Make checks invol ved
R
R
R R
R
(4)
R R R
R R
(5)
out1ined i n paragraph C appropriate t o .the component
(6) A f t e r checks, protectsteel and 400 seriesstainlesssteelparts fo rust and corrosion ( refer t o CLEANING) rm
21-50-51 Page 301 Mar31/87

R 1.
C.
General Check I n f o r m a t i o n Check threadedpartsforstripped,galled,orcrossedthreads. Check i n s e r t s f o r s e c u r i t y and c o n d i t i o n o f threads.
R R R R R R R R R
(3)
Check bearingbores and diametersforcorrosion, wear, and scoring. A1 1 bores and d i m e t e r s s h a l l be free from damage except f o r r a d i a l scoring 1ines. These l i n e s s h a l l n o t exceed 0.005 i n c h (0,13 mm) w i d t h o r 0.005 i n c h (0,13 mn) depth. They shallnotcover more than 30 percent o f bearingsurfacenorpenetratecoating,dry fm i l 1u b r i c a n t , o r o t h e r f i n i s h a p p l i e d t o base metal
(4)
Check surfacesofplated,dry f i l m lubricated, anodized, and p a i n t e d p a r t s f o r wear through t o base metal.
(5) Check press f i t bearings, bushings, pins

and r e s t r i c t o r s f o r s i g n s Check sealingsurfaces of 1ooseness.
, plugs,sleeves,spacers
and flangesfornicks,dents,
and scratches.
( 7 1 Check passageways f o r c o r r o s i o n and f o r e i g n o b s t r u c t i ons
R R
(8) Check welded and r i v e t e d p a r t s f o r c o n d i t i o n o f

1 oose rivets'.
welds and signsof
21-50-51 Page 302 Mar 31/87
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BLANK
21-50-51 Page 302A Mar 31/87
1
I
95
I
I
,0 15
-\ .
E,- 1 SA-5588
Servo A i r F1uid Pressure Regul a t i ng Valve F i g u r e 301

R
21-50-51 Page 302B Mar 31/87
Figure 301.
e t I m
Inspection/Check Requi rements
No.
55
Nomenclature ValveDamage Assy
Inspect/Check
Requi rements t o threads o r loosening of staked assembly. Manual l y depress p i n and inspect(through holes i n body) poppet face f o r wear o r damage. No v i s i b l e wear o r damage permitted. Poppet shall move f r e e l y through travel f r o m f u l l closed t o f u l 1 open.
t o threads and damage No security parts. of

Visually inspect for wear o r damage.
65
See Assy Cover Spring of
Figure 303. Load a t compressed length 1 0 inch. .0 See Figure 305. Damage t o anodi zed and pai nted surf aces. No wear, nicks, o r scratches t o baremetal. See Repai r
41.8 pounds. t o 46.2
R 75
R
Diaphragm 95 Assy
~~
Spacer 100
105
Valve SubasSee sembl y
Figure 302.
21-50-51 Page 303 Mar 31/87
6855-VSL-3
59
Of
SL
021
EO 1
1WflWW 33NWN3lNIWW lNjNOdW03
990PlZE
Figure 302.
e t I m
Inspection/Check Requirements
No 65
Nomenclature Inspect/Check
Cover
Requirements Damage t o paintedsurf aces.
No wear, nicks,or
scratches t o bare metal. See Repai r
70
Retai ner
Damage t o anodized surf aces
No wear, nicks, o r
scratches t o baremetal. See Repai r. 2.7 t o 3.3 pounds.
R 75
Spring of
R
80
Load a t compressed length 0.51 inch.
Poppet
Existence dry-f of il m Burnished o r pol ished l u b r i c a t i o n on lands of dry-film lubrication poppet stem. shall be evident. See Repai r
Wear through chrome p l a t e t o base metal.
No wear through chrome

p l a t e t o base metal. See Repai r
Wear of of lands stem.
poppet Minimum
diameter of poppet stem lands 0.3112 inch with surf a c e f i n i s h o f 63 microinches maximum.
No v i s i l e wear o f b poppet seal ing face, surf ace f i n i sh shall be 16 microinches maximum
Wear of poppet sealing face.
85
Seat
Wear or dmage t o bore f o r poppet stem.
Bore d i ameter 0.3128 inch maximum with surface f i n i s h o f 32 microinches maximum.
2 1-50-5 1 Page 305 Mar31/87
COMPONENT MAINTENANCE 3214066 Figure 302.

tm I e No.
MANUAL
Inspection/Check Requirements (Cont)

~ ~
__
Nomenclature (Cont) Seat
Inspect/Check Wear o damage t o valve r seat seal ing surf ace,
Requirements No uneven wear, f r e t disting,ormetal placement ,
85
120
Body Assy
See Figure 304.
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PAGE INTENTIONALLY LEFT BLANK
21-50-51 Page 307 Mar 31/78
15
10.
Valve CoverAssembly Figure 303 21-50-51 Page 308 Mar 31/78
3214066
Figure 303.
e t I m No.
Nomenclature InspectjCheck
Requi rements S e c u r i t y and evidence of 1eakage
10
P1 ug
shall Plug be t i g h t and have no leakage. See Repai r. No wear, nicks, o r scratches t o bare metal See Repair.
15
Cover
Damage t o i n t e d r pa su faces
S e c u r i t y and damage to No d i s t o r t i oo r n air screen and retainer. broken strands i na i r No 1ooseni ng screen o r brokenwelds of screenretainer.
Damage t o anodi zed surfaces
No wear, nicks, o r scratches t o b a r e See Repair. metal
21-50-51 Page 309 Mar 31/78
COMPONENT MAINTENANCE 3214066
MANUAL
E- 1SA-5592
Valve Body Assembly
Figure 304
21-50-51
Page 310
Mar 31/78
COMPONENT MAINTENANCE MANUAL 3214066 Figure 304. Inspection/Check Requirements
rtm
No 10
Nomenclature Inspect/Check R e s r Sis tcrue t tnsoca olr t r e to i rr isoyr iht t l e c Rf c t o
and c o n d i t i o n f r i f i c e . oo
be loose or show e v i dence o f bypass l e a k age. Orif i c e s h a l l b e clean and undamaged. See Repai r. No wear, n i c k s , o r scratches t o bare metal. See Repa ir
20
BOdY
Damage t o p a i n t e d surf aces.
Damage t o anodizedsurfaces.
No wear, nicks, or scratches t o bare metal See Repai r.
21-50-51
Page 311 Mar 31/78
SIDE
E-15A-5590
DiaphragmAssembly Figure 305 21-50-51 Page 312 Mar 31/78
3214066
Figure 305.
e t m I
No.
10
Nomenclature Inspect/Check Retainer Damage rnt g e f lo o a h io le ts r ve
Requi rements
N d i s t o r t i o n o f flange, o
hsvle tsl r ioh e l a meet r i v e t i n gs t a n d a r d s .
20
Spacer
Damage t ozed anodi s u r f aces
No wear, nicks, o r through scratches anodizing t o bare See Repair. metal
Damage o r blockage of orificehole. Damage t oi v eh o l e s r t
O r i f i c eh o l es h a l l f r e e and c l e a r .
be
R i v e to l es h a l l h s meet r i v e t i n gs t a n d a r d s , maximum diameter. 0.071 inch
25
P1a t e
Damage t o anodized surfaces
N wear, n i c k s , o or
scratchesthrough anod i z i ng t o bare metal. See Repai r
Damage troi v e t
holes. holes Rivet shall meet r i v e t i n gs t a n d a r d s , maximum diameter 0.071 inch
21-50-51 Page 3131314 Mar 31/78

R 1 .
Repai r
R
R
A.
Equipment and M a t e r i a l s
(1) Table 401 repai rs
listsll a
equipment and m a t e r i a l s needed t o accomplish
NOTE:
This section includes all general repair procedures recomnended by G a r r e t t .R e f e rt oF i g u r e4 0 1 (and subsequent) Reference Table( s) t o determine which repair procedures are appl icable to the equi pment covered i n t h i s manual. Tab1 e 401. Equipment and M a t e r i a l s
pment/Yaterial RDescription/Manuf Equi acturer R NOTE:
E q u i v a l e n t s u b s t i t u t e s may be used (Fed Spec P-C-451)
for l i s t e d i t e m s .
R A b r a s i vcel o t h
Commercially available G r i g g sP a i n t ,S u b s i d i a r yo f Domcom D i st.,3602 S 16th P1 , Phoenix, AZ 85040 Commerci a1

l y avai 1ab1e
R A c r y l i c c o a t i n g (FMS-1004, R Color No. 17875) A i r c r a f t G.D. R R Calcium sulfate
R Chromic a c i d f l a k e R R Crocus c l o t h ( F e d Spec P-C-458) Ca v am aw ceaDl iys t i l l e d o m i l e bait elr r lR R Dry-film l u b r i c a t i o n (MIL-L-8937)
R Epoxy-polyamide (MIL-P-23377) R Nitric cid a R R R Primer,epoxy green(Type R Class C)
Dow Corning Corp,3901 S Saginaw Rd, P.O. Box 997, Midland, M I 48640 Comnercial l y avai 1ab1 e
Commerci a1 l y avai ab1 e 1 Cornmerci a1

l y avai lab1
( F e d Spec 0-N-350)
Commerci l y a v a i 1ab1 e a1 Richardson Chemical Co, A1 1 ied-Kel it e Prod Div, 400 Midland Ave, Highland Park, M I 48203
R Powder ( I r i d i t e No. 14-2)
I,
G r i gP s i n tu b s i d i a rfy ga S , o Domcom D i s t , 3602 S 16th P1, Phoenix, U 85040
21-50-51 Page 401 Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066 R R Equipment/Materi a1 R Sand (MIL-S-17726A)
Table 401.
Equipment and Materials(Cont) Description/Manufacturer

~~
Commercially available Comnerci a1 1y avai 1ab1 e Comnercially available
R Solvent (Fed Spec P-D-680)

R l,l,l-trichloroethane
1.
B.
Perform Detailed Repair NOTE : -
Procedures
T h i s s e c t i o n i s arranged so t h a t an explodedview I l l u s t r a t i o n i s followed by a listprovidingrepair p r o c e d u r e s ,m a t e r i a li d e n t i f i c a t i o n , and surface treatmentofparts shown i n t h a t i l l u s t r a t i o n . Followingthelist,thedetailedinstructions (and any requi red supplemental d e t a i 1 i11u s t r a t i o n s ) a p p l i c a b l e t o p a r t s shown i n t h e precedingexploded u ion view i1 1 s t r a t are presented
M a t e r i a l i d e n t i f i c a t i o n and surfacetreatmentdata i s provided t o a i d t h e o p e r a t o r i f he e l e c t s t o r e p a i r any damaged component f o r which a repai r p r o If thermal processing is cedure i sn o ts p e c i f i e d . involved i n t h e r e p a i r , r e - h e a t t r e a t s t e e l p a r t s i n accordance with MIL-H-6875 and uminum a1 parts in accordancewith MIL-H-6088. A1 1 repai rs attempted s h a l l be done i n accordance withstandard shop p r a c t i ces
21-50-51 Page 402 Mar 31/87
l m l
R 1.
MANUAL COMPONENT MAINTENANCE 3214066
C.
PreparationSolutions of
R R R R R R R R R R
R R R
NOTE:
Drinking water i s s u i t a b l e f o r p r e p a r a t i o n o f s o l u t i o n sunlessotherwisespecified. When d i s t i l l e d w a t e r i s specfied, deionizedwater may be substituted.
( 1) Prepare a1minum touch-up sol u t i on.
4 ounces(113g)of powder ( I r i d i t e No. 14-2) i n t o a ( a )D i s s o l v e g a l l o n (3,8 L) o f d i s t i l l e d water.

( b )M a i n t a i n pH a t 0.9 t o 11 byaddingchromicacid . n i t r i c a c i d (Fed Spec 0-N-350). ( c )M a i n t a i ns o l u t i o na t room temperature. f l a k eo r
(2)
Prepare magnesium touch-upsolution. (a)

f 1ake and 1 ounce (28 g ) Add 1.3 ounces (37g)ofchromicacid ofcalciumsulfate,intheordergiven,toslightlylessthan 1 gal 1on(3,8 L) of water.
R R R R R
(b)
Stir v i g o r o u s l y f o r a minimum o f 15 minutes. room temperature.
( c )M a i n t a i ns o l u t i o na t (3) Prepare primer.
(a)Preparegreenepoxyprimer(Type partsby volume ofprimer (b) 0. A1 lowmixedprimer
I Class C) by mixingequal , and converter.
R
I?
t o stand f o r 30 minutesbeforeapplication.
General Repairs (1) Removal o f heavy corrosion, hard a1 uminum a1 1oy p a r t s
R
R R R R R 2 R
carbon, p a i n t , and scalefrom by a b r a s i v e b l a s t i n g .
(a)
Mask any surf ace that
can be damaged
CAUTION : KEEP SANDBLAST NOZZLE I N MOT ION TO PREVENT BLAST FROM DWELLING ON ONE SPOT. ( b )P l a c ep a r t i n standardsandblastcabinet and set a i r pressure a t 15 t o 30 p s i g (103 t o 207 kPa). Using sand (MIL-S-l7726A), s a n d b l a s t p a r t as necessary t o remove s u r f acedefect. If required,reduce a i r p r e s s u r e t o c o n t r o l a c t i o n on basemetal of p a r t
21-50-51 Page 402A Mar 31/87
COMPONENT MA I NTENANCE MANUAL
3214066
R 1. R
0 .
(1)
(2)
( c ) i n s e a rf r e e R p t o f sand using running water. Dry f o r one hour i n an oven preheated t o 79 t o 107C (175 t o 225F)
R
R R R
Repairofminorsurfacedefects
on aluminum a l l o y p a r t s .
-Remover i m eminoroosurfaceo ndefects only removale wf enot i cause NOTE: if t h d e c t s i l det n t a lt p e r a t i and i t s
or increase 1eakage o r compromi se seal ing functions. (a) Smooth outminorsurfaceburrsscratches a b r a s i v e c l o t h (Fed Spec P-C-451). where base metal i s exposed
R R
R
o r gal 1ing using
(b)Treatareas
.
10 t o 15 minutes
brush u n t i l
R R R
R R
1 3 4 5
2
Clean surface with solvent
(Fed Spec P-0-680).
Soak p a r ti nd e t e r g e n ts o l u t i o nf o r ( r e f e r t o CLEANING)
Scrub s u r f a c e w i t h a s t i f f f i b e r b r i s t l e d surface i s clean.
R R R R R R R R
R
Rinse i n water a t 27 t o 43C ( 8 0 t o l l O F ) . Air d r y u s i n g compressed air a t 20 p s i g (138 kPa) maximum. Spot t r e a t exposedbase m e t a l w i t h a1 uminum touch-up solution. A1 low treated area to remain wet f o r one minute. Rinse i n water a t 27 t o 43C (80 t o l l O F ) . Air d r y p a r t s u s i n g compressed a i r a t 20 p s i g (138 kPa) maximum o r oven d r y ' f o r 30 m i n u t e s a t 79 t o 107C (175 t o
225F)
(3)
Repair of minor surface defects
on magnesi u a1 l o y p a r t s . m
R R R
R R
-Remover i m eminoroosurfaceo ndefects only removale wflenotcause NOTE: if th de ct is det n t a lt p e r a t i and i t s i

o r increaseleakage
(a)
o r compromise sealing functions.
or gal 1ing using Smooth out minor surface burrs, scratches a b r a s i v ec l o t h (Fed Spec P-C-451.) and o i l (MIL-L-7808). area where base metal i s exposed
R
R
( b )T r e a t
.
.
1
R R R R
1 2 3
C1ean s u r f ace w i t h s o l v e n t (Fed Spec P-D-680) Soak p a r t i n d e t e r g e n t s o l u t i o n f o r ( r e f e r t o CLEANING)
10 t o 15 minutes
Scrub surface with a s t i f f f i b e r b r i s t l e d b r u s h u n t i surface i s clean.
21-50-51
Page 402B Mar 31/87

R 1. R R
0.
(3)b) (
4 -
Rinse i n water a t 27 t o 4X (80 t o l l O F ) . F o l l o w i t h a w rinse in hot water at 60C (140F) minimum. A i r d r y u s i n g kPa) maximum. compressed a i r a t 20 p s i g (138 Spot t r e a t exposed base metal with magnesium touch-up wet f o r f i v e s o l u t i o n .A l l o wt r e a t e d area t o remain minutes.Rinse i n waterat 27 t o 43C and (80 t o l l O F ) immediately dry i n an oven a t 121C (250F) f o r twohours.
R R R R
R
5
(4)
Repair o f minor surf ace d e f e c t s on s t e e l p a r t s
.
or scratches
R R R R R R R
NOTE:
(a)
Remove minor surf ace defects only i f t h e d e f e c t i s d e t r i m e n t a lt oo p e r a t i o n and i t s removal w not cause i l or increaseleakage or compromise sealing functions.
Smooth out minor surface burrs, gal 1i n g , p i t t i n g , (Fed Spec P-C-458). using crocus cloth
(5) Removal o f heavy corrosion,hard

steel parts (a)
carbon, p a i n t , and scale f r o m
R
R R R R R R R R R
R R R R R R R R R R
Mask any surfacethat
can be damaged by abrasiveblasting.
NOZZLE I N MOTION TO PREVENT CAUTION : KEEP SANDBLAST BLAST FROM DWELLING ON ONE SPOT. (b) P1ace p a r t i n a standardsandblastcabinet and set a i r pressureat 15 t o 30 p s i g (103 t o 207 kPa) Using sand (MIL-S-l7726A),sandblast p a r t as necessary t o remove surface If required , reduce a i r p r e s s u r e t o c o n t r o l a c t i o n on defect base metalofpart.
( c )R i n s ep a r tf r e eo f sand using running water. Dry f o r one hour i n an oven preheated t o 79 t o 107C (175 t o 225F)
(d)
Coat partwithmagnetic base o i l (Farbest 6998) if p a r t i s subject t o magnetic p a r t i c l e check w i t h i n 48 hours. Otherwise, use o i l (MIL-L-7808) as a corrosionpreventive coating.
(6)
Rep1acement ofloose
o r damaged thread inserts
NOTE:
(a)
I f t h r e a d i n s e r t i s b e i n g rep1 aced i n s t e e l p a r t , disregard a1 1 references t o a p p l i c a t i o n o f p r i m e r .
Use long-nosed p l i e r s t o remove i n s e r t
.
(Fed
(b) Cleanhole
from w h i c hi n s e r t was removed usingsolvent Spec P-D-680). Remove corrosion if present.
21-50-51 Page 402C Mar 31/87
3214066
R 1 .
R R
0.
(6)
( c ) (Aluminum a l l o yo r t o r i m eo f c o a t p even r Ibes it n slt a l l e d . n al
magnesium a l l o y a r t s n l y ) p p l y p o A a thin, threadedarea i n which new i n s e r t i s t o i n s e r t u h i l e p r i m e r i s still w t e .
(d)
;Ise i n s e r tt o o lo rm o d i f i e ds c r e w d r i v e rt oi n s t a l l new i n s e r t t h r e e - q u a r t e r s t o one and one-half turns below surf ace o f countersinkunlessotherwisespecified. Remove tang, i f applicable, using 1ong-nosed p l i e r s o r a b l u n t t o o l and hamner
(e)
(Aluminum a l l o yo r magnesium a l l o yp a r t so n l y ) Touch up lead threadof component w i t h a t h i n c o a t o f primer. A1 lowprimer t o c u r e f o u r t o s i x h o u r s a t room temperature o r one hour i n an oven a t 82 t o 135C (180 t o 275F)
21-50-51 Page 402D Mar 31/87
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21-50-51 Page 403 Mar 31/78
MANUAL
95
/loo
I
30
,105
.35
I_
E-15A-5588
Servo Air F l u i d PressureRegulatingValve Figure 401 21-50-51 Page 404 Mar 31/78
F i g u r e 401.
e t m I
Repair Procedures
No.
Procedure/Material Identification/ Repair Nomenclature Surf ace Treatment
65
Cover Assy
Diaphragm Assy Spacer
See F i g u r e 403. See F i g u r e 405. Materi a1 : Aluminum a1 l o y 356-T430 per Federal S p e c i f i c a t i o n QQ-A496 exceptaging t o be a t 218 t o 224C (425 t o 435F) f o r 5 hours. Surface Treatment: Hard anodize per MIL-A-8625C, Type I 1I,C1ass 1, 0.0002 t o 0.0004 i n c h t h i c k Outside surf ace painted-Prime with Epoxy-Polyamide per MIL-P-23377, components I and 11; Paint (while primer i s t a c k y ) w i t h w h i t e a c r y l ic 17875 c o a t i n g , A i r c r a f t G.D. FMS-1004, Color No. ( I n s i g n i a w h i t e ) , one or two coats.
95
100
105
Valve subassy
See F i g u r e 402.
21-50-51 Page 405 Mar 31/78
5
110
I
95
E-15A-5589
21-50-51 Page 406 Mar 31/78
COMPONENT MAINTENANCE MANUAL 3214066 F i g u r e 402. e t I m No. P rIo c e diu irc aRi e p e r r a l d e n t f e / Mo n a i i t at / Nomenclature Treatment Surface M a t e r i a l : Aluminuma1 l o y 6061-T6 perFederal on S p e c i f i c a t i QQ-A-225/ 8 Repair Procedures
SurfaceTreatment:Hardanodizeper MIL-A-8625C, t y p e 111, Class 1, 0.0002 t o 0.0004 i n c h t h i c k . Paintexteriorsurfacesexceptmatingsurface for p a c k i n gw i t hr e t a i n e r( 4 5 ) . Prime w i t h EpoxyI and 11; Polyamideper MIL-P-23377, components Paint(whileprimeristacky)withwhiteacrylic coating,Aircraft G.D. FMS-1004, Color No. 17875 ( I n s i g n i a w h i t e ) , one or twocoats. 70 Retainer M a t e r i a l : A1 uminuma1 l o y 6061-T6 per Federal m a t i o n QQ-A-225/8. SurfaceTreatment:Hardanodizeper MIL-A-8625C, , Type 111, Class 1 0.0004 t o 0.0008 i n c h t h i c k .
80
Poppet
m 47.
M a t e r i a l : CRES 17-4PH p e r AMS5643, h e a t t r e a t t o
SurfaceTreatment: Chrome p l a t e p e r F e d e r a l S p e c i t i c a t i o n QQ-C-320, Class 2, 0.0001 t o 0.0002 i n c h t h i c k on valveface, stem lands, and hemispherical end o f stem, o t h e rs u r f a c eo p t i o n a l . Dry-film l u b r i c a t i o n on stemlandsperMIL-L-8937, 0.0001 t o 0.0003 i n c h t h i c k . 85
120
Seat
Body Assy
M a t e r i a l : CRES 17-4PH per AMS5643, h e a tt r e a tt o Rc 40 t o 47. See F i g u r e 404.
21-50-51 Page 407 Mar 31/78
15
10
Valve CoverAssembly Figure 403 21-50-51 Page 408 Mar 31/78
C M O E T MAINTENANCE MANUAL O P NN 3214066 Figure 403.

e t m I No
Repair Procedures Identification/
Procedure/Material Repair Nomenclature Surf ace Treatment Insert
R5 10
Repair Procedure: Refer t o generalrepai replacement instructions.
7 for
P1 ug
Repair Procedure: Replace plug by boringwith a s i z e A (0.234 inch) d r i l l t o a depth o f 0.200 inch fo outsideface o f cover assembly. Collapse rm t h i ns h e l l o f plug and remove. Clean cover assembly bore f o r p l u g with l,l,l-Trichlroeothane, ensure a11 chips or debris are removed Press new plug t o bottom and swage with 60 degree center punch.
15
Cover Assy
Material : Cover casting i s aluminum a l l o y perFederalSpecification QQ-A-596 except aging t o be at 218 t o 224C (425 t o 435F) f o r 5 hours. Screen material i s a1 uminum a l l o y 5056. Screen retainer material i s aluminum a l l o y 6061-T6 perFederal Specification QQ-A-225/8. Surface Treatment: Hard anodized per MIL-A-8625C, Type 111, Class 1 0.0002 t o 0.0004 inch thick. ,
2 1-50-5 1 Page 409 Mar 31/87
E- 15A-5592
Valve Body Assembly Figure 404
21-50-51
Page 410 Mar 31/78
Figure 404.
e t m I No.
R 5 , 15
Repair Procedures
Procedure/Material Identification/ Repair Nomenclature Treatment ace Surf Insert Restrictor Repai r Procedure: Refer replacementinstructions, t o g e n e r a f a irr r e pl o
10
Repai r Procedure:Replace r e s t r i c t o r by b o r i n g 6 w i t h a number 2 (0,1470 i n c h ) d r i l l t o a depth o f 0.130 inchfromfaceof body assembly. Collapse t h i ns h e l l and remove, Clean bore o f a l lc h i p s and d e b r i sw i t hl , l , l - T r i c h l o r o e t h a n e . Press new r e s t r i c t o r t o bottom and swage w i t h a t o o l made from a number 25 (0.1495 i n c h ) d r i l l rodwith a polished , hemi spherical end. Upset r e s t r i c t o r wall l i p o n l y enough t o l o c k r e s t r i c t o r i n p l a c e . Materi a1 : Aluminum a l l o y 356-T430 p e r F e d e r a l S p e c i f i c a t i o n QQ-A-596 exceptaging t o be a t 218 t o 224C (425 t o 435F) f o r 5 hours. Surf ace Treatment:Hardanodizeper MIL-A-8625C, , Type 111, Class 1 0.0002 t o 0.0004 i n c h t h i c k . P a i n t e x t e r i o r s u r f aces except mating surf aces f o r i n l e t and o u t l e t n i p p l e s ( 1 5 , 105, Figure 402). Prime w i t h Epoxy-Polyamide per MIL-P-23377, components I and I 1 ; P a i n t ( w h i l e p r i m e r i s t a c k y ) withwhiteacryliccoating,Aircraft G.D. FMS-1004, Color No. 17875 ( I n s i g n i a w h i t e ) , one o r twocoats.
20
21-50-51 Page 411 Mar 31/87
15
20
ELASTOMER
SIDE
10
E-15A-5590
Diaphragm Assembly Figure 405 21-50-51 Page 412 Mar 31/78
3214066 Figure 405. Repai Item No.

10
r Procedures
Identification/
Material Repair
Nomenclature Treatment Surface Retainer Spacer
Material : CRES 302 per MIL-S-7720. Material: Aluminum alloy 6061-T6 per Federal m a t i o n QQ-A-225/8 or 2011-T3 per Federal Speci f i c a t i on QQ-A-22513. Surface Treatment: Hard anodize per MIL-A-8625CY Type 111, Class 1, 0.0004 t o 0.0008 inchthick.
20
25
P a te 1
Material Aluminum alloy 6061-T6 per Federa'l m i t i o n QQ-A-22518. Surf ace Treatment: Hard anodize per MIL-A-8625C , type 111, Class 1, 0.0004 t o 0.0008 inch thick.
21-50-51 Page4131414 Mar 31178
COMPONENT MAINTENANCE 3214066 R 1 . R R R R pment/Materi R Equi Assembl y A. Equipment and M a t e r i a l s
MANUAL
(1) Table 501 1i s t s a1 1 equipment and m a t e r i a l s needed t o accompl i s h assembly and p r e p a r e f o r s t o r a g e . Table 501. a1 s and M a t e r i a l s , Compounds Equipment
Description/Manuf acturer
R NOTE:
E q u i v a l e n t s u b s t i t u t e s may be used f o r l i s t e d i t e m s . Compound Corp, 2910 S 1 8 t h Ave, Broadview, IL 60153 Commerci a1 l y avai 1 ab1 e
y Connnerci a1 1 avai 1 ab1 e
-sei ze compound (Never Never-Seez R Anti (MIL-A-507) or R Seez NS 165) R (Fed SpecTT-A-850)
R Gage, a i r pressure R ( 0 t o 150 p s i g )
R Lockwire (MS20995D32 and R MS20995D20)

R Lubricant(Santovac) R
Monsanto C o y 800 N Lindbergh B1vd , S t Louis, MO 63166
R R R R R
R
B.
General Assembly I n s t r u c t i o n s NOTE -: Assembly i n s t r u c t i o n sa r ea r r a n g e dw i t h an i l l u s t r a t i o n and t h e m a t c h i n g t e x t on e i t h e r t h e same page o r f a c i n g pages l l i i spewhere p r a c t i c a l . A r e q u i r e d n f o r m a t i o n , n c l u d i n g c i a lt o r q u ev a l u e s ,t o o l numbers, and m a t e r i a l s , i s provided so t h a t t h e u n i t canbeassembled withoutref erence t o a n o t h e r p a r t o f t h e manual
R
R
R
R
( 1) Remove a1 1 t r a c e s o f c o r r o s i o n p r e v e n t i ve compound and any accumulated f o r e i g n m a t t e r fo p a r t s p r i o r t o assembly. rm
(2)
R R R R R
(3)
A1 1 nuts , bo1t s , and screws s h a l l be t i g h t e n e d t o s t a n d a r d t o r q u e unlessotherwisestated.Refer t o FAA Manual AC65-9AY Airframe and Powerpl ant Mechanics General Hand book, f o r s t a n d a r d t o r q u e
P a r t numbers and q u a n t i t i e s o f more than one ( 1 )a r e 1 i s t e d i n t h e a p a r t a1 ready key t o eachassembly i11u s t r a t i o n . R e f e r e n c e s t o l i s t e d have t h et e r m REF i n p l a c e o f t h e p a r t number. When more
21-50-51
Page 501 Mar 31/87
COMPONENT MAINTENANCE MANUAL 3214066 R
R
R 1 . R
R R , R R R R R
than one p a r t number i s 1i s t e d f o r t h e samee t i m and they are not interchangeable,theapplicableeffectivity code i s shown. 6.
(4)
Use a n t i- s e i z e compound (Never-Seez NS165) f o r assembly o f a1 1 threaded parts as follows. CAUTION : USE OF EXCESSIVE AMOUNTS O ANT I-SEIZE COMPOUND F OR FAILURE TO REMOVE COMPOUND RESIDUE AFTER ASSEMBLY PARTS MAY CAUSE CLOGGING OF VENTS, ORIFICES ETC.
OF
(a)Applyanti-seize compound, s p a r i n g l y ,t ot h el e a d i n gt h r e a d s of a1 1 male threaded parts.

(b)
Wipe away any exposed excess threadedparts.
compound a f t e r assembly of
21-50-5 1 Page 502 Mar 31/87
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21-150-51 Page 502A Mar 31/87
15
20
ELASTOMER SIDE
5
E-15A-5590
RRIVET (MS20426A2-7) 5. (QTY 6 ) 10. RETAINER (3160428-1) 25. R 15. DIAPHRAGM ( 8 5 9 7 5 5 - 1 ) (QTY 2 )
20.
SPACER ( 8 5 9 7 6 5 - 1 ) PLATE ( 8 5 9 7 6 7 - 1 )
DiaphragmAssembly F i g u r e5 0 1 21-50-51 Page5028 Mar31/87
COMPONENT MAINTENANCE MANUAL 3214066 1 . R R R
B.
Assemble Diaphragm Assembly (See
Figure 501)
( 1) Assemble retainer ( l o ) , diaphragm (15) and spacer (20) t o elastomer side of diaphragm (15) Assemble diaphragm ( 1 5 ) and plate ( 2 5 ) t o elastomer side o f diahpragm ( 15). A ign r i v e t holes i n a1 1 1 diaphragms (15) faceproper components and ensure elastomersideof direction. Clamp components with sheet holders
(2)
I n s t a l lr i v e t s
( 5 ) and upset t o form f l a t head.
21-50-51 Page 503 Mar 31/87

3214066
120
110
L
I I
E- 1SA-5589
Valve Subassembly Figure 502 2 1-50-51 Page 504 Mar 31/78

1 .
C.
Assemble Valve Body Assembly (See Figure

(1) (2) (3) (4)
502)
I n s t a l l packings (90, 95) on s e a t (85). body assembly (120). Instal 1 poppet (80) i n s e a t (85).
(70) on poppet.
Carefully install Seat
in
Instal 1 spring (75) r e t a i n e r
Instal screw (50), packing w i t h retainer (45) washer (40) and n u t (35) i n cover (65). I n s t a l l packing (100) i n body assembly (120). Position cover (65) over spring (75) and insert screw (50) into hole i n retai ner(70) Press cover (65) against body assembly (120) and i n s t a l l screws (25) w i t h washers (30) Tighten screws (25)
(5)
I n s t a l l packing (110) on n i p p l e (105). I n s t a l l packing (20) on nipple (15) Install nipples (15 105) i n body assembly (120). removed
(6) Installidentificationplate
(10) and screws ( 5 ) i f previously
KEY TO FIGURE 502 R

R
lo.
5.
S R W (MS51861-1C) (QTY 2) CE
PLATE (S8842B17P3)
15 20 R 25. R 30. 35 40. 45
. NIPPLE (3163427-1) . PACKING (S8990-114)

(7500-10)
R
50
. .
S R W (MS24674-2) (QTY 4) CE W S E (S8157N52-032) (QTY 4) AH R NUT (S8079-3C) W S E (AN960ClOL) AH R PACKING WITH RETAINER S R W ( 859770-1 ) CE
60 65 70. 75. 80. 85 90 95 100 105 110. 120
. .
. . . .
INSERT (MS124655) COVER (REF) RETAINER (859769-1) SPRING (859771-1) POPPET (859763-1) SEAT (859759-1) PACKING (S8990-015) PACKING (S8990-012) PACKING (S8990-024) NIPPLE (859774-1) PACKING (S8990-520) BODY A S (859760-1) SY
Mar 31/87
21-50-51 Page 505
MANUAL
7
I
/loo
I
Servo Air F1 uid Pressure Regulating Valve Figure 503

21-50-51 Page 506 Mar 31/78
C M O E T MAINTENANCE MANUAL O P NN 32 14066 1 .
D.
Assemble Servo Air F1uid Pressure RegulatingValve
(See Figure 503)
Instal 1 packing(60) on valve assembly (55) I n s t a l 1 valve Instal 1 assembly (55) (with packing) i n t o cover assembly (65) packing with retainer (50), washer (45) , and nut (40)
I n s t a l l spacer (100) between diaphragms o f diaphragm assembly (95) and a l i g n holes.Position diaphragm assembly with spacer on valve subassembly (105)
I n s t a l l washers (80) with a t r i a l thickness o f 0.200 inch on diaphragm assembly (95) Installspring(75), washer (70), and cover assembly ( 6 5 ) (with components). Align screw holes and i n s t a l 1 screws (30)with washers (35). I n s t a l l spacers (25), screws (10) Tighten screws ( 10, bracket (20) , washers (15), and 30) even1 y
See Testing for preliminary calibration

KEY TO FIGURE 503
R 10. R 15. 20
o f bleed-on regulator.
. . R 30.
25
R 35. R 4. 0
45 50.
R
SCREW (MS24674-11) (QTY 2) WASHER (S8157-032) (QTY 2 ) BRACKET (859850-1) SPACER (S8157C7-160A) SCREW (MS24674-9) (QTY 2) WASHER (S8157N7-032) (QTY 2) NUT (S8079C4R) WASHER (AN960C416L) PACKING WITH RETAINER (7500-1-4)
55. 60. 65 70. 75. 80. 95. 100 105
VALVE ASSY (859776-1) PACKING (S8990-013) COVER ASSY (859762-2) WASHER (S8157N158-005) SPRING (3160433-1) WASHER (S8157N158-005/010/020) (AN DIAPHRAGM ASSY ( 859756-2) SPACER (859768-1) VALVE SUBASSY ( REF)
21-50-51 Page 507/ 508 Marv 31/87
COMPONENT MAINTENANCE MANUAL 3214066 1.

F i t s and Clearances
A.
Assembly Fits and Clearances

N o t appl icab1e
21-50-51 Page 601/602 Mar 31/78
C M O E T MAINTENANCE MANUAL O P NN
3214066
1 . Testing A. Test Equipment and Material
NOTE:
I n order t o satisfy high quality operational standards, as we1 1 as ensuringtheaccuracy o f readings obtained during the test and calt i b r a t i o n o f t h e equipment, i i s recommended t h a t a11 instrumentation and gages t o be used be checked on a periodicbasisagainstinstrumentation and gages of known accuracy.
( 1)
Refer t o Table 701 f o r equipment and material s necessary t o perform required tests. Table 701. Equipment and Materials
Equipment/Materi a1s
Descri p ti on
NOTE:
Equivalent substitutes may be used f o r l i s t e d items. Clean, dry, f i l t e r e d , compressed a i r a t a temperaturerange of 4 t o 49C (40 t o 120F), a pressure range o f 0 t o 220 psig. Capable of measuring an a i r f l o w o f 0.30 t o 0.60 pound perminute. Capable of measuring leakage 0 1 pound per minute. .0 Capable d i c a t i n g inof of 0 .O to
Air source
A 1ow measuri ng section i rf Case leakage measuring Gage, a i r pressure Manometer, mercury ( 0 t o 60 in. Hg) Manometer, d i f f e r e n t i a l , water
R Restrictor, 0.0465 inchdiameter R o r i f i c e (PN 287539-14) R
R Restrictor, 0.086 inch diameter Garrett R (PN 287539-37) R
section
0 t o 220 psig.
Commerci a1 y avai 1ab1e 1 Commercially available Garrett F1uid Systems Company 1300 W Warner Rd, P.O. Box 22200, Tempe, AZ 85282
1300 W Warner Rd, Tempe, AZ 85282
F1uid Systems Company P.O. Box 22200,
21-50-51
Page 701 Mar 31/87
3214066
Tab1 e 701.
~~~ ~ ~ ~ ~
Eq.uipment and
Materials (Cont)
-
qui pment/Materi s a1 Valve,shutoff Valve,toggle

~
Descri p t i on Commercially available Comnerci a1 y1 avai Tab1e
(5 ea) (1 ea)
1.
B.
PerformPrel'iminaryCalibration
o f Bleed-on Regulator
as follows.
.8 Connectamercury manometer (0 t o 60 i n . Hg) and a 0 0 6 i n c h d i a m e t e r r e s t r i c t o r (287539-37)t o o u t l e t p o r t o f s e r v o a i r f l u i d t o atmosphere. p r e s s u r er e g u l a t i n gv a l v e .R e s t r i c t o rs h a l lb l e e d

Connecta r e g u l a t e d a i r p r e s s u r e l i n e w i t h i n l e tp o r to fv a l v e . a 0 t o 150 p s i g gage t o
Adjust bleed-on c a l i b r a t i o n a d j u s t m e n t screw t o mid-range of travel and t i g h t e n l o c k n u t (See f i g u r e 701 f o r location of adjustment screws). Back-out bleed-off calibration adjustment screw. Apply an i n l e t p r e s s u r e o f 79 t o 81 psig.Adjustthickness of washers (80, IPL f i g u r e 1), as r e q u i r e d , t o o b t a i n an o u t l e t p o r t pressureof 2 . t o 2 . inches o f mercury gage. Add washers (80) 85 95 t o increase downstream pressure.
C.
Construct Test
Setup
NOTE:
(1)
Use 291500-1 o r 291500-2 t e s t c o n s o l e , i f available, toprovidenecessaryinstrumentation and control.
Proceed as follows. (a)Provide a i r duct,shutoffvalves,airflowmeasuringsections, and instrumentation as shown i n F i g u r e 701.

(b)
I n s t a l lv a l v ei nt e s ts e t u p and open valves 2 and 4. Press u r i ze a i r system a t 100 p s i g and check f o r leaks.Correct any leaks i n t e s t setup p r i o r t o t e s t i n g valve.
21-50-51
Pge 702 Mar 31/78
1.
0.
Perform Operational of Test Valve
m l -
(See Figure 701)
NOTE:
A1 1 t e s t s s h a l l be accompl i s h 4 u s i n g an i n l e t a ir temperature of 4 t o 49C ( 4 0 t o 120F)
The f o l l o w i n g t e s t s a r e w r i t t e n w i t h t h e a s s u m p t i o n t h a ta l ls h u t o f fv a l v e sa r ec l o s e d and regulated a i r pressure i s a d j u s t e d t o z e r o a t t h e b e g i n n i n g of each t e s t u n l e s s o t h e r w i s e i n s t r u c t e d i n t e x t . Log t e s t r e s u l t s on t e s t d a t a s h e e t s i m i l a r t o t h a t shown i n F i g u r e 702.
(1) P e r f o r mr e g u l a t o rc a l i b r a t i o n
(a)
and f u n c t i o n a lt e s t .
Back-out bleed-offcalibrationadjustment. Open valves ( 1 , 4, 6 , 7). Apply 29 t o 3 1 p s i g i n l e t p r e s s u r e as i n d i c a t e d on gage ( 3 ) and adjustvalve ( 7 ) t o achieve a f l o w r a t e o f 0.07 t o 0.09 pound perminute. Ad j u s t bleed-on cal i r a t i o n adjustment (countercl ockwi se t o b i n c r e a s e ) t o s e t downstream p r e s s u r e a t 30.6 t o 34.6 i n . Hg gage. Adjustvalve(7) , as r e q u i r e d t o m a i n t a i n a i r f l o w a t 0.07 t o 0.09 pound per minute. T i g h t e n b l eed-on c a l ib r a t i on locknut and re-check pressure and flowrequirements. Do not change b l eed-on c a l ibration adjustment for remainder of tests. Record data on F i g u r e 702, TestDataSheet. NOTE -:
If b l eed-on c a l ibration adjustment must be changed t o meet any d a t a p o i n t , a l l s t e p s (b)through(e)shall be re-run.
( b)
( c )I n c r e a s ei n l e tp r e s s u r e on gage ( 3 ) t o 41 t o 43 p s i g and adjustvalve(7)tomaintainairflowat 0.05 t o 0.07 pound per minute. Downstream pressureshall be 30.6 t o 34.6 i n . Hg gage. (d) Decrease i n l e tp r e s s u r e on gage ( 3 ) t o 24 t o 26 psig. Open valve ( 2 ) and closevalve(1) A d j u s tv a l v e( 7 ) t o maintain a i r f l o w a t 0.45 t o 0.55 pound perminute. Downstream pressure s h a l l be 3 . t o 34.6 i n . Hg gage. 06
(e)
C1ose valves (2, 7 ) , open valve (1). I n c r e a s ei n l e tp r e s s u r e t o ' 198 t o 202 p s i g ongage ( 3 ) Adjust valve (7) to mal n t a i n a i r f l o w a t 0.07 t o 0.09 pound perminute. Downstream pressure s h a l l be 16.4 t o 28.4 i n . Hg gage.
21-50-51 Page 703 Mar 31/78
BLEED-OFF
ADJUSTMENT
1006 \.45
INCH ORIFICE
1-15A-2146
1. 2. 3. 4. 5.
SHUTOFF VALVE SHUTOFF VALVE INLET PRESSURE GAGE (0 TO 250 PSIG) SHUTOFF VALVE MANOMETER ( 0 TO 60 I N . HG)
6. 7. 8. 9.
TOGGLE VALVE SHUTOFF VALVE MANOMETER, DIFFERENTIAL ( 0 TO 60 IN.H20) SHUTOFF VALVE
Test Setup Figure 701
21-50-51
Page 704 Mar 31/78
1 .
D.
(1)
(f)
I f a ltl e s p o i n t s r e o w i t h i n p e c i f i c a t i o n s , t a n t s f o l 1owing
check the
1 2
(2)
I f downstream pressurestend t o be h i g h a t l o w i n l e t pressuredatapoints and low o r normal a t h i g h i n l e t pressure data points, check f o r l e a k i n g diaphragm,leaking packing (100, IPL f i g u r e 2 ) , o r d e f e c t i v e s p r i n g (75,IPL f i g u r e 1).
I downstream pressurestend t o be normal a t l o w i n l e t f pressuredatapoints and h i g h a t h i g h i n l e t p r e s s u r e d a t a points, check f o r defectivebleed-onpoppetvalve(80,IPL f i g u r e 2 ) , seat (85), packings (90, 95),orspring (75, I P L f i g u r e 1).
Perform r e l i e fc a l i b r a t i o n (a)
and f u n c t i o n a lt e s t .
Open valves ( 2 , 9, 6). Apply an i n l e tp r e s s u r e( t o downstream p o r t ) and increasepressureuntilbleed-offpoppetvalve assembly cracks open as indicated by a d i f f e r e n t i a l p r e s s u r e i n d i c a t i o n on manometer ( 8 ) . Decrease i n l e tp r e s s u r eu n t i l bleed-off poppet valve assembly reseats. Adjust bleed-off poppet valve assembly asrequired,(counterclockwise to increase) t o crack open and r e s e a t a t 40.8 t o 44.8 in. Hg gage as i n d i c a t e d on manometer ( 5 ) . Record f i n a ld a t a on Figure 702, Test Data Sheet
(b)
If bleed-off poppet valvecrack and reseatpressuresarenot w i t h i ns p e c i f i c a t i o n , check f o r s t i c k i n g o f poppet i n poppet valveassembly (55, IPL figure 1).
(3)
Perform external leakage test. (a) Open valves (1, 4 ) . Apply an i n l e t pressureof 79 t o 81psig. Ar flow, as measured on case leakagemeasuringsection,shall i not exceed 0.01 pound perminute. Record data on F i g u r e 702, TestDataSheet.
21-50-51 Page 705 Mar 31/78
3214066
TEST DATA SHEET
PN 32liosb-l
TESTED BY UNIT S N DATE STATION NO.
F BAROMETER
LAB TEMP.
I . H G ABS N
REGULATOR CALIBRATION:
ACCEPT AIRFLOW
r
INLET PRESSURE
DOWNSTREAM PRESSURE (IN. H G G) REQUIRED
(LB PER MIN)

REQUIRED
pslG)
ACTUAL
I ACTUAL
1 . 6 3.011 00
L
200
22.4
t. 60
ACCEPT
0 0 so.01 .8
RELIEF CALIBRATION:
RESEAT 42.8 '2.0
CRACK 42.8 Q.0 IN. H G G, ACTUAL IN. HG G, ACTUAL
IN. H G G
IN. H G G
EXTERNAL LEAKAGE: ACCEPT INLET PRESSUilE 80 2 1 P l SG 0.01 LB PER MIN, M A X ACTUAL
LB PER MIN.
UNIT: ACCEPT
G-1S A - 3 8
TestDataSheet F i g u r e 702
21-50-51
Page 706
Mar 31/78
1 .
Trouble Shooting
A.
Refer toTesting for trouble shooting information.
21-50-51
Page 801/802 Mar 31/78
1-1
1 .
Storage Instructions
~~~
Table 901. M a t e r i a l o r Compound
M a t e r i a l s and Compounds Manufacturer
NOTE:
Equivalent substitutes may be used f o r l i s t e d items. Comnerci a1l y avai 1ab1e Commerci a1l y avai 1able Commerciallyavailable
Barrier material (MIL-8-131) Dehydratingagent (MIL-D-21576) pH Neutralpaper (MIL-B-121)
A.
PrepareUnitforStorage (1) Wipe e x t e r n a ls u r f a c e sw i t hc l e a n ,l i n t - f r e ec l o t h . Cap a1 1 ports.
(2)
(3)
Wrap u n i t i n pH N e u t r a l paper (MIL-B-121).
NOTE:
(4) B.
Cushion p r o t r u d i n g c o r n e r s t o p r e v e n t punctureofbarriermaterial.
Pack withdehdratingagent (MIL-0-21576) b a r r i e r m a t e r i a l (MIL-B-131)
i n a p p r o p r i a t es i z e
Observe Storage
Conditions
(1)Storeunitin an area away fo excessiveheat,dust,moisture rm c o r r o s i v e fumes
and
(2) Storage temperature should not exceed 52C (125F)
exceed 38C (1OOF) and
s h a l ln o t
(3)Humidity need notbecontrol c o l l e c t i n g on t h e u n i t .

' R
e beyond t h ep r e v e n t i o no fm o i s t u r e l d
i f time
( 4 )T e s tu n i tp e r TESTING p r i o r t o p l a c i n g u n i t i n s e r v i c e , i n storage exceeds 12 months.
21-50-51 Page 901/902 Mar31/87
COMPONENT NTENANCE MAI 3214066 1. R Special Tools, Fixtures and Equipment
MANUAL
R R
R
Procedures i n t h i s manual be can accompl i s h 4 w i t h t h e use ofspecialtools , f i x t u r e s , and equipment l i s t e di n Table 1001. A items l i s t e d are a v a i l l l able from Garrett Fluid Systems Company unless otherwise stated. T and MAT t o o l numbers ( i n parentheses) are f o r the convenience of the Garrett overhaul shop and are available not f o r purchase. Table 1001.
e t I m No.
Speci a1 Tools,Fixtures
and Equipment
Nomenclature
_ _ ~ ~
Use Provides 0.0465 inch diameter orifice used t o simulate downstream a i r loads during testing. Provides 0.086 inch diameter o r i f i c e used t o simulate downstream a i r 1oads during preli inary m cal i r a t i on b
Source/ Part No. 287539-14
1 .
Restrictor
2.
Restrictor
287539-37
3. e Consol required Test
,Provides Valve instrumentation
testing. for (60 cycle AC input)
291500-1
4. e, Consol Provides instrumentation Valve required Test testing. for (50 cycle AC input)
291500-2
21-50-51 Page 1001/ 1002 Mar 31/87

R 1.
I l l u s t r a t e d Parts L i s t A. Introduction
R
R
(1) Use of
the ILLUSTRATED PARTS LIST (IPL). The IPLprovides a breakdown, i n generalorder o f disassembly, of assemblies and detail parts comprisingthe unit described i n t h i s manual. The item numbers shown i n the Detailed Parts List correspond t o itemnumbers appearing an the exploded view i 11ustraon the tion(s). To determine a p a r t number, locatethepart t i m t i m number i l l u s t r a t i o n and notethe e number. Locatethe e in the Detailed Parts List and read the correct part number.
e numbers preceded a t I m by dash are not illustrated.
R R R
R R R R R
R R
(-) in the Detailed Parts List
R R R R R R R
A E f f e c t i v i t y Code i s used t o show d i f f e r e n c e i n p a r t s used n between various configurations when more than one configurat i o n i s covered i n theDetailedPartsList.Refer t o INTROD C ION UT
When a component i s covered i n a separatepublication,the applicable publication number i s l i s t e d i n t h e nomenclature col umn
R
R R R R R R R R R R
The term ORDERNHA i s used i n the part number column when the part cannot be ordered.Order thenexthigher assembly shown in the Detailed Parts List to procure the desired part. The term NONPROC, followed by a number, i s used i n t h e p a r t number column no when p a r t number e x i s t s f o r t h e assembly are procurable and should i l l u s t r a t e d . NONPROC assemblies not not be ordered; however, the components of the assemblies are procurable and be may orderedunlessotherwisespecified (A NONPROC assembly i s created t o allow a group of parts t o be i l l u s t r a t e d and l i s t e d as assembly an where themanufacturing blueprint does notprovide an assembly p a r t number.)
21-50-51 Page 1101 Mar 31/87
3214066
R 1 . R R R R R R R R R R R R R R R R R R R R
A.
(2)
Partsepl r (a)
acement data.
The r e l a t i o n s h i p between p a r t s i s d e f i n e d i n t h e nomenclature column. The f o l l o w i n g terms a r e used t o show t h i s r e l a t i o n ship. Abbrevi ai to n SUPS0 BY
'
Term
Superseded by
Definition The p a r t i n t h e p a r t number column is r e p l aced by and notinterchangeablewith t h e p a r t number shown i n t h e n o t a t i o n . The p a r t i n t h e p a r t number column replaces and i s notinterchangeablewith t h e p a r t number shown i n t h e n o t a t i o n .
Supersedes
Replaced by
REPL BY
The p a r t i n t h e p a r t number column i s t i m number shown i n t h e replacedbythe e of an a l t e r n a t e notation.Bothpartsare or interchangeablenature. The p a r t i n t h e p a r t number column t i m number shown i n t h e replacesthe e notation.Bothpartsareof an a l t e r n a t e or interchangeablenature.
Rep1aces
Reference
AIREF
R
R
R R
The p a r t number exceeds 15 d i g i t s . The a c t u a l p a r t number i s 1i s t e d i n t h e nomenc l a t u r e column.
(3)
S e r v i c e u l l e t i nn c o r p o r a t i o n . b i (a) to Assemblies, subassemblies, and d e t a i lp a r t ss u b j e c t m o d i f i c a t i o n ,d e l e t i o n ,a d d i t i o n , or replacement by an issued s e r v i c eb u l l e t i na r ei d e n t i f i e d . The term (PRE SB-XXXX) in thenomenclature column d e s i g n a t e s t h e o r i g i n a l c o n f i g u r a t i o n and theterm (POST SBXXXX) i d e n t i f i e s t h e m o d i f i e d c o n f i g u r a t on i
R
R R R
R
R
R
(b)Partsdeleted by s e r v i c e b u l l e t i ns show t h e d e l e t e d p a r t number butomit i t s nomenclature.Onlytheterm (DELETED BY SB-XXXX) i s shown i n t h e nomenclature column. ( c )P a r t s added by s e r v i c eb u l l e t i n si n c l u d et h en o t a t i o n BY SBXXXX) i n t h e nomenclature column. (ADDED
R
R R
B.
Vendor Codes
( 1) When appl icable , vendor p a r t numbers are entered i n t h e p a r t number column. I n these instances , the vendor code ( V ) and G a r r e t t p a r t number areentered i n t h e nomenclature column. vendor The p a r t number and G a r r e t t p a r t number areinterchangeable.
R
R
R
R
2 1-50-5 1
Page 1102 Mar 31/87
,
R R Code R NOTE:
R R R R R R
Table 1101. Vendor
Vendor Code ' L i s t
The i n c l u s i o n o f vendor codes and p a r t numbers i n t h e Oetai led PartsListshallnot be construedas an a u t h o r i z a t i o n o f t h e t o the vendor,pursuant t o FAA r e g u l a t i o n s , t o s h i p d i r e c t l y i be construed as a c e r t i f i c a t i o n b y t h e t user.Neithershall G a r r e t t F1u i d Systems Company t h a t p a r t s shipped by vendors i 11 d i r e c t y t o users w conform t o t h e t y p e d e s i g n or t h a t such l p a r t s a r e a i r w o r t h y or s a f e f o r i n s t a l l a t i o n . ParkerSealCoy 0 Seal D i v , 10567 Jefferson B1 vd , Culver City, CA 90230.
R V83259 R
R R R
C.
Numerical Index (1) P a r t sa r el i s t e di nt h i si n d e xa l p h a b e t i c a l l yo rn u m e r i c a l l y . indexgivesthefigure number and e t i m number of a known p a r t number as we1 1 as t o t a l quantity requirements of specific parts. This
21-50-51 Page 1102A/ 1102B Mar 31/87
COKPONENT MAINTENANCE MANUAL

3214066
PART
NO.
AIRLINE STOCK NO.
TTL
CH-SECT-UNIT FIG. ITEM
REQ
AN960ClOL AN960C416L MS 122078 MS 122079 MS124655 MS 124656 MS20426A2-7 MS21208Fl-10 MS21208F4-10L MS24674-11 MS24674-2 MS24674-9 MS51861-1C S3005-1 S8079-3C S8079C4R S8157-032 S8157C7-160A S8157N158-005 S8157N158-010 S8157N158-020 S8157N52-032 S8157N7-032 S8324A8-6 S8842917P3 58990-012 S8990-013 S8990-015 S8990-024 S8990114 9990-520
2 1 4 4 2
3
40 45
15A '5A
61 5A 5 15 5 60 5 10 25 30 5 10A 35 40 15 25 70 80 85 90 30 35 10 10 95 60 90 100 20 110
5 4 4 2 3 1 2 1 2 2 2 1 1 1 1
1 1 2 1 3. 2 2 1 2 2 2 2
1 1 4 4 1 1 6 4 4 1 1 2 4 2 2 1 1 1 2 2 1
AR AR AR 4 2
1 1 1 1 1 1 1 1
NUMERICAL INDEX
ALPHA
21-50-51
PAGE 1103/1104 MAR 31/87

3214066
PART NO.
AIRLINE STOCK NO.
CH-SECT-UNIT FIG.
ITEM
TTL REQ
114355-2 3160428-1 3160433-1 3163427-1 3214066-1 3214067-1 75001-4 7500-10 859755-1 859756-2 859759-1 859760-1 859761-1 859762-2 859763-1 859765-1 859767-1 859768-1 859769-1 859770-1 859771-1 859774-1 859776-1 859850-1
4 5 - 1 2 1 1 1
10 10
75 15 1
5 50 45 15 95 1 85 120 1 55 65 1 80 20 25 100 70 50 75 105 55 20
1 1 1
RF 1
1 1 2 1
2 5 1 5
2 2 4 2 1 3 2 5 5 1 2 2 2 2 1 1
RF
1 1
RF
1
1
RF 1
1
1 1 1 1 1 1 1 1
NUMERICAL INDEX 21-50-51 NUMERIC - PAGE 1105 MAR 31/87
3214066
1.
D.
D e t a i l e dP a r t sL is t
and Exploded Views
95
I
i
I
I
E- 1 SA-5588
Servo Air F1 uid Pressure Regulating Figure 1
Valve
21-50-51 Page 1106 Mar 31/78
I Z z J
FIG. ITEM
COMPONENT MANUAL MAINTENANCE 3214066
1 - 1
PART NUMBER
AIRLINE STOCK NO.
1234567
NOMENCLATURE
~~
EFFECT (USE) CODE
UNITS PER ASSY
3214066- 1 3214067- 1 MS24674- 11 S8157-032 859850- 1 S8157C7-160A MS24674-9 S8157N7-032 S8079C4R AN960C416L 7500- 1-4 859776-1 S8990-013 859762-2 S8157N158-005 3 160433- 1 S8157N158-005 S8157N158-010
5
10 15 20 25 30 35 40 45 50
55
60 65 70 75 80
- 85
90
95
S8157N158-020 859756-2 859768- 1 NONPROC 1
100 105
VALVE-SERVO A I R FLUID PRESSURE REGULATING .VALVE ASSY-SERVO A I R FLUID PRESSURE REGULATING .SCREW .WASHER BRACKET .SPACER .SCREW .WASHER NUT .WASHER ..PACKING WITH RETAINER (V83259) (583-522-9004) ..VALVE ASSY-POPPET .PACKING .COVERASSY-VALVE (SEE FIG. 3 F R BKDN) O .WASHER .SPRING .WASHER (0.005 IN. THK) .WASHER (0.010 IN. THK) .WASHER (0.020 IN. THK) ..DIAPHRAGM ASSY 5 FOR BKDN) (SEE FIG. ..SPACER-DIAPHRAGM ..VALVE SUBASSY (SEE FIG. 2 FOR BKDN)
RF
1 2 2 1 2 2 2 1 1 1 1 1
. . .. . . . .. .
1
1 1 AR
AR
. . . . .
AR
1
1 1
- ITEM NOT ILLUSTRATED

21-50-51 PAGE 1107 MAR 31/87
E-15A-5589
21-50-51
Page 1108 Mar 31/78
COMPONEMT MAINTENANCE MANUAL
3214066
FIG. ITEM
PART NUMBER
AIRLINE STOCK NO.
1234567
NOMENCLATURE
EFFECT (USE) CODE
UNITS
PER
ASSY
2 - 1 5 10
NONPROCl
MS51861-1C S8842B17P3 S3005-1 3163427-1 S8990114 MS24674-2 S8157N52-032 S8079-3C AN960ClOL 750010 859770-1 859761-1 MS21208F1-10 MS124655
10A
15 20 25 30 35 40 45
VALVE SUBASSY (SEE FIG. 1 FOR NHA) .SCREW .PLATE-IDENTIFICATION (REPL BY ITEM 10A) .PLATE-IDENTIFICATION (REPLACES ITEM 10) .NIPPLE .PACKING .SCREW
.WASHER
RF
2 1 1
1
.NUT
.WASHER
.PACKING WITH RETAINER

(V83259) (583-522-9003)
1 4 4 1 1 1
1 1 1 1 1 1 1 1 1 1 1
1
50 55 60 61 65 70 75 80 85 90 95 100 105 110 120
.SCREW-INTERNAL WRENCHING .COVER ASSY-VALVE
..INSERT (REPL BY ..INSERT

.SPRING
ITEM 61)
ORDERNHA
859769-1 859771-1 859763-1 859759-1 S8990-015 S8990-012 S8990-024 859774-1 S8990-520 859760-1
(REPLACES ITEM 60) ..COVER-VALVE .RETAINER-SPRING
.POPPET-VALVE .SEAT-VALVE .PACKING .PACKING .PACKING .NIPPLE .PACKING .BODY ASSY-VALVE (SEE FIG. 4 FOR BKDN)
1 1 1

21-50-51 PAGE 1109 MAR 31/87
B l
3214066
E-15A-5591
ValveCoverAssembly Figure 3
21-50-51
Page 1110 Mar 31/78
COMPONENT MAINTENANCEMANUAL 3214066
PART NUMBER
AIRLINE STOCK NO.
1234567
NOMENCLATURE
EFFECT (USE)
CODE
UNITS PER ASSY
859762-2 MS21208F4-10L MS124656 S8324A8-6
COVER ASSY -VALVE (SEE FIG. 1 FOR NHA) .INSERT (REPL BY ITEM 5A) .INSERT (REPLACES ITEM 5) .PLUG
RF
1 1
1 1
ORDERNHA
.COVER-CASTING

21-50-51 PAGE 1111 KAR 31/87
MANUAL
e 3 '
E-15A-5592
Valve Body Assembly Figure 4
21-50-51
Page 1112
Mar 31/78
lzzsl
FEG. ITEM
PART NUMBER
MANUAL
AIRLINE STOCK NO.
1234567
NOMENCLATURE
EFFECT (USE) CODE
UNITS PER ASSY
4 - 1
5
859760-1 MS21208C0810L MS122079 114355-2 MS21208C0610L
BODY ASSY -VALVE (SEE FIG. 2 FOR NHA)

.INSERT (REPL BY ITEM 5A) INSERT (REPLACES ITEM 5) RESTRICTOR INSERT (REPL BY ITEM 15A) INSERT (REPLACES ITEM 15) .BODY-CASTING
RF
4
4
5A
10 15
.
. . .
I
4
4 1
15A
20
MS 122078
ORDERNHA

21-50-51
PAGE 1113 MAR 31/87
/ 25
SIDE
E-15A-5590
Diaphragm Assembly Figure 5

21-50-51 Page 1114 Mar 31/78
EZil
FIG. ITEM
PART NUMBER
AIRLINE STOCK NO.
1234567
NOMENCLATURE
UNITS PER ASSY
5 - 1 5 10 15 20 25
859756-2
MS20426A2-7
3 160428-1 859755-1 859765-1 859767-1
DIAPHRAGM ASSY (SEE FIG. 1 FOR NHA) .RIVET .RETAINER .DIAPHRAGM-AIR .SPACER-DIAPHRAGM .PLATE-DIAPHRAGM BACKING
RF
E
1 2 1 1
I
!
- ITEMNOTILLUSTRATED
21-50-51 PAGE 1115/1116
MAR 31/87

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1-1

GARRETT FLUI D SYSTEMS COMPANY TEMPE, ARIZONA

APPLICATION AIRCRAFT enger Chall

REVISION NO. 1 DATED MARCH 31. 1987

Descri Subject/Page T i t l e Page Safety Advi sory E f oei c t i v e fLf s

Record of Revisions Record of Temporary Revisions Introduction Page 1 through 5/6

Copyright 1987 by The GarrettCorporation

REPORT NO. 21-50-51-HIGHLIGHTS Page 1 o f 2 Mar 31/87

C1eani ng Page 201 through 208

Incorporated new note t o r e f l e c t r e v i on si

REPORT NO. 21-50-51-HIGHLIGHTS Page 2 Mar 31/87

GARRETT FLUID SYSTEMS COMPANY TEMPE, ARIZONA

SERVO A I R FLUID PRESSURE REGULATING VALVE PART NO. 3214066-1

COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST

REPORT YO. 21-50-51 Mar 31/78 R e v i s i o n 1 Mar 31/87

COMPONENT MAINTENANCE MANUAL 3214066 SAFETY

21-50-51 SAFETY ADVISORY Mar 3 1 / 8 7

Mar 31/87 Mar 31/87 Mar 31/87

Mar 31/78 #ar 31/78

21-EFF Page 1 Mar 31/87

COMPONENT MAINTENANCE MANUAL 3214066

Numeric Detai 1ed PartsList

COMPONENT MAINTENANCE 32 14066

21-REV-REC Mar 31/87

SUBJECT PAGt NO.

DATE MANUAL DATE INSERTED REMOVED BY

21-T-R-REC Mar 31/87

COMPONENT MAINTENANCE MANUAL 3214066 SERVICE BULLETIN LIST

21-S-6-LIST Mar 31/78

COMPONENT MAINTENANCE MANUAL 3214066 TABLECONTENTS OF Sect ion Introduction Page

201 301 401

601 701 801 901 1001 1101

21-CONTENTS Mar 31/78

COMPONENT MAINTENANCE MANUAL 3214066 R 1 . R

21-INTRO Page 1 Mar 31/87

COMPONENT MAINTENANCE MANUAL 3214066

Symbol s manual may contain i n Table 3.

manual have been v e r i f i e d on t h e a t e ( s ) d V e r i f i c a t i o n Date V e r i f i e d by s i m u l a t i o n V e r i f i e d by s i m u l a t i o n V e r i f i e d by s i m u l a t i o n

Verifiedtion S c TESTING AND TROUBLE SHOOTING DISASSEMBLY ASSEMBLY

21-INTRO Page 2 Mar31/87

COMPONENT MAINTENANCE MANUAL

Descri p t ion Configuration Original

COMPONENT MAINTENANCE MANUAL

Table 2. Nomenclature Not Appl icab1 e

*Ground Equipment Manual

21-INTRO Page 5/6 Mar 31/87

COMPONENT MAINTENANCE MANUAL 3214066

True Position Dimensioning Symbols

A THEORETICALLY EXACT DIMENSION

21-INTRO Page 7/8

COMPONENT MAINTENANCE MANUAL 3214066

VALVE D e s c r i p t i o n and Operation General

- DESCRIPTION AND OPERATION

21-50-51 Page 1 Mar 31/78

COMPONENT MAINTENANCE MANUAL 3214066

POPPET VALVE ASSEMBLY

MOUNTING BRACKET VALVE BODY ASSEMBLY

Servo Air F l u i d PressureRegulatingValve Figure 1

21-50-5 1 Page 2 Mar 31/78

COMPONENT MAINTENANCE MANUAL 3214066

Air pressure,applied t ot h ei n l e tc o n n e c t i o n ,f l o w st h r o u g ht h e bleed-onpoppetvalve tothefluidflowrestrictor,thebleed-off valve, and theoutletconnection.

21-50-51 Page 3 Mar 31/78

COMPONENT MAINTENANCE MANUAL 32 14066