ThuDauMot, Vietman Submittal

January 6, 2005
Reference:
Project M4-4664 Thu Dau Mot, Vietnam Clari-Trac CT2 Dual Control Panel submittal
Attached is the submittal for the Leopold Clari-Trac CT2 sludge removal system. The Leopold CT2 Control Panel has been installed in hundreds of municipal water and wastewater treatment plants worldwide. It is easy to use and utilizes proven off-the-shelf components. The Leopold CT2 Control Panel is a NEMA 4X (IP65) type 304 stainless steel enclosure by Hoffman with all necessary components to control the sludge removal equipment in the manual or fully automatic mode. The enclosure size is 36 x 36 x 12 with a 24 floor stand kit. It is a PLC based system with manual backup independent of the PLC. A Modicon 984 Compact PLC model 258 is being provided for automatic control of the clarification process. The processor has no network capabilities. In addition, an operator interface panel model MT200 by Panel Tec for operator adjustable setpoint changes is being provided. A 1/4 HP DC SCR by KB Electronics is being used to move the solids collector at a rate of 0.5 to12 feet per minute. Control relays are plug in type 8501 by Square D. Push buttons, hand switches and pilot lights are type ZB4 by Telemecanique. The control panel is also equipped with the capability to remotely start the system, as well as dry contacts for status. Contacts include forward, reverse, running, alarm and sludge valve control. The Leopold CT2 Dual Control Panel requires 120 VAC, 1ph, 50 HZ, 40 amp service. Notes/Clarifications: Please note the CT2 system requires 1 (one) sludge valve per tank (4 total) with an electric motor actuator supplied by others. The actuator requires isolated (dry-voltage free) normally closed limit switches as shown on Leopold drawing 4664.99.14.03 lines 111/112 & 131/132.
Thank you for selecting the Leopold CT2 system.
TABLE OF CONTENTS THU DAU MOT, VIETNAM M4-4664
DIVISION 1 - Description of Operation DIVISION 2 - Dual Clari-Trac Control Panel: Bill of Material Panel Arrangement Drawing Schematic Diagrams DIVISION 3 - Panel Equipment Cut Sheets
F.B. LEOPOLD COMPANY 227 SOUTH DIVISION STREET ZELIENOPLE, PA 16063 PHONE: (724) 452-6300 FAX: (724) 452-1377
DUAL CLARI-TRAC CONTROL SYSTEM FUNCTIONAL DESCRIPTION OF OPERATION THU DAU MOT, VIETNAM M4-4664 JANUARY, 2005
SWITCH FUNCTIONS A. HAND/AUTO SYSTEM SELECTION SWITCH HAND AUTO The "Hand" position allows manual operation of the sludge collector or manual operation of the sludge valve. Allows automatic operation of the collector system including operation of the sludge valve. In the automatic mode, the sludge collector operation shall be based on a PLC timer. Separate timers for each collector panel shall be provided in the PLC program. When a sludge collector is started, the sludge valve shall open. When a sludge collector is stopped, the sludge valve shall close after an operator adjustable time.
B.
EMERGENCY STOP PUSH-PULL SWITCH (in Auto or Hand Mode) This switch when pushed will stop the operation of the collector. It will also close the sludge valve and illuminate the alarm light.
C.
ALARM INDICATOR/RESET LIGHTED PUSH BUTTON (in Auto or Hand Mode) When there is an alarm, the sludge collector drive will stop. RESET LIGHT 1. 2. 3. 4. Resets the alarm condition and the alarm output when the button is pushed. An alarm condition will occur for one of the following reasons and the alarm light will flash to indicate alarm condition.
Emergency Stopped Pushed Single Flash Drive Motor Overload (In Auto or Hand Mode) Double Flash Cable failure (In Auto or Hand Mode) Triple Flash Sludge valve malfunction (In Auto Mode Only) Quad Flash
If at any time the sludge valve fails to reach the open or closed limits, the valve will malfunction.
THE F.B. LEOPOLD COMPANY 227 S. DIVISION STREET ZELIENOPLE, PA 16063 PAGE 1
D.
REV/OFF/FWD DRIVE SELECTOR SWITCH (in Hand Mode only) REV In "Reverse" the collector travels toward the park position. The collector will continue in the reverse direction until it reaches the end of travel and will stop at the park position unless an overload condition is sensed and the collector stops. Shuts off drive unit so that the collector will not travel. In "Forward" the collector travels away from the park position. The collector will continue in the forward direction until it reaches the end of travel and will stop at the forward position unless an overload condition is sensed and the collector stops.
OFF FWD -
E.
FORWARD INDICATOR LIGHT (in Auto or Hand Mode) When the "Forward" light is illuminated, it indicates that the collector is traveling from the "Park" position (reverse limit) toward the forward limit of travel.
F.
REVERSE INDICATOR LIGHT (in Auto or Hand Mode) When the "Reverse" light is illuminated, it indicates that the collector is traveling from the forward limit toward the "Park" position (reverse limit).
G.
POSITION INDICATING LIGHTS PARK POSITION 1/3 TRAVEL POSITION The Clari-Trac is not moving and is in the Park position. As the unit moves forward from the park position, this light indicates that the Clari-Trac has traveled 1/3 of the total distance entered in the Length of Travel register in the PLC.
2/3 TRAVEL POSITION - As the unit continues to move forward, this light indicates that the Clari-Trac has traveled 2/3 of the total distance entered in the Length of Travel register in the PLC. FWD LIMIT POSITION This light indicates that the Clari-Trac is at the farthest point of travel away from the drive unit.
H.
CLOSE-OPEN Sludge valve SELECTOR SWITCH (in Hand Mode Only) CLOSE OPEN Closes the sludge valve when the selector switch is in the "Close" position. Opens the sludge valve when the selector switch is in the "Open" position.
I.
TRAVEL MODE SELECTOR SWITCH (in Auto Mode Only) ONE WAYIn "One Way" travel mode the collector will travel from the park (reverse limit) position to the forward end of travel or from the forward end of travel to the park position. The collector will delay for a set time between "one way" cycles. In "Round Trip" travel mode the collector will travel from park (reverse limit) position to the forward end of travel and return to park position after a short 5 second delay. The collector will delay for a set time between "round trip" cycles. In both travel modes, the collectors will operate in either the "Short Trip" or "Long Trip" mode as described below.
ROUND TRIP -
NOTE: J.
TRIP MODE SELECTOR SWITCH (in Auto Mode only) SHORT TRIP In the "Short Trip" position, the collector will travel from the park position a preset distance, stop and then reverse after a short delay and return to the park position when the travel mode selector switch is in the "Round Trip" position. In the "Short Trip" position, the collector will travel from the park position a preset distance and stop or from a preset distance of travel to the park position and stop when the travel mode selector switch is in the "One Way" position. The collector will delay for a set time between "one way" cycles. LONG TRIP In the "Long Trip" position, the collector will travel from the park position to the forward end of travel, stop, and then reverse after a short delay and return to the park position when the travel mode selector switch is in the "Round Trip" position.
In the "Long Trip" position, the collector will travel from the park position to the forward end of travel and stop or from the forward end of travel to the park position and stop when the travel mode selector switch is in the "One Way" position. The collector will delay for a set time between "one way" cycles. K. SPEED CONTROL (In Auto or Hand Mode). There is a "Speed Control" located inside the enclosure that adjusts the travel speed of each collector from 0.5 FPM to 12 FPM. L. AN EXTERNAL REMOTE START CONTACT CLOSURE (in Auto Mode only) Allows a remote start of the unit from an external source overriding the frequency of operation timer delay time. M. REGISTER LOCATION SCHEDULE FOR OPERATOR ADJUSTABLE SETPOINTS DUAL CONTROL PANEL Address 40111 40113 40115 40117 40121 40123 40125 40209 40213 40215 40217 40221 40223 40225 Default 115 12 12 30 120 120 45 115 12 12 30 120 120 45 Units Feet Hours Hours Feet Sec. Sec. Sec. Feet Hours Hours Feet Sec. Sec. Sec.
Description UNIT #1 Travel Length Hour Counter between Cycles (Round Trip) Hour Counter between Cycles (One Way) Length of Short Trip Sludge valve Open after cycle is complete time Sludge valve Malfunction time Reverse to Park Malfunction time UNIT #2 Travel Length Hour Counter between Cycles (Round Trip) Hour Counter between Cycles (One Way) Length of Short Trip Sludge valve Open after cycle is complete time Sludge valve Malfunction time Reverse to Park Malfunction time
TO CHANGE A SETPOINT: Press and hold the 7 key on the Panel-Tec operator interface If "Modify/Display registers" is not shown, use the arrow key to find this message. Press the enter key Use the arrow keys until the display shows 4XXXX Press the enter key The current value will be displayed in the upper right portion of the screen Enter new value if a change is desired Press enter This will write the new value into the PLC. If another register needs changed, press ESC, enter new register number and press enter. When all changes are complete, press and hold the esc key again for 2 seconds Use arrow keys to find "PLC Control Mode" message Press enter. N. PROCEDURE FOR A TYPICAL "ALARM" SITUATION 1. 2. 3. Collector Unit "ALARM" Occurs. The red "ALARM" light flashes and the alarm horn (if applicable) sounds. Locate the problem that caused the alarm. A. Possible causes: a. E-Stop Single Flash. b. Motor overload condition Double Flash. c. Cable slippage/breakage Triple Flash. d. Sludge valve malfunction Quad Flash. Disconnect power to collector unit. Make needed repairs. Turn "SYSTEM" selector switch to "HAND". Re-apply power to collector unit, push the "ALARM/RESET" push-button. The red "ALARM" light will go out and all system timers and counters in the PLC will be reset. Re-position collector unit to the Park position by turning the "DRIVE MODE" selector switch to the "REVERSE" position. Turn "SYSTEM" selector switch to "AUTO". Collector unit is now re-enabled in the "AUTO" mode. It will wait the preset hours before making another trip.
4. 5. 6. 7. 8. 9. 10. 11.
12.
If the collector unit became disabled before the cycle was completed and it is necessary to cycle the collector unit before the preset hours have elapsed, push the "START" push-button.
If Manual operation is desired, proceed as follows: a. Turn the "SYSTEM" selector switch to "HAND". b. Turn the "Sludge valve" selector switch to "OPEN". c. Wait a short time until sludge is flowing. d. Cycle the collector unit through a cycle by turning the "DRIVE MODE" selector switch to "FORWARD" to move the collector unit to the forward position. e. When the collector unit reaches the forward position, turn the "DRIVE MODE" selector switch to "OFF". f. Return the collector unit to the park position by turning the "DRIVE MODE" selector switch to "REVERSE". g. When the collector unit reaches the park position, turn the "DRIVE MODE" selector switch to "OFF". h. Turn the "Sludge valve" selector switch to "CLOSE". I. Turn the "SYSTEM" selector switch back to "AUTO". j. The collector unit is now back in the auto mode and will cycle again automatically after the preset hours have elapsed.
BILL OF MATERIAL
DRAWING NO: M4-4664-CTP-1 ITEM NO: 2 - DUAL CLARITRAC CONTROL PANEL CONTRACT NO: M4-4664 RELEASE DATE: TBA MRK REV NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION
ENCLOSURE, NEMA 4X, 304SS, 36X36X12, HOFFMAN P/N A-36H3612SSLP SUB-PANEL AND ALL MOUNTING HARDWARE, 33X33, HOFFMAN P/N A-36P36 FLOOR STAND, 24X12, HOFFMAN P/N A-FK2412SS CORROSION INHIBITOR, 10 CU. FT., HOFFMAN P/N A-HCL10E DRAIN, S.S. 1/2" MALE THREAD, CROUSE-HINDS P/N ECD11 BREATHER, S.S. W/ALUM. CAP, 1/2" MALE, CROUSE-HINDS P/N ECD13 PLC, MODICON P/N PC-E984-258 W/ 512K RAM DISCRETE INPUT MODULE, 16 PT, 115 VAC, MODICON P/N AS-BDEP-218 DISCRETE OUTPUT MODULE, 16 PT, 115 VAC, MODICON P/N AS-BDAP-218 PRIMARY PLC RACK, 5 SLOT, MODICON P/N AS-HDTA-200 SECONDARY PLC RACK, 2-SLOT, MODICON P/N AS-HDTA-202 POWER CONVERTER, MODICON P/N AS-P120-000 3-1/2" DISKETTE STORAGE BOX, MODICON AS-HBOX-201 DATA ACCESS MODULE, PANEL-TEC P/N 1000-MT200 MOD DATA ACCESS MODULE ACCESSORIES, PANEL-TEC P/N 6000-6036 TERMINAL BLOCK, BEIGE, TYPE WDU4 WEIDMULLER 102010 TERMINAL BLOCK, BEIGE, TYPE WDU4 WEIDMULLER 102020 END CLAMP, WEIDMULLER WEW35/2 END SECTION, TYPE WAP, WEIDMULLER 105000 MARKER, TYPE WS/6 WEIDMULLER 160990 MARKER, TYPE WS/6 WEIDMULLER 160992 MOUNTING RAIL, AS REQUIRED, SQUARE D 9080-MH379 TERMINAL JUMPER BAR, 10 POLE FOR WDU4 TB'S, WEIDMULLER 105206 DC MOTOR CONTROLLER W/ SPEED POT, KB ELECTRONICS P/N KBPB-125 KNOB/DIAL KIT FOR CONTROLLER SPEED POT, KB ELECTRONICS P/N 9332
PROJECT NAME :
REV 1 2 3 PER TOT PART QTY QTY NUMBER 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 105 3 2 2 210 6 1 1 2 2 2 2 2 2 2 2 2 4 4 2 2 2 1 2 2 210 6 4 4 420 12 2 2 4 4 112-100-320 112-100-321 112-100-330 112-100-331 112-100-332 112-100-333 109-200-151 109-200-027 109-200-028 109-200-025 109-200-031 109-200-037 109-200-036 109-200-050 109-200-051 110-005-301 110-005-300 110-005-304 110-005-303 110-005-305 110-005-307 110-005-150 110-005-306 110-020-071 110-020-080 DESCRIPTION
THU DUA MOT, VIETNAM

PREPARED BY: APPROVED BY: ITEM QUANTITY VENDOR P.O. # UNIT COST JJW DWL 2 EXTD COST
PAGE 1
BILL OF MATERIAL
DRAWING NO: M4-4664-CTP-1 ITEM NO: 2 - DUAL CLARITRAC CONTROL PANEL CONTRACT NO: M4-4664 RELEASE DATE: TBA MRK REV NO. NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 DESCRIPTION
BRIDGE RECTIFIER, THOMSON CONSUMER ELECTRONICS, SK3680 DC AMMETER, SHURITE 8205Z, ALLIED STOCK # 698-8205 AMMETER BRACKET (DETAIL B-1828) PLUG-IN RESISTER (1/4 HP), KB ELECTRONICS P/N 9839 RELAY, 2PDT, W/ INDICATING LIGHT, 120 VAC COIL, SQUARE D P/N 8501 RS42P14V20 RELAY SOCKET, BLADE AND SNAP TYPE, SQUARE D P/N8501 NR42 RELAY, 4 POLE, SQUARE D P/N 8501 RS44P14V20 RELAY SOCKET, 4 POLE, SQUARE D P/N 8501 NR34 DC OVERCURRENT MONITOR, TELEMECANIQUE P/N RM3JA112FG7
PROJECT NAME :
REV 1 2 3 PER TOT PART QTY QTY NUMBER 2 2 2 2 12 12 2 2 2 2 2 2 8 8 4 4 4 4 2 2 2 2 4 4 4 4 24 24 4 4 4 4 4 4 16 16 8 8 8 8 4 4 4 4 110-034-001 110-034-002 108-141-022 110-013-600 110-027-071 110-027-081 110-027-070 110-027-080 110-016-056 110-011-109 110-050-100 110-011-113 110-019-100 110-050-150 110-019-102 110-050-152 110-018-100 110-018-101 110-018-107 110-050-102 110-011-100 110-050-043 DESCRIPTION

PUSHBUTTON OPERATOR, ILLUM., FLUSH, RED, TELEMECANIQUE ZB4-BW343 MOUNTING BASE, LED LIGHT MODULE, RED, 120V, W/ 1 N.O., TELEMECANIQUE, ZB4-BW0G41 PUSHBUTTON MAINTAINED, MUSHROOM HEAD, RED, TELEMECANIQUE P/N ZB4-BT4
PILOT LIGHT HEAD, GREEN, LED, TELEMECANIQUE P/N ZB4-BV033 MOUNTING COLLAR, LED LIGHT MODULE, 120V, GREEN, TELEMECANIQUE, ZB4-BVG3 PILOT LIGHT HEAD, YELLOW, LED, TELEMECANIQUE P/N ZB4-BV053
MOUNTING COLLAR, LED LIGHT MODULE, 120V, YELLOW, TELEMECANIQUE, ZB4-BVG5
SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD2 SELECTOR SWITCH, 3 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4BD3 ILLUM GREEN SELECTOR SWITCH, 2 POSITION MAINTAINED, TELEMECANIQUE P/N ZB4-BK1233 MOUNTING COLLAR + 1 NO CONTACT BLOCK + GREEN LED, TELEMECANIQUE P/N ZB4-BWOG31 PUSHBUTTON OPERATOR, FLUSH HEAD, GREEN, TELEMECANIQUE ZB4-BA3 MOUNTING BASE W/ CONTACT BLOCK, 1 N.O & 1 N.C., TELEMECANIQUE P/N ZB4-BZ105
PAGE 2
BILL OF MATERIAL
DRAWING NO: M4-4664-CTP-1 ITEM NO: 2 - DUAL CLARITRAC CONTROL PANEL CONTRACT NO: M4-4664 RELEASE DATE: TBA MRK REV NO. NO. 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 DESCRIPTION
MOUNTING BASE W/ CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZB4-BZ101 MOUNTING BASE W/ CONTACT BLOCK, 1 N.C., TELEMECANIQUE P/N ZB4-BZ102 MOUNTING BASE W/ CONTACT BLOCK, 2 N.O., TELEMECANIQUE P/N ZB4-BZ103 EXTRA CONTACT BLOCK, 1 N.O., TELEMECANIQUE P/N ZBE101
PROJECT NAME :
REV 1 2 3 PER TOT PART QTY QTY NUMBER 6 2 2 2 1 1 2 1 4 2 2 2 2 1 1 1 1 4 1 12 4 4 4 2 2 4 2 8 4 4 4 4 2 2 2 2 8 2 110-050-040 110-050-041 110-050-042 110-005-086 110-005-250 110-005-251 110-200-001 110-017-049 110-017-110 110-017-105 110-017-101 110-016-048 110-016-045 110-026-106 112-500-033 112-500-034 107-002-106 105-124-060
M4-4664-PARTS-1

DESCRIPTION
POWER DISTRIBUTION BLOCK, 3 POLE, GOULD SHAWMUT P/N 63163 SAFETY COVER, GOULD SHAWMUT P/N 08530 SURGE PROTECTOR, PROTECHLINE SERIES 25000, ENTRELEC P/N 025-006.16
CIRCUIT BREAKER, 40A, 1P, SQUARE D P/N MG24512, CIRCUIT BREAKER, 15A, 1P, SQUARE D P/N GCB150, CIRCUIT BREAKER, 3A, 1P, SQUARE D P/N GCB30, CIRCUIT BREAKER, 1 AMP, SQUARE D 9080-GCB10,
CB MAIN CB1, CB2, CB3, CB4 CB7, CB8 CB5, CB6
FUSE, 4A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-4 FUSE, 12A CERAMIC TYPE, 1/4" X 1 1/4", BUSSMANN P/N ABC-12 PROCESS AIR HEATER, HOFFMAN, P/N D-AH2001A GROUND FAULT OUTLET 20 AMP P/N 12LV6898 GROUND FAULT OUTLET, COVER P/N 15BWFFG1DC LEOPOLD COMPANY NAMEPLATE AND ASSOCIATED MOUNTING HARDWARE SEAL NUTS PHENOLIC NAMEPLATES AS PER ARRANGEMENT DRAWING
PAGE 3
Stainless Steel Type 4X Enclosures
Application
Provides unmatched protection for housing electrical components in highly corrosive environments. This enclosure is used in indoor and outdoor settings that are frequently wet or have constant exposure to water, other liquids, or contaminants. A wide variety of Type 316L stainless steel enclosures are available for applications requiring the additional protection of Type 316L material.
Construction
14 gauge Type 304 or Type 316L stainless steel bodies and doors Seams continuously welded and ground smooth, no holes or knockouts Seamless foam-in-place gasket assures watertight and dust-tight seal Rolled lip around three sides of door and all sides of enclosure opening excludes liquids and contaminants Stainless steel door clamp assembly assures watertight seal Hasp and staple for padlocking Door removed by pulling stainless steel continuous hinge pin Data pocket is high-impact thermoplastic Collar studs provided for mounting optional panels Exterior hardware on Type 316L stainless steel enclosures matches enclosure material
Accessories
See Chapter 12, General Accessories.
Electrical Interlocks Fast Operating Clamp Assembly Lighting Packages Panel Support Kit Panels (see order number table) Rack Mounting Angle Kit Swing-Out Panel Kit Terminal Block Kit Assembly Thermal Accessories Window Kit
See Chapter 11, EMC Enclosures, for information on a related EMC-shielded product.
Modification Services Program

You can customize this product to your unique requirements by specifying from these options: Enclosure height, width, depth Holes and cutouts in body, doors, subpanels Tapped holes in subpanels Fasteners, mounting channel in enclosure and subpanel Mounting (adds and deletes) Doors Subpanels Thermal management (louvers, fans, filters) Windows Standard accessories Drip shield
Finish
Enclosures are unpainted. Door, sides, top, and bottom have smooth #4 brushed finish.
Industry Standards
UL 508A, 508, File No. E61997:Type 3R, Type 4 ,Type 4X, and Type 12 NEMA/EEMAC Type 3,Type 3R,Type 4,Type 4X,Type 12, and Type 13 JIC standard EGP-1-1967 CSA File No. LR42186:Type 4,Type 4X, and Type 12 IEC 60529, IP66 Meets Type 3RX requirements
For details, see Modification Services at hoffmanonline.com. To order, contact your local Hoffman sales representative. NOTE: For information about modifications outside the scope of the Modification Services program, contact your Hoffman sales representative.
6.26
Data subject to change without notice
763 422 2211
FAX 763 422 2600
2003 Hoffman Enclosures Inc.
Bulletin
A4S
Standard Sizes Stainless Steel Type 4X Enclosures
Catalog Number Type 304
A16H1206SSLP A16H1606SSLP A16H2006SSLP A20H1606SSLP A20H2006SSLP A24H2006SSLP A24H2406SSLP A16H1208SSLP A20H1608SSLP A20H2008SSLP A20H2408SSLP A24H1608SSLP A24H2008SSLP A24H2408SSLP A24H3008SSLP A30H2008SSLP A30H2408SSLP A30H3008SSLP
Corrosion-Resistant Enclosures
Catalog Number Type 316L

A16H1206SS6LP A16H1606SS6LP A16H2006SS6LP A20H1606SS6LP A20H2006SS6LP A24H2006SS6LP A24H2406SS6LP A16H1208SS6LP A20H1608SS6LP A20H2008SS6LP A20H2408SS6LP A24H1608SS6LP A24H2008SS6LP A24H2408SS6LP A24H3008SS6LP A30H2008SS6LP A30H2408SS6LP A30H3008SS6LP
Enclosure Size AxBxC

16.00 x 12.00 x 6.00 (406 x 305 x 152) 16.00 x 16.00 x 6.00 (406 x 406 x 152) 16.00 x 20.00 x 6.00 (406 x 508 x 152) 20.00 x 16.00 x 6.00 (508 x 406 x 152) 20.00 x 20.00 x 6.00 (508 x 508 x 152) 24.00 x 20.00 x 6.00 (610 x 508 x 152) 24.00 x 24.00 x 6.00 (610 x 610 x 152) 16.00 x 12.00 x 8.00 (406 x 305 x 203) 20.00 x 16.00 x 8.00 (508 x 406 x 203) 20.00 x 20.00 x 8.00 (508 x 508 x 203) 20.00 x 24.00 x 8.00 (508 x 610 x 203) 24.00 x 16.00 x 8.00 (610 x 406 x 203) 24.00 x 20.00 x 8.00 (610 x 508 x 203) 24.00 x 24.00 x 8.00 (610 x 610 x 203) 24.00 x 30.00 x 8.00 (610 x 762 x 203) 30.00 x 20.00 x 8.00 (762 x 508 x 203) 30.00 x 24.00 x 8.00 (762 x 610 x 203) 30.00 x 30.00 x 8.00 (762 x 762 x 203)
* Steel Panel Catalog Number

A16P12 A16P16 A20P16 A20P16 A20P20 A24P20 A24P24 A16P12 A20P16 A20P20 A24P20 A24P16 A24P20 A24P24 A30P24 A30P20 A30P24 A30P30
* Stainless Steel Panel Catalog Number

A16P12SS6 A16P16SS6 A20P16SS6 A20P16SS6 A20P20SS6 A24P20SS6 A24P24SS6 A16P12SS6 A20P16SS6 A20P20SS6 A24P20SS6 A24P16SS6 A24P20SS6 A24P24SS6 A30P24SS6 A30P20SS6 A30P24SS6 A30P30SS6
Panel Size DxE

13.00 x 9.00 (330 x 229) 13.00 x 13.00 (330 x 330) 17.00 x 13.00 (432 x 330) 17.00 x 13.00 (432 x 330) 17.00 x 17.00 (432 x 432) 21.00 x 17.00 (533 x 432) 21.00 x 21.00 (533 x 533) 13.00 x 9.00 (330 x 229) 17.00 x 13.00 (432 x 330) 17.00 x 17.00 (432 x 432) 21.00 x 17.00 (533 x 432) 21.00 x 13.00 (533 x 330) 21.00 x 17.00 (533 x 432) 21.00 x 21.00 (533 x 533) 27.00 x 21.00 (686 x 533) 27.00 x 17.00 (686 x 432) 27.00 x 21.00 (686 x 533) 27.00 x 27.00 (686 x 686)
F
1.25 (32) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 1.25 (32) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
Clamps qty
4 4 4 4 4 5 5 4 4 4 5 4 5 5 7 5 5 7
Data Pocket
Small Small Small Small Small Small Small Small Small Small Small Small Small Small Large Small
6
Stainless Steel Wall-Mount
Large Large Continued on next page
Millimeter dimensions ( ) are for reference only; do not convert metric dimensions to inch. * Panels must be ordered separately. Optional aluminum and composite panels are available for many sizes. See General Accessories. NOTE: Panels have a formed flange along any side that is longer than 21.00 in. (564mm). Panel A24P20 has a flange on all four sides.
763 422 2211
FAX 763 422 2600
6.27
Stainless Steel Type 4X Enclosures

Standard Sizes Stainless Steel Type 4X Enclosures (Cont.)
Catalog Number Type 304
A36H2408SSLP A36H3008SSLP A42H3608SSLP A48H3608SSLP A20H1610SSLP A24H2010SSLP A30H2410SSLP A36H2410SSLP A36H3010SSLP A42H3010SSLP A48H3610SSLP A24H2412SSLP A30H2412SSLP A36H3012SSLP A36H3612SSLP A48H3612SSLP A60H3612SSLP A30H2416SSLP A36H3016SSLP A48H3616SSLP A60H3616SSLP
Catalog Number Type 316L

A36H2408SS6LP A36H3008SS6LP A42H3608SS6LP A48H3608SS6LP A20H1610SS6LP A24H2010SS6LP A30H2410SS6LP A36H2410SS6LP A36H3010SS6LP A42H3010SS6LP A48H3610SS6LP A24H2412SS6LP A30H2412SS6LP A36H3012SS6LP A36H3612SS6LP A48H3612SS6LP A60H3612SS6LP A30H2416SS6LP A36H3016SS6LP A48H3616SS6LP A60H3616SS6LP
Enclosure Size AxBxC

36.00 x 24.00 x 8.00 (914 x 610 x 203) 36.00 x 30.00 x 8.00 (914 x 762 x 203) 42.00 x 36.00 x 8.00 (1067 x 914 x 203) 48.00 x 36.00 x 8.00 (1219 x 914 x 203) 20.00 x 16.00 x 10.00 (508 x 406 x 254) 24.00 x 20.00 x 10.00 (610 x 508 x 254) 30.00 x 24.00 x 10.00 (762 x 610 x 254) 36.00 x 24.00 x 10.00 (914 x 610 x 254) 36.00 x 30.00 x 10.00 (914 x 762 x 254) 42.00 x 30.00 x 10.00 (1067 x 762 x 254) 48.00 x 36.00 x 10.00 (1219 x 914 x 254) 24.00 x 24.00 x 12.00 (610 x 610 x 305) 30.00 x 24.00 x 12.00 (762 x 610 x 305) 36.00 x 30.00 x 12.00 (914 x 762 x 305) 36.00 x 36.00 x 12.00 (914 x 914 x 305) 48.00 x 36.00 x 12.00 (1219 x 914 x 305) 60.00 x 36.00 x 12.00 (1524 x 914 x 305) 30.00 x 24.00 x 16.00 (762 x 610 x 406) 36.00 x 30.00 x 16.00 (914 x 762 x 406) 48.00 x 36.00 x 16.00 (1219 x 914 x 406) 60.00 x 36.00 x 16.00 (1524 x 914 x 406)
* Steel Panel Catalog Number

A36P24 A36P30 A42P36 A48P36 A20P16 A24P20 A30P24 A36P24 A36P30 A42P30 A48P36 A24P24 A30P24 A36P30 A36P36 A48P36 A60P36 A30P24 A36P30 A48P36 A60P36
* Stainless Steel Panel Catalog Number

A36P24SS6 A36P30SS6 A42P36SS6 A48P36SS6 A20P16SS6 A24P20SS6 A30P24SS6 A36P24SS6 A36P30SS6 A42P30SS6 A48P36SS6 A24P24SS6 A30P24SS6 A36P30SS6 A36P36SS6 A48P36SS6 A60P36SS6 A30P24SS6 A36P30SS6 A48P36SS6 A60P36SS6
Panel Size DxE

33.00 x 21.00 (838 x 533) 33.00 x 27.00 (838 x 686) 39.00 x 33.00 (991 x 838) 45.00 x 33.00 (1143 x 838) 17.00 x 13.00 (432 x 330) 21.00 x 17.00 (533 x 432) 27.00 x 21.00 (686 x 533) 33.00 x 21.00 (838 x 533) 33.00 x 27.00 (838 x 686) 39.00 x 27.00 (991 x 686) 45.00 x 33.00 (1143 x 838) 21.00 x 21.00 (533 x 533) 27.00 x 21.00 (686 x 533) 33.00 x 27.00 (838 x 686) 33.00 x 33.00 (838 x 838) 45.00 x 33.00 (1143 x 838) 57.00 x 33.00 (1448 x 838) 27.00 x 21.00 (686 x 533) 33.00 x 27.00 (838 x 686) 45.00 x 33.00 (1143 x 838) 57.00 x 33.00 (1448 x 838)
F
3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
Clamps qty
5 7 8 8 4 5 5 5 7 8 8 5 5 7 7 8 9 5 7 8 9
Data Pocket
Large Large Large Large Small Small Large Large Large Large Large Small Large Large Large Large Large Large Large Large Large
Millimeter dimensions ( ) are for reference only; do not convert metric dimensions to inch. * Panels must be ordered separately. Optional aluminum and composite panels are available for many sizes. See General Accessories. NOTE: Panels have a formed flange along any side that is longer than 21.00 in. (564mm). Panel A24P20 has a flange on all four sides.
6.28
763 422 2211
FAX 763 422 2600
Bulletin
A4S
Rev. A June 2003
NOTES: 1. Removable data pocket included (see table for size). Large data pocket 12.00 x 12.00 in. (305 x 305mm); small data pocket 6.00 x 6.00 in. (152 x 152mm). 2. Maximum spacing between door clamps is 15.00 in. (382mm).
6
Stainless Steel Wall-Mount
Corrosion-Resistant Enclosures
6.29
763 422 2211
FAX 763 422 2600
Bulletins
A80, A12S, CW1

Floor Stand Kit
Kits are easily installed on most wall-mounted Hoffman enclosures. Can also be used to elevate Hoffman free-standing enclosures. To install, drill holes in the bottom of the enclosure and bolt the floor stands to the enclosure. It is not necessary to remove the wall-mounting brackets from the enclosure. Each kit includes two stands. 12 gauge steel floor stand has a ANSI 61gray polyester powder finish over phosphatized surfaces. Stainless steel floor stand is Type 304. Special heights, depths, materials, and finishes can be provided on custom order. Consult factory for information. Product maintains UL/CSA Type 4 and Type 12 when properly installed on Hoffman Type 4 or Type 12 enclosures.
Steel Floor Stand (kit includes two stands)
12
General Accessories
Steel Floor Stands

Catalog Number
AFK0608 AFK0610 AFK0612 AFK0618 AFK1208 AFK1210 AFK1212 AFK1216 AFK1218 AFK1220 AFK1808 AFK1810 AFK1812 AFK1816 AFK2408 AFK2410
Height H
6.00 (152) 6.00 (152) 6.00 (152) 6.00 (152) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 18.00 (457) 18.00 (457) 18.00 (457) 18.00 (457) 24.00 (610) 24.00 (610) 24.00 (610) 24.00 (610)
Width C
8.06 (205) 10.06 (256) 12.06 (306) 18.06 (459) 8.06 (205) 10.06 (256) 12.06 (306) 16.06 (408) 18.13 (461) 20.06 (510) 8.06 (205) 10.06 (256) 12.06 (306) 16.06 (408) 8.06 (205) 10.06 (256) 12.06 (306) 16.06 (408)
L
7.06 (179) 7.06 (179) 7.06 (179) 7.06 (179) 8.12 (206) 8.12 (206) 8.12 (206) 8.12 (206) 8.12 (206) 8.12 (206) 9.17 (233) 9.17 (233) 9.17 (233) 9.17 (233) 10.23 (260) 10.23 (260) 10.23 (260) 10.23 (260)
Enclosure Mounting Accessories
Section A-A
AFK2412 AFK2416
Stainless Steel Floor Stands

Catalog Number
AFK1208SS AFK1210SS AFK1212SS AFK1216SS
AFK1218SS AFK1224SS
Height H
12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305)
12.00 (305) 12.00 (305)
Width C
8.06 (205) 10.06 (256) 12.06 (306) 16.06 (408)
18.06 (459) 24.06 (611)
Depth L
9.09 (231) 9.09 (231) 9.09 (231) 9.09 (231)
9.09 (231) 9.09 (231)
AFK2410SS AFK2412SS
24.00 (610) 24.00 (610)
10.06 (256) 12.06 (306)
9.09 (231) 9.09 (231)
Millimeter dimensions ( ) are for reference only; do not convert metric dimensions to inch.
763 422 2211
FAX 763 422 2600
12.35
Compact Automation Platform

Backplanes General, Description, References
General
The Compact HDTA series backplanes are designed so that they mount easily on a DIN rail. The DIN rail serves as the system ground. Three different backplanes are available, with or without conformal coating. [The conformal coating is applied over the backplane board, and protects the electronic components against harsh environmental conditions.] Suitable backplanes with different capacities are available for each stage of expansion. The primary backplane can accept one CPU and up to three I/O modules. The secondary backplanes offer additional support for two or five modules. Up to three backplanes can be connected in series to the primary backplane. The built-in parallel backplane bus connects each slot of a backplane to the data bus and the 5 V supply. The backplanes can be mounted in either a stacked on linear fashion, as the application warrants.There is a maximum local expansion of 18 I/O module slots plus the slot for the CPU. The data bus and 5V supply can be passed to the other backplanes in the system using the WBXT-201 extension cable. An access cover is supplied with every backplane to protect the front of the modules. Transparent holders provide space for user-defined labels.
Description
1 2 The Compact backplane is comprised as follows: 1 PLC connector 2 I/O bus connector 3 Reference ground point 4 Bus extension connector
References
Backplanes Description Primary Secondary Secondary Primary, conformal coating Secondary, conformal coating Secondary, conformal coating Accessories Description Use Length (m) 0.5 0.5 --Reference AS-WBXT-201 AS-WBXT-203 043507936 043507935 Weight g (lb) ----Slots 2 CPU, 3 I/O 5 I/O 2 I/O 2 CPU, 3 I/O 5 I/O 2 I/O Width (mm) 211 211 90 211 211 90 Reference AS-HDTA-200 AS-HDTA-201 AS-HDTA-202 AS-HDTA-200C AS-HDTA-201C AS-HDTA-202C Weight g (lb) 330 (.73) 330 (.73) 150 (.33) 330 (.73) 330 (.73) 150 (.33)
I/O bus extension cable 30-pin female-to-female I/O bus extension cable 30-pin female-to-male I/O module cover I/O module cover 2 slots 5 slots

CPUs General, Description
General
The Compact Automation Platform central processing units (CPUs) use flash memory for the operating system and command set storage. This nonvolatile memory provides cost and time saving upgrades on site: instead of replacing EEPROMs or memory assemblies, only one file needs to be loaded into the CPU to upgrade data. For both decentralized data transfer and programming, every CPU is equipped with at least two Modbus interfaces. The larger CPUs also have one Modbus Plus interface. The bus interfaces are easily accessible at the module's front panel. Two rotary switches are located on the front for models with Modbus Plus. These switches are used to set the addresses of the Modbus interfaces. The CPU stores the application program in battery-backed RAM. The battery is located on the front of the module and can be replaced without loss of data during operation. Storing the user program in flash ROM secures data even during operation without a battery. Two slide switches provide simplified user control of key functions. The memory protection switch prevents programming devices or other input devices from overwriting the user program. The Modbus interface switch sets the Modbus data transfer parameters as either ASCII, RTU, or any other protocol that can be set manually. A slot for PCMCIA cards - available in the 275 and 285 series CPUs - provide another programming interface or memory expansion possibility. Every CPU has a real-time clock that provides both the date and the time. The 258, 265, 275, and 285 controllers provide an input for synchronizing the clock with the Global Positioning System (GPS). The 258C/R central processing units correspond to Railroad Standard EN 50 155. They have an expanded temperature range, flash ROM for the user program on the CPU (no battery required), and yellow LEDs. All controllers are available with protective conformal coating on the electronic components.
Description
1 2 3 The Compact CPU is comprised as follows: 1 2 3 4 5 6 7 8 9 10 Battery Address switches PCMCIA card slot Modbus Plus connector Micro switches Modbus 1 connector Modbus 2 connector 24 VDC power connectors GPS time-synch input Four indicator lights (LEDs): - READY : startup diagnostics - RUN : program is being executed - MODBUS : active status of Modbus interface(s) - BAT LOW : battery needs to be replaced
5 6 7 8 9 10

CPUs Characteristics
Module type Processor type Frequency I/O expansion Memory Startup RAM RAM Flash PROM PCMCIA II card MHz wds K K MB
PC-E984-258R 80386 25 256 32 512 1 No 16 K 16 K 220 32 K 48 K 0.36 288 144
PC-E984-258
PC-E984-258C
PC-E984-265
PC-E984-265C
256 (128 in, 128 out) 16
Modsoft memory Logic memory User logic size Concept logic memory Data memory Total size Cycle time 1 kbit instructions
wds wds kB wds wds ms
8K 8K
16 K 24 K
Local I/O expansion Discrete Analog Lithium battery No. included with CPU Voltage Capacity mAh Service life Communications interfaces Modbus Modbus Plus Current (typical / maximum) Accuracy of the internal clock at 0 ... 60 C at 25 C Operating temperature Conformal coating Railroad standard EN 50 155 Approvals Internal power supply Voltage Input Input range Minimum stored energy time Peak input voltage Current Inrush current Max. bus current Typical efficiency VDC VDC ms VDC A A A ppm ppm
0 1 0 1 3.6 850 Minimum 100 days operation; minimum 5 years use installed (not installed: 10 years) 2 0 0.5 / 0.9 10 ... 100 50 -40 ... 70 Yes Yes CE 24 16.8 ... 30 20 at 20 VDC, 3.0 A 33.6 for 1.0 s 18 after 5 ms 2.1 0.725 at 24 VDC, 3.0 A No No UL, CSA, CE, FM Yes Yes 0 ... 60 No No Yes No
1 0.61 / 1.0
19.2 ... 30 20 at 24 VDC, 3.5 A
2.45
10

Discrete I/O Modules General, Description
General
The Compact Platform's discrete I/O modules consist of input modules, output modules, and combined input/output modules. LEDs provide at a glance the operating state of the module and the status of the inputs and outputs. The physical organization of the LEDs allows quick diagnostics of all corresponding modules. The Compact I/O modules are entirely software configurable. Any module can be configured in any slot. All configuration parameters for each individual I/O module appear on the configuration screen of the I/O configuration list. Once configured, the software program detects missing or defective modules and sends the appropriate signal to the CPU. Both electrically isolated and non-isolated modules are available. Peripherals are connected by means of a screw terminal strip. The screw terminal strip can be removed for installation and, as an option, protected against incorrect connections. The alternating voltage range of the I/O modules extends from 24 VAC to 250 VAC. All alternating voltage modules operate reliably at least in the frequency range from 47 to 63 Hz (sinusoidal with <5% harmonic content). The direct voltage range extends from 5 VDC input and output modules for TTL and CMOS to 10 60 VDC and 24 154 VDC for relay output modules. The Compact platform uses the following type designations: i DEP - digital input modules, electrically isolated i DAP - digital output modules, electrically isolated i DEO / DAO - digital input / output modules without electrical isolation. Modules with the type designation AS-B-xxx-25x have an expanded temperature range and are suitable for railroad applications. Electronic components with conformal coating are identified with the suffix C in the type designation.
Description
A typical Compact discrete module is comprised as follows: 1 1 2 3 4 5 Operating status LED of the module Terminal block 1 Terminal block 2 Cable locking barrier Input/output status indicator lights (LEDs): - 1 and 12, green, yellow : bus connection present - 2 and 13, yellow : output current exceeded - 11 and 22 : no LED - 3 .. 10 and 14 ... 21, red : inputs or outputs active
3 4
24

Discrete VAC input modules Characteristics
Module type Number of inputs Electrical isolation Input voltage LEDs Addresses Discrete 1x/0x mA mA VAC
DEP 208 1 group of 8 Optocoupler on every input 230, True High 8 red, 1 green 8 In / 0 Out 6 at 230 VAC 0.5
DEP 210
DEP 211 8 groups of 1
DEP 218 2 groups of 8
115, True High 16 red, 1 green 16 In / 0 Out 15.5 at 115 VAC, 6 at 80 VAC, 20 at 132 VAC 3
Input current with status On Off (maximum) Input Level at 50 Hz Voltage on Voltage off Frequency range Cycle time Off-on typical On-off typical
VAC VAC Hz ms ms kV kV mA W VAC A
195 ... 264 97 ... 138 47 ... 65 25 50 1.8 1.8 30 2 170 ... 264 1 x 1.6
80 ... 132 0 ... 35
10 40
Withstand voltage Group to group Group to bus Bus current Power dissipation, typical External operating voltage External fuses Operating temperature Weight Compatible panel software Concept ProWORX NxT
35 3 80 ... 132 1 x 0.2 8 x 0.1
50
2 x 0.2
C (F) 0 ... 60 (32 ... 140)

kg(lb) 0.22 (0.5 lb) 0.25 (0.55 lb) 0.30 (0.66 lb)
2.1 or higher 2.0 or higher
28

Discrete VDC/VAC Output Modules Characteristics
Module type Number of outputs Electrical isolation Output voltage LEDs Addresses Discrete 1x/0x Hz
DAP 204 4 x 1 relay Individual electrically isolated relays 24 ... 154VDC, 24 ... 250 VAC 1 green, 4 red 0 In / 8 Out 47 ... 63
DAP 208 8 x 1 relay Electrically isolated relays
DAP 210 2 x 4 triacs Electrically isolated from the bus 24 ... 230 VAC, True High
DAP 218 2 x 8 triacs
1 green, 8 red
1 green, 16 red 0 In / 16 Out
Frequency range Maximum switching current per output at 230 VAC
2 A continuous (resistive load) 4 A surge (resistive load) 1 A continuous (cos = 0.5) 2 A continuous (resistive load) 4 A surge (resistive load) 1 A continuous (L/R = 30 ms) 1 A continuous (resistive load) 0.6 A (L/R = 30 ms) 0.3 A continuous (resistive load) 0.15 A (L/R = 20 ms) ms Hz 10 24 ... 154 VDC, 24 ... 250 VAC mA max. 25 24 VDC, max. 80 mA 2 1 x 0.16, 2x4A (-13...+158) 1 x 0.16 , 4x4A 0 ... 60 (32 ... 140) 0.36 (0.8) 0.45 (1) 0.90 (2.0) max. 60 24 VDC, max.150 mA 24 ... 230 VAC max. 70 24 ... 230 VAC 7.2 2 x 6.3 max. 175 8.34 at 60 Hz
at 24 VDC
at 60 VDC at 140 VDC
Cycle time
maximum Cycle time (freq.)
External operating values Voltage Current source I/O bus current External source Power dissipation typical Fuses internal external
W A A
13 -
Operating temperature Weight Compatible panel software Concept ProWORX NxT
C (F) -25 ... +70

kg(lb) 0.24 (0.53)
2.1 or higher 2.0 or higher
30
WDU 4
Now accepts pluggable or screw jumpers
WDU 4N
WDU 6
WDU 10
Reference Derating Chart
Single Level
Part No. 1020100000 1020180000 1036760000 1020140000 1020120000 1020160000 1037820000 1037810000 1037800000 1036700000 1020110000 6/60/47 (.24/2.36/1.85) 10 (.39) 600 V / 35 A / #2210 AWG 600 V / 35 A / #2610 AWG 800 V / 32 A / 4 mm2 1.0 (9.0) 3 Type WAP (1.5) WAP (1.5) WAP (1.5) WTW (3) WTW (1.5) WEW 35/2 WQV WQV WQV WQV WQV WQV WQV WQV WQV 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 Part No. 1050000000 1050080000 1050060000 1050100000 1050180000 1061200000 1051960000 1054560000 1054660000 1057860000 1057160000 1057260000 1057960000 1058060000 1052060000 1056400000 ZQV ZQV ZQV ZQV ZQV 4N/2 4N/3 4N/4 4N/10 4N/41 1758250000 1762630000 1762620000 1758260000 1758270000
Single Level
Part No. 1042600000 1042680000
Single Level
Part No. 1020200000 1020280000
Single Level
Part No. 1020300000 1020380000
6/44/38 (.24/1.73/1.50) 10 (.39) 300 V / 10 A / #2210 AWG* 300 V / 10 A / #2610 AWG* 500 V / 32 A / 4 mm2 1.0 (9.0) 3 Type WAP (1.5) WAP (1.5) TW (1.5) Part No. 1060000000 1060080000 0191860000
8/60/47 (.31/2.36/1.85) 12 (.47) 600V / 45A / #208 AWG 600 V / 45 A / #20 8 AWG 600 V / 45 A / #20 8 AWG 800 V / 41 A / 6 mm2 1.6 (14.2) 3.5 Type WAP (1.5) WAP (1.5) WAP (1.5) WTW (3) WTW (3) WEW 35/2 Part No. 1050000000 1050080000 1050060000 1050100000 1050180000 1061200000 1052360000 1054760000 1054860000 1062660000 1062670000 1062680000
10/60/47 (.39/2.36/1.85) 12 (.47) 1000 V / 65 A / #166 AWG 600 V / 65 A / #166 AWG 800 V / 57 A / 10 mm2 2.3 (20.4) 4 Type WAP (1.5) WAP (1.5) WAP (1.5) WTW (3) WTW (3) WEW 35/2 WQV 10/2 WQV 10/3 WQV 10/4 Part No. 1050000000 1050080000 1050060000 1050100000 1050180000 1061200000 1052560000 1054960000 1055060000
WEW 35/2
1061200000 ZQV ZQV ZQV ZQV ZQV 4N/2 4N/3 4N/4 4N/10 4N/41 1758250000 1762630000 1762620000 1758260000 1758270000
WQV WQV WQV WQV WQV WQV
6/2 6/3 6/4 6/5 6/6 6/7
WQV 6/10 LS 2.8
1052260000 1056400000
WQV 10/10 LS 2.8
1052460000 1056400000
LS 2.8
WAW 1 SD PS 2.3 ( 2.3) StB 8.5 ( 2.3)
9004500000 9008330000 0180400000 0280600000
SD WTA 1 TA 1
9008330000 1632290000 0535860000
WAW 1 SD PS 2.3 ( 2.3) PS 4 ( 4) StB 8.5 ( 2.3) StB 14 ( 4) DEK 5/6.5 DEK 5/6.5
9004500000 9008340000 0180400000 0299600000 0280600000 0169900000 0468160001 0468260001
WAW 1 SD PS 2.3 ( 2.3) PS 4 ( 4) StB 8.5 ( 2.3) StB 14 ( 4) DEK 5/6.5 DEK 5/6.5
9004500000 9008350000 0180400000 0299600000 0280600000 0169900000 0468160001 0468260001
DEK 5/6 DEK 5/6
0468660001 0468760001
DEK 5/6 DEK 5/6
0468660001 0468760001
When WEW 35/2 is used, a WAP is not required. *UL and CSA pending
17
RAIL MOUNTED TERMINAL BLOCKS: W-SERIES
DATA SHEET D-230
KBPB
CYCLER
TM
Variable Speed Run Brake Cycling Instant Anti-Plug Reversing for PM and Shunt DC Motors thru 3 Hp
Patented Overload and Reversing Circuit
TYPICAL APPLICATIONS Back Gauges Door Openers Feeders Indexers Robotics Tapping Machines Pumps Screen Presses Conveyors
STANDARD FEATURES
Plug-in Horsepower Resistor Built-in AC Line Fuse (included), Armature Fuse (distributor supplied) Trimpots: MIN, MAX, IR, CL, ACCEL, DECEL and Aux. Speed Auto Inhibit, Inhibit and Enable MOV Transient Protection CL LED Indicator Voltage Following Tachometer or Armature Feedback
DESCRIPTION
The KBPB cycler control is designed to provide antiplug instant reversing, solid state dynamic braking and rapid cycling. It combines all of the features of the KBMM speed control with the features of the KB APRM*. Contact arcing is eliminated since the APRM allows armature switching to take place only when current levels are near zero. The KBPB contains a built-in barrier terminal block and its compact size makes the control ideal for installation where space is at a premium. All models are equipped with KBs exclusive Plug-in Horsepower Resistor. It eliminates the need for recalibrating IR Comp and Current Limit when the control is used on various horsepower motors. The basic ratings of the controls are enhanced with the addition of KBs Auxiliary Heatsink. The controls also contain Inhibit, which allows for electronic switching of the armature voltage, and Auto Inhibit, which provides rapid, safe switching of the AC line. The controls can be used to drive all PM and Shunt Wound DC motors from 0-full speed by three separate methods: a 5K remote speed pot, an auxiliary speed pot (S4 terminal), or voltage following. If the control is to be operated in a voltage following mode, an isolated analog signal (0-9VDC) is applied to the input terminals P2 (+) and F (-). Adjustment trimpots are provided for MIN, MAX, IR COMP, CL, ACCEL and DECEL.
* Patented.
SPECIFICATIONS
Speed Range (Ratio) ...................................................... 50:1 Load Regulation (0 Full Load, 50:1 Speed Range) (% Base Speed) ...... 1* Line Voltage Regulation (At Full Load, 15% Line Variation) (% Base Speed).. 1/2* Control Linearity (% Speed vs. Dial Rotation) .............................................. 2 CL/Torque Range (% Full Load) .......................................................... 0 200 ACCEL/DECEL Time Range (Secs.) .......................... .2 10 MIN Speed Trimpot Range (% Full Speed) ........................................................ 0 30* MAX Speed Trimpot Range (% Full Speed) .................................................... 50 110* Maximum Allowable Ambient Temperature (At Full Rating C/F)................................................ 40/105 Maximum Number of Starts/Stops or Reversals (Operations/Minutes) .................................................... 10**
* Performance is for 90V PM motors on 115 VAC and 180V PM motors on 230 VAC. **Based on a brake time of one (1) second. For increased operations per minute and longer brake time contact factory. * CE Compliance Requires KBRF-200A RFI Filter
CONNECTION DIAGRAM
L1 L2 A1 A 2 F + F P1 P2 P3 I1 I2 S1 S2 S3 S4
AC
ARM.
Field
Potentiometer Inhibit
DWG# A3000-2-0130
100 VDC on 115 VAC 200 VDC on 230 VAC
Fwd-Brk-Rev Aux. (SPDT Switch)* Speed
Note: Only 10 mA of current is switched. Any switch or relay may be used except a solid state type or a relay with capacitors or R-C networks (snubbers) across its contacts.
TM
20
A Complete Line of Motor Drives
Rev.______(A_______)
FEATURES & FUNCTIONS

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) Barrier Terminal Block AC Line Fuse Included Trimpots: MIN, MAX, CL, IR Trimpots: ACCEL, DECEL Trimpot: Aux. Speed Dynamic Brake Resistor Plug-in Horsepower Resistor Brake LED CL LED Indicator Armature Fuse (Customer supplied) Tach Feedback (not shown)
3
10
2 4
TOP VIEW
(APRM)
BOTTOM VIEW (Speed Control Module)
ELECTRICAL RATINGS
Model Number KB Part Number AC Line Voltage (VAC) 15% (50/60 Hz) Motor Voltage (VDC) Rating Without Auxiliary Heatsink Max AC Load Current (RMS Amps) Max DC Load Current (Avg. Amps) Maximum Horsepower [Hp, (KW)] Rating With Auxiliary Heatsink Max AC Load Current (RMS Amps) Max DC Load Current (Avg. Amps) Maximum Horsepower [Hp, (KW)]
KBPB-125 KBPB-225
8900 8901
115 230
0 - 90 0 - 180
12.0 12.0
8.0 8.0
0.75, (0.6) 1.5, (1.1)
24.0 24.0
16.0 16.0
1.5, (1.1) 3, (2.3)
MECHANICAL SPECIFICATIONS
COMPONENT OUTLINE
INCHES [mm]
PLUG-IN HORSEPOWER RESISTOR CHART

MOUNTING BASE FOOTPRINT
4.25 (107.95) 5.625 (142.88) 1.25 (31.75)
Motor Horsepower Range Armature Voltage 90 130 VDC Armature Voltage 180 VDC
.187 (4.75)
7.000 (177.8)
Plug-in-Horsepower Resistor Resistance Value (ohms)
.25 (6.35)
3.80 (96.52) 4.30 (109.22) 4.875 (123.83)

Max. Height:
.30 (7.62)
Max. Height: 6.5

.187 (4.75)
1/100 1/50 1/50 1/30

5.625 (142.88) 6.250 (158.75)
KBPB MOUNTED ON AUXILIARY HEATSINK
1/50 1/25 1/25 1/15 1/15 1/10 1/10 1/6 1/6 1/4 1/4 1/3 1/2 3/4 1 2
1
1.0 .51 .35 .25 .18 .1 .05 .035 .025 .015 .01 .006
5.0 (123.83)
1/30 1/20 1/20 1/12 1/12 1/8 1/8 1/5 1/4 1/3
3/8-32 BUSHING
DWG#: B3400-1-00120
REMOTE POTENTIOMETER
1/4" ROUND NYLON SHAFT ANTIROTATION PIN
1/2 3/4 1* 112*
1 2* 3*
1/2
3/8
.125
P3 P1
.438
DWG#: D2600-1-00281
* Must be used with Auxiliary Heatsink.
P2
1998 KB Electronics, Inc.
KB ELECTRONICS, INC.
12095 NW 39th Street, Coral Springs, FL 33065-2516 (954) 346-4900 FAX (954) 346-3377 Outside Florida Call TOLL FREE (800) 221-6570 www.kbelectronics.com Rev.______(A_______) 21
Class 8501 General Purpose Relays Type R Miniature Plug-in Relay General and Order Information
10 Amps SPDT
Input Voltage
Options
Type
Std. Pack v
AC 50/60 Hz
None
RS41p
20
These miniature plug-in relays have a 10 amp resistive rating, the same as the Type K plug-in relays, but are much smaller. The compact size of these relays makes them ideal for those that are downsizing equipment. SPDT through 4PDT AC or DC Operated Horsepower rated Complete line of Sockets Manual Operator / Pilot Light Options
General Use Rating 7 7 7 7 7.5 6.5 7.5 5 Horsepower Rating
1/ 1 6
Silver Cadmium Oxide Contacts
DC
None
RSD41p
20
10 Amps DPDT
Input Voltage None AC 50/60 Hz
Options
Type RS42p RS42P14p RS42M1P14p RSD42p RSD42P14p RSD42M1P14p
Std. Pack v 10 10 10 10 10 10
Pilot Light Manual Operator and Pilot Light None
UL Contact Ratings
Type RS41 RSD41 RS42 RSD42 RS43 RSD43 RS44 RSD44 Voltage 120 Vac 240 Vac 30 Vdc 120 Vac 240 Vac 30 Vdc 120 Vac 240 Vac 30 Vdc 120 Vac 240 Vac 28 Vdc Resistive Rating 10 10 10 10 10 7.5 10 10 7.5 10
/3 Silver Cadmium Oxide Contacts
1/ 1 6
DC
Pilot Light Manual Operator and Pilot Light
/3 10 Amps 3PDT AC 50/60 Hz Input Voltage
1/ 1 6
Options None Pilot Light Manual Operator and Pilot Light
Type RS43p RS43P14p RS43M1P14p
Std. Pack v 10 10 10
/3
Stocked Relays
AC Voltage 50/60 Hz Type 6 Voltage Code RS41 RS42 RS42M1P14 RS42P14 RS43 RS43M1P14 RS43P14 RS44 RS44M1P14 RS44P14 V35 NA S NA NA NA NA NA NA NA NA 12 V36 NA S NA NA NA NA NA NA NA NA 24 V14 S S NA S S NA NA S NA NA 120 V20 S S S S S S S S S S 240 V24 NA S NA S NA NA NA S NA NA RSD44P14 NA S S NA
v
DC Voltage Type 6 Voltage Code RSD41 RSD42 RSD42M1P14 RSD42P14 RSD43 V50 NA NA NA S NA 12 V51 S S S S NA 24 V53 S S S S S 110 V60 NA S NA S NA 10 Amps 4PDT Silver Cadmium Oxide Contacts
DC
None
RSD43p
10
Input Voltage None AC 50/60 Hz
Options
Type RS44p RS44P14p RS44M1P14p RSD44p RSD44P14p
Std. Packv 10 10 10 10 10
Pilot Light Manual Operator and Pilot Light None
RSD44
NA
DC Silver Cadmium Oxide Contacts Pilot Light
Orders MUST specify standard package quantity or multiples of that quantity.
S Stocked NA Not Available p Voltage code must be specied to order this product. Refer to standard voltage codes listed in the Stocked Relay table above and insert as shown in How To Order.
How to Order:
To Order Specify:
q Class Number q Type Number q Voltage Code
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sockets and Holddown Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 3 page 3 page 3 page 6
Catalog Number Class 8501 Type RS42 Voltage Code V20
(See Stocked Relay Table above)
Class 8501 General Purpose Relays Type R Miniature Plug-in Relay General and Order Information
Class 8501 Type R relays are suited for use as logic elements and power switching output devices. The short stroke motion of the armature provides long mechanical life required for high speed operation of control systems. Different contact compositions allow these relays to be used in a variety of applications. Fine silver (gold ashed) and bifurcated crossbar (gold overlay silver) are suitable for high contact reliability and low level switching requirements. Silver cadmium oxide is best suited for inductive loads. Hermetically sealed relays can be used in adverse environments. 1, 3, or 5 Ampere Versions 4PDT Complete Socket Line Horsepower Rated AC or DC Operation Manual Operator/ Pilot Light Options
Type RS14p RS14M1p RS14P14p RS14M1P14p RSD14p RSD14M1p RSD14P14p RSD14M1P14p
Type RS14V20 Pilot Light Option An Internal pilot light is available in both AC and DC versions for positive indication of power to the coil.
5 AMP
Input Voltage
Options None
For switching inductive loads Contacts: 4PDT Silver Cadmium Oxide
AC 50/60 Hz
Manual Operator Pilot Light Manual Operator and Pilot Light None Manual Operator
Type RS4P14V20 Manual Operatior Option To speed circuit testing, a manual operator can be provided. The relay can be manually switched to simulate normal operation.
DC
Pilot Light Manual Operator and Pilot Light
3 AMP
Input Voltage
Options None
Type RS4p RS4M1p RS4P14p RS4M1P14p
Note: All Type R relays with a manual operator must be used on circuits of same polarity.
Type RS4M1V20
Contact Ratings
Type RS4 Voltage 120 Vac 28 Vdc 120 Vac 28 Vdc 120 Vac 30 Vdc 120 Vac 28 Vdc Continuous Current Rating 3 3 5 5 1 1 5 5
1 1
For low level switching
AC 50/60 Hz
Manual Operator Pilot Light Manual Operator and Pilot Light None
Horsepower Rating /10 /10
RSD4p RSD4M1p RSD4P14p RSD4M1P14p
RSD4 RS14 RSD14 RS24 RSD24
Contacts: 4PDT Fine Silver (Gold Flashed)
Manual Operator DC Pilot Light Manual Operator and Pilot Light
1 AMP Best for low level switching 4PDT Bifurcated Contacts
Input Voltage AC 50/60 Hz DC
RS34 Type RSD34 RS24 p RSD24 p
Stocked Relaysq
AC Voltage 50/60 Hz Type Type 6 12 24 120 240 6 V50 12 V51 S 24 V53 S 48 V56 110 V60 V35 V36 V14 V20 V24 Voltage Code S S S S NA NA NA S S S S S S S NA NA NA S S S S S S S NA NA S NA RSD4 RSD4M1 RSD4P14 RSD4M1P14 RSD14 RSD14M1 RSD14P14 RSD14M1P14 RSD24 RSD34 S S S S S S S S S S S S S S DC Voltage
Hermetically Sealed 5 Ampere Resistive Contacts 4PDT Suitable for Class I Division 2 Locations
Input Voltage AC 50/60 Hz DC
Type RS34 p RSD34 p
Voltage Code RS4 RS4M1 RS4P14 RS4M1P14 RS14
Do not ground frame. Consult your local Square D Sales Ofce for load levels. Voltage code must be specied to order this product. Refer to standard voltage codes listed in the Stocked Relays table to the right and insert as shown in How To Order.
How to Order: To Order Specify:

q Class Number q Type Number q Voltage Code
Catalog Number
Class 8501 Type RS4 Voltage Code V20
RS14M1 RS14P14 RS14M1P14 RS24 RS34
(See Stocked Relay Table above) Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Sockets and Holddown Clips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Orders for Type R relays which are not stocked must call for a Minimum quantity of 150 identical devices and will have a lead time of 16 weeks. NA means Not Available.
Class 8501 General Purpose Relays Type R Miniature Plug-in Relay Application Data, Dimensions, Wiring Diagram
Class 8501 Type Pick-Up Time Operating Data Drop-Out Time Operating Temperature Range Duty Cycle Voltage Range Coil AC Coils
RS4
RSD4
RS14
RSD14
RS24
RSD24
RS34
RSD34
RS41
RSD41
RS42
RSD42
RS43
RSD43
RS44
RSD44
Approx. 13 ms Approx. 10 ms -45C to +70C (-49F to +158F) Continuous AC coils +10%, -15% of nominal DC coils +10%, -20% of nominal 3.5 VA inrush, 1.2 VA sealed 3.5 VA inrush, 1.2 VA sealed 3.5 VA inrush, 1.2 VA sealed 3.5 VA inrush, 1.2 VA sealed 1.2 VA inrush, 1.0 VA sealed 2.0 VA inrush, 1.2 VA sealed
20 ms Maximum 20 ms Maximum -25C to +50C (-13F to +122F)
2.8 VA inrush, 1.7 VA sealed
3.2 VA inrush, 2.0 VA sealed
DC Coils
0.9 watts
0.9 watts E78351 NLDX v
0.9 watts
0.9 watts
0.8 watts
0.9 watts
1.5 watts
1.5 watts
File CCN
File CCN
E78351 NLDX2
E123950 NPKR2
E78351 NLDX2
E78427 NRNT2
File Class With 8501 NR45 relay socket
LR15734 3211 04
LR65128 3218 03
LR35144 3211 04
LR35144 3211 04
.20 5
.04 1
.25 6
B65112-124 1 5
.31 8 2 6 10
.75 19
3 7 11
4 8 12 14 1.11 28
#3-48 NC2A THREAD
9 13
RS41, RSD41
.26 7 1.28 33 .31 8
.26 7
.52 13
.42 11
RS4, RSD4, RS14,RSD14, RS24,RSD24,RS34,RSD34
1.402ORLESS
RS42, RSD42
35.5ORLESS
.252
.252
.213 5.4
5.4
5.4
1.402 OR LESS 35.6 OR LESS
.020 0.5
1.083 27.5
13 14
.185 4.7 .103DIAHOLE
.020 0.5mm .103 DIA HOLE
.186 4.7
1.083 27.5
13
.394 10.0 14
.286 .233 5.9 7.2 .518 13.1
.552 .14.0
.560 14.2
RS43, RSD43
.258 .260 6.6 6.5
.186 4.7
.186 4.7
RS4, RSD4, RS14, RSD14, RS24, RSD24, RS34, RSD34, RS44, RSD44
.020 0.5
.252 6.4
.252
.020 0.5
.185 4.7
.103 DIA HOLE
1.083 27.5
5.4
.186 4.7
.103 DIA HOLE
.233 5.9
.518 13.1 .285 7.2
.394 10.0 1.182 30.0
1.182 30.0
RS44, RSD44
.783 20.0 1.221 31.0
RS43, RSD43
.788 20.0
RS44,RSD44
1.083 27.5
.233 5.9
.285 7.2 .518 13.1
.186 4.7
1.615 41.0
.186 4.7
.827 21.0
RS41, RSD41
RS42, RSD42
12
8 5 6 9 10
4 .1 2
13 9 10 12 14 5 6 8
11
1 2 4
12
4 8
Class 8501 General Purpose Relays Type N Sockets and Accessories General and Order Information
Class 8501 Type NR sockets are designed for use with plug-in Class 8501 Type K and Type R relays, Class 8430 Type MPS phase failure relays and Class 9050 Type JCK timers. The NR45 screw terminal sockets have pressure wire clamps that accept 1 or 2 #14-22 wires. All other sockets have pressure clamps that will accept 1 or 2 #12-22 wires. All Devices Stocked in Central Warehouse DIN Track Mount or Direct Panel Mount Tubular Sockets available in Easy-to Wire Single Tier or Space-Saving Double Tier Versions
For Use With Class 8501 Class 8430 Type Type Class 9050 Type JCK11 19 JCK31 39 JCK51 59 JCK60 JCK1 F JCK3 F JCK5 F JCK21 29 JCK41 49 JCK70 JCK2F JCK4F Description 8 Pin Tubular Single Tier Screw Terminal 8 Pin Tubular Double Tier Screw Terminal 11 Pin Tubular Single Tier Screw Terminal 11 Pin Tubular Double Tier Screw Terminal 11 Pin Spade Double Tier Screw Terminal 11 Pin Spade Chassis Mount Backwire Socket 5 Pin Spade Double Tier Screw Terminal 8 Pin Spade Double Tier Screw Terminal 11 Pin Spade Double Tier Screw Terminal 14 Pin Spade Double Tier Screw Terminal 14 Pin Spade Double Tier Screw Terminal
Type NR62
Type NR52
Type NR82
Snapmount Sockets
Socket Rating 10 Amp 300 Volts 10 Amp 300 Volts 10 Amp 300 Volts 10 Amp 300 Volts 15 Amp 300 Voltsj 10 Amp 300 Volts 10 Amp 300 Volts 10 Amp 300 Volts 10 Amp 300 Volts 10 Amp 300 Volts 7 Amp 300 Volts Type Std. Qty.p 1 20 1 20 1 20 1 20 1 20
NR51 NR51B NR52 NR52B NR61 NR61B NR62 NR62B NR82 NR82B NR9
Type NR42
Type NR41
KP12 KPD12
MPS (240 volts)
KP13 KPD13
.....
Type NR43
Type NR34
KL KU KX
MPS (480 Volts)
.....
Socket Accessories
1 For Use With NR41 NR42 NR42B NR43 20 1 20 20 8501 K 8501 RS4-34, 42 8501 RSD4-34, 42 8501 RS41 8501 RSD41 8501 RS43 8501 RSD43 8501 RS44 8501 RSD44 Retainer Clip Retainer Clip Retainer Clip Retainer Clip Retainer Clip Socket Spacers. Use when relay base is wider than socket base. Width of spacer is .197 inches. Recommend 1 spacer between each Type NR51 and 2 spacers between each Type NR52 or NR62 when used with Class 9050 Type JCK or Class 8430 Type MPS (240 Volt) relays. Socket Connector. Fit between sockets. For collective panel mounting. Socket End Support. Use when panel mounting either individually or collectively. Restraining Strap. Description Type NH2 NH3 NH31 NH33 NH34 Std.p Qty. 10 10 10 10 10
RS41 RSD41 RS42 RSD42 RS43 RSD43 RS44 RSD44 RS4 RS14 RS24 RS34
p
.....
.....
.....
.....
.....
.....
..... RSD4 RSD14 RSD24 RSD34
.....
NR34
20
.....
NR45 NR45B
1 20
9999 NT13 DIN track
NH4
10
Must be ordered in multiples of the quantity listed. Units provided in standard quantity of one are individually packaged; standard quantity of 20 are bulk packaged. Rated for use with Class 8430 Type MPS at 480 Volts. Rated 10 Amp at 300 volts by CSA. Kit Description Class 9999 Type Std. Qty.p
8501 NR82 8501 NR45 8501 NR82 8501 NR45 9050 JCK 8430 MPS (240V)
p
NH5 NH6 NH7
10 10 1
DIN 3 (35 mm) Mounting Track A 1 meter section
NT13
10
Must be ordered in multiples of the quantity listed.
UL/CSA:
x Mounting Track-End Clamp For use with Type NT13 DIN mounting track. Use of end clamps provides security against movement of devices on mounting track. NT10 10 File CCN E66924 SW1V2 Type File Class NR42: LR84913 3211 07
Must be ordered in multiples of the quantity listed. Additional DIN 3 mounting track and end clamps can be found in the NEMA type terminal block section 9080CT9601.
How to Order: To Order Specify:

q Class Number q Type Number
Catalog Number
Class 8501 Type NR51B
Class 8501 General Purpose Relays Type N Sockets Dimensions
1.58 40 0.32 8
0.86 22 0.71 18
Terminal Location
6 5 4 3
1.42 36
B65075-156 0.32 8 M3.5 Screws
1.11 28 0.78 20 0.65 17 5 6
Terminal Location
4 3
M35 Screws
6 5 4 3
2.36 60
7 8 1 2
0.98 Dia. 25
2.05 52 7 8 1 2
1.29 33
0.98 25
7 8
2 1
0.17 Dia. 4 1.29 33 0.04 1.0
Top View NR51 B65095-022-01

0.86 22
8 7 TERMINAL LOCATION 6 5 4
0.17 Dia. 4 0.11 3 1.12 28
Top View NR52 B65095-022-03

TERMINAL LOCATION
Type NR51
2.34 59 B65075-155 0.32 8 M35Screws
4 5 6 7 8
Type NR52
1.65 42 0.32 8 M3.5 Screws 0.79 20 0.65 17
7 8
0.71 18
5 4
2.38 60
9 10 11 1 2 3
1.06 Dia. 27
9 10 11 1 2 3
2.05 52
1.30 33
1.06 27
9 3 11 1 2
0.04 1
1.30 33
0.17 Dia. 4
TOP VIEW NR61 B65095-022-02
0.11 3
1.33 34
0.17 Dia. 4
10
1.12 28
TOP VIEW NR62 B65095-022-04
Type NR61
1.42 [36] 0.32 [8] 1.00 [25] 0.57 [14]
6 3
Type NR62
TERMINAL LOCATION
TERMINAL LOCATION
5 2 4 1
8 4
7 3
6 5 2 1
M 3.0 SCREWS
1.18 [30] 0.24 [6]
0.98 [25] 0.73 [19] 0.57 [14]
2.99 [76] 2.20 [56] 0.17 [4]
0.17 [4] 2.44 [62]
B 9 8
A 7
14
13
35mm DINRAIL
12 11 10 9 TOP VIEW NR43 B65095-023-05

0.71 [18] 0.11 [3] 0.98 [25]
0.08 [2]
1.46 [37] 1.70 [43]
0.71 [18]
TOP VIEW NR82 B65095-023-04 SHOWN WITH RELAY INSTALLED
SHOWN WITHOUT RELAY INSTALLED
Type NR45
TERMINAL LOCATION
8 4 5 1
Type NR82
0.709 18 0.669 17 0.315 8 M3.5 Screws
TERMINAL LOCATION 5
5
0.165 47
2.638 67
1.850 47
14
13
14 12 13 9
9 TOP VIEW NR 41
M3 Screws
10A 300V
B65095-023-01
0.102 2.6
TOP VIEW NR 42 B65095-023-02
0.165 4.2
1.850 47
1.850 47
4
2.638 67
0.165 4.2
2.638 67
20310
0.709 18
300V
0.571 14.5 0.904 25
0.630 15 0.787 20
TypeType NR41 NR41

1.260 32
0.709 18
Type NR42
TERMINAL LOCATION
8 6 2 5 1
M3.5Screws
1.654 32
0.315 8
M3.5Screws
0.315 8 6 5 1
4
TERMINAL LOCATION 8 4 7 3 6 5 2 1
8 4
7 3
6 2
5 1
300V
10A
10A
1 4 1 2
0.102 2.5
1 3 1 0 9
14 12 10
13 9
TOP VIEW NR34 65095-023-03
1 4 1 2
0.106 2.7
20310
1 1
1 0
1 3 9
20310
14
13
12 11 10 9 TOP VIEW NR 34 B65095-023-06
0.571 14.5 0.904

25
1.417 36 1.575 40
0.571 14.5 0.904

25
1.811 45 1.969 50
Type NR43 Type NR43
Type Type NR34 NR34
Current Measurement Relays RM3JA

RM3JA2 Current Measurement Relays (22.5 mm wide)
24 3 to 30 mA 10 to 100 mA 0.1 to 1 A 42-48 110-130 220-240
RM3JA211B7 RM3JA211DE7 RM3JA211FG7 RM3JA211MU7 $338.
RM3JA1 Current Measurement Relays (45 mm wide)

Time Delay Current to be measured depending on connection ac or dc 3 to 30 mA 10 to 100 mA 0.1 to 1 A Adjustable 0.05 to 30 s 0.3 to 1.5 A 1 to 5 A 3 to 15 A Control Circuit Voltage 50/60 Hz 24 to 240 Vac or Vdc Catalog Number RM3JA111MW RM3JA111FG7 RM3JA111MU7 RM3JA111QN7 RM3JA112MW RM3JA112FG7 RM3JA112MU7 RM3JA112QN7 RM3JA101MW RM3JA101FG7 RM3JA101MU7 RM3JA101QN7 RM3JA102MW RM3JA102FG7 RM3JA102MU7 RM3JA102QN7 369. 411. 369. 411. 369. 411. 369. Price $411.
RM3JA2
110 to 130 Vac 220 to 240 Vac 380 to 415 Vac 24 to 240 Vac or Vdc 110 to 130 Vac 220 to 240 Vac 380 to 415 Vac 24 to 240 Vac or Vdc
3 to 30 mA 10 to 100 mA 0.1 to 1 A None 0.3 to 1.5 A 1 to 5 A 3 to 15 A
110 to 130 Vac 220 to 240 Vac 380 to 415 Vac 24 to 240 Vac or Vdc 110 to 130 Vac 220 to 240 Vac 380 to 415 Vac
RM3JA1
Accessories (ordered separately)

Description Sealing Cover Replacement Marking Tab Product RM3JA2 RM3JA1 RM3JA2 / RM3JA1 Catalog Number LA9RE02 LA9RM301 LA9D92 Price $5.30 8.40 0.53
Operating Data
Control Circuit Characteristics
Rated Supply Voltage RM3JA1 Average Consumption at Un Vac 50/60 Hz Vdc V V 24-240 110 to 130 220 to 240 380 to 415 24-240 2.2 to 6 2 24 2.1 4.8 42 to 48 2.9 3.5 4 110 to 130 220 to 240 2.4 3.2 Approvals / Standards File E164353 CCN NKCR File LR46093 Class 3211 03
LA9RE02
RM3JA2 Rated Supply Voltage Average Consumption at Un
Vac 50/60 Hz VA Vdc W Vac 50/60 Hz V Vac VA
Output / Relay and Operating Characteristics

Rated Operational voltage (Switching) Conventional thermal current IEC UL IEC UL AC15 Rated Breaking capacity AC15 NEMA V V A A A A RM3JA1 400 300 5 5 230V - 3A 400V - 2A B300 RM3JA2 250 300 4 5 220V - 1.5A B300 IEC 801 part 1-4 level III IEC 68 part 2-3/2-6 VDE 0435 part 303, 4.8.3/class II and 303, 4.2.1/class I min. 2.5kV VDE 57160 part 0160/5.84 paragraph 4.8.8 VDE 0110/ overvoltage category III Temperature Ratings Storage: -40 to 185F (-40 to 85C) Operational: -13 to 140F (-25 to 60C) Supply Voltage Range -15 to +10% of rated supply voltage
LA9RM301
3.05 / 77.5
LA9D92
3.94 / 100
.885/22.5
3.94 / 100
3.05 / 77.5
1.77 / 45
RM3JA2
RM3JA1
For Mounting Track . . . . . . . . . . . . . . . . . . . . . . . . Page 22-14
For additional information, reference the RM3 Specialty Relays Catalog # 8430CT9601 or D-FAX # 1059.
3/00
Discount Schedule
2000 Square D All Rights Reserved
21-11
21 RELAYS AND TIMERS
Current to be measured depending on connection ac or dc
Control Circuit Voltage 50/60 Hz
Catalog Number
Price
www.SquareD.com
For the most up-to-date information
Push ButtonsXB4 22 mm Operators

Heads for Momentary Illuminated Push Buttons
Only use with PROTECTED LED light modules
White Green Flush Red Yellow Blue White Green Flush with clear boot Red Yellow Blue White Green Flush for insertion of legend Red Yellow Blue White Green Extended Red Yellow Blue Clear Green Mushroom (40 mm) Red Yellow Blue ZB4BW313 ZB4BW333 ZB4BW343 ZB4BW353 ZB4BW363 ZB4BW513 ZB4BW533 ZB4BW543 ZB4BW553 ZB4BW563 ZB4BA18 ZB4BA38 ZB4BA48 ZB4BA58 ZB4BA68 ZB4BW113 ZB4BW133 ZB4BW143 ZB4BW153 ZB4BW163 ZB4BW413 ZB4BW433 ZB4BW443 ZB4BW453 ZB4BW463 14.70 6.50 8.00 15.50 $9.30
ZB4BW333
ZB4BW563
ZB4BW113
Only use with light modules for a BA9s incandescent bulb, neon or LED
White Green Flush Red Yellow Blue Clear White Green Extended Red Yellow Blue Clear ZB4BW31 ZB4BW33 ZB4BW34 ZB4BW35 ZB4BW36 ZB4BW37 ZB4BW11 ZB4BW13 ZB4BW14 ZB4BW15 ZB4BW16 ZB4BW17 6.50 9.30
ZB4BW33
ZB4BW14
Heads for Maintained Illuminated Push Buttons

Shape of Head Type of Push Color of Lens Catalog Number Price

Clear Green Push/Pull Mushroom (40 mm) Red Yellow Blue ZB4BW613 ZB4BW633 ZB4BW643 ZB4BW653 ZB4BW663 $23.00
ZB4BW643
Illuminated Push-on/Push-off Operators

Shape of Head Type of Push Color of Lens Catalog Number Price

White Green Flush Red Yellow Blue White Green Extended Red Yellow Blue ZB4BH013 ZB4BH033 ZB4BH043 ZB4BH053 ZB4BH063 ZB4BH13 ZB4BH33 ZB4BH43 ZB4BH53 ZB4BH63 9.80 $12.40
ZB4BH033
ZB4BH63
For additional information, reference Catalog #9001CT0301.

2003 Schneider Electric All Rights Reserved 9/8/03
Discount Schedule
17-25
17
PUSH BUTTONS AND OPERATOR INTERFACE
Shape of Head
Type of Push
Color
Catalog Number
Price
www.SquareD.com
Push ButtonsXB4 22 mm Electrical Components

Contact Blocks (Mounting Collar with Contact Blocks)
Description N.O. 1 ... Screw clamp terminal connections 2 ... 1 1 a b c d N.C. ... 1 ... 2 1 2 Catalog Number ZB4BZ101 ZB4BZ102 ZB4BZ103 ZB4BZ104 ZB4BZ105 ZB4BZ141 Price $11.00 11.00 19.10 19.10 19.10 27.30
ZB4BZ101
Complete Bodies (Mounting Collar + Single Contact Block + Light Module with PROTECTED LED)
Type of Contact e Light Source N.O. N.C. Color Supply Voltage 24 Vac/dc 110120 Vac Price Catalog Number
Screw clamp terminal connections

White Green 1 ... Red Yellow Blue White Green ... 1 Red Yellow Blue White Green 2 ... Red Yellow Blue White Green 1 1 Red Yellow Blue e Can be tted with additional contact blocks, see page 17-28. ZB4BW0B11 ZB4BW0B31 ZB4BW0B41 ZB4BW0B51 ZB4BW0B61 ZB4BW0B12 ZB4BW0B32 ZB4BW0B42 ZB4BW0B52 ZB4BW0B62 ZB4BW0B13 ZB4BW0B33 ZB4BW0B43 ZB4BW0B53 ZB4BW0B63 ZB4BW0B15 ZB4BW0B35 ZB4BW0B45 ZB4BW0B55 ZB4BW0B65 ZB4BW0G11 ZB4BW0G31 ZB4BW0G41 ZB4BW0G51 ZB4BW0G61 ZB4BW0G12 ZB4BW0G32 ZB4BW0G42 ZB4BW0G52 ZB4BW0G62 ZB4BW0G13 ZB4BW0G33 ZB4BW0G43 ZB4BW0G53 ZB4BW0G63 ZB4BW0G15 ZB4BW0G35 ZB4BW0G45 ZB4BW0G55 ZB4BW0G65 44.90 44.90 36.70 $36.70
ZB4BW03
Mounting Collar, Contact Block and Light Module (with screw clamp terminal connections) f
Supply Light Source Supply Voltage Type of Contact f N.O. N.C. Color of Light Source Catalog Number Price
Screw clamp terminal connections

1 Direct supply BA9s 2.4 W max. bulb Not included g 250 Vac/dc ... 2 1 110120 Vac 50/60 Hz Transformer type 1.2 VA, 6 V secondary BA9s incandescent bulb included 230240 Vac 50/60 Hz 440480 Vac 60 Hz 1 1 1 1 1 1 ... 1 ... 1 ... 1 ... 1 ... 1 ... ... ... ... ... ... ... ... ... ... ZB4BW061 ZB4BW062 ZB4BW063 ZB4BW065 ZB4BW031 ZB4BW035 ZB4BW041 ZB4BW045 ZB4BW081 ZB4BW085 $27.40 27.40 35.60 35.60 57.00 65.00 57.00 65.00 57.00 65.00
ZB4B06
ZB4BW05
f Can be tted with additional contact blocks, see page 17-28. g Order bulb separately, see page 17-32.
2004 Schneider Electric All Rights Reserved 8/1/04 8/1/04
Discount Schedule
17-27
17
For Quick-Connect version add 3 to the end of the catalog number Example: ZB4BZ1013 (Quick-Connect size 1 x 0.250" or 2 x 0.110"). For Ring Tongue compatible blocks add 9 to the end of the catalog number (Example: ZB4BZ1029). Electrical components with connection by printed circuit board pins are available. Consult local eld ofce for details. Electrical components with connection by plug-in connector are available. Consult local eld ofce for details.
Type of Contact
Push Buttons and Operator Interface XB4 22 mm Die Cast Chrome Plated
Emergency Stop Operators and Yellow Contrast Plates
Mushroom Heads for Maintained Push Buttons

Shape of Head Type of Push
Trigger action Push-pull v
Diameter of Head
40 mm
Color
Red
Catalog Number
ZB4BT84
ZB4BS834
Trigger action Turn to release v
30 mm 40 mm
Red Red Red Red Red Black Red Black Red Black Red Black
ZB4BS834 ZB4BS844 ZB4BS934 ZB4BS944 s ZB4BS964 ZB4BT2 ZB4BT4 ZB4BX2 ZB4BX4 ZB4BS42 ZB4BS44 ZB4BS52 ZB4BS54 ZB4BS55 ZB4BS62 ZB4BS64 ZB4BS72 ZB4BS74 ZB4BS12 ZB4BS14 s ZB4BS22 ZB4BS24
Trigger action Key release (No. 455) v
30 mm 40 mm 60 mm
ZB4BT4
Push-pull
40 mm
60 mm Turn to release
30 mm
40 mm
Red Yellow
ZB4BS64
Key release (No. 455)
60 mm
Black Red Black Red Black Red Black Red
30 mm
40 mm
60 mm
ZB4BS74
Other key numbers: - key No. 421E: add the sufx 12 to the reference. - key No. 458A: add the sufx 10 to the reference. - key No. 520E: add the sufx 14 to the reference. - key No. 3131A: add the sufx 20 to the reference. Example: The reference for a 40 mm red mushroom head for a trigger action, maintained push button, with release by key No. 421E becomes: ZB4BS94412. Maximum number of contact blocks tted to associated body: 4.
Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter
60 mm
Text
Blank EMERGENCY STOP Blank EMERGENCY STOP
Catalog Number
ZBY9101 ZBY9330 ZBY8101 ZBY8330
ZBY9330
90 mm
43
8/99 1999 Square D All Rights Reserved
Pilot Lights and Light Modules
Pilot Light Heads
Shape of Head For Use with Body Comprising Light Module Type
Protected LED only
Color of Lens
White Green Red
Catalog Number
ZB4BV013 ZB4BV033 ZB4BV043 ZB4BV053 ZB4BV063 ZB4BV01 ZB4BV03 ZB4BV04 ZB4BV05 ZB4BV06 ZB4BV07
ZB4BV063
For BA 9s incandescent bulb, neon or LED only
Yellow Blue White Green Red Yellow Blue Clear
ZB4BV04
Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)
Description
Screw clamp terminal connections Direct supply Transformer type 1.2 VA, 6 V secondary BA 9s bulb 2.4 W max. Not included q BA 9s incandescent bulb included 250 110-120 Vac 50/60 Hz 230-240 Vac 50/60 Hz ZB4BV6 ZB4BV3 ZB4BV4 ZB4BV5 ZB4BV8 ZB4BV9
Light Source
Supply Voltage (V)
Catalog Number
ZB4BV6
400-50 Hz 440-480 Vac 60 Hz 550-600 Vac 60 Hz
Bulb to be ordered separately, see page 60.
Complete Bodies (Mounting Collar + Light Module with Protected LED)

Light Source ZB4BV
Screw clamp terminal connections Protected LED 24 Vac or Vdc White Green Red Yellow Blue White Green 110-120 Vac Red Yellow Blue ZB4BVB1 ZB4BVB3 ZB4BVB4 ZB4BVB5 ZB4BVB6 ZB4BVG1 ZB4BVG3 ZB4BVG4 ZB4BVG5 ZB4BVG6
Supply Voltage
Color of Light Source
Catalog Number
ZB4BV
47
Selector Switches
Non-Illuminated Selector Switches s v

Shape of Head Type of Operator
Standard lever, black
Number and Type of Positions

2 - maintained 2 - momentary from right to left 3 - maintained 3 - momentary to center 3 - momentary from left to center 3 - momentary from right to center
Catalog Number
ZB4BD2 ZB4BD4 ZB4BD3 ZB4BD5 ZB4BD7 ZB4BD8 ZB4BJ2 ZB4BJ4 ZB4BJ3 ZB4BJ5 ZB4BJ7 ZB4BJ8
ZB4BD4
Extended lever, black
2 - maintained 2 - momentary from right to left 3 - maintained
ZB4BJ3
3 - momentary to center 3 - momentary from left to center 3 - momentary from right to center
Non-Illuminated Key Switches

Shape of Head Type of Operator
Key (No. 455)
Number and Type of Positions

2 - maintained
Catalog Number q
ZB4BG2 ZB4BG4
2 - momentary from right to left
ZB4BG6 ZB4BG0 ZB4BG3
ZB4BG8
3 - maintained
ZB4BG5 ZB4BG9 ZB4BG09
3 - momentary from left to center 3 - momentary to center 3 - momentary from right to center
ZB4BG1 ZB4BG7 ZB4BG8 ZB4BG08
The symbol indicates key withdrawal position(s). s For actuation of outside contacts only. v See selector switch sequence charts on page 50. q Other key numbers: - key No. 421E: add the sufx 12 to the reference. - key No. 458A: add the sufx 10 to the reference. - key No. 520E: add the sufx 14 to the reference. - key No. 3131A: add the sufx 20 to the reference. Example: The catalog number for a head with key No. 421E for a 2 position maintained, lockable selector switch, with key withdrawal from the left-hand position, becomes: ZB4BG212.
44
1999 Square D All Rights Reserved 8/99
Push ButtonsXB4 22 mm Operators

Two Button with Clear Pilot Light, Momentary (IP40) a
Shape of Head Description Color of Pushers
www.SquareD.com
Catalog Number
Price
Only use with PROTECTED LED light modules (PROTECTED LED determines pilot light color)
Black Red Green Red White Black Black Red Green Red White Black ZB4BW812743 ZB4BW813743 ZB4BW811723 ZB4BW832743 ZB4BW833743 ZB4BW831723 14.50 $14.50
1 ush 1 central pilot light 1 ush
ZB4BW812743
17
1 ush 1 central pilot light 1 extended
Only use with PROTECTED LED light modules (PROTECTED LED determines pilot light color)premarked
1 ush (marked I) 1 central pilot light 1 ush (marked O) Black Red Green Red White Black Black Red Green Red White Black ZB4BW822743 ZB4BW823743 ZB4BW821723 ZB4BW842743 ZB4BW843743 ZB4BW841723 16.60 16.60
ZB4BW823743
1 ush (marked I) 1 central pilot light 1 extended (marked O) a For IP66 degree of protection, install clear sealing boot ZBW008, see page 17-33.
ZB4BW841723
Illuminated Selector Switches, Standard Lever

Shape of Head Number and Type of Positions Catalog Number b Price

2-maintained 2-momentary from right to left 3-maintained 3-momentary to center ZB4BK123 ZB4BK143 ZB4BK133 ZB4BK153 ZB4BK183 ZB4BK173 $17.50 25.70 17.50 25.70 25.70 25.70
ZB4BK1343
3-momentary from right to center 3-momentary from left to center b Designate color as follows: 1white, 3green, 4red, 5yellow, 6blue.
Selector Switch Sequence (using contact block assemblies, page 17-27; or complete bodies, page 17-27.)
2 Position Selector Switch Contact block guidec O X O X X O X O 1 N.O. (left or right) 1 N.C. (left or right) 1 N.O. and 1 N.C. 3 Position Selector Switch Contact block guide c X O O X O X O X O X X O O O X O X X 1 N.O. (left) 2 N.C. wired in series (side by side) 1 N.O. (right) 1 N.C. (right) 1 N.C. (left) 2 N.O. wired in parallel (side by side)
c As viewed from the front of the panel.
17-26
8/1/04
Discount Schedule
Contact Blocks
Contact Blocks (Mounting Base with Contact Blocks)

Type of Contact Description N/O ZB4BZ101
Screw clamp terminal connections 1 2 1 1
Catalog Number N/C

1 2 1 2 ZB4BZ101 ZB4BZ102 ZB4BZ103 ZB4BZ104 ZB4BZ105 ZB4BZ141
Add-On Contact Block (with screw clamp terminal connections) s

Type of Contact ZB4BZ102 Description
Standard single contact blocks Standard double contact blocks
N/O
1 2 1 1
N/C
1 2 1 1
Catalog Number
ZBE101 ZBE102 ZBE203 ZBE204 ZBE205 ZBE1016 ZBE1026
ZBE101
Special contact blocks (for low power switching and dust protected) v
Body/Mounting Collar
For use with
Electrical block (contact or light module)
Catalog Number
ZB4BZ009
ZBE102
Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules) (with screw clamp terminal connections)
Identication of an XB4B control or signalling unit ZBZ001
s v ZBE203
The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows). Cannot stack additional contact blocks onto these blocks.
ZBE204
ZB4BZ009
ZBZ001
45
MINI
62000-63000 SERIES / POWER DISTRIBUTION BLOCKS
Sizes, Ratings, Catalog Numbers Mini Series 62000 and 63000

Ampere rating based on NEC Table 310-16 for 90 copper wire.
PRIMARY SECONDARY AMP WIRE RANGE OPENINGS WIRE RANGE OPENINGS RATING AWG/kcmiL or STUDS AWG/kcmil or STUDS or STUD SIZE* PER POLE or STUD SIZE* PER POLE CSA UL CATALOG NUMBER ALUMINUM (90 C Cu/Al wire) ADDER 1 POLE 2 POLE 3 POLE COPPER (90 C Cu wire only) ADDER 1 POLE 2 POLE 3 POLE
Box to Box
#4-14 1 #4-14 2/0-#14 #2-14 #4-14 1 4 1 2 4 90 95 63100 63160 63150 63190 63130 63101 63161 63151 63191 63131 63102 63162 63152 63192 63132 63103 63163 63153 63193 63133 62100 62160 62150 62190 62130 62101 62161 62151 62191 62131 62102 62162 62152 62192 62132 62103 62163 62153 62193 62133
2/0-#14
185 195
Box to Stud
2/0-#14 1 1 1/4-20 x 5/8 1/4-20 x 1/2 Tapped hole 1 1 185 195 63140 63141 63142 63143 62140 62170 62141 62171 62142 62172 62143 62173
Stud to Stud
1/4-20 x 5/8 1 1/4-20 x 5/8 1 240 240 62200 62201 62202 62203
Box to Quick Connect

#4-14 1 1/4 x .032QC 4 90 95 62210 62211 62212 62213
*Studs are furnished with nuts and washers. Recommended stud torque: (1/4-20) - 72 in. lbs.
Quick connector, not CSA Certified.
Note: Blocks for 5, 6 and 10 poles are also available. To order, simply modify the Adder catalog number. Example: 63l00 becomes 63106 for 6 poles.
Dimensions 62000 and 63000 Series Power Distribution Blocks

NUMBER OF POLES ADDER 1 2 3 N DIMENSION A (Inches) .812 1.09 1.90 2.71 (.812 x N) + .273 Example for 10 poles: A= (.812 x 10) + .273 = 8.39
SAFETY COVER - Catalog number 08530

Polycarbonate safety cover provides dead-front protection to 62000 and 63000 series power distribution blocks. One cover is needed or each pole (1-pole block requires 1 cover, 3-pole requires 3 covers, etc.) Each cover has a test prod hole in the center for circuit checking and each is marked with the reminder REPLACE AFTER SERVICING EQUIPMENT. To order, simply determine the total number of poles to be protected and specify the same number of 08530 safety covers. Mounting screws are supplied with cover. Recommended mounting screws for all 62000-63000 series: #10 (.190 diameter).
END BARRIER - Catalog number U09311

Polycarbonate end barriers snap on to PDB Adder blocks to form 1-pole blocks. Use one barrier per block. I7
www.SquareD.com
QOU Circuit Breakers QOM1 and QOM2 Main Circuit Breakers MULTI 9 Circuit Breakers and Supplementary Protectors
Selection Information Class 500, 600
EDB Circuit Breakers
Plug-on Circuit Breaker Type Bolt-on Unit Mount Number of Poles Current Range 1 10100 QOU 2 10125 3 10100 QYU e 1 1030 2 50125 2 100 225 1 0.535 QOM1-VH QOM2-VH UL 489 C60N 2 0.535 3 0.535 1 0.563 UL1077 C60Nf 2 163 3,4 163 1 1040 1 5080 UL1077 NC100Hf 2 1040 2 5080 3,4 1040 3,4 5080 1 1570 2,3 15125 1 1570 2,3 15125 1 1570 2,3 15125 100 100 100 65 65 ... ... ... ... ... ... ... i ... i i ... ... EDB EGB EJB
120 Vac 120/240 Vac UL/CSA Rating 240 Vacg (kA RMS) (50/60 Hz AC) 277 Vac 480Y/277 Vac 48 Vdc 60 Vdc DC Ratings 65 Vdc 125 Vdc 250 Vdc IEC 60947-2 240 Vac (50/60 Hz AC) Ultimate 415 Vac Rating
10 10 ... 5 ... 5a b ... ... ... ... ...
10 10 ... ... ... 5a b ... ... ... ... ...
10 10 10 ... ... 5a b ... ... ... ... ...
... ... ... 5 ... ... ... ... ... ... ... ...
22 22 ... ... ... ... ... ... ... ... ... ...
22 22 ... ... ... ... ... ... ... ... ... ...
10 5 5 ... ... ... 10 ... ... ... 20 ...
... 10 10 ... ... ... 10 ... 10 ... 20 10
... 10 10 ... ... ... ... ... ... ... 20 10
10 10 10 5 ... 10 ... 10 ... ... 10 ...
10 10 10 5 5 10 ... 10 10 ... 10 5
10 10 10 5 5 ... ... ... ... ... 10 5
20 20 20 10 ... 10 ... 10 10 ... 20 ...
5 5 5 ... ... 10 ... 10 ... ... 10 ...
20 20 20 10 10 10 ... 10 10 10 20 10
5 5 5 ... ... 10 ... 10 10 ... 20 10
20 20 20 10 10 10 ... 10 10 ... 20 10
5 5 5 ... ... 10 ... 10 10 ... 20 10
25 18 18 18 ... ... ... ... ... ... ... ...
25 25 25 18 18 ... ... ... ... ... ... ...
65 35 35 35 ... ... ... ... ... ... ... ...
65 65 65 35 35 ... ... ... ... ... ... ...
100 65 65 65 ... ... ... ... ... ... ... ...
Special Ratings
Fed. Specs W-C-375B/GEN Other Standard HACRc ... ... ... ... ... ... ... h ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
HACR
Accessories and Modications

Shunt Trip Undervoltage Trip Auxiliary Switches Alarm Switch Handle Operators Handle Padlock Attachment d ... d d ... d ... d d ... d ... d d ... d ... d d ... ... ... ... ... ... i ... ... ... ... i ... i i ... i ... i i ... i ... i i ... i ... i i ... i ... i i ...
Trip System Type

Thermal-magnetic Molded Case Switch ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
Dimensions (1-pole Unit Mount)

Height IN (mm) Dimensions (1P Unit Mount) Width IN (mm) Depth IN (mm) Pages 4.05 (103) 0.75 (19) 2.92 (74) Pages 6-14 5.09 (129)j 5.00 (127)j 3.47 (88)j 5.60 (142)j 5.07 (129)j 3.60 (91)j 4.21 (107) 0.71 (18) 2.76 (70) 3.19 (81) 0.71 (18) 2.76 (70) Page 6-16 3.19 (81) 1.06 (27) 2.76 (70) 5.66 (144) 0.98 (25) 4.05 (103) Page 8-17
Page 1-2
Note: All circuit breakers on this chart are UL recognized, CSA certied and IEC rated unless otherwise noted. a 1- and 2-pole, 1070 A and 3-pole 1060 A only. b QOU is UL Listed for 60 Vdc per pole 80100 A, 1-pole; 80125 A, 2-pole; and 70100 A, 3-pole. c HACR on QOU 1-pole and 3-pole 15100 A, 2-pole 15125 A; d Factory-installed option only e QYU is a UL 1077 supplementary protector. f C60N and NC100H are recognized components per UL 1077. g For information regarding 3 phase corner grounded systems see Supplemental Digest. h UL 489A for DC Telecom applications (1-pole only). i Factory-installed option only j QOM1 and QOM2 dimensions are for 2-pole unit.
6-3
CIRCUIT BREAKERS
Interrupting Ratings
www.SquareD.com
FOR CURRENT INFORMATION
Maximum Currentb 0.1 0.5 0.8 1.0 1.2 1.5 2.0 2.5 3.0 4.0 Internal Resistance 133 6.6 2.55 1.97 1.22 0.86 0.49 0.31 0.20 0.10 0.08 0.03 <0.02 <0.02
Thermal-Magnetic Circuit Protectors Class 9080Type GCB
Maximum Voltage
Catalog Numbera GCB01 GCB05 GCB08 GCB10 GCB12 GCB15 GCB20 GCB25 GCB30 GCB40 GCB50 GCB70 GCB100 GCB150
Price
$42.20
250 Vac 65 Vdc
GCB100
5.0 7.0 10.0 15.0
46.40
125 Vac 65 Vdc
File CCN
E152841 QVNU2
Tripping Time:
Table CTripping times in seconds at 70F (21.1C) Tripping time of the circuit protector is determined from Table C at right. Divide the circuit protector value by the temperature correction factor from Percent rated 100% 200% 300% 400% 500% 600% 1000% 2000% and current greater Table B above to determine actual rated current referenced in Table C. Tripping Time no trip 1040 (seconds) 38 1.59 .86 .0034 .0032 Max. .02
Note: When several protectors are channel mounted adjacent to each other, the no trip current will be 80% of rated current at 70F.
For additional information, reference the NEMA Type Terminal Block Catalog #9080CT9601.
CP5
Discount Schedule
www.SquareD.com
FOR CURRENT INFORMATION
Description One pole Thermal Magnetic Circuit Protector Maximum Voltage Thermal Rating 0.5 A 1A 2A 3A 4A 300 Vac 5A GB2CB10 GB2CB12 GB2CB14 GB2CB16 GB2CB20 6A 8A 10 A 12 A Catalog Number GB2CB05 GB2CB06 GB2CB07 GB2CB08 GB2CB09
Thermal-Magnetic Circuit Protector GB2

Price Eachc Description Two pole Thermal Magnetic Circuit Protector Maximum Voltage Thermal Rating 0.5 A 1A 2A 3A 4A $21.10 300 Vac 5A 6A 8A 10 A 12 A GB2CD10 GB2CD12 GB2CD14 GB2CD16 GB2CD20 Catalog Number GB2CD05 GB2CD06 GB2CD07 GB2CD08 GB2CD09 $25.30 Price Eachc
GB2-CB06
GB2-CD
c Must order in multiples of 6.
File CCN
E164873 QVNU2
File LR25490 Class 321501
IEC 157-1 VDE 0660
10/02
Discount Schedule
2002 Schneider Electric all rights reserved
22-15
22
File
LR25490
a These maximum current values assume the use of insulated copper conductors with 75C temperature rating, and are calculated based on NEC Article 310, Table 310-16. In most cases this value is the maximum ampacity of that wire or combination of wires (as listed in the above table) which has the greatest current carrying capacity. The actual allowable current for a particular application is dependent upon the number, size, insulation class and other characteristics of the wires used. b Replacement adapter is 9080GH64, $1.10 each, standard pack of 10. Table AInrush Ratio Correction Table Selection: In order to properly select a Class 9080 Type GCB circuit protector, follow Note: For resistive loads, use inrush correction factor of 1.0. the following steps: Inrush Ratio 1:1 to 1:4 1:5 1:6 1:7 1:8 1. Determine the inrush correction factor from Table A at right. 2. Determine the temperature correction factor from Table B at right. Factor 1.3 1.4 1.5 1.6 1.7 3. Determine the sealed current of the load that is being protected. 4. Multiply the sealed current by the two correction factors and choose the closest circuit protector. Note: Choosing a circuit protector with a value lower than the calculated value might cause nuisance tripping, while Table BAmbient Temperature Correction Table choosing the larger might provide a protector that will not properly Ambient 70F 100F 120F 140F 160F 180F 200F protect the load. Example: Solenoid with sealed current of .75 Amps, an inrush ratio of 1:6 Temperature (21.1C) (37.8C) (48.9C) (60C) (71.1C) (82.2C) (93.3C) and in an ambient temperature of 85F. Factor 1.0 1.1 1.2 1.3 1.4 1.5 1.6 .75 x 1.5 x 1.05 = 1.18 Choose the 1.2 Amp protector
TERMINAL BLOCKS
Electric Heaters
Construction Installation
Attractive and durable housing is anodized

aluminum
Thermostat, standard on all units, is adjustable

from 0F to 100F (-18C to 38C)
CAUTION
These electric heaters are not designed for use in dusty, dirty, corrosive, or hazardous locations. Portions of the heater can get hot. Adequate protection must be taken to protect people from potential burns, and to protect other components from this heat. This heater can only be installed in a totally enclosed metal enclosure. Hoffman electric heaters should be centered as low as possible on an interior enclosure panel. This permits the unit to heat the cool air located at the bottom of the enclosure. For maximum efficiency and longevity, the heater should be mounted in a vertical position with the terminal block to the bottom and the air outlet openings at the top in a sealed enclosure free from dust or debris. However, the unit will also effectively distribute heat if turned 90 degrees with the terminal block out the bottom and the air outlet at the side. Although enclosure panels are preferable, heaters may be installed on any flat sheet metal surface. Do not install heaters on wood panels. Heat sensitive components should not be placed near the heater discharge area since this air can be quite warm.The clearance range defines the space that must be kept free of these components for proper and safe operation of the heater.
Fan draws cool air from the bottom of the
enclosure and passes this air across the thermostat and heating elements before being released into enclosure cavity Heated air is discharged through the top of the heater unit Four 10-32 x self-tapping screws are included with each heater Ball bearing fan runs continuously for even temperature distribution Terminal strip with clamp connector that accepts both solid and stranded wire
Finish Application
Designed to protect sensitive mechanical, electrical, and electronic equipment from the harmful effects of condensation, corrosion, and low temperatures.Thermostatically controlled fan-driven heater units maintain a stable temperature within enclosures so critical components can perform more reliably over a longer period of time. Anodized aluminum.
Industry Standards
UL Component Recognized CSA Listed CE
Standard Sizes Electric Heaters

Catalog Number
DAH1001A DAH1002A DAH2001A DAH2002A DAH4001B DAH4002B DAH8001B DAH8002B
Watts
100 100 200 200 400 400 800 800
Voltage
115 230 115 230 115 230 115 230
Hz
50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Amps
0.9 0.6 1.7 0.9 3.3 1.7 6.5 3.3
Weight lb. (kg.)

4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 (1.81) (1.81) (1.81) (1.81) (2.72) (2.72) (2.72) (2.72)
9.46
763 422 2211
FAX 763 422 2600
Bulletin
D85
Heaters
s Dimensions and Clearance Range for DAH1001A, -2A and DAH2001A, -2A
Electric Heaters
s Dimensions and Clearance Range for DAH4001B, -2B and DAH8001B, -2B
9
763 422 2211
FAX 763 422 2600
9.47

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Thank you for selecting the Leopold CT2 system.

TABLE OF CONTENTS THU DAU MOT, VIETNAM M4-4664

THU DUA MOT, VIETNAM

THU DUA MOT, VIETNAM

MOUNTING COLLAR, LED LIGHT MODULE, 120V, YELLOW, TELEMECANIQUE, ZB4-BVG5

THU DUA MOT, VIETNAM

CB MAIN CB1, CB2, CB3, CB4 CB7, CB8 CB5, CB6

Stainless Steel Type 4X Enclosures

Modification Services Program

Data subject to change without notice

763 422 2211

FAX 763 422 2600

2003 Hoffman Enclosures Inc.

Catalog Number Type 316L

Enclosure Size AxBxC

* Steel Panel Catalog Number

* Stainless Steel Panel Catalog Number

Panel Size DxE

Large Large Continued on next page

Data subject to change without notice

763 422 2211

FAX 763 422 2600

2003 Hoffman Enclosures Inc.

Stainless Steel Type 4X Enclosures

Catalog Number Type 316L

Enclosure Size AxBxC

* Steel Panel Catalog Number

* Stainless Steel Panel Catalog Number

Panel Size DxE

Data subject to change without notice

763 422 2211

FAX 763 422 2600

2003 Hoffman Enclosures Inc.

Data subject to change without notice

763 422 2211

FAX 763 422 2600

2003 Hoffman Enclosures Inc.

A80, A12S, CW1

Steel Floor Stands

Enclosure Mounting Accessories

Stainless Steel Floor Stands

24.00 (610) 24.00 (610)

10.06 (256) 12.06 (306)

9.09 (231) 9.09 (231)

Data subject to change without notice

763 422 2211

FAX 763 422 2600

2003 Hoffman Enclosures Inc.

Compact Automation Platform

Compact Automation Platform

Compact Automation Platform

PC-E984-258R 80386 25 256 32 512 1 No 16 K 16 K 220 32 K 48 K 0.36 288 144

256 (128 in, 128 out) 16

wds wds kB wds wds ms

19.2 ... 30 20 at 24 VDC, 3.5 A

Compact Automation Platform

Compact Automation Platform

DEP 211 8 groups of 1

DEP 218 2 groups of 8

VAC VAC Hz ms ms kV kV mA W VAC A

80 ... 132 0 ... 35

35 3 80 ... 132 1 x 0.2 8 x 0.1