PRODUCT CATALOG

Soft Seat Ball Valves

Copyright 2008 SWI Valve Co., Ltd. All rights reserved.

www.swivalve.com

 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

API 6D Trunnion Mounted ball valves, for general service, Oil & Gas and severe service applications. Pressure Class 150 up to Class 2500

SWI trunnion mounted ball valves have been designed for severe service and generally used in the Petrochemical,
Refining, Upstream Oil and Gas, Power and Chemical applications. The designs incorporate many features which these Industries.

ensure reliable and repeatable shut off performance whilst providing the highest levels of safety as demanded by
KEY FEATURES Design, manufacture and materials conform to the essential requirements of API 6D, ISO 14313, ASME B16.34, ASME VIII and Directives PED 97/23/EC and ATEX 94/9/EC. Certified Firesafe in accordance with API 607 5th Edition / ISO 10497. Body wall thickness is according to ASME B16.34, as a minimum. Full and reduced bore valves available. Bolted construction for ease of on-site maintenance. 2 or 3 piece body, end entry, pin trunnion mounted ball design. Anti-blow-out bottom entry stem shouldered to the body, not the bonnet or an intermediate part bolted to the valve. High integrity stem sealing system prevents atmospheric leakage. Low temperature and cryogenic service designs available. Stem seals are replaceable without the need to remove the valve from the pipeline or totally disassemble the valve. Guided stem (bearings) with hardness control between parts to minimise operational torques. Anti-static design (10 under 12 Volt). Positive seat sealing at high and low differential pressures. Bi-directional, double block & bleed design allowing the venting and draining of the body in the open & closed position. Pressure and spring assisted seat design is of the single piston effect. Positive cavity relief via spring loaded seat design to the low pressure side. Emergency sealant injection provision to seat and stem seal is available. Testing and marking to API 6D & PED (when required). Available with pneumatic, hydraulic or electric actuators.

TECHNICAL SPECIFICATIONS Size Range : DN50 (2) to DN900 (36) Pressure Rating : ANSI Class 150 to Class 2500 Connection : Flanged to ASME B16.5 (2 ~ 24) and ASME B16.47 (26 and above) Butt-weld ends to ASME B16.25 Clamp ends on request. Body Materials : Carbon steel, ITCS, Stainless steel, Duplex, Super Duplex, Inconel 625 and other special alloys. Temp. Range : -196C + 200C (-320F to + 392F) Design : BS5351 / API 6D / ASME B16.34 : ISO 14313 / ASME VIII Face to Face : ASME B16.10 / API 6D Fire Testing : API 607 5th Edition / BS EN ISO 10497 Pressure Testing : API 6D Certification** : EN 10204 / ISO 10474 : NACE MR 01-75 / ISO 15156 / MR 0103 Quality Assurance : ISO 9001 /API Spec Q1/ API Monogram **NACE compliance available on request.

QUALITY ASSURANCE SWI Valves operate under a Quality Assurance system which is approved by BVQI to ISO 9001:2000 / KS A 9001:2001 and the company is licensed to use the API Monogram in respect of API 6D ball valves. SWI ball valves have been independently accredited by the Korean Gas & Safety Corporation and Bureau Veritas. Design, manufacture and materials comply with the essential safety requirements of the 97/23/EC Directive (PED).

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

DESIGN FEATURES

SWI range of trunnion mounted and high pressure ball valve designs incorporate some of the most advanced features, including many major Owner & Operating Company specification preferences, whilst fully conforming to the design requirements of API 6D & ASME B16.34 codes. Trunnion mounted designs provide reliable sealing at the upstream or high pressure side through spring and pressure assisted seats. The supported fixed ball has two independent spring assisted seat rings which are free to move along the valve axis providing bubble tight and bi-directional sealing capability. The seal is formed by the seat ring assembly being pressure energised against the ball as a result of the piston effect created by the fluid pressure. At low pressure, the sealing is maintained by the force provided by the seat springs.

All these design features contribute towards the valves capability to provide the highest levels of performance and reliability, whilst ensuring repeatable shut off, positive sealing of all external leak paths and a high degree of safety for both plant and personnel.

REDUCED BORE
BOLTED CONSTRUCTION All SWI ball valve designs are of the split body bolted construction to facilitate ease of disassembly for maintenance purposes. The double sealing action of the O-ring and fully contained graphite seals or Spiral Wound Gaskets design, ensures zero leakage and fire safety assurance.
SIZE(Ins) ANSI150 ANSI300 ANSI600 ANSI900 ANSI1500 ANSI2500 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 36"

THE RANGE
FULL BORE
SIZE(Ins) ANSI150 ANSI300 ANSI600 ANSI900 ANSI1500 ANSI2500 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 36"

2-PCE Series CS 3-PCE Series CT

2-PCE Series CS 3-PCE Series CT

All bolting calculations satisfy the requirements of ASME B16.34. In particular, allowable bolt stress used in the body or bonnet joints do not exceed the maximum value of either 7,000 or 9,000 psi respectively whichever bolt material is used. The design complies with the requirements of ASME B16.34. Other codes (in particular ASME VIII Division 1) are only used as a supplement to ASME B16.34 for additional calculations not already covered in ASME B16.34.

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

TRUNNION MOUNTED CONSTRUCTION The trunnion mounted ball with its floating seat rings allows easy and

smooth operation even at high pressures. The differential load, produced

by line pressure acting on the ball, is carried by the stem and trunnion bearings. These self lubricating, PTFE coated bearings maintain low operating torque and maximises service life.

DOUBLE BLOCK & BLEED for installation in services requiring a double block and bleed facility for closed position. When fitted, bleed valves or anti-blow-out vent & drain plugs may be
opened to check seat integrity with the main valve in either the open or closed position. Since there is no leak path from the pipeline to the body cavity other than via the seats or seat seals, bleeding the body cavity will indicate any leakage. SWI ball valve upstream and downstream positive sealing system allows bleeding of the cavity or checking of the sealing integrity in the open or

Seat / seal integrity may therefore be checked PRIOR to affecting a pipeline shutdown.

SELF RELIEVING FLOATING SEAT RINGS ensure bi-directional tightness of the valve from zero differential pressure to the valves maximum rated pressure.
Energized Graphite or a metal to metal fire seal by way of the seat spring. Two independent single piston effect self relieving floating seat rings specially designed to minimize operational torque,

To retain adequate sealing in the event of fire damaging to the elastomeric primary seals, each is backed up by either
POSITIVE CAVITY RELIEF
DN50 (2) ~ DN100 (4) DN150 (6) & Above DN50 (2) ~ DN100 (4) DN150 (6) & Above

Destruction of the soft seat insert material will lead to the seat spring energising the metal seat ring to form a metal to metal seal against the ball.

General Service Seat Assembly

Low Temperature Seat Assembly

In the event of excessive pressure build-up in the body cavity (whilst the valve is fully open or closed) due to rapid thermal expansion of the trapped fluid, the excess will be relieved to the pipeline as the seat spring is overcome on the lowest differential pressure side.

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

PRESSURE ASSISTED SEALING The high pressure side seal is formed by the seat ring assembly being pressure energised against ball as a result of the single piston action created by the line pressure. SPRING ASSISTED SEALING Live loading of the seat rings by springs assures sealing capability at low pressures.

Seating Force = Line Pressure x (A1 A2)

ANTI-BLOW-OUT STEM The stem is of a one piece bottom entry shouldered to body deign as standard.
No portion of the stem relies on any intermediate part of the body bonnet or cover or gland for its final positioning or anti-blow-out feature and the weakest point of the stem is outside of the pressure boundary.

These features ensure the stem drive train assembly is suitable for ESD
applications as standard. STEM SEALING Precision machining of the stem which is rigidly supported between

bearings, combined with hardness control between metallic parts and operation with the highest levels of sealing integrity. valve or remove the valve from the pipeline.

double O-rings backed up by a secondary graphite seal, ensures reliable All seals can be replaced without the need to remove the stem from the

Designs incorporating PTFE / Inconel Lip Seals, high integrity mechanically

energised graphite or a combination of both, ensures sealing designs low fugitive emission control for VOC, Hazardous and Lethal service applications.

suitable for services from -196C + 200C (-320F to + 392F), including

General Service Low Temperature

EXPLOSIVE DECOMPRESSION Wherever valves are used on high pressure gas applications, there is a possibility of gas being absorbed into the molecular
structure of elastomeric O-rings. If the valve is then subject to sudden decompression, the gas will expand rapidly and may destroy the O-ring. To eliminate this possibility, special O-ring seals or Lip seals, suitable for such service conditions are available. SEAT & STEM EMERGENCY SEALANT INJECTION Valves can be supplied with emergency sealant injectors

to the seat and stem seal area if required. Special sealant is injected through fittings that are located
between the double O-ring arrangement of the seat assembly or stem seal area to restore sealing integrity.

Emergency injection facility is not available on valves in

low temperature service below -50C (-58F) SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

VENT & DRAIN PLUG Each valve 6 and larger is supplied with a NPT vent valve located at the upper part of the body and a drain plug located in the lower part of the body. Smaller sizes of valves are supplied with a combined vent & drain valve located in the lower part of the body. Where required, vent and drain connections can be provided with double O-ring seal to protect the thread in the body. Anti-blow-out designs are available.

All SWI ball valves are covered by fire test certification in accordance with API 607 5th Edition / ISO 10497. Seals: - To retain adequate sealing in the event of fire damaging the elastomeric primary seals, each is backed up by
either Graphite or metal to metal fire seal.

FIRE SAFETY

Seats: - Destruction of the soft seat insert material will lead to the seat spring energising the metal seat ring to form a
metal to metal seal against the ball.

EXTENDED BONNET

Valve designs are available with extended bonnets for service applications in
extreme temperature service.

Bonnet designs are of the fully enclosed vapour space design whereby all fully maintainable without the need to remove the stem or valves from the
pipeline. stem seals are located at the top of the bonnet outside of the cold zone and

Extended bonnets are recommended for valves which are required to be operated (opened & closed) for service at temperatures below -50C (-58F) or above 200C (392F).

END CONNECTIONS

SWI ball valves can be supplied with ends flanged (RF or RTJ), prepared for welding or with special end connection preparation such as Hub Ends for clamped connections as per customer specifications.

Other drillings available on request.

Flanged RF or RTJ connections are according to ASME B16.5 up to 24 and ASME B16.47 Series A for 26 and larger.

Butt weld end connections are according to ASME B16.25 as standard. SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

Series CSStandard Valve 2Piece,Class150~1500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCSStandardValve 2Piece,Class2500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCSLowTemperature 2Piece,Class150~2500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCSExtendedBonnet 2Piece,Class150~2500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCTStandardValve 3Piece,Class150~1500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCTStandardValve 3Piece,Class2500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SeriesCTLowTemperature 3Piece,Class150~2500

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

StandardValveDimensions

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

StandardValveDimensions

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

StandardValveDimensions

SWI reserve the right to change the contents without notice

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

StandardValveDimensions

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

STATIC / SHORT PERIODS MATERIAL TEMP. C MIN. MAX. -40 +120 -100 +180 - 100 +260 -200 +230 -200 +230 -200 +160 -15 +230 -46 +210 -20 +230 -30 +150 -46 +200 -60 +250 -60 +200 -200 +230 TEMP. F MIN. MAX. -40 248 -148 356 -148 500 -328 446 -328 446 -328 320 -5 446 -50.8 410 -4 446 -22 302 -50.8 392 -76 482 -76 392 -328 446 OPERATING CONDITIONS TEMP. C MIN. MAX. -40 +100 -100 +150 - 100 +235 -200 +204 -100 +204 -200 +130 -10 +200 -40 +180 -10 +210 -30 +120 -25 +160 -60 +200 -60 +180 -200 +200 TEMP. F MIN. MAX. -40 212 -148 302 -148 455 -328 399 -148 399 -328 266 14 392 -40 356 14 410 -22 248 -13 320 -76 392 -76 356 -328 392 CLASS / RATING SEAT 1500 2500 2500 300 600 2500 n/a n/a n/a n/a n/a n/a n/a n/a SEAL n/a n/a n/a n/a n/a n/a 2500 2500 2500 2500 2500 2500 2500 2500

PRESSURE / TEMPERATURE LIMITS SOFT SEAT INSERT & SEALS

NYLON 6 NYLON 6.12 / API GRADE PEEK R-PTFE (15% Filled) R-PTFE (25% Filled) PCTFE FKM A & B (Viton) FKM GLT (Viton) FKM AED (Viton) NITRILE HNBR AED Grade SILICONE FLUOROSILICONE PTFE + Elgiloy Spring

Temperaturelimitationsmayvarybetweenmanufacturergrades;alwaysconsultwithSWITechnicalifindoubt.

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

VALVEMODELNUMBER
A B C D E F G H 1 CS B 11 S2 R1 R 2 I J(Optional) 1 2

CODETABLE SampleValveCode

2PCE,CLASS150#,WCBBODY,316SSTRIM,RPTFESEAT,HNBR(AEDGRADE)PRIMARYSEAL B7/2HBOLTING,FLANGED&DRILLEDANSI150RF,FULLBORE,STD.BONNET,WRENCHOPERATED SEALANTINJECTIONFACILITYTOSEATAREA

A
VALVETYPE/SERIES CS CT 2PIECEBODY,TRUNNIONBALL 3PIECEBODY,TRUNNIONBALL B D E ZZ SPECIAL G H J

B
CLASS 150# 300# 600# 900# 1500# 2500# 11 12 13 19 21 23 Z SPECIAL 24 29 30 31 33 35 37 38 39 52 Z

C
SHELLMATERIAL BODY/BONNET/COVER A216WCB/A105 A352LCB/A350LF2 A352LCC/A350LF2 A351CF8/A182F304 A351CF3/A182F304L A351CF8M/A182F316 A351CF3M/A182F316L ASTMA8904A/A182F51 ASTMA8905A/A182F53 ASTMA8906A/A182F55 ASTMA494M351/Monel400 ASTMA494CW6MC/Inconel625 ASTMA351CK3MCUN/A182F44 ASTMA494CW12MW/HastelloyC ASTMA351CN7M/Alloy20 ASTMB148C95800/NiAlBz OTHERS Z C1 S1 S2 S3 D1 D2 D3 D4 M1 A2 A6 H1 T1 N1 BALL WCB/ENP 304 316 316L F51/S31803 F53/S32750 F55/S32760 F44/S31254 Monel400 Alloy20 Inconel625 HastelloyC276 TITANIUM NIALBZ

D
TRIMMATERIAL SEATRINGS A105/ENP 304 316 316L F51/S31803 F53/S32750 F55/S32760 F44/S31254 Monel400 Alloy20 Inconel625 HastelloyC276 TITANIUM NIALBZ STEM 316 304 316 316L F51/S31803 F53/S32750 F55/S32760 F44/S31254 MonelK500 Alloy20 Inconel625 HastelloyC276 TITANIUM NIALBZ

OTHERS

E
SEALMATERIAL SEAT K1 K2 N1 N2 N3 N4 N5 N6 N7 P1 P2 P3 P4 R1 R2 R3 R4 R5 M
(3) (1&2)

F
ENDCONNECTION PRIMARYSEAL HNBRAED PTFE+ElgiloySpring HNBRAED FKMB(Viton) HNBRAED FKMB(Viton) FKMGLT(Viton) FLUOROSILICON PTFE+ElgiloySpring HNBRAED FKMB(Viton) FKMGLT(Viton) PTFE+ElgiloySpring HNBRAED FKMB(Viton) FKMGLT(Viton) FLUOROSILICON PTFE+ElgiloySpring
0 1 2 3 4 P E H G
(4)

G
BORE

H
BONNET

KELF/PCTFE KELF/PCTFE NYLON6 NYLON6 NYLON6.12/DEVLON NYLON6.12/DEVLON NYLON6.12/DEVLON NYLON6.12/DEVLON NYLON6.12/DEVLON PEEK PEEK PEEK PEEK RPTFE RPTFE RPTFE RPTFE RPTFE MetalSeated OTHER

W R F J

BUTTWELD

ASMEB16.25

1 2 9

REDUCEDBORE FULLBORE

1 2 3 5 6 7 8 9

STANDARDBONNET LOWTEMP.46C CRYOGENIC46C~196C LAGGINGEXTENSION HEATDISSIPATIONBONNET UNDERGROUND UNDERGROUNDLOWTEMP. LOWEMISSIONSEALSYSTEM OTHER

FLANGEDASMEB16.5RF FLANGEDASMEB16.5FF FLANGEDASMEB16.5RTJ

(6) SPECIALBORE

(5) FLANGEDASMEB16.47RF G

(6) HUBENDS

OTHER

OTHER

(4)Boreorpipescheduletobespecified (5)SeriesAorB,customertospecify (6)Customertospecify

I
OPERATION

J(OPTIONAL)
ANCILLARIES 1 2 3
(7)

BARESTEM WRENCHOPERATED WRENCHOPERATEDLD GEAROPERATED GEAROPERATEDLD PNEUMATIC ELECTRIC(MOV) HYDRAULIC GASOVEROIL

INJECTIONFACILITY,STEMAREA INJECTIONFACILITY,SEATAREA INJECTIONFACILITY,STEM&SEATAREA

Z (1)SecondarysealsareGraphite

(2)BodygasketsareFullyContainedGraphiteorSpiralWoundGaskets. (3)Metalseatingandprimarysealselectiontosuitapplication.

EH ELECTROHYDRAULIC Z OTHER

OTHER

(7)Vent&drainwiththreadprotectionseal

SWI reserve the right to change the contents without notice

LD=Open&ClosedLockingFacility

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

OPTIONS&VARIATIONS
SPECIAL COATINGS The wear resistance and corrosion resistance of seat and seal areas may be enhanced by the use of weld overlays, electroless nickel coating, stellite deposition or other hard surface processes. Please consult with our technical department for specific requirements.

OPERATION METHODS
SWI CS & CT range of valves may be manually operated by lever or gearbox depending on torque requirements, or by actuator (pneumatic, hydraulic or electric). Please refer to SWI technical sales department to confirm torque requirements.

SEALANT INJECTION A sealant injection system may be specified as an optional feature, so that, in the event of damage being caused to the sealing face of the seat insert or primary o-ring seals, an emergency seal may be formed by injecting a PTFE based compound into the sealing area.

METAL SEATED VALVES SWI are able to offer a comprehensive range of metal to metal seated ball valves for abrasive and elevated temperature applications, beyond the capability of soft seated valves. UNDERGROUND / BURIED SERVICE VALVES Operator extensions may be specified where valves are to be installed in underground locations. Such extensions will also be fitted with the necessary piping to facilitate drain, vent and sealant injection or lubrication as required. SOUR SERVICE Valves are available conforming to the requirements of the NACE specification MR 01-75 or MR 0103 for use on applications where the presence of wet H2S generates a risk of stress corrosion cracking. NACE compliance certificates are available on request.

EMERGENCY SHUT DOWN VALVES The CS & CT valves are ideal for ESD applications. Full details of the relevant specifications must be provided to our technical department so that compliance may be LOW TEMPERATURE SERVICE CS & CT ball valves can be supplied for use in low temperature or cryogenic service.

Extended bonnet designs are of the fully enclosed vapour space type whereby stem seals are located at the top of the bonnet outside of the cold zone and fully maintainable without the need to remove the stem or valves from the pipeline. Extended bonnets are recommended for valves which are required to be operated (opened & closed) for service at temperatures below -50C (-58F) or above 200C (392F). ALTERNATIVE MATERIALS Body & Trim CF3M / 316L Duplex Stainless Steel Inconel 625, Monel, Titanium Reinforced PTFE PEEK PCTFE (KEL-F) Hydrogenated HNBR Fluorosilicon FKM GLT PTFE / Elgiloy Graphite

Other materials available on request. Low temp. / low pressure. Suitable up to Class 600 only High temp. / high pressure. Low temp. / high pressure. Low temp. service. Explosive decompression. Methanol Low temp. service. Low temp. service. Low temp. / cryogenic service Resistant to most chemicals High temp. / low temp. Resistant to most chemicals
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Seats

Primary Seals

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 SWI

Trunnion Mounted 2 or 3 Piece Split Body Ball Valves Series CS and CT

VALVE CO., LTD.

SWI VALVE CO., LTD. is a leading industrial valve manufacturing company located in South Korea.
Our facilities incorporate all aspects of valve design, development and manufacture ensuring that SWI can offer a degree of flexibility rarely encountered elsewhere.

In addition to our Series CS & CT range of Trunnion Mounted Ball Valves, SWI also manufacture the following products.
Forged & Cast Steel Gate / Globe & Check Valves Bellows Seal Gate & Globe Valves Cryogenic Valves down to -196C High Pressure Parallel Slide Gate Valves High Alloy Valves Trunnion Mounted Ball Valves Floating Ball Valves With sales and distribution operations in strategic locations throughout the world, SWI is truly a global supplier of innovative high quality products.

HEAD OFFICE & ANYANG PLANT SWI Valve Co., Ltd. 1023-2 Kwanyang-dong, Dongan-ku Anyang-city, Kyungki-do KOREA Tel: +82 31 421 1831 ~ 3 Fax: +82 31 421 1834 E-mail: info@swivalve.com www.swivalve.com

CHEONGBUK PLANT SWI Valve Co., Ltd. 801-2 Goryeom-ri, Cheongbuk-myeon Pyeongtack-si, Kyungki-do KOREA Tel: +82 31 684 2981 ~ 3 Fax: +82 31 684 2984

USA OFFICE SWI Valve Corporation 10101 Harwin Drive, Suite 173 Houston, Texas 77036 USA Tel: +1 713 266 7033 Fax: +1 713 266 7034 E-mail: rkim@swivalves.com
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SWI reserve the right to change the contents without notice

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