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,. .
1 ,
T.
Ssc-137
r--
LOW-CYCLE
.
FATIGUE OF METALS
LITERATURE REVIEW
I ,
I ---
I ~..
by
J. T. P. Yao
and
W. H. Munse
,.!1, ,. ,_
SHIP
STRUCTURE
COMMITTEE
1 :1
!.
L +
%
.,-
%..+
-..
SHIP
STRUCTURE
COMMITTEE
,
MEMBER
BUREAU MILITARY UNITED
AGENCIES:
DEPT. OF NAVY SERVICE, TREASURY DEPT. DEPT. OF NAVY SEA TRANSPORTATION
ADDRESS
SECRETARY SHIP
CORRESPONDENCE
COMMITTEE HEADQUARTERS
TO:
-
;
--
OF SHIPS,
STRUCTURE
STATES
COAST
GUARD,
U, S. COAST WASHINGTON
GUARD 25,
MARITIME AMERICAN
ADMINISTRATION, BUREAU
DEp7,
OF COMMERCE
D, C.
OF SHIPPING
October
31,
1961
Dear Sir: Structural experience both with ships and other structures has indicated that fatigue-type failures, particularly low-cycle fatigue, are an important structural problem. In order to evaluate the influence of a few load cycles at high stress levels upon the mechanical properties of ship steels, a project on Low-Cycle Fatigue Herewith is a copy of was initiated at the University of Illinois. the first progress report, SSC- 137, Low-Cycle Fatigue of Metal s-Literature Review by J. T. P. Yao a~W. H. Munse. This project is being conducted under the advisory of the Committee on Ship Structural De-sign of the National of Sciences-National Research Council. guidance Academy
This report is being distributed to individuals and groups associated with or intere steal in the work of the Ship Structure ComComments concerning this report are solicited. mittee. Sincerely yours,
(!!?@
L@
Serial
.
No. SSC-137
First
under Department of the Navy Bureau of Ships Contract NObs-77008 BuShips Index No. NS-731-034 transmitted
.
through
Committee on Ship Structural Design Division of Engineering and Industrial Research National Academy of Sciences-National Research Council under Department of the Navy Bureau of Ships Contract NObs-72046 BuShips Index No. NS-731-036 Washington, D. C. Academy of Sciences-National October 31, 1961
.,-
National
Research
Council
ABSTRACT
An evaluation
fatigue con-
analysis
conditions;
factor
in analyzing
(c) the extent of the time effect particularly still with respect
behavior,
crack propagation,
use of strain rather than stress cycle fatigue of the plastic tests; studies
of coupon-type
deformation
although
from limited
exhibit
greement with the test results viding a good indication for selected loading
of low-cycle
conditions.
.-
for the COMMITTEE ON SHIP STRUCTURAL DESIGN Division of Engineering & Industrial Research National Academy of Scj.ences-National Research Council Chairman.: Dr. J. M. !?rankland Mechanics Division National Bureau of Starid.ards Members: Mr. J. A. Bennett Division of Metallurgy National Bureau of Standards Professor B. J. Lazan Dept. of Aeronautical & Mechanical Univers it.y of Minnesota Professor Materials Colorado J. D. Lubahn Research Laboratory School of Mimes
Engineering
2!23s
Introduction. Type ob test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tests . . . . . . . . . . ...=..
1
.1
2 4 7 8 12 13 14 17
. . . . . . . . . . . . . . . . Change
Material Method
. . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . ,.
.
Miscellaneous Summary ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . b . . . . . . ...
. . . . . . . . . . . . . . . . . .
19 ~~. 22 28
. . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
...0
. . . . . . . . . . . . . . . . . . . .
,..
INTRODUCTION Low-cycle until failure occurs fatigue tests subject specimens to repeated stress or strain
at a relatively
...-
lovr-cycle
been selected
by individual
to lie in the range of 104 to 105 cycles. life 1/2, is the static
3/4 or one cycie. Investigations in low-cycle fatigue have been conducted or (b) to obtain either (a) to proin-
concerning
a particular
problem
fundamental
It is the purpose
,.
of metals.
items. investigation
referrifig
of each experimental
also
i,ncluded.
tests
by subjecting
members
to repeated stresses
loads,
bending
moments
applied is directly
and within the elastic the strain strain plied and there
tests
based
or stress stresses
limits.
In the case
of low-cycle
tests
however,
are generally
of deformation Therefore,
or constantdeforlimits of true
number of exploratory
-..
care was exercl sed M monitoring curred i.~ the test stress strain limits true in lovv-cycle tests reviewed results because tests.
these
true
stress
limits<, large
scatter
oc.. -
of the difficulty
fatigue
here were performed. by controlling stress {representing deformations load,) and limits
respectively
of engineering strain
(representing
given test
section).
In addition,
re-
were subjected
applications
in w~hich CVCI?,Cheat was used to introduce to the spec~men have been included type tests.
de form-ation ranges
in this report
Tests
tests for
notes
In
tested cycles
specimens
in a manually
the remain~ng three were preloaded in a fatigue machine. curve The test is rather results
in a static
ch.ine and then tested S-N (stress to 104 cycles. load test two alloys low-cycle versus
number of cycles)
~~ Since
of other low-cycle
which failures
for similar materials in 2 on the order of 10 cycles. Hardrath fatigue tests on plain
specimens tests
ID. these
was observed.
For t-he three rnateri. als tested, the minimum lives 4 j!O , i03 and. 102 cycles for specimens with theoretical
3-
--%
I . \ Unnotched Specimen
.-.-
Notched
Specimen \ \ \ L, \
K -+
I o~
IJnnoTched Specimen
10-
I00 Number
10 of Cycles
2 10 to Failure
I03
True
Strain
TYPIGAL
STRESS-STRAIN
GURVES
concentration
,
factors
(defined
as the ratio of the maximum stress and 4.0 tests respectively. Hardrath
stress
2.0
fatigue
concentration
concave concave
itself
Later,
(at constant
of 2024-T3, specimens
aluminum alloy,
steel
concentra
tion factors
and 4.0.
was found to range from 2 to 58 cycles. of a number of full-reversal that the S-N curves i.e.
,
tests
for these
materials
proximately
In the above
rather flat and that this flat portion Typical S-N curves in initial
shorter
for notched
specimens.
The difference
or apparent
reversal
properties 2) .
of the members
It is evident
specimen
-4pect,a.ncy for the urmotched, specimens ultimate strength of the rnaterjal tested under repeated loads near the
upon the maximum strain of the steeper capacj.ty shorter gation slope
in the first
of the stressspecimens,
strain
deformation
Yao and .Mosborq, 59 in a preliminary behav~or of ABS-Cla ss C normalized of the first lives tensile
of the low-cycle
of less
measurement fatigue
of life than t-he nominal have been conducted. IvIu.n and Eliing52 se
tests
IVewmark, in cast
Mosborg,
obtained
however,
and steel
was subjected
W more recent
strains
calcu-
measurements
EvaD, sl 6 has ?.
fatique
tests
repeated.
constant
increments
of longitudinal.
tensile
specimens. of
A.1.thoughthe author was primarily the specimen of cycles of cycles per wire, exist to failure, he also In Fig. are plotted that,
the elongation
i,r,formation con.cerni ng the number increments scale range, in percent versus number
3, strain
on a log-log
in the low-cycle
relationships
bending
fatigue
tests
by applying
preset
angular WaS
movements
plate
specimen.
A spherometer
. ..
-5-
-.
.
Ref. 16 (Evans)
q Copper Wire
O Mild Steel
--
~
I 5 10 50 100
200
..=
FIG,3 CONSTANT STRAIN-INCREMENT TEST DATA
the curvature
at the test
section
to determine
During each test the maximum strain was found to remain until localized two types yielding or cracking took place in the test of steel
Altogether, gated.
of aluminum alloy
For these
materials,
appeared visible
life and (b) the number of The test data show also bending
-.
plate ranges
in reversed
conducted
bending relationship
temperatures between
with a slope
and cycles
to failure
respectively)
-.
-6-
..
10
Steel
Number FIG. 4
peratures
ranging In recent
from 20 to .500 C. years there has been an increase however, in the use of true strains
in low-cycle
fatigue
investigations;
43 suggesttests. lowcycle
complete
--
on 24 S-T aluminum alloy w~th controlled span attained was seven cycles.
limits
of true strains.
Pian and DAmatos 5 performbut with variations and obtained in strain lives rangup to
-. -.
fatigue
ratio (i. e. , ratio of minimum strain ing from 1 to 200 cycles. 104 cycles. tionship specimen exists life. These results Later,
to maximum strain)
show that,
line rela-
between However,
either
or the strain
was reported
on specimens
aluminum,
aluminum alloy.
They report that the effect lives are greater (2, b-10,12,63)
becomes
extensive
ex-
studies
strain-cycling. of conducting
engineering
Recently,
measurements
both in testing
. -
-7suits. In the strain tests, they too show that there values of either is a straight line relationor the ra,nge versus life
ship between
.-
the logarithmic
of strain
of the members. 4.
A typical
on a log-log
-
Cyclic
Rate Smith et alel tested fatigue bare and Alclad, 24 S-T3 tests at cyclic rates aluminum alloy sheet speciFrom these
.-
strength
at the lower speed was less than has been reached fatigue tests at other of two at
conclusion
steels,
HasteHoy
high temperatures,
.
bending
It appears generally
at frequencies
of less
decreases
with a decrease
in cyclic
In Ref.
3, Benham
rate of between
50 and 100 cpm for low-cycle heat in the specimens, to a minimum the (b)
of excessive
length,
portant
factor
in lowcycle
with increasing
mean stress
of the load-cycle
the fatigue
to creep
and crack, propagation. of tests in which the specimens cyclic rates were sub-
a series strains
time maintained
Therefore,
time, defined
. .
as the length
of time at which the specimen was the only variable. of 2.5, 1.25, 0.45
was held at the Hold ti,mes of 6, and 0.16 cprn, reof de-
high or low temperature 18, 60 a,nd 180 seconds were used. i. e. , longer
spectively cycling,
-.
-8-
creased. Stress Concentration A stress in the geometry, stress concentration structure, is formed wherever or temperature refers there is a discontinuity although the term ~
in a material;7
concentration
generally Based
to the stress
increase
resulting a theoretical
from a notch in a member. stress stress concentration to the nominal Another stress factor, stress stress
of elasticity,
previously
can be computed
studies
concentration
factor,
specimen time,
only be obtained
by experimental
to studies
in fatigue.
in correlating
correlations It is generally
only to those
deforms fatigue
plastically tests
This yield-
the stress
is no longer
a constant;
In addition,
work hardening
introduced
in the vicinity
re suits stress
Consequently, becomes
at the notch.
However,
to use numerical
in representing
the severity
of various
-9-
I 00
ao 0---- ,.---- : w 0 : n .
Lo a 40 =-
so
Pa.
Original
Tensile
Strength
40
FI13. 5
50
STRENGTH
60
Net Area ,
ao Area FATIGUE
90
100
OF SPECIMENS
WITH
GRAGKS
notches,
the theoretical
stress
concentration
factor
is often useful
forpurposes
of comparison.
-.
derived 26,
concentration
fac-
In Ref. stress
fective
concentration
the corresponding
-
although
converge
at high stresses. Illg and llardrath30 conducted cracks static tension tests of aluminum alloy Most of these fatigue tests, occurred on
sheet cracks,
specimens previously
of various
lengths.
in long-life Therefore,
zero-to-tension a modification
only.
was made in the tests. Fig. The test 5), where A and In Fig. 5, Assuming crack It is
geometry
to minimize
the eccentricity
results
were presented
specimens,
and original
respectively.
the ratio P/P. is extrapolated PI = .76 P. is the tensile length, the dashed-line
strength
interesting regardless
of a cracked
is a constant
con-
length.
From these
-1o
for static
loading,
stress
concentration
factor
for the
cra,cks In Ref.
of axial
fatigue
tests
sheet
Semicircular
were investigated
of O, 20 and 50 ksi. stress concentration stress con-+ under .zero with be-
it was found that the effective maximum nominal of notched notches and 4.0. plate stress.
centration
factor
specimens
theoretical
concentration,
extensorneter
a O. 1 -in,. gage length, was mounted at the root of the notch of the specimen ing te steal to determine and the maximum strain specimen exists the stm in at the notch.
at t-he ed,ge of the notch did not begin, to change The test data also show that a linear
relationship .
between
of cyc~es
to fajlure
on a log-log rotating
fatigue
tests
spec~-
were l,inear for specl.for specimens with 45 and 90 V-notches 5 men lives less than 10 cycle s,, The log S versus log N curves for plain and square5 shouldered specimens were linear from 10 to about ] 03 cycles and then, at shorter flatten out because tests, of general yielding of the specimens. lives It i-s to be noted
lives,
including
those
with specimen
out, at a cyclic
would be generated
on the behavior of the members. Recently, notched specimens Yukawa and McMullinG8 published. of a forged steel. AU notches of specimens test results on three types of
of 00 00!3 i,n.
-11
. .
.,
for eccentric
$dia.
.-
b
II [11 II kt=_ I 1 I a
were used
specimens the nominal fatigue strength 4 at 10 cycles was only about 50 percent as great as the static same reference,
b
strength.
%%%%%%
it is reported
of the specimens
OF
FIG.6
subjected resulting
at various
stages
of their fatigue
The test
of specimens
subjected
of those
to an overload.
was applied,
the severity
concen-
tration. creased.
Thus,
specimen section
was inwith a
Howeverj
at the critical
large
overload
and offset
the benefits
root radius,
As a result,
tests
as those
without
Coffin7 tested
-..
section
in the following
manner.
plastic
ter portion was machined down to the same size Specimens repeated with different strains lengths of annealed
center
of 350 C.
ratio
a~nealed
ler@h
t,o total
points.
portions
the test
results fatigue
of non-uniformity
in low-cycle
investigations.
Crack Propagation The PM (Philosophical ly developed low-cycle for long-life Magazin,e) tests, theory orI crack propagation, originalthe
fatigue tests.
was expanded
The theory,
elastic-shear
in fatigue
(b) the
of the crack
is a linear
function
cycles,
of the straight
line (square
stresses.
a.vai.lable
analysis
along with some experito fully plastic analogy cycles vvas used of
on crack
propagation
stress.
a sand-heap
distribution
terial
This idealized
work-hardeni. ng and to have a. negligible su,rned that the crack function a critical Cracks of slip line spreads spacing
McClintock4g
found that,
amplitudes, section:
tend to grow toward the center from the boundaries; absolute strain
increments
regardless
.-
-13of cyc~es and cyclic strain increments, (c) cracks propagate faster in the larger strain ampli-
similar
specimens propagation
tude,
In the experimental
...-
specimens
jected
to a selected
number of cycles
conducted,
potheses
mentioned Scheven
above
are in general
accord
of hydrogen reported
on iow-
...-
cycle cracks
rotatin.g-bearn appeared
of high strength
and propagated
at nearly
a constant
at an increasing
rate;
rate of a hydrogen-loaded
materimaterial.
condition
of the material
is very imtests.
changes
in low-cycle
fatigue
of this kind in,to (a) those strain, etc. ) and its changes in which a static the effect test caused
quantity intervals
at certain
is carried
out after
type of testing
In their constant-load
Similar
irJ. the maximum load was recorded to the number of cycles. strain softening occurred
per GyGlfS --- J....:.. ..1 . . .. . ... t. ---~- IIldlIlldlIle GICOIIS1~IIZ) for certain values of
and while
hardening occurred
at low values
or strain-softening respectively
to mean strains
nor softening
-14Coffin~ 2 applied to various metals. cyclic plastic strains with superimposed mean stresses of cyclic reducing strain the reduc-
of the material
to deformation strain.
was increased
with cyclic
values tests.
at static
fracture tests
of it
of strain-cycling
at fracture
with of
strain greatly
as the cyclic
continued,
progressive Method
deterioration
of cyclic
strainj.ng.
Q Analysis Pardue, Nlelchon and Good55 tested tests rotating beam specimens with lives was cornspeci.-
In these
the variation
energy
of the load and the lateral that the total energy dissipated
for each
as the test
Similarly,
axial-load
low-cycle
with deor
energy
plastic
experienced occurs in a
sink exists
more energy
the distribution
is not uniform,
the energy
necessary
fracture
specimen. Lazan and WU3G sttidied fined as the energy absorbed the effects on fatigue of damping energy, cycie deof
---
-15vibratio.n. vestigated.
.
Variables However,
cyclic fatigue
history
were in-
Feltner
as a hysteresis test
is constant
to the energy
for fracture
test,
The following
derived
to predict
between n n+ 1
. . ..
log (Ta =
09 [
U(l+n) 2k
. 1
- *
log Nf
(1)
. .
Where
stress
amplitude
and life,
curve,
n is the slope
strain
versus
on a log-log values
plot, k = Cc/U
of true stress
plastic strain
...
strain
stress-strain
dominates, However,
It is to be noted that the quantity for the ordinary the values fatigue tests,
i.e.
Da was derived
,
stress.
lives
stress
very nearly
the possibility
Tavernelli
absorbed
energy
was a meaningful,
of fatigue
failure
fatigue
very iocalized
phenomenon, of constant-strain whenever tests, 0rowan54 value made an assumption absolute plastic
fractures
a critical
of the total
The following
expression
was derived
-- ._
Where
to failure.
stout, 23 empirically
modified
the equation
to the following
-16-
. .
<0
(3) used
.
(4) test, test, N = 1/4, Eq. < = <f, where ~f is the true strain
.-
of a static
Tnus, in a static NW . $f 2
4 becomes
E.
Equation others.
5 was considered
to be accurate
in most cases
but conservative
in
. .
Recently pression. c. #2
Martin47
used an energy
criterion
to obtain
the following
ex-
~ y ~2 of the constants from Eqs. prediction 5 and 6 with existing in the case of axial prediction test strain data show test
(6)
-. ..
6 gives
a better
at room of
--
to give a better
in the case
obtained
into consideration. ; - % E [
1
fracture ductility,
(7)
Where reports
c; is the apparent
Sachs
and E. is the mean strain. In later 5?>b8 substituted E~R? the total strain et al
_-..
Test results on 2024-T4 range for ~, the plastic strain range. 20,57,58 show that Eq, 7 describes very effectively specimens low-cycle fatigue tests with various mean strains. However,
it may be noted
.
.-
-17that (a) the apparent determined with tensile fracture ductility, E; is a nominal value that can not be only to tests
applies
HasteHoy
B, beryllium
and Inconel
3 was satisfacfor
and 0.76
in the value
quantity
m in Eq.
3 may be a
conditions.
Miscellaneous
-.
cycles occurred
imposed
large plastic
am-
In considering
this
tensile
fracturing
He also
te steal specimens
where fractures
of notched falongthe
resulting
from lo-w-cycle
failure
in a static
However,
is apparently
dependent
the magnitude
of the applied
temperature,
steel
bars
of different
and at a
.-.
-18-
.020
Ref. 2 (Baldwin, Sokol, E Gaff in) 347 Stainless Steel at 662 F q Bar Stock .016 ?, o plate N=5,000 \ m v g \ k-~ I >y %-+ :
temperature those
of 350 C.
Test
results
-.
specimens
with larger
grain size
strength
than those
with small
,012 / /E +- ~ \. ~ \
0 . z = 0000 \ .006 + -.!!!2-4 +=J # G z 1-
4)
3 4 M 04
if the approximate
Rti.14
o:m
3 s 7
range at certain
the reAlso
shown in Fig.
shown in this figure are two points test data. of Douglas Inconel tested
FIG.
EFFECT
OF GRAIN SIZE
and Swindeman14
conducted
thermal-
Because
of the low-ductility
values
accuracy. life.
results indicates
range versus
perience
of plastic
as a parameter
in the case
of low-ductility
Baldwin et a12 did some work on the problem low-cycle sequential constant-deformation loads varied fatigue tests.
of cumulative
damage
in
It was found that the life under in the simple manner. tests. The
Low40 41 tested
in the following
then cycled at was cycled at some strain range ~ ~a for 50 cycles, 2 and finally cycled at ~ c again until failure occurred. ~ 0.3370 for 10 cycles, a (Values of c a were varied from 1.5470 to 2. 27Yo) . It was found that the life in five of the tests though the life These varied from 71 to 89 per cent of the life in simple tests, al----
of one specimen
in simple life
data suggest
the fatigue
two series
aluminum alloy.
..-
-19In these strain tests the specimens were subjected to one magnitude level of reversed of re-
. .-
versed
until failure
will effect
a decrease strain
number of cycles
at the initial
This causes
increase
in the cumulative
damage ratio, and (b) overtraining range because of work-softening. damage ratio. Howwhen
a decrease an initial
compared ry [~(~)
of equivalent
damage theo-
= 1. O] was applicable. A difference in temperature causes changes in the mechanical results prop-
-.
erties pected
different
conducted
at different
.. -. ..-
temperature.
Coffing also .
and cooling
the specimens
in the specimen
--
Coffin that,
the effect
of temperature applied
of externally it is difficult
and residual
to interpret
the behavior
of complex
to thermal
cycling.
fatigue
tests
(generally
less
tude and the range of the test tic deformation strain ,. behavior, in the material
sufficiently
-n its stressConsequently, or
it is necessary
as constant-load
constant-deformation
.-
tests.
-20-
tests
in the
where S and N are the maximum nominal The ultimate strength strength. of the specimen possible is
at the smallest
number
S-N curve,
starting
concave
concave
cyclic
At present,
upon an energy
occurs a critical
by the specimen
reaches since
by the whoie
tests,
when N,
presented
strain
range E and the number of cycles tests. From the available log <-log fracture value
of constant-load
N curve
strain-cycle seems
temperature,
to remain close
strain
Although the ultimate into fatigue of the static static fracture test test results,
strength
is usuaily
incorporated rate a in
., .
there
comparable
usually tests
requires
minutes
in each cycle
takes
a fraction strength
At present,
with decreasing
test
speed,
-21-
cycle
- .
particularly
to creep
propaga-
tion,
.- .
Lankforda5
fects gated
as one of seven
subjects
test,
changes
continuously
in to Con-
the actual
and strains
or strain
of maximum absolute
ail numerical
in nature.
there
is at present
no general
to all low-cycle
conditions.
Acknowledgment This literature 149) sponsored review is a part of the Low-Cycle of Illinois Fatigue program (SRCommittee in
at the University
U. S. Navy.
Department
at the University
of a Project
Advisory of W.
Committee H. Munse,
and is a
research
of which Dr. N. M. Newmark is Head. of a.bsen,ce from the University the work on. this program. Rolfe and Professor preparation of Illinois,
R. J. Mosborg,
was formerly
The writers
wish to express
to Mr. S. T. in the
R. J. Mosborg,
and suggestions
of this review.
.4
,.
-22REFERENCES
.
~o
Bailey, R. W., Usefulness and. Role of Repeated Strain Testing as an Conference on Aid to Engineering Design and Practice, International Fatigue of Metals, 1956. Baldwin, E. E., Sokol, G. J., and Coffin, L. F., Jr. , Cyclic Strain Fatigue on AISI Type 347 Stainless Steel, Proc. ASTM, vol. 57 ( 1957). Benham, P. P. , Fatigue of Metals Caused by a Relatively of High Load, or Strain Amplitude, Metallurgical Reviews, Few Cycles 3:11 ( 1958).
2.
3.
40
Carpenter, S. T. , Low-cycle Fatigue and Fracture Strength of High Strength Steels (Progress Report, Dept. of Civil Engineering), Swarthmore, Pa. : Swarthmore College, November 1959. Coffin,, L. F., Jr., on a Ductile Metal, A Study of the Effects of Cyclic Thermal Stresses Trans. ASME, 76:6, PP. 931-49 (August 1954).
5.
6.
R. P., An Apparatus for the Study of Coffin, L. F., Jr. , and Wesley, Effects of Cyclic Thermal Stresses on Ductile Metals, Trans. ASME, 76:6, pp. 923-30 (August !954). Coffin, Lo F., Jr., The Problem of Thermal Stress Fatigue 12 Austenitic _ Steels at Elevated Temperatures @3TM Sp, No. 165), Symposium on Effect o~ Gyclic%eating and Stressing on Metals at Elevated Temperatures, 1954. of Thermal-Stress Fatigue as ReCoffin, L. F. . Jr, , ArI Irivdstigation lated to High-Temperature Piping Fiexibility, Trans. ASME, vol. 79, pp. 1637-16510 Coffin, L. F., Jr. , and Read, J. H., A Study of the Strain Cycling and Fatigue Behavior of a Cold. -Worked Metal, International Conference on Fatigue, p. 415, 1957. Coffin, L,. F., Jr. , and TavemeNi, J F., The Cyclic Strainiw Society of AIME, vol. Fatigue of Metals, Trans. Metallurgical p. 794 (October 1959). Coffin, Clinics, Coffin, = 1,. F., Jr. , Design October 1959. L. F., Q B= for Low-Cycle Fatigue,
and
..
70
8.
9.
10.
215,
11.
SESA Design
.. .
12.
of Metals under Cyclic Plastic Strain, Jr. , The Stability 82:3, ser. D, p. 671 (September 1960). Engineering?
-2313.
.
DAm.ate, R., _ Study of the Strain-Hardening _ A and Cumulative Dam= Behavior @ 2024-T4 Aluminum Alloy in the ~w-Cycle Fatigue . _ Range (WADD TR 60- 175), April 1960. Douglas, D. A., Metals Subjected ASME, 1958. and Swindernan, R, W. , The Failure of Structure to Strain Cycling Conditions, {Paper 58-A- 198),
14.
15.
Dubuc, ~., Plastic Fatigue under Cyclic Stress and Cyclic Strain with. a Study of the Bausch. inger Effect (Ph. D. Thesis submitted to . Ecole Polytechnique, University de Montreal, Montreal, Canada), January 1961. Evans, E. W., ties of Metals, 295; 203:5275, Effect of Interrupted Loading on Mechanical Proper~ Part 1, pp. 293Engineer (London), 203.5274, Part H, PP. 325-327 (1957).
16
17
Feltner, C. E ., and Morrow, J. , Micro-Plastic Strain Hysteresis Energy as a Criterion f~r Fatigue Fracture (TAM Report No. 576), . Urbana: University of Illinois, 1959. Fin.Ch, W. Go, A Study of Fatigue the S-N Curve, Proc. ASTM, vol. of Steels in the Finite 52, p. 759 (1952). Region
( of
18.
19.
Gerberich, W. W. , TM Phenomena qf Cumulative Damage . Stress in Cyclinq and Strain Cycling Fatigue (Report No. MET575-594T3, . Metallurgical Engineering Dept. ), Syracuse: Syracuse University Research Institute, April 1959. Gerberich, W. W., Analysis .of Several of the Variables Encountered An in Low-Cycle Fatigue (Report No. ME T575-5961T4, Metallurgical Engi. neerin.g Dept. ), Syracuse. Syracuse University Research Institute, June 19590
20.
21, , GrOSS, J. H. , Tsang, S,, , and sto~t, Rm D. , Factors Affecting Resistance of Pressure Vessel Steels to Repeated Overloading, The Welding ~ournal, 32.1, Research Supplement, p. 23s (1953). 22.
-.
Gross, J. H. , Gu,er, D. E,, , and Stou,t,, R . D. , plastic of Pressure Vessel Steels, Tb.e Welding Journal, 33:1, plement, pp. 31s-39s (1954)= Gross, J. H., Stout, 1?. D., Plastic Fatigue l?ressure~dessel Steels, ~ WeJ.ding Journal, p 161s (,1955).
23.
-24:-
24.
Grover, H. J., Hyler, W. S., Kuhn, P., Landers, B, C., and H&;well., F. M., Axial. -Load Fatigue Properties of Z4S-T and 75 S-T Aluminum Alloy as 13eter _ mimed in Several Laboratories {NACA TNT2928), May 1953. Hardra,th, centration December H. F. , and Ohms.n, L. , .. A Study of Elastic and Plastic Stress Con. Factors Due to Notches am FiHets in Flat Plates (,NAGA TN 2566), . 1951. B. G. , and Utley, E. C, , ~r. , Axial-Load FaUnnotch.ed Sheet Specimens @ 61S-T6 Aluminum 2.I!2 Hm-T~@~ted m s~~i~le~~ ~-
25.
,-
26.
Hardra.th, H. F., and IUg, W,, , Fatigue Tests at Stresses . in .. 2 to iO:, 000 Cycles {NAC.A TN 3132,), January 1954.
Producing
Failure
28.
Hartrnan.n, E. C. , and Strickley, G. W. , The Direct Stress Fatigue Strength of to 5 x 109 Cycles of . ~ . 17s-T Aluminum, A11oI7 Through the Ranqe~ Stress (NACA TN 86~November 1942. Head, A. K.., Propagation, 23:3, pp. 407-410 (1956). of Fatigue Cracks, @!2z21 Q +@!@ M&!Jla~ics3
29.
30.
Illg, W. , and Hardrath, H. F, , Observations Some Due to Fatigue Cracks {NACA RM L55D15a), 1955, .
on Loss
of Static
Strength
31.
Illg, W. , Fatigue. Tests on Notched and Unnotched Sheet Specimens of 2024, T3 .. and 7075-T6 Aluminum Alloys and of SAE 4130 Steel with Special Consideratio.ns of the Life Range from 2 to 10, 000 Cycles (NACA TN 3866), 1956. . . Johansson, A. , Fatigue of Steels at Constant Strain Amplitude and Elevated Colloquium on. Fatigue {IUT,AM), 1956. Temperatures, Stockholm: Kommers, T. B., Repeated Stress Testing, tion for Testing Materials (Wth Congress), New York: 1912. International Associa-
32.
33.
34.
-Materials and Kooistra., L. F. , Effect of plastic Fatigue on, Pressure-Vessel 36:3, Research Supplement, pp. 120s-130s Design, The Welding JournQ (March 19.57). -Subjects for Research in Low-Cycle Lankford, W. T. , Suggested Reports of Progress of Welding Research Council, May 1959. Fatigue, .. .
35.
36.
and Dynamic Stress-Strain Lazan, B. ]., and Wu, T. , Damping Fatigue, ASTM, VOI., 51, p. 649 (1951). Properties of Mild Steel, P=.
.-
--
-2537. Leybold, H. A. , Axial-Load Fatigue Tests orI 17- 7PH Stainless Steel . Under Constant-Amplitude Loading (NASA TN D-439), october 196o. Lin, = 317), 39. H. and Kirsch, A. A. , & Exploratory Study on High-Stress Low-
38.
(WADC TN 56-
. -.
Liu, S. 1., Lynch, J. ]. , Ripling, E. J. , and Sachs, Fatigue of the Aluminum Alloy 24 S-T in Direct Stress, no~.oqy, February 1948. Low, A. Co, The Bending Fatigue Strength tween 10 and, 10 Million Cycles, @r. ~. pp. 502-506 (1955). Low, A. C., Short Endurance Fatigue of Metals, 1956. Fatigue,
400
41,
International
Conference
on
42.
MacGregor, C. W. , The True Stress-Strain Tension Tests--Its Role in Modern Materials Testing, Franklin, Inst. ~ , vol. 238, Part 1, pp. 111-135, Part 2, n. 3, pp. 159-176 (1944)0 MacGregor, C. W. , Mechanical of Experimental Stress Analysis. fi500 Properties New York: of Materials, Handbook John Wiley and Sons, Inc. ,
43.
44,
Majors, H., Jr. , Thermal and Mechanical Fatigue of Nickel Titanium, Trans. A~M, vol. 51, Pp. 421-437 (1959). Manson, S. S., Behavior ~f Materials Stress (NACA TN 2933), 1953. under Conditions
and
45.
of Thermal
46.
.-
Marin, J. , Borashia, p. , and Rimrott, U. A. , The Effect of Stress Cycling on the Static Mechanical Properties of SAE 4340 Steel, (Paper No, 68), ASTM, 1959. Martin, D. E. , An Energy Criterion for Low-Cycle of Basic Engineering, Trans. ASME, April 1961, Fatigue, Journal
47.
48.
., . ..
Martin, D. E. , and Brinn, J. , Some Observations on the Plastic Work Required to Fracture Stainless Steel under Cyclic Loadin,g, Proc. ASTM, VO1. 59, p. 677 (1959)0 McClintock, F. A. , The Growth of Fatigue Cracks Under Plastic Torsion, International Conference on Fatigue of Metals, IME and ASME, p. 538, 1956.
49.
-26Fatigue of Two NickelMehringer, F. J. , and Felgar, R. P., Low-Cycle Base Alloys by Thermal-Stress Cycling, Journal of Ba sic Engineering, 82:3, ser. D, p. 661 (September 1.960). ,Mu.rdi, B. B., Sachs, G., and K1.ier, E. P., Axial-Load. Fatigue Properties of High Strength. Steels, proco ASTM, VO1. .~~, p. 655 (1957). Newrnark,
Fatigue
-.
50.
51.
52.
and Elliw,
R. E.,
vol.
51,
p. 792
(1951).
53.
Obert, T. T., and Trapp, W. J. , High Stress 22:1, pm 159 (1951). Product Engineering, orowan, E. , Stress ~ Welding Journal, (June 1952). Concentrations 31:6, Research
Fatigue
of Alloy Steels,
54.
55.
Pardue, T, E., Melchor, ]. L., and Good, W. B. ) Energy Loss@s and Fracture of Some Metals Resulting from a Small Number of Cycles of Strain, proco SESA, 7:2, 27 (1960).
p.
56.
Low-Cycle Fatigue of Notched Pian, T. H, H., and DAmato, R., _ Unnotched Specimens of 202.4 Aluminum A11oY under Axi~ Loading (WADCTN 58-27), 1958.
and
57.
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58.
59.
G. , Relation, Between. Direct Stress and Sachs, G., and Scheven, Bending Fatigue of High Strength Steels, Proc. ASTM, vol. 57, p. 667 (1957). Scheven, G,, , Sachs, G. , and T.ong, K. , Effects of Hydrogen Cycie Fatigue of High Strength Steels, Proc. ASTM, vol. 57, (,19.57). on LowP. 682
60.
.-
61.
Smith, F. C., Brueggeman, W. C., and Harwel~, R. H, ~ Comparison of Fatigue Strength, of Bare and .Mclad 24S-T3 Aluminum Alloy Sheet Specimens Tested at 12 and 1000 Cycles per Minute, (NACA TN 2231).
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63.
L. F., Jr. , A Compilation and IriterpreTests on Metals, Trans. ASM, vol. 51,
64.
.,.-
Tor, S. S. , Ruzek, J. M., and Stout, R. D., Welded and Prestrain,ed Steels, ~ Welding Supplement, p. 238s (1952).
65.
Weisman, M. H. , and Kaplan, M. H., The Fatigue Strength of Steel Through the Range from 1/2 to 30, 000 Cycles of Stress, Proc. ASTM, VO1. 50, p. 649 (1950). Wood, W. A., Failure of Metals under Cyclic Conference on Fatigue Metals, p. 531, 1957. Strain, International
66.
67.
Wood, W. A., Some Basic Studies of Fatigue in Metals, Fracture, eds. B. L. Averbach, D. K. I?elbeck, G. T. Hahn, and D. A. Thomas. New York: John Wiley & Sons, Inc. , p. 412, 1959. J. G. , High-Stress, Low-Cycle Yukawa, S. , and McMullin, Properties of Notched Alioy Steel Specimens (Bull. No. 241), October 1955. Yao, J. T. P., and Mosborg, dated November 1959. R, J, , Unpublished Progress Fatigue ASTM,
68.
69.
Report,
..
-28-
. .
1 ,! 2 4 ,,
S6
66
103,, 103
105 ,, - 106
280
,, ,, ,, ,, ,,
F F F) F F
Load, ,! ,, Temp. ,,
,, ,, ,, T
A2SI 347
& Cold-Worked) Steel Notched !, 1! A11oY Plalrl (Pla,n PkJlrl & Rm. 1500 (13oO !, ,, 1600 1650 1250
,!
m350 G
,, ,, ,,
VarlablQ 4 ,! 2 .3-1o
102 103
Stainless
(Annealed)
10Z 103-105 1 -
Notched)
,, ,,
,7
104
10: 10
1/2
1 1 10 1 i 1 10 1 10 ,! ,, ,, ,, ,, ,, ,,
,. ,,
15
,, ,,
- 103 10: 10
Aluminum
Alloy
85 85 99 100 83 58 79 53 63 58 93 108 ,, ,, ,,
Rm.
,, ,, ,,
- 104 - 103 -
,, ,, ,, ,, i, ,,
(Cold-Worked) 24S-T4 Ahmnnum Allo Y 75s-T6 Alumlnum:Alloy (Cold75s-T6 Brass Brass Worked) Alummum 69 69 (Hard A11oY Drawn)
,,
,,
104
,, ,, ,, ,, ,,
- 104 !! II ,, ,! !1 ,, !7 ,,
,, ,, ,1 Plain &! ,,
,, !,
,, bad &
Steel Sbel
,, ,,
16
A-30Z Monel
,,
,,
,,
MI ld Stee
I Sar
60
,, ,, ,,
17 18
r, ,,
Mild Steel Strip .75 Carb2n Steel 70/30 a Brass Fure Aluminum Copper SAE 4340 Steel Steel Steel No. No. No. Steel 1 (.29% 2 (.32% 3 (. C) C) 139 140 165 181 68
,,
of Strain) ,, ,, ,! Lnad
,,
,,
l/2&1200
1,03 10 ,, !, 10-1-102
Stress ,, ,, Strain
- 10
106 s ,, 1,
367. c)
A11oY
,, ,,
19, 57, 58 21
Z024T4
Alumlnum
A-201
As-Received
62
(Pla,n ,, With
&
,,
Bending ,, ,,
Sttaln
103 ,, ,,
106 ,, ,, ,, ,, ,, ,, 1!
Notched)
,,
,, ,,
10% with
72
,, We Ids &
,, ,, ,, ,, ,, !, !, & !, 100
Annealed
57 72 79 105 59
(Plain
!, ,, ,, !, ,,
,,
,, ,, 22
Notched) ,1 ,! ,! ,! Plain ,,
,, ,, ,, ,,
,, ,, ,, (bad
De form.)
-29-
TEST
ON LOW-CYCU
FATIGUE Manner
TESTING
(Continued) TYP@ of Cycle R=l Cycllc Rat e cpm hfe Range 103 - 106
!, ,1 ,, ,1
Ultimate
-i
Material Steel
of Loading Bending
Specimen Plain
100
New A-302 Annealed Stress Reheved ,, with loqopre strain ,, Quenched &Temp. ,, 400 F q Quenched 1300 23 A-201 St@el F & Temp.
,, ,, ,, ,, ,,
(Plain Notch-
,, ,, ,,
,, ,, ,,
,, ,, ,,
,, ,, ,,
,!
,,
,, ,, ,,
93 61
76 71 82 87 95 102 130 130
,,
,,
,,
Rm. 650
,1 ,, ,,
& F
,, ,, ,, ,,
,! ,,,
Deform.
,!
102!, ,, ,, ,, ,, ,, ,, ,, 1 ,, ,,
,,
!, ,, ,,
ed & Welded) A-.225 StGel 48s 5 HTSte@l Fortlweld Steel A-302 StEel 70 A Steel 70 B Steel 90 A Steel 90 B Stee I 61 S-T6 347 403 Aluminum Alloy
,, ,, ,, ,, ,, ,, ,, ,,
,, ,, ,, ,, ,, ,, ,, ,,
!,
,, !,
,1 II ,,
,
,! ,,
,! ,, i,
,, ,1
,, ,,
,,
,,
26
(Plaln
&
Rm. ,, ,,
Axial ,,
1,
bad !,
R.o ,,
2&180 ,,
,,
!!
Stainless Stainless
Notched) ,,
,1
,!
,,
R=-1 !1 R=O
.4-1600
,,
lo-l 121800 1 ,, ,, ,,
,!
(Sm = o,
20@)
i, ,,
32 i,
,,
,,
Cr-Ni Cr-Ni
Steel Steel
A B
Plaln ,,
Var]able ,1
Bending
Stral n ,,
0.5 ,, 1,
102 ,, ,, ,, ,,
104 ,, ,, ,, ,, ,,
.-
,, ,, 33 37
Cr Steel A
Stec 1 A Stee 1 B Steel(Annealed) Steel
Cold-rolled 17-7
,,
PH Stainless
- 108
,,
Imad, stress,
strmn
True true
R = 0,-1
103
39 40, 41 41 ,, ,, !, 44 !, ,, ,, 47 48 49 50 ,,
24 S-T
Aluminum Alloy i,
AHOY 5% Mg
72 48 57 107 69 132 1, ,, ,, ,, 525 F ,, ,, ,, Variable 575 F Variable 8m. ,, 84 RC40) (Hardness Notched Plain ,, 1000 F Torsion Amal Torsion Axial ,, Bending
Strain
R=-1 ,,
DTD 546B
,,
,! ,,
,,
II ,, ,,
1 10 ,, ,, ,, ,,
101 107 ,, ,, ,, ,,
,, ,,
En 2 En 25 A Nick131 ,! !, Ti-75A Tltatuum r, ,, I. Steel 5S Steel AHOY 7075-T6 Alloy(Hardness 500 Alloy RC36)
Amal ,,
104.105 3 10 -lo ,, 10 4 ,,
- 102
140
Rm. VarlabIe
Udimet
(1 ncn) UHS-260 TM-2 Cast Iron Steel St@el Steel Steel (Comp)-95 123 175 126
(Plain
&
Rm.
Inad
,, ,,
52 53
(! ,,
Notched) ,, ,, Plain ,, ,, ,, ,, ,,
!,
,,
1,
,, ,, ,,
R=R.-1 ,,
290 90-3450 ,, !,
1 103
(Bending Pxial) ,,
&
,, ,, ,,
55 ,,
Stainless Ste.1
SAE 1020
,, ,,
Bending ,,
,, ,,
,,
,,
72 ,,
~02 ,,
- ~05 ,,
-30-
TEST
INFORMATION type of
ON LOW-CYCLE
FATIGuE Manrmr
TESTING
(continued) I ype of Cycle R=-1 ,, GyGlic Rat@ cpm 72 ,, L1l% Range 10L ,, ,, ,, ,, ,, ,7 1 . - 10 ,! ,, 1! ,, ,, ,!
Ref. No. 55 ,, ,! !, ,, ,, 56 ,,
Material
Commercial
T- st Temp. WI.
Spemmen Plaln
of Loading BendiW ,, ,) ,! ,,
---. ;
Copper
Alloy
,,
,1
,, ,, ,,
M,ld Stsel (hot rmlled) Gray Cast Iron Copper (annealed) Mild Sts~l (annealed) Alloy ,, 69 ,,
,, ,, ,, ,,
R=O Variable (R=-1 100.75) 0,2 0,88 O.88
,, ,,
,1
2024-T3
Alumlnum ,,
(Pla,n
&
,)
Axial ,!
,,
IOknax. )
-104 - 103
- 104 104 10 4
Notched) Plaln
Stra] n !, ,,
1
10; 10 102
57,58
Alloy
68 36 ln7
Bend]ng
II
59 ,,
290 to 210
(Plaln
!, Axial
Lnad
R.-l ,,
10-1-105 ,, 1 102 ,, 10 -1 ,,
Notched) ,, II
60 61
R.-l
105
107 ,,
74 67
Plalll
,, II ,!
62
2014-T3
Alumlnum
Compressor Rotor
Splrlmnq
R=O
-105
63 ,,
2S Aluminum ,, ,, ,, OFHC ,, ,1
Axial
R=-1
,, 1! ,, ,, ,, ,, ,, ,, 105 ,,
,, ,, ,!
Copper (annealed) (as-received) LOYJ Carbon Steel (armealed) A (annealsd) 347 Slalnless Steel 245-T Alumlnum Alloy
,, ,, ,! ,, ,, ,, Load ,, 1, !, 1, R.o ,,
N,ckel
64 ,, 65 ,, ,7 ,, 66
A-201 A-285
Welded ,, Plaln !,
500F&
Rm13enrJ1ng ,, Axial
Bend~ng
-..
7
Rm.
,,
-10
,, ,, ,,
JAW 1 a
Amal &
50
Steel
Notched
,,
- 104
Bend]ng
Value
of the of the
Tm = Mean Sm = Mean
Temperature Stress
-.. .,
., ..
COMMITTEE
ON
SHIP
STRUCTURAL
DESIGN
Division of Engineering & Industrial Research National Academy of Sciences-National Research Council
Chairman: Professor N. J. Hoff Head, Department of Aeronautical Stanford University Vice Chairman: Mr. M. G. Forrest Vice President - Naval Architecture Gibbs and Cox, Inc ~ Members: Dr. C . 0. Dohrenwe~d Provost and Vice President Rensselaer Polytechnic Institute Professor J. Harvey Evans Dept. of Naval Architecture and Marine Massachusetts Institute of Technology Professor D. K. Felbeck Associate Professor of Mechanical University of Michigan Dr. J. M. Frankland Mechanics Division National Bureau of Standards
1-
Engineering
Engineering
Engineering
Professor J. W. Miles Department of Engineering University of California Professor William Brown University
-.
Prager