Beruflich Dokumente
Kultur Dokumente
The 3000 Series soft seat valve is engineered for high pressure applications and has built-in versatility, offering a variety of seat/seal and body materials and end connections Sizes 1/4 through 3 full port and 1/4 through 4 standard port For applications with pressures to 4000 psi (275 bar); temperatures to 600F (315C). Ideal for hydraulic, gas, steam or process piping applications API 607, 4th Edition Fire Tested Available integral extended ends with heat sink construction allow in-place welding without damage to seats and seals Anti-static construction In addition to carbon and 316 stainless steel, available materials of construction include Alloy 20, Duplex, Hastelloy C, Monel, Titanium, 254SMO, Bonze and other alloys PED Category I available; consult factory
The MS3000 Series is a heavy duty, metal seated ball valve engineered for high pressure and temperature applications with an extended bonnet standard for pipe insulation and enhanced packing. Sizes 1/4 through 2 full port and 3 x 2 (sch. 160 pipe bore) For applications with pressures to 990 psi (69 bar); temperatures to 1000F (538C). Ideal for condensate, steam or gas service Wide variety of end connections The metal seats are identical upstream and downstream and can be interchanged during routine maintenance thereby extending the effective life Available with ANSI Class VI shutoff
MS3000 Series Metal Seated Ball Valve
Marwin Valve, a division of Richards Industries 3170 Wasson Road Cincinnati, OH 45209 513.533.7340 800.628.2583 513.533.7343 (f) marwin@richardsind.com www.marwinvalve.com
Triple stem seal (packing, o-ring, thrust washer) for improved dynamic sealing
Blowout-proof stem
Enclosed bolts threaded to body minimize thermal expansion and permit easy removal
Deep pocketed, encapsulated resilient seats to prevent extrusion from pressure and fluid flow
-2-
FNPT Ends
B G
-3-
B G
End-to-end lengths A comply with ANSI B 16.10 Class 300 ball valve lengths
Full Port
Size Full 1/4F 3/8F 1/2F 3/4F 1F 1-1/4F 1-1/2F 2F 2-1/2F 3F Dimensions (inches) A 5.50 5.50 5.50 6.00 6.50 7.00 7.50 8.50 9.50 11.12 B 2.6 2.6 2.8 3.2 3.6 4.3 4.5 4.7 5.4 5.9 C 6.0 6.0 6.0 7.6 7.6 8.9 8.9 11.0 13.8 19.7 G 1.4 1.4 1.5 2.1 2.3 2.7 2.9 3.3 4.0 4.9 Weight (lbs) 3.1 2.9 3.8 6.1 8.5 11.5 15.2 26.5 29.9 48.6 Size Full DN8 DN12 DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 Dimensions (mm) A 139,7 139,7 139,7 152,4 165,1 177,8 190,5 215,9 241,3 282,4 B 67 67 70 80 92 108 113 118 136 150 C 152 152 152 193 193 225 225 279 351 500 G 36 36 38 52 58 69 75 84 102 125 Weight (kgs) 1,4 1,3 1,7 2,8 3,9 5,2 6,9 12,0 13,6 22,0
Standard Port
Size Std. 1/2R 3/4R 1R 1-1/4R 1-1/2R 2R 2-1/2R 3R 4R Dimensions (inches) A 5.50 6.00 6.50 7.00 7.50 8.50 9.50 11.12 12.00 B 2.6 2.8 3.2 3.6 4.3 4.5 4.7 5.4 6.4 C 6.0 6.0 7.6 7.6 8.9 8.9 11.0 13.8 19.7 G 1.4 1.5 2.1 2.3 2.7 2.9 3.3 4.0 4.9 Weight (lbs) 2.8 3.8 6.4 8.9 11.9 15.8 28.0 30.5 52.4 -4Size Std. DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 Dimensions (mm) A 139,7 152,4 165,1 177,8 190,5 215,9 241,3 282,4 304,8 B 67 70 80 92 108 113 118 136 162 C 152 152 193 193 225 225 279 351 500 G 36 38 52 58 69 75 84 102 125 Weight (kgs) 1,3 1,7 2,9 4.0 5,4 7,2 12,7 13,8 23,8
B
Face-to-face dimensions A comply with ANSI B16.10 ball valve lengths except 2-1/2 and smaller. Class 150 uses Class 300 dimensions.
A
Full Port
Size Full Flange 150# 1/2F 300# 600# 900# 150# 3/4F 300# 600# 900# 150# 1F 300# 600# 900# 150# 1-1/4F 300# 600# 900# 150# 300# 600# 900# 150# 2F 300# 600# 900# 150# 300# 600# 150# 300# 600# Dimensions (inches) A 5.50 5.50 6.50 8.50 6.00 6.00 7.50 9.00 6.50 6.50 8.50 10.00 7.00 7.00 9.00 11.00 7.50 7.50 9.50 12.00 8.50 8.50 11.50 14.50 9.50 9.50 13.00 8.00 11.12 14.00 B 2.8 2.8 2.8 2.8 3.2 3.2 3.2 3.2 3.6 3.6 3.6 3.6 4.3 4.3 4.3 4.3 4.5 4.5 4.5 4.5 4.7 4.7 4.7 4.7 5.4 5.4 5.4 5.9 5.9 5.9 C 6.0 6.0 6.0 6.0 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 8.9 8.9 8.9 8.9 8.9 8.9 8.9 8.9 11.0 11.0 11.0 11.0 13.8 13.8 13.8 19.7 19.7 19.7 Weight (lbs) 5.1 6.4 7.1 7.8 8.0 10.7 12.0 12.8 10.9 14.0 16.0 17.1 14.6 18.3 21.3 23.0 19.1 25.3 29.4 32.4 32.8 37.9 45.2 49.9 40.2 48.3 58.1 43.7 67.5 83.4 -5DN50 DN32 DN25 DN20 DN15 Size Flange 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 150# 300# 600# Dimensions (mm) A 139,7 139,7 165,1 215,9 152,4 152,4 190,5 228,6 165,1 165,1 215,9 254,0 177,8 177,8 228,6 279,4 190,5 190,5 241,3 304,8 215,9 215,9 292,1 268,3 241,3 241,3 330,2 203,2 282,4 355,6 B 70 70 70 70 80 80 80 80 92 92 92 92 108 108 108 108 113 113 113 113 118 118 118 118 136 136 136 150 150 150 C 152 152 152 152 193 193 193 193 193 193 193 193 225 225 225 225 225 225 225 225 279 279 279 279 351 351 351 500 500 500 Weight (kgs) 2,3 2,9 3,2 3,6 3,6 4,9 5,5 5,8 4,9 6,3 7,3 7,8 6,6 8,3 9,6 10,4 8,7 11,5 13,3 14,7 14,9 17,2 20,5 22,6 18,3 21,9 26,4 19,8 30,6 37,8
1-1/2F
DN40
2-1/2F
DN65
3F
DN80
B
Face-to-face dimensions A comply with ANSI B16.10 ball valve lengths
Standard Port
Size Std. 1/2R Flange 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 150# 300# 600# 150# 300# 600# Dimensions (inches) A B C 4.25 2.6 6.0 5.50 2.6 6.0 6.50 2.6 6.0 8.50 2.6 6.0 4.62 2.8 6.0 6.00 2.8 6.0 7.50 2.8 6.0 9.00 2.8 6.0 5.00 3.2 7.6 6.50 3.2 7.6 8.50 3.2 7.6 10.00 3.2 7.6 5.50 3.6 7.6 7.00 3.6 7.6 9.00 3.6 7.6 11.00 3.6 7.6 6.50 4.3 8.9 7.50 4.3 8.9 9.50 4.3 8.9 12.00 4.3 8.9 7.00 4.5 8.9 8.50 4.5 8.9 11.50 4.5 8.9 14.50 4.5 8.9 7.50 4.7 11.0 9.50 4.7 11.0 13.00 4.7 11.0 8.00 5.4 13.8 11.12 5.4 13.8 14.00 5.4 13.8 9.00 5.9 19.7 12.00 5.9 19.7 17.00 5.9 19.7 Weight (lbs) 4.0 5.7 6.3 6.7 5.2 8.7 9.5 10.0 8.1 11.9 13.4 14.1 11.0 15.8 18.2 19.4 15.2 22.3 25.6 27.3 21.2 27.8 33.2 35.6 34.6 45.2 52.5 45.0 57.8 62.2 59.9 85.7 120.0
A
Size Flange 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 900# 150# 300# 600# 150# 300# 600# 150# 300# 600# Dimensions (mm) A B C 108 67 152 140 67 152 165 67 152 216 67 152 117 70 152 152 70 152 191 70 152 229 70 152 127 80 193 165 80 193 216 80 193 254 80 193 140 92 193 178 92 193 229 92 193 279 92 193 165 108 225 191 108 225 241 108 225 305 108 225 178 113 225 216 113 225 292 113 225 368 113 225 191 118 279 241 118 279 330 118 279 203 136 351 282 136 351 356 136 351 229 150 500 305 150 500 432 150 500 Weight (kgs) 1,8 2,6 2,8 3,1 2,4 3,9 4,3 4,5 3,7 5,4 6,1 6,4 5,0 7,2 8,3 8,8 6,9 10,1 11,6 12,4 9,6 12,6 15,1 16,1 15,7 20,5 23,8 20,4 26,2 28,2 27,2 28,9 54,4
DN15
3/4R
DN20
1R
DN25
1-1/4R
DN32
1-1/2R
DN40
2R
DN50
2-1/2R
DN65
3R
DN80
4R
DN100 -6-
PTFE Virgin Teflon (White) Good for most chemical applications as well as water, oil and gas use. Requires relatively low operating torque to save on automation costs.
RPTFE Glass Reinforced Teflon (Off-White) Similar chemical resistance, higher pressures and temperatures, and improved cycle life compared to PTFE. Higher operating torque than PTFE.
Pressure (bar)
Pressure (psi)
-20 -29
0 -18
100 38
200 93
300 149
2500
CRPTFE Carbon Reinforced Teflon (Black) Increased pressure and temperature capability compared to RPTFE. Suitable for steam, hot oil, and high cycle applications. Slightly higher operating torque than RPTFE. 1000 PSI max with bolted bonnet extension
1500
103
69
34
0 -18
100 38
200 93
300 149
400 204
500 260
0 Temperature, F Temperature, C
Delrin Seats
4500 4000 3500 3000 Pressure (psi) 2500 2000 1500 1000 500 0 -40 -40 3F & 4R 22-F 2-3R 1-F 12R F R 310 276 241 207 Pressure (bar) 172 138 103 69 34 0 175 Temperature, F 79 Temperature, C
Delrin (Creamy White) Limited chemical and temperature capability; high pressure and wear capability. Moderate operating torque. 1000 PSIG max with bolted bonnet extension
0 -18
25 -4
50 10
75 24
100 38
125 52 -8-
150 66
PEEK Seats
4500 4000 3500 3000 Pressure (psi) 2500 2000 1500 1000 500 0 -60 -51 0 -18 100 38 200 93 300 149 400 204 500 260 600 316 Consult factory for service over 450F 3F & 4R Saturated Steam 1-F 12R 22-F 2-3R F R 310 276 241 207 Pressure (bar) 172 138 103 69 34 0 Temperature, F Temperature, C
PEEK (Black) Excellent chemical compatibility, temperature, and pressure capabilities. Good for steam up to 400 psi. Relatively high operating torque. 1000 PSI max with bolted bonnet extension
C-PEEK Carbon Reinforced PEEK (black) Excellent chemical compatibility, temperature, and pressure capabilities. Good for steam up to 450 psi. Relatively high operating torque. 1000 PSIG max with bolted bonnet extension
Saturated Steam
-60 -51
0 -18
100 38
200 93
300 149
400 204
500 260
600 316
-9-
UHMWPE Seats
3000 207
2500
1F R 1- 1-F 1 2R 2 2-F 2- 3R
172
UHMWPE (Opaque White) Limited chemical compatibility and temperature capability, but good pressure and wear characteristics, with excellent abrasion resistance. Commonly used for tobacco and nuclear applications. 1000 PSI max with bolted bonnet extension
1500
103
1000
3F & 4R
69
500
34
0 -18
50 10
100 38
150 66
0 200 93
Temperature, F Temperature, C
KEL-F (Translucent White) Chemical and mechanical properties comparable to PTFE, but has additional capabilities for use at low temperatures. 1000 PSIG max with bolted bonnet extension Consult factory for operating temperatures below -50F (45C) and cryogenic applications
Pressure (bar)
Pressure (psi)
0 -18
25 -4
50 10
75 24
100 38
125 52 -10-
150 66
18 5 16
19 2
15
8 14 13
17
12 11
10
4
ART0764
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Part Body End Cap Ball Seat Stem Body Seal Secondary Body Seal Lock Washer Anti-Static Spring Bolt or Stud & Nut, Body Anti-Static Pin Thrust Washer Packing Gland Bushing Belleville Washer Nut, Stem O-Ring, Stem Handle Cover, Handle
Quantity 1 2 1 2 1 2 2 1 1 8-18 1 1 1 1 2 2 1 1 1
SS A351 CF8M A351 CF8M AISI 316 SS CRPTFE A479 S31600 CRPTFE Non-Asbestos SS AISI 316 SS A193 B8 Cl. 1 Bolt or Stud, A194 Gr.8 Nut AISI 316 SS CRPTFE PTFE AISI 316 SS 17-7PH SS AISI 316 SS Viton Carbon Steel Vinyl
CS A216 WCB A216 WCB AISI 316 SS CRPTFE A479 S31600 CRPTFE Non-Asbestos SS AISI 316 SS A193 B7 Bolt or Stud, A194 Gr.2H Nut AISI 316 SS CRPTFE PTFE AISI 316 SS 17-7PH SS AISI 316 SS Viton Carbon Steel Vinyl
The 3000 Series body style depends upon material and size - Square body with top mounting pad -- 1/4F - 1R carbon and stainless steel valves Square body with top mounting flat -- 1F - 2R carbon and stainless steel valves Round body without mounting flat -- 1/4F - 1R alloy valves (saddle bracket required for automation) Round body with top mounting flat -- 2F - 4R carbon and stainless steel and 1F - 4R alloy valves
-11-
Materials
Ordering Code CS S6 DU A2 MN BR HC TI NI SM Description Carbon Steel Stainless Steel 316 Duplex SS Alloy 20 Monel Nickel Aluminum Bronze Hastelloy C Titanium Gr. 2 Nickel 200 254SMO Cast Specification ASTM A216 Gr. WCB ASTM A351 Gr. CF8M Bar Specification ASTM A105 A479 S31600 ASTM A479 Gr. 2205 (S32205) ASTM B743 Gr. 20Cb-3 (N08020) ASTM B164 N04400 or N04405 ASTM B505 C95400, ASTM B150 C62400 ASTM B574 Gr. C-276 (N10276) ASTM B348 Gr. 2 ASTM-B160 N02200 ASTM A479 S31254
Technical Specifications
Size NPS DN Full Std. Full Std. 1/4F DN8 3/8F 1/2R DN12 DN15 1/2F 3/4R DN15 DN20 3/4F 1R DN20 DN25 1F 1-1/4R DN25 DN32 1-1/4F 1-1/2R DN32 DN40 1-1/2F 2R DN40 DN50 2F 2-1/2R DN50 DN65 2-1/2F 3R DN65 DN80 3F 4R DN80 DN100 Operating Torque PTFE Virgin Teflon CRPTFE Carbon Reinforced Teflon P, psi in-lbs N.m P, psi in-lbs N.m 1000 72 8,1 2800 72 8,1 1000 72 8,1 2800 72 8,1 1000 72 8,1 2800 96 10,8 1000 108 12,2 2500 120 13,6 1000 204 23,0 2500 240 27,1 1000 220 24,9 2500 419 27,3 1000 240 27,1 2500 779 88,0 700 432 48,8 2000 1460 165 700 1348 152 2000 2640 298 700 1460 165 1500 2995 338 Flow Full Port Standard Port Cv Kv Cv Kv 8 6,9 8 6,9 8 6,9 15 12,9 15 12,9 34 29,2 34 29,2 45 38,7 48 41,3 78 67,1 85 73,1 135 116 125 108 250 215 275 237 445 383 460 396 680 585 700 602
Note: The normal service factor to be applied to these torques for actuator sizing is 1.2, but may be more or less depending upon operating conditions. Operating torques are also highly dependent upon seat material, and differential pressure across the closed ball. Consult the Marwin Valve Actuator Sizing Program for operating torques for different materials, fluids, and service factors for different operating conditions.
-12-
Size 100
Body Material S6
1 S
2 E
3 S
4 6
5 D
6 L
7 T
8 V
9 H
10 L
AM CR EB FS NA OX VA
Prefix** No Options Ammonia Service Cryogenic (1/2 - 2-1/2R) 3 Bolted Bonnet Extension Fire Safe NACE Service Oxygen Service Vacuum Service Series Full Port Standard Port Size 1/4 (DN8) Full Port only 3/8 (DN12) Full Port only 1/2 (DN15) 3/4 (DN20) 1 (DN25) 1-1/4 (DN32) 1-1/2 (DN40) 2 (DN50) 2-1/2 (DN65) 3 (DN80) 4 (DN100) Standard Port only Body Material Carbon Steel WCB Stainless Steel CF8M Alloy 20 Duplex Hastelloy C Monel 254SMO Titanium Other Special Alloy End Connections FNPT FSW FSW Extended 150# FE 300# FE 600# FE BWE Extended Sch 40 BWE Extended Sch 80 Non-Standard
Trim (Ball/Stem) 316 SS (standard for WCB & CF8M valves) Alloy 20 Duplex Hastelloy C Monel 254SMO Titanium Other Special Alloy Seat/Body Seals/Thrust Washer PTFE / PTFE / Viton RPTFE / RPTFE / RPTFE PFA / PFA / PFA C-RPTFE / C-RPTFE / C-RPTFE Delrin / Viton / RPTFE PEEK / Viton / RPTFE C-PEEK / Graphite / PEEK KEL-F / PTFE / PTFE UHMWPE / Viton / UHMWPE Non-Standard Packing / Stem O-Ring PTFE / Viton PTFE / EPDM Grafoil / Viton Grafoil / EPDM UHMWPE / Viton UHMWPE / EPDM PTFE / Kalrez Non-standard Handle & Gear Operator None Handle Lever Handle Lever with Locking Device Gear Operator Non-Standard
3000F 3000R
025 038 050 075 100 125 150 200 250 300 400
CS S6 A2 DU HC MN SM TI ZZ 1&2 PT SW SE F1 F3 F6 E4 E8 ZZ
-13-
** Ordering Schematic Prefixes AM Ammonia Service Carbon and Stainless, no copper bearing materials, upstream vented ball, EPDM stem and body seals, virgin PTFE packing and seats, special cleaning and lube, special stem seal test EB 3 Bolted bonnet extension (1000 psig maximum rating) FS Fire Safe (API 607 tested) B16.34 materials; NPT & SWE ends; Grafoil packing, graphite thrust washer and body seals; PTFE, RPTFE, CRPTFE seats NA NACE MRO103-2003 exposed bolting CR Cryogenic SS, 7.5 to 8.7 welded bonnet extension, upstream vented ball, Kel-F seats, PTFE chevron packing, special cleaning and lube (1000 psi maximum rating) VA Vacuum Service Special cleaning and lube, Viton stem body, and emergency seals, virgin PTFE packing and seats, special stem seal and seat test
Marwin Valve 3000 Series & MS3000 Series End Cap Options
NPT/BSPT
Socket Weld
ANSI/DIN Flange
-14-
3 piece valve assembly for easy maintenance and flexible end connections
Wide variety of end connections available (including different inlet and outlet, when required) Identical upstream and downstream metal seats can be rotated during routine maintenance for extending the service life
-15-
Note: M2 and M6 carbon seats should not be used for erosive or abrasive media, or where thermal or mechanical shock could damage them.
High Velocity Oxygen Fuel (HVOF). This advanced coating process produces a dense surface that can be lapped to a mirror finish for tighter shutoff and lower operating torque. 2 Surface harnesses approximate.
1
30
20
10
Pressure (BAR)
40
20
0 -18
100 38
200 93
300 149
400 204
500 260
600 316
700 371
800 427
900 482
*Note: up to 1440 psi (99 bar) available, please consult factory -17-
0K 0 BC
G Flats
L C
0H
Threaded (extended) and socket weld (extended) end-to-end lengths A comply with ANSI B16.10 Class 300 ball valve face-to-face dimensions. Flanged end face-to-face dimensions are same as corresponding soft seated 3000F (page 5). For 3x2 (DN80x50): Class 150 flange face-to-face length is 8.00 in. (203,2mm); Class 300 is 11.12 in. (282,4mm).
A
0D
Dimensions FNPT Extended, FSW Extended, BWE Extended (inches) Dimensions Size A B C D E H 1/4 5.50 1.3 3.0 0.44 6.1 10-24 3/8 5.50 1.3 3.0 0.44 6.1 10-24 1/2 5.50 1.3 3.0 0.44 6.1 10-24 3/4 6.00 1.6 3.0 0.61 7.5 10-24 1 6.50 1.5 3.0 0.83 7.5 10-24 1-1/4 7.00 1.8 3.0 1.35 8.7 0.25-20 1-1/2 7.50 1.8 3.0 1.35 8.7 0.25-20 2 8.50 2.3 3.0 1.69 11.0 0.25-20 3x2 11.12 2.3 3.0 1.69 11.0 0.25-20 Dimensions FNPT Extended, FSW Extended, BWE Extended (mm) Dimensions Size A B C D E H DN8 139,7 33 76 11,2 154 10-24 DN12 139,7 33 76 11,2 154 10-24 DN15 139,7 33 76 11,2 154 10-24 DN20 152,4 39 76 15,5 191 10-24 DN25 165,1 37 76 21,1 191 0.25-20 DN32 177,8 46 76 34,3 221 0.25-20 DN40 190,5 46 76 34,3 221 0.25-20 DN50 215,9 58 76 42,9 279 0.25-20 DN80x50 282,4 58 76 42,9 279 0.25-20 -18-
G Flats 0.215 0.215 0.215 0.295 0.295 0.352 0.352 0.352 0.352
Weight (lbs) 3.2 3.0 3.6 5.8 8.0 10.5 14.1 23.3 23.3
G Flats 5,46 5,46 5,46 7,49 7,49 8,94 8,94 8,94 8,94
Weight (kgs) 1,5 1,4 1,6 2,6 3,6 4,8 6,4 10,6 10,6
3x2X 80x50
Material Specifications
19 19 21 22 14 7 24 4 15 20 18 17 14 16 6 14 13 12 23 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-19-
Part Body End Cap Upstream End Cap Downstream Bonnet Ball Stem, Valve Stem, Bonnet Seat Support Ring Seat Belleville Seat Gasket Body Seal Secondary Body Seal Thrust Washer Bonnet Gasket Packing Packing Gland Packing Belleville Packing Nut Handle Stop Screw Jam Nut Body Bolts Bonnet Bolts
Qty 1 1 1 1 1 1 1 2 2 1 1 2 2 3 1 3 1 2 2 1 1 1 8 4
ASTM A351 ASTM A351 CF3M CF3M 316 SS 316 SS A479-316 SS A479-316 SS A479-316 SS A479-316 SS Carbon Carbon A479-316L SS A479-316L SS Inconel Inconel Graphite Graphite Graphite Graphite Graphite Carbon Graphite Grafoil 316 SS SST SST Steel SST SST A193-B8 A193-B8 Graphite Carbon Graphite Grafoil 316 SS SST SST Steel SST SST A193-B8 A193-B8
3 2 10 1 5 9 11 8
3K/MS3K/0508/5K/AB
Series MS3000X
Size 100
Body Material S6 /
1 S
2 E
3 S
4 3
5 W
6 4
7 G
8 R
9 H
10 L
MS3000X
3&4 S3 ZZ
Trim (Ball/Stem) 316 SS (standard for WCB & CF8M valves) Other Special Alloy
Size 1/4 (DN8) 3/8 (DN12) 1/2 (DN15) 3/4 (DN20) 1 (DN25) 1-1/4 (DN32) 1-1/2 (DN40) 2 (DN50) 3x2 (DN80x50)
5&6 M2 M6 W2 W4 W6 ZZ
Seat Marwinite II Class V Marwinite Class VI Marwear II Class VI Marwear Class IV Marwear Class VI Non-Standard
CS S6 ZZ
Body Material Carbon Steel WCB Stainless Steel CF8M Other Special Alloy
7&8 GR ZZ
1&2 PT SE F1 F3 F6 F9 E4 E8 E6 ZZ
End Connections NPT FSW Extended 150# FE 300# FE 600# FE 900# FE BWE Extended Sch 40 BWE Extended Sch 80 BWE Extended Sch 160 Non-Standard
9&10 NN HL HD GO ZZ
Handle & Gear Operator None Handle Lever Handle Lever with Locking Device Gear Operator Non-Standard
Marwin Valve, a division of Richards Industries 3170 Wasson Road Cincinnati, OH 45209 513.533.7340 800.628.2583 513.533.7343 (f) marwin@richardsind.com www.marwinvalve.com
Marwin reserves the right make revisions to its product, specifications, literature and related information without notice. Please visit our website at www.marwinvalve.com for the latest information on our products.
Slotted
30 Angle
60 Angle
90 Angle
Marwin Valve, a division of Richards Industries 3170 Wasson Road Cincinnati, OH 45209 513-533-5600 800-543-7311 513-871-0105 (f) marwin@richardsind.com www.marwinvalve.com
Triple stem seal (packing, O-ring, thrust washer) for improved dynamic sealing
Flow
Enclosed bolts threaded to body minimize thermal expansion and permit easy removal Deep pocketed resilient seats to resist extrusion from pressure and fluid flow Characterized insert for precise throttling control located behind upstream seat to protect soft seats from high velocities Index pin to help insure proper orientation of characterized insert
ART0769
Operation
The Marwin characterized inserts make throttling control valves that are both forgiving and accommodating. If the valve is located in a process with changing conditions, the characterized insert can be changed to meet the CV and/or the required control characteristics. We offer the option of a full flow insert in the CV3000 valve with additional V-control inserts to be installed later to meet changing flow conditions. Special flow conditions can be met with optional inserts. An example is a low flow slot insert having a solids removal hole. This type insert provides ideal throttling characteristics which allow solids to move when needed through the larger opening. Linear conditions can be modified by changing the width and/or length of the slot.
Another example is high flow to low flow by combining larger initial openings with smaller V-shaped final openings. This characterized insert results in smooth stable throttling control, and can be utilized in two stage or dribble control. This provides maximum initial flow and fine control for flow completion.
F G
B D
E A
MD03157
1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96
1/2"
3.15
1.05
D N 15
80,0
26,7
3/4"
3.35
1.30
D N 20
85,1
33,0
1"
4.35
1.45
D N 25
110,5
36,8
1-1/4"
4.75
1.68
32.5 27.7
1
D N 32
120,7
42,7
1-1/2" 2"
9.40 12.9 9.48 12.9 11.70 20.6 11.20 14.4 14.11 22.6 12.84 20.6 14.85 22.6
44.4 48.5
1
D N 40 D N 50 D N 65 D N 80
84.4 77.6
1
2-1/2" 3"
139.4 90.6
1
147.6
Differential pressure across valve = 1000 psi (68,9 bar) Seat material is RPTFE Actuators in table sized with standard 1.2 service factor
4
F G
G B D
E A
MD03156
1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 1.77 5.57 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96 2.16 5.96
3/4"
3.15
1.05
D N 20
80,0
26,7
1"
3.35
1.30
D N 25
85,1
33,0
1-1/4"
4.35
1.45
D N 32
110,5
36,8
8.46 10.7 9.40 12.9 9.48 12.9 11.70 20.6 11.20 14.4 14.11 22.6 12.84 20.6 14.85 22.6
D N 40 D N 50 D N 65 D N 80 D N 100
44.4 48.5
1
84.4 77.6
1
139.4 90.6
1
148.6
Differential pressure across valve = 1000 psi (68,9 bar) Seat material is RPTFE Actuators in table sized with standard 1.2 service factor
5
1.75" (44,5mm)
E
MD03159
Actuator A ER-1-2-4 ER-2-5-4 ER-2-5-4 ER-3-5-4 ER-4-10-4 ER-6-15-4 ER-15-30-4 ER-38-14-4 ER-38-14-4 2.95 3.15 3.35 4.35 4.75 B 7.74 8.69 8.93 8.83
Dimensions C 5.63 6.88 6.88 6.88 D 4.00 4.25 4.25 4.25 7.00 7.00 7.00 E 1.00 1.05 1.30 1.45 1.68 1.83 2.62 F 2.5 2.5 3.0 3.0 3.0 3.0 4.0 6.0 6.0
S i ze D N 8, 12 D N 15 D N 20 D N 25 D N 32 D N 40 D N 50 D N 65 D N 80
Actuator A ER-1-2-4 ER-2-5-4 ER-2-5-4 ER-3-5-4 ER-4-10-4 ER-6-15-4 74,9 80,0 85,1 110,5 120,7 141,0 B 197 221 227 224 265 269 280 356 375
Dimensions C 143 175 175 175 178 178 178 254 254 D 102 108 E 25,4 26,7 F 64 64 76 76 76 76 102 152 152
Weight (kgs) 5,4 6,8 7,7 8,6 12,8 14,1 18,1 29,5 33,6
108, 33,0 108 178 178 178 254 254 36,8 42,7 46,5 66,5 74,9 93,7
10.42 7.00
2 2
2 2
1 2
Manual over-ride handwheel provided only on actuators ER-4-10-4, ER-6-15-4, ER-15-30-4 and ER-38-14-4 Differential pressure across valve = 1000 psi (68,9 bar) Seat material is RPTFE Dimensions given for NEMA 4 enclosure Actuators in table sized with standard 1.2 service factor
1.75" (44,5mm)
E
MD03158
Actuator A ER-1-2-4 ER-2-5-4 ER-2-5-4 ER-3-5-4 ER-4-10-4 ER-6-15-4 ER-15-30-4 ER-38-14-4 ER-38-14-4 2.95 3.15 3.35 4.35 4.75 B 7.74 8.69 8.93 8.83
Dimensions C 5.63 6.88 6.88 6.88 D 4.00 4.25 4.25 4.25 7.00 7.00 7.00 E 1.00 4.05 1.30 1.45 1.68 1.83 2.62 F 2.5 2.5 3.0 3.0 3.0 3.0 4.0 6.0 6.0
Weight (lbs) 12 15 17 19 28 31 40 65 74
Actuator A ER-1-2-4 ER-2-5-4 ER-2-5-4 ER-3-5-4 ER-4-10-4 ER-6-15-4 74,9 80,0 85,1 110,5 120,7 141,0 B 197 221 227 224 265 269 280 356 375
Dimensions C 143 175 175 175 178 178 178 254 254 D 102 108 108 108 178 178 178 254 254 E 25,4 26,7 33,0 36,8 42,7 46,5 66,5 74,9 93,7 F 64 64 76 76 76 76 102 152 152
Weight (kgs) 5,4 6,8 7,7 8,6 12,8 14,1 18,1 29,5 33,6
10.42 7.00
D N 40 D N 50 D N 65 D N 80 D N 100
2 2 2 2
2 2 2
1 2
Manual over-ride handwheel provided only on actuators ER-4-10-4, ER-6-15-4, ER-15-30-4 and ER-38-14-4 Differential pressure across valve = 1000 psi (68,9 bar) Seat material is RPTFE Dimensions given for NEMA 4 enclosure Actuators in table sized with standard 1.2 service factor
8 12 2 20
21
18
23 17
24
25
ART0770
4 1 3
Item 1 2 3 4 5 6 7 8 9 12 17 18 20 21 22 23 24 25
Part B ody E nd C ap B al l S eat Stem B ody S eal Secondary Body Seal Lock Washer Anti-Static Spring (not shown) Bolt, Body Thrust Washer P a cki n g Gland Bushing Belleville Washer Nut, Stem O-Ring, Stem Characterized Insert Index Pin
Qty 1 2 1 2 1 2 2 1 1 8 1 1 1 2 2 1 1 1
SS A 351 C F 8M A 351 C F 3M AISI 316 SS C R P TFE A 479 S 31600 C R P TFE Non-Asbestos SS AISI 316 SS A193 B8 CI1 C R P TFE P TFE AISI 316 SS 17-7PH SS AISI 316 SS Viton A 479 S 31600 A 479 S 31600
CS A216 WCB A216 WCB AISI 316 SS C R P TFE A 479 S 31600 C R P TFE Non-Asbestos SS AISI 316 SS A 193 B 7 C R P TFE P TFE AISI 316 SS 17-7PH SS AISI 316 SS Viton A 479 S 31600 A 479 S 31600
Refer to 3000 Series bulletin 3000/MS3000 for pressure-temperature ratings and additional dimensional drawings.
Full Round
Slot
30 Angle
60 Angle
90 Angle
0.25F
0.38F
0.50F
0.75F
1.00F
1.25F
1.50F
2.00F
2.50F
3.00F
CV is defined as flow of liquid in gallons per minute through a valve with a pressure drop of 1 psi across the valve. Recommended usage is between 25% and 85% travel. 10
0.50R
0.75R
1.00R
1.25R
1.50
2.00R
2.50R
3.00R
4.00R
CV is defined as flow of liquid in gallons per minute through a valve with a pressure drop of 1 psi across the valve. Recommended usage is between 25% and 85% travel.
11
CV3000/1106/5K/AB
S i ze
100
Body Material
S6
2
E
3
A
4
1
5
D
6
L
7
T
8
V
9
H
10
L
3& 4 A1 A2 A3 R1 *SX ZZ
5& 6 TF RT PA SF DL PK CP UM ZZ
Characterized Insert / Open/Trim Material 30 Degree V/316 SS 60 Degree V/ 316 SS 90 Degree V/ 316 SS F ul l R ound / 316 S S S l ot / 316 S S **Other Special Alloy
Seat/Body Seals/Thrust Washer P TFE / P TFE / P TFE R P TFE / R P TFE / R P TFE P FA / P FA / P FA C-RPTFE / C-RPTFE / C-RPTFE Delrin / Viton / RPTFE PEEK / Viton / PEEK C-PEEK / Graphite / PEEK UHMWPE / Viton / UHMWPE Non-Standard
025 038 050 075 100 125 150 200 250 300 400
Body Material CS S6 ZZ
1& 2 PT SW SE F1 F3 F6 E4 E8 ZZ
7& 8 TV TE GV GE UV UE ZZ
9& 10 NN HL HD GO HT ZZ
Packing/StemO-Ring PTFE / Viton P TFE / E P D M Grafoil / Viton Grafoil / EPDM UHMWPE / Viton UHMWPE / EPDM Non-Standard
Handle & Gear Operator N one Handle Lever Handle Lever with Locking Device Gear Operator 10 Position Handle 1/4"F ~ 2-1/2"R only ***Non-Standard
* Refer to flow coefficient chart. Page 10 and 11 for slot size No. "X" ** Refer to 3000 Series bulletin and specify *** Specify reverse rotating actuator for automated fail open CV 3000 valves
Marwin Valve, a division of Richards Industries 3170 Wasson Road Cincinnati, OH 45209 513-533-5600 800-543-7311 513-871-0105 (f) marwin@richardsind.com www.marwinvalve.com
Marwin reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our website at www.marwinvalve.com for the latest information on our products.
Valve Size N PS DIN 1/4" - 4"F & 1/2" - 2" R 8 - 100F & 15 - 50R 1/4" - 3"F & 1/2" - 2" R 1/4" - 2-1/2"F & 1/2" - 3"R 1/2" - 4" 1/2" - 2" 2-1/2" - 4" 1/2" - 4" 1/2" - 2" 1/2" - 4" 1/4" - 1-1/2"F & 1/2" - 2"R 8 - 80F & 15 - 50R 8 - 65F & 15-80R 15 - 100 15 - 50 65 - 100 15 - 100 15 - 50 8 - 100 8 - 32F & 15 - 50R 50 - 80F & 65 - 100R 8 - 65F & 15- 80R 80F & 100R 8 - 65F & 15 - 80R 80F & 100R 8 - 80F & 15 - 100R 15 - 50 8 - 25 8 - 50 15 - 150F & 50 - 100R 15 - 100F & 15 - 150R 150 - 200F & 200 - 250R 25 - 50 80 - 150 25 - 50 80 - 150 15 - 100F & 15 - 150R 150 - 200F & 200 - 250R 15 - 100F & 15 - 150R 150 - 200F & 200 - 250R
Seat Material P TFE * RPTFE** P TFE * R P TFE * C R P TFE C R P TFE 50% S S P T F E RPTFE** C R P TFE 50% S S P T F E P TFE * P TFE * RPTFE** P TFE * RPTFE** C R P TFE PEEK C PEEK + Marwinite M6+ Marwear W4 & W6 C R P TFE PEEK C PEEK Marwear W4 & W6 RPTFE** C R P TFE RPTFE** RPTFE** C R P TFE RPTFE** C R P TFE R P TFE * C R P TFE RPTFE** C R P TFE RPTFE** RPTFE** C R P TFE
Steam Pressure p si bar 125 8.6 125 125 200 275 250 350 200 275 350 30 125 200 100 200 275 250 350 300 450 500 600 275 350 450 600 150 200 200 150 200 225 200 275 250 250 300 200 250 250 200 250 8.6 8.6 13.8 19.0 17.2 24.1 13.8 19.0 24.1 2.1 8.6 13.8 6.9 13.8 19.0 17.2 24.1 20.7 31.0 34.5 41.4 19.0 24.1 31.0 41.4 10.3 13.8 13.8 10.3 13.8 15.5 13.8 19.0 17.2 17.2 20.7 13.8 17.2 17.2 13.8 17.2
4700F
8700F K F 8900F
3 - Piece
2" - 3"F & 2-1/2" - 4"R 3000F & R 1/4" - 2-1/2"F & 1/2" - 3"R 3" F & 4" R 1/4" - 2-1/2"F & 1/2" - 3"R 3" F & 4" R 1/4" - 3"F & 1/2" - 4"R 1/2" - 2" 1/4" - 1" 1/4" - 2" 1/2" - 6"F & 2" - 4"R 1/2" - 4"F & 1/2" - 6"R 6" - 8" F & 8" - 10" R 1" 3" 1" 3" - 2" - 6" - 2" - 6"
2000F-F3
Class 300 FE
1/2" - 4"F & 1/2" - 6"R 6000F & R + 6" - 8" F & 8" - 10" R 1/2" - 4"F & 1/2" - 6"R 6800F & R + 6" - 8" F & 8" - 10" R
CRPTFE will give longer service life in steam service and is preferred over RPTFE where available. * PTFE is not recommended for throttling or high cycle isolation service. ** RPTFE is not recommended for throttling service + + Superheated steam only with 50F minimum superheat up to 700F maximum temperature + 1/2" - 1"F and 1/2" - 10"R 5000 and 6000 Series are unibody design and require EPDM body seal O-rings. ++ 5800 and 6800 Series require special EPDM stem and body seal O-rings.
Marwin Valve, a division of Richards Industries 3170 Wasson Road Cincinnati, OH 45209 513-533-5600 800-543-7311 513-871-0105 (f) marwin@richardsind.com www.marwinvalve.com