Pipe Supports Catalog

PIPE SUPPORTS CATALOG
Contents
General part
About company, supplier program A1 Pipe supports design and maintenance ... A2 Type numbers overview of assemblies ... Type numbers overview of elements A3 A4
Load capacity of supports elements . A5 Materials overview ... A6 Overview of assemblies . B.1 B.4 Surface treatment . C1 Catalogue of pipe supports production groups
Spring supports .. 1.1 - 1.8 Constant force springs PREPARING - 2009
Beams .. 3.1 - 3.4 Dynamic elements ... 4.1 - 4.4 Weld-on shoes ... 5.1 - 5.5 Supports .. 6.1 - 6.12 Clamps 7.1 - 7.14 Connecting elements . 8.1 - 8.5 Structural attachment elements .. 9.1 - 9.9
About Us
Company history: GRADIOR POWER s.r.o. was founded in 1996 as a engineering office for technical support of piping supports production, and furthermore for design elaboration of documentation for piping fabrication and installation. In 2002 our company extended its business activities into area of pipe supports deliveries and moreover design and delivery of pressure vessels, flue gas and air ducts and other power industry facilities. Since 2002 we are also suppliers of pipe supports. In that year was our original product program according to Czech ON norms fundamentally revised to modern program which complies with European and international regulations.
Company organization and domicile: Our employees have longtime experiences with deliveries for heavy power industry. Along with our affiliated company GRADIOR STEEL s.r.o., which ensures manufacturing itself, we together dispose of labor capacity of 100 employees. Our manufacturing capacity is approximately 10.000 m of manufacturing and storage area. Company domicile is situated in industrial zone on Kikova 68a Street (Krlovopolsk strojrna) in Brno. Basic supplier program: o o o o Pipe hangers and supports Pressure and non-pressure vessels and boiler parts Flue gas and air ducts, stacks Heat exchangers
Pipe supports projects o o o Specification of optimal standard pipe supports with regards to stress of piping, connected equipment, auxiliary structures. Development of standard pipe support. Design of special pipe supports according to customers requirements.
Standards EC 23/97, EN 13480 VGB R 510-L ASME B31.1 / B31.3, MSS - SP58 BS 3974
A-1
Design and maintenance
Maintenance and operational reliability: Pipe supports assemblies are designed and supplied for normal operational conditions, or in specific defined contract conditions as a maintenance-free. Between calculated and installation / work load can occur difference even 15% which is primarily caused by pipe wall thickness tolerations and other influences not involved in piping computational model. Considering that, we recommend especially for category III pipes to perform installation supervision and eventual adjustment, and moreover periodical revisions of pipe support condition. For installation supervisions and periodical revisions we have elaborated system of implementation and assessment, which complies with international laws and recommendations. This revisions and inspections can be ordered in addition to equipment delivery. The range of inspection duration is in range of 2-3 workdays at the operation site. Periodical revisions plan is described in special company standard.
Design: Elements and pipe supports assemblies are designed from view of functionality, load capacity and permissible load in accordance with EN 13480-3 chapter 13 and furthermore German guidelines VGB R 510-L-Teil 1. Upon request we also supply pipe supports designed and manufactured according to ASME B31.1 and MSS-SP58 standards. Maximum allowable loads for individual elements are stated in pipe support catalogue. Tabulated values are declared for normal operational conditions, i.e. static load and temperature 80 and standard car bon C steel as a default material. Selecting assemblies of pipe hangers, supports and guides from catalogue For pipe supports it is favorable to use type support assemblies, assembled from catalogue elements: o o o standard assemblies are reliable and well-proven standard support elements are described in catalogue assemblies comply with all requirements of standards EN 13 480-3, VGB R 510-L-Teil 1 and ASME B31.1 a MSS-SP58.
You can choose pipe support assembly only by its design and function which you demand for your construction. We will select right components and materials for you. Type support assemblies are stated in type illustrations in section B of the catalogue. All necessary data for parameter specification you can find in our data list. That is also available in MS Excel format for download form our web pages. We recommend use of our data lists as they are structured for explicit description and also supplemented with annotations for users. Unified form of specifications is always most comprehensible for submitter, just like for supplier.
A-2
Type numbers overview - assemblies
Type numbers coding of assemblies It is possible to describe the type assemblies of pipe supports with simple type designation, which involves all basic dimensions data, nominal load data and material data of part in contact with piping. This code is able to be used e.g. for control or simple specifications. It is also stated in quotation list or in order delivery note.
Assembly Type of Number Attachmnt. Nominal pipe size Charact. dimens. L Charact. dimens. B Spring size Travel Mat gr. Class
O D U
R M B
.S
U .M
Assembly number
KOD
Defines design and function of support assembly. Overview in section B of catalogue.
Type of attachment
Type specification of attachment to steel structure. Overview in section B of catalogue. Not indicated for assemblies VS.
Nominal pipe size
RDN
Specification of nominal pipe diameter or outer pipe diameter for nonstandard sizes.
Char. dimension L
RML
Length of hanger (distance of pipe axis from upper attachment) or height of support.
Char. dimension B
(RMB) Hanger rod spacing of double rod hanger.
Spring size
Spring size acc. to spring characteristics overview see section 100. Value range 1 12. Only for assemblies SH, CH, VS.
Travel
Nominal spring travel - .1=50mm, .2=100mm, .3=200mm. Only for assemblies SH, CH, VS.
Load capacity class
Load capacity class of rod hangers acc. to page A-5, defines the rod hanger diameter. Class U need not to be stated and is not indicated for assemblies SH, CH, VS.
Material group
Identifies material group of clamp or part in direct contact with piping. Codes are listed on page A-4.
A-3
Type numbers overview - elements

Type Range Nominal Size Charact. Dimension L Mat. Class
O D
M D
Manufacturing / installation groups 1 Spring hangers 2 Constant hangers 3 Beams, trapezes 4 Dynamic elements 5 Weld-on shoes and supports 6 Sliding supports, guide supports, fix points 7 Pipe attachment elements clamps, U-bolts 8 Manufacturing group of connecting elements 9 Manufacturing group of structural attachment elements
1. Type range assigns defines type and design of support and element (double rod hanger, vertical clamp etc.) by three-digit number from code table. 2. Nominal size defines nominal pipe bore or dimensions of element (diameter of rod hanger, pin etc.). 3. Characteristic dimension defines length or width of element in mm (rod hanger length, support height). 4. Load class capacity defines nominal load and derived connection dimensions. 5. Material code marking of material in contact with piping.
Manufacturing group
Type / design Nominal travel 50 mm Nominal travel 100 mm Nominal travel 200 mm 1 2 3
Option Pin thread Thread thread On beam Thread beam (double-rod) Support 1 2 3 4 7
Spring hangers
Constant hangers
2 Hanger beam for small pipes L-beam light Standard beam Beam for connecting to springs Rigid strut Clamps horizontal Clamps vertical Connecting clevis Sliding support - light Guide 2V Guide 3V Accessory Shoes for vertical piping Tube stanchion Roller bearing saddle Sliding support Guide 2V Guide 3V Guide 4V Fix point Height adjustable Hanger for pipe bridges Clamps Light horizontal Medium horizontal Heavy horizontal Light vertical Medium vertical Heavy vertical Threaded rods Turnbuckles Eyenuts Clevises Pins Eyenut Flat plate Attachment on beam-hanger Eyenut with pin Plates with guidance Plates PTFE Attachment on beam-support Roller bearing
PREPARING - 2009 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 8 0 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 7 8 L - beam I - beam U - beam Default No allowance With allowance Accessory Light DN50-200 Supports DN100-500 Saddles DN800-1200 Height adjustable - weldment Height adjustable - bolt For elbows Default Light Low design Medium design Adjustable height One U-bolt U-bolt Double-bolt Triple-bolt Vertical lugs Vertical lugs Welded Forged Left Right Left and right Weld-on flat Forged / guide 1V I / guide 2V IPE / guide 3V HEA HEB 1 3 4 0 1 2 3 1 2 3 4 5 6 0 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6
Beams, trapezes
Dynamic elements
Weld-on shoes and supports
Sliding supports, guide supports, fix points
Clamps, U-bolts
Connecting elements
Structural attachment elements
A-4
Load capacity of supports elements

Table of load capacity classes, connection dimensions
Load capacity class 0 1 2 3 4 5 6 7 8 Rod hanger diameter (mm) 10 12 16 20 24 30 36 42 48 Diameter of pin (mm) 10 12 16 20 24 33 40 45 50
Spring size 1-3 4-5 6 7 8 9 10 11-12
FN (kN) 0,6 2,3 7 12 21 36 51 63 108
FMAX (kN) 1,5 6,3 14,0 23,3 32,3 51,0 64,6 85,3 113,3
FN nominal load of support element corresponds to nominal spring load according to catalogue. FMAX maximum load capacity of assembly at 80 Defined as the lowest of load values for C. type elements of given load class. For clamps and supports the loads are stated in tables for each size / type and herein stated maximum load values are necessary to multiply by temperature / material class correction factor. Connection dimensions hanger rod diameter or pin diameter are always equal in one load capacity class.
Load categorization Load classes are categorized by load conditions acc. to table. Catalog load capacity of individual elements is declared for class G. Load capacities for another classes are calculated from following formula: FMAX (Q) = 1,33 * FMAX (G)
G
Sustained standard loads: all assumed longtime loads and forces, e.g. weight of piping and fluids, expansion and other movement forces, pre-loads, forces from axial compensators, fiction forces, snow load. Occasional loads: Main permanent load and all other presumed short-time loads and forces. For example, G+ wind load, dynamic forces load at safety valve opening, earthquake load.
Allowed load for clamps and U-bolts in dependence on temperature Maximum allowed load values FMAX stated in catalogue sheets tables are declared for 80 static tension stress (for C, use in standard assemblies acc. to section B of catalogue) and load class G. Tabled allowed clamps and U-bolts loads in vertical direction FMAX are related to material S235 group 1 and to temperature 80 For different C. temperatures and materials it is necessary to multiply this default load by correction factor from table. For higher operational temperatures applies: FMAX (T) = FMAX * k
Correction load factor at operation temperature - k (-) Temp. C Material S235 P265GH 16Mo3 10CrMo910 1.4301 1.4571 20-80 100 200 250 300 350 400 450 480 500 520 540 560 580
1 0,89 0,81 0,73 0,60 0,51 1,06 0,90 0,83 0,76 0,70 0,63 0,31 0,87 0,79 0,71 0,66 0,60 0,46 0,87 0,83 0,66 0,50 0,37 0,27 0,2 0,92 1,02 0,87 0,72 0,66 0,62 0,59 0,57 0,56 1,0 0,90 0,85 0,80 0,77 0,75 0,73
Factors for material group no. 8 shall be evaluated for every element separately in dependence on operational conditions. Factors are calculated according to EN 13480-3 with regard to other national regulations. For area of temperatures within the creep range are values of stress for 200.000 hours used.
A-5
Material overview
Materials used for pipe support fabrication are in accordance with requirements of regulations for steel structures, as well as EN 13480 standard for piping support and requirements of German regulation VGB R 510-L-Teil 1. Upon request we also supply piping support according to ASME specifications, where materials comply with ASME B31.1 and MSS-SP58 requirements. Materials are divided into Material groups, wherein every group contains materials of similar properties for various semiproducts. Groups are limited by allowable temperature ranges of use. Carbon and low alloy steels
Mat. group Pipe support elements Clamps U-Bolts Metal sheets Profiles 1 Seamless tubes Round welded tubes Bolts Nuts Threaded rods up to M16 M20-M48 Clamps Metal sheets 2 Seamless pipes Bolts Nuts Clamps Metal sheets 3 Seamless pipes Bolts Nuts Material EN Material ASME A36 A36 A36 A36 A53 A513 TP1 A516 Gr70 A516 Gr70 A105 A194 GrB7 A193 Gr2H Clamps 16Mo3 16Mo3 16Mo3 24CrMoV55 24CrMo5 A217 WC1 A204 GrB A335 P1 A193 B16 A194 Gr4 -20 / 500 C 6 U-Bolts Metal sheets Profiles Seamless tubes Bolts Nuts 1.4301 1.4301 1.4301 1.4301 1.4301 A4-70 A2-50 1.4571 1.4571 1.4571 1.4948 1.4948 TP 304 TP 304 TP 304 TP 304 TP 304 A194-B8M A194-8S1 TP 316 TP 316 TP 316 A194-B8M A194-8S1 400/ 600 C -200 / 400 C -30 / 400 C 8 -20 / 350 C 4 Temp. of use
Alloy steels
Mat. group Pipe support elements Clamps Metal sheets Seamless tubes Bolts Nuts Clamps Metal sheets Seamless tubes Bolts Nuts Material EN Material ASME A387-22 A387-22 A335 P22 A387-91 A387-91 A335 P91 304H 304H 540 / 620 C 450 / 580 C Temp. of use
S235JRG1 S235JRG1 S235JRG2 S235JRG1 P235 TR1 P235 TR1 4.6-A5K 4-A5K 4.6-A5K 8.8-A5K S355J0 P265GH P265GH P265GH 42CrMo4 42CrMo4
10CrMo910 10CrMo910 10CrMo910 21CrMoV57 21CrMoV57 1.4903 1.4903 1.4903 1.4948 1.4948
Austenitic steels
Mat. group Pipe support elements Material EN Material ASME Temp. of use
Fine-grained steels for low temperatures

Mat. group Pipe support elements Clamps U-Bolts Metal sheets Profiles 5 Seamless tubes Round welded tubes Bolts Nuts Threaded rods Material EN Material ASME A516 Gr60 A516 Gr60 A333 Gr6 A516 Gr60 A194 GrB7 S193 Gr2H A194 GrB7 -50 / 350 C Temp. of use
Clamps U-Bolts 7 Metal sheets Bolts Nuts
P275NL P275NH P275NL S235J2G3 P275NL P275NL 42CrMo4 42CrMo4 42CrMo4
A-6
Pipe supports
In terms of operating reliability of piping systems, the pipe supports represents an important element, which directly influences function of the plant and its durability. By incorrect function of the pipe supports, failures in operating reliability or even a serious damage to the piping system can occur. Among the consequences of the often failures in operation of supports there are, for instance, an overloading of the flanges resulting in leakage, overloading of the rotary equipment connected to the piping resulting in higher vibrations, overloading of the piping parts resulting in occurring possible cracks, mainly operating in creep range. For industrial piping it is useful to apply standard support assemblies considering the clearly determined requirements of function, consisting of type elements according to their purpose, load capacity and costs, which are decreased thanks to the mutual unification of the used elements.
Pipe supports - division of basic assemblies

According to the function, the basic assemblies can be divided as follows: RH SH CH SS FP GS VS CS BH GP SP RS UB CL - Rod Hanger - Spring Hanger - Constant Hanger - Sliding Support - Fix Point - Guide Support - Variable Support - Constant Support - Hanger for Pipe Racks - Guide Plate - PTFE Sliding Plate - Rigid Strut - U Bolt - Clip
Type assemblies of pipe supports Gradior

- clearly indicated function of the assembly enables a fast choice while designing the piping - assemblies of one type for different dimensions, loading and temperature, are the same as for the function and shape - hangers load chain consists of unified elements - assemblies and type elements follow the requirements of the EN and ASME/MSS standards. - assemblies of setting consist of standardized elements, which have been designed with respect to the unification - one type (shape) of the element for a wide range of the operating loads and temperatures, mutual compatibility among the type assemblies and unified connecting dimensions for one group of load capacity.
Support assemblies can be produced in different options, for instance, double-rod hanger for the horizontal or vertical piping. The options are distinguished: - by a digit behind the abbreviation RH or SH / CH concerning assemblies of hangers - directly by the catalogue type concerning other assemblies - assemblies of supports SS can be combined with the plates GP and SP
Principle of assemblies code marking system is described in section A of catalogue.
Order datalist Application range

The type assemblies of hangers, supports and their accessory, which consist of the catalogue elements, are meant for all the applications in power, chemical, and petrochemical industry. According to the dimensions, loading and operating temperatures they can be used for: - piping diameters DN15 - DN800 - loads up to 113 kN - operating temperatures from -20 to +580 C C - spring for operating travels up to 200mm For different operating ranges, e.g. pipe supports of larger dimensions, we will suggest and deliver a construction even beyond the dimension range stated in the catalogue. To specify exactly all the requirements of setting, use the order datasheet, where all the main data of the assembly and type are predetermined. Each assembly is determined by its function according to the following overview, further then by the piping diameter, main dimensions (dimensions stated in the icons of the overview), loads and travels, by the way of connecting to the structure and/or on basis of a further specification of the required type element (for instance, the support type or pipe clamp type ).
Possibility of deliveries for special constructions:

- saddle and piping supports up to the diameter of 3000mm - fix points for high loading and operating temperatures - shoes and supports of the cryogenic piping - hangers of the membrane walls and chambers of the steam generators - assemblies including silent-blocks - supporting steel constructions
B-1
Overview of assemblies
RH1
RH2
RH3
RH4
RH5
RH6
SH1
SH2
SH3
SH4
SH5
SH6
SH7
SH8
SH9
SH10
B-2
Overview of the basic assembly types of the pipe supports, which consist of the catalogue elements. The assembly figure to be specified by one indication code. The letters indicate the basic type, the additional digit indicates then the particular option. The dimensions shall be stated in the specification.
RH rigid hanger, SH spring hanger (CH for constant hanger), SS sliding support, FP fix point, GS guide support, VS variable support (CS forconstant support).
SH11
SH12
SH13
SH14
SH15
SH16
SH17
SH18
SH19
SS/FP
GS
VS
BH
GP/SP
RS
UB/CL
B-3
Overview of the basic assembly types of the pipe supports, which consist of the catalogue elements. The assembly figure to be specified by one indication code. The letters indicate the basic type, the additional digit indicates then the particular option. The dimensions shall be stated in the specification.
RH rigid hanger, SH spring hanger (CH for constant hanger), SS sliding support, FP fix point, GS guide support, VS variable support (CS forconstant support).
Connection of the hanger rods to the structure To connect the hanger rods to the steel structure, there are more possible options consisting of type elements. The type of connection is necessary to be specified in the order datasheet. All the types fulfill the condition of a possible angle deviation of the rod up to 4 from the vertical axis. Connections of the specific load group are dimensioned for the highest load stated in the chart on page B-1. The connection art depends on the type of the auxiliary steel structure. In terms of the load transmission, all the types are equivalent. For higher rod angle deviations - more than 4 and for hanger assemblies of the RH2 and RH4 types, it shall be used a connection type B only.
Type A - spherical plate for setting onto U-channel beams.

Type A
Overview of rod connections to structure
Type B
Type C
Type D
Type B - weld on clevis for higher horizontal movements of piping. Type C - weld on eye for standard use. Type D - connection clamp to the profile flange. Easy assembly without necessity to weld, e.g. for zinc-coated constructions.
The plates of the GP and SP types are delivered as options which can be welded or bolted to the structure, optionally connected to the floor via concrete anchors. The plates for the supports of the SS type correspond in dimensions to the base dimensions of the standard types of supports (type group 61x). For GS assemblies, it is necessary to use auxiliary bespoke structures.
Examples of support plate options: Plate with guide, welded to structure Plate with anchors for concrete floors Plate with anchors and the guide system
Connection of supports to structure : Clip for guide system of support to structure Bolt connection of hanger to pipe rack
B-4
Setting of supports
Setting of supports onto construction / floor To prevent the steel or supportive structures or floors from abrasion, we suggest to set the sliding supports at steel plates. The plates can be equipped with parts for guiding the supports in all directions at random clearance, or with the PTFE sliding plate to decrease friction between support and the base plate. The supports of 611, 614, 661, 664 types can be delivered together with a polyamide plate to prevent coat abrasion.
Connections to construction
Surface treatment
Type elements are supplied with standard surface treatment for ambient corrosivity C2 C3 in accordance with EN ISO 12944-2 standard. Surface treatment is dependent on environment (aggressive, indoor, outdoor, tropical) and use conditions (temperature, parts under / outside of insulation). For special use conditions we supply surface treatment according to specifications of purchaser.
Standard surface treatments of piping support elements

Auxiliary structure
Attachement to structure Connecting elements Clamp, U-bolt, Support Connecting elements Spring hanger Auxiliary structure Connecting elements Clamp, U-bolt, Support Connecting elements Beam
Component / equipment Clamps, U-bolts, supports * Non-insulated piping Clamps, U-bolts, supports * Non-insulated piping Clamps, U-bolts, supports * Insulated piping Clamps, U-bolts, supports Insulated piping Attachment to structure Auxiliary structures Loose material Weldable coating Beams* Auxiliary structures* Workshop fabrication Spring hangers Springs Connecting elements
Temperature up to 80 C
Environment Indoor
Coating Galvanized Top coating Hot-dip galvanized
System 2 2 1 3
Color A5K silver Gray - RAL7035 Silver Gray - RAL7035 Gray Sage green
up to 80 C
Outdoor Top coating Indoor / Outdoor Indoor / Outdoor Indoor
up to 300 C 200-580 C
Prime coating Prime coating Prime coating Top coating (at assembly) Top coating Galvanized Elastic coating Galvanized Galvanized
up to 80 C Outdoor
Gray
up to 80 C up to 80 C up to 80 C up to 80 C
Outdoor Indoor / Outdoor Indoor Indoor Outdoor
2 Nickel/Zinc
Gray - RAL7035 Blue - RAL5010 A5K Black A5K, A5J Silver / grey
Delivered as standard in coating system no.1 and 3. Modification requirements for non-insulated / outdoor piping must be specified in order.
As default, we use coatings of International Protective Coatings Company.
C-1
Selection of spring size, i.e. the nominal spring load depends on considered loads in all operating conditions. These shall be within the range of spring operating characteristics. Further, it is necessary to keep a travel reserve towards the upper and lower spring position. Recommended reserves shall be min. 5mm or 20% of the travel value. In some cases it is suggested to use 10% reserve of the spring load. Selection of the nominal spring travel is limited by the load deviation in range of a hot and cold state. The condition of the load change is determined from: dF = (Fh - Fc) / Fh < 25% whereas Fh is the hot load and Fc cold load. Because of a higher stiffness, springs of a lower travel results to higher load changes, but their application is more economical and practital due to lower built-in length and weight. Indication: 1 Lift Type Fn
spring plate (lift indication) safety tape fixing cluster
spring
turnbuckle
600, 1200, 2300 - nominal load in (N), see the chart on page 1-2 1 - production group spring supports 1 - spring box for hangers, fixing type: clevis - threaded rod 2 - spring box for hangers, fixing type: rod - rod 3 - spring box for hangers, fixing type: support - rod 4 - spring box for support of double-rod hangers of horizontal pipe supports 1 - operating travel 50mm 2 - operating travel 100mm 3 - operating travel 200mm Indication example: Spring support, nom. travel 50mm, type 2, nominal load 7000N: 1 1 2 7000 5 - multi-spring box for hangers, fixing type: rod - rod 6 - multi-spring box for hangers, fixing type: support - rod 7 - spring support, type: sliding surface - support 8 - multi-spring support, type: sliding surface - support
Type overview of the spring types Type . . 1 Type . . 2 Type . . 3 Typ . . 4
Range: 0,6 - 63kN Travel: 50,100,200mm Type . . 5
Range: 0,6 - 63kN Travel: 50,100,200mm Typ . . 6
Range: 84-108kN Travel: 50,100mm
Range: 0,6 - 63kN Travel: 50,100mm
1-1
100 - Spring supports
Application of spring hangers and supports for common cases of elimination of pipe shifts resulting from thermal expansion. The application is suggested for pipe travels (mainly vertical) of supports up to 50mm. For higher values it is necessary to use constant hangers.
Function - the spring support consists of a pre-compressed helical coil spring in a cylindrical housing, elements for travel indication and a turnbuckle nut for load adjustement at the assembly. The springs are supplied blocked and preset to the required load. Blocking is realised by a cluster inserted into holes of the casing and wrapped with a safety tape. After piping erection or pressure test, deblocking of all spring supports shall be performed and checked! Load capacity of the blocked spring support at a pressure test is more than 2 times of nominal load.
The spring size / travel is determined by the nominal load (maximum load of the spring in N) and by the nominal travel. A spring indicated by size 1-12 corresponds to the nominal load. The springs for the hangers and supports are divided into eight basic sizes for loads of 0,2 to 63kN. For these sizes there are three nominal travels of 50, 100, 200mm, except for the spring supports of 50 and 100mm travel only. Travel 50 mm 0 2,5 5 7,5 10 12,5 15 17,5 20 22,5 25 27,5 30 32,5 35 37,5 40 42,5 45 47,5 50 100 mm 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 200 mm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 0,20 0,22 0,24 0,26 0,28 0,30 0,32 0,34 0,36 0,38 0,40 0,42 0,44 0,46 0,48 0,50 0,52 0,54 0,56 0,58 0,6 1 0,40 0,44 0,48 0,52 0,56 0,60 0,64 0,68 0,72 0,76 0,80 0,84 0,88 0,92 0,96 1,00 1,04 1,08 1,12 1,16 1,2 1 0,77 0,84 0,92 1,00 1,07 1,15 1,23 1,30 1,38 1,46 1,53 1,61 1,69 1,76 1,84 1,92 1,99 2,07 2,15 2,22 2,3 1 1,33 1,47 1,60 1,73 1,87 2,00 2,13 2,27 2,40 2,53 2,67 2,80 2,93 3,07 3,20 3,33 3,47 3,60 3,73 3,87 4,0 2 1 2 3 4
The springs of further sizes of 11 and 12, for loads up to 108kN, consisting of more springs. This multispring supports are only for the nominal travel 50 and 100mm. The force-lift relations and spring stiffness for all sizes are stated in table bellow. Load groups, determining the connecting size of the rod (see the overview in the introduction and production group 8 connecting elements), are stated in the bottom line of table. Spring size 5 2,33 2,57 2,80 3,03 3,27 3,50 3,73 3,97 4,20 4,43 4,67 4,90 5,13 5,37 5,60 5,83 6,07 6,30 6,53 6,77 7,0 2 6 7 Load kN 4,0 4,4 4,8 5,2 5,6 6,0 6,4 6,8 7,2 7,6 8,0 8,4 8,8 9,2 9,6 10,0 10,4 10,8 11,2 11,6 12,0 3 7,0 7,7 8,4 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 14,7 15,4 16,1 16,8 17,5 18,2 18,9 19,6 20,3 21,0 4 8 12,0 13,2 14,4 15,6 16,8 18,0 19,2 20,4 21,6 22,8 24,0 25,2 26,4 27,6 28,8 30,0 31,2 32,4 33,6 34,8 36,0 5 9 17,0 18,7 20,4 22,1 23,80 25,5 27,2 28,9 30,60 32,3 34,0 35,7 37,40 39,1 40,8 42,5 44,20 45,9 47,6 49,3 51,0 6 10 21,0 23,1 25,2 27,3 29,40 31,5 33,6 35,7 37,80 39,9 42,0 44,1 46,20 48,3 50,4 52,5 54,60 56,7 58,8 60,9 63,0 6 11 28,0 30,8 33,6 36,4 39,20 42,0 44,8 47,6 50,40 53,2 56,0 58,8 61,60 64,4 67,2 70,0 72,80 75,6 78,4 81,2 84,0 7 12 36,0 39,6 43,2 46,8 50,4 54,0 57,6 61,2 64,8 68,4 72,0 75,6 79,2 82,8 86,4 90,0 93,6 97,2 100,8 104,4 108,0 8
100 200 Load Group
2,0 4,0 8,0 350
4,0 8,0 16,0
7,7 15,3 30,7
13,3 26,7 53,3
Spring stiffness - rate (N/mm) 23,3 40 70 120 170 46,7 93,3 80 160 140 280 240 480 340 680
210 420 840
560 1120
720 1440
Division diagram of spring sizes - basic range 0,6-63 kN 325

36000 51000 63000N
300 275 250 225 200 175 150 125 100 75 50 25 0 100
200N 200N 400 400
600N
1200
2300
4000
7000
12000
21000
Total spring lift (mm)
Travel 200mm
36000 600N 1200 2300 4000 7000 12000 21000
51000 63000N
Travel 100mm
200N 400 600N 767 767 767 1333 1200 1333 1333 2333 2300 2333 2333 4000 4000 4000 4000 7000 12000 7000 7000 21000 36000
51000
63000N
Travel 50mm
7000 12000 17000 21000
1000
Load (N)
10000
100000
Note: Figure shows the total spring lift incl. the workshop preset. To set the operating spring lift it is necessary to subtract the preset value. For instance, the value 150mm=100mm+50mm stands for the nominal travel of 100mm.
1-2
Springs characteristics
Overview of the spring sizes
Installation of spring hangers and supports shall be performed according to support manufacturer assembly drawing. Spring hangers/supports are supplied blocked and preset to the required load. Before installation, the rods shall be cut to the required length, measured for each support at site. Positive length allowace for rods set in turnbuckle shall be at least 0,5*nominal spring travel. After subsequent load adjustment the mimimum rod overlap must be at least 0,5*M (see fig.). In case of spring hangers 1x2 the top rod must be screwed into top plate to depth M and fastened down by safety nut.
Deblocking and load adjustment Deblocking of spring support shall be executed after pipe cleaning, pressure test and insulating. Remove safety tape fastening the clusters inserted into spring hanger. At right load setting, when spring and pipe loads are equal, the blocking clusters may be put slightly out of hanger. If not, load shall be readjusted turning span nuts or turnbuckle, to achieve the balance. After deblocking, a cluster shall be fasten to hanger rod or support casing, using a steel wire. It may be used for repetitionary pressure test.
Hangers Type 1x2 and 1x5 are connected to rods screwed in upper spring plate and turnbuckle on the lower connection side. For load adjustment turnbuckle to be used.
Hangers Type 1x3 and 1x6 to be set on double beams and connected to rod inserted through the hanger. For load adjustment use rod nuts set on upper spring body. Hanger shall be attached to structure from horizontal movements.
Hangers Type 1x4 to be connected to pipe support trapeze beams type 341 via bolt connection. Bolt tightening torques acc. to standards for civil structures. Hanger rod connected to the turnbuckle. For load adjustment use turnbuckle.
Spring support Types 1x7 and 1x8 are set bellow the pipe support. A proper position adjustment shall be checked. For load adjustment turn the threaded support tube. Support shall be attached to structure from horizontal movements.
M/2
M/2
1-3
100 - Installation
Indication: Group
1
Travel
X
Type
1
Nom. Load
Fn
Travel overview: 1-nom. travel 50mm 2-nom. travel 100mm 3-nom. travel 200mm
Nominal load: Code letter - value Do kdu oznaen of nominal load in (N). se uvede hodnota jmen. zaten v (N).
Indication expample for spring nom. travel 200mm, nominal load 7000N: 131-7000
Dimensions:
Type 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 111 121 131 63000 10 51000 9 36000 8 21000 7 12000 6 7000 5 4000 4 2300 3 1200 2 600 1 Nom. load [N] Spring size Travel [mm] 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 273 273 219 159 159 133 127 108 108 108 D [mm] L [mm] 140 235 453 140 235 453 140 235 453 169 279 536 169 279 536 215 380 728 241 386 740 292 480 917 362 542 932 387 592 1012 H [mm] 225 320 538 225 320 538 225 320 538 279 375 631 279 375 631 320 490 833 375 522 875 455 645 1080 550 730 1120 600 805 1225 42 / 45 170 36 / 40 150 30 / 33 130 24 / 24 110 20 / 20 90 16 / 16 80 16 / 16 80 12 / 12 70 12 / 12 70 12 / 12 70 d [mm] A [kg] m [kg] 4,8 6,0 8,9 5,0 6,4 9,9 5,2 6,7 10,5 6,7 10,5 17,0 7,2 11,4 18,7 16,0 12,9 31,4 19,7 26,9 42,7 42,7 57,1 101,1 73,2 94,8 135,9 88,5 118,3 174,5
1-4
Spring hangers Type 1 . 1
Design: Variable spring hanger for weld on eye - rod connection application to all hanger assemblies configuration. Preferable use for hangers with short assembly length and sesmic services. Load adjustment at site to be performed by revolving the turnbuckle nut inside the spring casing . Turnbuckle types - forged type 822 for M12-M20, hexagonal nut DIN 1479 for M24-M42 rod sizes.
Indication: Group
1
Travel
X
Type
2
Nom. Load
Fn
Indication expample for spring nom. travel 50mm, nominal load 12000N: 112-12000
Dimensions:
Type 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 112 122 132 63000 10 51000 9 36000 8 21000 7 12000 6 7000 5 4000 4 2300 3 1200 2 600 1 Nom. load [N] Spring size Travel [mm] 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 273 273 219 159 159 133 127 108 108 108 D [mm] L [mm] 140 235 453 140 235 453 140 235 453 169 279 536 169 279 536 215 380 728 241 386 740 292 480 917 362 542 932 387 592 1012 H [mm] 155 250 468 155 250 468 155 250 468 199 295 551 199 295 551 230 400 743 265 412 765 325 515 950 400 580 970 430 635 1055 42 36 30 24 20 16 16 12 12 12 M [mm] m [kg] 3,9 5,1 8,0 4,1 5,5 8,2 4,3 5,8 9,2 5,6 9,4 15,9 6,1 10,3 17,6 13,7 10,6 29,1 16,5 23,7 39,5 37,3 51,7 96,6 65,9 87,5 128,6 76,4 106,2 162,4
1-5
Design: Variable spring hanger for rod-rod connection application to all hanger assemblies configuration. Bolting depth of threaded rod to upper hanger casing plate shall be equal to rod diameter. Load adjustment at site to be performed by revolving the turnbuckle nut inside the spring casing . Turnbuckle types - forged type 822 for M12-M20, hexagonal nut DIN 1479 for M24-M42 rod sizes.
Indication: Group
1
Travel
X
Type
3
Nom. Load
Fn
Indication expample for spring nom. Travel 100mm, nominal load 51000N: 123-51000
For position fixing hanger to be bolted to structure. Dimensions of the plate
equal to spring support type 1x7.
Dimensions:
Type 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 113 123 133 63000 10 51000 9 36000 8 21000 7 12000 6 7000 5 4000 4 2300 3 1200 2 600 1 Nom. load [N] Spring size Travel [mm] 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 273 273 219 159 159 133 127 108 108 108 D [mm] L [mm] 140 235 453 140 235 453 140 235 453 169 279 536 169 279 536 215 380 728 241 386 740 315 480 917 362 542 932 387 592 1012 H [mm] 221 366 680 221 366 680 221 366 680 256 416 765 256 416 765 300 515 955 320 515 970 385 621 1145 445 680 1160 475 730 1240 120 42 120 36 100 30 90 24 80 20 60 16 60 16 50 12 50 12 50 12 R [mm] M [kg] m [kg] 3,6 4,9 8,0 3,8 5,2 8,9 4,0 5,5 9,5 6,0 8,7 15,8 6,5 9,5 17,5 12,6 19,1 29,0 14,8 21,6 39,4 34,6 51,5 94,8 64,5 86,0 127,4 76,0 105,0 161,2
1-6
Design: Spring hanger to be placed on two U-channels, use for hangers with short assembly length. Standard design to be used for rod angulation less than 2 For higher angulations . the type 1x3.A shall be specified. Load adjustment by hexagonal nuts on rod at the top of spring hanger. Square plate delivered with hanger, bolting shall be additionally specified.
Indication: Group
1
Travel
X
Type
4
Nom. Load
Fn
Indication expample for spring nom. Travel 50mm, nominal load 2300N (load on ONE hanger): 114-2300
Travel overview: 1-nom. travel 50mm 2-nom. travel 100mm 3-nom. travel 200mm Notes: Loads to be specified as sume for both two rods. Tabled weight for one spring without beams.
Dimensions:
Type 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 114 124 134 63000 51000 36000 21000 12000 7000 4000 2300 1200 600 Nom. load [N] Travel [mm] 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 50 100 200 A [mm] 41 75 80 41 75 80 41 75 80 63 75 85 63 75 85 65 80 90 66 85 95 77 90 100 80 95 100 80 100 110 200/240 210 700-2000 20 / 170 M42 M30x80 180/200 205 700-2000 20 / 160 M36 M24x70 160/180 175 500-2000 16 / 146 M30 M20x65 140 135 400-1500 12 / 132 M24 M16x60 120 120 400-1500 12 / 122 M20 M12x50 100 105 350-1200 10 / 110 M16 M10x40 100 105 350-1200 10 / 110 M16 M10x40 80 80 300-1000 8 / 88 M12 M8x35 80 80 300-1000 8 / 88 M12 M8x35 80 80 300-1000 8 / 88 U [mm] R [mm] Emin/max [mm] G/W [mm] M / db [mm] M12 M8x35 m [kg] 4,1 5,3 8,2 4,3 5,7 8,4 4,5 6,0 9,4 6,1 9,9 16,4 6,6 10,8 18,1 14,6 11,5 30,0 17,6 24,8 40,6 39,6 54,0 98,9 69,7 91,3 132,4 80,9 110,7 166,9
1-7
Design: Spring hanger for double rod assemblies of vertical piping, connection to threaded rod. Hangers connected to beams type 341. Standard design to be used for rod angulation less than 2 For higher angulations the type 1x4.A shall be s pecified. Load adjustment at . site to be performed by revolving the turnbuckle nut inside the spring casing.
Indication: Group
1
Travel
X
Typ
7
Jmen. zat.
Fn
Travel overview: 1-nom. travel 50mm 2-nom. travel 100mm 3-nom. travel 200mm Indication expample for spring nom. travel 50mm, nominal load 21000N: 117-21000
Dimensions:
Type 117 127 117 127 117 127 117 127 117 127 117 127 117 127 117 127 117 127 117 127 Nom. load [N] 600 1200 2300 4000 7000 12000 21000 36000 51000 63000 Travel [mm] 50 100 50 100 50 100 50 100 50 100 50 100 50 100 50 100 50 100 50 100 D1 [mm] 50 50 50 50 50 50 90 90 90 90 90 90 90 90 100 100 140 140 140 140 L [mm] 140 236 140 236 140 236 170 280 170 280 209 374 238 377 293 478 367 547 587 382 H [mm] 170 260 170 260 170 260 210 320 210 320 250 440 270 440 355 540 430 610 560 450 A [mm] 140 140 140 175 175 200 200 270 320 320 B [mm] 94 94 94 114 114 140 140 194 230 230 t [mm] 10 10 10 10 10 12 12 18 22 22 m [kg] 5,1 6,9 5,3 7,2 5,5 7,5 9,7 12,6 10,0 13,1 14,1 21,8 15,8 22,8 45,2 63,5 75,6 97,4 80,5 110,0
Height adjustment of supports depend on spring load preset. The table bellow gives the range of values Hmin a Hmax for minimum and nominal spring load.
Spring size Travel 50mm Hmin/max Fmin Hmin/max Fmax Hmin/max Fmin Hmin/max Fmax 1-3 170 235 170 185 260 380 260 280 4-5 210 275 210 225 320 430 320 335 6 250 310 250 260 440 540 440 500 7 270 330 270 280 440 540 440 500 8 355 480 355 305 540 690 540 440 9 440 530 440 390 670 840 670 570 10 450 560 450 400 710 880 710 610
Travel 100mm
1-8
Spring support Type 1 . 7
Design: Spring support in standard design for travels 50 and 100mm. Steel bearing base may be optionally ordered with PTFE sliding plate, indicated as type 1x7.T. This type shall be used for aplications with horizontal travels greater than 0,2*nominal travel. Load and height adjustment by turning the bearing base.
Beams and Trapezes They are used as a rod connecting elements for double rod hanger assemblies. Beams are connected on rod hangers by clevis with pin (for type 334) or directly by threaded rod (type 311 and 321). For hanger assemblies RH4-6, SH11-19 and similar it is possible to use modified beam type 334. Beams type 334 are welded, other types are designed for bolt connection.
Overview Type 311 321 334 341
Application For direct hanging of pipes DN10 - DN32 through U bolts (tmax=80 C) For hanging of pipes up to DN80 and temperatures up to 150 (without horiz. travels) C For hanger assemblies RH and SH according to assemblies overview For conecting of spring hangers 1x4 and assembly SH acc. to assemblies overview
Application: Beams of types 300 are designated for pipe support through sliding or weld-on support. Placing of shortened supports of types 612A, 615 on beams is also possible. All supports must be welded to beams due to position securing. In case of expansion or other pipe travel, the hanger rod deviation must occur, not pipe-on-beam drift. The weldment of shoe to beam shall be made at site. Piping shall be placed as close to beam center as possible to prevent uneven rod loading. We recommend to keep the support position in area of +/-0,2 * E from beam center, where E is hanger rods spacing. For hanger assemblies RH4-6 and SH11-19 beam shall be modified by welding a spherical plate type 932. Plate must be placed accurately in the beam centre. The weldment of shoe to beam shall be made at site. Installation: Firstly, the beams shall be connected to hanging rods, assembly plan according to connection elements 800. Beam must be always in horizontal position regarding its longitudinal axis. Allowed deviation is 1%. Beams type 334 can be used for sloped piping up to 45 pipe slope. Support s hoes must be welded during installation according to assembly drawing of hanger. After welding the repair coat must be applied. For humid conditions, the shoe and beam weld must be enclosed. Piping must be placed so that rod hangers do not go through insulation.
Surface treatment: As default, the beams are delivered with top coating. Beams for small pipe dimensions are galvanized.
3-1
300 - Beams
Material groups: S235 - group 1 galvanized Indication: Type Spac. E 311 Indication example for: spacing E=580 311-580
AxA
Dimensions:
d 10 A 52 B 9 L 35 t 3 E 240 to 1000 per 60 m(kg)/100(mm) 0,21
Material groups: S235JR - group 1 Surface treatment - top coating.
80 b
Indication: Type Size Spac. A E 321 Indication example for: A=80mm, spacing E=600mm 321-080-600
Fmax
d2
AxA
Dimensions:
d2 14 14 A 60 80 b 25 32 t 6 8 1 1,5 1 1,5
Fmax(kN) E=250 E=350 E=500 E=600 E=800 0,8 1,2 0,7 1 0,5 0,8 1000 0,6 m(kg)/100(mm) 0,5 1
3-2
Beam Type 321
Application: Double rod assemblies beam for hanging of piping up to DN80. Hanger rods connection - threaded rods M12. Beam not intended for piping with horizontal movement excess 10mm.
Beam Type 311
Application: Beam for hanging of non-insulated piping DN 10 to DN32 by U bolts of type 701. Hanger rods connection - threaded rods M10
Material groups: S235JR - group 1 Surface treatment - top coating. Indication: M Type Size Spac. U E 1 334 Indication example for: size B=100, spacing E=600 load group 4 334-100-600-4
T
d1
TU TU
Fmax
Main dimensions:
Load group Connect. eye d1 A B C H T m(kg)/100(mm) 1 14 144 65 50 145 10 2,1 1 14 150 80 50 155 10 2,3 2 18 150 80 60 170 10 2,5 2 18 160 100 60 190 10 2,9 3 22 190 120 70 225 16 5,9 4 26 200 140 80 260 16 6,8 5 35 230 160 80 300 20 11 6 42 270 200 100 370 20 17 7 47 310 220 100 400 25 27 8 52 320 240 120 440 25 29
Maximum beam load in dependance on spacing and size (kN):

Profil Connect. eye U d1 400 500 600 700 800 Rod spacing E 900 1000 1100 1200 1300 1400 1500 65 14 4 4 4 4 80 14 12,6 12,6 12,6 12,6 12,6 12,6 12,2 80 18 28,0 24,6 20,5 17,5 15,4 14,5 12,2 100 18 28 28 28 27 24 22 19 17 16 120 22 46 46 46 40 35 33 28 26 23 140 26 65 65 57 50 47 40 36 33 31 29 27 160 35 108 108 99 87 82 70 63 58 54 50 46 200 42 140 140 127 111 104 89 81 74 68 63 59 220 47 170 162 142 134 114 103 94 87 81 75 240 52 220 199 174 164 139 126 116 106 99 93 kN Fmax
Maximum load for pressure test in 1,5 multiple of maximum work load.
3-3
Beam Type 334
Application: Double rod assemblies beam for hanging of piping of all dimensions. Hanger rods connection - clevis with pin type 842.
Application: Double rod spring assemblies beam for connecting on springs type 1x4. Connection to spring body by fitted bolts. Bolting is part of beam delivery. Material groups: S235JR - group 1 Surface treatment - top coating. Indication: M Type Size Spac. U E 1 341 Indication example for: size B=140, spacing E=750 load group 4 341-140-750-4
TU TU
Main dimensions:
Spring size 1-3 4-5 6 7 8 9 10 TU 1 2 3 4 5 6 7 U 80 100 120 140 160 200 240 Emin 250 300 400 500 500 600 600 Emax 1000 1000 1000 1000 1200 1200 1200 A E-160 E-210 E-240 E-270 E-350 E-410 E-420 B 15 25 30 35 35 45 55 W 88 110 122 132 146 160 170 G 8 10 10 12 16 20 20 C 25 45 55 65 75 105 125 M 8 10 12 16 20 24 30 b 35 40 50 60 65 70 80 m(kg)/100(mm) 0,9 1,1 1,34 1,6 1,9 2,6 3,4
Maximum load for pressure test in 1,5 multiple of maximum work load. Beams for wider spacing E than noted above are supplied at request. Spring hanger assemblies up to size 6 are delivered assembled with beams. For sizes over 7, spring support beams are to assembly during installation.
3-4
Beam Type 341
Use for retain dynamic and static forces. Their installation also prevents emergence of dynamic forces and piping vibrations. Can be installed in horizontal or vertical direction. Rigid struts type 411 can be also installed in pairs, in assemblies similar to double rod hangers type RH2 and RH3. We design such configurations upon request.
Application Rigid strut with ball rod-ends for transfer of tensile / compressive forces Weld-on clevis for weld attachement of strut to steel structure Dynamic clamp for strut attachement to horizontal piping DN>150 Light clamp for strut attachement to horizontal piping DN<150
Design Rigid struts type 411 are length adjustable by right-left bolts. Ball rod-end allows for 6 of angular motion. Struts are designed for static and cyclic stress, values stated in table are for 10000 cycles. Clamps for pipe connection are designed for sustained static and occasional forces, in area of higher temperatures and for material groups 3 and 4 it is necessary to multiply standard tabeled load for material group 1 by corrective factor given in table. Rigid struts assemblies RS are guaranteed to keep clearance of pipe movement restraining direction under 0,5mm for pins d33mm or 0,015*d for pins d>33mm. Installation Installation of pipe clamps type 420 must ensure that upper clamp nut does not "strangle" pipe and that suspension of clamp nuts washers is allowed. Nuts shall be tightened only to seating and clearance adjustment, and must not be preloaded! Installation of clamps type 423 is the same as of clamps type 733. Nuts are manually tigtened to seating on clamps and position determining. Afterwards they are tightened by spanner by 90 . Struts of type 411 must be installed in position according to assembly drawing that allows 6 misalignment. Adjustment bolts should be positioned approximately in middle distance of thread length. Strut shortening / lengthening is performed by turning of strut pipe. After adjustment it is necessary to examine the screw depth through holes in pipe and secure bolts by safety nut. Clevis with pin type 440 is jointed to steel structure with fillet welds. Weld size is stated on assembly drawing of type RS. Pin must be secured by cotter pin after installation. Load Allowable clamp load Fmax given in table relates to mat. group 1 and temperature 80 C. For different temperatures and materials it is necessary to multiply standard tabeled load by correct. factor given in table.
Correction loading factor at operational temperature - k (-) Temp. (C) 20-80 100 200 250 300 350 400 450 480 500 520 540 560 580 Material S235 1 0,89 0,81 0,73 0,60 0,51 16Mo3 0,87 0,79 0,71 0,66 0,60 0,46 10CrMo910 0,87 0,83 0,66 0,50 0,37 0,27 0,2
4-1
400 - Rigid struts
Rigid struts are designed to restrain pipe movements and retain tensile / compressive forces in strut axis.
Indication: Type DIM spacing d B 411 Indication example for: d=20mm, spacing 980 411-020-980 Dimensions:
DIM d 12 17 20 25 30 40 d1 35 47 54 65 75 94 A B-150 B-180 B-220 B-250 B-280 B-300 B 350-1000 400-1500 450-2000 500-2500 600-3000 800-4000
A B
C 10 14 16 20 22 26
D 60 76 89 114 140 168
E 32 45 53 66 75 95
m (kg) 9,0 12,3 16,7 23,7 39,9 55,0
Type no. 411-012 411-017 411-020 411-025 411-030 411-040
Fmax [kN] 7,6 14,9 21,0 36,0 51,0 70,0
FN [kN] 7 14 21 36 51 63
Approximate weights for 1 m. Spacing B can be adjusted by strut rotation in range 50mm for dimensions 12-20 and in range 75mm for dimensions 25-40. Minimum screw depth of adjustment screw is checked through holes on tube sides. Spacing B can be selected arbitrary in aforesaid range. Different spacings are available upon request.
d1
Surface treatment: Ball rod-end joints - galvanized Tubular body - top coat
Application: Clevis with pin for attaching of rigid struts type 411 on steel structure by welded joint.
R
C B
Material: clevis S235JR, pin C35E. Surface treatment: weldable primer coat pin galvanized Indication: Type DIM d 440 Dimensions:
DIM d 12 17 20 25 30 40 R 15 20 25 30 38 50 A 48 67 80 100 120 155 B 15 20 25 30 38 45 C 30 42 50 62 75 95 E 30 40 47 60 70 90 m (kg) 0,6 1,8 3,3 4,2 5,1 6,7 Type no. 440-012 440-017 440-020 440-025 440-030 440-040 Fmax [kN] 7,6 14,9 21,0 36,0 51,0 70,0 FN [kN] 7 14 21 36 51 63
E d
4-2
Weld-on clevis Type 440
Rigid strut Type 411
Application: Strut with ball rod-ends for static or dynamic tension / compression forces. Connecting to clamp and weld-on eye with pin. Ball rod-ends angle deviation 6 Leng th is adjusted by the strut rotation. . Maintenance-free design.
Application: Pipe clamp for rigid strut assemblies transfering dynamic tension / compression forces, for DN>150. Application on insulated / non-insulated piping, temperatures up to 580 C. Surface treatment: Primer coat Indication: Type 420
B C d
M E A
DN DN
DIM d
MAT MAT
Material groups MAT S235JR - group 1 16Mo3 - group 3 10CrMo910 - group 4
Dimensions:
DIM D 168,3 219,1 219,1 273 273 323,9 323,9 355,6 355,6 406,4 406,4 508 508 A 250 335 335 350 350 380 380 400 400 450 450 500 500 B 40 40 50 40 50 40 50 40 50 50 60 50 60 C 25 25 35 25 35 25 35 25 35 35 40 35 40 d 16 16 20 16 20 16 20 16 20 20 24 20 25 E 20 20 20 20 25 20 25 20 25 25 30 25 30 M M16 M16 M20 M16 M20 M16 M20 M16 M20 M20 M24 M20 M24 F 25 25 40 25 40 25 40 25 40 40 50 40 50 Type no. 420-150-016-M 420-200-016-M 420-200-020-M 420-250-016-M 420-250-020-M 420-300-016-M 420-300-020-M 420-350-016-M 420-350-020-M 420-400-020-M 420-400-025-M 420-500-020-M 420-500-025-M Fmax [kN] 14,9 14,9 21,0 14,9 21,0 14,9 21,0 14,9 21,0 21,0 36,0 21,0 36,0 FN [kN] 14 14 21 14 21 14 21 14 21 21 36 21 36
Clamps for other pipe diameters and higher load values are supplied upon request. For higher loads, clamps are provided with doubled U-bolts. U-bolt is equipped with inlay sheet for transfering line load of pipe to area load. For differential expansion of pipe and clamp diameter are U-bolts equipped with spring washers. Upper nuts shall be tightened only to seating and must not be preloaded!
4-3
Dynamic clamp Type 420
Application: Pipe clamp for rigid strut assemblies transfering dynamic tension / compression forces, for DN150. Application on insulated / non-insulated piping, temperatures up to 580 C. Surface treatment: Prime coat Indication: Type 423
A
C B
DN DN
DIM d
MAT MAT
Material groups MAT S235JR - group 1 16Mo3 - group 3 10CrMo910 - group 4
Dimensions:
DIM D 48,3 60,3 76,1 88,9 114,3 139,7 168,3 A 144 188 197 203 256 269 285 B 15 15 20 20 20 20 20 C 27 31 36 36 40 40 40 d 12 12 12 12 12 12 12 H (width) 40 50 50 50 70 70 70 M 12 12 12 12 12 16 16 m (kg) 1,4 2,5 2,7 2,8 6,2 6,7 7,2 Type no. 423-040-012-M 423-050-012-M 423-065-012-M 423-080-012-M 423-100-012-M 423-125-012-M 423-150-012-M 7,6 7 Fmax [kN] FN [kN]
Clamps for other pipe diameters and higher load values are supplied upon request.
4-4
Clamp Type 423
Application of weld-on shoes is convenient especially for operations in corrosive enviroments, for outdoor or subterranean piping. Use of clamp supports of type range 600 in such cases leads to moisture condensation and water retention in interstice between clamp and pipe, with consequential corrosive damage of pipe wall. Pipe shoes of type range 500 are welded to pipe wall by enclosed weld and after surface treatment the joint remains protected from corrosive damage.
Application SS - sliding support, equal height design SS - sliding support, equal height design Telescopic stanchion - sliding / fixed Telescopic dummy legs - sliding / fixed
Limitations Use of weld-on shoes and stanchions is limited by danger of crack initiation in shoe/pipe weld joint, which may occur on piping with high operational temperatures. Different temperatures of pipe wall surface and shoe causes high load gradients in weld area. Thereby use of weld-on shoes is limited for temperatures up to 150 and, considering another hazard effects, for low -pressure piping up to PN40. Weld joint can C not be heat treated. Installation Position of weld-on shoe can not be adjusted after installation, therefore it is necessary to scale carefully the shoe position before welding, especially with regard to assumed pipe movements in operational condition. Shoes are welded by fillet welds according to assembly drawing. Welding method and plan is selected by installing organisation according to relevant rules for piping installation - parts integrally connected to pipe wall. Welds must be performed in such way that the residual tension in weld area is minimalized.
Surface treatment Weld-on shoes are available in two surface treatment options: System 1 - top coat + weldable prime coat in weld area System 2 - galvanized + weldable prime coat in weld area After welding it is necessary to perform surface treatment finishing - corrective prime coat and top coat in weld area.
5-1
500 - Weld-on shoes
Weld-on shoes are designed for use as an individual sliding supports or guidance for small horizontal load.
Material groups: S235JR P265GH 1.4301
group 1 group 2 group 6

a
H
Indication: Type DN Height Mat. DN H M 511 Indication example for : DN 50 equal height type, mat. group 2: 511-050-155-02 Dimensions:
B L
Equal height type DN 50 65 80 100 125 150 200 100 50 4 250 80 40 3 200 A B a L H 155 165 170 200 220 240 290 m (kg) 2,4 2,4 2,4 4,5 4,6 4,7 5,1 Type no. 511-050-155 511-065-165 511-080-170 511-100-200 511-125-220 511-150-240 511-200-290 1,7 1,3 Fmax (kN)
Application: Weld-on sliding support for low loads. Type 511 can not be used for pipe guiding. Support application only for low pressure piping (PN40) with temperatures up to 150 C. Max. allowable loads are stated for 80 For highe r temperatures, muliply by factors C. given in table A - overview.
Options: 511.T 511.P support shoe with stainless steel plate for PTFE sliding base support shoe with PA plate for galvanized structures 511 511.G T/.P DN H M
support shoe with weld on stops, used on beam flanges for order specify dim. x 511 G DN H M X
Type 521
Type 531
Lateral guide supports normal, with stainless steel plate or PA plate. Dimensions same as type 511. Height H is the support height. Indication example for type 521, DN100, high type, material S235: 100 400 1 521 support height = 2*H
5-2
Weld-on shoe Type 511
Material groups: S235JR P265GH 1.4301

B
Indication: Type DN Height Mat. DN H M 512 Indication example for : DN 200, mat. group 1: 512-200-290-01
a
H
DN 200 250 300 350 400 500 600 700 800
A 160 200 200 220 240 260 270 290 320
H 290
m (kg) 10,0 13,3 18,0 23,5 27,2 32,3 43,3 52,8 60,0
Type no. 512-200-290 512-250-330 512-300-380 512-350-400 512-400-430 512-500-500 512-600-560 512-700-630 512-800-700
Fx (kN) 7,3 9,8 9,8 11,0 12,2 13,5 14,1 15,3 17,1
Fy (kN) Fz (kN) 7,3 9,8 9,8 11,0 12,2 13,5 14,1 15,3 17,1 49,0 65,3 65,3 73,4 81,6 89,8 93,8 102,0 114,2
50
300
330 380 400
350 70 4 500
430 500 560 630 700
100
Application: Sliding support for medium loads. May be used as pipe guide for horizontal forces. Support application only for low pressure piping (PN40) with temperatures up to 150 C. Max. allowable loads are stated for 80 For highe r temperatures, muliply by factors C. given in table A - overview. For thin-wall pipes above DN500 and for piping operating in underpressure area, strength check of pipe wall thickness must be performed.
Options: 512.T 512.P support shoe with stainless steel plate for PTFE sliding base support shoe with PA plate for galvanized structures 512 512.G T/.P DN H M
support shoe with weld on stops, used on beam flanges for order specify dim. x 512 G DN H M X
5-3
Weld-on shoe Type 512
group 1 group 6
C
Indication: Type DN Height Mat. DN H M 564 Indication example for : DN 500 H=890, mat. group 1: 564-500-890-1
a
H D1
a
b d
D2
B A
DN 200 250 300 350 400 500 600 700 800
A 200 250
B 160 200
D1 127 159
D2 140 168
db 18 22
C 160 180
Type no. 564-200-H 564-250-H 564-300-H 564-350-H 564-400-H 564-500-H 564-600-H 564-700-H 564-800-H
t 10 10 12 12 14 14 14 16 16
Fmax m (kg) (kN) 10 10 12 12 20 20 20 30 30 11 11 16 16 45 45 45 95 95
Hmin - max 300-1200 300-1200 350-1500 350-1500 500-2000 500-2000 500-2000 600-2000 600-2000
300
240
194
219
26
220
440
360
324
356
32
350
Weights given in table are orientation for height Hmin. Application: Weld-on sliding or anchoring support for medium load. Sliding support option with PTFE plate is marked 564.T. Support application only for low pressure piping (PN40) with temperatures up to 150 C. Option of height adjustment during installation - welding of pipes. Height adjustment range considerating given dimension H is circa +/-50mm for DN200-350 and +/-100mm for DN350-500. Maximum loads stated in table are for orientation only and are dependent on specific application cases.
Options: 564.T Base plate with stainless steel plate for PTFE sliding bases. Assembly must be supplemented with sliding plate type 960.
5-4
Stanchion Type 564
Material groups: S235, P235GH 1.4301
Material groups: S235, P235GH 1.4301
group 1 group 6
R
a
Indication: R Mat. Type DN Height DN H R M 566 Indication example for : DN 250 H=760, R=381, mat. group 6: 566-250-760-381-6
A D1 H B
D2
2 d
DN 100 125 150 200 250 300 350 400 500 600
D1
D2
db
R 152
Type no. 566-100-152-H 566-125-190-H 566-150-229-H 566-200-305-H 566-250-381-H 566-300-457-H 566-350-533-H 566-400-610-H 566-500-750-H 566-600-900-H
t 8 8 8 10 10 12 12 14 14 14
Fmax m (kg) (kN) 3 3 3 10 10 12 12 20 20 20 3 3 3 7 7 10 10 15 15 15
Hmin - max 300-800 300-800 300-800 300-1000 300-1000 350-1200 350-1200 350-1200 400-1500 400-1500
130
100
76
89
14
190 229 305 381 457 533 610 750 900
160 200
120 160
114 127
127 140
18 22
250
200
159
168
26
Weights given in table are orientation for Hmin height . Application: Weld-on sliding or anchoring support for pipe elbow R=1,5D. Sliding support option is marked 566.T. Support application only for low pressure piping (PN40) with temperatures up to 150 C. Supports for other elbow diameters of welded segment curves are supplied upon request. Option of height adjustment during installation - welding of pipes. Height adjustment range considerating given dimension H is circa +/-50mm for DN100-350 and +/-100mm for DN350-500. Maximum loads stated in table are for orientation only and are dependent on specific application cases.
Options: 566.T Base plate with stainless steel plate for PTFE sliding bases. Assembly must be supplemented with sliding plate type 960.
5-5
Dummy leg Type 566
Piping supports Supports are used for sliding or restraint applications and for setting onto the trapese beams of double horizontal hangers. The 652 type can be used as a fix point, also for moment transfer loading components. The supports of the 600 group are not assembled to the piping by welding. The insulation thickness range is limited by the support height.
Overview of the support types

Type 611 612 612-A 613 614 615 661 662 663 664 652 Design .1/.2 .1/.2 .1/.2 .1/.2 .2/.3 .T/.P .T .T .T .T/.P .T .T/.P .T/.P Application SS - sliding support, low design or "equal height" design SS - sliding support, GS - guide and the PTFE sliding design (in comb. with GP of the 950-952 and 960-962 type) SS - sliding support for double-rod hangers and spring supports, "equal height" design SS - sliding support, GS - guide and the PTFE sliding design (in comb. with GP of the 950-952 and 960-962 type) SS - sliding support, GS - guide and the PTFE sliding design (in comb. with GP of the 950-956 and 960-966 type) SS - sliding support for double-rod hangers and spring supports, "equal height" design Height-adjustable - SS - sliding support, the PTFE sliding design (in comb. with GP of the 960-962 type) Height-adjustable - SS - sliding support, GS and PTFE sliding design (in comb. with 950-956 and 960-966) FP - fix point, "equal height" design. Optionally 2- or 3- clamp type. Temp ( C) 580 350 350 350 580 580 500 580 350 Material groups 1, 3, 4, 6 1 1 1 1, 2, 3, 4, 6 1, 3, 4, 6 1,3,6 1, 3, 6 1, 6 DN 25-200 50-800 50-800 50-800 50-800 25-200 25-200 50-800 50-500
Supports height
- supports of fix height - support of "equal height"
- support of optional height - height-adjustable supports
- height for one DN is not identical among the types. Type 611, 612, 613 - supports of different types and identical DN have equal height Type 611, 614, 615, 652 - support height can be specified. Type 614, 615 - height can be adjusted at assembly in particular interval. Type 661, 664
Insulation thickness Max. recommended insulation thickness (mm)
DN
25-40 50-80 100-200 250-500 600-800
Type
Low
Equal Height
Fix
Fix
Equal
Equal High
Type Height 40 612 40 40 60
Type Height 613 80 100 160
Type Height 614 615 100 120 160 200
Type Height 661 662 663 664 100 120 160 200
40 611 652 60 80 -
80 100 120 160 -
120 220 260 320
When setting the piping onto steel structure, it is possible to accept a local reduction of insulation thickness in particular cases. Application of the supports for a particular insulation thickness shall be approved. By supports of 612 and 613 types, the sleeve profile can overlap the insulation - see pages 6.4, 6.5, 7.2.
6-1
600 - Supports
The clamp supports are supplied in two basic designs inclined or straight pipe clamp. According to the requirements of the sliding friction between the support and the base, it is possible to choose a type with the stainless-steel of poly-amide plate at the support shoe. To limit vertical shifts of the supports on the structure beams, it is possible to use a restraint plate welded at the bottom of the base design G. Production designs are distinguished by a sign behind the first three numbers of the type code.
Type 6xx.1 - inclined clamp type The support can be placed under the piping, which is fixed in a assembly height.
Type 6xx.2 - horizontal clamp type The piping to be put onto a fixed support.
Type 6xx.xT - with a stainless-steel, polished plate at the support base, to be used in combination with the PTFE sliding plates GP. Type 6xx.xP - with a polyamide plate at the base - to be used on supports without any base plates.
Connection to structure supports of the 611, 614, 661- 665 types may be connected to the structure via bolting clamps of the 971 type.
Loads The maximum allowable load of supports is stated in the catalogue pages in the horizontal axis and for vertical direction. Allowable load in vertical directions Fmax relates to the CS basic material S235, at temperature of 80 . Loads for C different operating temperatures and materials shall be multiplied by correction factors according to the following table. Loads in horizontal direction are determined from frictional force between the clamp and the piping wall. In cases of addiditonal horizontal loads, an extra load evaluation from manufacturer is necessary. Fx direction is equal to the piping axis, direction Fy element upright to the piping axis. Note Correction factors for the temperature relate to the vertical loads only. For horizontal direction the allowable values are identical for all temperatures.
Correction loading factor at operational temperature - k (-) Temp. (C) 20-80 100 200 250 300 350 400 450 480 500 520 540 560 580 Material 1 0,89 0,81 0,73 0,60 0,51 S235 1,06 0,90 0,83 0,76 0,70 0,63 0,31 P265GH 0,87 0,79 0,71 0,66 0,60 0,46 16Mo3 0,87 0,83 0,66 0,50 0,37 0,27 0,2 10CrMo910 0,96 0,87 0,70 0,66 0,62 0,59 0,57 0,56 1.4301 1,02 1,0 0,90 0,85 0,80 0,77 0,75 0,73 1.4571
Surface treatment Indoor application / insulated piping Outdoor application / uninsulated piping Outdoor application, insulated / uninsulated piping - prime coat - touch-up coat - galvanised
According to the requirements it is possible to deliver galvanised or zinc-coated supports. The way of the surface treatment shall be stated in the order specification.
6-2
600 - Supports
Gr.1 Gr.3 Gr.4 Gr.6 Height Mat. H M
611.1
611.2
Do
Indication example for DN 50, equal height, mat. gr.3: 611.1-050-155-03
Low height type DN 25 32 40 50 65 80 100 125 150 200 Do 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 100 50 250 80 40 200 60 30 200 A B L H 83 88 91 118 126 132 167 179 194 219 m (kg) 2,0 2,1 2,1 3,8 3,9 4,1 7,6 8,0 8,6 9,6 Type No. 611.x-025-083 611.x-032-088 611.x-040-091 611.x-050-118 611.x-065-126 611.x-080-132 611.x-100-167 611.x-125-179 611.x-150-194 611.x-200-219 2,8 2,0 1,3 Fz (kN) H 100 120 122 155 165 170 200 220 240 290
Equal height type m (kg) 2,1 2,2 2,3 3,9 4,0 4,1 8,4 9,0 9,7 11,2 Type No. 611.x-025-100 611.x-032-120 611.x-040-122 611.x-050-155 611.x-065-165 611.x-080-170 611.x-100-200 611.x-125-220 611.x-150-240 611.x-200-290 1,7 1,3 0,9 Fz (kN)
Application: Sliding support for low loads. Type 611 can not be used for pipe guiding. Low height type - for material groups 1 and 6 only. Max. allowable loads are stated for 80 For highe r temperatures, muliply by factors given in table 2. C. Options: 6x1.xT 6x1.xP support shoe with stainless steel sliding plate for PTFE base plates support shoe with polyamide base plate for galvanized steel structures ( tmax=300 C) DN H M 611 .1/.2 .T/.P support shoe with weld on stops, used on beam flanges for order specify dim. x 611 .1/.2 .G DN H X
6x1.xG
Type 621
Type 631
Type 641
Lateral guide supports normal, with stainless steel plate or PA plate. Dimensions same as type 611. Height H is the support height. Indication example for type 631, DN100, equal height, material 16Mo3: 100 400 3 631 support height = 2*H
6-3
Sliding support Type 611
Proveden Poznmka Zatenpodpr Vky Material groups: S235JR 16Mo3 10CrMo910 1.4301 Indication: Type Option DN viz. DN 611
Podpry potrub
Material groups: S235JR
Gr. 1
B
612
612A
B
Indication: Type Option DN DN 612 .T.G Indication example for 612A type, DN100, low friction SS plate: 612AT-100
Do
Type 612
DN 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 Do 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8 A 50 65 65 80 80 100 140 140 160 160 200 200 240 240 240 100 500 70 350 60 300 50 250 40 200 B L H 68 75 86 101 115 132 160 191 219 236 269 325 386 440 495 m (kg) 2,7 3,2 3,3 5,9 6,4 7,4 11,1 14,3 16,4 18,1 28,4 33,0 78,6 92,8 94,6 Type No. 612.x-050 612.x-065 612.x-080 612.x-100 612.x-125 612.x-150 612.x-200 612.x-250 612.x-300 612.x-350 612.x-400 612.x-500 612.x-600 612.x-700 612.x-800 Fz (kN) 8,1 8,1 8,1 20,6 20,6 39,2 49,0 59,2 59,2 59,2 83,2 83,2 139,9 139,9 139,9 250 200 150 120 100 L
Type 612A
m (kg) 1,2 1,4 1,5 3,0 3,2 3,7 5,5 7,1 8,1 9,5 14,7 16,5 39,2 43,4 47,3 Type No. 612A.x-050 612A.x-065 612A.x-080 612A.x-100 612A.x-125 612A.x-150 612A.x-200 612A.x-250 612A.x-300 612A.x-350 612A.x-400 612A.x-500 612A.x-600 612A.x-700 612A.x-800 Fz (kN) 5,8 5,8 5,8 12,2 12,2 19,6 24,5 29,6 29,6 29,6 41,6 41,6 70,0 70,0 70,0
Type 612 - Sliding support for middle loads. May be used as pipe guide for low lateral forces. Option .T - support shoe with stainless steel sliding plate for PTFE base plates. Supports type 612 are used for common applications to 200-300 limited to insulation thickness. C, Type 612A - used as sliding support or support for double rod hanger beam trapezes or spring supports. Normal design or option .T with stainless steel sliding plate.
Options: Type 6x1.xT
support shoe with stainless steel sliding plate for PTFE base plates 612 .T DN
Type 612.G
X
support shoe with weld on stops, used on beam flanges for order specify dim. x 612 .G DN X
2*H
Type 622
lateral guide supports, normal or .T options derived from 612 and 612A types for order specify dimension 2*H
6-4
Material groups: S235JR
Gr. 1
613
Indication: Typ Var. DN 613 .T.P.G DN Indication example for : DN100, mat. group 1 613-100
o D
DN 100 125 150 200 250 300 350 400 500 600 700 800
Do 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8
A 80 80 100 140 140 160 160 200 200 240 240 240
H 143
m (kg) 7,2 7,6 9,9 13,0 16,5 19,1 21,2 33,3 36,6 88,7 96,9 104,7
Type No. 613.x-100 613.x-125 613.x-150 613.x-200 613.x-250 613.x-300 613.x-350 613.x-400 613.x-500 613.x-600 613.x-700 613.x-800
Fz (kN) 20,6 20,6 39,2 49,0 59,2 59,2 59,2 83,2 83,2 139,9 139,9 139,9
Insul. (mm) 60 60 80 100 100 100 100 120 140 160 160 160
50
250
157 182 226
300 60 350
257 293 310 359 431 491
70
100
500
546 601
Type 613 - Sliding support for middle loads. May be used as pipe guide for small lateral forces. For thicker insulations, where using of type 612 is not possible. Maximum insulation thickness stated in right column. Minimum insulation thickness to cover the clamp metal plate is stated in section 7 of the catalogue - clamps type 712.
Options: Type 613.T 613.P
support shoe with stainless steel sliding plate for PTFE base plates support shoe with polyamide base plate for galvanized steel structures ( tmax=300 C) 613 .T/P DN support shoe with weld on stops, used on beam flanges for order specify dim. x 613 .G DN X
Type 613.G
X
2*H
Type 623
lateral guide supports, normal or .T options derived from type 613. Dimensions same as type 613.
6-5
Utahovn Vkov roubovch spoj objmek potrub Mont sezen podpr
Material groups: S235JR group 1 16Mo3 group 3 10CrMo910 group 4 1.4301 group 6 Indication: Type Option DN Height Mat. see DN H M 614 Options: horiz. / inclined clamp .1 / .2 SS / PE plate on shoe .xT/.xP .P - for material group 1 and 6 only
614.1
614.2
B
o D
Equal height design DN 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800 Do 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 406,4 508,0 609,6 711,2 812,8 A 70 75 75 100 120 140 160 200 200 220 240 260 270 290 320 100 500 70 350 60 300 50 250 40 200 B L H 155 165 170 200 220 240 290 330 380 400 430 500 560 630 700 m (kg) 3,5 3,7 3,9 8,2 9,6 10,9 15,0 19,2 21,7 29,3 40,7 43,8 103,2 116,1 130,2 Type No. 614.x-050-155 614.x-065-165 614.x-080-170 614.x-100-200 614.x-125-220 614.x-150-240 614.x-200-290 614.x-250-330 614.x-300-380 614.x-350-400 614.x-400-430 614.x-500-500 614.x-600-560 614.x-700-630 614.x-800-700 Fz (kN) 6,1 7,1 7,1 18,4 24,5 35,7 49,0 65,3 65,3 73,4 81,6 89,8 93,8 102,0 114,2 H 180 190 242 257 290 304 350 436 472 538 565 616 660 730 800
High design m (kg) 3,7 4,0 4,7 9,4 11,2 12,6 16,9 23,9 26,2 34,9 48,0 53,5 114,3 127,7 142,6 Type No. 614.x-050-180 614.x-065-190 614.x-080-242 614.x-100-257 614.x-125-290 614.x-150-304 614.x-200-350 614.x-250-436 614.x-300-472 614.x-350-538 614.x-400-565 614.x-500-616 614.x-600-660 614.x-700-730 614.x-800-800 Fz (kN) 4,5 5,4 4,3 13,9 19,8 32,3 45,0 60,1 57,3 62,2 72,4 81,6 85,7 92,4 105,2
Max. insulation thickness for 614 type:

DN Design Equal height High 50-80 100 140 100-150 120 180 200-300 160 220 350-500 200 300 600-800 220 340
Typ 614 - Sliding support for medium loads. May be used as pipe guide for low lateral forces. High design may be ordered for non standard heights. Option .T support shoe with stainless steel sliding plate for PTFE base plates. Option .P - support shoe with PE plate.
Options: 614.xT 614.xP support shoe with stainless steel sliding plate for PTFE base plates support shoe with PE for use on galvanized structures (for temperatures up to 300 C) DN H M 614 .1/.2 T/P
Type 624
Type 634
Type 644
2*H
2*H
Lateral guide supports, normal or .T / .P. options, derived from 614 type. For order specify dimension 2*H. Indication example for 634 type, DN200, high design, matr. 1.4301: Type DN 2*H Mat. 200 700 6 644 shoe dist. = 2*H
6-6
Material groups: S235JR group 1 16Mo3 group 3 10CrMo910 group 4 1.4301 group 6 Indication: Type Opt. DN Height Mat. .T.P DN H M 615 Indication example for: DN125 var.T, mat. group 1: 615.T-125-220-1
615
o D
DN 25 32 40 50 65 80 100 125 150 200
Do 33,7 42,4 48,3 60,8 76,1 88,9 114,3 139,7 168,3 219,1
H 100
m (kg) 1,0 1,1 1,1 2,1 2,2 2,3 4,6 4,9 6,4 7,2
Type No. 615.x-025-100 615.x-032-120 615.x-040-122 615.x-050-155 615.x-065-165 615.x-080-170 615.x-100-200 615.x-125-220 615.x-150-240 615.x-200-290
Fz (kN) 1,1 1,5 1,7 2,8 3,8 4,8 7,9 10,8 14,3 21,5
60
30
100
120 122 155
80
40
120
165 170 200
100 50 150 150
220 240 290
Sliding support for light loadings. Can not be used for pipe guiding. Suitable for double rod hangers or spring supports. Heights H responses to equal height model, delivery of other H dimensions is also possible. Option .T for PTFE base plates. Option .P for support shoe with PE plate.
Note: When used on beam for double rod hanger trapeze, the support is welded to beam due to position securing. Support must not be welded to spring supports. For horizontal shifting more than 15mm at VS assembly we reccomend usage of option .T and spring support with PTFE base plate.
Options: 615.xT 615.xP support shoe with stainless steel sliding plate for PTFE base plates support shoe with PE for use on galvanized structures (for temperatures up to 300 C) H M 615 T/P DN
6-7
Material groups: S235JR group 1 16Mo3 group 3 10CrMo910 group 4 1.4301 group 6 Indication: Mat. Type Opt. DN M 661 .T.P.G DN Indication example for: DN40, height 100, PA plate, mat. group 1: 661.P-40-100-1
DN 25 32 40 50 65 80 100 125 150 200 Do 33,7 42,4 48,3 60,8 76,1 88,9 114,3 139,7 168,3 219,1 100 50 250 80 40 200 60 30 200 A B L Hmin 80 96 98 124 132 136 160 176 192 232
661
Do
Hmax 115 138 140 178 190 196 230 253 276 334
Type No. 661.x-025-H 661.x-032-H 661.x-040-H 661.x-050-H 661.x-065-H 661.x-080-H 661.x-100-H 661.x-125-H 661.x-150-H 661.x-200-H
m (kg) Fz (kN) 2,7 3,0 3,0 5,1 5,3 5,5 10,8 11,6 12,5 14,4 1,2 1,0 0,5
Type 661 - sliding support vertically adjustable by bolts during installation. Height range Hmin-Hmax according to table. Material groups: S235JR 16Mo3 1.4301
662
Do
Indication: Mat. Type Opt. DN DN M 662 .T/.P Indication example for: DN65, height 140 mat. group 3: 662-65-140-3
Type 662 - sliding support vertically adjustable by base welding during installation. Height range Hmin-Hmax according to table. Dimensions and weights identical with type 661. Options: 661/2.T 661/2.P support shoe with stainless steel sliding plate for PTFE base plates support shoe with PE for use on galvanized structures (for temperatures up to 300 C) H M 661/2 T/P DN
Typ 661/2.G
X
support with lugs to secure position on the beam dimension x is to specify during order H M 661/2 .G DN X
6-8
Material groups: S235JR 16Mo3 1.4301
664
Indication: Type Opt. DN Height Mat. .T.P DN H M 664 Indication example for: DN350, height 380, mat. group 3: 664-350-380-3
DN 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800
Do 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 406,4 508,0 609,6 711,2 812,8
A 70 75 75 100 120 140 160 200 200 220 240 260 270 290 320
Hmin 125
Hmax 185 195 200 230 250 270 330 370 420 440 480 550 610 680 750
Type No. 664.x-050-H 664.x-065-H 664.x-080-H 664.x-100-H 664.x-125-H 664.x-150-H 664.x-200-H 664.x-250-H 664.x-300-H 664.x-350-H 664.x-400-H 664.x-500-H 664.x-600-H 664.x-700-H 664.x-800-H
m (kg) Fz (kN) 6,5 6,6 6,5 13,1 13,6 14,1 19,7 21,6 25,6 37,7 44,2 47,9 68,8 73,9 80,0 7 7 7 10 10 10 18 18 18 28 28 40 40 62 62
40
200
135 140 170
50
250
190 210 250
300 60 350
290 340 360 380 450 510
70
100
500
580 650
Type 664 - sliding support vertically adjustable by bolts during installation. Height range Hmin-Hmax according to table.
Material groups: S235JR 16Mo3 1.4301
665
Indication: Type Opt. DN Height Mat. .T.P DN H M 665 Indication example for: DN150, height 200, mat. group 1, PA base plate: 665.P-150-200-1
Type 665 - sliding support vertically adjustable by base welding during installation. Height range Hmin-Hmax according to table. Dimensions and weights identical with type 664. Options: 664/5.T 664/5.P support shoe with stainless steel sliding plate for PTFE base plates support shoe with PE for use on galvanized structures (for temperatures up to 300 C) H M 664/5 T/P DN
6-9
Do
Do
Material groups: S235JR 1.4301
652
653
group 1 group 6
Indication: Mat. Type Opt. DN 652/3 .1/.2 DN M Indication example for: DN 150, double clamp weld.: 652.1-150-240
L1
L2
652 DN 50 65 80 100 125 150 200 250 300 350 400 500 A 125 140 150 190 225 245 310 360 440 460 515 630 280 240 160 120 L1
653 L2 H 155 180 165 170 200 240 220 240 290 330 360 380 400 420 430 500
652
653 Type No. 652.x-050-155 652.x-065-165 652.x-080-170 652.x-100-200 652.x-125-220 652.x-150-240 652.x-200-290 652.x-250-330 652.x-300-380 652.x-350-400 652.x-400-430 652.x-500-500
m (kg) m (kg) 4,7 4,5 5,2 8,3 10,3 12,0 16,4 26,8 36,0 37,7 53,1 64,6 6,6 7,1 7,8 14,0 15,5 19,0 24,7 40,0 54,0 56,5 79,6 97,0
Fx (kN) 5,8 5,8 5,8 8,9 8,9 9,2 9,2 12,2 12,2 12,2 24,6 24,6
Fy (kN) Fz (kN) 2,8 3,2 3,4 5,4 5,5 6,3 6,5 9,3 9,0 9,4 19,4 19,8 18,2 18,2 25,8 30,9 30,9 54,9 58,0 68,7 68,7 68,7 119,8 119,8
Typ 652 / 653 - Fix point for heavy load. May be used as a pipe guide. x - pipe axis direction, y - horizontal direction perp. to pipe axis, z - vertical direction Legend of CS directions for fix point orientation acc. to picture. Load values Fy are listed for application as sliding support with guiding. If the fix point is welded or bolted to base, then maximum load value of horizontal forces is double of value listed in table. Maximum load values listed for temperature 80 and type 652. C For type 653, Fmax values are multiplied by 1,5. Tabbled values are stated for fix point without pipe lugs. Allowable load values in x and y direction can be incerased by lugs usage. Maximum values and lug design on request.
Options:
Pipe lugs for safe fixation of axial forces.
Pipe lugs for safe fixation of axial turning moments.
6 - 10
Fix point Type 652/653
Material groups: S235JR 1.4301 Indication: Type DN 680 DN
W A
B C M
group 1 group 6
Mat. M
DN 50 65 80 100 125 150 200 250 300
Do 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9
A 160 160 160 230 230 230 250 250 250
B 260 260 260 350 350 350 440 440 440
C 70 70 70 100 100 100 150 150 150
M M10x 40 M12x 50 M12x 50
Shift x/y (mm) x: +/- 50mm y: +/- 15mm x: +/- 75mm y: +/- 20mm x: +/- 90mm y: +/- 20mm
H 220 230 240 300 320 340 400 450 500
m (kg) Fz (kN) 7,2 7,4 7,5 16,0 16,6 17,2 25,0 29,3 30,6 2,1 2,1 2,1 3,3 3,3 3,3 5,6 5,6 5,6
Type No. 680-050 680-065 680-080 680-100 680-125 680-150 680-200 680-250 680-300
200
270
300
Type 680 - intended for hanging under beams of pipe racks. Design with PTFE base plate allows horizontal pipe shift within range listed in table. Aplication on exterior piping, insulated piping up to 300 C. Hanger is not intended as a constraint element in directions x/y! Attachement to structure by bolt joint. Surface treatment: carbon steel hangers - galvanized A3K stainless steel hangers - pickled
6 - 11
Beam hanger Type 680
Installation The sliding supports of type .1 is possible to set directly under the piping fixed in a required asembly height. Type .2 supports (horizontal clamp), set support shoe first before piping location. The same procedure for the fix points of the 652 type. The sliding supports are located to the steel or other sliding surfaces, which must be properly cleaned and surface-treated before assembly.
Type .2 Type .1
The supports are welded only to the trapese beams of the double-rod hangers only. The fix points can be welded or bolted down to structure. For anchoring / guide plates see list 9-9 or notes at support drawing.
Height adjustment of supports Steel structures under the supports must be levelled in such way, that the support will be visibly loaded and in contact with baseplate. A desired level adjustment is possible using inserting plates, which must be firmly connected to the structure and fixed to avoid any movements. Height-adjustable supports of the 664 type shall be welded before release the temporary lifting devices of the piping. The welds are indicated in support assembly drawing. Coat on welded surfaces shall be applied . Height-adjustable supports of the 661 type, the bolted connections are tightened on the support shoe. The plates between each other must be clean and grease-free. The nuts are tightened according to the size at the same torque as the nuts of the type 652 clamps according to the following chart. A safety fixing shall be done by a counter-nut.
Tightening of bolt connections of sliding support pipe clamps The bolts of pipe clamps are tightened according to the following charts. For piping of DN>40, the nuts are secured by a counter-nut. A proper tightening of the bolts is important to avoid slipping between the clamp and the pipe and load transfer from pipe surface to structure, especially for fix points and restraints.
Nuts of pipe clamps type 712 (all support types) a/ Tight the nut by hand b/ Tight up with a spanner at the angle: + 90 for bolts size M10 - M16 +180 for bolts greater than M16
Nuts of U-clamp - support type 652 a/ Clean the nut surface and lubricate with a agent based on MoS b/ Tight with a torque spanner up to the values: 15 Nm for size M12 30 Nm for sizes M16 - M20 50 Nm for sizes M24 100 Nm for sizes M30
6 - 12
600 - Installation
used for load transmission from the pipe surface to other parts of the hanger or support. Clamps 712 type are used for supports as well as hangers, other clamps for pipe hangers only. Hanger clamps are divided into the light, middle, and heavy load types according to the permissible load. For higher temperatures use material options according to reduced load correction table bellow. On request, we also supply clamps of different piping diameters as stated in the charts. Overview of clamp types Type Application 712 713 723 733 731 Tem. ( C) Ins. 580 A N Clamps for supports of the 600 type group or pipe hangers for uninsaled piping 80 Light clamp for hangers of the horizontal piping - low loads, small insulation 350 thickness A Middle clamp for hangers of the horizontal piping - middle loads, middle 580 insulation thickness A Heavy clamp for hangers of the horizontal piping - higher loads, insulation thickness 580 A Clamp for hangers of the horizontal piping for high and shock loads, all insulation thickness 580 A 500 500580 500 500580 500 500580 80 580 350 A A A A A A N DN 15800 15800 15500 15500 150800 15600 15600 25600 25600 150800 150800 10400 Material group 1,3,4,6 1,6 1,3,4,6 1,3,4,6 1,3,4 1,3,6 4 1,3,6 4 1,3 4 1,6 1,3,4 1,3,6
744 Light clamp for hangers of the vertical piping 745 Middle clamp for hangers of the vertical piping Middle clamp for hangers of the vertical piping - middle loads, load 754 transmission to the piping wall via flat welding lugs Middle clamp for hangers of the vertical piping - middle loads, load 755 transmission to the piping wall via round welding lugs Heavy box clamp for hangers of the vertical piping - high loads, load 764 transmission to the piping wall via flat welding lugs Heavy box clamp for hangers of the vertical piping - high loads, load 765 transmission to the piping wall via round welding lugs 701 U-Bolt for an individual fixing of the pipe 702 Flat clip for an individual fixing of the pipe, welding or bolting to the structure 770 Weld on eye for hangers of the horizontal piping Selection of clamp type depends on: - load and temperature The permissible load multiplied by the temperature and material factors must be lower than the required load. Loads The allowable loads to the vertical direction Fmax (in hanger assembly aplication) relates to the S235 material group 1 and temperature of 80 C. For other temperatures and materials this basic load must be multiplied by the correction factor according to the chart.
A/N 10-50 25A/N 500
- required stiffness and reliability for rod hangers of the highly stressed piping prefer the 731,764,765 types - insulation thickness Hanger rod connection shall be outside the insulation.
Correction loading factor at operational temperature - k (-) Temp. (C) 20-80 100 200 250 300 350 400 450 480 500 520 540 560 580 Material 1 0,89 0,81 0,73 0,60 0,51 S235 1,06 0,90 0,83 0,76 0,70 0,63 0,31 P265GH 0,87 0,79 0,71 0,66 0,60 0,46 16Mo3 0,87 0,83 0,66 0,50 0,37 0,27 0,2 10CrMo910 0,96 0,87 0,70 0,66 0,62 0,59 0,57 0,56 1.4301 1,02 1,0 0,90 0,85 0,80 0,77 0,75 0,73 1.4571
7-1
700 - Pipe clamps
Pipe clamps
Gr.1 Gr.3 Gr.4 Gr.6
Indication: Type Dimension DN 712 Indication example for DN 100, mat. 16Mo3: 712-100-3
Mat. group MAT
DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800
inch
1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 20 24 28 32
Do
21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8
A
56 66 72 82 88 108 122 136 178 204 232 284 348 398 432 498 600 744 850 950
C
15 15 15 15 15 18 18 18 24 24 24 24 30 30 30 36 36 45 45 45
d2
Bolt
Stud bolt
m (kg) 0,31 0,34
Fmax (kN) 5,5 5,5 5,5 5,5 5,5 7,6 7,6 7,6 14,7 11,3 10,8 8,6 8,2 7,0 6,3 11,6 9,8 26,7 23,0 20,1
FN (kN) 2,3 2,3 2,3 2,3 2,3 4 4 4 7 7 7 7 7 7 7 12 12 21 21 21
Type No. 712-015-M 712-020-M 712-025-M 712-032-M 712-040-M 712-050-M 712-065-M 712-080-M 712-100-M 712-125-M 712-150-M 712-200-M 712-250-M 712-300-M 712-350-M 712-400-M 712-500-M 712-600-M 712-700-M 712-800-M
12
30
M10x30
M10x50
0,37 0,40 0,42 0,78
14
40
M12x50
M12x60
0,87 0,94 2,08 2,32 2,62 3,13 4,76
18
11
50
M16x60
M16x80
23
14
60
M20x70
M20x95
5,38 5,74 9,79 11,54 30,98 35,08 39,02
27
18
70
M24x90
M24x115
33
25
100
M30x100
M30x155
Type 712
Clamp for piping supports. May be used also for hangers of an uninsulated piping.
Surface treatment: standard - primer coat. Galvanised for outdoor hanger applications. Loads: Fmax values are based for clamp load in the vertical direction in an hanger assembly. Loads are determined for material group 1 at temp. of 80 C. For higher temperatures to be multiplied by the correction factors acc. to the chart on page 7-1.
The lowest insulation thickness to cover the metal straps and bolts of the clamp: 50-80 Range DN 15-40 100-200 250-350 Min. insul. th. (mm) 40 50 60 80
400-500 100
600-800 120
Connecting material For temp. up to 350 C: Hexagonal bolt and nut, for bolts >M10 counter-nut Material group 1 - strength group 8.8, surface treatment A5K Material group 6 - strength group A4 for bolts, nuts A2 Stud bolt, 2x hexagon nut and counter-nut Bolt material A193 B7, nut A193 2H, counter-nut of gr. 8
For temp. over 350 C:
7-2
Clamp Type 712
Material groups: S235JR 16Mo3 10CrMo910 1.4301
Material groups: S235JR 1.4301 Indication: Dimension Type DN 713
Gr.1 Gr.6
Mat. group MAT
Indication example for DN 125, mat. S235: 713-125-0-01
DN
Clamp Do A
56 66 72 82 88 108 122 136 178 204 236 288 348 402 432 498 600 744 850 950
Insul.
Bolt Mxl
m (kg) 0,47 0,50
E
74 79 82 87 90 108 115 122 159 172 188 214 260 287 302 353 404 487 540 590
d2
smax
Fmax (kN) 5,5 5,5 5,5 5,5 5,5 7,6 7,6 7,6 14,7 11,3 10,8 8,6 8,2 7,0 6,3 11,6 9,8 26,7 23,0 20,1
FN (kN) 2,3 2,3 2,3 2,3 2,3 4 4 4 7 7 7 7 7 7 7 12 12 21 21 21
Type No. 713-015-M 713-020-M 713-025-M 713-032-M 713-040-M 713-050-M 713-065-M 713-080-M 713-100-M 713-125-M 713-150-M 713-200-M 713-250-M 713-300-M 713-350-M 713-400-M 713-500-M 713-600-M 713-700-M 713-800-M
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600 700 800
21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8
46
12
30
60
M10x 40
0,52 0,56 0,58 1,07
54
14
40
60
M12x 50
1,15 1,23 2,71 2,96 3,25 3,76 5,77
70
18
11
50
100
M16x 60
86
23
14
60
100
M20x 70 M24x 80 M30x 100
6,37 6,75 11,60 13,35 35,20 39,29 43,23
104
27
18
70
120
115
33
25
100
120
Type 713
Clamps for hangers of a lower loads, insulated piping for temperatures up to 350 C.
Surface treatment: standard - primer coat. Galvanised for outdoor hanger applications.
The lowest insulation thickness to cover the metal straps and bolts of the clamp: Range DN 15-40 50-80 100-200 250-350 Min. insul. th. (mm) 40 50 60 80
400-500 100
600-800 120
Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.
Connecting material Hexagonal bolt and nut, for bolts >M10 counter-nut Material group 1 - strength group 8.8, surface treatment A5K Material group 6 - strength group A4 for bolts, nuts A2
7-3
Clamp Type 713
Material groups: S235JR 16Mo3 10CrMo910 1.4301 Indication: Dimension Type DN 723
Gr.1 Gr.3 Gr.4 Gr.6
Mat. group MAT
Indication example for: DN 125, mat. S235 723-125-0-01

Stud bolt Pivot Fmax pin m (kg) (kN) d3xl 0,58 80 14 7 30 80 M10x 40 M10x 12x 55 50 0,61 0,63 0,66 0,68 80 14 11 50 100 M12x 50 M16x 60 M12x 12x 55 65 M16x 16x 65 85 1,81 1,98 2,09 3,55 3,86 4,21 7,67 140 27 18 70 160 M20x 70 M24x 100 M20x 20x 80 105 M24x 135 24x 100 8,60 9,50 10,05 150 35 25 80 180 21,05 24,25 120 22 15 60 140 5,5 5,5 5,5 5,5 5,5 7,6 7,6 7,6 17,0 15,8 12,7 17,2 14,5 12,5 11,5 31,0 25,3
DN
Clamp Do A
56 66 72 82 88 110 128 140 182 210 240 302 358 412 444 532 636
Insul.
Bolt
FN (kN) 2,3 2,3 2,3 2,3 2,3 7 7 7 12 12 12 12 12 12 12 21 21
Type No. 723-015-M 723-020-M 723-025-M 723-032-M 723-040-M 723-050-M 723-065-M 723-080-M 723-100-M 723-125-M 723-150-M 723-200-M 723-250-M 723-300-M 723-350-M 723-400-M 723-500-M
E
108 113 116 121 124 135 144 150 211 225 240 291 319 346 362 416 468
d2
smax
Mxl
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500
21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508
Type 723
Clamps for hangers of a middle loads of the insulated piping for temperatures up to 580 C.
Surface treatment: primer coat Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.
Connecting material For temp. up to 350 C: Hexagonal bolt and nut, for bolts >M10 counter-nut Material group 1 - strength group 8.8, surface treatment A5K Material group 6 - strength group A4 for bolts, nuts A2 Stud bolt, 2x hexagon nut and a counter-nut. Bolt material A193 B7, nut A193 2H, counter-nut group 8. pivot pin of the 850 type for connection to the eyenut of the hanger rod.
Connection to rod:
7-4
Clamp Type 723
Material groups: S235JR 16Mo3 10CrMo910
Gr. 1 Gr. 3 Gr. 4
Indication: Type Dimension DN 733 Indication example for: DN 80, mat. P265GH: 733-080-0-02
Mat. group MAT
DN
Clamp d1 A
56 66 72 82 88 116 134 146 192 218 250 324 380 432 464 544 648
Insul.
Bolt
E
128 133 136 141 144 188 197 203 256 269 285 362 390 416 432 482 534
d2
smax
Stud bolt Mxl
Pivot Fmax pin m (kg) (kN) d3xl 0,69 5,5 5,5 5,5 5,5 5,5 17,0 16,6 15,2 25,5 23,3 17,8 38,6 38,1 33,2 30,7 38,1 31,6 0,72 0,74 0,77 0,79 2,46 2,63 2,74 5,93 6,34 6,87 15,55
FN (kN) 2,3 2,3 2,3 2,3 2,3 7 7 7 12 12 12 21 21 21 21 36 36
Type No. 733-015-M 733-020-M 733-025-M 733-032-M 733-040-M 733-050-M 733-065-M 733-080-M 733-100-M 733-125-M 733-150-M 733-200-M 733-250-M 733-300-M 733-350-M 733-400-M 733-500-M
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500
21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508
100
14
30
100
M12x 50
M12x 12x 55 60
130
18
11
50
140
M16x 60 M16x 70
M16x 16x 65 80 M16x 20x 80 105
160
22
15
70
180
200
27
20
80
220
M24x 100 M30x 120
M24x 135 M30x 155
24x 100 33x 110
17,24 18,84 19,85 34,37 39,16
210
35
25
120
240
Type 733
Clamps for hangers of a higher loads of the insulated piping for temperatures up to 580 C.
Surface treatment: primer coat Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.
Connecting material For temp. up to 350 C: Hexagonal bolt and nut, for bolts >M10 counter-nut Material group 1 - strength group 8.8, surface treatment A5K Material group 6 - strength group A4 for bolts, nuts A2 Stud bolt, 2x hexagon nut and a counter-nut. Bolt material A193 B7, nut A193 2H, counter-nut group 8. pivot pin of the 850 type for connection to the eyenut of the hanger rod.
Connection to rod:
7-5
Clamp Type 733
o D
E A
DN
Main dimensions
U-Bolt
Clamp Connebolt ction Design m (kg)
Do
150 200 250 300 350 400 500 600 700 800 168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8
A
256 313 386 438 466 521 737 839 940 1039
C
310 360 430 470 500 500 600 640 750 800
t
16 16 16 16 16 20 20 20 20 20
E
196 253 304 356 384 438 528 630 731 830
F
70 70 90 90 90 100 100 100 100 100
B
45 50 90 90 90 100 80 80 80 80
M1
16 20 16 16 16 20 20 24 24 24
M2
12 12 12 12 12 16 16 16 16 16
d2 26 26 33 33 33 38 38 38 38 38
Flat clamp 2x Ubolt U-bolt
Fmax (kN) 45,1 42,2 67,5 67,5 66,2 60,8 70,1 101,8 101,8
FN (kN) 21 21 36 36 36 63 63 63 63 63
Type No. 731-150-M 731-200-M 731-250-M 731-300-M 731-350-M 731-400-M 731-500-M 731-600-M 731-700-M 731-800-M
7,1 10,1 14,8 18,7 22,3 31,5 65,5 72,0 95,1
112,8 101,8
Material groups: S235 16Mo3 10CrMo910
Materials: Gr. 1 Gr. 3 Gr. 4
U-Bolts - S235JR, C35E, 42CrMo4, 21CrMoV57 Flat clamps - S235JR, 16Mo3, 10CrMo910 Beams - S235JR, 16Mo3, 10CrMo910 Load distr. strap - S235JR Nuts: Gr. 4, A194-2H
Indication: Type Dim. Load Mat. DN TU MAT 731 Indication example DN 150, mat. S235, load group 3 (pin d20): 731-150-0-31
Application: heavy clamps for horizontal piping and a high load and stiffness requirements Surface: primer coat Connection: dimension d2 acc. to the hanger design load (load group) Insulation: for the smallest insulation thickness to cover the clamp nuts see chart below
DN 150 200 250
Insul. 100 120 120 140 140 140 200 240 260 280
Cmin 280 300 330 370 400 400 500 570 650 700
Load group determines the connecting dimensions of the pivot pin for the hanger rod. Load group Pin diameter (mm) Max. load of hanger rod (kN) 3 20 23,3 4 24 32,3 5 33 51 6 40 64,6
300 350 400 500 600 700 800
Insul. the smallest insulation thickness to cover the clamp nuts Cmin - the smallest possible spacing to rod clevis.
7-6
Clamp Type 731
M2
DN 250 300 350 400 500 600 700 800
Main dimensions D 273 323,9 355,6 406,6 508 609,6 711,2 812,8 A 382 464 565 505 561 687 748 730 C 345 420 450 502 592 702 803 889 d 35 35 42 42 42 42 48 48 D1 112 112 112 112 112 112 112 112 B 120 120 140 140 140 150 160 160 t 20 20 25 25 25 25 30 30
m (kg) 35 36 43 63 71 79 92 105
Fmax (kN) 42,0 39,0 74,0 67,0 57,0 52,0 97,0 87,0
FN (kN) 36 36 51 51 51 51 63 63
Type No. 741-250-TU-M 741-300-TU-M 741-350-TU-M 741-400-TU-M 741-500-TU-M 741-600-TU-M 741-700-TU-M 741-800-TU-M
Material groups: 10CrMo910 X10CrMoVNb9-1
Materials: Gr. 4 Gr. 8
Flat clamps - 10CrMo910, X10CrMoVNb9-1 Beams - 10CrMo910, X10CrMoVNb9-1
Indication: Typ Rozm. DN 741
T. TU
Mat. MAT
Application: heavy clamps for horizontal piping and a high load and temperatures above 550 C Surface: primer coat Connection: dimension d acc. to the hanger
design load (load group)

Application: Clamps for high load and high work temperatures of piping. Construction does not "strangle" the pipe wall in case of diameter enlargement due to pipe heating. It also allows application on thickwalled piping with greater tolerances of outer diameter. Load: Loads presented in table are orientation ones for material group 4 and temperature 550 . Exact C values are specified for particular application case. Clamp arrangement is possible for load up to 113 kN, in some cases clamps must be doubled.
Load group determines the connecting dimensions of the pivot pin for the hanger rod. Pivot pin type 850 is part of delivery. Load group Pin diameter (mm) Max. load of hanger rod (kN) 3 20 23,3 4 24 32,3 5 33 51 6 40 64,6 7 45 85,3 8 50 113,3
7-7
Clamp Type 741
D1
E A
Gr. 1 Gr. 3 Gr. 4 Gr. 6

M
d3
Indication: Type Dimension Mat. DN E MAT 744 Indication example for DN100 spacing E=500mm, mat. S235: 744-100-500-01
Do
Type 744 - clamp with flat weld on lugs, Type 745 - circular pivot weld on lugs
DN
Clamp Do A
59 66 75 86 94 108 134 148 178 204 240 294 356 408 440 526 630 734
Bolt
Stud bolt
E
250 250 250 300 300 300 400 450 500 550 650 700 800 850 950 1000 1000 1100
Mxl
Pivot pin m (kg) Fmax (kN) d3xl 1,67 1,67 2,7 2,7 2,7 2,7 2,7 2,1 4,2 3,5 6,0 4,4 14,0 11,2 8,3 7,3 6,6 14,9 13,8 12,2
FN (kN) 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,3 7,0 7,0 7,0 7,0 7,0 12,0 12,0 12,0
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600
21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6
4- bolt design
40
15
18
M12x 50
M12x 12x 55 60
1,69 1,89 1,90 1,92 3,38
50 11 80 25 24
M12x 50
M12x 12x 55 65
3,92 6,63 7,58 17,95 19,72
20
120
30
30
6-bolt design
M16x 70
M16x 16x 65 22,44 90 25,87 28,09 49,00 M20x 20x 80 51,94 125 56,67
25
120
40
41
M20x 90
Type 744 - clamps for hangers of the vertical piping for a low loads and insulation thickness. Another rod spacing on request. Lugs on the piping for DN>80. For material groups 1, 3 and 6 flat stops (Type 744), for 10CrMo910 circular pivot lugs for temperatures over 500 (Type 745). C Surface treatment: primer coat or galvanised.
TYP 744
TYP 745
Allowable loads of clamps for other rod spacing

Rod hangers span [mm] / Load capacity [kN]
Connecting material For temperatures up to 350 C: Hexagon bolt and nut, low counter-nut, strength group 8 for group 1, A2 for group 6. For temperatures over 350 C: Stud bolt, 2x hexagon nut and a low counter-nut. Material A193. Pivot pin of the 850 type for connection to the eyenut of hanger rod.
7-8
Clamp Type 744 / 745
E A
Gr. 1 Gr. 3 Gr. 4 Gr. 6

M
d3
Indication: Type Dimension Mat. DN E MAT 754 Indication example for DN150 spacing E=650mm, mat. 10CrMo: 754-150-650-04
Do
Type 754 - clamp with flat weld on lugs, Type 755 - circular pivot weld on lugs
DN
Clamp Do A
80 90 100 120 140 154 190 220 270 320 380 434 464 524 628 732
Bolt
E
300 300 350 400 400 450 500 550 650 700 800 850 950 1000 1100 1200
Stud bolt Mxl
Pivot Fmax pin m (kg) (kN) d3xl 2,73 4,2 4,2 4,2 4,2 10,6 8,7 12,2 10,5 29,8 25,8 21,3 18,9 17,2 25,8 17,6 16,4 2,75 3,09 3,43 5,73 6,53
FN (kN) 2,3 2,3 2,3 2,3 4,0 4,0 4,0 4,0 12,0 12,0 12,0 12,0 12,0 21,0 12,0 12,0
25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600
33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273 323,9 355,6 406,4 508 609,6
4- bolt design
50
15
18
M12x 50 M12x 60 M16x 70
M12x 12x 55 70 M12x 12x 55 80
70 15 100 25 30
10,49 M16x 16x 65 90 11,77 27,39 30,00
20
120 40 41
6-bolt design
M16x 80
M16x 20x 80 34,20 105 38,46 42,02 68,10 76,39 83,48
30
180
M20x 100
M20x 125
20x 100
Type 744 - clamps for hangers of the vertical piping for a low loads and insulation thickness. Another rod spacing on request. Lugs on the piping for DN>80. For material groups 1, 3 and 6 flat stops (Type 744), for 10CrMo910 circular pivot lugs for temperatures over 500 (Type 745). C Surface treatment: primer coat or galvanised.
TYP 754
TYP 755
Allowable loads of clamps for other rod spacing

Rod hangers span [mm] / Load capacity [kN]
Connecting material For temperatures up to 350 C: Hexagon bolt and nut, low counter-nut, strength group 8 for group 1, A2 for group 6. For temperatures over 350 C: Stud bolt, 2x hexagon nut and a low counter-nut. Material A193. Pivot pin of the 850 type for connection to the eyenut of hanger rod.
7-9
Clamps Type 754 / 755
Material groups: S235JR 16Mo3 10CrMo910 X10CrMoVNb9-1
Gr. 1 Gr. 3 Gr. 4 Gr. 8
Typ 764
Indication: Type Dimension Mat. DN E MAT 764 Indication example for DN 200, spacing E=700mm, mat. S235: 764-200-700-01 Production types: Type 764 with flat lugs of the piping application temperatures up to 500 C Type 764 with circular pivot lugs application temperatures over 500 C
Typ 765
DN
Clamp Do E
650 700 800 850 950 1000 1100 1200 1300 1400
Pivot Pin
Bolt d3 12 16 16 16 16 20 20 20 20 20
Stud bolt d4 12 12 16 20 20 20 24 24 24 24
m (kg) 18,0 25,0 41,0 54,0 66,0 73,0 109,0 135,0 160,0 180,0
B
190 250 311 361 396 446 550 660 760 860
d2
24
d 60,3 76,1 88,9 114,3
Fmax (kN) 46,5 54,0 52,0 67,5 66,0 86,5 95,5 94,5 99,5 95,5
150 200 250 300 350 400 500 600 700 800
168,3 219,1 273 323,9 355,6 406,4 508 609,6 711,2 812,8
16 33
139,7 139,7 168,3 168,3 219,1 219,1
20
38
Application: Heavy clamps for hangers of the vertical piping, high loads and insulation thickness. The rod spacing according to the requirements. For material groups 1, 2, 3 flat stops, for others circular pivot lugs (for higher temperatures). The weight is stated for the 764 type, weights of type 765 are about 20% higher. The highest permissible load is stated for both hanger rods. Surface treatment: primer coat.
Note: Pipe lugs - plates or a circular pivot lugs - are a part of the clamp supply. Welding and heat treatment are in the competence range of an assembly organisation. The lugs must be checked by the designer in terms of their weldability and stresses in pipe wall.
7 - 10
Clamp Type 764 / 765
DN
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
Do
14 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7 168,3 219,1 273,0 323,9 355,6 406,4
V
23 26 32 34 40 47 50 64 72 90 105 120 155 186 210 220 310
L
26 31 38 44 53 61 73 92 105 132 161 186 247 304 354 385 439
M 6 6 8 8 8 10 10 12 12 16 16 16 20 20 20 20 24
m (kg)
0,03 0,03 0,06 0,07 0,08 0,16 0,17 0,31 0,34 0,73 0,85 0,96 1,96 2,30 2,65 2,83 5,05
Materials: S235JR Group 1 Surface treatment: zinc-coated A5K 1.4301 Group 6 Indication: Type Dim. DN 701
Mat. MAT
Materials: S235JR 16Mo3 10CrMo910
Group 1 Group 3 Group 4
Indication: Mat. group Type Dimension DN MAT 702 Indication example: DN 25, material 16Mo3 702-025-3
DN 10 15 20 25 32 40 50
Do
13,5 21,3 26,9 33,7 42,4 48,3 60,3
L
187 183 201 197 232 235 260
L1
200 200 220 220 260 300 340
b
30 30 30 30 30 30 40
d1
10 10 10 10 10 10 12
m (kg) 0,46 0,47 0,53 0,55 0,61 0,70 1,30
Type No. 702-010-M 702-015-M 702-020-M 702-025-M 702-032-M 702-040-M 702-050-M
Application:
For fixing of small-bore piping, where no higher loading than of its own weight is expected. Small movements of the piping are compensated by deflections of clamp profile.
7 - 11
Pipe Clips Type 702
U-Bolts Type 701
Materials: S235JR P265GH 1.4301 Indication: Type Dim. DN 770
Group 1 Group 2 Group 6
Mat. MAT
DN
25 32 40 50 65 80 100 125 150 200 250 300 350 400 500
Insul. t.
80
m (kg)
0,18
100
40
120
14
For fixing of the piping in the environment, where a high corrosive aggression can be expected - e.g. for outside distributions. The dimension "A" can be adjusted according to the insulation thickness.
120
100
50
145
14
0,44
160
120
70
195
18
10
1,04
The highest allowable loads of the lug must be checked for particular cases of application according to the dimensions and operating conditions of the pipe to be connected.
200
160
80
240
22
12
1,75
7 - 12
Weld on lug - Type 770
Pipe clamp Type 712 - double bolt clamps used for supports of the 600 type group or pipe hangers for uninstaled piping. Half-sleeves bolted together with hexagonal bolts for lower temperatures and stud bolts for temp. over 350 C. For nut tightening of support clamps see assembly manual to supports, page 6-11. Nut tightening of hanger clamps equal to 713 type.
Pipe clamp Type 713, 723, 733 - triple bolt clamps used for pipe hangers. Connection to hanger rod via eyenut type 832. Type 713 - all bolts hexagonal, types 723, 733 bolting acc. to temperature range, rod connection stud type 850. Tight clamp nuts slight by hand and turn up to following angles: M10-M20 - up to 90-120 M24-M36 - up to 90 All nuts shall be secured with counter-nut. Pipe clamp Type 731 - heavy clamp for pipe hangers. Non-welding assembly acc. to figure. U-clamp shall be provided by load distribution strap. Side girders to be bolted together and secured with studbolts. Tight clamp nuts slight by hand and turn up to following torques: M10-M16 - up to 2 Nm M20-M24 - up to 5 Nm All nuts shall be secured with counter-nut. Pipe clamp Type 744, 754 - riser clamps for hangers of vertical piping. Inner bolting of hexagonal / stud bolts, connection to hanger rod via eyenut type 832. Bolting types same with triple bolt clamps, rod connection stud type 850. Tight clamp nuts slight by hand and turn up to following angles: M10-M20 - up to 90-120 M24-M36 - up to 90 Lugs welding provided by piping manufacturer. Pipe clamp Type 764 - heavy riser clamp for pipe hangers. Assembly acc. to figure. Lugs welding provided by piping manufacturer. Side girders to be bolted together to mainplate. All nuts shall be secured with counter-nut. Short girders to be set in the notch of main girder and locked by thrust plate from bellow.
Pipe clamp Type 765 - heavy riser clamp for pipe hangers. Assembly acc. to figure. Pipe lugs welding provided by piping manufacturer. Side girders to be bolted together and secured with studbolts. All nuts shall be secured with counter-nut. Short girders to be set in the notch of main girder and locked by thrust plate from bellow.
7 - 13
700 - Assembly
Connecting elements Connecting elements of the hanger rods are used for load transmission from the pipe clamps to the structure. The type range is designed in the way of possibility of length adjustement. The assembly in combination with the elements of group 900 connection parts to the structure enables the angulation of rods from the vertical axis of 4 T he highest . allowable load of the connecting elements load chain according to the load capacity group are stated in section A of the catalog. Each part is determined by a type number and a size the main dimension of the element is its diameter. With thread dimension over M30 the rod and pivot pin diameters are different. Connection of the eyenut type 832 to the pivot pin of the 850 type enables shift of one dimension, that means for a pivot pin on clamp of load capacity group 2 (diameter 16mm) it is possible to use the load chain of rod group 1 (diameter 12mm). This is valid in the case that a check of the highest loading of the particular chain elements has been carried out. All the elements must be fixed by counter-nuts, connecting nuts of the 824 type from both sides of the rod.
Materials Threaded rod rolled, from material of strength group 4.6 for diameters up to M20, and from material S355J0 for diameters over M20. material S355J2 for dimensions up to M20, C22.8 for dimensions over M20. a round cold-drawn rod of C35E. strength group 4.
Surface treatment The rolled threaded rods and nuts are galvanised A3K - silver. The forged elements and pivot pins are galvanised A3L - golden.
Forgings
Pins Nuts
Load groups, permissible loads and connecting dimensions of the load chains for hanger rods: Load categorization The catalogue allowable loads are calculated for the G category. Allowable loads for other categories are set as follows: Fmax (Q) = 1,33 * Fmax (G) The load categories are described in the catalogue introductory part.
Load group
Fn (kN)
Fmax (kN)
Rod dia.
Pin dia.
0 1 2 3 4 5 6 7 8
0,6 2,3 7 12 21 36 63 84 108
1,5 6,3 14,0 23,3 32,3 51,0 64,6 85,3 113,3
10 12 16 20 24 30 36 42 48
10 12 16 20 24 33 40 45 50
Fmax max. allowable static load at 80 and primar G C load category. Fn nominal load -corresponds to the value of spring nom. load
8-1
800 - Connecting elements
Indication: Type Dim. Length M L 814 Indication example for: d= M20, length 2000mm 814-020-2000
DIM. 10 12 16 20 24 30 36 42 48 d M 10 M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48
L (mm) m (kg) L (mm) m (kg) L (mm) m (kg) 1000 1000 1000 1000 1000 1000 1000 1000 1000 0,5 0,7 1,3 2,0 2,9 4,7 6,9 9,4 12,0 2000 2000 2000 2000 2000 2000 2000 2000 1,4 2,6 4,0 5,8 9,4 13,8 18,8 24,0 3000 3000 3000 3000 3000 2,1 3,9 6,0 8,7 14,1 -
Type No.
814-010-L 814-012-L 814-016-L 814-020-L 814-024-L 814-030-L 814-036-L 814-042-L 814-048-L
Fmax [kN] 5,2 7,5 14,0 27,3 39,4 62,6 91,2 125,1 164,4
FN [kN] 0,6 2,3 7 12 21 36 63 84 108
Application: connecting element of hanger rods with a rolled continuous rightturn thread. The dimension M42 and M48 can be supplied with a thread of specified length on both ends.
Indication: Type Dim. M 815 Indication example for: d= M20 815-020

DIM. 12 16 20 24 30 36 42 48 d M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48 L (mm) 250 250 250 350 350 500 500 500 LR (mm) 70 70 70 80 80 120 160 160
LL L
LR
LL m (kg) (mm) 80 100 120 140 160 180 200 240 0,22 0,40 0,6 1,2 1,9 3,5 4,7 6,0
Type No. 815-012 815-016 815-020 815-024 815-030 815-036 815-042 815-048
Fmax [kN] 7,5 14,0 27,3 39,4 62,6 91,2 125,1 164,4
FN [kN] 2,3 7 12 21 36 63 84 108
Application: connecting element with a rolled right-left thread. For connection to turnbuckle type 822.
DIM. 12 16 20 24 30 36 42 48
M M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48
L 36 48 60 72 90 108 126 144
A 10 15 20 25 30 35 40 45
s 19 24 30 36 46 55 65 75
m (kg) 0,04 0,10 0,19 0,32 0,7 1,2 1,9 2,8
Type No. 824-012 824-016 824-020 824-024 824-030 824-036 824-042 824-048
L A s
8-2
Connecting nut Type 824
Material: Carbon steel - strength group 4 Galvanised A3K
Indication: Type Dim. M 824
Application: For connections of the threaded rods of the 814 type.
Threaded rod Type 815
Material: Carbon steel S235JR, S355J0 Galvanised A3K
Threaded rod Type 814
Material: Carbon steel 4.6, S355J0 Galvanised A3K

M
a d1-L
L1
DIM. 12 16 20 24 30 36 42 48
d1 M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48
d2 21 27 34 39 45 55 63 80
L1 125 170 200 255 255 295 300 355
e 34 42 52 60 74 40 50 65
f 16 20 24 28 34 86 104 135
a 40 55 65 80 85 100 115 125
b 45 60 70 95 85 95 100 105
m [kg] 0,2 0,4 0,7 1,2 1,8 3,0 4,8 7,6
Fmax [kN] 9,3 17,7 27,0 39,2 62,5 91,0 125,0 165,0
FN
[kN] 2,3 7 12 21 36 63 84 108
Type No. 822-012 822-016 822-020 822-024 822-030 822-036 822-042 822-048
Application: A forged element with a right-left thread, for connection of threaded rods of the 814 and 815 types.
A d3
Indication: Type Dim. M 832 Indication example for: d= M16 832-016
DIM. 12 16 20 24 30 36 42 48
d M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48
A 33 44 58 72 88 100 110 120
B 60 75 90 110 127 140 157 180
D 24 30 35 44 50 60 70 80
d3 17 25 28 35 42 47 52 62
F 6 10 10 15 17 20 25 30
E 35 45 55 65 75 75 85 95
m [kg] 0,1 0,2 0,4 0,8 1,2 2,0 2,9 4,7
Fmax [kN] 8,2 15,1 23,3 32,3 51,0 64,6 85,3 113,3
FN
[kN] 2,3 7 12 21 36 63 84 108
Type No. 832-012 832-016 832-020 832-024 832-030 832-036 832-042 832-048
Application: A forged element with the right thread, for connection of a clamps. The pivot pin diameter can be chosen one level higher than the thread diameter.
Carbon steel S235 - galvanised A3K Indication: Connec. element for Type Dim. piping up to DN50 and load up to 0,5kN. M 831
DIM. 10 12 M M 10 M 12 d 11 13 L 36 40 A 30 35 m (kg) 0,05 0,08 Type No.
M L
A
d
831-010 831-012
8-3
Eyenut Type 831
Eyenut Type 832
Material: Steel S355J2, C22.8 Galvanised A3K
Turnbuckle Type 822
Material: Steel S355J2, C22.8 Galvanised A3K Indication: Type Dim. M 822 Indication example for: d= M20 822-020
d2
d1
Material: Steel S355J0, C22.8 Pivot pin - 11600, C35E Galvanised A3K Indication: Type Dim. M 842 Indication example for: d= M30 842-030
d1
H F
DIM. d 12 16 20 24 30 36 42 48 M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48 a 30 40 50 60 70 80 100 100 B 70 80 90 110 130 150 170 180
Clevis
D 25 33 40 46 51 61 72 83 d1 12 16 20 24 33 40 45 50 F 12 17 20 22 27 32 37 44 H 34 45 59 68 80 93 111 130 K 24 32 46 53 64 80 90 100
Pivot Fmax pin m [kg] [kN] 850 12x55 16x65 20x80 24x100 33x110 40x120 45x150 50x170 0,2 0,4 1,0 1,6 2,7 4,4 7,2 10,4 8,8 15,1 24,5 37,4 66,0 97,0 128,0 170,0
FN [kN]
2,3 7 12 21 36 63 84 108
Type No. 842-012 842-016 842-020 842-024 842-030 842-036 842-042 842-048
Application: A forged element with a right thread, for connection to hanger rod and flat eyes .
Material: Carbon steel 35E Zinc-coated A3K Indication: Type Dim. d 850 Indication example for: d= 45 850-045 Circular pivot pin incl. washers and splits
DIM. 12 16 20 24 33 40 45 50 d 12 16 20 24 33 40 45 50 L (mm) 55 65 80 100 110 110 120 140 L1 m (kg) (mm) 67 77 96 120 128 128 159 179 0,08 0,16 0,28 0,5 1 1,6 2,4 3,4 Split spring washer dxl 3,2x20 4x25 5x30 6,3x40 8x50 8x56 10x63 10x71
L L1
Washer dp 13 17 21 25 34 41 46 51
Type No. 850-012 850-016 850-020 850-024 850-030 850-036 850-042 850-048
Application: A pivot pin for connection of eyenuts and clevises.
8-4
Pivot pin Type 850
Clevis with pin Type 842
Installation instructions Hanger rods shall be installed in vertical direction - except of the hangers with high horizontal movements where the rod may be preset in a cold condition under an angle given by the value designated by hanger drawing. The threaded rods are supplied in lengths with an assembly allowances rounded to +0,5m. To reach required length, the rods shall be cut at site. By installation, attention shall be paid to the screwed depth of all elements. The threaded length of the rod must be visible in all check holes. After assembling of all hanger items, the rod must be tightened up to take over the weight of the piping. Tightening is done using turnbuckle in rod assembly or in a spring hanger. For the A type of structure connection (square plate type 932), use the nuts above square plate. Before tightening all the counter-nuts of the rod, the screw-in depth of the threads shall be checked again. The counter-nuts to be tightened slightly with a flat spanner. The splits of the stud pins shall be properly splayed out after the assembly. A different connecting way of the rods than using a coupling nuts type 824 is strictly forbidden. By an additional readjusment of the hanger rod length, the counter-nut of the turnbuckle shall be set loose. Other rod counter-nuts shall remain fixed. The thread of the turnbuckle shall be lubricated with an agent on basis of MoS. The reaction moment resulting from the rod turning is caught with a spanner at the upper and lower counter-nut of the particular rod element. After adjusting, the counter-nuts to be tightened again. The hanger rods are maintenance-free with a correct assembly.
Screw-in length min. 1/2 rod diameter
Counter-nut
Counter-nut Connection nut Counter-nut
Counter-nut Screw-in length acc. to catalogue list Turnbuckle
Screw-in length min. 1/2 rod diameter
Counter-nut Bolt / Pivot pin
8-5
800 - Installation
Structural attachment elements Intended for transfer of forces from rod hanger to bearing structure - profiles or ceilings. Each element is identified by type number and size - main connecting dimension of elements is diameter of connection pin or hanger rod. Base plates for sliding supports are designed for dimensions of type group 600. Combinations of supports and plates according to table on page 6-1.
Overview Type 911 922 932 934 935 936 937 950 960 95x 96x Application Weld on eye for connection to clevis with pin Type 842 Weld on clevis for connection to eyenut Type 832 Spherical washer between two profiles for direct attach. to hanger rod through nut. Beam clamp for no-weld attachment to IPE profile, attach. with clevis Type 842 Beam clamp for no-weld attachment to HEA profile, attach. with clevis Type 842 Beam clamp for no-weld attachment to HEB profile, attach. with clevis Type 842 Top beam clamp with locking nut, direct hanger rod attach. through nut (up to M12) Anchoring plate for pipe supports, steel surface Sliding plate for pipe supports, PTFE surface Anchoring plate with movement restriction for pipe supports, steel surface Sliding plate with movement restriction for pipe supports, PTFE surface
Structural attachment elements are designed for vertical loading with hanger rod angle deviation up to 4 from vertical axis. Welding of elements must be executed a ccording to supplier's assembly manual and in compliance with standard welding procedures. Load capacity of this elements acc. to connecting dimensions correspondes to table in section A of the pipe support catalogue.
Anchoring and sliding support plates are delivered in version for welding or bolting. Request for connecting material or concrete anchors must be stated in order specification. Dimensions and construction can be adjusted after agreement. Surface treatment Welding elements are coated with weldeable prime coat. Top coat after welding may be applied at site. Profile attachment elements and base plates for bolting are galvanized as standard.
9-1
900 - Structural attachment
Indication: Type Dim. d 911
DIM 12 16 20 24 30 36 42 48
d 14 18 22 26 35 42 47 52
A 60 60 80 80 100 120 150 150
E 50 45 70 65 80 80 90 90
L 70 70 100 100 125 150 170 180
s 10 10 16 16 20 20 25 25
a
4 4 6 7 9 10 10 10
m [kg] 0,30 0,29 0,92 0,90 1,75 2,48 4,38 4,61
FMAX
[kN] 12,0 16,0 32,0 38,4 65,3 80,0 112,5 125,0
FN
[kN] 2,3 7 12 21 36 63 84 108
Type no. 911-012 911-016 911-020 911-024 911-030 911-036 911-042 911-048
Surface treatment: Application:
weldeable prime coat connection element to structure and hanger rod to clevis Type 842
Indication: Type DIM R 922 For dimensions see note.
a1
a2
B C
DIM 12 16 20 24 30 36 42 48
d
16 20 24 30 35 40 45 50
A
50 50 60 70 100 100 120 120
B
40 40 45 50 50 60 70 80
C
52 56 61 70 74 90 100 120
E
50 45 70 65 80 80 90 90
L
70 70 100 100 125 150 170 180
a1
4 4 6 7 9 10 10 10
a2
2 2 3 4 4 5 5 5
m [kg] 0,6 0,9 1,4 2,3 3,6 4,8 7,7 8,9
FMAX
[kN] 7,8 15,0 23,3 40,6 63,8 79,1 97,5 115,9
FN
[kN] 2,3 7 12 21 36 63 84 108
Type no. 922-012 922-016 922-020 922-024 922-030 922-036 922-042 922-048
Surface treatment: Application: Note: Welding:
weldeable prime coat, pin pivot galvanised connection element to structure and hanger rod to eyenut Type 832 pin pivot diameter greather than tie rod diameter, indication of clevis shall be given equal to rod diameter. fillet weld a1 shall be provided as load carrying, weld a2 tightening weld
9-2
Weld on clevis Type 922
Material: Steel S235JR Pin pivot - C35E
Weld on eye Type 911
Material: Steel S235JR
d2 d1
2x 4-40
Indication: Type Dim. R 932 Indication example for: d1 = 20 932-020

S
d R AxA
DIM 12 16 20 24 30 36 42 48
d 17 22 28 34 42 46 48 56
d1 13 17 21 25 31 37 43 50
d2 20 24 36 44 56 68 78 92
A 80 100 100 120 120 150 160 180
S 10 12 16 20 25 30 30 35
H 11 12 16 20 27 31 36 43
R 50 50 60 60 70 80 90 100
Umax m [kg] 160 160 200 200 240 240 300 300 0,5 1,3 1,3 2,3 2,8 5,3 6,0 8,9
FMAX [kN] 11,4 20,4 27,9 39,8 63,3 74,3 100,7 134,8
FN [kN] 2,3 7 12 21 36 63 84 108
Type no. 932-012 932-016 932-020 932-024 932-030 932-036 932-042 932-048
Prime coat for hanger rod attachment betw. profiles to threaded rod. Angle deviation of rod up to 4 .
Material: Steel S235JR Indication: Type Dim. Profile R IPE 934 Indication example for: d1=24, beam IPE 200 934-024-200
t
d
DIM 12 16 20 24
dimensions for profile IPE100-IPE300 d 14 18 22 26 d1 12 16 20 24 A 45 50 80 80 B 50 50 60 80 E 97 111 116 130 L 126 140 153 177 s 6 8 10 10 t 8 10 16 16
m [kg] 1,2-1,7 1,9-2,6 4,2-5,1 5,2-6,6
FMAX [kN] 9,7 17,0 23,3 36,0
FN [kN] 2,3 7 12 21
Type no. 934-012-IPE 934-016-IPE 934-020-IPE 934-024-IPE
Surface treatment: Application: Load:
Galvanized for attachment of clevis type 842 on auxiliary structure beam of IPE profile attachment may be used for profiles IPE100-IPE300 allowable load must be checked for profile flange
9-3
Attachment on IPE Type 934
Spherical washer plate Type 932
Material: Steel S235JR
Material: Steel S235JR Indication: Type Dim. Profile R HEA 935 Indication example for: d1=16, beam HEA 100 935-016-100
DIM 12 16 20 24
dimensions for profile HEA100-HEA400 d 14 18 22 26 d1 12 16 20 24 A 45 50 80 80 B 50-60 60-70 80 80 E 117 131 136 130 L 146 160 173 177 s 6 8 10 10 t 8 10 16 16
m [kg] 1,6-2,7 2,2-3,9 4,5-6,7 5,8-9,1
FMAX [kN] 9,7 17,0 23,3 36,0
FN [kN] 2,3 7 12 21
Type no. 935-012-HEA 935-016-HEA 935-020-HEA 935-024-HEA
Galvanized for attachment of clevis type 842 on auxiliary structure beam of HEA profile console may be used for profiles HEA100-HEA400
Material: Steel S235JR Indication: Type Dim. Profile R HEB 936 Indication example for: d1=20, beam HEB 120 936-020-120
t
d
DIM 12 16 20 24
dimensions for profile HEB100-HEB300
d
14 18 22 26
d1 12 16 20 24
A 45 50 80 80
B 50 60 80 80
E 117 131 136 130
L 146 160 173 177
s 6 8 10 10
t 8 10 16 16
m [kg] 1,6-2,7 2,2-3,9 4,5-6,7 5,8-9,1
FMAX [kN] 9,7 17,0 23,3 36,0
FN [kN] 2,3 7 12 21
Type no. 936-012-HEB 936-016-HEB 936-020-HEB 936-024-HEB
Galvanized for attachment of clevis type 842 on auxiliary structure beam of HEB profile console may be used for profiles HEB100-HEB400
9-4
Beam clamp on HEB Type 936
Beam clamp on HEA Type 935
E M
Material: Cast steel Bolt group 4.6 Surface treatment: Galvanized Indication: Type Dim. d 937
N
H A d
DIM 10 12
d 11 13
M 10 10
N 5-20 5-26
A 23 35
H 44 58
E 41 48
m (kg) 0,25 0,35
FMAX
[kN] 2,5 3,5
Type no. 937-010 937-012
Application:
for attachment of rod hangers of piping DN<80 in exterior applications on hanging of piping DN>50, the console must be equipped with safety clip
Material: Steel S235JR Surface treatment: Prime coat Indication: Type Dim. d 921
AxA d
2x 4-40
DIM 10 12 16 20
d 12 14 18 22
A 60 80 100 100
s 6 8 10 16
R 40 50 50 60
m (kg) 0,17 0,40 0,79 1,26
FMAX
[kN] 3,9 7,6 14,9 30,2
Type no. 921-010 921-012 921-016 921-020
Application:
for attachment of hanger rod without horizontal shifting
- interior piping for temperatures up to 40 C - piping DN15 - 300
9-5
Backplate Type 921
Top beam clamp Type 937
Surface treatment: Prime coat / Galvanized Indication: R1 R3 Type R2 R4 A B E 9x0.v W Options: .1 Prime coat, no holes .2 Galvanized, with holes
950
d
960
DIM 1 2 3 4 5 6 7 8 9
A 100 120 100 150 200 200 250 350 400
B 150 170 250 250 200 300 350 400 600
C 130 150 230 230 170 270 320 370 360
D 80 100 80 130 170 170 220 320 560
d 7 9 7 9 11 11 13 13 17
E 80 100 150 150 100 200 250 300 400
W 50 60 50 80 100 100 140 160 180
t 5 6 5 6 8 8 10 12 16
tt 9 10 9 10 12 12 15 17 21
m (kg) 0,59 0,96 0,98 1,77 2,53 3,80 6,90 17,60 30,10
FMAX
[kN] 8 12 15 18 20 40 70 96 144
Type no. 9x0-100-150 9x0-120-170 9x0-100-250 9x0-120-250 9x0-200-200 9x0-200-300 9x0-250-350 9x0-350-400 9x0-400-600
Application: Anchoring / sliding plates for positioning on beams, concrete floors or steel bases. Plates serves as a base for supports of type range 600. Assignment of plate sizes to particular types acc. to specified dimension per following table. Type 950.1 Type 950.2 Type 960.1 Type 960.2 anchoring plate without holes for welding to beam / steel plate anchoring plate with holes for bolting PTFE sliding plate without holes for welding to beam / steel plate PTFE sliding plate with holes for bolting
Anchoring plates can be bolted to beams via beam clamps 971. Dimensions: in specific cases, alternative dimensions A/B can be stated in order in order specification it is needed to specify necessary connecting material
Recommended plate assignment for supports of type range 600. Sizes are calculated for support shifting 20mm in both horizontal directions. DN Dim. 2 2 1 2 2 1 2 2 2 2 DN Dim. 4 4 3 4 4 3 4 4 4 4 DN Dim. 5/6 5/6 5 5/6 5/6 5 5/6 5/6 5/6 5/6 DN Dim. 5/6 7 7 7 8 7 7 DN Dim. 8 8 8 8 8 8 DN Dim. 9 9 9 9 9 9 Type 611 612 612A 613 614 615 661 662 664 665
25 40
40 80
100 150
200 300
350 500
600 800
tt
9-6
Plate Type 950 / 960
Type 951/961
G
Type 952/962
G
Type 953/963
G
Type 954/964
G1
Type 955/965
G1
G 2
Plates are divided into following types by function: Type 951 / 961 Sliding plate with guidance in direct axis R1 R3 Type R2 R4 R5 A B E 9x1.v W G Sliding plate with guidance in direct axis and lift restriction R1 R3 Type R2 R4 R5 R6 A B E 9x2.v W G F Sliding plate with guidance in direct axis and lifting restriction for cases when support is turned around the z-axis R1 R3 Type R2 R4 R5 R6 A B E 9x3.v W G F Sliding plate with guidance in two axis R1 R3 Type R2 R4 R5 A B E 9x1.v W G1
Type 952 / 962
Type 953 / 963
Type 954 / 964
G 2
R5 G2
Type 954 / 964
Sliding plate with guidance in two axis and lifting restriction R1 R3 Type R2 R4 R5 R5 A B E 9x1.v W G1 G2
For placing of guiding plates on bridge beams without welding, the beam clamp type 971 shall be used and plate must be equipped with lugs. Dimension x is necessary to state in the order specification.
Beam clamp Type 971 lug on plate
9-7
Guide plates
Guide plates are derived from basic type 950 and 960. Basic dimensions are identical. The G and F dimensions are specified according to required movement restrictions. Guidances are delivered in sliding (type 95x) or sliding with PTFE plate (type 96x) option. For applications with supports of type range 600, dimensions of base plate, PTFE plate and support movement must be checked.
Surface treatment: Galvanized

B
Indication: Type Dim. M 971
DIM 1 2
M 10 21
A 10 15
B 30 35
C 40-200 80-300
t 4-15 8-20
m (kg) 0,85 1,15
Type no. 971-010 971-012
Application: Beam clamps are used for attachement of sliding supports of type 611, 614, 661-665 or plates type 65x and 66x to steel structure beams. Range of application for profiles:
Dim.1 - I, IPE, HEA, HEB 100-200 Dim.2 - I, IPE, HEA, HEB 160-300 Load: lateral and axial forces up to 1 kN for both dimensions
9-8
Beam clamp Type 971
Material: Carbon steel
Weld on clevis Type 922 - at first, clevis to be welded from both sides parallel to pivot axis. These welds are main load carrying. Complete tight welds on bent sides. Weld sizes are given in table of Type datasheet. Insert stud through the eyenut and secure by washers and split pins.
Weld on eye Type 911 - plate to be continuosly fillet-welded to required position, weld thickness acc. to table datasheet. Up to plate size 20 use fillet weld, for greater sizes use partial penetrated fillet weld (K-weld). The welds shall meet the requirements for visual check acc. to ISO 5817, grade C or AWS D1.1.
Beam clamp Type 935-937 - set L-splice plates on beam flange. Splices are tight to beam through stud bolt and spacer tube. Tight the bolt to close gap between spacer and clamp sidewall. Bolt to be secured by counter nuts.
Beam clamp for supports Type 932-937 at assembly set first pipe support or base plate. Set L-profiles to required support gap-space. Splice plates to be tighted through stud bolts, inserted in spacer tubes. Clamp shall be fixed by outer nuts, tight torque 15Nm for all sizes.
Anchoring / sliding plates Type 950 and 960 - fixing of plates to structure/floor via welding or bolting. Weld shall be performed on tack method to prevent heat damage of PTFE plate. Guide plates shall be laid as set together on pipe shoe.
9-9
900 - Installation
Spherical washer plate Type 932 - set on U-channels. Minimum distance between channels shall be kept to allow hanger rod angulation. For maximum distance see table of Type datasheet. Washer to be tack welded to beam flange to avoid any movement. Spherical surface shall be cleaned before assembly.

Pipe Supports Catalog

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Pipe Supports Catalog

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PIPE SUPPORTS CATALOG

Spring supports .. 1.1 - 1.8 Constant force springs PREPARING - 2009

Design and maintenance

Type numbers overview - assemblies

Defines design and function of support assembly. Overview in section B of catalogue.

Nominal pipe size

(RMB) Hanger rod spacing of double rod hanger.

Load capacity class

Type numbers overview - elements

Weld-on shoes and supports

Sliding supports, guide supports, fix points

Structural attachment elements

Load capacity of supports elements

Spring size 1-3 4-5 6 7 8 9 10 11-12

FN (kN) 0,6 2,3 7 12 21 36 51 63 108

Fine-grained steels for low temperatures

Clamps U-Bolts 7 Metal sheets Bolts Nuts

P275NL P275NH P275NL S235J2G3 P275NL P275NL 42CrMo4 42CrMo4 42CrMo4

Pipe supports - division of basic assemblies

Type assemblies of pipe supports Gradior

Order datalist Application range

Possibility of deliveries for special constructions:

Type A - spherical plate for setting onto U-channel beams.

Overview of rod connections to structure

Standard surface treatments of piping support elements

Coating Galvanized Top coating Hot-dip galvanized

Outdoor Top coating Indoor / Outdoor Indoor / Outdoor Indoor

Outdoor Indoor / Outdoor Indoor Indoor Outdoor

As default, we use coatings of International Protective Coatings Company.

spring plate (lift indication) safety tape fixing cluster

Type overview of the spring types Type . . 1 Type . . 2 Type . . 3 Typ . . 4

Range: 0,6 - 63kN Travel: 50,100,200mm Type . . 5

Range: 0,6 - 63kN Travel: 50,100,200mm Typ . . 6

Range: 0,6 - 63kN Travel: 50,100,200mm Type . . 7

Range: 0,6 - 63kN Travel: 50,100,200mm Type . . 8

Range: 84-108kN Travel: 50,100mm

Range: 84-108kN Travel: 50,100mm

Range: 0,6 - 63kN Travel: 50,100mm

Range: 84-108kN Travel: 50,100mm

100 - Spring supports

100 200 Load Group

2,0 4,0 8,0 350

4,0 8,0 16,0

7,7 15,3 30,7

13,3 26,7 53,3

210 420 840

Division diagram of spring sizes - basic range 0,6-63 kN 325

Total spring lift (mm)

36000 600N 1200 2300 4000 7000 12000 21000

Overview of the spring sizes

Spring hangers Type 1 . 1

Spring hangers Type 1 . 2

For position fixing hanger to be bolted to structure. Dimensions of the plate

equal to spring support type 1x7.

Spring hangers Type 1 . 3

Spring hangers Type 1 . 4

Spring support Type 1 . 7

Overview Type 311 321 334 341

Material groups: S235JR - group 1 Surface treatment - top coating.

Beam Type 321

Beam Type 311

Maximum beam load in dependance on spacing and size (kN):

Beam Type 334