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Washing of Coal
Most of the coals when mined contain impurities associated with it. Impurities are removed by washing. Fixed impurities: -Originate from the coal forming plants - Can not be removed by washing Free impurities: -Adhering to the surface -Can be removed by washing of coal
Typical washability data for Coal with 15.3% ash Floating material S.G. of Liquid 1.25 1.3 1.35 1.4 1.5 1.6 1.8 %yield 5 65 75 79 82 85 87 Ash % 0.8 2.4 3.1 3.8 4.5 5.6 6.8 Sinking Material %yield 95 35 25 21 18 15 13 Ash% 16 39.3 51.8 58.5 64.1 70.0 72.7
Chance Process
Washing medium is a mixture of sand and water A deep bath of sand and water having intermediate specific gravity between clean coal and ash is used Clean coal floats and dirt sinks and removed
Tromp Process
A shallow bath instead of deep bath of sand and water is used Clean coal floats and dirt sinks which is removed by scraper conveyor Requires much lesser volume of fluid Requires lesser building height
Jig Washers
A coal bed is maintained on a perforated plate Coal bed is subjected to action of upward and downward current of water Clean coal being the lighter is concentrated at the top while the dirt sinks and removed from the bottom of the washer
Baum Jig
This is the most common type of Jig Washers Baum Jig is U-shaped vessel divided into washing and air compartments Compressed air is used to create the pulsating movement of water
Cyclone Washer
The cyclone washer employs the same principle as cyclone dust collector except that the coal is fed in a STREAM OF WATER (or dense medium) instead in air It is a settling chamber in which settling force is replaced by centrifugal force The clean coal is obtained as an overflow from the cyclone The underflow from the cyclone contains the heavier material or impurities
Advantages
Efficient for small sized coal High flexibility of operation with respect to near gravity material, coal size and feed size Disadvantages : Higher power consumption Higher maintenance cost
Cyclone Washer
Concentrator tables
The table is fitted with wood riffles and is oscillated lengthwise. Coal is fed to the top and water flows transversely The heavy refuse is trapped in the riffles and transported to the end The coal passes over the riffle and travels to the other corner