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http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
License: Attribution Share Alike (by-sa) Intro: How to Make a Three Axis CNC Machine (Cheaply and Easily)
The idea behind this Instructable was to fulfill my desire for a desktop sized CNC machine. While it would have been nice to purchase an off the shelf unit the issue of price as well as size proved prohibitive. With this in mind I endeavored to design and build a three axis CNC machine with the following factors in mind: -Use Simple tools (needs only a drill press, band saw, and hand tools) -Low Cost (this kind of got away from me however with everything bought off the shelf the cost for all parts is under $600 (significant savings could be made by skillfully sourcing some pieces)) -Small footprint (30" x 25" footprint) -Usable working envelope (10" X-axis, 14" Y-Axis, 4" Z-Axis) -Relativly fast cut rate (60" per minute) -Small part count (fewer than 30 unique parts) -Easy to source parts (all parts available from 4 sources (Home Depot + 3 online sources) -Ability to cut ply-wood (Succesful) Lets get started... UPDATE: - Coming soon the ability to order pre-cut MDF pieces from oomlout
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
Image Notes 1. Photo 1 - Sam McCaskill's Finished (handcut) Machine Image Notes 1. Cris and his friends finished CNC machine. Check out more details about this build at RainbowLazer.com
step 2: Specs.
I'm afraid I don't have the space (or the expertise for that matter) to go into the fundamentals of CNC here but there is one websites in particular I found quite useful in my research. CNCZone.com - A discussion forum which has a DIY machine section which is a wealth of knowledge ( direct link ) Machine Details: Cutting Head: Dremel or Dremel Type Tool Axis Details: X Axis travel: 14" Drive: Toothed Timing Belt Speed: 60" min Acceleration: 1" per second2 Resolution: 1/2000" Pulses Per inch: 2001 Y Axis Travel: 10" Drive: Toothed Timing Belt Speed: 60" min Acceleration: 1" per second2 Resolution: 1/2000" Pulses Per inch: 2001
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
Z Axis (up down) Travel: 4" Drive: Threaded Rod Acceleration: .2" per second2 Speed: 12" min Resolution: 1/8000" Pulses Per Inch: 8000
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
File Downloads
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNC-Part-Summary.pdf (162 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNC-PartSummary.pdf']
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
File Downloads
C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNC-Cut-Summary.pdf (263 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNC-CutSummary.pdf']
CNC-05-MDF-CutPattern(Rev3).pdf (317 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'CNC-05-MDF-CutPattern(Rev3).pdf']
CNC-075-MDF-(Rev2)CutPatter...pdf (13 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'CNC-075-MDF-(Rev2)CutPatter...pdf']
CNC-075-Aluminum-CutPattern(Rev3).pdf (18 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'CNC-075-Aluminum-CutPattern(Rev3).pdf']
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
DXF-05-MDF-SimpleDXF.dxf (988 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'DXF-05-MDF-SimpleDXF.dxf']
CNC-CorelDrawFormat-CutPatterns(Rev2).zip (925 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'CNC-CorelDrawFormat-CutPatterns(Rev2).zip']
CNC-(One 48x48 Page) 05-MDF-CutPattern.pdf (72 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'CNC-(One 48x48 Page) 05-MDF-CutPattern.pdf']
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
step 8: Cheating
I must apologize at this stage I succumb to the desire to cheat. As mentioned earlier I accidentally printed out my initial pattern at 90% size. Unfortunatly I did not realize this until this stage. So left with a 90% scale set of pieces and having moved across country I was now within reach of a full size CNC router table. I gave in and cut my pieces using this machine. However it was unable to do the drilling of holes so back to the real steps (this is why all the pieces from here on out do not have paper patterns glued on them)
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
File Downloads
C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNC-Assembly-Instructions.pdf (786 KB) [NOTE: When saving, if you see .tmp as the file ext, rename it to 'C:\Documents and Settings\Aaron\My Documents\Plotter Stuff\00-Active\Instructable Files\CNCAssembly-Instructions.pdf']
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
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Comments
50 comments Add Comment view all 555 comments
captnkrunch says:
the software you name (lazycam) seems to import only 2D drawings. Do you have a recommendation for 3D models?
M4industries says:
Jun 12, 2010. 7:11 PM REPLY If you don't mind prices, MasterCam, Mach3, and TorMach all work very well. I'm not sure about the other free editions of the software. Try google for more advice.
rawville says:
Jun 10, 2010. 12:25 PM REPLY i could use some advice for drilling the 5/16 holes on edge, especially the base. my drill press doesn't have that much clearance so i figure i'm going to have to twist the head and make a special jig for it. (never done this before) with only 3/32 space on each side, you have to be real accurate and i'm not sure i could do that with a hand drill. i also might make the base larger, so how would you guys drill these on edge holes on a piece that lets just say 8' long.
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
james.mcglashan says:
Jun 5, 2010. 12:41 AM REPLY Heres a better idea.. Steel plate for the base and a blue ray laser burner. Resin boards getting cut to size and etched. There artistic adverts great for putting on your windows. Ads for what? Simple ads for them on there windows and\or your business. Please someone do. May 28, 2010. 1:14 PM REPLY
scoops42 says:
I have a couple of questions in regards to building this machine.
I see the link to the stepper motors but its gives me a couple options on packages, would you recommend the pro or the ez driver package. also im looking to extend the table eventually once i get a feel for it. should i get the 130oz motors as recommended or should i go for the 305oz motors since they are only 30 dollars more for the package. looking for pros and cons of that. I also see the transformer is not included in the package. Do I need one? and lastly when I do extend the table is it just a matter of getting longer frame rails and adding support where is needed to keep the machine rigid or is there so more complications that i should be aware of? Thanks for your help Luke
hectormena says:
May 22, 2010. 9:22 AM REPLY DEAR I WAS CHECKING THE WEB AND FIND YOUR DIRECTION, REALY I WANT A MACHINE TO CUT THE WOOD ( TABLES) ON 3D THE FORMAT COULD BE DO 2440MM X 2150 MM MORE OR LESS IF IS LESS NOT IS A PROBLEM TO ME. SOME TIME A GO I HAS THIS MACHINE AND NOW I AM NEEDING SOME EQUAL ONLY TO PERSONAL USE AND NOT IS A PROBELM IF IS RECONDITIONED PLEASE SEND ME ALL THE INFORMATION INCLUYED WHO JOINT THIS TO MY COMPUTER WHAT MORE NEED I AM ON ECUADOR SUD AMERICA AND I SPEAK SPANISH EXCUSEME BY MY ENGLISH. SINCERLY HECTOR MENA P.O. BOX 17-01-2876 QUITO - ECUADOR
rapidprototyping says:
May 21, 2010. 10:20 PM REPLY Has anyone mentioned plasma cam. I had their litature sent to me once it was a plasma cutting tourch controlled bt CNC set up thir controlers set motors and programing might be great combo set up with the acrilic cnc body that looks so great. I belive a set up like this could be used to produce savanious wind turbines. the s could be routed into foam then a perfect circle cut out of foam. two sets of cuts is all thats required top plus bottom and two middles. the vanes coukl be pvc piping. the kit could ship flat and be assembled by owner on site with adhesives. the glued up balanced assembly could then be sprayed with a material like grancrete or polymer or some such weather proof uv resistant covering. all made with home made get up and highly repeatable with readiley available off the shelf components.
naveen.a019 says:
Can anyone tell me where can i find 100oz or above Used Stepper motors...?
naveen.a019 says:
May 18, 2010. 11:41 PM REPLY hi, i just sold my cnc project which i built a year ago. I have been visiting this instructables from past 1 year...but never made my mind to make one..but have decided now to build this flawless machine. I personally feel that, if the drive is converted from toothed belt to threaded rod, would possess more rigidity in machining. Hence if any one has done so, could you please share some ideas. my email address is naveen.lobby@gmail.com. Regards, NAV
galaxyman7 says:
Feb 4, 2009. 3:02 PM REPLY Hi, I just finished this project after very long deliberation. I converted both the y and x axis into threaded rod. Everything works great except tthat when the dremel bit goes through the MDF that I'm cutting, the MDF burns and gets black. Even if I decrease the feed rate or increase the spindle rate it still burns. I have also tried slowing the spindle but that makes no difference. The bit I have is brand new 1/8 flat square slot cutter. On the package it says it can cut wood and other materials, but when it goes through MDF it just burns. Vacuuming the sawdust out while it is running seems to reduce burning, but the edges of the MDF are still blackened. Do you have any advice?
spange says:
Feb 25, 2009. 5:24 PM REPLY You need to get CNC bits. Period. Using anything else will get you poor results. I've bought everyone of my bits from Hartlauer Bits . When you call there, Mr. Hartlauer answers the phone and fills the order. He knows everyone on of the bits and which one you will need. Also, check out https://www.onsrud.com/xdoc/FeedSpeeds .
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
galaxyman7 says:
Feb 27, 2009. 1:13 PM REPLY Thanks, this means I actually have to increase feed rate and decrease RPMs, which is not what i would expect, but I will try it. Thanks for the help!
qyy says:
can i know the rpm and the horse power of the stepper motor
ydeardorff says:
Nov 10, 2009. 7:21 PM REPLY Id like to see the same thing but in a larger table size. Say 48" by 96" while keeping the Z axis at 4 to maybe 6 inches at most. Id like the ability to use stock typically found off the shelf, and just slide it on to the table and start cutting. Ive also heard replicating the cnc mill with the first mill you made will make the second even better, and more accurate. Do you have prices yet for a pre-cut ready to assemble kit ready to order? PM me to let me know. Thanks
outland86 says:
we have some kits left check my posts here under outland86
shearder says:
HI Outland Does the kit have the steppers etc? What is the accuracy? Could this router PC boards with VERY small tracks? DO you you have kits available? Will youship to South Africa - if so, how much?
outland86 says:
Hello Shearder the kit comes with all hardware and parts to assemble the machine itself i does not come with steppers or any electronics ..(steppers available at makecnc.com) The accuracy is dependant on how well you tune the machine and keep it tuned
Yes i have milled PCB's myself with mine but the results may or may not be up to other peoples standards it was fine for my simple projects. for very accurate PCB milling the best solution outside pro PCB mills is a Sherline CNC milling machine Running MACH 3 software with Sherlines hi speed spindle attachment. and a free copy of eagle CAD PCB routing software. the Sherline Mills and Lathes are precision American made machines and can be used for a multitude of things www.makecnc.com due to size and wieght Shipping to South Africa would not possible it would cost more than the machine is worth. in the next couple of months i will be making available a set of DXF files that have been optomized for cutting the wood parts on a CNC wood router like a Shopbot or similar machine you can then take these DXFs and have someone local cut the parts for you on there CNC machine. these DXFs will also have PDF files included that give the details for DADO depth and edge boring location drawings. all in one package. the DXFs have been created in such a way that you can cut the parts out on a CNC router with a 1/4 inch endmill and still have all the parts fit together snuggly.. anyway more information is and will be available soon at www.makecnc.com we will also be selling simple edge boring jigs for this and similar projects in the near future thanks Paul Campbell makeCNC.com
qyy says:
can u reply me how can i get the dxf file. iam searching in makecnc.com,,but its hardly to find the link related to the site where the dfx file. huhu its states that it is for sale,,iam willing to buy it mail me at monskywalker_qd@yahoo.com god bless u,tq
shearder says:
Nov 30, 2009. 11:33 AM REPLY Thanks a TIN for the info Paul. Yes probably would be best for me to make my own :) all things considered i sent an A4 envelope to Brussels and it cost me over 300 bucks my money so - yes, shipping would not be worth it LOL
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
Rick_kap says:
Guys, A big THANK YOU to the author of this instructable. Over the last 4 months, I have built this project, and it is up and running. I did make some alterations as i felt it wasn't very solid enough but overall i would say this is the best instructable i've built.
These photos are a bit old now as i've have an additional attachment to be able to cut vinyl. I am also in the process of adding another attachment to be able to use the cnc as a plotter. Thank you again Rick_kap
qyy says:
hye rick can i know the specification of your stepper motor? the rpm,and the horse power? and cn u gve me a schematic diagram,electrical diagram and how do you modified it to be with emergency stop button god bless u,,thanks my email adress : monskywalker_qd@yahoo.com
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
dragonart777 says:
i started buy everthing for this last nite i got to get the wood today waiting on truck waking up 5 am geting everthng ready :) got something to ask you thow not for me couse well i done gone throw this and sorry for the spelling here
i taken the meserment's to homedepo for the nut's and bolt's and well had a problem 0.25 is 1/4 in i not used to this meserment i felt like a noob walking into homedepo into i had 5 home depo worker's working on this with me lol is there a way you can post a txt or something for the next someone i allready got it figered out not hard to learn just did not know it this my farst time even trying to build or run a cnc i built halfpipe's and music studio's so this won't be a problem thank you for this by the way i spent 2 munth's studioing cnc programs' and looking for digram's and help out of all of thim i got every info off your page and even understand it better your's is allso the best i seen on here i well take a pic of it after done for you
qyy says:
hye dragonart777. im from malaysia. can i have a gcode and all schematic and electrical diagram from u? thanks monskywalker_qd@yahoo.com tq
rapidprototyping says:
would be possible to use on to make one then!!
kokotipi says:
hi there i m planing on building one myself but I m Mac user, does anyone know if i can find the right program to use on Mac? I could get a cheap PC but I quite like keeping the control for everything from one computer. Thank you very much!
hsvenforcer says:
May 16, 2010. 12:34 AM REPLY There should be a few windows emulators around for the Mac. Just be mindful that some emulators can run quite slow on older systems.
tcase says:
would this machine be able to do wood carving like at this site for doors? http://mycarveddoor.com/ I'm thinking there would have to be an up and down motion also...
steliart says:
This what I call an instructable. Very well done
waynerod says:
(removed by author or community request)
waynerod says:
Hey, Can anyone tell me if I can use another bearing instead of the Shaft Support bearing (1/4" ID 7/8" OD)?
waynerod says:
Is anyone willing to sell this part to me? (Of Course you would also need to ship it to my address in Australia) I would be very thankful if someone in the US (or anywhere else) could do this
jgz says:
Apr 25, 2010. 6:30 PM REPLY Warning. The stepper controllers usually have a serial interface. I have used Mach 3 on another router project. Forget Vista. Must use Windows XP. Windows7 might work. I don't know. Newer laptops don't have a serial interface. USB to serial converters won't work. They don't produce enough power to drive the controller board.
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
arduinoe says:
wow...
borsodas says:
what do you think of by DIY CNC site, be honest. thanks yall.
slider388 says:
Aug 21, 2009. 6:21 PM REPLY The design and layout isn't that great, I guess its more of a blog, but the information is very well written and awesome really informative stuff, the links and all are great too.
borsodas says:
thank you!
jperi says:
Hi you have 3D drawing posted by another member on step one .
have anyone made this in autocad so i can take it to shop and make parts on another cnc.My friend have one and it will be mucg more simple to do it.Thanks
dbasner says:
Apr 17, 2010. 2:02 PM REPLY Hey I plan on building one of these soon, I have read a lot of tutorials and think that this is by far the easiest setup and explanation. Because the working area is smaller than the size of the board needed to make the structure, you could turn that one file into several smaller files, then give kits to people. I am not very handy with CAD (don't have the software yet), but somebody else could do it probably. If somebody has done this or plans on doing so it would be great if you could post a link to the file(s).\ Thanks, Daniel
clout026 says:
has anyone tried extending the x-axis as well? would this be a difficult change?
johannesgj says:
in one page its the x-axis thats 14" and in the other its the y-axis. however i want to make it 10" is that possible? if yes how would i do? as i see it i can just shorten the rod, piece of would for the z axis to hang on and the ground plate. is this doable and do i need to make changes to the original pdf's. or can i manually shorten the design by hand? if changes is needed in the pdf can someone help me making the pdf's? kind regards johannes grdsted jrgensen denmark btw great instructable ;-)
zmb says:
What software did you use with the package from HobbyCNC to run the controller and create GCode from a CAD file?
ethanzonca says:
Apr 4, 2010. 2:28 PM REPLY Just use a relay (SSR might be a good idea). Also, you can probably leave off the z-axis transport, depending on the power your laser puts out and the varying height of the part you'll be working on.
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/
lemone3000 says:
wat software do u use for the cnc machine
arzie2000 says:
Mar 30, 2010. 9:44 PM REPLY Yes it's really easy to build a cnc machine, there are tons of DIY's out there... but what I noticed is that they hardly include the "brain" or the controller specs and schematic diagrams. I would like to suggest to instructables admin to remove the so-called "DIY-stuffs" that don't have complete information. it's deceiving and gives the readers "false-hopes" on accomplishing this project. Mar 30, 2010. 1:38 AM REPLY
waynerod says:
Can anyone plz tell me what do the many 0.25" holes on the base are for? Is it for drilling a sort of place for the metal rod? if so, how deep does it have to be? From, Wayne.
jperi says:
Hi guys can anybody tell me how to print this so its bordless that I can glue it one for one widouth cutting paper
http://www.instructables.com/id/How-to-Make-a-Three-Axis-CNC-Machine-Cheaply-and-/