Beruflich Dokumente
Kultur Dokumente
C O F F E E M A C H I N E
LeCube
EF472
Version1.0en
C O N T E N T S
1 Preface ..................................................................................................................3
2 Structure ...............................................................................................................4
2.1
Overviewoftheratingplates.............................................................................. 4
2.2
Overview ............................................................................................................ 6
2.3
Watercircuit ....................................................................................................... 7
2.4
Technicaldata.................................................................................................... 8
3 Operations...........................................................................................................9
3.1
Fillingthewatersystem...................................................................................... 9
3.2
Makingacupofcoffee ..................................................................................... 10
3.3
Programmingthefilllevel................................................................................. 11
3.4
Resettingthefillleveltothefactorydefault...................................................... 11
3.5
Emptyingthewatersystem .............................................................................. 12
3.6
Lightsignals ..................................................................................................... 13
4 Troubleshooting ...............................................................................................14
4.1
Checklist.......................................................................................................... 14
5 Repairs ................................................................................................................16
5.1
Toolsandaccessories ..................................................................................... 16
5.2
Generaldisassembly........................................................................................ 16
5.3
Replacingthecompactbrewingunit ................................................................ 22
5.4
Replacingthethermoblock,NTCtemperaturesensorandfinewirefuse(s) ... 23
5.5
Replacingthepumpwiththefinewirefuse...................................................... 24
5.6
Replacingtheflowmeter.................................................................................. 26
5.7
Replacingthemainboardwiththebuttonprints ............................................... 27
5.8
Replacingtheon/offswitchand/orthemainscable......................................... 28
5.9
Wiringdiagrams ............................................................................................... 29
6 Functiontests ...................................................................................................32
6.1
Measureflowrate............................................................................................. 32
6.2
Pressureandleakagechecks .......................................................................... 33
6.3
Measuringthecoffeetemperature ................................................................... 36
7 Maintenance ......................................................................................................37
7.1
Descaling ......................................................................................................... 37
7.2
Dailymaintenance,cleaning ............................................................................ 39
8 Spareparts.........................................................................................................40
ServiceManualEF472
P R E F A C E
P R E F A C E
Thepurposeofthisservicemanualistoprovideservicepersonnelallnecessaryinfor
mationwithregardstothecorrecthanding,maintenanceandrepairoftheEF472.
coffeemachine
Thismanualshouldbeusedbytechniciansasavaluableaidtoguaranteetheperma
nentreadinessofthemachine.andinordertoupkeepthefulladvantagesofallthefunc
tions,itisabsolutelynecessarytofollowtheinstructionsinthisservicemanual.
TherequiredutilitysoftwaretoreadPDFfiles(AdobeReader)forPCsandMAC
computers
isincludedontheLeCubeServiceCDROM,
canbedownloadad(underhttp://www.adobe.com)forfreepleaseclicklogo:
ServiceManualEF472
S T R U C T U R E
S T R U C T U R E
2.1 Overviewoftheratingplates
This overview
shows examples of
various brands and is not
complete.
ServiceManualEF472
S T R U C T U R E
Theratingplate
canbefoundontheundersideofthecoffeemachine,
maybeofverydesign,dependingonthebrand
carriesthefollowinginformation:
1)
2)
3)
4)
Brandname
6) Serialnumber
Voltageandpowerrating
7) Machinetype
Placeofmanufacture
8) Specialdisposalicon
ConformwithRoHSguidelines(leadfree
(donotdisposewithordinarywaste)
solder,etc.)
9) Approvalseal(CE,ULetc.)
5) Barcode
10) Articlenumberoftheratingplate
Decodingthealphanumericserialnumber
By decoding the
date of production
and machine type, the
coffee machine can be
identified exactly.
Example:
Checksum(ifavailable)
Colorversion
Typeofmainsplug
Mainsvoltage
Distributingpartner
Incrementalnumberperproductionday
Manufacturingplant
Manufacturerdesignationofthemachinetype(EF472)
06026...Dateofproduction
(06=year2006,026=26.dayoftheyear)
ServiceManualEF472
S T R U C T U R E
2.2 Overview
1) Closinghandle
2) Cupcover,foldable
3) Warmingplateortray
(dependsonmodel)
4) CompactBrewingUnit(CBU)
5) Capsuleinlet
6) Flowmeter
7) "Smallcup"button,backlighted
8) "Largecup"button,backlighted
9) Coffeeoutlet
10) Capsulecontainer
11) Lightguidetothecapsulecontainer
ServiceManualEF472
12)Cuptray,foldable
13)Driptray
14)ThermoblockTB2003
15)Mainboardwithhousing
16)PumpCP.04.098.0/ST/S/P
17)Watertankwithvalve,foldable
18) Connector(belowthewatertank)
19) ConnectorOn/Offswitch
20)Frontcover
21)Supportforcompactbrewingunit
22)Driptray
S T R U C T U R E
2.3 Watercircuit
1)
2)
3)
4)
Watertank
Watertankvalveandconnector
Flowmeter
Pump
5) Thermoblock
6) CompactBrewingUnit(CBU)
7) Coffeeoutlet
ServiceManualEF472
S T R U C T U R E
2.4 Technicaldata
Mainsvoltage
Europe ......................................................................................................230V/50Hz
USA/Canada...........................................................................................120V/60Hz
Japan.................................................................................................. 100V/5060Hz
Powerratings(forallvoltagesandfrequencies)
Thermoblock...................................................................................................... 1200W
Pump ...................................................................................................................... 70W
Performancedata
Heatingup ............................................................................................. approx.7.5Wh
1smallcup ............................................................................... (40ml*)approx.3.0Wh
1largecup.............................................................................. (110ml*)approx.8.0Wh
Standbyoperationin1hour ..............................(withoutcupwarmer**)approx.13Wh
(withcupwarmer**)approx.20Wh
*Defaultsettings
**versiondependentmachinefunction
Pump
Pumppressure
Max.permissible ............................................................................... 17.5bar1,5bar
Duringcoffeepreparation(dependingonthetypeofcoffee)........................ 916bar
Flowperformance................................................................ 120240ml/min.at12bar
Capacities
Watertank ................................................................................................................0.9l
Driptray...................................................................................................approx.100ml
Capsulecontainer ....................................................................................1215pieces
Variousdata
Preheatingtime ......................................................................................approx.45sec.
Safetytemperature(thermalcutoff)................................................................... 167C
Coffeetemperatureatoutlet....................................................................... 86C3C
Dimensions(widthxheightxdepth)..............................................226x230x230mm
Cablelength ................................................................................................ approx.1m
Weightofthecoffeemachine(withoutwater) .........................................approx.4.5kg
ServiceManualEF472
O P E R A T I O N S
O P E R A T I O N S
3.1 Fillingthewatersystem
If the coffee
machine cannot
pump water although
there is water in the tank,
the water circuit may be
empty (also refer to page
12).
Requirements:
Thecoffeemachineisswitchedonand
hasheatedup.
1) Pressthe"Largecup"button.
Thepumpstartstowork.
2) Opentheclosinghandle,pushitback
wardstothestopandholditinthis
positionforapproximately3seconds.
3) CheckIfanywaterleaksfromthecap
suleinlet.
A small amount of
steam may seep
through the capsule bay.
4) Closethehandleimmediatelyifa
leakageisvisible.
5) Pressthe"Largecup"buttonagainto
stopthepump.
Thecoffeemachineisnowready.
ServiceManualEF472
O P E R A T I O N S
3.2 Makingacupofcoffee
1) Opentheclosinghandle.
2) Insertthecapsule.
3) Closethehandleandpressitdownall
theway.
4) Placeacupunderthecoffeeoutlet.
5) Pressthe"Smallcup"or"Largecup"
button.
Coffeepreparationstartsand
stopsautomatically.
6) Whentheprocessiscompleted,
brieflyopentheclosinghandletoeject
theusedcapsule.
Shouldthecupstarttooverflow,
pressthesamebuttonagain.
10
ServiceManualEF472
O P E R A T I O N S
3.3 Programmingthefilllevel
The fill level of the
cups has been preset by the manufacturer.
Small cup ............. 40ml
Large cup ........... 110ml
1) Preparecoffeeasusual(see"Making
acupofcoffee"onpage10),butkeep
thecoffeebuttonpressedforatleast
threesecondsinordertostart
programmingmode.
2) Onlyreleasethebuttonwhenthe
desiredfilllevelisreached.
Theprocedureisthesameforboth
cupsizes(filllevel10750ml).
3.4 Resettingthefillleveltothefactorydefault
1) Switchoffthecoffeemachine.
2) Pressandholdthe"Largecup"button.
3) Switchonthecoffeemachine.
4) Releasethebutton
ServiceManualEF472
11
O P E R A T I O N S
3.5 Emptyingthewatersystem
After every operation, some water
remains in the coffee
machine. Therefore the
water system must be
emptied
if the coffee machine
will not be used for a
long time
as antifreeze measure
for repairs and shipment.
1) Switchoffthecoffeemachine.
2) Pulloutorremovethewatertank.
3) Placeabeakerunderthecoffeeout
let.
4) Pressandholdthe"Smallcup"button.
5) Switchthecoffeemachineonagain.
6) Releasethe"Smallcup"button.
12
Thepumpstartstodrainthewater
systemandstopsautomatically.
TheOn/Offswitchandthelightsof
thecapsulecontainerblinksimul
taneously.
ServiceManualEF472
7) Switchoffthecoffeemachine.
O P E R A T I O N S
3.6 Lightsignals
Themeaningofthesymbols
Symbolsfor
On/Offswitch
"Smallcup"
button
"Largecup"
button
On/Off
switch
*Smallcup"
button
"Largecup"
button
Illuminationoff
Illuminationon
Normalblinking
Fastblinking
Irregularblinking
Indicators
Status/Error
Off
Heatingup
Ready
Coffeeforasmallcup/program
ming/rincing
Coffeeforalargecup/program
ming/rincing
Descalingready/quit
Emptyingthewatersystem
Standby(afteremptyingwater
system)
Error
ServiceManualEF472
13
T R O U B L E S H O O T I N G
4
With an acceptance
check in accordance with this checklist,
errors are quickly found
and corrected with the
appropriate measure.
Therefore, adhere to the
sequence of the check
list.
Repair every occurring
error and work the check
list until it is completed.
T R O U B L E S H O O T I N G
4.1 Checklist
Check
Errorsymptoms
Measure/
repairwork
Furthermeasures/repair
work
YESreplacehousingpartsif
1.1Housingpartsbro
necessary
kenordamaged
NOcontinuewithpoint1.2
1Checkthecoffee
machineforvisi
YESreplacethemainscable
bledamage
1.2Mainscabledam NOconnectthecablefrom
aged
machinetothemainsandcon
tinuewithpoint2.1
2.1Whenthecoffee YEScontinuewithpoint2.2
machineis
NOcheckifthecapsulecon YESreplacedamagedor
switchedoff,the tainerandthecuptrayarecor deformedcuptray
cuptrayremainsin rectlyinsertedandmounted
theverticalposition
YEScontinuewithpoint2.3
2.2Closinghandle
functions
2Checkmechani
calcomponents
2.3Thecapsuleis
ejectedcorrectly
NOitisverydifficultoralmost YESreplacethecompact
impossibletoclosethehandle brewingunit
andtopressitallthewaydown
YEScontinuewithpoint2.4
NOreplacecompactbrewing
unit
2.4Sealonthecapsule YESreplacethecompact
cageisdamaged brewingunit
(checksealwith
NOcontinuewithpoint3
yourfinger)
3Fillwatertank
3.1Watertankleaks
YESreplacewatertank
NOcontinuewithpoint4
YEScontinuewithpoint4.2
4.1Cuptrayfoldsdown
NOlockingmechanismworksYESreplacedamagedor
deformedcuptray
NOreplacelockingmecha
nism
YESa)mainscableisokay YEScontinuewithpointb)
NOreplacemainscable
YESb)onoffswitchisokay YEScontinuewithpointc)
NOreplaceonoffswitch
4ActivatetheOn
YESc)pumpworks(pressa
Offswitchtoper
coffeebutton)
formtheauto
maticselftest.
4.2Thecoffeemachine YESd)bothcoffeebuttons
areworking
isnotworking
(doesnotfunction)
YESe)finewirefuse(128C)
onthepumpisdefective
YESf)finewirefuse(s)
(167C)onthethermoblock
defective
YEScontinuewithpointf)
NOcontinuewithpointd)
YEScontinuewithpointe)
NOreplacetheentireelec
tronics
YESreplacefinewirefuse
NOreplacepump
YESreplaceentire
electronics,ifnecessary,even
replacethermoblock
NOcontinuewithpointg)
14
ServiceManualEF472
T R O U B L E S H O O T I N G
Check
Errorsymptoms
Measure/
repairwork
Furthermeasures/repair
work
YESg)wiringisokay
YESreplacetheentireelec
tronics
NOreplacedefectivecables
4.2Continuation
NOcontinuewithpoint4.3
4Continuation
4.3Capsulecontainer YEScontinuewithpoint4.4
isilluminated
NOreplacemainboard
YESthermoblockishot
4.4Bothcoffeebuttons
areblinking3xfast
YESreplaceNTCtempera
turesensor
NOreplacethermoblock
NOselftestok.
Continuewithpoint5
YESa)watersystemisempty YESforfurtherprocedures,
see"Fillingthewatersystem"
onpage9
NOcontinuewiththepointb)
5Measurecoffee 5.1Nocoffee
temperaturedur
ingpreparation
(see"Measuring
thecoffeetem
perature"onpage
36)
YESb)flowmeterblocked
YEScleanorreplace
NOcontinuewithpointc)
YESc)pyramideplate
blocked
YESreplacethecompact
brewingunit
NOcontinuewithpointd)
YESd)coffeemachineiscal YESdescalecoffeemachine
cified
(see"Descaling"onpage37)
NOcontinuewithpoint5.2
YESDescalecoffeemachine
5.2Temperatureistoo
(see"Descaling"onpage37)
low(below83C)
NOcontinuewithpoint5.3
5.3Temperaturetoo
high(over89C)
YESreplaceNTCtempera
turesensor
NOcontinuewithpoint6
6.1CBUleaks
YESreplacethecompact
brewingunit
NOcontinuewithpoint6.2
6Checkforleakage
andmeasureflow 6.2Hoseconnections YESreplacedefectivehoses
andseals
rate(see"Meas
leak
NOcontinuewithpoint6.3
ureflowrate"on
page32or"Pres
YEScoffeemachineiscalci YESdescalecoffeemachine
sureandleakage
fied
(see"Descaling"onpage37)
checks"onpage 6.3Rateofflownotin
NOreplacepump
33)
thestandardrange NOnoerrorsfoundaccording formoreinformationplease
tochecklist
contact NespressoService
Division
7 Descalecoffee
machine
(ifnecessary)
YESDescalecoffeemachine
7.1Coffeemachineis
(see"Descaling"onpage37)
calcified
NOcontinuewithpoint8
8Finalcleaning
(see"Dailymain
tenance,clean
ing"onpage39)
Endofchecklist
ServiceManualEF472
15
R E P A I R S
5
This section contains special safety
and assembly notices.
Disregarding them may
lead to injuries and damages.
R E P A I R S
Thecomponentsofthecoffeemachinearemostlyconnectedwithlatches,meaning
withoutscrews.
Whenlooseningtheseconnections,proceedwithcareandpatiencetoavoid
causinganydamage.
Designationofspareparts
Thecomponentsinthefollowingillustrationsareindexedwithpositionnumbers.The
correspondingdesignationandsparepartnumberarelistedinsection"Spareparts"on
page40.
5.1 Toolsandaccessories
Withthefollowingassortmentoftools,allrepairsdescribedcanbemade.
Ovalscrewdriver
FlatwrenchSW14,10mmAF
TORXscrewdriver
(TX6,TX10,TX20,TX25)
Torquewrench
Screwdriverwithapprox.4mmtooltip
HexagonalwrenchSW4
Longnosedpliers
Beakerandtoweltocatchandwipe
awayleakingwater
5.2 Generaldisassembly
If necessary empty
the water system
first (see page 12).
Before disassembly,
disconnect the
mains plug - the coffee
machine must be voltage
free.
16
Generaldisassembly
givesaccesstotheimportantmachinecomponents
isrequiredforthefollowingrepairinstructions.
Dependingontherepairdonethemachinedoesnothavetobefullydisassembled.
ServiceManualEF472
R E P A I R S
1. Removethewatertank(21),driptray(29)withcuptray(28)andcapsulecontainer
(26).
2. Opentheclosinghandle(56)
3. Removethecoffeeoutlet(25).Thecoffeeoutletisattachedwithtwolatchinglevers
onbothsides(a).
Pressdownonbothsidesofthecoffeeoutletwithyourthumbandindexfingerand
removeit(seethedetails).
Shouldanyproblemsoccur,thenthecoffeeoutletcanbedisassembledasfollows(see
previousillustration):
Pressthecoffeeoutletdownwardsuntilontheleftsideofthegapinthefrontpanel
(30)thegroove(b)becomesvisible.
4.
Placethescrewdrivertipinthegroove,carefullyprythecoffeeoutlet(25)looseand
removeit.
Removethefrontcover(30):
Firstloosenthetwolatchinglocksonthebottom.
Placeascrewdrivertipalternatelyinbothslots(c)onthehousingbaseandpress
hardtoloosenthelockinglatches.Simultaneouslypullouttheundersideofthe
frontcoverofthesameside.
ServiceManualEF472
17
R E P A I R S
5. Removetherearpanel(47):
Loosenthetwoscrews(34)behindthehousing(32).
Loosenthethreescrews(34)ontherearpanel.Pressthelockinglatch(d)down
wardwiththetipofthescrewdriverandremovetherearpanel.
6. Removebothcupcovers(17).
7. Removetheleft(20)andrightcovers(36):
Carefullypressthetipofthescrewdriverinthehousingopeninginordertoloosen
thelockinglatch(e).Pulloffthecorrespondingcoveratthesametime.
18
ServiceManualEF472
R E P A I R S
8. Placetheclosinghandle(56)intheverticalpositionandremovethecoverlid(57).
9. Removethecoffeetap(24).
10. Removethecompactbrewingunit(58),loosenthefourscrews(55)andplacethe
compactbrewingunitononeside.
11. Removethedriptray(59):Loosenthetwolockinglatchesonbothsides(f)ofthe
capsulebaymanually.
12. Removethecuptrayorheatingplate(42)(dependsonmachinetype):
Ifremovingheatingplate,loosenthescrew(3)ofthegroundingconnectionfirst.
Pushthetrayorheatingplatebackwardsuntilbothplugs(g)areremovedfromthe
housing.Thenliftitandremovebackwards,diagonally.
13. Removethesidepanels(39).
Loosenthetwoscrews(34)onthebottomofthehousingandremovetheside
panels.
Thefollowingfunctiontestcannowbedone:
"Pressureandleakagechecks"onpage33
ServiceManualEF472
19
REPAIRS
Thefollowingrepairscannowbedone:
"Replacingthecompactbrewingunit"onpage22
ReplaceNTCtemperaturesensor,see"Replacingthethermoblock,NTCtempera
turesensorandfinewirefuse(s)"onpage23.
(Thethermoblockcanonlybereplacedafterthecompactbrewingunithasbeen
removed,see"Replacingthecompactbrewingunit"onpage22.)
"Replacingtheflowmeter"onpage26
Forallotherrepairworksthesupport(13)ofthecompactbrewingunitmustbeloosened
fromthefloor(32).
14. Loosenthelastthreescrews(34)ontheundersideofthehousing(32).
15. Usethescrewdrivertocarefullyloosenthefourlockinglatches(h)andtosimulta
neouslypullthesupport(13)upwards.Intheend,carefullymovethesupport
forward.
16. Assembleinthereversesequenceaftertherepairworkshavebeencompleted.
20
ServiceManualEF472
R E P A I R S
Mountingtipforheatingplate(dependsonmachinetype)
Checkifthetwoheatconductordisks(60)adheretotheheatingplate(42)onthe
correctpositions.
Whenassembling,makesurethattheheatingplate(42)withtheheatconductor
disks(60)iswellsetontthethermoblock(5).
ServiceManualEF472
21
R E P A I R S
5.3 Replacingthecompactbrewingunit
Repairtips
Removethedriptray(59):pressandloosenthetwolockinglatchesontheside(i)
ofthecapsulebay.
Inadditiontothecompactbrewingunit(58)alsoreplace:
22
thecoffeetap (24)
theOring(46)onthethermoblockhoseconnection
Thesparecompactbrewingunit(58)
isusedintheEF470andEF471coffeemachines,
hasthereforealongeraxesprotrudingfromtheside.
Checktheaxialandparallelalignmentoftheclosinghandle(56)tothehousingof
thecompactbrewingunit(58).Shouldtherebeanydeviations,tightenthemounting
screwsoftheclosinghandleorreplaceabentclosinghandle.
ServiceManualEF472
R E P A I R S
5.4 Replacingthethermoblock,NTCtemperature
sensorandfinewirefuse(s)
Repairtipsforthethermoblock
Whenmountingthenewthermoblock(5)alignthepositioningholesonthebottom
tothedampingelement(8).
RepairtipsfortheNTCtemperaturesensor
DonottwisttheNTCcablewhenpluggingandunpluggingtheNTCtemperature
sensor(6):unplugtheNTCplugfromthemainboard.
TightenthenewNTCtemperaturesensor(6)andspringring(7)withatorque
wrench(90110Ncm).
Check if residual
water leaks from
the thermoblock .
Repairtipsforthefinewirefuse(s)
Whenmountingthesafetyclips(4)makesurethatthehousingofthefinewirefuse
(900)ispositionedexactlybelowthesafetyclips.
Toreplaceadefectivefinewirefusewithinthecorrespondingwiring,thesupport
(13)ofthecompactbrewingunitmustberemovedfromthefloor(32).
ServiceManualEF472
Depending on the
series, one or two
fine wire fuses are
mounted on the thermoblock (see "Wiring
diagrams" on page 29).
23
R E P A I R S
5.5 Replacingthepumpwiththefinewirefuse
Repairtipforthefluidsystemsupport
24
Removethefluidsystemssupport(11)fromthefloor(32):
insertthetipofthescrewdriverintotheslitsinthehousingbaseandpressand
lockinglatchestooneside.Simultaneouslyliftthesupport(11).Afterlooseningboth
lockinglatches,tiltupthesupport(11)andpullitoutoftheanchoringontheother
side.
ServiceManualEF472
R E P A I R S
Repairtipsforpump
Alwaysreplaceadefectivepump(48)togetherwiththefinewirefuse.
Wheninstallinganewpumptheangledhoseconnection(44)mayhavetobe
realigned:thewhiteplasticIidonthepumpisrotatableandhastwoflatsurfaces
ontowhichtheflatwrenchcanbeplaced.
Mountingtipforthethermoblock
Whenmountingthethermoblock(5)alignthepositioningholesonthebottomtothe
dampingelement(8).
ServiceManualEF472
25
R E P A I R S
5.6 Replacingtheflowmeter
Repairtipforflowmeters
26
Pulltheflowmeter(41)firmlyupwardstoremoveit.
ServiceManualEF472
R E P A I R S
5.7 Replacingthemainboardwiththebutton
prints
Repairtips
Checktheassemblypositionofthespring(14).
Alabelonthehousingofthemainboard(35)containsspecificationsonthehard
wareandsoftwareversion.
Afterassemblychecktheplugarrangementofthemainboard(see"Wiring
diagrams"onpage29).
ServiceManualEF472
When installing a
new electronic
component, the service
technician must the
earthed with a grounding
band.
27
R E P A I R S
5.8 Replacingtheon/offswitchand/orthemains
cable
Repairtips
28
Checktheassemblypositionofthespring(14).
Removetheinsulationhousing(23):placescrewdrivertipfrombelowintotheswitch
housingandforcetheswitchout(62).
Theonoffswitch(62)hasnomarkingsfortheconnections.Checkitsswitchfunc
tionsandwiringwithadigitalmultimeter(j)andcompareitwiththediagram(see
"Wiringdiagrams"onpage29).
Thecablestrainrelief(37)isundertension.Therefore,holdthecablestrainrelief
withyourfingerwhenunlatchingit.
ServiceManualEF472
R E P A I R S
5.9 Wiringdiagrams
Diagramsfor230VEU(firstseries)
Diagramsfor230VEU(validasof01.01.2007)
1)
2)
3)
4)
Printforbutton"On/off"
On/Offswitch
Heatingplate
Thermoblock230 V
5)
6)
7)
8)
Pump230 V
Flowmeter
Mainboard230 V
Printforbuttons"Coffeesmall/large"
ServiceManualEF472
29
R E P A I R S
Diagramfor120VUL
1)
2)
3)
4)
30
Printforbutton"On/off"
On/Offswitch
Heatingplate
Thermoblock120 V
ServiceManualEF472
5)
6)
7)
8)
Pump120V
Flowmeter
Mainboard120V
Printforbuttons"Coffeesmall/large"
R E P A I R S
Wiringdiagramfor100VJapan(firstseries)
Wiringdiagramfor100VJapan(validasof01.01.2007)
1)
2)
3)
4)
Printforbutton"On/off"
On/Offswitch
Heatingplate
Thermoblock100V
5)
6)
7)
8)
Pump100V
Flowmeter
Mainboard100V
Printforbuttons"Coffeesmall/large"
ServiceManualEF472
31
F U N C T I O N T E S T S
F U N C T I O N T E S T S
6.1 Measureflowrate
1) Fillthewatertank.
2) Pushtheconnectoradapterintothe
capsulebay.
3) Carefullyclosethehandle,untilthe
adaptersitsfirmlyinthecapsulecage.
4) Pulloutthemount.Theadapterlocks
withthecapsulecage.
5) Placeameasuringcupunderthedrain
hoseofthepressuretester.
6) Switchonthecoffeemachine.
7) Afterheatingup,pressthe"Smallcup"
button.
8) Openthevalveuntilwaterbeginsto
flow.
9) Closethevalveuntilthepressure
gaugeindicates12bar.
Constantlymonitorthepressure
gaugeandifrequiredreadjustthe
valve.Asthetemperature
increases,sodoesthepressure,
readjustthepressureto12bar
whenrequired.
10) Carryoutmeasurementforapprox.30
sec.
11) Atleast60120 mlofwatermustbein
themeasuringcup.
32
ServiceManualEF472
Notices:
Should<60mlleakout,thenthepump
isdefectiveorthereisaleakinthe
watersystem.
Largedeviationsinindicatedpressure
whilemeasuring(4bar)meansthat
thepumpisdefective.
F U N C T I O N T E S T S
6.2 Pressureandleakagechecks
Checkthefollowingpartsofthecoffeemachineforleakages.
Compactbrewingunit
Hoseconnections
Thermoblock
Pump
Dangerousmainsvoltagesandhotpartsunderpressureinsidethe
coffeemachine!
Donottouchanypartsundervoltageandorhotwhilecheckingforleak
ages!Alwayswearprotectivegoggles.
Preparations
1) Removerearandsidepanels(the
pumpbecomesvisible,see"General
disassembly"onpage16).
2) Pushtheconnectoradapterintothe
capsulebay.
3) Carefullyclosethehandle,untilthe
adaptersitsfirmlyinthecapsulecage.
4) Pulloutthemount.Theadapterlocks
withthecapsulecage.
ServiceManualEF472
33
F U N C T I O N T E S T S
5) Placethemeasuringcupunderthe
drainhoseofthepressuretester.
6) Fillandinsertthewatertank.
7) Connectthemainscable.
Testrun
8) Switchonthecoffeemachine.
9) Afterheatingup,pressthe"Smallcup"
button.
10) Openthevalveandletthewaterflow
forapproximately10sec.outofthe
drainhose.
11) Closethevalvecompletely.Thepres
surestabilizesafterincreasingbriefly
between1619 bar(pressurecheck).
Thepressureincreasesslowlywith
increasingtemperature.Shouldthe
pressureexceed23bar,switchoff
thecoffeemachineandreleasethe
pressurebyopeningthevalve.
34
ServiceManualEF472
F U N C T I O N T E S T S
12)Checkallconnectionsunderpressure
foraudibleandvisibleleaks.
Donotrunthepumpformore
than50sec.withthevalve
closed.
13)Switchoffthecoffeemachine.
14)Openthevalveandletwaterflowout
ofthepressuretester.
ServiceManualEF472
35
F U N C T I O N T E S T S
6.3 Measuringthecoffeetemperature
1) Presstheonoffbutton.
2) Placeameasuringcupunderthecof
feeoutlet.
3) Aftertheheatingupperiod,pressthe
"Smallcup"buttonandpreheatthe
coffeeoutletforapproximately10sec.
withhotwater.
4) Insertcapsule(Cosiisbestsuited).
5) Pressthe"Smallcup"button.
6) Waituntilthemeasuringcupcontains
20mlofcoffee.
7) Thenmeasurethecoffeetemperature
approx.510 mmunderthecoffeeout
let.
Thecoffeetemperatureshouldbe
86 C3C(187F5.4F).
36
ServiceManualEF472
M A I N T E N A N C E
M A I N T E N A N C E
7.1 Descaling
OnlyuseNespressodecalcifiersneverusevinegar!
Decalcifiersareaggressivetosurfaces.
1) Switchoffthecoffeemachine.
2) Ejectcapsule.Insertthefilterfromthe
descalingsetintothecapsulebayand
closethehandle.
3) Removethedriptrayandcapsule
containerandemptythem.
4) Reinsertthedriptrayandplacea
beakeronthecupsupport.
6) Switchonthecoffeemachine.
7) Pressthe"Smallcup"and"Largecup"
buttonssimultaneouslyforatleast
3 sec.Thedescalingmodeisstarted
(thebuttonsblinkfast).
8) Pressthe"Largecup"button,the
pumpstarts.
9) Lettheentiredescalingsolutionrun
throughthesystem.
Observethesafetyinstructionson
thepackageofthedecalcifier.
5) Fillthewaterttankwith0,1 ldecalcifier
and0,5 lwaterandinsertitintothe
coffeemachine.
ServiceManualEF472
37
M A I N T E N A N C E
38
10) Pourthedescalingsolutionbackinto
thewatertank.
11) Descaleagain:pressthe"Largecup"
buttonandletthedescalingsolution
runthroughthesystemagain.
12) Emptythebeaker.
13) Removethefilterfromthecapsule
bay.
14) Thoroughlyrinsethewatertankand
fillitwithfreshwater.
15) Placethebeakeronthecupsupport.
16)Pressthe"Largecup"buttonthe
pumpstarts.
Lettheentiresolutioninthetankrun
throughthesystem.
17) Switchoffthecoffeemachine.
Descalingiscompleted.
18) Cleanthecoffeemachine.
ServiceManualEF472
M A I N T E N A N C E
7.2 Dailymaintenance,cleaning
1) Ejectcapsule.
3)
4)
5)
6)
2) Emptythecapsulecontainer.
Emptythewatertankandthedriptray 7) Pressthe"On/Off"button.
Cleanthewatertankandthedriptray. 8) Pressthe"Largecup"buttonandrinse
Fillthetankwithfreshwater.
thecoffeeoutletfor10sec.
Reassemblethecoffeemachine.
9) Cleanthecoffeemachine.
ServiceManualEF472
39
S P A R E P A R T S
40
SPAREPARTS
ServiceManualEF472
S P A R E P A R T S
Pos.
EFR
no.
44291
Raisedheadscrew,KST/PT4x20,
Torx20
43227
Thermoblockbracket
19799
Raisedheadscrew,4x8,hexagonsocket
includingspringring.
21542
Safetyclip5x10x21mm
37341
ThermoblockTB2003/L230V/1200W
Designation
44718
NTCtemperaturesensorcomplete.
5245
SpringringM5
43229
Dampingelementforthermoblock
43232
Pumpholder,black
10
43230
Holdingcliptopositionthepump
11
43231
Fluidsystemsupport472
12
43299
Lightguidetothecapsulecontainer
13
43258
Supportforthecompactbrewingunit
(CBU)
Pos.
EFR
no.
30
46845
Frontcover472alutitan,printKrups
46849
Frontcover472weiss,printTurmix
46867
Frontcover472alutitan,printTurmix
46863
Frontcover472alunatural,,printMagimix
46835
Frontcover472rot,printMagimix
46861
Frontcoveralunatural,printDeLonghi
46830
Frontcoverred,printDeLonghi
46862
Frontcoveralunatural,,printKoenig
Designation
46834
Frontcoverred,printKoenig
31
43307
Buttonillumination"Small/largecup"
32
43247
Floorblack
33
395
Elasticbuffers,white,10x1.6mm
34
24863
Safetyscrew,oval,KST/PT3x12
35
47820
Electronicscomplete100VJapan
47822
Electronicscompl.230V(inclcomplete
housing
47823
Electronicscomplete120V
36
43285
Rightcover
37
7742
Cablestrainrelief,clickable
38
44262
MainscableblackUL
44297
MainscableblackCEBEC
44298
MainscableblackSEV
47831
MainscableblackJapan
48102
MainscableblackGB
43255
Sidepanelblack
46825
Sidepanelblack,Alinghi
46829
Sidepanelblack,AmericaCup
40
13920
Hose,siliconewhite,5/2x180mm
(flowmeter)
41
43065
FlowmeterFHKSC12,270degrees,
4.524VDC,513mA
42
43300
Cuptraygray
14
43298
Torsionspringforthestoplever.
15
43303
Stoplever
16
43234
Connectorcomplete
17
42427
Cupcovernatural,highgloss
43284
Cupcoverblack,structured
45429
Cupcovernatural,transparentstructured
18
43296
Elasticbuffersforcupcover
19
43771
"On/Off"button
20
43308
Buttonillumination"On/Off"
21
43261
Watertankincl.valve
22
43286
Leftcover
23
43287
Switchhousing
24
43246
Coffeetap
25
44850
Coffeeoutlet
26
43254
Capsulecontainer
27
43297
Elasticbuffersforcupsupport
28
43302
Cupsupport472aluchromed,highgloss
43301
Cuptrayalu,powdercoated,M4earthing
44856
Cupsupport472alu,coatedgray
47502
Cuptray,coated,M4earthing
29
43259
Driptray
43
1565
Oring,5.28x1.78mm,EPDM,black
30
45427
Frontcover472carbonAlinghi
44
42570
90Pumpconnectingbracket
47503
Frontcover472carbon,AmericaCup
45
5470
Holderclip4x12mm
46847
Frontcover472weiss,printNespresso
46
24374
Oring,3.4x1.9mm,silicone/2K(FEP)
46840
Frontcover472rot,printNespresso
47
43256
Rearpanel,black
46866
Frontcover472alutitan,printNespresso
48
18526
46865
Frontcover472white,printKrups
PumpCP.04.098.0/ST/S/P
230V/50Hz/70W
39
ServiceManualEF472
41
S P A R E P A R T S
Pos.
EFR
no.
49
15821
HoseFEP,4/2,5x90mm,pump/ther
moblock
50
42572
Hoseconnection,Vshaped55
51
37384
Holderclip,5mm
52
43304
Angledthose,silicone,flowmeter/pump
53
24971
Hosecover,silicone,8x1.75x125mm,
thermoblock/compactbrewingunit
54
29994
HousePFA,4/2.5x170mm,
Thermoblock/compactbrewingunit
55
16052
Raisedheadscrew,KST/PT3x12,
Torx10
56
43257
Closinghandle,highglosschromeplated
57
43253
Uppercover
58
47185
Compactbrewingunitwithoutclosinghan
dle(CBU,Birdy)
59
43288
Driptray
60
45538
Heatsinkdisk
61
45686
RaisedheadscrewKST/PT2.2x5,
Torx6,includingspringring
62
43771
On/Offswitch,16A,125250VAC
900
1228
Siliconewire
900
44714
Siliconewire
900
43188
Siliconewire
900
43187
Siliconewire
982
44081
StyroporeEF472
42
Designation
ServiceManualEF472