IMPACT Crusher

ThyssenKrupp Frdertechnik

ThyssenKrupp

IMPACT Crusher by ThyssenKrupp Frdertechnik

ThyssenKrupp Frdertechnik are one of the worlds leading manufacturers of machines and plants for the processing industry. Based on decades of experience, our engineers are engaged in research and development. The results have become an integral part of processing technology. Customers worldwide benefit from our innovations. Whether standard or customized designs ThyssenKrupp Frdertechnik always offer complete solutions in cooperation with the customer. Reliable, safe, profitable, innovative... ThyssenKrupp Frdertechnik.

2 3 Mobile Impact Crushing Installation on pneumatic wheel sets at SPCC Southern Province Cement Co., Bishah Plant, Saudi Arabia Type PB 200/250 Capacity: 1,100 t/h

1 Stationary Single Shaft Impact Crusher fed by two apron feeders at Cementos Progreso S.A., Guatemala Type PB 200/250 Capacity: 1,100 t/h 2 Mobile Impact Crushing Installation with hydraulic walking mechanism in a solid rock opencast at Martin Marietta, Texas, USA Type PB 250/300 Capacity: 4,500 / 2,700 t/h 3

ThyssenKrupp Frdertechnik impact crushers have an operating range which includes both coarse and fine crushing. They crush medium-hard to hard material and are particularly applied in cases where a high size-reduction ratio and cubical, stress-free end-product are required: for the reduction of limestone, gypsum, slag, overburden and aggregate materials. For the selective crushing of ore-bearing materials. In the chemical industry for pyrite, barite, bauxite etc. ThyssenKrupp Frdertechnik impact crushers are designed for throughput rates extending to above 4,000 t/h.
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4 Stationary impact crushing installation at Cemex, Hermosillo, Mexico. Type: PB200/250 Capacity: 1,200 t/h 5 Semi-mobile impact crushing installation at Loma Negra S.A., Olavaria, Argentina. Type: PB220/300 Capacity: 2,200 t/h 6 Stationary impact crushing installation at Loma Negra S.A., Olavaria, Argentina. Type: PB140/300 Capacity: 900/600 t/h 7 Semi-mobile impact crushing installation at Jura Cement, Widegg, Switzerland. Type: PB1180/200 CR Capacity: 700 t/h < 80 mm 250 t/h < 35 mm

For either stationary, semimobile or mobile use. Mobile crushing plants being furnished with crawler tracks, rail-mounted chassis, pneumatic-tyred chassis or hydraulic walking mechanism.

Advanced rotor design

To optimize the efficiency of the crushing process ThyssenKrupp Frdertechnik developed a high performance cast rotor. Single standardized cast disc are combined on one main shaft according to the required width of the rotor. The advanced rotor discs maximize the moment of inertia of the rotor resulting in a high crushing efficiency of the ThyssenKrupp Frdertechnik Impact Crusher. The discs are fixed by clamping devices and are not welded together allowing to change the side discs separately (only available from ThyssenKrupp Frdertechnik). An exchange of the entire rotor due to wear at the side faces is no longer required anymore.

8 Cast rotor Type: PB 200/250 CR Diameter: 2,000 mm Width: 2,500 mm 9 Cast rotor Type: PB 220/300 CR Diameter: 2,200 mm Width: 3,000 mm

Hydraulically fixed impact bars

ThyssenKrupp Frdertechnik Impact Crusher are equipped with extra large blow bars offering a high wear volume. In addition the shape of the rotor and the blow bars are optimized to achieve with one set of the extremely wear resistant blow bars a design wear volume of up to 50 %. To attain this high design wear volume the blow bars only have to be turned once. A step by step lifting of the blow bar is not required anymore resulting in a high availability and a reduced downtime for maintenance. The blow bars are clamped to the rotor by hydraulic wedges allowing a quick and easy changing of the blow bars. In combination with the quick release bolts of the housing and the rotor positioning and blow bar changing device one set of blow bars can be turned or completely changed in less than one shift. Due to this enhanced maintenance concept in combination with the low investment costs the ThyssenKrupp Frdertechnik Impact Crusher can today be operated extremely economically even in abrasive materials.

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Hydraulic clamping device

Blow bar

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10 - 12 Hydraulically fixed impact bars 12

Effective tramp iron protection Patented by ThyssenKrupp

To meet the problem of having uncrushable material like e.g. tramp iron in the feed material, ThyssenKrupp Frdertechnik Impact Crusher are equipped with an effective overload protection by combining the grinding path and the lower impact wall. As soon as an overload occurs at the lower impact wall, the supporting cylinder is released and the gap between impact wall and the rotor is widened. At the same time the grinding path is also moved backwards because it is fixed to the impact wall. Therefore the gap between rotor and grinding path is opened before the tramp iron passes through and damages are effectively minimised or avoided. After discharging the uncrushable material to the discharge conveyor, the hydraulic cylinders move the impact wall and the grinding path back to the former position. Beside the efficient protection of the crusher also the downstream process can be saved by this system. Every time an overload occurs the discharge belt conveyor is stopped at a defined position allowing to take out the disturbing tramp pieces.
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13 Combined impact wall and grinding path 14 Heavy duty cylinders of impact wall and grinding path

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Hydraulic crushing gap adjustment

The impact walls and the grinding path of the ThyssenKrupp Frdertechnik Impact Crusher are adjusted hydraulically. In addition the lower impact wall and the grinding path are pretensioned by robust hydraulic cylinders. By these cylinders the gap between rotor, impact walls and grinding path can be adjusted locally or by the main control allowing to produce different products with one crusher. Therefore it is possible to crush either limestone for the raw material mills (0-80 mm) or high grade limestone for the cement mills (0-35 mm) with one crusher without timeconsuming modifications. Another advantage of this sophisticated pretensioning system is the infinitely variable gap adjustment to equalize wear of the blow bars and wear plates of the impact wall and grinding path. This systems makes sure that the crushing gap and therefore also the product size remains constant.

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Impact wall 1 Hydraulically adjustable Impact wall 2 Hydraulically adjustable and pretensioned Grinding path Hydraulically adjustable and pretensioned

15 Hydraulically adjustable and pretensioned impact wall and grinding path 16 Run of mine 0 -1000 mm limestone to PB180/200 CR 17 Product 95 % <80 mm of PB180/200 CR

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Advantages ThyssenKrupp Frdertechnik IMPACT Crusher

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Optimized cast rotor Hydraulic crushing

Hydraulically tensioned

gap adjustment Combined impact wall and grinding path Effective tramp iron protection

blow bars Interchangeable wear plates Multiple divided crusher housing Maintenance friendly design

Technical data

The stated values are only approximate. The guiding values depend on the crushing duty (characteristics of feed material, product requirements) und the crusher configuration. In case of need, throughput rates are determined for the specified crushing duty. To keep pace with technical progress, we reserve the right to make improvements without prior notice.

Primary Impact Crusher [Type] PB 160/150 CR PB 160/200 CR PB 180/200 CR PB 180/250 CR PB 200/200 CR PB 200/250 CR PB 200/300 CR PB 220/250 CR PB 220/300 CR PB 250/250 CR PB 250/300 CR Secondary Impact Crusher [Type] PB 100/100 PB 100/125 PB 125/125 PB 125/150 PB 140/150 PB 140/175 PB 140/200 PB 140/250 PB 140/300

Rotor impact [mm] 1,600 1,600 1,800 1,800 2,000 2,000 2,000 2,200 2,200 2,500 2,500 Rotor impact [mm] 1,000 1,000 1,250 1,250 1,400 1,400 1,400 1,400 1,400

Rotor width [mm] 1,500 2,000 2,000 2,500 2,000 2,500 3,000 2,500 3,000 2,500 3,000 Rotor width [mm] 1,000 1,250 1,250 1,500 1,500 1,750 2,000 2,500 3,000

Feed opening [mm] 1,410 x 1,520 1,410 x 2,020 1,640 x 2,030 1,640 x 2,530 1,845 x 2,030 1,845 x 2,530 1,845 x 3,030 1,950 x 2,530 1,950 x 3,030 2,150 x 2,530 2,150 x 3,030 Feed opening [mm] 710 x 1,060 710 x 1,310 950 x 1,310 950 x 1,560 1,000 x 1,560 1,000 x 1,810 1,000 x 2,060 1,000 x 2,560 1,000 x 3,060

Capacity [t/h] 400 650 800 1,000 1,100 1,300 1,500 1,700 2,000 1,850 2,400 Capacity [t/h] 110 145 230 275 330 400 450 550 650

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Maintenance friendly design

Quick-release bolts for fast opening of the crusher housing.

Rotor positioning and blow bar lifting devive for safe and fast turning and changing of the blow bars.

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Multiple divided crusher housing To provide best possible access to the impact walls the crusher housing can be opened hxdraulically in two sections.
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Blow bar lifting device

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Rotor positioning device

Service

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ThyssenKrupp Frdertechnik are attaching great importance to service. Committed employees, experience and the ability to tread new paths together with the innovative power, flexibility and know-how are the foundation on which the successful co-operation with our customers is built. Project research, damage analysis, planning and modifications aimed at a modernization and an increase of the output of machines and plants in conjunction with a worldwide after-sales service which also covers the equipment of other manufacturers. Maintenance and repair services offered by ThyssenKrupp Frdertechnik include expert on-site consultancy. Repairs are carried out by highly qualified staff using high-quality and tested spare parts.

Increase the productivity of your machinery and equipment. Get in touch with ThyssenKrupp Frdertechnik wherever you are. Inspection services Stand-by emergency services Repair services on site

in the workshop of the service centre Diagnostic systems Maintenance contracts Spare parts services.
23 Spare parts store. 24 ThyssenKrupp Frdertechnik control and diagnostic system. 25 Whether direct personal collection or worldwide airfreight we give our customers the fastest possible and most economical method of delivery.

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ThyssenKrupp Frdertechnik Partners of the mineral processing industry

Delivery program
Crushing technology Stationary, semi-mobile and mobile crushing plants Gyratory crushers KUBRIA cone crushers Double-toggle jaw crushers Single-toggle jaw crushers Impact jaw crushers MAMMUT single-shaft hammer crushers TITAN double-shaft hammer crushers Impact crushers Roller crushers

RollSizers SIEBRA swivel-arm crushers

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Screening technology Linear vibrating screens Circular vibrating screens Elliptical vibrating screens Eccentric vibrating screens Screener Fines screening machine Grizzly primary screens Vibrating screen feeders Unbalance drive units Aqua vibrating separators

ThyssenKrupp Frdertechnik GmbH Processing Schleebergstrae 12 D-59320 Ennigerloh (Germany) Tel.: +49 (25 24) 30 - 0 Fax: +49 (25 24) 22 52 E-mail: info.tkfen@thyssenkrupp.com http: //www.tk-processing.com

Technical details subject to changed. Printed in Germany. Impact Crusher 03 GB 10.09